Contents

Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual PDF

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Summary of Content for Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual PDF

2DT-F8199-14

YW50FXJ

Read this manual carefully before operating this vehicle.

OWNERS MANUAL

LIT-11626-31-35

2DT-F8199-13_Cov.indd 1 2016/06/15 12:44:17

EAU10043

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

2DT-F8199-11_Cov.indd 2 2014/08/08 14:20:49

INTRODUCTION EAU10093

of Yamahas vast experience in the e high degree of craftsmanship and

ntenance of this scooter. If you have t a Yamaha dealer. ndards for clean air applicable at the nce or economy of operation of the ealer pay close attention to the rec- nual.

le this manual contains the most cur- ncies between your scooter and this ler.

EWA12582

booklet carefully and completely ave attained adequate knowledge proper riding techniques. Regular t you safely enjoy the capabilities

U2DT11E0 1

Co pr re Th an Th da sc om Ya re m

Pl be of in an

ngratulations on your purchase of the Yamaha YW50FXJ. This model is the result oduction of fine sporting, touring, and pacesetting racing machines. It represents th liability that have made Yamaha a leader in these fields. is manual will give you an understanding of the operation, inspection, and basic mai y questions concerning the operation or maintenance of your scooter, please consul e design and manufacture of this Yamaha scooter fully comply with the emissions sta te of manufacture. Yamaha has met these standards without reducing the performa ooter. To maintain these high standards, it is important that you and your Yamaha d mended maintenance schedules and operating instructions contained within this ma maha continually seeks advancements in product design and quality. Therefore, whi

nt product information available at the time of printing, there may be minor discrepa anual. If there is any question concerning this manual, please consult a Yamaha dea

WARNING

ease read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS fore operating this scooter. Do not attempt to operate this scooter until you h its controls and operating features and until you have been trained in safe and spections and careful maintenance, along with good riding skills, will ensure tha d reliability of this scooter.

EAU10134

ns:

to potential personal injury ymbol to avoid possible injury

if not avoided, could result in

e taken to avoid damage to the

ier or clearer.

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IM

Pa

*Pr

N

TI

PORTANT MANUAL INFORMATION

rticularly important information is distinguished in this manual by the following notatio

oduct and specifications are subject to change without notice.

This is the safety alert symbol. It is used to alert you hazards. Obey all safety messages that follow this s or death.

A WARNING indicates a hazardous situation which, death or serious injury.

A NOTICE indicates special precautions that must b vehicle or other property.

A TIP provides key information to make procedures eas

WARNING

OTICE

P

IMPORTANT MANUAL INFORMATION

U2DT11E0 2

2017 by Y 1

Any re withou Yamah

is

EAUT2192

YW50FXJ OWNERS MANUAL

amaha Motor Corporation, U.S.A. st edition, August 2017

All rights reserved. printing or unauthorized use

t the written permission of a Motor Corporation, U.S.A. expressly prohibited. Printed in Taiwan.

P/N LIT-11626-31-35

hecking the front brake lever free play............................................. 6-18

djusting the rear brake lever free play............................................. 6-19 hecking the front brake pads and rear brake shoes ....................... 6-20 hecking the brake fluid level........ 6-21 hanging the brake fluid ............... 6-22 hecking and lubricating the cables ......................................... 6-22 hecking and lubricating the throttle grip and cable............................. 6-22

ubricating the front and rear brake levers.......................................... 6-23 hecking and lubricating the centerstand................................. 6-23 hecking the front fork................... 6-23 hecking the steering .................... 6-24 hecking the wheel bearings......... 6-24 attery ........................................... 6-25 eplacing the fuse ......................... 6-26 eplacing a headlight bulb ............ 6-27 ail/brake light ............................... 6-27 eplacing a turn signal light bulb... 6-27 roubleshooting ............................. 6-28 roubleshooting charts .................. 6-29

OTER CARE AND STORAGE.... 7-1 atte color caution .......................... 7-1 are ................................................. 7-1 torage ............................................ 7-4

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TA LO LA

SA F

DE L R C

INS FU

M K I S F H F R F F C S H S L

FO CH

BLE OF CONTENTS CATION OF IMPORTANT BELS.............................................. 1-1

FETY INFORMATION ................... 1-3 urther safe-riding points................. 1-7

SCRIPTION ................................... 2-1 eft view .......................................... 2-1 ight view ........................................ 2-2 ontrols and instruments................. 2-3

TRUMENT AND CONTROL NCTIONS ....................................... 3-1 ain switch/steering lock................. 3-1 eyhole cover.................................. 3-2

ndicator lights and warning light ..... 3-2 peedometer unit ............................ 3-3 uel gauge....................................... 3-4 andlebar switches ......................... 3-4 ront brake lever ............................. 3-5 ear brake lever .............................. 3-5 uel tank cap ................................... 3-6 uel.................................................. 3-6 atalytic converters ......................... 3-8 eat ................................................. 3-8 elmet holder .................................. 3-9 torage compartments .................. 3-10 uggage holder.............................. 3-11

R YOUR SAFETY PRE-OPERATION ECKS ............................................. 4-1

OPERATION AND IMPORTANT RIDING POINTS .............................................. 5-1

Starting a cold engine ..................... 5-1 Starting off....................................... 5-2 Acceleration and deceleration......... 5-2 Braking ............................................ 5-3 Tips for reducing fuel

consumption ................................ 5-3 Engine break-in ............................... 5-4 Parking ............................................ 5-4

PERIODIC MAINTENANCE AND ADJUSTMENT ................................... 6-1

Periodic maintenance chart for the emission control system .............. 6-3

General maintenance and lubrication chart............................................. 6-4

Removing and installing panels ...... 6-8 Checking the spark plug.................. 6-9 Engine oil and oil strainer.............. 6-10 Final transmission oil..................... 6-12 Coolant.......................................... 6-13 Replacing the air filter element and

cleaning the check hoses .......... 6-15 Checking the engine idling

speed ......................................... 6-16 Checking the throttle grip free

play ............................................ 6-16 Valve clearance............................. 6-16 Tires .............................................. 6-17 Cast wheels................................... 6-18

C

A

C

C C C

C

L

C

C C C B R R T R T T

SCO M C S

BLE OF CONTENTS S

C

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TA PECIFICATIONS.............................. 8-1

ONSUMER INFORMATION............. 9-1 Identification numbers ..................... 9-1 Reporting safety defects.................. 9-3 Scooter noise regulation.................. 9-4 Maintenance record......................... 9-5 YAMAHA MOTOR CORPORATION,

U.S.A. 2015 AND LATER MODEL SCOOTER LIMITED WARRANTY ................................ 9-7

YAMAHA EXTENDED SERVICE (Y.E.S.) ........................................ 9-9

1

EAU10385

ion for safe and proper operation of ad or comes off, a replacement label

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LO

Re you is a

1-1

CATION OF IMPORTANT LABELS

ad and understand all of the labels on your vehicle. They contain important informat r vehicle. Never remove any labels from your vehicle. If a label becomes difficult to re vailable from your Yamaha dealer.

3, 4, 521

MPORTANT LABELS

1

2

3

4

5

6

7

8

9

4JK-F8446-01

G

RMATION

3B3-F1668-00

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LOCATION OF I

1-2

2

WARNIN

TIRE INFO

5

LOAD LIMIT

5PJ-F4877-01

3

5 kg {11lbs}

1

1CD-F4877-00

LOAD LIMIT HOOK 1 kg{2 lbs} COMPARTMENT 1.5 kg{3 lbs}

4

WARNING

1CD-F118K-00

1

approaching and passing through intersections, since in- tersections are the most likely places for scooter accidents to occur.

Ride where other motorists can see you. Avoid riding in another motorists blind spot.

Never maintain a scooter with- out proper knowledge. Contact an authorized scooter dealer to inform you on basic scooter maintenance. Certain mainte- nance can only be carried out by certified staff.

Many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent drivers license. Make sure that you are qualified

and that you only lend your scooter to other qualified opera- tors.

Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you prac- tice riding your scooter where

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Be As sib of y Sc Th pen tec the kno ridi He

1-3

SAFETY INFORMATION EAU10249

a Responsible Owner the vehicles owner, you are respon- le for the safe and proper operation our scooter.

ooters are single-track vehicles. eir safe use and operation are de- dent upon the use of proper riding

hniques as well as the expertise of operator. Every operator should w the following requirements before

ng this scooter. or she should:

Obtain thorough instructions from a competent source on all aspects of scooter operation. Observe the warnings and mainte- nance requirements in this Own- ers Manual. Obtain qualified training in safe and proper riding techniques. Obtain professional technical ser- vice as indicated in this Owners Manual and/or when made neces- sary by mechanical conditions. Never operate a scooter without proper training or instruction. Take a training course. Beginners

should receive training from a cer- tified instructor. Contact an autho- rized scooter dealer to find out about the training courses nearest you.

Safe Riding Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 4-1 for a list of pre-operation checks. This scooter is designed to carry

the operator only. No passengers. The failure of motorists to detect

and recognize scooters in traffic is the predominating cause of auto- mobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself con- spicuous appears to be very effec- tive in reducing the chance of this type of accident. Therefore: Wear a brightly colored jacket. Use extra caution when you are

1

FETY INFORMATION n monoxide can cause headaches, ziness, drowsiness, nausea, confu- n, and eventually death. rbon Monoxide is a colorless, odor- s, tasteless gas which may be pres- t even if you do not see or smell any gine exhaust. Deadly levels of car- n monoxide can collect rapidly and u can quickly be overcome and un- le to save yourself. Also, deadly lev- of carbon monoxide can linger for urs or days in enclosed or poorly ntilated areas. If you experience any

ptoms of carbon monoxide poison- , leave the area immediately, get sh air, and SEEK MEDICAL TREAT- NT. Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap- idly reach dangerous levels. Do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such

U2DT11E0 4

1-4

SA there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols.

Many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to ex- cessive speed or undercornering (insufficient lean angle for the speed). Always obey the speed limit and

never travel faster than warrant- ed by road and traffic conditions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator is im- portant for proper control. The op- erator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the scooter.

Never ride under the influence of alcohol or other drugs.

This scooter is designed for on-road use only. It is not suitable for off-road use.

Protective Apparel The majority of fatalities from scooter accidents are the result of head inju- ries. The use of a safety helmet is the single most critical factor in the preven- tion or reduction of head injuries. Always wear an approved helmet. Wear a face shield or goggles.

Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

The use of a jacket, substantial shoes, trousers, gloves, etc., is ef- fective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the control levers or wheels and cause injury or an accident.

Always wear protective clothing that covers your legs, ankles, and feet. The engine or exhaust sys- tem become very hot during or af- ter operation and can cause burns.

Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing car-

bo diz sio Ca les en en bo yo ab els ho ve sym ing fre ME

1 Lo Ad sc an th po ca rie wh ca th low low Th so m ov ac

W ke

aha accessories, which are avail- e only from a Yamaha dealer, have n designed, tested, and approved amaha for use on your vehicle.

ny companies with no connection to aha manufacture parts and acces-

ies or offer other modifications for aha vehicles. Yamaha is not in a

ition to test the products that these rmarket companies produce. refore, Yamaha can neither en- se nor recommend the use of ac- sories not sold by Yamaha or difications not specifically recom- nded by Yamaha, even if sold and alled by a Yamaha dealer.

ermarket Parts, Accessories, Modifications

ile you may find aftermarket prod- similar in design and quality to uine Yamaha accessories, recog- that some aftermarket accessories

modifications are not suitable be- se of potential safety hazards to you others. Installing aftermarket prod- or having other modifications per- ed to your vehicle that change any

the vehicles design or operation

U2DT11E0 5

1-5

SAFETY INFORMATION as windows and doors.

ading ding accessories or cargo to your ooter can adversely affect stability d handling if the weight distribution of e scooter is changed. To avoid the ssibility of an accident, use extreme ution when adding cargo or accesso- s to your scooter. Use extra care en riding a scooter that has added rgo or accessories. Here, along with e information about accessories be-

, are some general guidelines to fol- if loading cargo to your scooter:

e total weight of the operator, acces- ries and cargo must not exceed the aximum load limit. Operation of an erloaded vehicle could cause an cident.

hen loading within this weight limit, ep the following in mind:

Cargo and accessory weight should be kept as low and close to the scooter as possible. Securely

pack your heaviest items as close to the center of the vehicle as pos- sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to min- imize imbalance or instability.

Shifting weights can create a sud- den imbalance. Make sure that ac- cessories and cargo are securely attached to the scooter before rid- ing. Check accessory mounts and cargo restraints frequently. Properly adjust the suspension

for your load (suspension-ad- justable models only), and check the condition and pres- sure of your tires.

Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.

This vehicle is not designed to pull a trailer or to be attached to a sidecar.

Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine

Yam abl bee by Y Ma Yam sor Yam pos afte The dor ces mo me inst

Aft and Wh ucts gen nize or cau or ucts form of

Maximum load: 87 kg (192 lb)

1

FETY INFORMATION ch a Y to K a in

, and combinations may not be propriate. Refer to page 6-17 for tire ecifications and more information on lacing your tires.

nsporting the Scooter sure to observe following instruc- ns before transporting the scooter in other vehicle.

Remove all loose items from the scooter. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. Secure the scooter with tie-downs or suitable straps that are attached to solid parts of the scooter, such as the frame or upper front fork tri- ple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport. The suspension should be com- pressed somewhat by the tie-downs, if possible, so that the

U2DT11E0 6

1-6

SA aracteristics can put you and others

t greater risk of serious injury or death. ou are responsible for injuries related changes in the vehicle. eep the following guidelines in mind, s well as those provided under Load- g when mounting accessories. Never install accessories or carry

cargo that would impair the perfor- mance of your scooter. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit sus- pension travel, steering travel or control operation, or obscure lights or reflectors. Accessories fitted to the handle-

bar or the front fork area can create instability due to improper weight distribution or aerody- namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic

effects. Wind may attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

Certain accessories can dis- place the operator from his or her normal riding position. This improper position limits the free- dom of movement of the opera- tor and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the scooters electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

Aftermarket Tires and Rims The tires and rims that came with your scooter were designed to match the performance capabilities and to provide the best combination of handling, brak- ing, and comfort. Other tires, rims, siz-

es ap sp rep

Tra Be tio an

1

and ankle so they do not flap), and a brightly colored jacket. Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable. Use a strong cord to secure any luggage to the carrier (if equipped). A loose load will af- fect the stability of the scooter and could divert your attention from the road. (See page 1-5.)

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1-7

SAFETY INFORMATION scooter will not bounce excessive- ly during transport.

EAU57600

Further safe-riding points Be sure to signal clearly when

making turns. Braking can be extremely difficult

on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.

Slow down as you approach a cor- ner or turn. Once you have com- pleted a turn, accelerate slowly.

Be careful when passing parked cars. A driver might not see you and open a door in your path.

Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers be- come extremely slippery when wet. Slow down and cross them with caution. Keep the scooter up- right, otherwise it could slide out from under you.

The brake pads or linings could get wet when you wash the scooter. After washing the scooter, check the brakes before riding.

Always wear a helmet, gloves, trousers (tapered around the cuff

1

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DESCRIPTION EAU10411

7 8

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Le

1

2

3

4

5

6

7

8

2-1

ft view

2 3, 4 5 61

. Front turn signal light (page 6-27)

. Fuel tank cap (page 3-6)

. Helmet holder (page 3-9)

. Battery (page 6-25)

. Storage compartment (page 3-10)

. Air filter (page 6-15)

. Rear turn signal light (page 6-27)

. Centerstand (page 6-23)

D

1

2

3

4

5

6

7

8

9

EAU10421

R

6

1

2

3

4

5

6

U2DT11E0 2

ESCRIPTION

2-2

ight view

1 2 3 4 5

. Tail/brake light (page 6-27)

. Muffler (page 3-8)

. Seat (page 3-8)

. Spark plug (page 6-9)

. Coolant reservoir (page 6-13)

. Headlight (page 6-27)

DESCRIPTION

2

3

4

5

6

7

8

9

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C

10

1

2

3

4

5

6

7

8

11)

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2-3

ontrols and instruments

1 2 3 4 5 7 8 96

. Rear brake lever (page 3-5)

. Left handlebar switches (page 3-4)

. Speedometer unit (page 3-3)

. Fuel gauge (page 3-4)

. Main switch/steering lock (page 3-1)

. Front brake fluid reservoir (page 6-21)

. Right handlebar switches (page 3-4)

. Front brake lever (page 3-5)

9. Throttle grip (page 6-16)

10.Luggage holder (page 3-

1

2

3

4

5

6

7

8

9

lock the steering

. Turn the handlebars all the way to the left.

. Push the key in from the OFF po- sition, and then turn it to LOCK while still pushing it.

. Remove the key.

Push.

Turn.

1

U2DT11E0 1

IN

Ma

Th the use pos

TIP Th equ pag

ON All pow and eng be

3-1

STRUMENT AND CONTROL FUNCTIONS EAU45441

in switch/steering lock

e main switch/steering lock controls ignition and lighting systems, and is d to lock the steering. The various itions are described below.

e main switch/steering lock is ipped with a keyhole cover. (See e 3-2.)

EAUT2061

electrical circuits are supplied with er, and the meter lighting, taillight, license plate light come on, and the ine can be started. The key cannot removed.

TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF, even if the engine stalls.

EAU10662

OFF All electrical systems are off. The key can be removed.

WARNING EWA10062

Never turn the key to OFF or LOCK while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

EAU10685

LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.

To

1

2

3

ON

OFF

LOCK

1.

2.

2

NTROL FUNCTIONS

2

3

4

5

6

7

8

9

T

P O

EAU1100A

dicator lights and warning ht

EAU11022

rn signal indicator light is indicator light flashes when a turn nal light is flashing.

EAU11081

h beam indicator light is indicator light comes on when the h beam of the headlight is switched .

1

2

Coolant temperature warning light

Turn signal indicator light

High beam indicator light

Engine trouble warning light

1 2 3 4

U2DT11E0 2

INSTRUMENT AND CO

3-2

o unlock the steering

ush the key in, and then turn it to FF while still pushing it.

EAUT2122

Keyhole cover

To close the keyhole cover Insert the key bow into the keyhole cov- er receptacle as shown, and then turn the key to SHUT to close the cover.

To open the keyhole cover Insert the key bow into the keyhole cov- er receptacle as shown, and then turn the key to OPEN to open the cover.

In lig

Tu Th sig

Hig Th hig on

. Push.

. Turn.

2

1

1.

2.

3.

4.

IN

1

2

3

4

5

6

7

8

9

Co Th gin en gin Th ca O on If ini or a cir

N

Do gi

TI

EAUT1822

eedometer unit

speedometer unit is equipped with peedometer and an odometer. The edometer shows the riding speed. odometer shows the total distance eled.

Speedometer

Odometer

1 2

U2DT11E0 3

STRUMENT AND CONTROL FUNCTIONS

3-3

EAU11447

olant temperature warning light

is warning light comes on if the en- e overheats. If this occurs, stop the gine immediately and allow the en- e to cool. e electrical circuit of the warning light n be checked by turning the key to N. The warning light should come for a few seconds, and then go off. the warning light does not come on tially when the key is turned to ON, if the warning light remains on, have Yamaha dealer check the electrical cuit.

OTICE ECA10022

not continue to operate the en- ne if it is overheating.

P For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. If the engine overheats, see page

6-30 for further instructions.

EAUT1935

Engine trouble warning light This warning light flashes or stays on if an electrical circuit monitoring the en- gine is not working correctly. If this oc- curs, have a Yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked by turning the key to ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to ON, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.

Sp

The a s spe The trav

1.

2.

NTROL FUNCTIONS

2

3

4

5

6

7

8

9

F

T fu to d E

T D co

EAU12401

mer switch / t this switch to for the high am and to for the low beam.

EAU12461

rn signal switch / signal a right-hand turn, push this itch to . To signal a left-hand n, push this switch to . When re- sed, the switch returns to the center sition. To cancel the turn signal ts, push the switch in after it has re-

ned to the center position.

EAU12501

rn switch ss this switch to sound the horn.

EAU12661

gine stop switch / t this switch to before starting engine. Set this switch to to p the engine in case of an emergen- such as when the vehicle overturns when the throttle cable is stuck.

EAUM1133

rt switch sh this switch while applying the

1

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INSTRUMENT AND CO

3-4

EAU12141

uel gauge

he fuel gauge indicates the amount of el in the fuel tank. The needle moves wards E (Empty) as the fuel level ecreases. When the needle reaches , refuel as soon as possible.

IP o not allow the fuel tank to empty itself mpletely.

EAU1234H

Handlebar switches

Left

Right

Dim Se be

Tu To sw tur lea po ligh tur

Ho Pre

En Se the sto cy, or

Sta Pu

. Fuel gauge

1

1. Dimmer switch /

2. Turn signal switch /

3. Horn switch

1. Engine stop switch /

2. Start switch

1

2 3

2

1

IN

1

2

3

4

5

6

7

8

9

fro wi ing gin

EAU12952

ar brake lever

rear brake lever is located on the side of the handlebar. To apply the r brake, pull this lever toward the dlebar grip.

Rear brake lever

1

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STRUMENT AND CONTROL FUNCTIONS

3-5

nt or rear brake to crank the engine th the starter. See page 5-1 for start- instructions prior to starting the en- e.

EAU12902

Front brake lever

The front brake lever is located on the right side of the handlebar. To apply the front brake, pull this lever toward the throttle grip.

Re

The left rea han

1. Front brake lever

1

1.

NTROL FUNCTIONS

2

3

4

5

6

7

8

9

F

T O a lo ca

T

EAU13213

el ke sure there is sufficient gasoline in tank.

WARNING EWA10882

soline and gasoline vapors are tremely flammable. To avoid fires d explosions and to reduce the k of injury when refueling, follow se instructions.

. Before refueling, turn off the en- gine and be sure that no one is sit- ting on the vehicle. Never refuel while smoking, or while in the vi- cinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.

. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.

1

2

3

U2DT11E0 6

INSTRUMENT AND CO

3-6

EAUT2013

uel tank cap

o remove the fuel tank cap pen the lid, insert the key into the lock, nd then turn it 1/4 turn clockwise. The ck will be released and the fuel tank p can be removed.

o install the fuel tank cap 1. Insert the fuel tank cap into the

tank opening with the key inserted in the lock and with the marks on the cap and tank aligned.

2. Turn the key counterclockwise to the original position, remove it, and

then close the lid.

TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.

WARNING EWA10132

Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.

Fu Ma the

Ga ex an ris the

1

2

. Fuel tank cap lid

. Fuel tank cap

. Match marks

1

2

3

IN

1

2

3

4

5

6

7

8

9 Ga ca lin lin so ol

reduce maintenance costs.

sohol re are two types of gasohol: gaso-

containing ethanol and that contain- methanol. Gasohol containing

anol can be used if the ethanol con- t does not exceed 10% (E10). Gas- l containing methanol is not ommended by Yamaha because it cause damage to the fuel system ehicle performance problems.

1

2

U2DT11E0 7

STRUMENT AND CONTROL FUNCTIONS

3-7

3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts.[ECA10072]

4. Be sure to securely close the fuel tank cap.

WARNING EWA15152

soline is poisonous and can use injury or death. Handle gaso- e with care. Never siphon gaso- e by mouth. If you should swallow me gasoline or inhale a lot of gas-

ine vapor, or get some gasoline in

your eyes, see your doctor immedi- ately. If gasoline spills on your skin, wash with soap and water. If gaso- line spills on your clothing, change your clothes.

EAU36084

NOTICE ECA11401

Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.

Your Yamaha engine has been de- signed to use unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) oc- curs, use a gasoline of a different brand or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life

and

Ga The hol ing eth ten oho rec can or v

. Fuel tank filler tube

. Maximum fuel level

12

Recommended fuel Unleaded gasoline only

Fuel tank capacity: 4.5 L (1.19 US gal, 0.99 Imp.gal)

NTROL FUNCTIONS

2

3

4

5

6

7

8

9

C T co

T e b

N

U o

EAUT2542

at

open the seat . Place the scooter on the center-

stand. . Insert the key into the main switch,

and then turn it counterclockwise to the OPEN position. If the main switch is in the ON position, turn the key clockwise to the OPEN position.

Seat

1

U2DT11E0 8

INSTRUMENT AND CO

3-8

EAU13446

atalytic converters his vehicle is equipped with catalytic nverters in the exhaust system.

WARNING EWA10863

he exhaust system is hot after op- ration. To prevent a fire hazard or urns: Do not park the vehicle near

possible fire hazards such as grass or other materials that easily burn.

Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system.

Make sure that the exhaust sys- tem has cooled down before do- ing any maintenance work.

Do not allow the engine to idle more than a few minutes. Long idling can cause a build-up of heat.

OTICE ECA10702

se only unleaded gasoline. The use f leaded gasoline will cause unre-

pairable damage to the catalytic converter. Se

To 1

2

1.

IN

1

2

3

4

5

6

7

8

9

TI Do ke to

To

TI M cu

release the helmet from the hel- t holder en the seat, remove the helmet from helmet holder, and then close the t.

1

U2DT11E0 9

STRUMENT AND CONTROL FUNCTIONS

3-9

P not push inward when turning the y from OFF to OPEN or from ON OPEN.

3. Fold the seat up.

close the seat 1. Fold the seat down, and then push

it down to lock it in place. 2. Remove the key from the main

switch if the scooter will be left un- attended.

P ake sure that the seat is properly se- red before riding.

EAU14302

Helmet holder

The helmet holder is located under the seat.

To secure a helmet to the helmet holder

1. Open the seat. (See page 3-8.) 2. Attach the helmet to the helmet

holder, and then securely close the seat. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.[EWA10162]

To me Op the sea

. Open.

1 1

1. Helmet holder

1

1

NTROL FUNCTIONS

2

3

4

5

6

7

8

9

S

N

K w m

ar storage compartment

e rear storage compartment is locat- under the seat. (See page 3-8.)

WARNING EWAT1052

Do not exceed the load limit of 5 kg (11 lb) for the rear storage compartment. Do not exceed the maximum load of 87 kg (192 lb) for the ve- hicle.

Some helmets cannot be stored in the storage compartment because of their size or shape. Do not leave your scooter unat-

Rear storage compartment

1

U2DT11E0 10

INSTRUMENT AND CO

3-10

EAUT1718

torage compartments

OTICE ECA17841

eep the following points in mind hen using the storage compart- ents. Since the storage compart-

ments accumulate heat when exposed to the sun and/or the engine heat, do not store any- thing susceptible to heat, con- sumables or flammable items inside them.

To avoid humidity from spread- ing through the storage com- partments, wrap wet articles in a plastic bag before storing them in the compartments.

Since the storage compart- ments may get wet while the ve- hicle is being washed, wrap any articles stored in the compart- ments in a plastic bag.

Do not keep anything valuable or breakable in the storage com- partments.

Front storage compartment

WARNING EWA11192

Do not exceed the load limit of 1.5 kg (3.3 lb) for the front stor- age compartment.

Do not exceed the maximum load of 87 kg (192 lb) for the ve- hicle.

Re

Th ed

TIP

1. Front storage compartment

1

1.

IN

1

2

3

4

5

6

7

8

9

U2DT11E0 11

STRUMENT AND CONTROL FUNCTIONS

3-11

tended with the seat open. EAUT3482

Luggage holder

Pull the luggage holder outward, then move the top portion of the luggage holder as shown in order to hook items on it.

WARNING EWAT1091

Do not exceed the load limit of 1 kg (2 lb) for the luggage holder.

Do not exceed the maximum load of 87 kg (192 lb) for the ve- hicle.

1. Luggage holder

1

2

3

4

5

6

7

8

9

PERATION CHECKS EAU15598

ndition. Always follow the inspection

EWA11152

n accident or equipment damage. ted by the procedures provided in

PAGE

3-6

6-10

6-12

6-13

6-20, 6-21

6-19, 6-20

U2DT11E0 1

In an

Fa Do th

Be

F

E

F

C

F

R

4-1

FOR YOUR SAFETY PRE-O

spect your vehicle each time you use it to make sure the vehicle is in safe operating co d maintenance procedures and schedules described in the Owners Manual.

WARNING

ilure to inspect or maintain the vehicle properly increases the possibility of a not operate the vehicle if you find any problem. If a problem cannot be correc

is manual, have the vehicle inspected by a Yamaha dealer.

fore using this vehicle, check the following points:

ITEM CHECKS

uel Check fuel level in fuel tank. Refuel if necessary. Check fuel line for leakage.

ngine oil Check oil level in engine. If necessary, add recommended oil to specified level. Check vehicle for oil leakage.

inal transmission oil Check vehicle for oil leakage.

oolant Check coolant level in reservoir. If necessary, add recommended coolant to specified level. Check cooling system for leakage.

ront brake

Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage.

ear brake

Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.

F

1

2

3

4

5

6

7

8

9

T icate cable 6-16, 6-22

C 6-22

W 6-17, 6-18

B 6-23

C 6-23

C

In a

E 3-4

PAGE

U2DT11E0 2

OR YOUR SAFETY PRE-OPERATION CHECKS

4-2

hrottle grip

Make sure that operation is smooth. Check throttle grip free play. If necessary, have Yamaha dealer adjust throttle grip free play and lubr

and grip housing.

ontrol cables Make sure that operation is smooth. Lubricate if necessary.

heels and tires

Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary.

rake levers Make sure that operation is smooth. Lubricate lever pivoting points if necessary.

enterstand Make sure that operation is smooth. Lubricate pivot if necessary.

hassis fasteners Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary.

struments, lights, signals nd switches

Check operation. Correct if necessary.

ngine stop switch Check operation.

ITEM CHECKS

2

3

4

5

6

7

8

9

ANT RIDING POINTS EAUT4270

arting a cold engine

OTICE ECA10251

e page 5-4 for engine break-in in- uctions prior to operating the ve- le for the first time.

. Turn the key to ON and make sure that the engine stop switch is set to .

OTICE ECAT1071

e engine trouble warning light and olant temperature warning light ould come on for a few seconds, n go off. If these warning lights not go off, have a Yamaha dealer eck their electrical circuits.

. Close the throttle completely.

. Start the engine by pushing the start switch while applying the front or rear brake. If the engine does not start, re- lease the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the bat- tery. Do not crank the engine more

U2DT11E0 1

Re be th un

Fa th tro or

5-1

OPERATION AND IMPORT EAU15952

ad the Owners Manual carefully to come familiar with all controls. If

ere is a control or function you do not derstand, ask your Yamaha dealer.

WARNING EWA10272

ilure to familiarize yourself with e controls can lead to loss of con- l, which could cause an accident

injury.

EAU45311

TIP This model is equipped with a lean an- gle sensor to stop the engine in case of a turnover. To start the engine after a turnover, be sure to turn the main switch to OFF and then to ON. Fail- ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch.

St

N

Se str hic

1

N

Th co sh the do ch

2 3

O

1

2

3

4

5

6

7

8

9

N

Fo ce co

EAU16782

celeration and deceleration

speed can be adjusted by opening closing the throttle. To increase the ed, turn the throttle grip in direction To reduce the speed, turn the throt- rip in direction (b).

(a)

(b)

U2DT11E0 2

PERATION AND IMPORTANT RIDING POINTS

5-2

than 5 seconds on any one at- tempt.

OTICE ECA11043

r maximum engine life, never ac- lerate hard when the engine is ld!

EAU45093

Starting off 1. While pulling the rear brake lever

with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.

2. Sit astride the seat, and then ad- just the rear view mirrors.

3. Switch the turn signals on. 4. Check for oncoming traffic, and

then slowly turn the throttle grip (on the right) in order to take off.

5. Switch the turn signals off.

Ac

The and spe (a). tle g

ANT RIDING POINTS

2

3

4

5

6

7

8

9

B EAU16821

ps for reducing fuel nsumption el consumption depends largely on ur riding style. Consider the following s to reduce fuel consumption:

Avoid high engine speeds during acceleration. Avoid high engine speeds with no load on the engine. Turn the engine off instead of let- ting it idle for an extended length of time (e.g., in traffic jams, at traffic lights or at railroad crossings).

U2DT11E0 3

OPERATION AND IMPORT

5-3

EAU16794

raking

WARNING EWA10301

Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn.

Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole covers become extremely slip- pery when wet. Therefore, slow down when approaching such areas and cross them with cau- tion.

Keep in mind that braking on a wet road is much more difficult.

Ride slowly down a hill, as brak- ing downhill can be very diffi- cult.

1. Close the throttle completely. 2. Apply both front and rear brakes

simultaneously while gradually in- creasing the pressure.

Front

Rear

Ti co Fu yo tip

O

1

2

3

4

5

6

7

8

9

En Th in be th ing Si pu 10 th to Du tle re av

0 Av th Af en m Va tim se

EAU17214

rking en parking, stop the engine, and n remove the key from the main tch.

WARNING EWA10312

Since the engine and exhaust system can become very hot,

U2DT11E0 4

PERATION AND IMPORTANT RIDING POINTS

5-4

EAU16831

gine break-in ere is never a more important period the life of your engine than the period tween 0 and 1000 km (600 mi). For

is reason, you should read the follow- material carefully.

nce the engine is brand new, do not t an excessive load on it for the first 00 km (600 mi). The various parts in

e engine wear and polish themselves the correct operating clearances. ring this period, prolonged full-throt- operation or any condition that might sult in engine overheating must be oided.

EAU16953

150 km (090 mi) oid prolonged operation above 1/3

rottle. ter every hour of operation, stop the gine, and then let it cool for five to ten inutes. ry the engine speed from time to e. Do not operate the engine at one t throttle position.

150500 km (90300 mi) Avoid prolonged operation above 1/2 throttle. Rev the engine freely through the gears, but do not use full throttle at any time.

5001000 km (300600 mi) Avoid prolonged operation above 3/4 throttle. NOTICE: After 1000 km (600 mi) of operation, the engine oil must be changed and the oil strainer cleaned.[ECA10352]

1000 km (600 mi) and beyond Avoid prolonged full-throttle operation. Vary the speed occasionally.

NOTICE ECA10271

If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.

Pa Wh the swi

ANT RIDING POINTS

2

3

4

5

6

7

8

9

U2DT11E0 5

OPERATION AND IMPORT

5-5

park in a place where pedestri- ans or children are not likely to touch them and be burned.

Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.

Do not park near grass or other flammable materials which might catch fire.

1

2

3

4

5

6

7

8

9

EAU17303

ission controls not only function to ure cleaner air, but are also vital to per engine operation and maximum formance. In the following periodic intenance charts, the services relat- to emissions control are grouped arately. These services require cialized data, knowledge, and ipment. Maintenance, replacement, epair of the emission control devic- and systems may be performed by repair establishment or individual t is certified (if applicable). Yamaha lers are trained and equipped to form these particular services.

U2DT11E0 1

PE

Pe bric saf sib cle poi me the Th ma con nor pen gra the be

Fa hic tiv yo ser yo vic ser

6-1

RIODIC MAINTENANCE AND ADJUSTMENT EAU17245

riodic inspection, adjustment, and lu- ation will keep your vehicle in the est and most efficient condition pos- le. Safety is an obligation of the vehi- owner/operator. The most important nts of vehicle inspection, adjust- nt, and lubrication are explained on following pages. e intervals given in the periodic intenance charts should be simply sidered as a general guide under mal riding conditions. However, de- ding on the weather, terrain, geo- phical location, and individual use, maintenance intervals may need to shortened.

WARNING EWA10322

ilure to properly maintain the ve- le or performing maintenance ac- ities incorrectly may increase ur risk of injury or death during vice or while using the vehicle. If

u are not familiar with vehicle ser- e, have a Yamaha dealer perform vice.

WARNING EWA15123

Turn off the engine when performing maintenance unless otherwise specified. A running engine has moving

parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires.

Running the engine while ser- vicing can lead to eye injury, burns, fire, or carbon monoxide poisoning possibly leading to death. See page 1-4 for more in- formation about carbon monox- ide.

WARNING EWA15461

Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let brake components cool before touching them.

Em ens pro per ma ed sep spe equ or r es any tha dea per

AND ADJUSTMENT

2

3

4

5

6

7

8

9

EAU48451

T rting from 4000 mi (7000 km) or 12

Yamaha dealer perform the service.

U2DT11E0 2

PERIODIC MAINTENANCE

6-2

IP From 12000 mi (19000 km) or 36 months, repeat the maintenance intervals sta

months. Items marked with an asterisk require special tools, data and technical skills, have a

P

1

2

3

4

5

6

7

8

9

EAU17562

Pe

N

OMETER READINGS

)

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

1

2 Replace.

3 ry 6000 mi (10000 km)

4

5

6

7

U2DT11E0 3

ERIODIC MAINTENANCE AND ADJUSTMENT

6-3

riodic maintenance chart for the emission control system

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 mi (7000 km

or 12 month

* Fuel line Check fuel and vacuum hoses for

cracks or damage. Replace if necessary.

Spark plug

Check condition. Adjust gap and clean. Replace at 4000 mi (7000 km) or

12 months and thereafter every 4000 mi (6000 km) or 12 months.

Replace.

* Valve clearance Check and adjust valve clearance when engine is cold. Eve

* Crankcase breather system

Check breather hose for cracks or damage.

Replace if necessary.

* Fuel injection Check engine idle speed.

* Exhaust system Check for leakage. Tighten if necessary. Replace gasket(s) if necessary.

* Air induction system

Check the air cut-off valve, reed valve, and hose for damage.

Replace any damaged parts.

AND ADJUSTMENT

2

3

4

5

6

7

8

9

EAU32129

G

N

OMETER READINGS

i )

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

1 2

3

4

5

ry 4 years 6 ry 2 years

7

8

9

U2DT11E0 4

PERIODIC MAINTENANCE

6-4

eneral maintenance and lubrication chart

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 m (7000 km

or 12 month

Air filter element Replace. Air filter check hose Clean.

* Front brake Check operation, fluid level, and

for fluid leakage. Replace brake pads if necessary.

* Rear brake Check operation. Adjust cable and replace brake

shoes if necessary.

* Brake hose

Check for cracks or damage. Check for correct routing and

clamping.

Replace. Eve * Brake fluid Replace. Eve

* Wheels Check runout and for damage. Replace if necessary.

* Tires

Check tread depth and for damage.

Replace if necessary. Check air pressure. Correct if necessary.

* Wheel bearings Check bearings for smooth

operation. Replace if necessary.

P

1

2

3

4

5

6

7

8

9

10 Repack.

11

12

13

14

15

16

17

18

N

OMETER READINGS

)

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

U2DT11E0 5

ERIODIC MAINTENANCE AND ADJUSTMENT

6-5

* Steering bearings

Check bearing assemblies for looseness.

Moderately repack with lithium-soap-based grease every 8000 mi (13000 km) or 24 months.

* Chassis fasteners Check all chassis fitting and

fasteners. Correct if necessary.

Front brake lever pivot shaft Apply silicone grease lightly.

Rear brake lever pivot shaft

Apply lithium-soap-based grease lightly.

Centerstand Check operation. Lubricate.

* Front fork Check operation and for oil

leakage. Replace if necessary.

* Shock absorber assembly

Check operation and for oil leakage.

Replace if necessary.

Engine oil

Change (warm engine before draining).

Check oil level and vehicle for oil leakage.

Engine oil strainer Clean.

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 mi (7000 km

or 12 month

AND ADJUSTMENT

2

3

4

5

6

7

8

9

EAUT3461

T

hich must not be cleaned with com-

ally wet or dusty areas.

1

ry 3 years

2

2 0 mi (10000 km)

2

2

2

2

N

OMETER READINGS

i )

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

U2DT11E0 6

PERIODIC MAINTENANCE

6-6

IP Air filter

This models air filter is equipped with a disposable oil-coated paper element, w pressed air to avoid damaging it.

The air filter element needs to be replaced more frequently when riding in unusu Hydraulic brake service

9 * Cooling system Check coolant level and vehicle

for coolant leakage.

Change coolant. Eve

0 Final transmission oil

Check vehicle for oil leakage. Change.

1 * V-belt Replace. Every 625

2 * Front and rear brake switches Check operation.

3 * Control and meter cables

Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly.

4 * Throttle grip

Check operation. Check throttle grip free play, and

adjust if necessary. Lubricate cable and grip housing.

5 * Lights, signals and switches

Check operation. Adjust headlight beam.

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 m (7000 km

or 12 month

P

1

2

3

4

5

6

7

8

9

uid. Regularly check the brake fluid

caliper, and change the brake fluid.

U2DT11E0 7

ERIODIC MAINTENANCE AND ADJUSTMENT

6-7

After disassembling the brake master cylinder and caliper, always change the fl level and fill the reservoir as required.

Every two years replace the internal components of the brake master cylinder and Replace the brake hose every four years and if cracked or damaged.

AND ADJUSTMENT

2

3

4

5

6

7

8

9

R p T to jo th b

nel B

remove the panel move the screw, and then take the nel off.

install the panel ce the panel in the original position,

d then install the screw. 1

2

3

Panel B

1

U2DT11E0 8

PERIODIC MAINTENANCE

6-8

EAU18773

emoving and installing anels he panels shown need to be removed perform some of the maintenance bs described in this chapter. Refer to is section each time a panel needs to e removed and installed.

EAUT3491

Panel A

To remove the panel Pull the panel outward as shown.

To install the panel Place the panel into the original posi- tion and push it inward to secure.

Pa

To Re pa

To Pla an

. Panel C

. Panel A

. Panel B

1 23

1. Panel A

1

1.

P

1

2

3

4

5

6

7

8

9

Pa

To

To Pl an

check the spark plug . Check that the porcelain insulator

around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally).

e spark plug shows a distinctly dif- nt color, the engine could be oper- g improperly. Do not attempt to gnose such problems yourself. In- d, have a Yamaha dealer check

vehicle.

. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.

. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion.

1

pecified spark plug: NGK/CR7E

U2DT11E0 9

ERIODIC MAINTENANCE AND ADJUSTMENT

6-9

nel C

remove the panel

1. Open the seat. (See page 3-8.) 2. Remove the screws, and then take

the panel off.

install the panel ace the panel in the original position, d then install the screws.

EAUT2074

Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In addition, the condition of the spark plug can re- veal the condition of the engine.

To remove the spark plug 1. Remove panel A. (See page 6-8.) 2. Remove the spark plug cap. 3. Remove the spark plug as shown,

with a spark plug wrench available at a Yamaha dealer.

To 1

TIP If th fere atin dia stea the

2

3

. Panel C

1

1. Spark plug wrench

1

S

AND ADJUSTMENT

2

3

4

5

6

7

8

9

T

T If

EAUT1463

gine oil and oil strainer e engine oil level should be checked fore each ride. In addition, the oil st be changed and the oil strainer aned at the intervals specified in the riodic maintenance and lubrication art.

check the engine oil level . Place the vehicle on the center-

stand. A slight tilt to the side can result in a false reading.

. Start the engine, warm it up for several minutes, and then turn it off.

. Wait a few minutes until the oil set- tles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level.

1

U2DT11E0 10

PERIODIC MAINTENANCE

6-10

o install the spark plug 1. Clean the surface of the spark plug

gasket and its mating surface, and then wipe off any grime from the spark plug threads.

2. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque.

IP a torque wrench is not available when

installing a spark plug, a good estimate of the correct torque is 1/41/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible.

3. Install the spark plug cap. 4. Install the panel.

En Th be mu cle pe ch

To 1

2

3

. Spark plug gap

Spark plug gap: 0.70.8 mm (0.0280.031 in)

Tightening torque: Spark plug:

13 Nm (1.3 mkgf, 9.4 ftlbf)

1

P

1

2

3

4

5

6

7

8

9

TI Th m

To th

. Clean the oil strainer with solvent, and then check it for damage and replace it if necessary.

. Check the O-ring for damage and replace it if necessary.

. Install the oil strainer, compression spring, O-ring and engine oil drain bolt B.

ke sure that the O-ring is properly ted.

. Install engine oil drain bolt A, and then tighten both drain bolts to their specified torques.

1

2

3

2 3

Engine oil drain bolt B

1

U2DT11E0 11

ERIODIC MAINTENANCE AND ADJUSTMENT

6-11

P e engine oil should be between the

inimum and maximum level marks.

4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level.

5. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.

change the engine oil and clean e oil strainer 1. Start the engine, warm it up for

several minutes, and then turn it

off. 2. Place an oil pan under the engine

to collect the used oil. 3. Remove the engine oil filler cap

and the engine oil drain bolts A and B to drain the oil from the crankcase. NOTICE: When re- moving the engine oil drain bolt B, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts.[ECAT1022] 4

5

6

TIP Ma sea

7

. Oil filler cap

. Maximum level mark

. Minimum level mark

1

1. Engine oil drain bolt A

1

1.

AND ADJUSTMENT

2

3

4

5

6

7

8

9

N

EAUT1563

nal transmission oil e final transmission case must be ecked for oil leakage before each e. If any leakage is found, have a maha dealer check and repair the oter. In addition, the final transmis-

n oil must be changed as follows at intervals specified in the periodic intenance and lubrication chart. . Start the engine, warm it up by rid-

ing the scooter for several min- utes, and then stop the engine.

. Place the scooter on the center- stand.

. Place an oil pan under the final transmission case to collect the used oil.

. Remove the oil filler bolt and drain bolt to drain the oil from the final transmission case.

1

U2DT11E0 12

PERIODIC MAINTENANCE

6-12

8. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.

OTICE ECA11671

Do not use oils with a diesel specification of CD or oils of a

higher quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.

Be sure no foreign material en- ters the crankcase.

9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause.

10. Turn the engine off, and then check the oil level and correct it if necessary.

Fi Th ch rid Ya sco sio the ma

1

2

3

4

Tightening torque: Engine oil drain bolt A:

23 Nm (2.3 mkgf, 16.6 ftlbf) Engine oil drain bolt B:

32 Nm (3.2 mkgf, 23.1 ftlbf)

. Oil filler hole

Recommended engine oil: See page 8-1.

Oil change quantity: 0.78 L (0.82 US qt, 0.69 Imp.qt)

1

P

1

2

3

4

5

6

7

8

9

EAU20071

olant coolant level should be checked

ore each ride. In addition, the cool- must be changed at the intervals cified in the periodic maintenance lubrication chart.

EAUT1527

check the coolant level coolant level should be checked as ws before each ride. In addition,

coolant must be changed at the in- als specified in the periodic mainte- ce and lubrication chart. . Place the vehicle on the center-

stand.

The coolant level must be checked on a cold engine since the level varies with engine temperature. Make sure that the vehicle is posi- tioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.

. Check the coolant level in the cool- ant reservoir.

1

2

U2DT11E0 13

ERIODIC MAINTENANCE AND ADJUSTMENT

6-13

5. Install the final transmission oil drain bolt, and then tighten it to the specified torque.

6. Refill with the specified amount of the recommended final transmis- sion oil, and then install the oil filler bolt and tighten it to the specified torque. WARNING! Make sure that no foreign material enters the final transmission case. Make sure that no oil gets on the tire or wheel.[EWA11312]

7. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.

Co The bef ant spe and

To The follo the terv nan

1

TIP

2

. Final transmission oil filler bolt

. Final transmission oil drain bolt

Tightening torque: Final transmission oil drain bolt:

13 Nm (1.3 mkgf, 9.4 ftlbf)

1

2

Tightening torque: Final transmission oil filler bolt:

23 Nm (2.3 mkgf, 17 ftlbf)

Recommended final transmission oil:

See page 8-1. Oil quantity:

0.10 L (0.11 US qt, 0.09 Imp.qt)

AND ADJUSTMENT

2

3

4

5

6

7

8

9

T T m

tent of the coolant as soon as possible, otherwise the effec- tiveness of the coolant will be reduced.[ECA10473]

EAU33032

anging the coolant e coolant must be changed at the in- vals specified in the periodic mainte- nce and lubrication chart. Have a maha dealer change the coolant. RNING! Never attempt to remove radiator cap when the engine is t.[EWA10382]

1

2

oolant reservoir capacity: 0.26 L (0.27 US qt, 0.23 Imp.qt)

U2DT11E0 14

PERIODIC MAINTENANCE

6-14

IP he coolant should be between the inimum and maximum level marks.

3. If the coolant is at or below the minimum level mark, remove pan- el B and the reservoir cap. (See page 6-8.) WARNING! Remove only the coolant reservoir cap. Never attempt to remove the ra- diator cap when the engine is hot.[EWA15162]

4. Add coolant or distilled water to raise the coolant to the maximum level mark, and install the coolant reservoir cap and the panel. NOTICE: If coolant is not avail- able, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. If water has been used instead of cool- ant, replace it with coolant as soon as possible, otherwise the cooling system will not be pro- tected against frost and corro- sion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze con-

Ch Th ter na Ya WA the ho

. Maximum level mark

. Minimum level mark

1 2

1. Coolant reservoir cap

1 C

P

1

2

3

4

5

6

7

8

9

R an Th pla pe ch m us th qu sa

To

dirt or water. . If dirt or water is visible, remove

the hose or hose plug, clean it or drain it, and then install it.

1

2

U2DT11E0 15

ERIODIC MAINTENANCE AND ADJUSTMENT

6-15

EAUT4071

eplacing the air filter element d cleaning the check hoses e air filter element should be re- ced at the intervals specified in the riodic maintenance and lubrication art. Replace the air filter element ore frequently if you are riding in un- ually wet or dusty areas. In addition, e air filter check hoses must be fre- ently checked and cleaned if neces- ry.

replace the air filter element 1. Remove the air filter case cover by

removing the screws.

2. Pull the air filter element out.

3. Insert a new air filter element into the air filter case as shown. NOTICE: Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated with- out the air filter element in- stalled, otherwise the piston(s) and/or cylinder(s) may become excessively worn.[ECA10482]

4. Install the air filter case cover by in- stalling the screws.

To clean the air filter check hoses 1. Check the hoses on the sides of

the air filter case for accumulated

2

. Air filter case cover

. Air filter check hose

1 2

1. Air filter element

1

AND ADJUSTMENT

2

3

4

5

6

7

8

9

C s C n Y

EAU21402

lve clearance e valve clearance changes with use, ulting in improper air-fuel mixture d/or engine noise. To prevent this m occurring, the valve clearance st be adjusted by a Yamaha dealer

the intervals specified in the periodic intenance and lubrication chart.

U2DT11E0 16

PERIODIC MAINTENANCE

6-16

EAU44735

hecking the engine idling peed heck the engine idling speed and, if ecessary, have it corrected by a amaha dealer.

EAU21385

Checking the throttle grip free play The throttle grip free play should mea- sure 3.05.0 mm (0.120.20 in) at the inner edge of the throttle grip. Periodi- cally check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it.

Va Th res an fro mu at ma

Engine idling speed: 20002200 r/min

P

1

2

3

4

5

6

7

8

9

Ti Ti ve dit sm is co at fie

Ti Th an rid

Ne tio ca

sidewall is cracked, have a Yamaha ler replace the tire immediately.

information s vehicle is equipped with tubeless s. s age, even if they have not been d or have only been used occasion- . Cracking of the tread and sidewall ber, sometimes accompanied by cass deformation, is an evidence of ing. Old and aged tires shall be cked by tire specialists to ascertain ir suitability for further use. r extensive tests, only the tires list-

below have been approved for this del by Yamaha.

inimum tire tread depth (front and ear):

1.0 mm (0.04 in)

U2DT11E0 17

ERIODIC MAINTENANCE AND ADJUSTMENT

6-17

EAUT4260

res res are the only contact between the hicle and the road. Safety in all con- ions of riding depends on a relatively all area of road contact. Therefore, it

essential to maintain the tires in good ndition at all times and replace them the appropriate time with the speci- d tires.

re air pressure e tire air pressure should be checked d, if necessary, adjusted before each e.

WARNING EWA10512

ver overload your vehicle. Opera- n of an overloaded vehicle could use an accident.

Tire inspection

The tires must be checked before each ride. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if

the dea

Tire Thi tire Tire use ally rub car age che the Afte ed mo

Tire air pressure* (measured on cold tires):

Front: 175 kPa (1.75 kgf/cm2, 25 psi)

Rear: 175 kPa (1.75 kgf/cm2, 25 psi)

Maximum load*: 87 kg (192 lb)

* Total weight of rider, cargo and ac- cessories

1. Tire sidewall

2. Tire wear indicator

3. Tire tread depth

M r

AND ADJUSTMENT

2

3

4

5

6

7

8

9

EAU49351

ecking the front brake lever e play

ere should be no free play at the ke lever end. If there is free play,

ve a Yamaha dealer inspect the ke system.

WARNING EWA14212

oft or spongy feeling in the brake er can indicate the presence of air the hydraulic system. If there is air the hydraulic system, have a

maha dealer bleed the system be- e operating the vehicle. Air in the draulic system will diminish the king performance, which may re-

Front brake lever

1

U2DT11E0 18

PERIODIC MAINTENANCE

6-18

WARNING EWA10581

It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately.

The replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a Yamaha dealer, who has the necessary professional knowl- edge and experience to do so.

Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics.

EAU21963

Cast wheels To maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be checked

for cracks, bends, warpage or oth- er damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.

The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han- dling characteristics, and a short- ened tire life.

Ch fre

Th bra ha bra

A s lev in in Ya for hy bra

Front tire: Size:

120 / 90 - 10 57J Manufacturer/model:

CHENG SHIN / C-6022 Rear tire:

Size: 120 / 90 - 10 57J

Manufacturer/model: CHENG SHIN / C-6022

1.

P

1

2

3

4

5

6

7

8

9

su de

WARNING EWA10651

roper adjustment cannot be ob- ed as described, have a Yamaha ler make this adjustment.

Adjusting nut

(b)

(a) 1

U2DT11E0 19

ERIODIC MAINTENANCE AND ADJUSTMENT

6-19

lt in loss of control and an acci- nt.

EAU22171

Adjusting the rear brake lever free play

The brake lever free play should mea- sure 10.020.0 mm (0.390.79 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. To increase the brake lever free play, turn the adjusting nut at the brake shoe plate in direction (a). To decrease the brake lever free play, turn the adjusting nut in direction (b).

If p tain dea

1. Rear brake lever free play

1

1.

AND ADJUSTMENT

2

3

4

5

6

7

8

9

C a T sh in te

F

E w ch in th o

t.

1

2

3

U2DT11E0 20

PERIODIC MAINTENANCE

6-20

EAU22382

hecking the front brake pads nd rear brake shoes he front brake pads and the rear brake oes must be checked for wear at the

tervals specified in the periodic main- nance and lubrication chart.

EAU22411

ront brake pads

ach front brake pad is provided with a ear indicator, which allows you to eck the brake pad wear without hav- g to disassemble the brake. To check e brake pad wear, check the position f the wear indicator while applying the

brake. If a brake pad has worn to the point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set.

EAU22541

Rear brake shoes

The rear brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to dis- assemble the brake. To check the brake shoe wear, check the position of the wear indicator while applying the brake. If a brake shoe has worn to the point that the wear indicator reaches the wear limit line, have a Yamaha dealer replace the brake shoes as a

se

. Wear indicator

. Brake disc

. Brake pad

1

2

3 1. Wear indicator

2. Wear limit line

1

2

P

1

2

3

4

5

6

7

8

9

C Be is Ch of br

Im lo th

ck the brake pads for wear and the ke system for leakage. If the brake level goes down suddenly, have a aha dealer check the cause before

her riding.

1

U2DT11E0 21

ERIODIC MAINTENANCE AND ADJUSTMENT

6-21

EAU32346

hecking the brake fluid level fore riding, check that the brake fluid above the minimum level mark. eck the brake fluid level with the top

the reservoir level. Replenish the ake fluid if necessary.

WARNING EWA15991

proper maintenance can result in ss of braking ability. Observe ese precautions:

Insufficient brake fluid may al- low air to enter the brake sys- tem, reducing braking

performance. Clean the filler cap before re-

moving. Use only DOT 4 brake fluid from a sealed container.

Use only the specified brake flu- id; otherwise, the rubber seals may deteriorate, causing leak- age.

Refill with the same type of brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction.

Be careful that water does not enter the brake fluid reservoir when refilling. Water will signifi- cantly lower the boiling point of the fluid and may result in vapor lock.

NOTICE ECA17641

Brake fluid may damage painted sur- faces or plastic parts. Always clean up spilled fluid immediately.

As the brake pads wear, it is normal for the brake fluid level to gradually go down. A low brake fluid level may indi- cate worn brake pads and/or brake sys- tem leakage; therefore, be sure to

che bra fluid Yam furt

. Minimum level mark

Specified brake fluid: DOT 4

1

AND ADJUSTMENT

2

3

4

5

6

7

8

9

C H b th tio o a th th

EAU23115

ecking and lubricating the rottle grip and cable e operation of the throttle grip should checked before each ride. In addi- n, the cable should be lubricated by a maha dealer at the intervals speci- d in the periodic maintenance chart. e throttle cable is equipped with a ber cover. Make sure that the cover

securely installed. Even though the ver is installed correctly, it does not mpletely protect the cable from water try. Therefore, use care not to pour ter directly onto the cover or cable en washing the vehicle. If the cable cover becomes dirty, wipe clean with oist cloth.

U2DT11E0 22

PERIODIC MAINTENANCE

6-22

EAU22724

hanging the brake fluid ave a Yamaha dealer change the rake fluid at the intervals specified in e periodic maintenance and lubrica- n chart. In addition, have the oil seals

f the brake master cylinder and caliper s well as the brake hose replaced at e intervals listed below or whenever ey are damaged or leaking. Oil seals: Replace every two

years. Brake hose: Replace every four

years.

EAU23098

Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement. Replace damaged cables as soon as possi- ble to prevent unsafe condi- tions.[EWA10712]

Ch th Th be tio Ya fie Th rub is co co en wa wh or a m

Recommended lubricant: Yamaha cable lubricant or other suit- able cable lubricant

P

1

2

3

4

5

6

7

8

9

Lu br Th br int te

EAU51951

ecking the front fork condition and operation of the front must be checked as follows at the rvals specified in the periodic main- ance and lubrication chart.

check the condition ck the front fork for damage and ex-

sive oil leakage.

check the operation . Place the vehicle on a level sur-

face and hold it in an upright posi- tion. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over.[EWA10752]

. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.

U2DT11E0 23

ERIODIC MAINTENANCE AND ADJUSTMENT

6-23

EAU43643

bricating the front and rear ake levers e pivoting points of the front and rear

ake levers must be lubricated at the ervals specified in the periodic main- nance and lubrication chart.

EAU23193

Checking and lubricating the centerstand The operation of the centerstand should be checked before each ride, and the pivots and metal-to-metal con- tact surfaces should be lubricated if necessary.

WARNING EWA11302

If the centerstand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the centerstand could contact the ground and distract the operator, re- sulting in a possible loss of control.

Ch The fork inte ten

To Che ces

To 1

2

Recommended lubricants: Front brake lever:

Silicone grease Rear brake lever:

Lithium-soap-based grease

Recommended lubricant: Lithium-soap-based grease

AND ADJUSTMENT

2

3

4

5

6

7

8

9

N

If fo h p

EAU23292

ecking the wheel bearings e front and rear wheel bearings must checked at the intervals specified in periodic maintenance and lubrica-

n chart. If there is play in the wheel b or if the wheel does not turn oothly, have a Yamaha dealer check wheel bearings.

U2DT11E0 24

PERIODIC MAINTENANCE

6-24

OTICE ECA10591

any damage is found or the front rk does not operate smoothly,

ave a Yamaha dealer check or re- air it.

EAU45512

Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart.

1. Place the vehicle on the center- stand. WARNING! To avoid inju- ry, securely support the vehicle so there is no danger of it falling over.[EWA10752]

2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.

Ch Th be the tio hu sm the

P

1

2

3

4

5

6

7

8

9

B

Th (V Th lyt th ch

charge the battery e a Yamaha dealer charge the bat- as soon as possible if it seems to e discharged. Keep in mind that the tery tends to discharge more quickly e vehicle is equipped with optional

ctrical accessories.

TICE ECA16522

charge a VRLA (Valve Regulated d Acid) battery, a special (con-

nt-voltage) battery charger is re- red. Using a conventional battery rger will damage the battery.

store the battery . If the vehicle will not be used for

more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. NOTICE: When removing the battery, be sure the key is turned to OFF, then discon- nect the negative lead before disconnecting the positive lead.[ECA16303]

. If the battery will be stored for more than two months, check it at least

1

U2DT11E0 25

ERIODIC MAINTENANCE AND ADJUSTMENT

6-25

EAUT2007

attery

is model is equipped with a VRLA alve Regulated Lead Acid) battery. ere is no need to check the electro- e or to add distilled water. However, e battery lead connections need to be ecked and, if necessary, tightened.

WARNING EWA10761

Electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when working near batteries. In case of contact, administer the fol-

lowing FIRST AID. EXTERNAL: Flush with plenty

of water. INTERNAL: Drink large quan-

tities of water or milk and im- mediately call a physician.

EYES: Flush with water for 15 minutes and seek prompt medical attention.

Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space.

KEEP THIS AND ALL BATTER- IES OUT OF THE REACH OF CHILDREN.

NOTICE ECA10621

Never attempt to remove the battery cell seals, as this would permanent- ly damage the battery.

The battery is located under the seat. Remove panel C to access the battery. (See page 6-8.)

To Hav tery hav bat if th ele

NO

To Lea sta qui cha

To 1

2

. Battery

1

AND ADJUSTMENT

2

3

4

5

6

7

8

9

N

the main fuse, be sure to turn the main switch from ON to OFF three times in 3 seconds intervals to initialize the idle speed control system.[ECAT1063]

. Turn the key to ON and turn on the electrical circuits to check if the devices operate.

. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.

pecified fuse: 15.0 A

U2DT11E0 26

PERIODIC MAINTENANCE

6-26

once a month and fully charge it if necessary.

3. Fully charge the battery before in- stallation. NOTICE: When install- ing the battery, be sure the key is turned to OFF, then con- nect the positive lead before connecting the negative lead.[ECA16841]

4. After installation, make sure that the battery leads are properly con- nected to the battery terminals.

OTICE ECAT1054

Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.

After installing the battery, be sure to turn the main switch from ON to OFF three times in 3 seconds intervals to initial- ize the idle speed control sys- tem.

EAUT2024

Replacing the fuse

The fuse holder is located beside the battery. Remove panel C to access the fuse. (See page 6-8.) If the fuse is blown, replace it as fol- lows.

1. Turn the key to OFF and turn off all electrical circuits.

2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam- age to the electrical system and possibly a fire.[EWA15132] NOTICE: After removing and installing

3

41. Fuse

1

S

P

1

2

3

4

5

6

7

8

9

R Th bu bu pla he

EAU24205

placing a turn signal light lb . Remove the turn signal light lens

by removing the screw.

Turn signal light lens

Bulb

Turn signal light lens

Bulb

2

2 1

U2DT11E0 27

ERIODIC MAINTENANCE AND ADJUSTMENT

6-27

EAU34242

eplacing a headlight bulb is model is equipped with halogen lb headlights. If a headlight bulb rns out, have a Yamaha dealer re- ce it and, if necessary, adjust the adlight beam.

EAU43041

Tail/brake light If the tail/brake light does not come on, have a Yamaha dealer check its electri- cal circuit or replace the bulb.

Re bu

1

1.

2.

1.

2.

1

AND ADJUSTMENT

2

3

4

5

6

7

8

9

aters or furnaces. Gasoline or soline vapors can ignite or ex- de, causing severe injury or perty damage.

U2DT11E0 28

PERIODIC MAINTENANCE

6-28

2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise.

3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.

4. Install the lens by installing the screw. NOTICE: Do not over- tighten the screw, otherwise the lens may break.[ECA11192]

EAU25882

Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly. Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferi- or, have a shorter service life and can lead to expensive repair bills.

WARNING EWA15142

When checking the fuel system, do not smoke, and make sure there are no open flames or sparks in the ar- ea, including pilot lights from water

he ga plo pro

P

1

2

3

4

5

6

7

8

9

EAU42706

Tr

St

not start. y.

hicle.

hicle.

engine does not start. ck the compression.

rate the electric starter.

The engine does not start. Check the ignition.

U2DT11E0 29

ERIODIC MAINTENANCE AND ADJUSTMENT

6-29

oubleshooting charts

arting problems or poor engine performance

Check the fuel level in the fuel tank.

1. Fuel There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel. The engine does Check the batter

Operate the electric starter.

4. Compression There is compression.

There is no compression.

The engine does not start. Have a Yamaha dealer check the ve

Have a Yamaha dealer check the ve

Remove the spark plug and check the electrodes.

3. Ignition Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle. The Che

Operate the electric starter.

2. Battery The engine turns over quickly.

The engine turns over slowly.

The battery is good.

Dry

Wet Ope

Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.

AND ADJUSTMENT

2

3

4

5

6

7

8

9

E EWAT1041

lding hot fluid and steam may be until the engine has cooled. e cap counterclockwise to the de- stopped, press down on the cap

T If hanged to the recommended coolant a

Have a Yamaha dealer check and repair the cooling system.

Add coolant. (See TIP.)

If the engine overheats again, have a heck and repair the cooling system.

is ge.

is kage.

U2DT11E0 30

PERIODIC MAINTENANCE

6-30

ngine overheating

WARNING

Do not remove the radiator cap when the engine and radiator are hot. Sca blown out under pressure, which could cause serious injury. Be sure to wait

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate th tent to allow any residual pressure to escape. When the hissing sound has while turning it counterclockwise, and then remove the cap.

IP coolant is not available, tap water can be temporarily used instead, provided that it is c s soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low. Check the cooling system for leakage.

Start the engine. Yamaha dealer c

There leaka

There no lea

1

2

3

4

5

6

7

8

9

ucts onto seals, gaskets and wheel axles. Always rinse the dirt and de- greaser off with water.

aning

TICE ECA10784

Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af- fected area any longer than in- structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray. Improper cleaning can damage plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lenses, etc.) and the mufflers. Use only a soft, clean cloth or sponge with wa- ter to clean plastic. However, if the plastic parts cannot be thor- oughly cleaned with water, di- luted mild detergent with water may be used. Be sure to rinse off any detergent residue using

U2DT11E0 1

SC

Ma

NO

So ma su ad for bru cle the the be ish

7-1

OOTER CARE AND STORAGE EAU37834

tte color caution

TICE ECA15193

me models are equipped with tte colored finished parts. Be re to consult a Yamaha dealer for vice on what products to use be- e cleaning the vehicle. Using a sh, harsh chemical products or aning compounds when cleaning se parts will scratch or damage ir surface. Wax also should not

applied to any matte colored fin- ed parts.

EAU26096

Care While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Fre- quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its performance.

Before cleaning 1. Cover the muffler outlet with a

plastic bag after the engine has cooled down.

2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug cap, are tightly in- stalled.

3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod-

Cle

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ARE AND STORAGE

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ain well into spring.

. Clean the scooter with cold water and a mild detergent after the en- gine has cooled down. NOTICE: Do not use warm water since it increases the corrosive action of the salt.[ECA10792]

. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.

aning the windshield oid using any alkaline or strong acid aner, gasoline, brake fluid, or any er solvent. Clean the windshield with loth or sponge dampened with a mild tergent, and then wash it off thor- ghly with water. For additional clean- , use Yamaha Windshield Cleaner

another high-quality windshield aner. Some cleaning compounds for stics may leave scratches on the dshield. Before using such clean- , test an area of the windshield ich does not affect your visibility and ich cannot be easily recognized.

U2DT11E0 2

SCOOTER C

7-2

plenty of water, as it is harmful to plastic parts.

Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte.

Do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: seals (of wheel and swing- arm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.

For scooters equipped with a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com- pounds for plastic may leave scratches on the windshield. Test the product on a small hid-

den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing.

After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.

After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor- rosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.

TIP Salt sprayed on roads in the winter may

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help remove the moisture from the lens.

U2DT11E0 3

COOTER CARE AND STORAGE

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ter cleaning 1. Dry the scooter with a chamois or

an absorbing cloth. 2. Use a chrome polish to shine

chrome, aluminum and stain- less-steel parts, including the ex- haust system. (Even the thermally induced discoloring of stain- less-steel exhaust systems can be removed through polishing.)

3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces.

4. Use spray oil as a universal clean- er to remove any remaining dirt.

5. Touch up minor paint damage caused by stones, etc.

6. Wax all painted surfaces. 7. Let the scooter dry completely be-

fore storing or covering it.

WARNING EWA10943

ntaminants on the brakes or tires n cause loss of control.

Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake

discs and brake linings with a regular brake disc cleaner or ac- etone, and wash the tires with warm water and a mild deter- gent.

Before operating the scooter test its braking performance and cornering behavior.

NOTICE ECA10801

Apply spray oil and wax spar- ingly and make sure to wipe off any excess.

Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product.

Avoid using abrasive polishing compounds as they will wear away the paint.

TIP Consult a Yamaha dealer for ad-

vice on what products to use. Washing, rainy weather or humid

climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will

ARE AND STORAGE

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. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand.

. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.

. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place [less than 0 C (30 F) or more than 30 C (90 F)]. For more information on storing the battery, see page 6-25.

ke any necessary repairs before ring the scooter.

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EAU36564

torage

hort-term lways store your scooter in a cool, dry lace and, if necessary, protect it gainst dust with a porous cover. Be re the engine and the exhaust sys- m are cool before covering the scoot- r.

OTICE ECA10821

Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.

To prevent corrosion, avoid damp cellars, stables (because of the presence of ammonia) and areas where strong chemi- cals are stored.

ong-term efore storing your scooter for several onths: 1. Follow all the instructions in the

Care section of this chapter.

2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.

3. Perform the following steps to pro- tect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap

and spark plug. b. Pour a teaspoonful of engine oil

into the spark plug bore. c. Install the spark plug cap onto

the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit spark- ing during the next step.)

d. Turn the engine over several times with the starter. (This will coat the cylinder wall with oil.)

e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. WARNING! To prevent damage or injury from sparking, make sure to ground the spark plug elec- trodes while turning the en- gine over.[EWA10952]

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rk plug(s): anufacturer/model: NGK/CR7E

park plug gap: 0.70.8 mm (0.0280.031 in)

tch: lutch type: Dry, centrifugal automatic

nsmission: rimary reduction ratio:

1.000 inal drive:

Gear econdary reduction ratio:

13.782 (50/13 43/12) ransmission type:

V-belt automatic peration: Centrifugal automatic type

ssis: rame type:

Backbone aster angle: 26.00

rail: 84 mm (3.3 in)

nt tire: ype:

Tubeless ize:

120 / 90 - 10 57J anufacturer/model: CHENG SHIN / C-6022

U2DT11E0 1

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ECIFICATIONS EAU58581ensions:

verall length: 1855 mm (73.0 in)

verall width: 730 mm (28.7 in)

verall height: 1095 mm (43.1 in)

eat height: 770 mm (30.3 in)

heelbase: 1280 mm (50.4 in)

round clearance: 115 mm (4.53 in)

inimum turning radius: 2100 mm (82.7 in)

ight: urb weight: 91 kg (201 lb)

echnical permissible mass (Maximum load + urb weight): 178 kg (392 lb)

gine: ngine type:

Liquid cooled 4-stroke, SOHC ylinder arrangement: Single cylinder

isplacement: 49 cm3

ore stroke: 38.0 43.6 mm (1.50 1.72 in)

ompression ratio: 12.0 : 1

tarting system: Electric starter

Lubrication system: Wet sump

Engine oil: Recommended brand:

YAMALUBE Type:

SAE 10W-40 Recommended engine oil grade:

API service SG type or higher, JASO stan- dard MB Periodic oil change:

0.78 L (0.82 US qt, 0.69 Imp.qt) Final transmission oil:

Type: SAE 10W-30 type SE motor oil

Quantity: 0.10 L (0.11 US qt, 0.09 Imp.qt)

Coolant reservoir (up to the maximum level mark):

0.26 L (0.27 US qt, 0.23 Imp.qt) Radiator (including all routes):

0.26 L (0.27 US qt, 0.23 Imp.qt) Air filter:

Air filter element: Oil-coated paper element

Fuel: Recommended fuel:

Unleaded gasoline only Fuel tank capacity:

4.5 L (1.19 US gal, 0.99 Imp.gal) Fuel injection:

Throttle body: ID mark:

3B31 01

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SPECIFICATIONS

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lb voltage, wattage quantity: eadlight: 12 V, 35.0 W/35.0 W 1

ail/brake light: 12 V, 5.0 W/21.0 W 1

ront turn signal light: 12 V, 10.0 W 2

ear turn signal light: 12 V, 10.0 W 2

icense plate light: 12 V, 5.0 W 1

eter lighting: 12 V, 1.7 W 1

igh beam indicator light: 12 V, 1.7 W 1

urn signal indicator light: 14 V, 3.0 W 1

oolant temperature warning light: 12 V, 1.7 W 1

ngine trouble warning light: 12 V, 1.7 W 1

ses: ain fuse: 15.0 A

U2DT11E0 2

8-2

ear tire: Type:

Tubeless Size:

120 / 90 - 10 57J Manufacturer/model:

CHENG SHIN / C-6022 oading:

Maximum load: 87 kg (192 lb)

* (Total weight of rider, cargo and accesso- ries)

ire air pressure (measured on cold res):

Front: 175 kPa (1.75 kgf/cm2, 25 psi)

Rear: 175 kPa (1.75 kgf/cm2, 25 psi)

ront wheel: Wheel type:

Cast wheel Rim size:

J 10 MT 3.00 DOT ear wheel: Wheel type:

Cast wheel Rim size:

J 10 MT 3.00 DOT ront brake:

Type: Single disc brake

Operation: Right hand operation

Specified brake fluid: DOT 4

Rear brake: Type:

Drum brake Operation:

Left hand operation Front suspension:

Type: Telescopic fork

Spring/shock absorber type: Coil spring/oil damper

Wheel travel: 58 mm (2.3 in)

Rear suspension: Type:

Unit swing Spring/shock absorber type:

Coil spring/oil damper Wheel travel:

56 mm (2.2 in) Electrical system:

Ignition system: TCI

Charging system: AC magneto

Battery: Model:

GTX5L-BS Voltage, capacity:

12 V, 4.0 Ah Headlight:

Bulb type: Halogen bulb

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EAU26442

ine serial number

engine serial number is stamped the crankcase.

EAUT1441

del label

Engine serial number

Model label

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ONSUMER INFORMATION EAU26357

ntification numbers cord the vehicle identification num- , engine serial number, model label rmation, and the key identification ber in the spaces provided below.

ese identification numbers are need- when registering the vehicle with the horities in your area and when or- ing spare parts from a Yamaha ler.

HICLE IDENTIFICATION NUM- R:

GINE SERIAL NUMBER:

DEL LABEL INFORMATION:

KEY IDENTIFICATION NUMBER:

EAU26411

Vehicle identification number

The vehicle identification number is stamped into the frame.

TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area.

Eng

The into

Mo 1. Vehicle identification number

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1.

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U2DT11E0 2

CONSU

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he model label is affixed to the inside f the storage compartment. (See age 3-10.) Record the information on is label in the space provided. This in- rmation will be needed when ordering are parts from a Yamaha dealer.

EAU26382

ey identification number

he key identification number is amped into the key tag. Record this umber in the space provided and use for reference when ordering a new y.

EAU48271

Vehicle Emission Control Informa- tion label

The Vehicle Emission Control Informa- tion label is affixed at the location in the illustration. This label shows specifica- tions related to exhaust emissions as required by federal law, state law and Environment Canada.

. Key identification number

1

1. Vehicle Emission Control Information label

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EAU26553

R If y ry or death, you should immediately inf tifying Yamaha Motor Corporation, U. that a safety defect exists in a group of me involved in individual problems be To (TTY: 1-800-424-9153); go to http:// ww st Building, Washington, DC 20590. Yo ar.gov.

U2DT11E0 3

ONSUMER INFORMATION

9-3

eporting safety defects ou believe that your vehicle has a defect which could cause a crash or could cause inju orm the National Highway Traffic Safety Administration (NHTSA) in addition to no S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds vehicles, it may order a recall and remedy campaign. However, NHTSA cannot beco tween you, your dealer, or Yamaha Motor Corporation, U.S.A. contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 w.safercar.gov; or write to: Administrator, NHTSA, 1200 New Jersey Avenue, SE, We u can also obtain other information about motor vehicle safety from http://www.saferc

MER INFORMATION

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EAU26581

S T F ring inoperative by any person other th esign incorporated into any new ve- h r or while it is in use or (2) the use of th erative by any person. A S LISTED BELOW. T c.

U2DT11E0 4

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cooter noise regulation AMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: ederal law prohibits the following acts or the causing thereof: (1) The removal or rende an for purposes of maintenance, repair, or replacement of any device or element of d icle for the purpose of noise control prior to its sale or delivery to the ultimate purchase e vehicle after such device or element of design has been removed or rendered inop MONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACT

hese acts include tampering with the following systems; i.e., modification, removal, et Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element Intake duct

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EAU26601

M Co cle will be required to document that m t below is printed only as a reminder th

ler ess Remarks

U2DT11E0 5

ONSUMER INFORMATION

9-5

aintenance record pies of work orders and/or receipts for parts purchased and installed on your motorcy

aintenance has been completed in accordance with the emissions warranty. The char at maintenance work is required. It is not acceptable proof of maintenance work.

Maintenance interval

Date of service Mileage Servicing dea

name and addr

600 mi (1000 km) or

1 month 2000 mi

(4000 km) or 6 months 4000 mi

(7000 km) or 12 months 6000 mi

(10000 km) or 18 months 8000 mi

(13000 km) or 24 months 10000 mi

(16000 km) or 30 months 12000 mi

(19000 km) or 36 months 14000 mi

(22000 km) or 42 months 16000 mi

(25000 km) or 48 months

MER INFORMATION

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ler ress Remarks

U2DT11E0 6

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18000 mi (28000 km) or

54 months 20000 mi

(31000 km) or 60 months

Maintenance interval

Date of service Mileage Servicing dea

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EAU61840

YA SCOOTER LIMITED W

EMENT PERIOD 69cc 12,000 km (7,465 miles)

or five years, whichever occurs first

279cc 18,000 km (11,185 miles) or five years, whichever occurs first

over 30,000 km (18,641 miles) or five years, whichever occurs first

MOTOR CORPORATION, U.S.A. MAKES NO ARRANTY OF ANY KIND, EXPRESSED OR

ALL IMPLIED WARRANTIES OF NTABILITY AND FITNESS FOR A LAR PURPOSE WHICH EXCEED THE IONS AND TIME LIMITS STATED IN THIS TY ARE HEREBY DISCLAIMED BY YAMAHA CORPORATION, U.S.A. AND EXCLUDED IS WARRANTY.

TATES DO NOT ALLOW LIMITATIONS ON NG AN IMPLIED WARRANTY LASTS, SO THE IMITATIONS MAY NOT APPLY TO YOU. ALSO

ED FROM THIS WARRANTY ARE ANY TAL OR CONSEQUENTIAL DAMAGES NG LOSS OF USE. SOME STATES DO NOT

THE EXCLUSION OR LIMITATION OF TAL OR CONSEQUENTIAL DAMAGES, SO VE EXCLUSION MAY NOT APPLY TO YOU.

RRANTY GIVES YOU SPECIFIC LEGAL AND YOU MAY ALSO HAVE OTHER RIGHTS ARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A. P. O. Box 6555

Cypress, California 90630

U2DT11E0 7

ONSUMER INFORMATION

9-7

MAHA MOTOR CORPORATION, U.S.A. 2015 AND LATER MODEL ARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants that each new Yamaha scooter purchased from an authorized Yamaha scooter dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.

THE PERIOD OF WARRANTY for Yamaha scooters shall be one (1) year from the date of purchase, with no mileage limitation, except for the battery, which is warranted for thirty (30) days from the date of purchase.

MODELS EXCLUDED FROM WARRANTY include those used for non-Yamaha-authorized renting, leasing, or other commercial purposes.

DURING THE PERIOD OF WARRANTY any authorized Yamaha scooter dealer will, free of charge, repair or replace, at Yamahas option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the products warranty period. All parts replaced under warranty become the property of Yamaha Motor Corporation, U.S.A.

GENERAL EXCLUSIONS from this warranty shall include any failures caused by:

Competition or racing use.a. Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts.

b.

Abnormal strain, neglect, or abuse.c. Lack of proper maintenance and off-season storage as described in the Owners Manual.

d.

Accident or collision damage.e. Modification to original parts.f. Damage due to improper transportation.g.

SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.

THE CUSTOMERS RESPONSIBILITY under this warranty shall be to:

Operate and maintain the scooter as specified in the appropriate Owners Manual, and

1.

Give notice to an authorized Yamaha scooter dealer of any and all apparent defects within ten (10) days after discovery, and make the machine available at that time for inspection and repairs at such dealers place of business.

2.

WARRANTY TRANSFER: To transfer any remaining warranty from the original purchaser to any subsequent purchaser, it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha scooter dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. A reasonable dealer- imposed fee may be charged for the inspection.

EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha scooter covered by this warranty with a displacement of 50cc or greater, that the vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below. Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and/or lack of proper maintenance are not covered by this warranty.

ENGINE DISPLAC 50cc to 1

170cc to

280cc or

YAMAHA OTHER W IMPLIED. MERCHA PARTICU OBLIGAT WARRAN MOTOR FROM TH

SOME S HOW LO ABOVE L EXCLUD INCIDEN INCLUDI ALLOW INCIDEN THE ABO

THIS WA RIGHTS, WHICH V

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EAU26752

YA ecreation Interruption Protection extra cost. TRIP gives you up to r occurrence for any reasonable ecause your Yamaha needs ment vehicle rental, emergency food and lodging when you are

uperb coverage goes into effect S., so it applies to any warranty red repairs during your entire

red at any authorized Yamaha

sferable to a new owner if you make your Yamaha much more

coverage is only available to d only while your Yamaha is still Warranty period. So visit your

o get all the facts. He can show ct your investment with Yamaha

U2DT11E0 9

ONSUMER INFORMATION

9-9

MAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan thats right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isnt limited to moving parts or the drive train like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory- backed protection can be.

You dont have to pay anything for covered repairs. Theres no deductible to pay, and repairs arent pro-rated. You dont have any out-of-pocket expenses for covered repairs.

In addition, Travel and R (TRIP) is included at no $250 reimbursement pe expenses you incur b covered service: replace towing, phone calls, even away from home. This s when you purchase Y.E. repairs as well as cove Y.E.S. plan period.

Y.E.S. coverage is hono dealer nationwide.

Y.E.S. coverage is tran sell or trade-in. That can valuable!

This excellent Y.E.S. plan Yamaha owners like you, an within the Yamaha Limited authorized Yamaha dealer t you how easy it is to prote Extended Service.

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U2DT11E0 10

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We urge you to act now. Youll get the excellent benefits of TRIP coverage right away, and youll rest easy knowing youll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note: If visiting your dealer isnt convenient, contact Yamaha with your Primary ID number (your frame number). Well be happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983)

IN A

A A

B B B B B B B B B

C C C C C C C

D D

E E E E E E E

F F F F F

fe-riding points ...................................... 1-7 fety defects, reporting ........................... 9-3 fety information ..................................... 1-3 at........................................................... 3-8 ark plug, checking................................. 6-9 ecifications ............................................ 8-1 eedometer unit...................................... 3-3

arting a cold engine ............................... 5-1 arting off................................................. 5-2 art switch................................................ 3-4 eering, checking................................... 6-24 orage...................................................... 7-4 orage compartments............................ 3-10

il/brake light......................................... 6-27 rottle grip and cable, checking and bricating ............................................. 6-22 rottle grip free play, checking .............. 6-16 es ........................................................ 6-17 oubleshooting ...................................... 6-28 oubleshooting charts............................ 6-29 rn signal indicator light .......................... 3-2 rn signal light bulb, replacing .............. 6-27 rn signal switch ..................................... 3-4

lve clearance....................................... 6-16 hicle Emission Control Information bel ........................................................ 9-2 hicle identification number .................... 9-1

arranty, extended................................... 9-9 arranty, limited ....................................... 9-7 heel bearings, checking ....................... 6-24

U2DT11E0 11

DEX

cceleration and deceleration....................5-2 ir filter element and check hoses, replacing and cleaning...........................6-15

attery......................................................6-25 rake fluid, changing ...............................6-22 rake fluid level, checking .......................6-21 rake lever, front........................................3-5 rake lever, rear ........................................3-5 rake levers, lubricating...........................6-23 rake pads and shoes, checking .............6-20 raking.......................................................5-3

ables, checking and lubricating .............6-22 are ...........................................................7-1 atalytic converters ...................................3-8 enterstand, checking and lubricating.....6-23 oolant.....................................................6-13 oolant temperature warning light .............3-3

immer switch ...........................................3-4

ngine break-in..........................................5-4 ngine idling speed, checking .................6-16 ngine oil .................................................6-10 ngine serial number .................................9-1 ngine stop switch .....................................3-4 ngine trouble warning light.......................3-3

inal transmission oil ...............................6-12 ront brake lever free play, checking.......6-18 ront fork, checking .................................6-23 uel ............................................................3-6

Fuel consumption, tips for reducing........... 5-3 Fuel gauge................................................. 3-4 Fuel tank cap............................................. 3-6 Fuse, replacing ........................................ 6-26

H Handlebar switches ................................... 3-4 Headlight bulb, replacing ......................... 6-27 Helmet holder ............................................ 3-9 High beam indicator light ........................... 3-2 Horn switch................................................ 3-4

I Identification numbers ............................... 9-1 Indicator lights and warning light ............... 3-2

K Keyhole cover............................................ 3-2 Key identification number .......................... 9-2

L Labels, location.......................................... 1-1 Luggage holder........................................ 3-11

M Main switch/steering lock........................... 3-1 Maintenance and lubrication, periodic ....... 6-4 Maintenance, emission control system...... 6-3 Maintenance record................................... 9-5 Matte color, caution ................................... 7-1 Model label ................................................ 9-1

N Noise regulation......................................... 9-4

P Panels, removing and installing................. 6-8 Parking ...................................................... 5-4 Part locations............................................. 2-1

R Rear brake lever free play, adjusting....... 6-19

S Sa Sa Sa Se Sp Sp Sp St St St St St St

T Ta Th

lu Th Tir Tr Tr Tu Tu Tu

V Va Ve

la Ve

W W W W

INDEX

U2DT11E0 12

Wheels.....................................................6-18

U2PEE0E0 3

U2PEE0E0 4

U2PEE0E0 3

INDEX EAU55803

For your best ownership experience, think Genuine Yamaha!

Genuine Yamaha Parts Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for aftermarket parts that may not provide full confidence and satisfaction?

Genuine Yamaha Accessories Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right right out of the box.

Yamalube Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. Theyre formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.

Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them directly through yamahapubs.com (for US consumers only).

Genuine Yamaha products are available only from your Yamaha dealer.

Find out more at: For US consumers, please visit yamaha-motor.com For Canadian consumers, please visit yamaha-motor.ca

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Manualsnet FAQs

If you want to find out how the YW50FXJ Yamaha works, you can view and download the Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual on the Manualsnet website.

Yes, we have the Owner's Manual for Yamaha YW50FXJ as well as other Yamaha manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Owner's Manual should include all the details that are needed to use a Yamaha YW50FXJ. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Yamaha YW50FXJ Zuma 50FX 2018 Owner's Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.