Contents

Yamaha XC155K SMAX 2019 Owner's Manual PDF

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Summary of Content for Yamaha XC155K SMAX 2019 Owner's Manual PDF

2SW-F8199-14

XC155K

Read this manual carefully before operating this vehicle.

OWNERS MANUAL

LIT-11626-32-51

2SW-F8199-11_Cov.indd 1 2015/07/22 11:22:08

EAU10045

Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle

Read this manual carefully before operating the vehicle. This manual should stay with the vehicle if it is sold.

2SW-9-14-E0.book 1

Introduction EAU10093

amahas vast experience in the pro- h degree of craftsmanship and reli-

ntenance of this scooter. If you have t a Yamaha dealer. ndards for clean air applicable at the nce or economy of operation of the ealer pay close attention to the rec- nual.

le this manual contains the most cur- ncies between your scooter and this ler.

EWA12582

booklet carefully and completely ave attained adequate knowledge proper riding techniques. Regular t you safely enjoy the capabilities

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Co du ab Th an Th da sc om Ya re m

Pl be of in an

ngratulations on your purchase of the Yamaha XC155K. This model is the result of Y ction of fine sporting, touring, and pacesetting racing machines. It represents the hig ility that have made Yamaha a leader in these fields. is manual will give you an understanding of the operation, inspection, and basic mai y questions concerning the operation or maintenance of your scooter, please consul e design and manufacture of this Yamaha scooter fully comply with the emissions sta te of manufacture. Yamaha has met these standards without reducing the performa ooter. To maintain these high standards, it is important that you and your Yamaha d mended maintenance schedules and operating instructions contained within this ma maha continually seeks advancements in product design and quality. Therefore, whi

nt product information available at the time of printing, there may be minor discrepa anual. If there is any question concerning this manual, please consult a Yamaha dea

WARNING

ease read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS fore operating this scooter. Do not attempt to operate this scooter until you h its controls and operating features and until you have been trained in safe and spections and careful maintenance, along with good riding skills, will ensure tha d reliability of this scooter.

EAU10134

ns:

to potential personal injury ymbol to avoid possible injury

if not avoided, could result in

e taken to avoid damage to the

ier or clearer.

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Im

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portant manual information

rticularly important information is distinguished in this manual by the following notatio

oduct and specifications are subject to change without notice.

This is the safety alert symbol. It is used to alert you hazards. Obey all safety messages that follow this s or death.

A WARNING indicates a hazardous situation which, death or serious injury.

A NOTICE indicates special precautions that must b vehicle or other property.

A TIP provides key information to make procedures eas

WARNING

OTICE

P

Important manual information

EAUT2192

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2019 by Y 1st

Any re withou Yamah

is

XC155K OWNERS MANUAL

amaha Motor Corporation, U.S.A. edition, July 2018

All rights reserved. printing or unauthorized use

t the written permission of a Motor Corporation, U.S.A. expressly prohibited. Printed in Taiwan.

P/N LIT-11626-32-51

hecking the engine idling speed.......................................... 6-17 hecking the throttle grip free play............................................. 6-18

alve clearance ............................. 6-18 ires............................................... 6-18 ast wheels ................................... 6-20 hecking the front and rear brake lever free play............................. 6-21 hecking the front and rear brake pads............................................ 6-21 hecking the brake fluid level........ 6-22 hanging the brake fluid................ 6-23 hecking and lubricating the cables ......................................... 6-23 hecking and lubricating the throttle grip and cable............................. 6-23

ubricating the front and rear brake levers.......................................... 6-24 hecking and lubricating the centerstand and sidestand ......... 6-24 hecking the front fork................... 6-25 hecking the steering .................... 6-26 hecking the wheel bearings......... 6-26 attery ........................................... 6-26 eplacing the fuses ....................... 6-28 eplacing the headlight bulb ......... 6-29 uxiliary lights................................ 6-29 ail/brake light ............................... 6-29 eplacing a turn signal light bulb... 6-30

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Ta Lo

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Ins M K I T F M H F R F F F

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ble of contents cation of important labels ............ 1-1

fety information ............................ 1-3 urther safe-riding points................. 1-7

scription ........................................ 2-1 eft view .......................................... 2-1 ight view ........................................ 2-2 ontrols and instruments................. 2-3

trument and control functions.... 3-1 ain switch/steering lock................. 3-1 eyhole cover.................................. 3-2

ndicator lights and warning lights ... 3-2 achometer ..................................... 3-3 uel gauge....................................... 3-4 ulti-function display ....................... 3-4 andlebar switches ......................... 3-6 ront brake lever ............................. 3-7 ear brake lever .............................. 3-8 uel tank cap ................................... 3-8 uel.................................................. 3-9 uel tank breather hose and overflow hose ........................................... 3-10 atalytic converter......................... 3-10 eat ............................................... 3-11 assenger footrest ........................ 3-12 elmet holder ................................ 3-12 torage compartments .................. 3-13 hock absorber assembly ............. 3-14 uggage hook................................ 3-14

Sidestand ...................................... 3-15 Ignition circuit cut-off system......... 3-15

For your safety pre-operation checks ............................................... 4-1

Operation and important riding points ................................................. 5-1

Starting a cold engine ..................... 5-1 Starting off....................................... 5-2 Acceleration and deceleration......... 5-2 Braking ............................................ 5-3 Tips for reducing fuel

consumption ................................ 5-3 Engine break-in ............................... 5-3 Parking ............................................ 5-4

Periodic maintenance and adjustment ........................................ 6-1

Owners tool kit................................ 6-2 Periodic maintenance chart for the

emission control system .............. 6-4 General maintenance and lubrication

chart............................................. 6-5 Removing and installing panels ...... 6-9 Checking the spark plug................ 6-10 Engine oil and oil strainer.............. 6-11 Final transmission oil..................... 6-13 Coolant.......................................... 6-14 Air filter and V-belt case air filter

elements .................................... 6-16

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C C C B R R A T R

Table of contents

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In

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Replacing a license plate light bulb ............................................ 6-30

Troubleshooting............................. 6-31 Troubleshooting charts .................. 6-32

cooter care and storage................. 7-1 Matte color caution .......................... 7-1 Care................................................. 7-1 Storage............................................ 7-4

pecifications ................................... 8-1 ........................................................ 8-1

onsumer information ..................... 9-1 Identification numbers ..................... 9-1 Reporting safety defects.................. 9-3 Motorcycle noise regulation............. 9-4 Maintenance record......................... 9-5 YAMAHA MOTOR CORPORATION,

U.S.A. 2015 AND LATER MODEL SCOOTER LIMITED WARRANTY ................................ 9-7

YAMAHA EXTENDED SERVICE (Y.E.S.) ........................................ 9-9

dex ................................................ 10-1

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ion for safe and proper operation of ad or comes off, a replacement label

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Re you is a

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cation of important labels

ad and understand all of the labels on your vehicle. They contain important informat r vehicle. Never remove any labels from your vehicle. If a label becomes difficult to re vailable from your Yamaha dealer.

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n of important labels

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200kpa, {2.00kgf/cm2}, 29psi 200kpa, {2.00kgf/cm2}, 29psi

225kpa, {2.25kgf/cm2}, 33psi 200kpa, {2.00kgf/cm2}, 29psi

2SW-F1668-00

VEHICL EMISSION CONTROL INFORMATION YAMAHA MOTOR TAIWAN CO.,LTD. ENG : FYMXC.155GCA PERM : FYMXPMETALF6 , FYMXPP402BF6 EVAP : FYMXU0008YDB TUNE-UP SPECIFICATIONS AND ADJUSTMENTS (REFER TO YOUR OWNERS MANUAL) DISPLACEMENT : 155cm EXHAUST EMISSION CONTROL SYSTEM : TWC ; SFI ; H02S SPARK PLUG GAP : 0.8-0.9mm VALVE LASH : IN 0.08-0.12mm, EX 0.22-0.26mm IDLE SPEED : 1700 r/min IN NEUTRAL AT NORMAL OPERTING TEMPERATURE FUEL : UNLEADED GASOLINE 91 RON MIN ENGINE OIL : SAE 10W-40 NO OTHER ADJUSTMENTS NEEDED. THIS VEHICE CONFORMS TO US EPA AND CALIFOTNIA REGULATIONS APPLICABLE TO 2015 MODEL YEAR NEW MCS. AND IS CERTIFIED TO HC 1.0 AND CO 12.0 (g/km) ENGINE EXHAUST EMISSION STANDARDS. THIS MC MEETS1986 AND LATER EPA NOISE EMISSION REQUIREMENTS OF THE FED. THE FED. TEST PROCEDURES. MODIFICATIONS WHICH CAUSE THIS MC TO EXCEED FED. NOISE STD ARE PROHIBITED BY FED. LAW. SEE OWNERS MANUAL. LIMIT/CLOSING : 80 dBA/ 7125 r/min MODEL CODE: YAM2SW0155

2SW-F176P-00

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Locatio

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LOAD LIMIT

5PJ-F4877-01

5 kg {11lbs}

4JK-F8446-01

WARNING

2SW-F4876-00

LOAD LIMIT HOOK 3 kg{7 lbs} COMPARTMENT 1.5 kg{3 lbs}

MFD.BY YAMAHA MOTOR TAIWAN CO.,LTD. MADE IN TAIWAN GVWR 309 kg (681 lbs) [MOTORCYCLE] GAWR F ;102 kg (225 lbs) WITH 120/70-13 M/C 53P TIRE, J13 x MT3.00 DOT RIM, AT 200kPa(29 psi) COLD GAWR R ;207 kg (456 lbs) WITH 130/70-13 M/C 57P TIRE, J13 x MT3.50 DOT RIM, AT 225kPa(33 psi) COLD THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.

RKRSG30Y2FA000105

05/14

2SW-F118B-00

NOTICE Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windsheld. Use neutral detergent.

2SW-F815K-00

WARNING

5PJ-F118K-00

BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNERS MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.

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Use extra caution when you are approaching and passing through intersections, since in- tersections are the most likely places for scooter accidents to occur.

Ride where other motorists can see you. Avoid riding in another motorists blind spot.

Never maintain a scooter with- out proper knowledge. Contact an authorized scooter dealer to inform you on basic scooter maintenance. Certain mainte- nance can only be carried out by certified staff.

Many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent drivers license. Make sure that you are qualified

and that you only lend your scooter to other qualified opera- tors.

Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you prac-

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Be As sib of y Sc Th pen tec the kno ridi He

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Safety information EAU1026B

a Responsible Owner the vehicles owner, you are respon- le for the safe and proper operation our scooter.

ooters are single-track vehicles. eir safe use and operation are de- dent upon the use of proper riding

hniques as well as the expertise of operator. Every operator should w the following requirements before

ng this scooter. or she should:

Obtain thorough instructions from a competent source on all aspects of scooter operation. Observe the warnings and mainte- nance requirements in this Own- ers Manual. Obtain qualified training in safe and proper riding techniques. Obtain professional technical ser- vice as indicated in this Owners Manual and/or when made neces- sary by mechanical conditions. Never operate a scooter without proper training or instruction. Take

a training course. Beginners should receive training from a cer- tified instructor. Contact an autho- rized scooter dealer to find out about the training courses nearest you.

Safe Riding Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 4-1 for a list of pre-operation checks. This scooter is designed to carry

the operator and a passenger. The failure of motorists to detect

and recognize scooters in traffic is the predominating cause of auto- mobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself con- spicuous appears to be very effec- tive in reducing the chance of this type of accident. Therefore: Wear a brightly colored jacket.

Safety information

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control levers or wheels and cause injury or an accident. Always wear protective clothing that covers your legs, ankles, and feet. The engine or exhaust sys- tem become very hot during or af- ter operation and can cause burns. A passenger should also observe the above precautions.

oid Carbon Monoxide Poisoning engine exhaust contains carbon noxide, a deadly gas. Breathing car- n monoxide can cause headaches, ziness, drowsiness, nausea, confu- n, and eventually death. rbon Monoxide is a colorless, odor- s, tasteless gas which may be pres- t even if you do not see or smell any gine exhaust. Deadly levels of car- n monoxide can collect rapidly and u can quickly be overcome and un- le to save yourself. Also, deadly lev- of carbon monoxide can linger for urs or days in enclosed or poorly ntilated areas. If you experience any

ptoms of carbon monoxide poison- , leave the area immediately, get sh air, and SEEK MEDICAL TREAT-

U2SW11E0 4

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tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols.

Many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to ex- cessive speed or undercornering (insufficient lean angle for the speed). Always obey the speed limit and

never travel faster than warrant- ed by road and traffic conditions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator and passenger is important for proper control. The operator should keep both

hands on the handlebar and both feet on the operator foot- rests during operation to main- tain control of the scooter.

The passenger should always hold onto the operator, the seat strap or grab bar, if equipped,

with both hands and keep both feet on the passenger footrests. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

Never ride under the influence of alcohol or other drugs.

This scooter is designed for on-road use only. It is not suitable for off-road use.

Protective Apparel The majority of fatalities from scooter accidents are the result of head inju- ries. The use of a safety helmet is the single most critical factor in the preven- tion or reduction of head injuries. Always wear an approved helmet. Wear a face shield or goggles.

Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

The use of a jacket, substantial shoes, trousers, gloves, etc., is ef- fective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the

Av All mo bo diz sio Ca les en en bo yo ab els ho ve sym ing fre

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sure of your tires. Never attach any large or heavy

items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.

This vehicle is not designed to pull a trailer or to be attached to a sidecar.

nuine Yamaha Accessories osing accessories for your vehicle an important decision. Genuine aha accessories, which are avail-

e only from a Yamaha dealer, have n designed, tested, and approved amaha for use on your vehicle.

ny companies with no connection to aha manufacture parts and acces-

ies or offer other modifications for aha vehicles. Yamaha is not in a

ition to test the products that these rmarket companies produce. refore, Yamaha can neither en- se nor recommend the use of ac- sories not sold by Yamaha or difications not specifically recom- nded by Yamaha, even if sold and alled by a Yamaha dealer.

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Safety information

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ENT. Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap- idly reach dangerous levels. Do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

ading ding accessories or cargo to your ooter can adversely affect stability d handling if the weight distribution of e scooter is changed. To avoid the ssibility of an accident, use extreme ution when adding cargo or accesso- s to your scooter. Use extra care en riding a scooter that has added rgo or accessories. Here, along with e information about accessories be-

, are some general guidelines to fol- if loading cargo to your scooter:

e total weight of the operator, pas-

senger, accessories and cargo must not exceed the maximum load limit. Operation of an overloaded vehicle could cause an accident.

When loading within this weight limit, keep the following in mind: Cargo and accessory weight

should be kept as low and close to the scooter as possible. Securely pack your heaviest items as close to the center of the vehicle as pos- sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to min- imize imbalance or instability.

Shifting weights can create a sud- den imbalance. Make sure that ac- cessories and cargo are securely attached to the scooter before rid- ing. Check accessory mounts and cargo restraints frequently. Properly adjust the suspension

for your load (suspension-ad- justable models only), and check the condition and pres-

Ge Cho is Yam abl bee by Y Ma Yam sor Yam pos afte The dor ces mo me inst

Maximum load: 160 kg (353 lb)

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A a W u g n o ca o u fo o ch a Y to K a in

sories exceed the capacity of the scooters electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

termarket Tires and Rims e tires and rims that came with your oter were designed to match the

rformance capabilities and to provide best combination of handling, brak- , and comfort. Other tires, rims, siz- , and combinations may not be propriate. Refer to page 6-18 for tire ecifications and more information on lacing your tires.

nsporting the Scooter sure to observe following instruc- ns before transporting the scooter in other vehicle.

Remove all loose items from the scooter. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. Secure the scooter with tie-downs or suitable straps that are attached

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ftermarket Parts, Accessories, nd Modifications hile you may find aftermarket prod-

cts similar in design and quality to enuine Yamaha accessories, recog- ize that some aftermarket accessories r modifications are not suitable be- use of potential safety hazards to you

r others. Installing aftermarket prod- cts or having other modifications per- rmed to your vehicle that change any f the vehicles design or operation aracteristics can put you and others

t greater risk of serious injury or death. ou are responsible for injuries related changes in the vehicle. eep the following guidelines in mind, s well as those provided under Load- g when mounting accessories. Never install accessories or carry

cargo that would impair the perfor- mance of your scooter. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit sus- pension travel, steering travel or control operation, or obscure lights or reflectors.

Accessories fitted to the handle- bar or the front fork area can create instability due to improper weight distribution or aerody- namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects. Wind may attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

Certain accessories can dis- place the operator from his or her normal riding position. This improper position limits the free- dom of movement of the opera- tor and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electri- cal accessories. If electrical acces-

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and ankle so they do not flap), and a brightly colored jacket. Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable. Use a strong cord to secure any luggage to the carrier (if equipped). A loose load will af- fect the stability of the scooter and could divert your attention from the road. (See page 1-5.)

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Safety information

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to solid parts of the scooter, such as the frame or upper front fork tri- ple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport. The suspension should be com- pressed somewhat by the tie-downs, if possible, so that the scooter will not bounce excessive- ly during transport.

EAU57600

Further safe-riding points Be sure to signal clearly when

making turns. Braking can be extremely difficult

on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.

Slow down as you approach a cor- ner or turn. Once you have com- pleted a turn, accelerate slowly.

Be careful when passing parked cars. A driver might not see you and open a door in your path.

Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers be- come extremely slippery when wet. Slow down and cross them with caution. Keep the scooter up- right, otherwise it could slide out from under you.

The brake pads or linings could get wet when you wash the scooter. After washing the scooter, check the brakes before riding.

Always wear a helmet, gloves, trousers (tapered around the cuff

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Description EAU10411

ge 6-30)

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ft view

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. Auxiliary light (page 6-29)

. Headlight (page 6-29)

. Front turn signal light (page 6-30)

. Sidestand (page 3-15)

. Passenger footrest (page 3-12)

. V-belt air filter case cover (page 6-16)

. Centerstand (page 6-24)

. Air filter (page 6-16)

9. Rear turn signal light (pa

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escription

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ight view

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. License plate light (page 6-30)

. Tail/brake light (page 6-29)

. Muffler (page 3-10)

. Rear storage compartment (page 3-13)

. Shock absorber assembly (page 3-14)

. Oil filler cap (page 6-11)

. Seat (page 3-11)

. Helmet holder (page 3-12)

9. Spark plug (page 6-10)

10.Coolant reservoir (page 6

Description

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(page 3-6)

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(page 3-1)

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nt (page 3-13)

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ontrols and instruments

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. Rear brake lever (page 3-8)

. Left handlebar switches (page 3-6)

. Rear brake fluid reservoir (page 6-22)

. Fuel tank cap (page 3-8)

. Fuel gauge (page 3-4)

. Tachometer (page 3-3)

. Multi-function display (page 3-4)

. Front brake fluid reservoir (page 6-22)

9. Right handlebar switches

10.Throttle grip (page 6-18)

11.Front brake lever (page 3

12.Main switch/steering lock

13.Luggage hook (page 3-1

14.Front storage compartme

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lock the steering

. Turn the handlebars all the way to the left.

. With the key in the OFF position, push the key in and turn it to LOCK.

. Remove the key.

e steering will not lock, try turning handlebars back to the right slightly.

Push.

Turn.

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ON All pow cen com ed.

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strument and control functions EAU45441

in switch/steering lock

e main switch/steering lock controls ignition and lighting systems, and is d to lock the steering. The various itions are described below.

e main switch/steering lock is ipped with a keyhole cover. (See e 3-2.)

EAU65610

electrical circuits are supplied with er; the meter lighting, taillight, li- se plate light and auxiliary lights e on, and the engine can be start-

The key cannot be removed.

TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF or the sidestand is moved down.

EAU10662

OFF All electrical systems are off. The key can be removed.

WARNING EWA10062

Never turn the key to OFF or LOCK while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

EAU10686

LOCK The steering is locked and all electrical systems are off. The key can be re- moved.

To

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nd control functions

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T EAU49398

dicator lights and warning hts

EAU11032

rn signal indicator lights and

ch indicator light will flash when its rresponding turn signal lights are shing.

EAU11081

h beam indicator light is indicator light comes on when the h beam of the headlight is switched .

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Engine trouble warning light

Turn signal indicator light

High beam indicator light

Coolant temperature warning light

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Instrument a

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o unlock the steering

1. Insert the key. 2. With the key in the LOCK posi-

tion, push the key in and turn it to OFF.

EAUT2112

Keyhole cover

To open the keyhole cover Insert the key bow into the keyhole cov- er receptacle as shown, and then turn the key to the right to open the cover.

To close the keyhole cover Push the keyhole cover lever inward and the keyhole cover will close.

In lig

Tu Ea co fla

Hig Th hig on

. Push.

. Turn.

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2. Keyhole cover lever

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chometer

electric tachometer allows the rider onitor the engine speed and keep it in the ideal power range. en the key is turned to ON, the ta- meter needle will sweep once oss the r/min range and then return ero r/min in order to test the electri- circuit.

TICE ECA10032

not operate the engine in the ta- meter red zone. zone: 9500 r/min and above

Tachometer

Red zone

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strument and control functions

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EAU11447

olant temperature warning light

is warning light comes on if the en- e overheats. If this occurs, stop the gine immediately and allow the en- e to cool. e electrical circuit of the warning light n be checked by turning the key to N. The warning light should come for a few seconds, and then go off. the warning light does not come on tially when the key is turned to ON, if the warning light remains on, have Yamaha dealer check the electrical cuit.

OTICE ECA10022

not continue to operate the en- ne if it is overheating.

P For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. If the engine overheats, see page

6-33 for further instructions.

EAUT1936

Engine trouble warning light This warning light flashes or stays on if an electrical circuit monitoring the en- gine is not working correctly. If this oc- curs, have a Yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked by turning the key to ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to ON, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.

Ta

The to m with Wh cho acr to z cal

NO

Do cho Red

1.

2.

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

F

T fu to d th b W g th

h the following: a speedometer an odometer a tripmeter an oil change tripmeter an oil change indicator a clock

sure to turn the key to ON before ing the SELECT and RESET but- s.

ometer, tripmeter and oil change meter modes

sh the SELECT button to switch display among the odometer mode DO, the tripmeter mode TRIP and oil change tripmeter mode OIL ANGE in the following order: O TRIP OIL CHANGE O

he odometer, tripmeter, or oil change meter modes indicates -----, have amaha dealer check the multi-func-

n display.

1

2

U2SW11E0 4

Instrument a

3-4

EAUT4210

uel gauge

he fuel gauge indicates the amount of el in the fuel tank. The needle moves wards E (Empty) as the fuel level ecreases. When the needle reaches e red zone, refuel as soon as possi- le. hen the key is turned to ON, the fuel

auge needle will sweep once to test e electrical circuit.

EAUT4391

Multi-function display

WARNING EWA12313

Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.

The multi-function display is equipped

wit

TIP Be us ton

Od trip Pu the O the CH OD OD

TIP If t trip a Y tio

. Fuel gauge

. Red zone

1

2

1. Select button

2. Reset button

3. Odometer

4. Oil change tripmeter

5. Tripmeter

6. Speedometer

7. Clock

12 3 4

5 6 7

In

1

2

3

4

5

6

7

8

9

10

11

12

Od Th th re m m S

Tr Th ele af tu te tri 1

change indicator OIL ANGE engine oil indicator will flash at the al 1000 km (600 mi) and then at ev- 3000 km (1800 mi) thereafter to in- te that the engine oil should be nged. r changing the engine oil, be sure to

et the oil change tripmeter because indicator works in conjuntion with oil change tripmeter and must be et. e engine oil is changed before the hange indicator flashes (i.e. before

periodic oil change interval has n reached), the oil change tripmeter st be reset in order for the next peri-

1

Oil change tripmeter

1

U2SW11E0 5

strument and control functions

3-5

ometer mode e odometer shows the total distance

e vehicle has traveled. It cannot be set. However, the odometer and trip- eter units can be switched between iles and kilometers by pushing the ELECT button for 1 second.

ipmeter mode e tripmeter shows the distance trav- d since it was last reset. If not reset

ter a trip, the displayed value will re- rn to 0.0 after 9999.9 miles or kilome- rs have elapsed. To reset the pmeter, push the RESET button for second.

Oil change tripmeter mode The oil change tripmeter shows the dis- tance traveled since the engine oil was last changed and this tripmeter was re- set. To reset the oil change tripmeter (and the oil change indicator), push the RESET button for 1 second. Then, while the oil change indicator is flash- ing, push the RESET button for 3 sec- onds. The oil change tripmeter will reset and the oil change indicator will stop flashing. Push the SELECT but- ton to start the oil change tripmeter and change the display to odometer mode.

Oil CH The initi ery dica cha Afte res this the res If th oil c the bee mu

. Odometer

1

1. Tripmeter

1

1.

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

o co

T If fo ri 3

C T

T

EAU1234H

ndlebar switches

ft

Horn switch

Turn signal switch /

Pass switch PASS

Dimmer switch /

32 4

U2SW11E0 6

Instrument a

3-6

dic oil change to be indicated at the rrect time.

IP the oil change tripmeter is reset be- re the initial 1000 km (600 mi), the pe- odic oil change interval will be at every 000 km (1800 mi) thereafter.

lock he clock uses a 12-hour time system.

o set the clock: 1. Set the display to ODO, then

press the RESET button for at least three seconds.

2. When the hour digits start flashing, push the SELECT button to set the hours.

3. Push the RESET button, and the first minute digit will start flashing.

4. Push the SELECT button to set the first minute digit.

5. Push the RESET button and the second minute digit will start flash- ing.

6. Push the SELECT button to set the second minute digit.

7. Push the RESET button to start

the clock.

TIP If you do not push the SELECT or the RESET button within 30 seconds, the setting of the clock will not be complet- ed and the display will change to ODO mode.

Ha

Le

1.

2.

3.

4.

1

In

1

2

3

4

5

6

7

8

9

10

11

12

Ri

Pa Pr

Di Se be

Tu To sw tu lea po

EAU12902

nt brake lever

front brake lever is located on the t side of the handlebar. To apply the t brake, pull this lever toward the ttle grip.

1

2 Front brake lever

1

U2SW11E0 7

strument and control functions

3-7

ght

EAU12361

ss switch PASS ess this switch to flash the headlight.

EAU12401

mmer switch / t this switch to for the high am and to for the low beam.

EAU12461

rn signal switch / signal a right-hand turn, push this itch to . To signal a left-hand

rn, push this switch to . When re- sed, the switch returns to the center sition. To cancel the turn signal

lights, push the switch in after it has re- turned to the center position.

EAU12501

Horn switch Press this switch to sound the horn.

EAU12661

Engine stop switch / Set this switch to before starting the engine. Set this switch to to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck.

EAUM1133

Start switch Push this switch while applying the front or rear brake to crank the engine with the starter. See page 5-1 for start- ing instructions prior to starting the en- gine.

Fro

The righ fron thro

. Engine stop switch /

. Start switch

2

1

1.

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

R

T le re h

e fuel tank cap cannot be closed un- s the key is in the lock. In addition, key cannot be removed if the cap is t properly closed and locked.

WARNING EWA11092

ke sure that the fuel tank cap is perly closed after filling fuel.

aking fuel is a fire hazard.

1

U2SW11E0 8

Instrument a

3-8

EAU12952

ear brake lever

he rear brake lever is located on the ft side of the handlebar. To apply the ar brake, pull this lever toward the

andlebar grip.

EAU13075

Fuel tank cap

To open the fuel tank cap Open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened.

To close the fuel tank cap 1. Push the fuel tank cap into position

with the key inserted in the lock. 2. Turn the key counterclockwise to

the original position, remove it, and then close the lock cover.

TIP Th les the no

Ma pro Le

. Rear brake lever

1

1. Fuel tank cap lock cover

2. Fuel tank cap

1

2

In

1

2

3

4

5

6

7

8

9

10

11

12

Fu M th

Ga ex an ris th

r eyes, see your doctor immedi- ly. If gasoline spills on your skin, sh with soap and water. If gaso- spills on your clothing, change r clothes.

EAU36085

TICE ECA11401

only unleaded gasoline. The use eaded gasoline will cause severe

age to internal engine parts, h as the valves and piston rings,

well as to the exhaust system.

r Yamaha engine has been de- ed to use unleaded gasoline with a p octane number [(R+M)/2] of 86 or

her, or a research octane number of r higher. If knocking (or pinging) oc-

s, use a gasoline of a different brand remium unleaded fuel. Use of un- ed fuel will extend spark plug life reduce maintenance costs.

ecommended fuel Unleaded gasoline only

uel tank capacity: 7.4 L (1.95 US gal, 1.63 Imp.gal)

U2SW11E0 9

strument and control functions

3-9

EAU13222

el ake sure there is sufficient gasoline in e tank.

WARNING EWA10882

soline and gasoline vapors are tremely flammable. To avoid fires d explosions and to reduce the k of injury when refueling, follow ese instructions.

1. Before refueling, turn off the en- gine and be sure that no one is sit- ting on the vehicle. Never refuel while smoking, or while in the vi- cinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.

2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.

3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteri- orate painted surfaces or plastic parts.[ECA10072]

4. Be sure to securely close the fuel tank cap.

WARNING EWA15152

Gasoline is poisonous and can cause injury or death. Handle gaso- line with care. Never siphon gaso- line by mouth. If you should swallow some gasoline or inhale a lot of gas- oline vapor, or get some gasoline in

you ate wa line you

NO

Use of l dam suc as

You sign pum hig 91 o cur or p lead and

1. Fuel tank filler tube

2. Maximum fuel level

1

2

R

F

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

G T h in e te o re ca o

EAU13434

talytic converter is model is equipped with a catalytic nverter in the exhaust system.

WARNING EWA10863

e exhaust system is hot after op- tion. To prevent a fire hazard or rns:

Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn. Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system. Make sure that the exhaust sys- tem has cooled down before do- ing any maintenance work. Do not allow the engine to idle more than a few minutes. Long idling can cause a build-up of heat.

OTICE ECA10702

e only unleaded gasoline. The use leaded gasoline will cause unre-

U2SW11E0 10

Instrument a

3-10

asohol here are two types of gasohol: gaso- ol containing ethanol and that contain- g methanol. Gasohol containing thanol can be used if the ethanol con- nt does not exceed 10% (E10). Gas- hol containing methanol is not commended by Yamaha because it n cause damage to the fuel system

r vehicle performance problems.

EAUT4250

Fuel tank breather hose and overflow hose

Before operating the vehicle: Check each hose connection. Check each hose for cracks or

damage, and replace if necessary. Make sure that the end of the hose

is not blocked, and clean if neces- sary.

Make sure that the end of the hose is positioned into the hole of the cowling.

Ca Th co

Th era bu

N

Us of

1. Fuel tank breather hose

2. Fuel tank overflow hose

2

1 2 1

In

1

2

3

4

5

6

7

8

9

10

11

12

pa co

close the seat . Fold the seat down, and then push

it down to lock it in place. . Remove the key from the main

switch if the scooter will be left un- attended.

ke sure that the seat is properly se- ed before riding.

U2SW11E0 11

strument and control functions

3-11

irable damage to the catalytic nverter.

EAUT1504

Seat

To open the seat 1. Place the scooter on the center-

stand. 2. Insert the key into the main switch,

and then turn it counterclockwise to the first OPEN position. If the main switch is in the LOCK posi- tion, turn the key counterclockwise to the second OPEN position.

TIP Do not push inward when turning the key from OFF to OPEN or from LOCK to OPEN.

3. Fold the seat up.

To 1

2

TIP Ma cur

1. Turn.

1

1

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

P T th sh

T it

release the helmet from the hel- t holder en the seat, remove the helmet from helmet holder, and then close the

at.

1

U2SW11E0 12

Instrument a

3-12

EAUT4170

assenger footrest o use the passenger footrest, push e footrest inward and it will pop out as own.

o retract the passenger footrest, push back to its original position.

EAU14302

Helmet holder

The helmet holder is located under the seat.

To secure a helmet to the helmet holder

1. Open the seat. (See page 3-11.) 2. Attach the helmet to the helmet

holder, and then securely close the seat. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.[EWA10162]

To me Op the se

. Passenger footrest

1

1. Helmet holder

1

In

1

2

3

4

5

6

7

8

9

10

11

12

St

Fr Th ed co

Since the storage compartment accumulates heat when ex- posed to the sun and/or the en- gine heat, do not store anything susceptible to heat, consum- ables or flammable items inside it. To avoid humidity from spread- ing through the storage com- partment, wrap wet articles in a plastic bag before storing them in the compartment. Since the storage compartment may get wet while the vehicle is being washed, wrap any articles stored in the compartment in a plastic bag. Do not keep anything valuable or breakable in the storage com- partment.

not leave your vehicle unattended the seat open.

1

U2SW11E0 13

strument and control functions

3-13

EAU57081

orage compartments

ont storage compartment e front storage compartment is locat- at the front of the vehicle. Use this mpartment for small items.

WARNING EWA17250

Do not exceed the load limit of 1.5 kg (3.3 lb) for the front stor- age compartment. Do not place anything in the front storage compartment that will interfere with your operating the vehicle.

Rear storage compartment The rear storage compartment is locat- ed under the seat. Use this compart- ment for large items. (See page 3-11.)

WARNING EWAT1052

Do not exceed the load limit of 5 kg (11 lb) for the rear storage compartment.

Do not exceed the maximum load of 160 kg (353 lb) for the ve- hicle.

NOTICE ECA21150

Keep the following points in mind when using the storage compart- ment.

TIP Do with

. Front storage compartment

1 1. Rear storage compartment

1

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

S

T ta g lo th

EAU61380

ggage hook use the luggage hook, pull it out as own. retract the luggage hook, push it ck to its original position.

WARNING EWAT1032

Do not exceed the load limit of 3 kg (7 lb) for the luggage hook. Do not exceed the maximum load of 160 kg (353 lb) for the ve- hicle.1

Luggage holder

1

U2SW11E0 14

Instrument a

3-14

EAU46023

hock absorber assembly

WARNING EWA10222

his shock absorber assembly con- ins highly pressurized nitrogen as. Read and understand the fol- wing information before handling e shock absorber assembly. Do not tamper with or attempt to

open the cylinder assembly. Do not subject the shock ab-

sorber assembly to an open flame or other high heat source. This may cause the unit to ex- plode due to excessive gas pressure.

Do not deform or damage the

cylinder in any way. Cylinder damage will result in poor damping performance.

Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.

Lu To sh To ba

. Shock absorber assembly

1

1.

In

1

2

3

4

5

6

7

8

9

10

11

12

Si

Th of low ve

TI Th th cu (S na te

Th

EAU45053

ition circuit cut-off system ignition circuit cut-off system (com- ing the sidestand switch and brake t switches) has the following func- s. It prevents starting when the side- stand is up, but neither brake is ap- plied. It prevents starting when either brake is applied, but the sidestand is still down. It cuts the running engine when the sidestand is moved down.

iodically check the operation of the tion circuit cut-off system according he following procedure.

1

U2SW11E0 15

strument and control functions

3-15

EAU15306

destand

e sidestand is located on the left side the frame. Raise the sidestand or

er it with your foot while holding the hicle upright.

P e built-in sidestand switch is part of

e ignition circuit cut-off system, which ts the ignition in certain situations. ee the following section for an expla- tion of the ignition circuit cut-off sys- m.)

WARNING EWA10242

e vehicle must not be ridden with

the sidestand down, or if the sides- tand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly.

Ign The pris ligh tion

Per igni to t

. Sidestand

1

nd control functions

1

2

3

4

5

6

7

8

9

10

11

12

witch may not be working correctly. ould not be ridden until maha dealer.

witch may not be working correctly. ould not be ridden until maha dealer.

may not be working correctly. ould not be ridden until maha dealer.

ust be placed on the center- this inspection. on is noted, have a Yamaha the system before riding.

U2SW11E0 16

Instrument a

3-16

With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start?

With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear brake applied. 8. Push the start switch. Does the engine start?

With the engine still running: 9. Move the sidestand down. Does the engine stall?

The system is OK. The scooter can be ridden.

The sidestand s The scooter sh checked by a Ya

The sidestand s The scooter sh checked by a Ya

YES NO

YES NO

NO YES

The brake switch The scooter sh checked by a Ya

The vehicle m stand during If a malfuncti dealer check

WARNING

1

2

3

4

5

6

7

8

9

10

11

12

EAU15599

ndition. Always follow the inspection

EWA11152

accident or equipment damage. ed by the procedures provided in

PAGE

cks or 3-9, 3-10

6-11

6-13

6-14

6-21, 6-22

U2SW11E0 1

Fo

Ins and

Fa Do thi

Be

Fu

En

Fi

Co

Fr

4-1

r your safety pre-operation checks

pect your vehicle each time you use it to make sure the vehicle is in safe operating co maintenance procedures and schedules described in the Owners Manual.

WARNING

ilure to inspect or maintain the vehicle properly increases the possibility of an not operate the vehicle if you find any problem. If a problem cannot be correct s manual, have the vehicle inspected by a Yamaha dealer.

fore using this vehicle, check the following points:

ITEM CHECKS

el

Check fuel level in fuel tank. Refuel if necessary. Check fuel line for leakage. Check fuel tank breather hose and overflow hose for obstructions, cra

damage, and check hose connections.

gine oil Check oil level in engine. If necessary, add recommended oil to specified level. Check vehicle for oil leakage.

nal transmission oil Check vehicle for oil leakage.

olant Check coolant level in reservoir. If necessary, add recommended coolant to specified level. Check cooling system for leakage.

ont brake

Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage.

re-operation checks

1

2

3

4

5

6

7

8

9

10

11

12

R 6-21, 6-22

T ricate cable 6-18, 6-23

C 6-23

W 6-18, 6-20

B 6-24

C 6-24

C

I a

S 3-15

PAGE

U2SW11E0 2

For your safety p

4-2

ear brake

Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage.

hrottle grip

Make sure that operation is smooth. Check throttle grip free play. If necessary, have Yamaha dealer adjust throttle grip free play and lub

and grip housing.

ontrol cables Make sure that operation is smooth. Lubricate if necessary.

heels and tires

Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary.

rake levers Make sure that operation is smooth. Lubricate lever pivoting points if necessary.

enterstand, sidestand Make sure that operation is smooth. Lubricate pivots if necessary.

hassis fasteners Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary.

nstruments, lights, signals nd switches

Check operation. Correct if necessary.

idestand switch Check operation of ignition circuit cut-off system. If system is not working correctly, have Yamaha dealer check vehicle.

ITEM CHECKS

1

2

3

4

5

6

7

8

9

10

11

12

EAUT4410

rting a cold engine

TICE ECA10251

page 5-3 for engine break-in in- ctions prior to operating the ve-

le for the first time.

rder for the ignition circuit cut-off tem to enable starting, the sides- d must be up. page 3-15 for more information.

. Turn the key to ON and make sure that the engine stop switch is set to .

TICE ECAT1071

engine trouble warning light and lant temperature warning light uld come on for a few seconds, n go off. If these warning lights not go off, have a Yamaha dealer ck their electrical circuits.

. Close the throttle completely.

. Start the engine by pushing the start switch while applying the front or rear brake. If the engine does not start, re- lease the start switch, wait a few

U2SW11E0 1

O

Re bec the und

Fa the tro or

5-1

peration and important riding points EAU15952

ad the Owners Manual carefully to ome familiar with all controls. If re is a control or function you do not erstand, ask your Yamaha dealer.

WARNING EWA10272

ilure to familiarize yourself with controls can lead to loss of con- l, which could cause an accident injury.

EAU45311

TIP This model is equipped with a lean an- gle sensor to stop the engine in case of a turnover. To start the engine after a turnover, be sure to turn the main switch to OFF and then to ON. Fail- ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch.

Sta

NO

See stru hic

In o sys tan See

1

NO

The coo sho the do che

2 3

portant riding points

1

2

3

4

5

6

7

8

9

10

11

12

N

F c c

EAU16782

celeration and deceleration

e speed can be adjusted by opening d closing the throttle. To increase the eed, turn the throttle grip in direction . To reduce the speed, turn the throt- grip in direction (b).

(a)

(b)

U2SW11E0 2

Operation and im

5-2

seconds, and then try again. Each starting attempt should be as short as possible to preserve the bat- tery. Do not crank the engine more than 5 seconds on any one at- tempt.

OTICE ECA11043

or maximum engine life, never ac- elerate hard when the engine is old!

EAU45093

Starting off 1. While pulling the rear brake lever

with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.

2. Sit astride the seat, and then ad- just the rear view mirrors.

3. Switch the turn signals on. 4. Check for oncoming traffic, and

then slowly turn the throttle grip (on the right) in order to take off.

5. Switch the turn signals off.

Ac

Th an sp (a) tle

O

1

2

3

4

5

6

7

8

9

10

11

12

B

EAU16842

gine break-in re is never a more important period e life of your engine than the period

ween 0 and 1600 km (1000 mi). For reason, you should read the follow- material carefully. ce the engine is brand new, do not an excessive load on it for the first 0 km (1000 mi). The various parts in engine wear and polish themselves the correct operating clearances. ing this period, prolonged full-throt- peration or any condition that might

ult in engine overheating must be ided.

EAUS1811

000 km (0600 mi) id prolonged operation above 4800

in. NOTICE: After 1000 km (600 of operation, be sure to replace engine oil and final transmission [ECA11662]

01600 km (6001000 mi) id prolonged operation above 5700

in.

U2SW11E0 3

peration and important riding points

5-3

EAU16794

raking

WARNING EWA10301

Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole covers become extremely slip- pery when wet. Therefore, slow down when approaching such areas and cross them with cau- tion. Keep in mind that braking on a wet road is much more difficult. Ride slowly down a hill, as brak- ing downhill can be very diffi- cult.

1. Close the throttle completely. 2. Apply both front and rear brakes

simultaneously while gradually in- creasing the pressure.

EAU16821

Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: Avoid high engine speeds during

acceleration. Avoid high engine speeds with no

load on the engine. Turn the engine off instead of let-

ting it idle for an extended length of time (e.g., in traffic jams, at traffic lights or at railroad crossings).

En The in th bet this ing Sin put 160 the to Dur tle o res avo

01 Avo r/m mi) the oil.

100 Avo r/m

portant riding points

1

2

3

4

5

6

7

8

9

10

11

12

1 T m

N

U2SW11E0 4

Operation and im

5-4

600 km (1000 mi) and beyond he vehicle can now be operated nor- ally.

OTICE ECA10311

Keep the engine speed out of the tachometer red zone.

If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

EAU17214

Parking When parking, stop the engine, and then remove the key from the main switch.

WARNING EWA10312

Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.

Do not park near grass or other flammable materials which might catch fire.

1

2

3

4

5

6

7

8

9

10

11

12

WARNING EWA15461

ke discs, calipers, drums, and ngs can become very hot during . To avoid possible burns, let ke components cool before ching them.

U2SW11E0 1

Pe

Pe bric saf sib cle poi me the Th ma con nor pen gra the be

Fa hic tiv yo ser yo vic ser

6-1

riodic maintenance and adjustment EAUS1824

riodic inspection, adjustment, and lu- ation will keep your vehicle in the est and most efficient condition pos- le. Safety is an obligation of the vehi- owner/operator. The most important nts of vehicle inspection, adjust- nt, and lubrication are explained on following pages. e intervals given in the periodic intenance charts should be simply sidered as a general guide under mal riding conditions. However, de- ding on the weather, terrain, geo- phical location, and individual use, maintenance intervals may need to shortened.

WARNING EWA10322

ilure to properly maintain the ve- le or performing maintenance ac- ities incorrectly may increase ur risk of injury or death during vice or while using the vehicle. If

u are not familiar with vehicle ser- e, have a Yamaha dealer perform vice.

WARNING EWA15123

Turn off the engine when performing maintenance unless otherwise specified. A running engine has moving

parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires.

Running the engine while ser- vicing can lead to eye injury, burns, fire, or carbon monoxide poisoning possibly leading to death. See page 1-4 for more in- formation about carbon monox- ide.

WARNING EWA10331

This scooter is designed for use on paved roads only. If this scooter is operated in abnormally dusty, mud- dy or wet conditions, the air filter el- ement should be cleaned or replaced more frequently, otherwise rapid engine wear may result. Con- sult a Yamaha dealer for proper maintenance intervals.

Bra lini use bra tou

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

E e p p m e se sp e o e a th d p

U2SW11E0 2

Periodic mainten

6-2

EAU17303

mission controls not only function to nsure cleaner air, but are also vital to roper engine operation and maximum erformance. In the following periodic aintenance charts, the services relat- d to emissions control are grouped parately. These services require ecialized data, knowledge, and

quipment. Maintenance, replacement, r repair of the emission control devic- s and systems may be performed by ny repair establishment or individual at is certified (if applicable). Yamaha ealers are trained and equipped to erform these particular services.

EAU17522

Owners tool kit

The owners tool kit is located inside the storage compartment under the seat. (See page 3-11.) The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How- ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.

TIP If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

1. Owners tool kit

1

P

1

2

3

4

5

6

7

8

9

10

11

12

EAU48451

TI ting from 4000 mi (7000 km) or 12

Yamaha dealer perform the service.

U2SW11E0 3

eriodic maintenance and adjustment

6-3

P From 12000 mi (19000 km) or 36 months, repeat the maintenance intervals star months. Items marked with an asterisk require special tools, data and technical skills, have a

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

EAU17562

P

N

OMETER READINGS

i )

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

1

2 . Replace.

3

4

5

6

U2SW11E0 4

Periodic mainten

6-4

eriodic maintenance chart for the emission control system

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 m (7000 km

or 12 month

* Fuel line Check fuel and vacuum hoses for

cracks or damage. Replace if necessary.

Spark plug

Check condition. Adjust gap and clean. Replace at 7000 mi (11000 km)

or 12 months and thereafter every 6000 mi (10000 km) or 12 months.

Replace

* Valve clearance Check and adjust valve clearance when engine is cold.

* Crankcase breather system

Check breather hose for cracks or damage.

Replace if necessary.

* Fuel injection Check engine idle speed.

* Exhaust system Check for leakage. Tighten if necessary. Replace gasket(s) if necessary.

P

1

2

3

4

5

6

7

8

9

10

11

12

EAU32129

G

N

OMETER READINGS

)

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

1 0 mi (20000 km) 2

3

0 mi (20000 km)

4

5

6

y 4 years 7 y 2 years

8

9

10

U2SW11E0 5

eriodic maintenance and adjustment

6-5

eneral maintenance and lubrication chart

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 mi (7000 km

or 12 month

Air filter element Replace. Every 1250 Air filter check hose Clean. V-belt case air filter element

Clean. Replace. Every 1250

* Front brake Check operation, fluid level, and

for fluid leakage. Replace brake pads if necessary.

* Rear brake Check operation, fluid level, and

for fluid leakage. Replace brake pads if necessary.

* Brake hoses

Check for cracks or damage. Check for correct routing and

clamping.

Replace. Ever * Brake fluid Change. Ever

* Wheels Check runout and for damage. Replace if necessary.

* Tires

Check tread depth and for damage.

Replace if necessary. Check air pressure. Correct if necessary.

* Wheel bearings Check bearings for smooth

operation. Replace if necessary.

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

1

00 mi (50000 km)

1

1

1

1

1

1

1

1

indicator flashes (after the initial 600 mi every 1800 mi (3000 km) thereafter)

ery 1800 mi (3000 km)

2 ery 1800 mi (3000 km)

N

OMETER READINGS

i )

hs

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

U2SW11E0 6

Periodic mainten

6-6

1 * Steering bearings

Check bearing assemblies for looseness.

Moderately repack with lithium-soap-based grease. Every 300

2 * Chassis fasteners Check all chassis fitting and

fasteners. Correct if necessary.

3 Front brake lever pivot shaft Apply silicone grease lightly.

4 Rear brake lever pivot shaft Apply silicone grease lightly.

5 Centerstand and sidestand pivots

Check operation. Apply lithium-soap-based grease

lightly.

6 * Sidestand switch Check operation and replace if necessary.

7 * Front fork Check operation and for oil

leakage. Replace if necessary.

8 * Shock absorber assembly

Check operation and for oil leakage.

Replace if necessary.

9 Engine oil

Change. (See pages 3-5 and 6-11.) When the oil change

[1000 km] and Check oil level and vehicle for oil

leakage. Ev

0 Engine oil strainer Clean. Ev

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 m (7000 km

or 12 mont

P

1

2

3

4

5

6

7

8

9

10

11

12

EAUT4340

TI

ent, which must not be cleaned with

needs to be serviced more frequent-

21

y 3 years

22

23 0 mi (20000 km)

24

25

26

27

N

OMETER READINGS

)

s

6000 mi (10000

km) or

18 months

8000 mi (13000

km) or

24 months

10000 mi (16000

km) or

30 months

U2SW11E0 7

eriodic maintenance and adjustment

6-7

P Engine air filter and V-belt air filter This models engine air filter is equipped with a disposable oil-coated paper elem

compressed air to avoid damaging it. The engine air filter element needs to be replaced and the V-belt air filter element

ly when riding in unusually wet or dusty areas.

* Cooling system Check coolant level and vehicle

for coolant leakage.

Change coolant. Ever Final transmission oil

Check vehicle for oil leakage. Change.

* V-belt Replace. Every 1250

* Front and rear brake switches Check operation.

* Control cables Apply Yamaha cable lubricant or

other suitable cable lubricant thoroughly.

* Throttle grip

Check operation. Check throttle grip free play, and

adjust if necessary. Lubricate cable and grip housing.

* Lights, signals and switches

Check operation. Adjust headlight beam.

o. ITEM ROUTINE

INITIAL OD

600 mi (1000 km)

or 1 month

2000 mi (4000 km)

or 6 months

4000 mi (7000 km

or 12 month

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

fluid. Regularly check the brake fluid

and calipers, and change the brake

U2SW11E0 8

Periodic mainten

6-8

Hydraulic brake service After disassembling the brake master cylinders and calipers, always change the

levels and fill the reservoirs as required. Every two years replace the internal components of the brake master cylinders

fluid. Replace the brake hoses every four years and if cracked or damaged.

P

1

2

3

4

5

6

7

8

9

10

11

12

R pa Th to job th be

el B

remove the panel . Open the seat. (See page 3-11.) . Remove the screws, and then take

the panel off.

install the panel ce the panel in the original position, then install the screws.

1

2

3

Panel B

1

U2SW11E0 9

eriodic maintenance and adjustment

6-9

EAU18773

emoving and installing nels e panels shown need to be removed

perform some of the maintenance s described in this chapter. Refer to

is section each time a panel needs to removed and installed.

EAUT4240

Panel A

To remove the panel 1. Open the seat. (See page 3-11.) 2. Remove the quick fasteners by

loosening their screws, and then take the panel off.

To install the panel Place the panel in the original position, and then install the quick fasteners by pushing them in place and tightening their screws.

Pan

To 1 2

To Pla and

. Panel A

. Panel B

. Panel C

1 2 3

1. Quick fastener

2. Panel A

21 1.

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

P

T R p

T P a

with the spark plug wrench includ- ed in the owners tool kit.

check the spark plug . Check that the porcelain insulator

around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally).

he spark plug shows a distinctly dif- ent color, the engine could be oper- ng improperly. Do not attempt to gnose such problems yourself. In- ad, have a Yamaha dealer check vehicle.

. Check the spark plug for electrode

1

Spark plug wrench

1

U2SW11E0 10

Periodic mainten

6-10

anel C

o remove the panel emove the screw, and then pull the anel off as shown.

o install the panel lace the panel in the original position, nd then install the screw.

EAUT1837

Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In addition, the condition of the spark plug can re- veal the condition of the engine.

To remove the spark plug 1. Place the vehicle on the center-

stand. 2. Remove panel B. (See page 6-9.) 3. Remove the spark plug cap.

4. Remove the spark plug as shown,

To 1

TIP If t fer ati dia ste the

2

. Panel C

1

1. Spark plug cap

1

1.

P

1

2

3

4

5

6

7

8

9

10

11

12

To

EAUT4161

gine oil and oil strainer engine oil level should be checked

ore each ride. In addition, the oil st be changed and the oil strainer ned at the intervals specified in the

iodic maintenance and lubrication rt.

check the engine oil level . Place the scooter on the center-

stand. A slight tilt to the side can result in a false reading.

. Start the engine, warm it up for several minutes, and then turn it off.

1

ZA

Oil filler cap

Minimum level mark

Maximum level mark

1

3

2

U2SW11E0 11

eriodic maintenance and adjustment

6-11

erosion and excessive carbon or other deposits, and replace it if necessary.

3. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion.

install the spark plug 1. Clean the surface of the spark plug

gasket and its mating surface, and then wipe off any grime from the

spark plug threads. 2. Install the spark plug with the

spark plug wrench, and then tight- en it to the specified torque.

TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/41/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible.

3. Install the spark plug cap. 4. Install the panel.

En The bef mu clea per cha

To 1

2

Specified spark plug: NGK / CPR8EA

. Spark plug gap

Spark plug gap: 0.80.9 mm (0.0310.035 in)

1

UE0032

Tightening torque: Spark plug:

12.5 Nm (1.25 mkgf, 9.0 ftlbf)

1.

2.

3.

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

T T m

T th

. Clean the oil strainer with solvent, and then check it for damage and replace it if necessary.

. Check the O-ring for damage and replace it if necessary.

. Install the oil strainer, compression spring, O-ring and engine oil drain bolt B.

ke sure that the O-ring is properly ated.

. Install engine oil drain bolt A, and then tighten both drain bolts to

Engine oil drain bolt B

O-ring

Compression spring

Oil strainer

1

1

2

4

3

U2SW11E0 12

Periodic mainten

6-12

3. Wait a few minutes until the oil set- tles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level.

IP he engine oil should be between the inimum and maximum level marks.

4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level.

5. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.

o change the engine oil and clean e oil strainer 1. Start the engine, warm it up for

several minutes, and then turn it off.

2. Place an oil pan under the engine to collect the used oil.

3. Remove the engine oil filler cap and the engine oil drain bolts A and B to drain the oil from the crankcase. NOTICE: When re-

moving the engine oil drain bolt B, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts.[ECAT1022]

4

5

6

TIP Ma se

7

1. Engine oil drain bolt A

1

1.

2.

3.

4.

P

1

2

3

4

5

6

7

8

9

10

11

12

N

EAU20067

al transmission oil final transmission case must be cked for oil leakage before each . If any leakage is found, have a aha dealer check and repair the

oter. In addition, the final transmis- oil must be changed as follows at

intervals specified in the periodic intenance and lubrication chart. . Start the engine, warm up the final

transmission oil by riding the scooter for several minutes, and then stop the engine.

. Place the scooter on the center- stand.

. Place an oil pan under the final transmission case to collect the used oil.

. Remove the final transmission oil filler cap and its O-ring from the fi- nal transmission case.

U2SW11E0 13

eriodic maintenance and adjustment

6-13

their specified torques.

8. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.

OTICE ECA11671

Do not use oils with a diesel specification of CD or oils of a higher quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher. Be sure no foreign material en- ters the crankcase.

9. Start the engine, and then let it idle for several minutes while checking

it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause.

10. Turn the engine off, and then check the oil level and correct it if necessary.

11. Reset the oil change indicator and oil change tripmeter. (See page 3-4.)

Fin The che ride Yam sco sion the ma

1

2

3

4

Tightening torque: Engine oil drain bolt A:

20 Nm (2.0 mkgf, 14.5 ftlbf) Engine oil drain bolt B:

32 Nm (3.2 mkgf, 23.1 ftlbf)

Recommended engine oil: See page 8-1.

Oil change quantity: 0.95 L (1.00 US qt, 0.84 Imp.qt)

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

EAU20071

olant e coolant level should be checked fore each ride. In addition, the cool- t must be changed at the intervals ecified in the periodic maintenance d lubrication chart.

EAUT1527

check the coolant level e coolant level should be checked as lows before each ride. In addition, coolant must be changed at the in- vals specified in the periodic mainte- nce and lubrication chart. . Place the vehicle on the center-

stand.

The coolant level must be checked on a cold engine since the level varies with engine temperature. Make sure that the vehicle is posi- tioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.

. Check the coolant level in the cool- ant reservoir.

1

1

U2SW11E0 14

Periodic mainten

6-14

5. Remove the final transmission oil drain bolt and its gasket to drain the oil from the final transmission case.

6. Install the final transmission oil drain bolt and its new gasket, and

then tighten the bolt to the speci- fied torque.

7. Refill with the specified amount of the recommended final transmis- sion oil. WARNING! Make sure that no foreign material enters the final transmission case. Make sure that no oil gets on the tire or wheel.[EWA11312]

8. Install the final transmission oil fill- er cap and its new O-ring, and then tighten the oil filler cap.

9. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.

Co Th be an sp an

To Th fol the ter na

1

TIP

2

. Final transmission oil filler cap

. Final transmission oil drain bolt

1

1

Tightening torque: Final transmission oil drain bolt:

20 Nm (2.0 mkgf, 14.5 ftlbf)

Recommended final transmission oil:

See page 8-1. Oil quantity:

0.20 L (0.21 US qt, 0.18 Imp.qt)

P

1

2

3

4

5

6

7

8

9

10

11

12

TI Th m

tent of the coolant as soon as possible, otherwise the effec- tiveness of the coolant will be reduced.[ECA10473]

EAU33032

anging the coolant coolant must be changed at the in- als specified in the periodic mainte- ce and lubrication chart. Have a aha dealer change the coolant.

RNING! Never attempt to remove radiator cap when the engine is .[EWA10382]

1

2

oolant reservoir capacity: 0.25 L (0.26 US qt, 0.22 Imp.qt)

U2SW11E0 15

eriodic maintenance and adjustment

6-15

P e coolant should be between the

inimum and maximum level marks.

3. If the coolant is at or below the minimum level mark, remove pan- el C and the reservoir cap. (See page 6-9.) WARNING! Remove only the coolant reservoir cap. Never attempt to remove the ra- diator cap when the engine is hot.[EWA15162]

4. Add coolant or distilled water to raise the coolant to the maximum level mark, and install the coolant reservoir cap and the panel. NOTICE: If coolant is not avail- able, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. If water has been used instead of cool- ant, replace it with coolant as soon as possible, otherwise the cooling system will not be pro- tected against frost and corro- sion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze con-

Ch The terv nan Yam WA the hot

. Maximum level mark

. Minimum level mark

1 2

1. Coolant reservoir cap

1

C

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

A fi T e a m C q w h cl

R

properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn.[ECA10482]

. Install the air filter case cover by in- stalling the screws and the screw cover.

aning the air filter check hose . Check the hose on the rear side of

the air filter case for accumulated dirt or water.

. If dirt or water is visible, remove the hose, clean it, and then install it.

aning the V-belt case air filter el- ent . Remove the V-belt air filter case

cover by removing the bolts.

U2SW11E0 16

Periodic mainten

6-16

EAUT4180

ir filter and V-belt case air lter elements he air filter and V-belt case air filter el- ments should be cleaned or replaced t the intervals specified in the periodic aintenance and lubrication chart. heck both filter elements more fre- uently if you are riding in unusually et or dusty areas. The air filter check ose must be frequently checked and eaned if necessary.

eplacing the air filter element 1. Place the scooter on the center-

stand. 2. Remove the screw cover and then

remove the air filter case cover by removing the screws.

3. Pull the air filter element out.

4. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element is

5

Cle 1

2

Cle em

1

1. Screw cover

2. Air filter case cover

3. Air filter check hose

1. Air filter element

2

1

3

1

P

1

2

3

4

5

6

7

8

9

10

11

12

EAU44735

ecking the engine idling eed ck the engine idling speed and, if essary, have it corrected by a aha dealer.

1

2

1

ngine idling speed: 16001800 r/min

U2SW11E0 17

eriodic maintenance and adjustment

6-17

2. Pull the air filter element out, and then clean it with compressed air. NOTICE: To avoid damaging the air filter element, handle it gen- tly and carefully, and do not twist it.[ECA10522]

3. Insert the element into the air filter case.

4. Install the V-belt air filter case cov- er by installing the bolts.

Ch sp Che nec Yam

. Bolt

. V-belt air filter case cover

. V-belt case air filter element

2

1

1

1

E

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

C p M sh

P p d

EAU61782

res es are the only contact between the hicle and the road. Safety in all con- ions of riding depends on a relatively all area of road contact. Therefore, it ssential to maintain the tires in good

ndition at all times and replace them the appropriate time with the speci- d tires.

e air pressure e tire air pressure should be checked d, if necessary, adjusted before each e.

WARNING EWA10504

eration of this vehicle with im- per tire pressure may cause se-

re injury or death from loss of ntrol.

The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature). The tire air pressure must be ad- justed in accordance with the riding speed and with the total

1

U2SW11E0 18

Periodic mainten

6-18

EAU21386

hecking the throttle grip free lay easure the throttle grip free play as own.

eriodically check the throttle grip free lay and, if necessary, have a Yamaha ealer adjust it.

EAU21402

Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.

Ti Tir ve dit sm is e co at fie

Tir Th an rid

Op pro ve co

. Throttle grip free play

Throttle grip free play: 3.05.0 mm (0.120.20 in)

1

P

1

2

3

4

5

6

7

8

9

10

11

12

Ne tio ca

worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts re- placement should also be left to a Yamaha dealer. Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics.

information s model is equipped with tubeless s and tire air valves. s age, even if they have not been d or have only been used occasion- . Cracking of the tread and sidewall ber, sometimes accompanied by cass deformation, is an evidence of ing. Old and aged tires shall be cked by tire specialists to ascertain ir suitability for further use.

WARNING EWA10462

front and rear tires should be of same make and design, other-

U2SW11E0 19

eriodic maintenance and adjustment

6-19

weight of rider, passenger, car- go, and accessories approved for this model.

WARNING EWA10512

ver overload your vehicle. Opera- n of an overloaded vehicle could use an accident.

Tire inspection

The tires must be checked before each ride. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced.

WARNING EWA10523

It is dangerous to ride with a

Tire Thi tire Tire use ally rub car age che the

The the

Tire air pressure (measured on cold tires):

Up to 90 kg (198 lb) load: Front:

200 kPa (2.00 kgf/cm2, 29 psi) Rear:

200 kPa (2.00 kgf/cm2, 29 psi) 90 kg (198 lb) to maximum load:

Front: 200 kPa (2.00 kgf/cm2, 29 psi)

Rear: 225 kPa (2.25 kgf/cm2, 33 psi)

Maximum load*: 160 kg (353 lb)

* Total weight of rider, passenger, car- go and accessories

1. Tire sidewall

2. Tire wear indicator

3. Tire tread depth

Minimum tire tread depth (front and rear):

1.0 mm (0.04 in)

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

w th c

A e m

Valve stem nut

ightening torque: Valve stem nut:

2.0 Nm (0.2 mkgf, 1.4 ftlbf)

1

U2SW11E0 20

Periodic mainten

6-20

ise the handling characteristics of e vehicle may be different, which

ould lead to an accident.

fter extensive tests, only the tires list- d below have been approved for this odel by Yamaha.

EAUT4100

Cast wheels To maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be checked

for cracks, bends, warpage or oth- er damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.

The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han- dling characteristics, and a short- ened tire life.

After repairing or replacing the rear tire, tighten the valve stem nut to the specified torque.

Front tire: Size:

120 / 70 - 13 M/C 53P Manufacturer/model:

KENDA / K703F Rear tire:

Size: 130 / 70 - 13 M/C 57P

Manufacturer/model: KENDA / K703

1.

T

P

1

2

3

4

5

6

7

8

9

10

11

12

C br Th br ha br

A le in in Ya fo hy br su de

r brake

front and rear brake pads must be cked for wear at the intervals spec- in the periodic maintenance and ication chart. Each brake pad is vided with a wear indicator, which ws you to check the brake pad wear out having to disassemble the

ke. To check the brake pad wear, ck the position of the wear indicator le applying the brake. If a brake pad worn to the point that the wear indi- r almost touches the brake disc, e a Yamaha dealer replace the ke pads as a set.

Brake pad wear indicator

Brake disc

Brake pad

U2SW11E0 21

eriodic maintenance and adjustment

6-21

EAU50861

hecking the front and rear ake lever free play ere should be no free play at the

ake lever ends. If there is free play, ve a Yamaha dealer inspect the ake system.

WARNING EWA14212

soft or spongy feeling in the brake ver can indicate the presence of air the hydraulic system. If there is air the hydraulic system, have a maha dealer bleed the system be- re operating the vehicle. Air in the draulic system will diminish the aking performance, which may re- lt in loss of control and an acci- nt.

EAU22312

Checking the front and rear brake pads

Front brake

Rea

The che ified lubr pro allo with bra che whi has cato hav bra

1. Brake pad wear indicator

2. Brake disc

3. Brake pad

1

1

2

3

1.

2.

3.

1

1

2

3

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

C B is C o b

F

may deteriorate, causing leak- age. Refill with the same type of brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction. Be careful that water does not enter the brake fluid reservoir when refilling. Water will signifi- cantly lower the boiling point of the fluid and may result in vapor lock.

OTICE ECA17641

ake fluid may damage painted sur- es or plastic parts. Always clean spilled fluid immediately.

the brake pads wear, it is normal for brake fluid level to gradually go wn. A low brake fluid level may indi- te worn brake pads and/or brake sys-

leakage; therefore, be sure to eck the brake pads for wear and the ke system for leakage. If the brake

id level goes down suddenly, have a maha dealer check the cause before ther riding.

1

U2SW11E0 22

Periodic mainten

6-22

EAU22582

hecking the brake fluid level efore riding, check that the brake fluid above the minimum level mark. heck the brake fluid level with the top f the reservoir level. Replenish the rake fluid if necessary.

ront brake

Rear brake

WARNING EWA15991

Improper maintenance can result in loss of braking ability. Observe these precautions: Insufficient brake fluid may al-

low air to enter the brake sys- tem, reducing braking performance.

Clean the filler cap before re- moving. Use only DOT 4 brake fluid from a sealed container.

Use only the specified brake flu- id; otherwise, the rubber seals

N

Br fac up

As the do ca tem ch bra flu Ya fur

. Minimum level mark

1 1. Minimum level mark

Specified brake fluid: DOT 4

1

P

1

2

3

4

5

6

7

8

9

10

11

12

C Ha br th tio of we int ar

EAU23115

ecking and lubricating the ottle grip and cable operation of the throttle grip should checked before each ride. In addi- , the cable should be lubricated by a aha dealer at the intervals speci-

in the periodic maintenance chart. throttle cable is equipped with a ber cover. Make sure that the cover ecurely installed. Even though the er is installed correctly, it does not pletely protect the cable from water

ry. Therefore, use care not to pour er directly onto the cover or cable n washing the vehicle. If the cable over becomes dirty, wipe clean with oist cloth.

U2SW11E0 23

eriodic maintenance and adjustment

6-23

EAU22733

hanging the brake fluid ve a Yamaha dealer change the

ake fluid at the intervals specified in e periodic maintenance and lubrica- n chart. In addition, have the oil seals the master cylinders and calipers as ll as the brake hoses replaced at the ervals listed below or whenever they e damaged or leaking.

Oil seals: Replace every two years. Brake hoses: Replace every four years.

EAU23098

Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement. Replace damaged cables as soon as possi- ble to prevent unsafe condi- tions.[EWA10712]

Ch thr The be tion Yam fied The rub is s cov com ent wat whe or c a m

Recommended lubricant: Yamaha cable lubricant or other suit- able cable lubricant

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

L b

F

R

T b in te

EAU23215

ecking and lubricating the nterstand and sidestand

e operation of the centerstand and estand should be checked before ch ride, and the pivots and met- to-metal contact surfaces should be ricated if necessary.

WARNING EWA10742

he centerstand or sidestand does t move up and down smoothly, ve a Yamaha dealer check or re- ir it. Otherwise, the centerstand or estand could contact the ground d distract the operator, resulting

Sidestand

Centerstand

2

U2SW11E0 24

Periodic mainten

6-24

EAU23173

ubricating the front and rear rake levers

ront brake lever

ear brake lever

he pivoting points of the front and rear rake levers must be lubricated at the tervals specified in the periodic main- nance and lubrication chart.

Ch ce

Th sid ea al- lub

If t no ha pa sid an

Recommended lubricant: Silicone grease

1.

2.

1

P

1

2

3

4

5

6

7

8

9

10

11

12

in several times to check if the front fork compresses and rebounds smoothly.

TICE ECA10591

ny damage is found or the front k does not operate smoothly, e a Yamaha dealer check or re- r it.

U2SW11E0 25

eriodic maintenance and adjustment

6-25

a possible loss of control. EAU23273

Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart.

To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.

To check the operation 1. Place the vehicle on a level sur-

face and hold it in an upright posi- tion. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over.[EWA10752]

2. While applying the front brake, push down hard on the handlebars

NO

If a for hav pai

Recommended lubricant: Lithium-soap-based grease

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

C W ca o lo ri ch

EAUT4120

ttery

e battery is located behind panel A. e page 6-9.)

is model is equipped with a VRLA lve Regulated Lead Acid) battery.

ere is no need to check the electro- or to add distilled water. However, battery lead connections need to be

ecked and, if necessary, securely htened.

WARNING EWA10761

Electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al-

Battery

1

U2SW11E0 26

Periodic mainten

6-26

EAU45512

hecking the steering orn or loose steering bearings may use danger. Therefore, the operation

f the steering must be checked as fol- ws at the intervals specified in the pe- odic maintenance and lubrication art. 1. Place the vehicle on the center-

stand. WARNING! To avoid inju- ry, securely support the vehicle so there is no danger of it falling over.[EWA10752]

2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.

EAU23292

Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.

Ba

Th (Se Th (Va Th lyte the ch tig

1.

P

1

2

3

4

5

6

7

8

9

10

11

12

To Ha te ha ba

is turned to OFF, then con- nect the positive lead before connecting the negative lead.[ECA16841]

. After installing the battery, make sure that the battery leads are properly connected to the battery terminals.

. Turn the key from ON to OFF three times in three-second inter- vals to initialize the idle speed con- trol system.

TICE ECA16531

ays keep the battery charged. ring a discharged battery can se permanent battery damage.

U2SW11E0 27

eriodic maintenance and adjustment

6-27

ways shield your eyes when working near batteries. In case of contact, administer the fol- lowing FIRST AID. EXTERNAL: Flush with plenty

of water. INTERNAL: Drink large quan-

tities of water or milk and im- mediately call a physician.

EYES: Flush with water for 15 minutes and seek prompt medical attention.

Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTER- IES OUT OF THE REACH OF CHILDREN.

charge the battery ve a Yamaha dealer charge the bat-

ry as soon as possible if it seems to ve discharged. Keep in mind that the ttery tends to discharge more quickly

if the vehicle is equipped with optional electrical accessories.

NOTICE ECA16522

To charge a VRLA (Valve Regulated Lead Acid) battery, a special (con- stant-voltage) battery charger is re- quired. Using a conventional battery charger will damage the battery.

To store the battery 1. If the model will not be used for

more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. NOTICE: When removing the battery, be sure the key is turned to OFF, then discon- nect the negative lead before disconnecting the positive lead.[ECA16303]

2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.

3. Fully charge the battery before in- stallation. NOTICE: When install- ing the battery, be sure the key

4

5

NO

Alw Sto cau

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

R

M T A

If fo

1

pecified fuses: Lighting fuse:

15.0 A Signaling system fuse:

10.0 A Signaling system fuse_2:

7.5 A Ignition fuse:

7.5 A Backup fuse:

7.5 A

U2SW11E0 28

Periodic mainten

6-28

EAUT4222

eplacing the fuses

ain fuse he main fuse is located behind panel . (See page 6-9.)

the main fuse is blown, replace it as llows. 1. Turn the key to OFF. 2. Remove the blown fuse, and then

install a new fuse of the specified amperage. WARNING! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam- age to the electrical system and possibly a fire.[EWA15132]

3. Turn the key to ON to check if the vehicle operates normally. If the main fuse immediately blows again, have a Yamaha dealer check the electrical system.

4. After removing and installing the main fuse, turn the main switch from ON to OFF three times in three-second intervals to initialize the idle speed control system.

Fuse box The fuse box, which contains the fuses for the ignition, turn signal, and lighting systems, as well as the back-up fuse for the multi-function meter unit, is lo- cated underneath the windshield be- hind the front cowling. Have a Yamaha dealer check and replace these fuses if necessary.

. Main fuse

1

Specified fuses: Main fuse:

20.0 A

S

P

1

2

3

4

5

6

7

8

9

10

11

12

R Ha he th

EAU24182

il/brake light s model is equipped with an -type tail/brake light.

e tail/brake light does not come on, e a Yamaha dealer check it.

U2SW11E0 29

eriodic maintenance and adjustment

6-29

EAU24051

eplacing the headlight bulb ve a Yamaha dealer replace the adlight bulb and, if necessary, adjust e headlight beam.

EAU54502

Auxiliary lights This model is equipped with LED-type auxiliary lights. If an auxiliary light does not come on, have a Yamaha dealer check it.

Ta Thi LED If th hav

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

R b

EAUT4110

placing a license plate light lb . Remove the license plate light bulb

socket (together with the bulb) by turning it counterclockwise, and then pulling it out.

. Remove the burnt-out bulb by pull- ing it out.

. Insert a new bulb into the socket.

. Install the socket (together with the bulb) by pushing it in, and then turn it clockwise until it stops.

1

License plate light bulb socket

1

U2SW11E0 30

Periodic mainten

6-30

EAU24205

eplacing a turn signal light ulb 1. Remove the turn signal light lens

by removing the screw.

2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise.

3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.

4. Install the lens by installing the screw. NOTICE: Do not over- tighten the screw, otherwise the lens may break.[ECA11192]

Re bu

1

2

3 4

. Turn signal light lens

1

1. Turn signal light bulb

1

1.

P

1

2

3

4

5

6

7

8

9

10

11

12

Tr Al th fro ing co ex los Th re fo se qu de th kn er Us m Ya or lea

W no no ea

U2SW11E0 31

eriodic maintenance and adjustment

6-31

EAU25882

oubleshooting though Yamaha scooters receive a orough inspection before shipment m the factory, trouble may occur dur- operation. Any problem in the fuel, mpression, or ignition systems, for ample, can cause poor starting and s of power. e following troubleshooting charts

present quick and easy procedures r checking these vital systems your- lf. However, should your scooter re- ire any repair, take it to a Yamaha aler, whose skilled technicians have e necessary tools, experience, and ow-how to service the scooter prop- ly. e only genuine Yamaha replace-

ent parts. Imitation parts may look like maha parts, but they are often inferi-

, have a shorter service life and can d to expensive repair bills.

WARNING EWA15142

hen checking the fuel system, do t smoke, and make sure there are open flames or sparks in the ar- , including pilot lights from water

heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage.

ance and adjustment

1

2

3

4

5

6

7

8

9

10

11

12

EAU42706

T

S

C t

1

O

4

R a

3

t start. sion.

O

2

starter.

ine does not start. he ignition.

U2SW11E0 32

Periodic mainten

6-32

roubleshooting charts

tarting problems or poor engine performance

heck the fuel level in he fuel tank.

. Fuel There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel. The engine does not start. Check the battery.

perate the electric starter.

. Compression There is compression.

There is no compression.

The engine does not start. Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

emove the spark plug nd check the electrodes.

. Ignition Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle. The engine does no Check the compres

perate the electric starter.

. Battery The engine turns over quickly.

The engine turns over slowly.

The battery is good.

Dry

Wet Operate the electric

Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.

The eng Check t

P

1

2

3

4

5

6

7

8

9

10

11

12

En EWAT1041

ding hot fluid and steam may be until the engine has cooled.

cap counterclockwise to the de- stopped, press down on the cap

TI If c anged to the recommended coolant as

W en

Have a Yamaha dealer check and repair the cooling system.

Add coolant. (See TIP.)

gine overheats again, have a d repair the cooling system.

U2SW11E0 33

eriodic maintenance and adjustment

6-33

gine overheating

WARNING

Do not remove the radiator cap when the engine and radiator are hot. Scal blown out under pressure, which could cause serious injury. Be sure to wait Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the tent to allow any residual pressure to escape. When the hissing sound has while turning it counterclockwise, and then remove the cap.

P oolant is not available, tap water can be temporarily used instead, provided that it is ch soon as possible.

ait until the gine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low. Check the cooling system for leakage.

Start the engine. If the en Yamaha dealer check an

There is leakage.

There is no leakage.

1

2

3

4

5

6

7

8

9

10

11

12

ter care and storage ucts onto seals, gaskets and wheel axles. Always rinse the dirt and de- greaser off with water.

aning

OTICE ECA10784

Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af- fected area any longer than in- structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray. Improper cleaning can damage plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lenses, etc.) and the mufflers. Use only a soft, clean cloth or sponge with wa- ter to clean plastic. However, if the plastic parts cannot be thor- oughly cleaned with water, di- luted mild detergent with water may be used. Be sure to rinse off any detergent residue using

U2SW11E0 1

M

N

So m su ad fo br cl th th be is

7-1

Scoo EAU37834

atte color caution

OTICE ECA15193

me models are equipped with atte colored finished parts. Be re to consult a Yamaha dealer for vice on what products to use be- re cleaning the vehicle. Using a ush, harsh chemical products or eaning compounds when cleaning ese parts will scratch or damage eir surface. Wax also should not applied to any matte colored fin-

hed parts.

EAU26096

Care While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Fre- quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its performance.

Before cleaning 1. Cover the muffler outlet with a

plastic bag after the engine has cooled down.

2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug cap, are tightly in- stalled.

3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod-

Cle

N

S

1

2

3

4

5

6

7

8

9

10

11

12

ain well into spring.

. Clean the scooter with cold water and a mild detergent after the en- gine has cooled down. NOTICE: Do not use warm water since it increases the corrosive action of the salt.[ECA10792]

. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.

aning the windshield id using any alkaline or strong acid ner, gasoline, brake fluid, or any

er solvent. Clean the windshield with oth or sponge dampened with a mild ergent, and then wash it off thor- hly with water. For additional clean- use Yamaha Windshield Cleaner another high-quality windshield ner. Some cleaning compounds for

stics may leave scratches on the dshield. Before using such clean- , test an area of the windshield ch does not affect your visibility and ch cannot be easily recognized.

U2SW11E0 2

cooter care and storage

7-2

plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. Do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: seals (of wheel and swing- arm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents. For scooters equipped with a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com- pounds for plastic may leave scratches on the windshield. Test the product on a small hid-

den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing.

After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.

After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor- rosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.

TIP Salt sprayed on roads in the winter may

rem

1

2

Cle Avo clea oth a cl det oug ing, or clea pla win ers whi whi

ter care and storage

1

2

3

4

5

6

7

8

9

10

11

12

A

C c

help remove the moisture from the lens.

U2SW11E0 3

Scoo

7-3

fter cleaning 1. Dry the scooter with a chamois or

an absorbing cloth. 2. Use a chrome polish to shine

chrome, aluminum and stain- less-steel parts, including the ex- haust system. (Even the thermally induced discoloring of stain- less-steel exhaust systems can be removed through polishing.)

3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces.

4. Use spray oil as a universal clean- er to remove any remaining dirt.

5. Touch up minor paint damage caused by stones, etc.

6. Wax all painted surfaces. 7. Let the scooter dry completely be-

fore storing or covering it.

WARNING EWA10943

ontaminants on the brakes or tires an cause loss of control. Make sure that there is no oil or

wax on the brakes or tires. If necessary, clean the brake

discs and brake linings with a regular brake disc cleaner or ac- etone, and wash the tires with warm water and a mild deter- gent.

Before operating the scooter test its braking performance and cornering behavior.

NOTICE ECA10801

Apply spray oil and wax spar- ingly and make sure to wipe off any excess.

Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product.

Avoid using abrasive polishing compounds as they will wear away the paint.

TIP Consult a Yamaha dealer for ad-

vice on what products to use. Washing, rainy weather or humid

climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will

S

1

2

3

4

5

6

7

8

9

10

11

12

St

Sh Al pla ag su te er

N

Lo Be m

. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand.

. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.

. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place [less than 0 C (30 F) or more than 30 C (90 F)]. For more information on storing the battery, see page 6-26.

ke any necessary repairs before ing the scooter.

U2SW11E0 4

cooter care and storage

7-4

EAU36564

orage

ort-term ways store your scooter in a cool, dry ce and, if necessary, protect it ainst dust with a porous cover. Be re the engine and the exhaust sys- m are cool before covering the scoot- .

OTICE ECA10821

Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust. To prevent corrosion, avoid damp cellars, stables (because of the presence of ammonia) and areas where strong chemi- cals are stored.

ng-term fore storing your scooter for several

onths: 1. Follow all the instructions in the

Care section of this chapter.

2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.

3. Perform the following steps to pro- tect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap

and spark plug. b. Pour a teaspoonful of engine oil

into the spark plug bore. c. Install the spark plug cap onto

the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit spark- ing during the next step.)

d. Turn the engine over several times with the starter. (This will coat the cylinder wall with oil.)

e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. WARNING! To prevent damage or injury from sparking, make sure to ground the spark plug elec- trodes while turning the en- gine over.[EWA10952]

4

5

6

7

TIP Ma stor

1

2

3

4

5

6

7

8

9

10

11

12

Specifications filter: ir filter element:

Oil-coated paper element el:

ecommended fuel: Unleaded gasoline only

uel tank capacity: 7.4 L (1.95 US gal, 1.63 Imp.gal)

el injection: hrottle body:

ID mark: 2SW1 00

ark plug(s): anufacturer/model: NGK / CPR8EA

park plug gap: 0.80.9 mm (0.0310.035 in)

tch: lutch type: Dry, centrifugal automatic

nsmission: rimary reduction ratio:

1.000 inal drive:

Gear econdary reduction ratio:

8.787= (45 / 13) (33 / 13) ransmission type:

V-belt automatic ear ratio:

assis: rame type:

Backbone

U2SW11E0 1

Di

W

En

8-1

EAU69841mensions: Overall length:

2030 mm (79.9 in) Overall width:

715 mm (28.1 in) Overall height:

1295 mm (51.0 in) Seat height:

795 mm (31.3 in) Wheelbase:

1405 mm (55.3 in) Ground clearance:

90 mm (3.54 in) Minimum turning radius:

2100 mm (82.7 in) eight: Curb weight:

149 kg (328 lb) gine: Engine type:

Liquid cooled 4-stroke, SOHC Cylinder arrangement:

Single cylinder Displacement:

155 cm3

Bore stroke: 58.0 58.7 mm (2.28 2.31 in)

Compression ratio: 11.0 : 1

Starting system: Electric starter

Lubrication system: Wet sump

Engine oil: SAE viscosity grades:

10W-40, 10W-50, 15W-40, 20W-40 or 20W-50

Recommended engine oil grade: API service SG type or higher, JASO stan- dard MA or MB

Engine oil quantity: Periodic oil change:

0.95 L (1.00 US qt, 0.84 Imp.qt) Final transmission oil:

Type: SAE 10W-30 type SE motor oil

Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)

Coolant quantity: Coolant reservoir (up to the maximum level mark):

0.25 L (0.26 US qt, 0.22 Imp.qt) Radiator (including all routes):

0.56 L (0.59 US qt, 0.49 Imp.qt)

Air A

Fu R

F

Fu T

Sp M

S

Clu C

Tra P

F

S

T

G Ch

F

20 10 0 10 20 30 40 50 C

10 30 50 70 90 1100 130 F

SAE 20W-50

SAE 20W-40

SAE 15W-40

SAE 10W-40

SAE 10W-50

S

1

2

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heel travel: 79 mm (3.1 in)

r suspension: ype:

Swingarm pring/shock absorber type:

Coil spring/oil damper heel travel: 93 mm (3.7 in)

ctrical system: ystem voltage:

12 V nition system: TCI

harging system: AC magneto

tery: odel: GT7B-4

oltage, capacity: 12 V, 6.5 Ah

dlight: ulb type:

Halogen bulb b voltage, wattage quantity: eadlight: 12 V, 60.0 W/55.0 W 1

rake/tail light: LED

ront turn signal light: 12 V, 21.0 W 2

ear turn signal light: 12 V, 21.0 W 2

U2SW11E0 2

pecifications

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Caster angle: 26.0

Trail: 82 mm (3.2 in)

ont tire: Type:

Tubeless Size:

120 / 70 - 13 M/C 53P Manufacturer/model:

KENDA / K703F ar tire: Type:

Tubeless Size:

130 / 70 - 13 M/C 57P Manufacturer/model:

KENDA / K703 ading: Maximum load:

160 kg (353 lb) * (Total weight of rider, passenger, cargo

and accessories) e air pressure (measured on cold es): Loading condition:

90 kg (198 lb) Front:

200 kPa (2.00 kgf/cm2, 29 psi) Rear:

200 kPa (2.00 kgf/cm2, 29 psi) Loading condition:

90 kg - maximum load

Front: 200 kPa (2.00 kgf/cm2, 29 psi)

Rear: 225 kPa (2.25 kgf/cm2, 33 psi)

Front wheel: Wheel type:

Cast wheel Rim size:

J 13 MT3.00 Rear wheel:

Wheel type: Cast wheel

Rim size: J 13 MT3.5

Front brake: Type:

Single disc brake Operation:

Right hand operation Specified brake fluid:

DOT 4 Rear brake:

Type: Single disc brake

Operation: Left hand operation

Specified brake fluid: DOT 4

Front suspension: Type:

Telescopic fork Spring/shock absorber type:

Coil spring/oil damper

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Auxiliary light: LED

License plate light: 12 V, 5.0 W 1

Meter lighting: LED

High beam indicator light: LED

Turn signal indicator light: LED

Coolant temperature warning light: LED

Engine trouble warning light: LED

use: Main fuse:

20.0 A Signaling system fuse:

10.0 A Ignition fuse:

7.5 A Backup fuse:

7.5 A

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EAU26442

ine serial number

engine serial number is stamped the crankcase.

Engine serial number

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onsumer information EAU26357

ntification numbers cord the vehicle identification num- , engine serial number, model label rmation, and the key identification ber in the spaces provided below.

ese identification numbers are need- when registering the vehicle with the horities in your area and when or- ing spare parts from a Yamaha ler.

HICLE IDENTIFICATION NUM- R:

GINE SERIAL NUMBER:

DEL LABEL INFORMATION:

KEY IDENTIFICATION NUMBER:

EAU26411

Vehicle identification number

The vehicle identification number is stamped into the frame.

TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area.

Eng

The into

1. Vehicle identification number

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onsumer information

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EAU48271

hicle Emission Control Informa- n label

e Vehicle Emission Control Informa- n label is affixed at the location in the stration. This label shows specifica- ns related to exhaust emissions as uired by federal law, state law and vironment Canada.

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Vehicle Emission Control Information label

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U2SW11E0 2

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EAU26501

odel label

he model label is affixed to the inside f the rear storage compartment. (See age 3-13.) Record the information on is label in the space provided. This in- rmation will be needed when ordering are parts from a Yamaha dealer.

EAU26382

Key identification number

The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key.

Ve tio

Th tio illu tio req En

. Model label

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EAU26553

R If y ry or death, you should immediately inf tifying Yamaha Motor Corporation, U. that a safety defect exists in a group of me involved in individual problems be To (TTY: 1-800-424-9153); go to http:// ww st Building, Washington, DC 20590. Yo ar.gov.

U2SW11E0 3

onsumer information

9-3

eporting safety defects ou believe that your vehicle has a defect which could cause a crash or could cause inju orm the National Highway Traffic Safety Administration (NHTSA) in addition to no S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds vehicles, it may order a recall and remedy campaign. However, NHTSA cannot beco tween you, your dealer, or Yamaha Motor Corporation, U.S.A. contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 w.safercar.gov; or write to: Administrator, NHTSA, 1200 New Jersey Avenue, SE, We u can also obtain other information about motor vehicle safety from http://www.saferc

onsumer information

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EAU26561

M T F ring inoperative by any person other th esign incorporated into any new ve- h r or while it is in use or (2) the use of th erative by any person. A S LISTED BELOW. T c.

U2SW11E0 4

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otorcycle noise regulation AMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: ederal law prohibits the following acts or the causing thereof: (1) The removal or rende an for purposes of maintenance, repair, or replacement of any device or element of d icle for the purpose of noise control prior to its sale or delivery to the ultimate purchase e vehicle after such device or element of design has been removed or rendered inop MONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACT

hese acts include tampering with the following systems; i.e., modification, removal, et Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element Intake duct

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EAU26601

M Co cle will be required to document that m t below is printed only as a reminder th

ler ess Remarks

U2SW11E0 5

onsumer information

9-5

aintenance record pies of work orders and/or receipts for parts purchased and installed on your motorcy

aintenance has been completed in accordance with the emissions warranty. The char at maintenance work is required. It is not acceptable proof of maintenance work.

Maintenance interval

Date of service Mileage Servicing dea

name and addr

600 mi (1000 km) or

1 month 2000 mi

(4000 km) or 6 months 4000 mi

(7000 km) or 12 months 6000 mi

(10000 km) or 18 months 8000 mi

(13000 km) or 24 months 10000 mi

(16000 km) or 30 months 12000 mi

(19000 km) or 36 months 14000 mi

(22000 km) or 42 months 16000 mi

(25000 km) or 48 months

onsumer information

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ler ress Remarks

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18000 mi (28000 km) or

54 months 20000 mi

(31000 km) or 60 months

Maintenance interval

Date of service Mileage Servicing dea

name and add

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EAU61840

YA SCOOTER LIMITED W

EMENT PERIOD 69cc 12,000 km (7,465 miles)

or five years, whichever occurs first

279cc 18,000 km (11,185 miles) or five years, whichever occurs first

over 30,000 km (18,641 miles) or five years, whichever occurs first

MOTOR CORPORATION, U.S.A. MAKES NO ARRANTY OF ANY KIND, EXPRESSED OR

. ALL IMPLIED WARRANTIES OF NTABILITY AND FITNESS FOR A LAR PURPOSE WHICH EXCEED THE IONS AND TIME LIMITS STATED IN THIS TY ARE HEREBY DISCLAIMED BY YAMAHA CORPORATION, U.S.A. AND EXCLUDED IS WARRANTY.

TATES DO NOT ALLOW LIMITATIONS ON NG AN IMPLIED WARRANTY LASTS, SO THE IMITATIONS MAY NOT APPLY TO YOU. ALSO

ED FROM THIS WARRANTY ARE ANY TAL OR CONSEQUENTIAL DAMAGES NG LOSS OF USE. SOME STATES DO NOT

THE EXCLUSION OR LIMITATION OF TAL OR CONSEQUENTIAL DAMAGES, SO VE EXCLUSION MAY NOT APPLY TO YOU.

ARRANTY GIVES YOU SPECIFIC LEGAL AND YOU MAY ALSO HAVE OTHER RIGHTS ARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A. P. O. Box 6555

Cypress, California 90630

U2SW11E0 7

onsumer information

9-7

MAHA MOTOR CORPORATION, U.S.A. 2015 AND LATER MODEL ARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants that each new Yamaha scooter purchased from an authorized Yamaha scooter dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.

THE PERIOD OF WARRANTY for Yamaha scooters shall be one (1) year from the date of purchase, with no mileage limitation, except for the battery, which is warranted for thirty (30) days from the date of purchase.

MODELS EXCLUDED FROM WARRANTY include those used for non-Yamaha-authorized renting, leasing, or other commercial purposes.

DURING THE PERIOD OF WARRANTY any authorized Yamaha scooter dealer will, free of charge, repair or replace, at Yamahas option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the products warranty period. All parts replaced under warranty become the property of Yamaha Motor Corporation, U.S.A.

GENERAL EXCLUSIONS from this warranty shall include any failures caused by:

Competition or racing use.a. Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts.

b.

Abnormal strain, neglect, or abuse.c. Lack of proper maintenance and off-season storage as described in the Owners Manual.

d.

Accident or collision damage.e. Modification to original parts.f. Damage due to improper transportation.g.

SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.

THE CUSTOMERS RESPONSIBILITY under this warranty shall be to:

Operate and maintain the scooter as specified in the appropriate Owners Manual, and

1.

Give notice to an authorized Yamaha scooter dealer of any and all apparent defects within ten (10) days after discovery, and make the machine available at that time for inspection and repairs at such dealers place of business.

2.

WARRANTY TRANSFER: To transfer any remaining warranty from the original purchaser to any subsequent purchaser, it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha scooter dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. A reasonable dealer- imposed fee may be charged for the inspection.

EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha scooter covered by this warranty with a displacement of 50cc or greater, that the vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below. Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and/or lack of proper maintenance are not covered by this warranty.

ENGINE DISPLAC 50cc to 1

170cc to

280cc or

YAMAHA OTHER W IMPLIED MERCHA PARTICU OBLIGAT WARRAN MOTOR FROM TH

SOME S HOW LO ABOVE L EXCLUD INCIDEN INCLUDI ALLOW INCIDEN THE ABO

THIS W RIGHTS, WHICH V

onsumer information

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EAU26752

YA ecreation Interruption Protection extra cost. TRIP gives you up to r occurrence for any reasonable ecause your Yamaha needs ment vehicle rental, emergency food and lodging when you are

uperb coverage goes into effect S., so it applies to any warranty red repairs during your entire

red at any authorized Yamaha

sferable to a new owner if you make your Yamaha much more

coverage is only available to d only while your Yamaha is still Warranty period. So visit your

o get all the facts. He can show ct your investment with Yamaha

U2SW11E0 9

onsumer information

9-9

MAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan thats right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isnt limited to moving parts or the drive train like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory- backed protection can be.

You dont have to pay anything for covered repairs. Theres no deductible to pay, and repairs arent pro-rated. You dont have any out-of-pocket expenses for covered repairs.

In addition, Travel and R (TRIP) is included at no $250 reimbursement pe expenses you incur b covered service: replace towing, phone calls, even away from home. This s when you purchase Y.E. repairs as well as cove Y.E.S. plan period.

Y.E.S. coverage is hono dealer nationwide.

Y.E.S. coverage is tran sell or trade-in. That can valuable!

This excellent Y.E.S. plan Yamaha owners like you, an within the Yamaha Limited authorized Yamaha dealer t you how easy it is to prote Extended Service.

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U2SW11E0 10

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We urge you to act now. Youll get the excellent benefits of TRIP coverage right away, and youll rest easy knowing youll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note: If visiting your dealer isnt convenient, contact Yamaha with your Primary ID number (your frame number). Well be happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983)

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ise regulation ........................................ 9-4

nels, removing and installing ................ 6-9 rking ...................................................... 5-4 rt locations ............................................ 2-1 ssenger footrest .................................. 3-12 ss switch ............................................... 3-7

fe-riding points ...................................... 1-7 fety defects, reporting ........................... 9-3 fety information ..................................... 1-3 at......................................................... 3-11 ock absorber assembly....................... 3-14 estand ................................................ 3-15 ark plug, checking............................... 6-10 ecifications ............................................ 8-1

arting a cold engine ............................... 5-1 arting off................................................. 5-2 art switch................................................ 3-7 eering, checking................................... 6-26 orage...................................................... 7-4 orage compartments............................ 3-13

chometer ............................................... 3-3 il/brake light......................................... 6-29 rottle grip and cable, checking and bricating ............................................. 6-23 rottle grip free play, checking .............. 6-18 es ........................................................ 6-18 ol kit....................................................... 6-2 oubleshooting ...................................... 6-31 oubleshooting charts............................ 6-32 rn signal indicator lights ........................ 3-2

U2SW11E0 1

In

A A A

e A

B B B B B B B B

C C C C C

l C C

D D

E E E E E E E

F Fi Fr

c

10-1

dex

cceleration and deceleration....................5-2 ir filter and V-belt case air filter lements ................................................6-16

uxiliary lights ..........................................6-29

attery......................................................6-26 rake fluid, changing ...............................6-23 rake fluid level, checking .......................6-22 rake lever, front........................................3-7 rake lever, rear ........................................3-8 rake levers, lubricating...........................6-24 raking.......................................................5-3

ables, checking and lubricating .............6-23 are ...........................................................7-1 atalytic converter ...................................3-10 enterstand and sidestand, checking and ubricating ..............................................6-24 oolant.....................................................6-14 oolant temperature warning light .............3-3

immer switch ...........................................3-7

ngine break-in..........................................5-3 ngine idling speed, checking .................6-17 ngine oil .................................................6-11 ngine serial number .................................9-1 ngine stop switch .....................................3-7 ngine trouble warning light.......................3-3

nal transmission oil ...............................6-13 ont and rear brake lever free play, hecking ................................................6-21

Front and rear brake pads, checking....... 6-21 Front fork, checking ................................. 6-25 Fuel............................................................ 3-9 Fuel consumption, tips for reducing........... 5-3 Fuel gauge................................................. 3-4 Fuel tank breather hose and overflow

hose ...................................................... 3-10 Fuel tank cap............................................. 3-8 Fuses, replacing ...................................... 6-28

H Handlebar switches ................................... 3-6 Headlight bulb, replacing ......................... 6-29 Helmet holder .......................................... 3-12 High beam indicator light ........................... 3-2 Horn switch................................................ 3-7

I Identification numbers ............................... 9-1 Ignition circuit cut-off system ................... 3-15 Indicator lights and warning lights ............. 3-2

K Keyhole cover............................................ 3-2 Key identification number .......................... 9-2

L Labels, location.......................................... 1-1 License plate light bulb, replacing ........... 6-30 Luggage hook.......................................... 3-14

M Main switch/steering lock........................... 3-1 Maintenance and lubrication, periodic ....... 6-5 Maintenance, emission control system...... 6-4 Maintenance record................................... 9-5 Matte color, caution ................................... 7-1 Model label ................................................ 9-2 Multi-function display ................................. 3-4

N No

P Pa Pa Pa Pa Pa

S Sa Sa Sa Se Sh Sid Sp Sp St St St St St St

T Ta Ta Th

lu Th Tir To Tr Tr Tu

Index

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U2SW11E0 2

10-2

Turn signal light bulb, replacing...............6-30 Turn signal switch......................................3-7

Valve clearance .......................................6-18 Vehicle Emission Control Information

label.........................................................9-2 Vehicle identification number.....................9-1

Warranty, extended ...................................9-9 Warranty, limited........................................9-7 Wheel bearings, checking .......................6-26 Wheels.....................................................6-20

U2PEE0E0 3

U2PEE0E0 4

U2PEE0E0 3

INDEX EAU55803

For your best ownership experience, think Genuine Yamaha!

Genuine Yamaha Parts Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for aftermarket parts that may not provide full confidence and satisfaction?

Genuine Yamaha Accessories Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right right out of the box.

Yamalube Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. Theyre formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.

Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them directly through yamahapubs.com (for US consumers only).

Genuine Yamaha products are available only from your Yamaha dealer.

Find out more at: For US consumers, please visit yamaha-motor.com For Canadian consumers, please visit yamaha-motor.ca

2SW-F8199-11_Cov.indd 3 2015/07/22 11:22:09

PRINTED IN TAIWAN 2018.07-0.8 1 N

Manualsnet FAQs

If you want to find out how the XC155K Yamaha works, you can view and download the Yamaha XC155K SMAX 2019 Owner's Manual on the Manualsnet website.

Yes, we have the Owner's Manual for Yamaha XC155K as well as other Yamaha manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Owner's Manual should include all the details that are needed to use a Yamaha XC155K. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Yamaha XC155K SMAX 2019 Owner's Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Yamaha XC155K SMAX 2019 Owner's Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Yamaha XC155K SMAX 2019 Owner's Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Yamaha XC155K SMAX 2019 Owner's Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Yamaha XC155K SMAX 2019 Owner's Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.