Yamaha CP250W Morphous 2007 Owner's Manual PDF
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Summary of Content for Yamaha CP250W Morphous 2007 Owner's Manual PDF
LIT-11626-20-30 1B7-28199-11
CP250W
OWNERS MANUAL
EAU10041
INTRODUCTION
EAU10090
Congratulations on your purchase of the Yamaha CP250W. This model is the result of Yamahas vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer. The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec- ommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION
EAU35821
Particularly important information is distinguished in this manual by the following notations:
NOTE:
This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
WARNING
EWA12580
PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN- TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CARE- FUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA-
BILITIES AND THE RELIABILITY OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander, or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
A NOTE provides key information to make procedures easier or clearer.
WARNING
CAUTION:
NOTE:
IMPORTANT MANUAL INFORMATION
EAU10192
AFFIX DEALER
LABEL HERE
CP250W OWNERS MANUAL
2006 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2006
All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
is expressly prohibited. Printed in Japan.
P/N LIT-11626-20-30
TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1 Further safe-riding points .................1-4 Location of important labels .............1-6
DESCRIPTION
...................................2-1 Left view ...........................................2-1 Right view .........................................2-2 Controls and instruments..................2-3
INSTRUMENT AND CONTROL FUNCTIONS
........................................3-1 Main switch/steering lock .................3-1 Indicator and warning lights .............3-2 Multi-function display .......................3-3 Handlebar switches .........................3-6 Front brake lever .............................3-7 Rear brake lever ..............................3-7 Rear brake lock lever .......................3-7 Fuel tank cap ...................................3-8 Fuel ..................................................3-9 Catalytic converter .........................3-10 Seat ...............................................3-10 Adjusting the rider backrest ...........3-11 Helmet holder ................................3-12 Storage compartments ..................3-12 Trunk .............................................3-14 Sidestand .......................................3-15 Ignition circuit cut-off system .........3-16
PRE-OPERATION CHECKS
...............4-1 Pre-operation check list ...................4-2
OPERATION AND IMPORTANT RIDING POINTS
.................................. 5-1 Starting the engine .......................... 5-1 Starting off ....................................... 5-2 Acceleration and deceleration ......... 5-2 Braking ............................................ 5-2 Engine break-in ............................... 5-3 Parking ............................................ 5-4
PERIODIC MAINTENANCE AND MINOR REPAIR
.................................. 6-1 PERIODIC MAINTENANCE ............ 6-1 Owners tool kit ................................ 6-2 Periodic maintenance chart for the
emission control system .............. 6-3 General maintenance and lubrication
chart ............................................. 6-4 Removing and installing cowlings ... 6-8 Checking the spark plug ................ 6-13 Canister ......................................... 6-15 Engine oil and oil filter element ..... 6-15 Final transmission oil ..................... 6-19 Coolant .......................................... 6-20 Air filter element and check hoses and
V-belt case air filter element ...... 6-21 Checking the throttle cable free
play ............................................ 6-24 Valve clearance ............................. 6-24 Tires .............................................. 6-24 Cast wheels ................................... 6-26
Accessories and replacement parts ........................................... 6-27
Front and rear brake lever free play ............................................ 6-27
Adjusting the rear brake lock lever cable .......................................... 6-28
Checking the front and rear brake pads ........................................... 6-29
Checking the brake fluid level ....... 6-29 Changing the brake fluid ............... 6-30 Checking and lubricating the
cables ........................................ 6-31 Checking and lubricating the throttle
grip and cable ............................ 6-31 Lubricating the front and rear brake
levers ......................................... 6-31 Checking and lubricating the
centerstand and sidestand ........ 6-32 Checking the front fork .................. 6-32 Checking the steering ................... 6-33 Checking the wheel bearings ........ 6-34 Battery ........................................... 6-34 Replacing the fuses ...................... 6-35 Replacing a headlight bulb ........... 6-37 Tail/brake light ............................... 6-38 Replacing a front turn signal light
bulb ............................................ 6-39 Replacing a rear turn signal light
bulb ............................................ 6-40 License plate light ......................... 6-41 Troubleshooting ............................ 6-41
TABLE OF CONTENTS
Troubleshooting charts ..................6-42
SCOOTER CARE AND STORAGE
...........................................7-1 Care .................................................7-1 Storage ............................................7-3
SPECIFICATIONS
..............................8-1
CONSUMER INFORMATION
..............9-1 Identification numbers .....................9-1 Reporting safety defects ..................9-3 Scooter noise regulation ..................9-4 Maintenance record .........................9-5 YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .................................9-7
YAMAHA EXTENDED SERVICE (Y.E.S.) ........................................9-9
1-1
1
SAFETY INFORMATION
EAU10261
SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA- TOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD:
OBTAIN THOROUGH INSTRUC- TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION.
OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE- MENTS IN THE OWNERS MAN- UAL.
OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
OBTAIN PROFESSIONAL TECH- NICAL SERVICE AS INDICATED BY THE OWNERS MANUAL AND/OR WHEN MADE NECES- SARY BY MECHANICAL CONDI-
TIONS.
Safe riding
Always make pre-operation checks. Careful checks may help prevent an accident.
This scooter is designed to carry the operator and passenger.
The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto- mobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself con- spicuous appears to be very effec- tive in reducing the chance of this type of accident.
Therefore:
Wear a brightly colored jacket.
Use extra caution when ap- proaching and passing through intersections, since intersec- tions are the most likely places for scooter accidents to occur.
Ride where other motorists can see you. Avoid riding in another motorists blind spot.
Many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent drivers license.
Make sure that you are qualified and that you only lend your scooter to other qualified opera- tors.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac- tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols.
Many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercor- nering (insufficient lean angle for the speed).
Always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions.
SAFETY INFORMATION
1-2
1
Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and passenger is important for proper control.
The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter.
The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.
Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
Never ride under the influence of alcohol or other drugs.
This scooter is designed for on-road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from scooter accidents are the result of head inju-
ries. The use of a safety helmet is the single most critical factor in the preven- tion or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard.
The use of a jacket, substantial shoes, trousers, gloves, etc., is ef- fective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes, otherwise they could catch on the control levers or wheels and cause injury or an accident.
Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protec- tive clothing that covers your legs, ankles, and feet.
Passengers should also observe the above precautions.
Modifications
Modifications made to this scooter not
approved by Yamaha, or the removal of original equipment, may render the scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.
Loading and accessories
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accesso- ries to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:
Loading The total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit.
Maximum load:
190 kg (419 lb)
SAFETY INFORMATION
1-3
1
When loading within this weight limit, keep the following in mind:
Cargo and accessory weight should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.
Shifting weights can create a sud- den imbalance. Make sure that ac- cessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently.
Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.
Accessories Genuine Yamaha accessories have been specifically designed for use on this scooter. Since Yamaha cannot test all other accessories that may be avail- able, you must personally be responsi- ble for the proper selection, installation
and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under Load- ing when mounting accessories.
Never install accessories or carry cargo that would impair the perfor- mance of your scooter. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit sus- pension travel, steering travel or control operation, or obscure lights or reflectors.
Accessories fitted to the handle- bar or the front fork area can create instability due to improper weight distribution or aerody- namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic
effects. Wind may attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.
Certain accessories can dis- place the operator from his or her normal riding position. This improper position limits the free- dom of movement of the opera- tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the scooters electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA- BLE:
Always turn the engine off when refueling.
SAFETY INFORMATION
1-4
1
Take care not to spill any gaso- line on the engine or exhaust system when refueling.
Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi- sonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has ade- quate ventilation.
Always turn the engine off before leaving the scooter unattended and remove the key from the main switch. When parking the scooter, note the following:
The engine and exhaust system may be hot, therefore, park the scooter in a place where pedes- trians or children are not likely to touch these hot areas.
Do not park the scooter on a slope or soft ground, otherwise it may fall over.
Do not park the scooter near a flammable source (e.g., a kero-
sene heater, or near an open flame), otherwise it could catch fire.
If you should swallow any gaso- line, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediate- ly. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.
EAU10371
Further safe-riding points
Be sure to signal clearly when making turns.
Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.
Slow down as you approach a cor- ner or turn. Once you have com- pleted a turn, accelerate slowly.
Be careful when passing parked cars. A driver might not see you and open a door in your path.
Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers be- come extremely slippery when wet. Slow down and cross them with caution. Keep the scooter up- right, otherwise it could slide out from under you.
The brake pads could get wet when you wash the scooter. After washing the scooter, check the brakes before riding.
Always wear a helmet, gloves, trousers (tapered around the cuff
SAFETY INFORMATION
1-5
1
and ankle so they do not flap), and a bright colored jacket.
Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable.
SAFETY INFORMATION
1-6
1
EAU10381
Location of important labels
Please read the following important labels carefully before operating this vehicle.
1 2 4 7 953 6 8 10
SAFETY INFORMATION
1-7
1
1
CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent.
2
5RU-24877-A0
LOAD LIMIT 2 kg {4 lbs}
WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNERS MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
5GK-2118K-00
3
4
3TB-24877-A0
LOAD LIMIT 3 kg {7 lbs}
5
5FB-21668-01
WARNING Improper loading can cause loss of control. Read owners manual for proper loading.
3JJ28446A1
6
SAFETY INFORMATION
1-8
1
7
8
5RU-24877-A0
LOAD LIMIT 2 kg {4 lbs}
5RU-21686-00
3TB-24877-A0
LOAD LIMIT 3 kg {7 lbs}
10
9
WARNING Improper loading can cause loss of control. Read owners manual for proper loading.
3JJ28446A1
2-1
1
2
3
4
5
6
7
8
9
DESCRIPTION
EAU10410
Left view
11
21 3 7 8
910
5 64
1. Headlight (page 6-37) 2. Main fuse (page 6-35) 3. Fuse box (page 6-35) 4. Fuel tank cap (page 3-8) 5. Storage compartment C (page 3-12) 6. Storage compartment B (page 3-12) 7. Air lter element (page 6-21) 8. Owners tool kit (page 6-2)
9. V-belt case air lter element (page 6-21) 10. Centerstand (page 6-32) 11. Sidestand (page 3-15, 6-32)
DESCRIPTION
2-2
2
3
4
5
6
7
8
9
EAU10420
Right view
1 3 4 5
7 6
2
1. Trunk (page 3-14) 2. Helmet holder (page 3-12) 3. Grab bar (page 5-2) 4. Engine oil ller cap (page 6-15) 5. Battery (page 6-34) 6. Coolant reservoir (page 6-20) 7. Rider backrest (page 3-11)
DESCRIPTION
2-3
1
2
3
4
5
6
7
8
9
EAU10430
Controls and instruments
21 3 4 5 6
789
1. Rear brake lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Rear brake lock lever (page 3-7) 4. Multi-function display (page 3-3) 5. Right handlebar switches (page 3-6) 6. Front brake lever (page 3-7) 7. Throttle grip (page 6-24) 8. Main switch/steering lock (page 3-1)
9. Storage compartment A (page 3-12)
3-1
2
3
4
5
6
7
8
9
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
Main switch/steering lock
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
EAU36070
ON
All electrical circuits are supplied with power; the meter lighting, taillight, li- cense plate light and position lights come on, and the engine can be start- ed. The key cannot be removed.
NOTE:
The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the
sidestand is moved down.
EAU10660
OFF
All electrical systems are off. The key can be removed.
EAU10680
LOCK
The steering is locked, and all electrical systems are off. The key can be re- moved.
To lock the steering 1. Turn the handlebars all the way to
the left. 2. Push the key in from the OFF po-
sition, and then turn it to LOCK while still pushing it.
3. Remove the key.
To unlock the steering Push the key in, and then turn it to OFF while still pushing it.
WARNING
EWA10060
Never turn the key to OFF or LOCK while the vehicle is moving, otherwise the electrical systems will
be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped be- fore turning the key to OFF or
LOCK.
INSTRUMENT AND CONTROL FUNCTIONS
3-2
1
2
3
4
5
6
7
8
9
EAU11003
Indicator and warning lights
EAU11030
Turn signal indicator lights and
The corresponding indicator light flash- es when the turn signal switch is pushed to the left or right.
EAU11080
High beam indicator light
This indicator light comes on when the high beam of the headlight is switched on.
EAU11440
Coolant temperature warning light
This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit.
CAUTION:
ECA10020
Do not operate the engine if it is
overheated.
EAU11480
Engine trouble warning light
This warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagno- sis system. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come
on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
1. Turn signal indicator lights and
2. Coolant temperature warning light
3. Engine trouble warning light
4. High beam indicator light
1
2 3 4
INSTRUMENT AND CONTROL FUNCTIONS
3-3
2
3
4
5
6
7
8
9
EAU38240
Multi-function display
WARNING
EWA12311
Be sure to stop the vehicle before making any setting changes to the
multi-function display.
The multi-function display is equipped with the following:
a speedometer (which shows the riding speed)
a tachometer (which shows engine speed)
a fuel meter
an odometer (which shows the to- tal distance traveled)
two tripmeters (which show the distance traveled since they were last set to zero)
a fuel reserve tripmeter (which shows the distance traveled since
the bottom segment of the fuel meter and fuel level warning indi- cator started flashing)
a self-diagnosis device
a clock
an oil change indicator
a V-belt replacement indicator
NOTE:
Be sure to turn the key to ON be- fore using the SELECT and RE- SET buttons.
When the key is turned to ON, all of the display segments of the multi-function display will appear one after the other and then disap- pear, in order to test the electrical circuit.
To switch the speedometer and odometer/tripmeter displays be- tween miles and kilometers, press the SELECT button for at least
two seconds.
Tachometer
The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
1. SELECT button 2. RESET button 3. Odometer/tripmeter/clock 4. Tachometer 5. Speedometer
43
1 2 5
1. Oil change indicator OIL 2. V-belt replacement indicator V-BELT
3. Fuel level warning indicator
4. Fuel meter
3 421
INSTRUMENT AND CONTROL FUNCTIONS
3-4
1
2
3
4
5
6
7
8
9
CAUTION:
ECA11630
Do not operate the engine above 9000 r/min.
This model is equipped with an engine speed limiter, which pre- vents the engine speed from ex- ceeding approximately 9000 r/
min.
Odometer, clock and tripmeter modes
Pushing the SELECT button switches the display between the odometer mode ODO, clock mode and the trip- meter modes TRIP in the following or- der: ODO
CLOCK
TRIP (A)
TRIP (B)
ODO When approximately 4 L (1.06 US gal) (0.88 Imp.gal) of fuel remains in the fuel tank, the fuel meter and fuel level warn- ing indicator will start flashing, and the display will automatically change to the fuel reserve tripmeter mode F TRIP and start counting the distance traveled from that point. In that case, pushing the SELECT button switches the dis-
play between the various tripmeter, clock and odometer modes in the fol- lowing order: F TRIP
TRIP (A)
TRIP (B)
ODO
CLOCK
F TRIP
To reset a tripmeter, select it by push- ing the SELECT button until TRIP or F TRIP begins flashing (TRIP or F TRIP will only flash for five seconds). While TRIP or F TRIP is flashing, push the RESET button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi).
NOTE:
The display cannot be changed back to F TRIP after pushing the RESET
button.
Clock mode
To set the clock: 1. Push the SELECT button and
RESET button together for at least two seconds.
2. When the hour digits start flashing, push the RESET button to set the hours.
3. Push the SELECT button, and the minute digits will start flashing.
4. Push the RESET button to set the minutes.
5. Push the SELECT button and then release it to start the clock.
Fuel meter
With the key in the ON position, the fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards E (Empty) as the fuel level decreases. When the fuel level reaches the bottom
1. Fuel reserve tripmeter
1
INSTRUMENT AND CONTROL FUNCTIONS
3-5
2
3
4
5
6
7
8
9
segment near E, fuel meter and the fuel level warning indicator will start flashing. Refuel as soon as possible.
Oil change indicator OIL
This indicator flashes at the initial 1000 km (625 mi), then at 5000 km (3125 mi) and every 5000 km (3125 mi) thereafter to indicate that the engine oil should be changed. After changing the engine oil, reset the oil change indicator. (See page 6-15.) If the engine oil is changed before the oil change indicator comes on (i.e. be- fore the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time. (See page 6-15.) The electrical circuit of the indicator can be checked according to the following procedure.
1. Set the engine stop switch to and turn the key to ON.
2. Check that the indicator comes on for a few seconds and then goes off.
3. If the indicator does not come on,
have a Yamaha dealer check the electrical circuit.
NOTE:
The oil change indicator may flash when the engine is revved with the scooter on the centerstand, but this
does not indicate a malfunction.
V-belt replacement indicator V-BELT
This indicator flashes every 20000 km (12500 mi) when the V-belt needs to be replaced. The electrical circuit of the indicator can be checked according to the following procedure.
1. Turn the key to ON and make sure that the engine stop switch is set to .
2. If the indicator does not come on, have a Yamaha dealer check the electrical circuit.
Self-diagnosis device
This model is equipped with a self-diag- nosis device for various electrical cir- cuits. If any of those circuits are defective, the
multi-function display will indicate a two-digit error code (e.g., 12, 13, 14). If the multi-function display indicates such an error code, note the code num- ber, and then have a Yamaha dealer check the vehicle.
CAUTION:
ECA11790
If the multi-function display indi- cates an error code, the vehicle should be checked as soon as pos- sible in order to avoid engine dam-
age.
INSTRUMENT AND CONTROL FUNCTIONS
3-6
1
2
3
4
5
6
7
8
9
EAU12345
Handlebar switches
Left
Right
EAU12400
Dimmer switch /
Set this switch to for the high beam and to for the low beam.
EAU12460
Turn signal switch /
To signal a right-hand turn, push this switch to . To signal a left-hand turn, push this switch to . When re- leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position.
EAU12500
Horn switch
Press this switch to sound the horn.
EAU12660
Engine stop switch /
Set this switch to before starting the engine. Set this switch to to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck.
EAU12720
Start switch
With the sidestand up, push this switch while applying the front or rear brake to crank the engine with the starter.
CAUTION:
ECA10050
See page 5-1 for starting instruc-
tions prior to starting the engine.
1. Dimmer switch /
2. Turn signal switch /
3. Horn switch
1
2 3
1. Engine stop switch /
2. Start switch
1
2
INSTRUMENT AND CONTROL FUNCTIONS
3-7
2
3
4
5
6
7
8
9
EAU12900
Front brake lever
The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handle- bar grip.
EAU12950
Rear brake lever
The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip.
EAU12962
Rear brake lock lever
This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals, railroad crossings, etc.
To lock the rear wheel
Push the rear brake lock lever to the left until it snaps into place.
To unlock the rear wheel
Push the rear brake lock lever back to the original position.
NOTE:
Be sure to check that the rear wheel does not move when the
1. Front brake lever
1
1. Rear brake lever
1
1. Rear brake lock lever
1
INSTRUMENT AND CONTROL FUNCTIONS
3-8
1
2
3
4
5
6
7
8
9
rear brake lock lever is applied.
To provide secure locking of the rear wheel, apply the rear brake le- ver first before moving the rear
brake lock lever to the left.
WARNING
EWA12361
Never move the rear brake lock lever to the left while the vehicle is mov- ing, otherwise loss of control or an accident may result. Make sure that the vehicle is stopped before mov- ing the rear brake lock lever to the
left.
EAU13161
Fuel tank cap
To open the fuel tank cap
1. Open the lid by sliding the lever forward, and then pull the lever up.
2. Insert the key into the lock and turn it clockwise. The lock will be re- leased and the fuel tank cap can be removed.
To install the fuel tank cap
1. Align the match marks, insert the fuel tank cap into the tank opening, and then push down on the cap.
2. Turn the key counterclockwise to the original position, and then re-
1. Lid 2. Opening lever
2
1
1. Fuel tank cap
1. Match marks
1
1
INSTRUMENT AND CONTROL FUNCTIONS
3-9
2
3
4
5
6
7
8
9
move it. 3. Close the lid.
WARNING
EWA11120
Be sure that the fuel tank cap is properly installed and locked before
riding the scooter.
EAU13211
Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
WARNING
EWA10880
Do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands.
Avoid spilling fuel on the hot en-
gine.
CAUTION:
ECA10070
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
es or plastic parts.
EAU36080
CAUTION:
ECA11400
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
1. Fuel tank ller tube 2. Fuel level
1
2
Recommended fuel
UNLEADED GASOLINE ONLY
Fuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)
INSTRUMENT AND CONTROL FUNCTIONS
3-10
1
2
3
4
5
6
7
8
9
Gasohol
There are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing ethanol can be used if the ethanol con- tent does not exceed 10%. Gasohol containing methanol is not recom- mended by Yamaha because it can cause damage to the fuel system or ve- hicle performance problems.
EAU13441
Catalytic converter
This vehicle is equipped with catalytic converters in the exhaust system.
WARNING
EWA10860
The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do-
ing any maintenance work.
CAUTION:
ECA10700
The following precautions must be observed to prevent a fire hazard or other damages.
Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.
Never park the vehicle near pos- sible fire hazards such as grass or other materials that easily burn.
Do not allow the engine to idle
too long.
EAU13932
Seat
To open the seat
1. Place the scooter on the center- stand.
2. Insert the key into the main switch, and then turn it counterclockwise to OPEN.
NOTE:
Do not push inward when turning the
key.
3. Fold the seat up.
1. Open.
1
INSTRUMENT AND CONTROL FUNCTIONS
3-11
2
3
4
5
6
7
8
9
To close the seat
1. Fold the seat down, and then push it down to lock it in place.
2. Remove the key from the main switch if the scooter will be left un- attended.
NOTE:
Make sure that the seat is properly se-
cured before riding.
EAU38120
Adjusting the rider backrest
The rider backrest can be adjusted to the two different positions shown.
Adjust the backrest as follows. 1. Open the seat. (See page 3-10.) 2. Remove the backrest bolts.
3. Slide the backrest forward or back- ward to the desired position.
4. Install and securely tighten the backrest bolts.
5. Close the seat.
1. Rider backrest
1
1. Rider backrest 2. Bolt
1
2 2
INSTRUMENT AND CONTROL FUNCTIONS
3-12
1
2
3
4
5
6
7
8
9
EAU38140
Helmet holder
The helmet holder is located on the bot- tom of the seat. A helmet holding cable is provided under the seat to secure a helmet to the helmet holder.
To secure a helmet to the helmet holder
1. Open the seat. (See page 3-10.) 2. Pass one end of the helmet hold-
ing cable through the buckle on the helmet strap, and then hook both ends of the helmet holding cable over the helmet holder as shown.
3. Securely close the seat.
WARNING
EWA10160
Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of con-
trol and possibly an accident.
To release the helmet from the hel- met holder
Open the seat, remove the helmet holding cable from the helmet holder and the helmet, and then close the seat.
EAU38131
Storage compartments
Storage compartment A
To open the storage compartment when it is locked, insert the key in the lock, turn it counterclockwise, and then slide the opening lever up. To open the storage compartment when it is unlocked, simply slide the opening lever up.
To lock the storage compartment, push the lid into the original position, insert the key in the lock, turn it clockwise, and then remove it.
1. Helmet holding cable 2. Helmet holder
21
1. Unlock. 2. Opening lever 3. Lid
3
2
1
INSTRUMENT AND CONTROL FUNCTIONS
3-13
2
3
4
5
6
7
8
9
Storage compartment B
This storage compartment is located under the seat. (See page 3-10.)
Storage compartment C
This storage compartment is also locat- ed under the seat. A helmet can be stored in this compartment.
NOTE:
Some helmets cannot be stored in this compartment because of their size or
shape.
The storage compartment light switch is located under the seat. Set this switch to to turn on the storage compartment light. Set the switch to to turn off the storage compartment light.
NOTE:
The storage compartment light will automatically turn off when the seat is closed, even if the light switch is set to the position.
Do not leave your scooter unat-
tended with the seat open.
CAUTION:
ECA15280
Do not leave the seat open for an ex- tended period of time with the stor- age compartment light on, otherwise the battery may dis-
charge.
1. Lock. 2. Lid
1. Storage compartment B
2
1
1
1. Storage compartment C
1
1. Storage compartment light switch /
1
INSTRUMENT AND CONTROL FUNCTIONS
3-14
1
2
3
4
5
6
7
8
9
CAUTION:
ECA15290
Keep the following points in mind when using the storage compart- ments.
Since the storage compart- ments accumulate heat when exposed to the sun, do not store anything susceptible to heat in- side them.
To avoid humidity from spread- ing through the storage com- partments, wrap wet articles in a plastic bag before storing them in the compartments.
Since the storage compart- ments may get wet while the scooter is being washed, wrap any articles stored in the com- partments in a plastic bag.
Do not keep anything valuable or breakable in the storage com-
partments.
WARNING
EWA14220
Do not exceed the following loading limits:
Storage compartment A: 2 kg
(4 lb)
Storage compartment B: 2 kg (4 lb)
Storage compartment C: 3 kg (7 lb)
Maximum load for the vehicle:
190 kg (419 lb)
EAU38151
Trunk
WARNING
EWA14230
Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See page 6-24 for important loading and tire pressure information.
Always securely close the trunk before riding.
Do not exceed the load limit of 3 kg (7 lb) for the trunk.
Do not exceed the maximum load of 190 kg (419 lb) for the ve-
hicle.
To open the trunk 1. Insert the key into the lock, and
turn it clockwise.
INSTRUMENT AND CONTROL FUNCTIONS
3-15
2
3
4
5
6
7
8
9
2. Fold the trunk lid up.
To close the trunk 1. Fold the trunk lid down. 2. Remove the key from the lock.
NOTE:
Push both sides of the lid down so that
both latches snap into place.
CAUTION:
ECA15301
To avoid locking the key in the trunk, never remove the key from the lock
before closing the lid.
EAU15301
Sidestand
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
NOTE:
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of
the ignition circuit cut-off system.)
WARNING
EWA10240
The vehicle must not be ridden with the sidestand down, or if the side- stand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re-
pair it if it does not function proper-
ly.
1. Open. 2. Trunk lid
2
1
INSTRUMENT AND CONTROL FUNCTIONS
3-16
1
2
3
4
5
6
7
8
9
EAU15371
Ignition circuit cut-off system
The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions.
It prevents starting when the side- stand is up, but neither brake is ap- plied.
It prevents starting when either brake is applied, but the sidestand is still down.
It cuts the running engine when the sidestand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
WARNING
EWA10250
If a malfunction is noted, have a Yamaha dealer check the system be-
fore riding.
INSTRUMENT AND CONTROL FUNCTIONS
3-17
2
3
4
5
6
7
8
9
With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start?
With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear brake applied. 8. Push the start switch. Does the engine start?
With the engine still running: 9. Move the sidestand down. Does the engine stall?
The system is OK. The scooter can be ridden.
This check is most reliable if performed with a warmed-up engine.
The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
The brake switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
YES NO
YES NO
NO YES
NOTE:
4-1
1
2
3
4
5
6
7
8
9
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec- tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
WARNING
EWA11150
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
PRE-OPERATION CHECKS
4-2
2
3
4
5
6
7
8
9
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
Fuel
Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage. 3-9
Engine oil
Check oil level in engine.
If necessary, add recommended oil to specied level.
Check vehicle for oil leakage. 6-15
Final transmission oil
Check vehicle for oil leakage. 6-19
Coolant
Check coolant level in reservoir.
If necessary, add recommended coolant to specied level.
Check cooling system for leakage. 6-20
Front brake
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check uid level in reservoir.
If necessary, add recommended brake uid to specied level.
Check hydraulic system for leakage.
6-27, 6-29
Rear brake
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check uid level in reservoir.
If necessary, add recommended brake uid to specied level.
Check hydraulic system for leakage.
6-27, 6-29
Throttle grip
Make sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
6-24, 6-31
PRE-OPERATION CHECKS
4-3
1
2
3
4
5
6
7
8
9
Wheels and tires
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
6-24, 6-26
Brake levers
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 6-31
Centerstand, sidestand
Make sure that operation is smooth.
Lubricate pivots if necessary. 6-32
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Instruments, lights, signals and switches
Check operation.
Correct if necessary.
Sidestand switch
Check operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle. 3-15
ITEM CHECKS PAGE
5-1
2
3
4
5
6
7
8
9
OPERATION AND IMPORTANT RIDING POINTS
EAU15980
WARNING
EWA10870
Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand.
Never start the engine or oper- ate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of con- sciousness and death within a short time. Always make sure that there is adequate ventila- tion.
For safety, always start the en-
gine with the centerstand down.
EAU34460
Starting the engine
CAUTION:
ECA10250
See page 5-3 for engine break-in in- structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off system to enable starting, the side- stand must be up.
WARNING
EWA10290
Before starting the engine, check the function of the igni- tion circuit cut-off system ac- cording to the procedure described on page 3-16.
Never ride with the sidestand
down.
1. Turn the key to ON and make sure that the engine stop switch is set to .
2. Close the throttle completely. 3. Start the engine by pushing the
start switch while applying the front or rear brake.
NOTE:
If the engine does not start, release the
start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre- serve the battery. Do not crank the en- gine more than 10 seconds on any one
attempt.
CAUTION:
ECA11040
For maximum engine life, never ac- celerate hard when the engine is
cold!
OPERATION AND IMPORTANT RIDING POINTS
5-2
1
2
3
4
5
6
7
8
9
EAU16760
Starting off NOTE:
Before starting off, allow the engine to
warm up.
1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signal on. 4. Check for oncoming traffic, and
then slowly turn the throttle grip (on the right) in order to take off.
5. Switch the turn signal off.
EAU16780
Acceleration and deceleration
The speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throt- tle grip in direction (b).
EAU16791
Braking
1. Close the throttle completely. 2. Apply both front and rear brakes
simultaneously while gradually in- creasing the pressure.
Front
1. Grab bar
1 (a)
(b)
OPERATION AND IMPORTANT RIDING POINTS
5-3
2
3
4
5
6
7
8
9
Rear
WARNING
EWA10300
Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn.
Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole covers become extremely slip- pery when wet. Therefore, slow down when approaching such areas and cross them with cau- tion.
Keep in mind that braking on a wet road is much more difficult.
Ride slowly down a hill, as brak- ing downhill can be very diffi-
cult.
EAU16841
Engine break-in
There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throt- tle operation or any condition that might result in engine overheating must be avoided.
EAU38320
01000 km (0600 mi)
Avoid prolonged operation above 4000 r/min.
10001600 km (6001000 mi)
Avoid prolonged operation above 6000 r/min.
CAUTION:
ECA12930
After 1000 km (600 mi) of operation,
OPERATION AND IMPORTANT RIDING POINTS
5-4
1
2
3
4
5
6
7
8
9
be sure to replace the engine oil, fi- nal transmission oil and the oil filter
element.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor- mally.
CAUTION:
ECA11650
Keep the engine speed below 9000 r/min.
If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi-
cle.
EAU17212
Parking
When parking, stop the engine, and then remove the key from the main switch.
WARNING
EWA10310
Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
Do not park on a slope or on soft ground, otherwise the vehicle
may overturn.
CAUTION:
ECA10380
Never park in an area where there are fire hazards such as grass or
other flammable materials.
6-1
2
3
4
5
6
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17271
Safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of scooter inspection, adjustment, and lu- brication are explained on the following pages. Maintenance, replacement, or repair of the emission control devices and sys- tems may be performed by any repair establishment or individual that is certi- fied (if applicable).
WARNING
EWA10320
If you are not familiar with mainte- nance work, have a Yamaha dealer
do it for you.
WARNING
EWA10330
This scooter is designed for use on paved roads only. If this scooter is operated in abnormally dusty, mud- dy or wet conditions, the air filter el- ement should be cleaned or replaced more frequently, otherwise
rapid engine wear may result. Con- sult a Yamaha dealer for proper
maintenance intervals.
EAU17301
PERIODIC MAINTENANCE
PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEA- SURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTE- NANCE SERVICES RELATED TO EMISSIONS CONTROL. THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER EN- GINE OPERATION AND MAXIMUM PERFORMANCE. IN THE FOLLOW- ING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIP- MENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER- FORM THESE PARTICULAR SER- VICES.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
1
2
3
4
5
6
7
8
9
EAU38280
Owners tool kit
The owners tool kit is located inside the trunk. (See page 3-14.) The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How- ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
NOTE:
If you do not have the tools or experi- ence required for a particular job, have
a Yamaha dealer perform it for you.
WARNING
EWA10340
Modifications not approved by Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at-
tempting any changes.
1. Owners tool kit
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
2
3
4
5
6
7
8
9
EAU17580
Periodic maintenance chart for the emission control system
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi (1000 km)
or 1 month
4000 mi (6000 km)
or 6 months
7000 mi (11000 km)
or 12 months
10000 mi (16000 km)
or 18 months
13000 mi (21000 km)
or 24 months
16000 mi (26000 km)
or 30 months
1 *
Fuel line
Check fuel hoses for cracks or damage.
Replace if necessary.
2
Spark plug
Check condition.
Adjust gap and clean.
Replace every 10000 mi (16000 km) or 18 months.
Replace.
3 *
Valve clearance
Check and adjust valve clear- ance when engine is cold.
Every 26600 mi (42000 km)
4 *
Crankcase breather system
Check breather hose for cracks or damage.
Replace if necessary.
5 *
Fuel injection
Check engine idle speed.
6 *
Evaporative emis- sion control system (For California only)
Check control system for dam- age.
Replace if necessary.
7 *
Air induction system
Check the air cut-off valve, reed valve, and hose for dam- age.
Replace any damaged parts.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
1
2
3
4
5
6
7
8
9
EAU32162
General maintenance and lubrication chart
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi (1000 km)
or 1 month
4000 mi (6000 km)
or 6 months
7000 mi (11000 km)
or 12 months
10000 mi (16000 km)
or 18 months
13000 mi (21000 km)
or 24 months
16000 mi (26000 km)
or 30 months
1 *
Air lter element
Check condition and damage.
Replace if necessary.
2
V-belt case air lter element
Clean.
3 *
Front brake
Check operation, uid level, and for uid leakage.
Replace brake pads if neces- sary.
4 *
Rear brake
Check operation, uid level, and for uid leakage.
Replace brake pads if neces- sary.
5 *
Brake hoses
Check for cracks or damage.
Replace. Every 4 years
6
Rear brake lock
Check operation.
Adjust.
7 *
Wheels
Check runout and for damage.
Replace if necessary.
8 *
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
2
3
4
5
6
7
8
9
9 *
Wheel bearings
Check bearings for smooth operation.
Replace if necessary.
10
*
Steering bearings
Check bearing assemblies for looseness.
Moderately repack with lith- ium-soap-based grease.
Every 12000 mi (19000 km)
11
*
Chassis fasteners
Check all chassis tting and fasteners.
Correct if necessary.
12
Front and rear brake lever pivot
Apply lithium-soap-based grease (all-purpose grease) lightly.
13
Centerstand and sidestand pivots
Check operation.
Apply lithium-soap-based grease (all-purpose grease) lightly.
14
*
Sidestand switch
Check operation and replace if necessary.
15
*
Front fork
Check operation and for oil leakage.
Replace if necessary.
16
*
Shock absorber assemblies
Check operation and for oil leakage.
Replace if necessary.
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi (1000 km)
or 1 month
4000 mi (6000 km)
or 6 months
7000 mi (11000 km)
or 12 months
10000 mi (16000 km)
or 18 months
13000 mi (21000 km)
or 24 months
16000 mi (26000 km)
or 30 months
PERIODIC MAINTENANCE AND MINOR REPAIR
6-6
1
2
3
4
5
6
7
8
9
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
17
Engine oil
Change. (See pages 3-3 and 6-15.)
When the oil change indicator ashes (every 3125 mi (5000 km))
Check oil level and vehicle for oil leakage.
Every 3125 mi (5000 km)
18
Engine oil lter ele- ment
Replace.
Every 12500 mi (20000 km)
19
*
Cooling system
Check coolant level and vehi- cle for coolant leakage.
Change. Every 3 years
20
Final transmission oil
Check vehicle for oil leakage.
Change.
21
*
V-belt
Replace. When the V-belt replacement indicator ashes (every 12500 mi (20000 km)).
22
*
Front and rear brake switches
Check operation.
23
*
Throttle grip hous- ing and cable
Check operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.
24
*
Lights, signals and switches
Check operation.
Adjust headlight beam.
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi (1000 km)
or 1 month
4000 mi (6000 km)
or 6 months
7000 mi (11000 km)
or 12 months
10000 mi (16000 km)
or 18 months
13000 mi (21000 km)
or 24 months
16000 mi (26000 km)
or 30 months
PERIODIC MAINTENANCE AND MINOR REPAIR
6-7
2
3
4
5
6
7
8
9
EAU38260
NOTE:
The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
1
2
3
4
5
6
7
8
9
EAU18781
Removing and installing cowlings
The cowlings shown need to be re- moved to perform some of the mainte- nance jobs described in this chapter. Refer to this section each time a cowl- ing needs to be removed and installed.
EAU38191
Cowling A
To remove the cowling 1. Remove the bolts.
2. Slide the cowling slightly forward, and then pull it upward as shown.
1. Cowling A 2. Cowling B
1 2
1. Cowling C 2. Cowling D 3. Cowling E 4. Cowling F
1. Cowling G 2. Cowling H 3. Cowling I
321
4
1 2 3
1. Bolt
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
2
3
4
5
6
7
8
9
To install the cowling Place the cowling in the original posi- tion, and then install the bolts.
Cowling B
To remove the cowling 1. Remove the windshield by remov-
ing the screws.
2. Pull the front of the cowling slightly upward as shown, and then pull it off.
To install the cowling 1. Place the cowling in the original
position, and then push the front of the cowling downward.
2. Install the windshield by installing the screws.
Cowlings F and H
To remove one of the cowlings 1. Remove the corresponding floor-
board mat.
1. Bolt
1
1. Screw 2. Windshield
1
2
1. Cowling B
1
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6-10
1
2
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Left
Right
2. Remove the screws and the quick fasteners.
3. Pull the cowling down slightly, and then pull it outward as shown.
To install the cowling 1. Insert the tabs on the cowling into
the slots as shown.
1. Floorboard mat
1. Floorboard mat
1
1
1. Screw 2. Quick fastener
1. Screw 2. Quick fastener
1
2 2
1
2 2
1. Cowling F
1. Cowling H
1
1
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6-11
2
3
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2. Install the screws and the quick fasteners.
3. Place the floorboard mat in the original position.
Cowling C
To remove the cowling 1. Remove cowling F. 2. Remove the screws and bolts.
3. Pull the cowling outward, and then slide it forward as shown.
To install the cowling 1. Place the cowling in the original
position, and then install the screws and bolts.
2. Install cowling F.
Cowling E
To remove the cowling Remove the screws and the quick fas- teners, and then pull the cowling off.
1. Tab
1. Tab
1 1
11
1
1. Bolt 2. Screw 3. Cowling C
3
1
2
PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
1
2
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9
To install the cowling Place the cowling in the original posi- tion, and then install the screws and the quick fasteners.
Cowlings D and G
To remove one of the cowlings 1. Remove storage compartment B.
(See page 6-21.) 2. Remove cowling E. 3. To remove cowling D, first remove
cowling F. To remove cowling G, first remove cowling H.
4. Open the trunk. (See page 3-14.) 5. Remove the screws and the quick
fasteners. 6. Pull the cowling slightly forward,
and then pull it outward as shown.
Left
Right
To install the cowling 1. Place the cowling in the original
position, and then install the screws and the quick fasteners.
1. Quick fastener 2. Screw
1
2
1. Screw 2. Quick fastener
1. Screw 2. Quick fastener
1
1
2
2
1
1
2
1. Cowling D 2. Tab
1. Cowling G 2. Tab
1
2
2
1
2
2
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6-13
2
3
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9
2. Close the trunk. 3. Install storage compartment B. 4. Install cowling F or H. 5. Install cowling E.
Cowling I
To remove the cowling Remove the screws, and then pull the cowling off.
To install the cowling Place the cowling in the original posi- tion, and then install the screws.
EAU38250
Checking the spark plug
The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In addition, the condition of the spark plug can re- veal the condition of the engine.
To remove the spark plug
1. Remove storage compartment B. (See page 6-21.)
2. Pull back the storage compart- ment mat as shown.
3. Remove the bolts, and then pull storage compartment C out.
4. Remove the spark plug cap.
5. Remove the spark plug as shown, with the spark plug wrench includ-
1. Screw
1
1. Storage compartment mat
1
1. Bolt 2. Storage compartment C
1. Spark plug cap
2
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
1
2
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9
ed in the owners tool kit.
To check the spark plug
1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally).
NOTE:
If the spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not attempt to diagnose such problems yourself. Instead, have a
Yamaha dealer check the vehicle.
2. Check the spark plug for electrode erosion and excessive carbon or
other deposits, and replace it if necessary.
To install the spark plug
1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion.
2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the
spark plug threads. 3. Install the spark plug with the
spark plug wrench, and then tight- en it to the specified torque.
NOTE:
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/41/2 turn past finger tight. However, the spark plug should be tightened to the speci-
fied torque as soon as possible.
4. Install the spark plug cap.
NOTE:
Make sure the spark plug wire is fas-
tened in the clamp as shown.
1. Spark plug wrench
1
Specified spark plug:
NGK/CPR7EA-9
1. Spark plug gap
Spark plug gap:
0.80.9 mm (0.0310.035 in)
1
Tightening torque:
Spark plug: 12.5 Nm (1.25 mkgf, 9 ftlbf)
PERIODIC MAINTENANCE AND MINOR REPAIR
6-15
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5. Install storage compartment C by installing the bolts.
6. Place the storage compartment mat in the original position.
7. Install storage compartment B.
EAU36110
Canister
This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing:
Check each hose connection.
Check each hose and canister for cracks or damage. Replace if damaged.
Make sure that the canister breath- er is not blocked, and if necessary, clean it.
EAU38211
Engine oil and oil filter element
The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart and when the oil change in- dicator comes on.
To check the engine oil level
1. Place the vehicle on the center- stand.
NOTE:
Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a
false reading.
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Wait a few minutes until the oil set- tles, pull up the right floorboard mat as shown, and then remove the engine oil filler cap cover by pulling it up.
1. Spark plug cap 2. Spark plug wire clamp
1
2
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4. Remove the oil filler cap as shown, with the spark plug wrench includ- ed in the owners tool kit.
5. Wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level.
NOTE:
The engine oil should be between the
minimum and maximum level marks.
6. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level.
7. Insert the dipstick into the oil filler hole, and then tighten the oil filler
cap with the spark plug wrench. 8. Install the engine oil filler cap cover
by placing it in its original position. 9. Place the floorboard mat in the
original position.
To change the engine oil (with or without oil filter element replace- ment)
1. Start the engine, warm it up for several minutes, and then turn it off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase.
1. Right oorboard mat 2. Engine oil ller cap cover
1
2
1. Engine oil ller cap 2. Dipstick 3. Maximum level mark 4. Minimum level mark 5. Spark plug wrench
1
3
1
4
5
2
1. Engine oil drain bolt
1
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6-17
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3
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9
4. Check the washer for damage and replace it if necessary.
NOTE:
Skip steps 57 if the oil filter element is
not being replaced.
5. Remove the oil filter element cover by removing the bolts.
6. Remove and replace the oil filter element and O-rings.
CAUTION:
ECA12910
When removing the oil filter element cover, the compression spring will fall out. Take care not to lose the
compression spring.
7. Install the compression spring and oil filter element cover by installing the bolts, then tightening them to the specified torque.
1. Engine oil drain bolt 2. Washer
2 1
1. Bolt 2. Oil lter element cover
2
1
1. Oil lter element cover 2. O-ring 3. Compression spring 4. Oil lter element
1 2
3 4
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6-18
1
2
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NOTE:
Make sure that the O-rings are properly
seated.
8. Install the washer and the engine oil drain bolt, and then tighten the drain bolt to the specified torque.
NOTE:
Make sure that the washer is properly
seated.
9. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
CAUTION:
ECA11670
Do not use oils with a diesel specification of CD or oils of a higher quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.
Be sure no foreign material en-
ters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause.
11. Reset the oil change indicator ac- cording to the following procedure.
To reset the oil change indicator
1. Turn the key to ON.
2. Hold the OIL CHANGE button pushed for at least three seconds.
3. Release the OIL CHANGE but- ton, and the oil change indicator will go off.
NOTE:
If the engine oil is changed before the oil change indicator comes on (i.e. be- fore the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time. To reset the oil change indicator before the periodic oil change interval has been reached, follow the above procedure, but note that the indi- cator will come on for 1.4 seconds after
Tightening torque:
Oil filter element cover bolt: 10 Nm (1.0 mkgf, 7.2 ftlbf)
Tightening torque:
Engine oil drain bolt: 20 Nm (2.0 mkgf, 14.5 ftlbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace- ment:
1.50 L (1.59 US qt) (1.32 Imp.qt) With oil filter element replacement:
1.70 L (1.80 US qt) (1.50 Imp.qt)
1. OIL CHANGE button
1
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3
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releasing the OIL CHANGE button,
otherwise repeat the procedure.
EAU20061
Final transmission oil
The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
1. Start the engine, warm up the final transmission oil by riding the scooter for several minutes, and then stop the engine.
2. Place the scooter on the center- stand.
3. Place an oil pan under the final transmission case to collect the used oil.
4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case.
5. Install the final transmission oil drain bolt, and then tighten it to the specified torque.
6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap.
1. Final transmission oil ller cap 2. Final transmission oil drain bolt
Tightening torque:
Final transmission oil drain bolt: 20 Nm (2.0 mkgf, 14.5 ftlbf)
Recommended final transmission oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt) (0.22 Imp.qt)
2
1
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6-20
1
2
3
4
5
6
7
8
9
WARNING
EWA11310
Make sure that no foreign mate- rial enters the final transmission case.
Make sure that no oil gets on the
tire or wheel.
7. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.
EAU20070
Coolant
The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
EAU38201
To check the coolant level
1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
NOTE:
The coolant level must be checked on a cold engine since the level varies with engine temperature.
Make sure that the vehicle is posi- tioned straight up when checking the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool- ant reservoir.
NOTE:
The coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the minimum level mark, remove cowl- ing A (See page 6-8.), remove the reservoir cap, add coolant to the maximum level mark, and then in- stall the reservoir cap and the cowling.
1. Maximum level mark 2. Minimum level mark
1 2
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CAUTION:
ECA10471
If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
If water has been used instead of coolant, replace it with cool- ant as soon as possible, other- wise the cooling system will not be protected against frost and corrosion.
If water has been added to the
coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of
the coolant will be reduced.
WARNING
EWA10380
Never attempt to remove the radiator
cap when the engine is hot.
NOTE:
The radiator fan is automatically switched on or off according to the coolant temperature in the radia- tor.
If the engine overheats, see page
6-42 for further instructions.
EAU38111
Air filter element and check hoses and V-belt case air filter element
The air filter element and the V-belt case air filter element should be ser- viced at the intervals specified in the periodic maintenance and lubrication chart. Service all air filter elements more frequently if you are riding in un- usually wet or dusty areas.
Replacing the air filter element
1. Place the scooter on the center- stand.
2. Open the seat. (See page 3-10.) 3. Remove storage compartment B
by removing the bolts, and then pulling it upward.
1. Coolant reservoir cap
Coolant reservoir capacity (up to the maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
1
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6-22
1
2
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4
5
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9
4. Remove the air filter case cover by removing the screws.
5. Remove the screw, and then pull the air filter element out.
6. Insert a new air filter element into the air filter case, and then install the screw.
7. Install the air filter case cover by in- stalling the screws.
8. Place the storage compartment in its original position, and then install the bolts.
9. Close the seat.
CAUTION:
ECA10480
Make sure that the air filter ele- ment is properly seated in the air filter case.
The engine should never be op- erated without the air filter ele-
ment installed, otherwise the piston(s) and/or cylinder(s) may
become excessively worn.
To clean the air filter check hoses
1. Remove cowling D. (See page 6-8.)
2. Check the hoses at the bottom of the air filter case for accumulated dirt or water.
3. If dirt or water is visible, remove the hose, clean it, and then install it.
4. Install the cowling.
1. Bolt 2. Storage compartment B
1. Screw 2. Air lter case cover
1 1
2
1
2
1. Screw 2. Air lter element
1
2
1. Air lter check hose
1
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6-23
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3
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5
6
7
8
9
Cleaning the V-belt case air filter el- ement
1. Remove cowling D. (See page 6-8.)
2. Remove the V-belt air filter case cover by removing the screws.
3. Remove the V-belt case air filter element by removing the screws.
4. Lightly tap the V-belt case air filter element to remove most of the dust and dirt, and then blow out the dirt with compressed air as shown.
5. Check the V-belt case air filter ele- ment for damage and replace it if
necessary. 6. Install the V-belt case air filter ele-
ment by installing the screws. 7. Install the V-belt air filter case cov-
er by installing the screws.
CAUTION:
ECA12940
Make sure that the V-belt filter ele-
ment is properly seated in its case.
8. Install the cowling.
1. Screw 2. V-belt air lter case cover
1 2
1. Screw 2. V-belt case air lter element
2
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
1
2
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4
5
6
7
8
9
EAU21381
Checking the throttle cable free play
The throttle cable free play should mea- sure 3.05.0 mm (0.120.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it.
EAU21401
Valve clearance
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
EAU36131
Tires
To maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified tires.
Tire air pressure
The tire air pressure should be checked and, if necessary, adjusted before each ride.
WARNING
EWA10500
The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
The tire air pressure must be ad- justed in accordance with the riding speed and with the total weight of rider, passenger, car- go, and accessories approved
for this model.
1. Throttle cable free play
1
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WARNING
EWA12600
Proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to the center of the vehicle, and distribute the weight evenly from side to side. Properly check the condition and pressure of your tires. NEVER OVERLOAD YOUR VEHICLE. Make sure that the
total weight of the cargo, rider, pas- senger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maxi- mum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or
even injury.
Tire inspection
The tires must be checked before each ride. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha
dealer replace the tire immediately.
NOTE:
The tire tread depth limits may differ from country to country. Always comply
with the local regulations.
Tire information
This model is equipped with tubeless tires.
WARNING
EWA10590
Operating the scooter with exces- sively worn tires decrease riding stability and can lead to loss of con- trol. Have excessively worn tires re- placed by a Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should be left to a Yamaha Service Techni-
cian.
Tire air pressure (measured on cold tires):
090 kg (0198 lb):
Front: 200 kPa (29 psi) (2.00 kgf/cm
2
) Rear:
225 kPa (33 psi) (2.25 kgf/cm
2
)
90190 kg (198419 lb):
Front: 200 kPa (29 psi) (2.00 kgf/cm
2
) Rear:
250 kPa (36 psi) (2.50 kgf/cm
2
)
Maximum load*:
190 kg (419 lb) * Total weight of rider, passenger, car-
go and accessories
1. Tire sidewall 2. Tire tread depth 3. Tire wear indicator
1
2
3
Minimum tire tread depth (front and rear):
1.0 mm (0.04 in)
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WARNING
EWA10580
It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately.
The replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a Yamaha dealer, who has the necessary professional knowl-
edge and experience.
EAU21992
Cast wheels
To maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels.
The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han- dling characteristics, and a short- ened tire life.
Ride at moderate speeds after changing a tire since the tire sur- face must first be broken in for it to develop its optimal characteris- tics.
After repairing or replacing the rear tire, tighten the valve stem nut and locknut to the specified torques.
Front tire:
Size: 120/70-13M/C 53P
Manufacturer/model: DUNLOP/D305F
Rear tire:
Size: 130/70-13M/C 63P
Manufacturer/model: DUNLOP/D305
1. Valve stem nut 2. Valve stem locknut
Tightening torques:
Valve stem nut: 1.5 Nm (0.2 mkgf, 1.1 ftlbf)
Valve stem locknut: 3.0 Nm (0.3 mkgf, 2.2 ftlbf)
1
2
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6-27
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3
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9
EAU22011
Accessories and replacement parts
WARNING
EWA10621
This vehicle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be se- curely mounted to maintain the in- herent stability of the original design. Genuine Yamaha Parts and Accessories are designed and test- ed to be compatible with your vehi- cle. Please consider Genuine Yamaha Parts and Accessories be- fore making a purchase. Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other compa- nies, Yamaha cannot be held liable for any consequences caused by the use of items which have not
been approved by Yamaha.
EAU33453
Front and rear brake lever free play
Front
Rear
There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the
PERIODIC MAINTENANCE AND MINOR REPAIR
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brake system.
WARNING
EWA14211
A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the vehicle. Air in the hydraulic system will diminish the braking performance, which may re- sult in loss of control and an acci-
dent.
EAU38270
Adjusting the rear brake lock lever cable
Rear brake lock lever cable adjust- ment may be required if the rear brake lock lever does not hold proper- ly. When the rear brake lock lever is not in use, the rear brake lock lever cable length should measure 45 mm to 47 mm (1.77 in to 1.85 in) at the rear brake caliper. Periodically check the rear brake lock lever cable length and, if necessary, adjust it as follows.
1. Remove cowling G. (See page 6-8.)
2. To increase the rear brake lock le-
ver cable length, turn the adjusting nut at the rear brake caliper in di- rection (a). To decrease the rear brake lock lever cable length, turn the adjusting nut in direction (b).
WARNING
EWA10650
If proper adjustment cannot be ob- tained as described, have a Yamaha
dealer make this adjustment.
3. Install the cowling.
1. Adjusting nut 2. Rear brake lock lever cable length
1 2
(a)
(b)
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EAU22390
Checking the front and rear brake pads
The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart.
EAU22430
Front brake pads
Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear with- out having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear
indicator grooves have almost disap- peared, have a Yamaha dealer replace the brake pads as a set.
EAU34210
Rear brake pads
Have a Yamaha dealer check each rear brake pad for damage and mea- sure the lining thickness and if neces- sary, replace them as a set.
EAU22580
Checking the brake fluid level
Front brake
Rear brake
Insufficient brake fluid may allow air to
1. Wear indicator groove
11
1. Minimum level mark
1. Minimum level mark
1
1
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enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions:
When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance.
Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance.
Be careful that water does not en- ter the brake fluid reservoir when
refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock.
Brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clean up spilled fluid immediately.
As the brake pads wear, it is nor- mal for the brake fluid level to grad- ually go down. However, if the brake fluid level goes down sud- denly, have a Yamaha dealer check the cause.
EAU22730
Changing the brake fluid
Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking.
Oil seals: Replace every two years.
Brake hoses: Replace every four years.
Recommended brake fluid:
DOT 4
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EAU23091
Checking and lubricating the cables
The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
WARNING
EWA10710
Damage to the outer housing of ca- bles may result in internal rusting and cause interference with cable movement. Replace damaged ca- bles as soon as possible to prevent
unsafe conditions.
EAU23111
Checking and lubricating the throttle grip and cable
The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EAU23170
Lubricating the front and rear brake levers
The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main- tenance and lubrication chart.
Recommended lubricant:
Yamaha Chain and Cable Lube or engine oil SAE 10W-30
Recommended lubricant:
Lithium-soap-based grease (all-pur- pose grease)
PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
1
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EAU23211
Checking and lubricating the centerstand and sidestand
The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- al-to-metal contact surfaces should be lubricated if necessary.
WARNING
EWA10740
If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re-
pair it.
EAU23271
Checking the front fork
The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart.
To check the condition
WARNING
EWA10750
Securely support the vehicle so that
there is no danger of it falling over.
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.
Recommended lubricant:
Lithium-soap-based grease (all-pur- pose grease)
PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
2
3
4
5
6
7
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9
CAUTION:
ECA10590
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re-
pair it.
EAU23280
Checking the steering
Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart.
1. Place a stand under the engine to raise the front wheel off the ground.
WARNING
EWA10750
Securely support the vehicle so that
there is no danger of it falling over.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
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EAU23290
Checking the wheel bearings
The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
EAU34221
Battery
The battery is located behind cowling A. (See page 6-8.) This model is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water.
WARNING
EWA10760
Electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when
working near batteries. In case of contact, administer the fol- lowing FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt medical attention.
Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space.
KEEP THIS AND ALL BATTER- IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional
1. Battery
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
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3
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9
electrical accessories.
To store the battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
3. Fully charge the battery before in- stallation.
4. After installation, make sure that the battery leads are properly con- nected to the battery terminals.
CAUTION:
ECA10630
Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.
To charge a sealed-type (MF) battery, a special (constant-volt- age) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charg-
er, have a Yamaha dealer
charge your battery.
EAU37401
Replacing the fuses
The main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located behind cowling A. (See page 6-8.) If a fuse is blown, replace it as follows.
1. Turn the key to OFF and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified amperage.
1. Fuse box 2. Main fuse
1
2
PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
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CAUTION:
ECA10640
Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a
fire.
3. Turn the key to ON and turn on the electrical circuit in question to check if the device operates.
1. Main fuse 2. Spare main fuse
1
2
1. Ignition fuse 2. Signaling system fuse 3. Headlight fuse 4. Backup fuse (for odometer and clock) 5. Fuel injection system fuse 6. Spare fuse 7. Radiator fan fuse 8. Auxiliary DC connector fuse 9. Taillight fuse
1
6
7
2 3
4
5
8 9
Specified fuses:
Main fuse: 30.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Radiator fan fuse: 10.0 A
Auxiliary DC connector fuse: 10.0 A
Fuel injection system fuse: 10.0 A
Backup fuse: 10.0 A
Taillight fuse: 10.0 A
PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
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EAU38231
Replacing a headlight bulb
This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows.
1. Remove cowling C. (See page 6-8.)
2. Remove the headlight bulb cover by turning it counterclockwise.
3. Disconnect the headlight coupler.
NOTE:
There is one coupler for the low beam headlight.
There are two couplers for the high
beam headlight.
4. Unhook the headlight bulb holder, and then remove the defective bulb.
WARNING
EWA10790
Headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled
1. Headlight bulb cover
1
1. Headlight coupler (low beam)
1. Headlight coupler (high beam)
1
1
1. Headlight bulb holder
1. Headlight bulb holder
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-38
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down.
5. Place a new headlight bulb into po- sition, and then secure it with the bulb holder.
CAUTION:
ECA10660
Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely af- fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al-
cohol or thinner.
6. Connect the coupler if replacing
the low beam headlight, or connect both couplers if replacing the high beam headlight.
7. Install the headlight bulb cover by turning it clockwise.
8. Install the cowling. 9. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24180
Tail/brake light
This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it.
1. Do not touch the glass part of the bulb.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-39
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9
EAU38221
Replacing a front turn signal light bulb
1. Place the scooter on the center- stand.
2. Remove cowlings A and B. (See page 6-8.)
3. Remove the bolts, washers, and well nuts.
4. Pull the rubber cover off as shown.
5. Disconnect the coupler shown, and then remove the multi-function display unit by pulling it out.
6. Remove the screws and then pull the panel off as shown.
7. Remove the front turn signal light unit by removing the screws.
8. Remove the socket (together with the bulb) by turning it counter-
1. Bolt 2. Washer 3. Well nut
3 2 1 1 2
3
1. Rubber cover
1. Coupler 2. Multi-function display unit
1
2 1
1. Screw 2. Panel
1. Front turn signal light unit 2. Screw
1 1
2
1 2
2
PERIODIC MAINTENANCE AND MINOR REPAIR
6-40
1
2
3
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5
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9
clockwise.
9. Remove the defective bulb by pushing it in and turning it counter- clockwise.
10. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.
11. Install the socket (together with the bulb) by turning it clockwise.
12. Place the turn signal light unit in the original position, and then in- stall the screws.
13. Place the panel in the original po- sition, and then install the screws.
14. Connect the coupler, and then place the rubber cover in the origi- nal position.
15. Place the multi-function display unit in the original position, and then install the washers, bolts and well nuts.
16. Install the cowlings.
EAU34260
Replacing a rear turn signal light bulb
1. Place the scooter on the center- stand.
2. Remove cowling D for replacing the left turn signal light bulb or cowling G for replacing the right turn signal light bulb. (See page 6-8.)
3. Remove the socket (together with the turn signal light bulb) by turning it counterclockwise.
4. Remove the defective bulb by pushing it in and turning it counter- clockwise.
5. Insert a new bulb into the socket,
1. Turn signal light bulb socket
1
1. Turn signal light bulb socket
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-41
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9
push it in, and then turn it clock- wise until it stops.
6. Install the socket (together with the bulb) by turning it clockwise.
7. Install the cowling removed.
EAU24330
License plate light
If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb.
EAU25880
Troubleshooting
Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly. Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferi- or, have a shorter service life and can lead to expensive repair bills.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-42
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EAU42130
Troubleshooting charts
Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in the fuel tank.
1. Fuel There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel. The engine does not start. Check the compression.
Operate the electric starter.
2. Compression There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer check the vehicle.
Remove the spark plug and check the electrodes.
3. Ignition Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a Yamaha dealer check the vehicle.
The engine does not start. Check the battery.
Operate the electric starter.
4. Battery The engine turns over quickly.
The engine turns over slowly.
The battery is good.
Check the battery lead connections, and charge the battery if necessary.
Dry
Wet Operate the electric starter.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-43
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7
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9
Engine overheating
WARNING
EWA10400
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the engine has cooled.
Check the coolant level in the reservoir and radiator.
The coolant level is OK.
The coolant level is low. Check the cooling system for leakage.
Have a Yamaha dealer check and repair the cooling system.
Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.
There is leakage.
There is no leakage.
7-1
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SCOOTER CARE AND STORAGE
EAU26090
Care
While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Fre- quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a plastic bag after the engine has cooled down.
2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug cap, are tightly in- stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod-
ucts onto seals, gaskets and wheel axles. Always rinse the dirt and de- greaser off with water.
Cleaning
CAUTION:
ECA10780
Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af- fected area any longer than in- structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray.
Improper cleaning can damage windshields, cowlings, panels and other plastic parts. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic.
Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or
thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte.
Do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: seals (of wheel and swing- arm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
For scooters equipped with a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com- pounds for plastic may leave scratches on the windshield. Test the product on a small hid- den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after
washing.
SCOOTER CARE AND STORAGE
7-2
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9
After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor- rosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter may
remain well into spring.
1. Clean the scooter with cold water and a mild detergent after the en- gine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in- creases the corrosive action of the
salt.
2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stain- less-steel parts, including the ex- haust system. (Even the thermally induced discoloring of stain- less-steel exhaust systems can be removed through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces. 7. Let the scooter dry completely be-
fore storing or covering it.
WARNING
EWA10940
Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or ac- etone, and wash the tires with warm water and a mild deter- gent.
Before operating the scooter test its braking performance
and cornering behavior.
CAUTION:
ECA10800
Apply spray oil and wax spar- ingly and make sure to wipe off any excess.
Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product.
Avoid using abrasive polishing compounds as they will wear
away the paint.
NOTE:
Consult a Yamaha dealer for advice on
SCOOTER CARE AND STORAGE
7-3
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5
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7
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9
what products to use.
EAU36560
Storage
Short-term
Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover.
CAUTION:
ECA10820
Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
To prevent corrosion, avoid damp cellars, stables (because of the presence of ammonia) and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several months:
1. Follow all the instructions in the Care section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the
fuel from deteriorating. 3. Perform the following steps to pro-
tect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap
and spark plug. b. Pour a teaspoonful of engine oil
into the spark plug bore. c. Install the spark plug cap onto
the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit spark- ing during the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap.
WARNING
EWA10950
To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning
the engine over.
4. Lubricate all control cables and the
SCOOTER CARE AND STORAGE
7-4
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5
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7
8
9
pivoting points of all levers and pedals as well as of the sidestand/ centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place [less than 0 C (30 F) or more than 30 C (90 F)]. For more in- formation on storing the battery, see page 6-34.
NOTE:
Make any necessary repairs before
storing the scooter.
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9
SPECIFICATIONS
EAU2633G
Dimensions:
Overall length: 2370 mm (93.3 in)
Overall width: 825 mm (32.5 in)
Overall height: 1050 mm (41.3 in)
Seat height: 655 mm (25.8 in)
Wheelbase: 1615 mm (63.6 in)
Ground clearance: 105 mm (4.13 in)
Minimum turning radius: 2800 mm (110.2 in)
Weight:
With oil and fuel: 200.0 kg (441 lb)
Engine:
Engine type: Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement: 250.0 cm
3
Bore
stroke: 66.0
73.0 mm (2.60
2.87 in) Compression ratio:
10.80 :1 Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:
Type: YAMALUBE 4, SAE10W30 or SAE20W40
Recommended engine oil grade: API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter element replacement: 1.50 L (1.59 US qt) (1.32 Imp.qt)
With oil filter element replacement: 1.70 L (1.80 US qt) (1.50 Imp.qt)
Final transmission oil:
Type: SAE10W30 type SE motor oil
Quantity: 0.25 L (0.26 US qt) (0.22 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi- mum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt) Radiator capacity (including all routes):
1.57 L (1.66 US qt) (1.38 Imp.qt)
Air filter:
Air filter element: Oil-coated paper element
Fuel:
Recommended fuel: Unleaded gasoline only
Fuel tank capacity: 14.0 L (3.70 US gal) (3.08 Imp.gal)
Fuel injector:
Manufacturer: AISAN
Model/quantity: 1100-87C70-A/1
Spark plug (s):
Manufacturer/model: NGK/CPR7EA-9
Spark plug gap: 0.80.9 mm (0.0310.035 in)
Clutch:
Clutch type: Dry, centrifugal automatic
Transmission:
Primary reduction system: Helical gear
Primary reduction ratio: 36/14 (2.571)
Secondary reduction system: Helical gear
Secondary reduction ratio: 50/14 (3.571)
Transmission type: V-belt automatic
10 30 50 70 90 1100 130F
YAMALUBE 4 (10W30) or SAE 10W30
YAMALUBE 4 (20W40) or SAE 20W40
10 0 10 20 30 4020 50C
SPECIFICATIONS
8-2
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3
4
5
6
7
8
9
Operation: Centrifugal automatic type
Chassis:
Frame type: Steel tube backbone
Caster angle: 28.00
Trail: 103.0 mm (4.06 in)
Front tire:
Type: Tubeless
Size: 120/70-13M/C 53P
Manufacturer/model: DUNLOP/D305F
Rear tire:
Type: Tubeless
Size: 130/70-13M/C 63P
Manufacturer/model: DUNLOP/D305
Loading:
Maximum load: 190 kg (419 lb)
* (Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold tires):
Loading condition: 090 kg (0198 lb)
Front: 200 kPa (29 psi) (2.00 kgf/cm
2
) Rear:
225 kPa (33 psi) (2.25 kgf/cm
2
) Loading condition:
90190 kg (198419 lb) Front:
200 kPa (29 psi) (2.00 kgf/cm
2
) Rear:
250 kPa (36 psi) (2.50 kgf/cm
2
)
Front wheel:
Wheel type: Cast wheel
Rim size: 13M/C x MT3.50
Rear wheel:
Wheel type: Cast wheel
Rim size: 13M/C x MT3.50
Front brake:
Type: Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:
Type: Single disc brake
Operation: Left hand operation
Recommended fluid: DOT 4
Front suspension:
Type: Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 100.0 mm (3.94 in)
Rear suspension:
Type: Unit swing
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 75.0 mm (2.95 in)
Electrical system:
Ignition system: Transistorized coil ignition (digital)
Charging system: AC magneto
Battery:
Model: YTZ10S
Voltage, capacity: 12 V, 8.6 Ah
Headlight:
Bulb type: Halogen bulb
Bulb voltage, wattage
quantity:
Low beam headlight: 12 V, 55.0 W
1
SPECIFICATIONS
8-3
1
2
3
4
5
6
7
8
9
High beam headlight: 12 V, 55.0 W
1 Tail/brake light:
LED Front turn signal/position light:
12 V, 27 W/8.0 W
2 Rear turn signal light:
12 V, 21.0 W
2 License plate light:
12 V, 5.0 W
1 Meter lighting:
LED High beam indicator light:
LED Turn signal indicator light:
LED Coolant temperature warning light:
LED Engine trouble warning light:
LED
Fuses:
Main fuse: 30.0 A
Headlight fuse: 15.0 A
Taillight fuse: 10.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Radiator fan fuse: 10.0 A
Fuel injection system fuse: 10.0 A
Auxiliary DC connector fuse: 10.0 A
Backup fuse: 10.0 A
9-1
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CONSUMER INFORMATION
EAU26351
Identification numbers
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:
EAU26381
Key identification number
The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key.
EAU26410
Vehicle identification number
The vehicle identification number is stamped into the frame.
NOTE:
The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing
authority in your area.
1. Key identication number
1
1. Vehicle identication number
1
CONSUMER INFORMATION
9-2
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4
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6
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EAU26540
Model label
The model label is affixed to the frame under the seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
1. Model label
1
CONSUMER INFORMATION
9-3
2
3
4
5
6
7
8
9
EAU26551
Reporting safety defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http:// www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also obtain other information about motor vehicle safety from http://www.safercar.gov.
CONSUMER INFORMATION
9-4
1
2
3
4
5
6
7
8
9
EAU26580
Scooter noise regulation
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW. These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
Mufer
Exhaust pipe
Silencer
Intake system
Air cleaner case
Air cleaner element
Intake duct
CONSUMER INFORMATION
9-5
2
3
4
5
6
7
8
9
EAU26611
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance interval
Date of service
Mileage Servicing dealer
name and address Remarks
600 mi (1000 km) or
1 month 4000 mi
(6000 km) or 6 months 7000 mi
(11000 km) or 12 months 10000 mi
(16000 km) or 18 months 13000 mi
(21000 km) or 24 months 16000 mi
(26000 km) or 30 months 19000 mi
(31000 km) or 36 months 22000 mi
(36000 km) or 42 months
CONSUMER INFORMATION
9-6
1
2
3
4
5
6
7
8
9
25000 mi (41000 km) or
48 months 28000 mi
(46000 km) or 54 months 31000 mi
(51000 km) or 60 months
Maintenance interval
Date of service
Mileage Servicing dealer
name and address Remarks
CONSUMER INFORMATION
9-7
2
3
4
5
6
7
8
9
EAU26662
YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY
CONSUMER INFORMATION
9-8
1
2
3
4
5
6
7
8
9
CONSUMER INFORMATION
9-9
2
3
4
5
6
7
8
9
EAU26750
YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).
Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.
Y.E.S. is flexible. You choose the plan thats right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.
Y.E.S. is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isnt limited to moving parts or the drive train like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory- backed protection can be.
You dont have to pay anything for covered repairs. Theres no deductible to pay, and repairs arent pro-rated. You dont have any out-of-pocket expenses for covered repairs.
In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period.
Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide.
Y.E.S. coverage is transferable to a new owner if you sell or trade-in. That can make your Yamaha much more valuable!
This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.
CONSUMER INFORMATION
9-10
1
2
3
4
5
6
7
8
9
We urge you to act now. Youll get the excellent benefits of TRIP coverage right away, and youll rest easy knowing youll have strong factory-backed protection even after your Yamaha Limited Warranty expires.
A special note: If visiting your dealer isnt convenient, contact Yamaha with your Primary ID number (your frame number). Well be happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983)
INDEX
A
Acceleration and deceleration ...................5-2 Accessories and replacement parts ........6-27 Air filter element and check hoses and
V-belt case air filter element..................6-21
B
Battery .....................................................6-34 Brake fluid, changing ...............................6-30 Brake fluid level, checking .......................6-29 Brake lever, front .......................................3-7 Brake lever, rear ........................................3-7 Brake levers, lubricating ..........................6-31 Braking ......................................................5-2
C
Cables, checking and lubricating.............6-31 Canister ...................................................6-15 Care...........................................................7-1 Catalytic converter ...................................3-10 Centerstand and sidestand, checking
and lubricating .......................................6-32 Coolant ....................................................6-20 Coolant temperature warning light.............3-2 Cowlings, removing and installing .............6-8
D
Dimmer switch ...........................................3-6
E
Engine break-in .........................................5-3 Engine oil and oil filter element................6-15 Engine stop switch.....................................3-6 Engine trouble warning light ......................3-2
F
Final transmission oil ...............................6-19 Front and rear brake lever free play ........6-27 Front and rear brake pads, checking.......6-29
Front fork, checking.................................6-32 Fuel ...........................................................3-9 Fuel tank cap.............................................3-8 Fuses, replacing ......................................6-35
H
Handlebar switches ...................................3-6 Headlight bulb, replacing.........................6-37 Helmet holder ..........................................3-12 High beam indicator light...........................3-2 Horn switch................................................3-6
I
Identification numbers ...............................9-1 Ignition circuit cut-off system ...................3-16 Indicator and warning lights.......................3-2
K
Key identification number ..........................9-1
L
Labels, location of .....................................1-6 License plate light....................................6-41
M
Main switch/steering lock ..........................3-1 Maintenance and lubrication, periodic.......6-4 Maintenance, emission control system .....6-3 Maintenance, periodic ...............................6-1 Maintenance record...................................9-5 Model label ................................................9-2 Multi-function display.................................3-3
N
Noise regulation ........................................9-4
P
Parking ......................................................5-4 Part locations.............................................2-1 Pre-operation check list .............................4-2
R
Rear brake lock lever ................................ 3-7 Rear brake lock lever cable, adjusting .... 6-28 Rider backrest, adjusting......................... 3-11
S
Safe-riding points ...................................... 1-4 Safety defects, reporting ........................... 9-3 Safety information ..................................... 1-1 Seat......................................................... 3-10 Sidestand ................................................ 3-15 Spark plug, checking............................... 6-13 Specifications ............................................ 8-1 Starting off................................................. 5-2 Starting the engine .................................... 5-1 Start switch................................................ 3-6 Steering, checking................................... 6-33 Storage...................................................... 7-3 Storage compartments............................ 3-12
T
Tail/brake light......................................... 6-38 Throttle cable free play, checking ........... 6-24 Throttle grip and cable, checking and
lubricating ............................................. 6-31 Tires ........................................................ 6-24 Tool kit....................................................... 6-2 Troubleshooting ...................................... 6-41 Troubleshooting charts............................ 6-42 Trunk ....................................................... 3-14 Turn signal indicator lights ........................ 3-2 Turn signal light bulb (front), replacing.... 6-39 Turn signal light bulb (rear), replacing..... 6-40 Turn signal switch ..................................... 3-6
V
Valve clearance....................................... 6-24
INDEX
Vehicle identification number .................... 9-1
W
Warranty, extended................................... 9-9 Warranty, limited ................
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