Yamaha CP250V Morphous 2006 Owner's Manual PDF

Pages 106
Year 2006
Language(s)
English en
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1 of 106

Summary of Content for Yamaha CP250V Morphous 2006 Owner's Manual PDF

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Congratulations on your purchase of the Yamaha CP250V... This model is the result of Yamahas vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines... It represents the high degree of craftsmanship and reli- ability that have made Yamaha a leader in these fields... This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter... If you have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer... The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture... Yamaha has met these standards without reducing the performance or economy of operation of the scooter... To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec- ommended maintenance schedules and operating instructions contained within this manual...

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PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER... DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN- TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES... REGULAR INSPECTIONS AND CARE- FUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA-

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All rights reserved... Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U... S... A...

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... 3-1 Main switch/steering lock ... 3-1 Indicator and warning lights ... 3-2 Multi-function display ... 3-3 Handlebar switches ... 3-6 Front brake lever ... 3-7 Rear brake lever ... 3-7 Rear brake lock lever ... 3-7 Fuel tank cap ... 3-8 Fuel ... 3-9 Catalytic converter ... 3-10 Seat ... 3-10 Adjusting the rider backrest ... 3-11 Helmet holder ... 3-12 Storage compartments ... 3-12 Trunk ... 3-14 Sidestand ... 3-15 Ignition circuit cut-off system ... 3-16

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... 9-1 Identification numbers ... 9-1 Reporting safety defects ... 9-3 Scooter noise regulation ... 9-4 Maintenance record ... 9-5 YAMAHA MOTOR CORPORATION,

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The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto- mobile/scooter accidents... Many accidents have been caused by an automobile driver who did not see the scooter... Making yourself con- spicuous appears to be very effec- tive in reducing the chance of this type of accident...

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Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed... To avoid the possibility of an accident, use extreme caution when adding cargo or accesso- ries to your scooter... Use extra care when riding a scooter that has added cargo or accessories... Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:

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Never install accessories or carry cargo that would impair the perfor- mance of your scooter... Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit sus- pension travel, steering travel or control operation, or obscure lights or reflectors...

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If you should swallow any gaso- line, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediate- ly... If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes...

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Do not carry too much luggage on the scooter... An overloaded scoot- er is unstable...

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Please read the following important labels carefully before operating this vehicle...

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WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNERS MANUAL AND ALL LABELS... ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing...

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WARNING Improper loading can cause loss of control... Read owners manual for proper loading...

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1... Headlight (page 6-37) 2... Main fuse (page 6-35) 3... Fuse box (page 6-35) 4... Fuel tank cap (page 3-8) 5... Storage compartment C (page 3-12) 6... Storage compartment B (page 3-12) 7... Air filter element (page 6-21) 8... Owners tool kit (page 6-2)

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1... Trunk (page 3-14) 2... Helmet holder (page 3-12) 3... Grab bar (page 5-2) 4... Engine oil filler cap (page 6-15) 5... Battery (page 6-34) 6... Coolant reservoir (page 6-20) 7... Rider backrest (page 3-11)

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1... Rear brake lever (page 3-7) 2... Left handlebar switches (page 3-6) 3... Rear brake lock lever (page 3-7) 4... Multi-function display (page 3-3) 5... Right handlebar switches (page 3-6) 6... Front brake lever (page 3-7) 7... Throttle grip (page 6-24) 8... Main switch/steering lock (page 3-1)

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All electrical circuits are supplied with power; the meter lighting, taillight, li- cense plate light and position lights come on, and the engine can be start- ed... The key cannot be removed...

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This warning light comes on when the engine overheats... When this occurs, stop the engine immediately and allow the engine to cool... The electrical circuit of the warning light can be checked by turning the key to ON... If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit...

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When the key is turned to ON, all of the display segments of the multi-function display will appear one after the other and then disap- pear, in order to test the electrical circuit...

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To reset a tripmeter, select it by push- ing the SELECT button until TRIP or F TRIP begins flashing (TRIP or F TRIP will only flash for five seconds)... While TRIP or F TRIP is flashing, push the RESET button for at least one second... If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi)...

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This indicator flashes at the initial 1000 km (625 mi), then at 5000 km (3125 mi) and every 5000 km (3125 mi) thereafter to indicate that the engine oil should be changed... After changing the engine oil, reset the oil change indicator... (See page 6-15... ) If the engine oil is changed before the oil change indicator comes on (i... e... be- fore the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time... (See page 6-15... ) The electrical circuit of the indicator can be checked according to the following procedure...

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To signal a right-hand turn, push this switch to ... To signal a left-hand turn, push this switch to ... When re- leased, the switch returns to the center position... To cancel the turn signal lights, push the switch in after it has re- turned to the center position...

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This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals, railroad crossings, etc...

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Never move the rear brake lock lever to the left while the vehicle is mov- ing, otherwise loss of control or an accident may result... Make sure that the vehicle is stopped before mov- ing the rear brake lock lever to the

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Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher... If knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unleaded fuel... Use of unleaded fuel will extend spark plug life and reduce maintenance costs...

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There are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol... Gasohol containing ethanol can be used if the ethanol con- tent does not exceed 10%... Gasohol containing methanol is not recom- mended by Yamaha because it can cause damage to the fuel system or ve- hicle performance problems...

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Adjust the backrest as follows... 1... Open the seat... (See page 3-10... ) 2... Remove the backrest bolts...

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To open the storage compartment when it is locked, insert the key in the lock, turn it counterclockwise, and then slide the opening lever up... To open the storage compartment when it is unlocked, simply slide the opening lever up...

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The storage compartment light switch is located under the seat... Set this switch to to turn on the storage compartment light... Set the switch to to turn off the storage compartment light...

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Improper loading or overloading can cause loss of control and possibly an accident or personal injury... See page 6-24 for important loading and tire pressure information...

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The vehicle must not be ridden with the sidestand down, or if the side- stand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control... Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off... Therefore, check this system regularly as described below and have a Yamaha dealer re-

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The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions...

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With the engine turned off: 1... Move the sidestand down... 2... Make sure that the engine stop switch is turned on... 3... Turn the key on... 4... Keep the front or rear brake applied... 5... Push the start switch... Does the engine start?

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The condition of a vehicle is the owners responsibility... Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements)... Any damage, fluid leakage or loss of tire air pressure could have serious consequences... Therefore, it is very important, in addition to a thorough visual inspec- tion, to check the following points before each ride...

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If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing...

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Make sure that all nuts, bolts and screws are properly tightened...

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Never start the engine or oper- ate it in a closed area for any length of time... Exhaust fumes are poisonous, and inhaling them can cause loss of con- sciousness and death within a short time... Always make sure that there is adequate ventila- tion...

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The speed can be adjusted by opening and closing the throttle... To increase the speed, turn the throttle grip in direction (a)... To reduce the speed, turn the throt- tle grip in direction (b)...

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There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi)... For this reason, you should read the follow- ing material carefully... Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi)... The various parts in the engine wear and polish themselves to the correct operating clearances... During this period, prolonged full-throt- tle operation or any condition that might result in engine overheating must be avoided...

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Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them...

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PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEA- SURABLE SERVICE... ESPECIALLY IMPORTANT ARE THE MAINTE- NANCE SERVICES RELATED TO EMISSIONS CONTROL... THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER EN- GINE OPERATION AND MAXIMUM PERFORMANCE... IN THE FOLLOW- ING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY... THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIP- MENT... YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER- FORM THESE PARTICULAR SER- VICES...

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The owners tool kit is located inside the trunk... (See page 3-14... ) The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs... How- ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly...

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* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service...

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Check operation, fluid level, and for fluid leakage...

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Apply lithium-soap-based grease (all-purpose grease) lightly...

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From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months...

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After disassembling the brake master cylinders and calipers, always change the fluid... Regularly check the brake fluid levels and fill the reservoirs as required...

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The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter... Refer to this section each time a cowling or panel needs to be re- moved and installed...

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To install the cowling Place the cowling in the original posi- tion, and then install the bolts...

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3... Pull the cowling down slightly, and then pull it outward as shown...

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To remove the cowling Remove the screws and the quick fas- teners, and then pull the cowling off...

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To install the cowling Place the cowling in the original posi- tion, and then install the screws and the quick fasteners...

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The spark plug is an important engine component, which is easy to check... Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart... In addition, the condition of the spark plug can re- veal the condition of the engine...

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If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/41/2 turn past finger tight... However, the spark plug should be tightened to the speci-

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The engine oil level should be checked before each ride... In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart and when the oil change in- dicator comes on...

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5... Wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level...

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7... Install the compression spring and oil filter element cover by installing the bolts, then tightening them to the specified torque...

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If the engine oil is changed before the oil change indicator comes on (i... e... be- fore the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time... To reset the oil change indicator before the periodic oil change interval has been reached, follow the above procedure, but note that the indi- cator will come on for 1... 4 seconds after

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The final transmission case must be checked for oil leakage before each ride... If any leakage is found, have a Yamaha dealer check and repair the scooter... In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart...

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3... If the coolant is at or below the minimum level mark, remove cowl- ing A (See page 6-8... ), remove the reservoir cap, add coolant to the maximum level mark, and then in- stall the reservoir cap and the cowling...

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The air filter element and the V-belt case air filter element should be ser- viced at the intervals specified in the periodic maintenance and lubrication chart... Service all air filter elements more frequently if you are riding in un- usually wet or dusty areas...

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6... Insert a new air filter element into the air filter case, and then install the screw...

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4... Lightly tap the V-belt case air filter element to remove most of the dust and dirt, and then blow out the dirt with compressed air as shown...

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The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise... To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart...

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Proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety... Do not carry loosely packed items that can shift... Securely pack your heavi- est items close to the center of the vehicle, and distribute the weight evenly from side to side... Properly check the condition and pressure of your tires... NEVER OVERLOAD YOUR VEHICLE... Make sure that the

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The wheel rims should be checked for cracks, bends, warpage or damage before each ride... If any damage is found, have a Yamaha dealer replace the wheel... Do not attempt even the smallest repair to the wheel... A deformed or cracked wheel must be replaced...

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This vehicle is not designed to pull a trailer or to be attached to a sidecar... The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be se- curely mounted to maintain the in- herent stability of the original design... Genuine Yamaha Parts and Accessories are designed and test- ed to be compatible with your vehi- cle... Please consider Genuine Yamaha Parts and Accessories be- fore making a purchase... Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety... Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other compa- nies, Yamaha cannot be held liable for any consequences caused by the use of items which have not

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Rear brake lock lever cable adjust- ment may be required if the rear brake lock lever does not hold prop- erly... When the rear brake lock lever is not in use, the rear brake lock lever cable length should measure 45 mm to 47 mm (1... 77 in to 1... 85 in) at the rear brake caliper... Periodically check the rear brake lock lever cable length and, if necessary, adjust it as follows...

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Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear with- out having to disassemble the brake... To check the brake pad wear, check the wear indicator grooves... If a brake pad has worn to the point that the wear

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enter the brake system, possibly caus- ing it to become ineffective... Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary... A low brake fluid level may indicate worn brake pads and/or brake system leakage... If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage... Observe these precautions:

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The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary... If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it...

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The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- al-to-metal contact surfaces should be lubricated if necessary...

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Worn or loose steering bearings may cause danger... Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart...

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The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart... If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings...

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To charge a sealed-type (MF) battery, a special (constant-volt- age) battery charger is required... Using a conventional battery charger will damage the battery... If you do not have access to a sealed-type (MF) battery charg- er, have a Yamaha dealer

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1... Ignition fuse 2... Signaling system fuse 3... Headlight fuse 4... Backup fuse (for odometer and clock) 5... Fuel injection system fuse 6... Spare fuse 7... Radiator fan fuse 8... Auxiliary DC connector fuse 9... Taillight fuse

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Headlight bulbs get very hot... There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled

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Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely af- fected... Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al-

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5... Disconnect the coupler shown, and then remove the multi-function display unit by pulling it out...

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2... Remove cowling D for replacing the left turn signal light bulb or cowling G for replacing the right turn signal light bulb... (See page 6-8... )

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Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation... Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power... The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self... However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly... Use only genuine Yamaha replace- ment parts... Imitation parts may look like Yamaha parts, but they are often inferi- or, have a shorter service life and can lead to expensive repair bills...

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3... Ignition Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug...

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After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape... When the hissing

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While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable... Rust and corrosion can develop even if high-quality components are used... A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter... Fre- quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its performance...

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After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water... Use a toothbrush or bottlebrush for hard-to-reach areas... Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning...

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Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust...

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7... Remove the battery and fully charge it... Store it in a cool, dry place and charge it once a month... Do not store the battery in an ex- cessively cold or warm place [less than 0 C (30 F) or more than 30 C (90 F)]... For more in- formation on storing the battery, see page 6-34...

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0... 25 L (0... 26 US qt) (0... 22 Imp... qt) Radiator capacity (including all routes):

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* (Total weight of rider, passenger, cargo and accessories)

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Front turn signal/position light: 12 V, 27 W/8... 0 W

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Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen... KEY IDENTIFICATION NUMBER:

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The model label is affixed to the frame under the seat... (See page 3-10... ) Record the information on this label in the space provided... This information will be needed when ordering spare parts from a Yamaha dealer...

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If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U... S... A... If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign... However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U... S... A... To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D... C... area) or write to: NHTSA, U... S... Department of Transportation, Washington, D... C... 20590... You can also obtain other information about motor vehicle safety from the Hotline...

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Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person... AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW... These acts include tampering with the following systems; i... e... , modification, removal, etc...

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Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty... The chart below is printed only as a reminder that maintenance work is required... It is not acceptable proof of maintenance work...

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YAMAHA MOTOR CORPORATION, U... S... A... STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY

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In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost... TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home... This superb coverage goes into effect when you purchase Y... E... S... , so it applies to any warranty repairs as well as covered repairs during your entire Y... E... S... plan period...

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We urge you to act now... Youll get the excellent benefits of TRIP coverage right away, and youll rest easy knowing youll have strong factory-backed protection even after your Yamaha Limited Warranty expires...

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Safe-riding points ... 1-4 Safety defects, reporting ... 9-3 Safety information ... 1-1 Seat... 3-10 Sidestand ... 3-15 Spark plug, checking... 6-13 Specifications ... 8-1 Starting off... 5-2 Starting the engine ... 5-1 Start switch... 3-6 Steering, checking... 6-33 Storage... 7-3 Storage compartments... 3-12

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Warranty, extended... 9-9 Warranty, limited ... 9-7 Wheel bearings, checking... 6-34 Wheels ... 6-26

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PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO... , LTD...

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