Contents

Yamaha CZD300J XMAX 2018 Owner's Manual PDF

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Summary of Content for Yamaha CZD300J XMAX 2018 Owner's Manual PDF

DIC183

OWNERS MANUAL

CZD300J B74-F8199-10LIT-11626-31-28

XMAX MOTORCYCLE

Read this manual carefully before oper-

ating this vehicle.

EAU10043

Read this manual carefully before operating this vehicle. This manual

should stay with this vehicle if it is sold.

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Introduction

EAU10093

Congratulations on your purchase of the Yamaha CZD300J. This model is the re- sult of Yamahas vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer. The design and manufacture of this Yamaha scooter fully comply with the emis- sions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. There- fore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

WARNING

EWA12582

Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING

TIPS booklet carefully and completely before operating this scooter. Do not

attempt to operate this scooter until you have attained adequate knowledge

of its controls and operating features and until you have been trained in safe

and proper riding techniques. Regular inspections and careful maintenance,

along with good riding skills, will ensure that you safely enjoy the capabilities

and reliability of this scooter.

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Important manual information

EAU63350

Particularly important information is distinguished in this manual by the following notations:

*Product and specifications are subject to change without notice.

EAUN0770

This is the safety alert symbol. It is used to alert you to potential personal injury haz- ards. Obey all safety messages that follow this symbol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the vehi- cle or other property.

A TIP provides key information to make proce- dures easier or clearer.

CZD300J OWNERS MANUAL

2017 by Yamaha Motor Corporation, U.S.A.

1st edition, May 2017 All rights reserved.

Any reprinting or unauthorized use without the written permission of

Yamaha Motor Corporation, U.S.A. is expressly prohibited.

Printed in Indonesia. P/N LIT-11626-31-28

WARNING

NOTICE

TIP

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Table of contents

Location of important labels............1-1

Safety information ............................2-1 Further safe-riding points................2-5

Description ........................................3-1 Left view ..........................................3-1 Right view........................................3-2 Controls and instruments................3-3

Smart key system ............................4-1 Smart key system............................4-1 Part 15 of FCC Rules ......................4-2 Operating range of the smart key

system .........................................4-3 Handling of the smart key and

mechanical keys ..........................4-4 Smart key ........................................4-6 Replacing the smart key battery .....4-7 Main switch .....................................4-8

Instrument and control functions....5-1 Indicator lights and warning

lights ............................................5-1 Speedometer...................................5-2 Tachometer .....................................5-3 Multi-function display......................5-3 Handlebar switches.......................5-11 Front brake lever ...........................5-13 Rear brake lever ............................5-13 ABS ...............................................5-14 Traction control system.................5-15 Fuel tank cap.................................5-16 Fuel................................................5-17 Fuel tank overflow hose ................5-19 Catalytic converters .....................5-19 Storage compartments .................5-20 Windshield.....................................5-22 Handlebar position .......................5-24 Adjusting the shock absorber

assemblies .................................5-25 Sidestand ......................................5-26 Ignition circuit cut-off system........5-26 Auxiliary DC jack ..........................5-28

For your safety pre-operation

checks ............................................... 6-1

Operation and important riding

points................................................. 7-1 Starting the engine.......................... 7-2 Starting off ...................................... 7-3 Acceleration and deceleration ........ 7-3 Braking............................................ 7-4 Tips for reducing fuel

consumption................................ 7-4 Engine break-in............................... 7-5 Parking............................................ 7-5

Periodic maintenance and

adjustment ........................................8-1 Owners tool kit............................... 8-2 Periodic maintenance chart for the

emission control system.............. 8-3 General maintenance and

lubrication chart........................... 8-4 Removing and installing the

panel............................................ 8-7 Checking the spark plug.................8-8 Canister........................................... 8-9 Engine oil and oil filter element ....... 8-9 Final transmission oil .................... 8-12 Coolant ......................................... 8-13 Air filter and V-belt case air filter

elements .................................... 8-14 Checking the throttle grip free

play ............................................ 8-18 Valve clearance............................. 8-19 Tires .............................................. 8-19 Cast wheels .................................. 8-21 Checking the front and rear

brake lever free play .................. 8-22 Checking the front and rear

brake pads................................. 8-23 Checking the brake fluid level....... 8-23 Changing the brake fluid...............8-24 Checking the V-belt ...................... 8-25 Checking and lubricating the

cables ........................................ 8-25 Checking and lubricating the

throttle grip and cable ...............8-26

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Table of contents

Lubricating the front and rear brake levers............................... 8-26

Checking and lubricating the centerstand and sidestand ....... 8-27

Checking the front fork................. 8-27 Checking the steering................... 8-28 Checking the wheel bearings ....... 8-28 Battery .......................................... 8-29 Replacing the fuses...................... 8-30 Headlights .................................... 8-32 Auxiliary lights............................... 8-32 Brake/tail light............................... 8-33 Replacing a turn signal light

bulb ........................................... 8-33 Replacing the license plate light

bulb ........................................... 8-34 Troubleshooting............................ 8-35 Troubleshooting charts................. 8-36 Emergency mode ........................ 8-38

Scooter care and storage ............... 9-1 Matte color caution ........................ 9-1 Care ................................................ 9-1 Storage........................................... 9-4

Specifications................................. 10-1

Consumer information................... 11-1 Identification numbers.................. 11-1 Diagnostic connector ................... 11-2 Vehicle data recording.................. 11-2 Reporting safety defects .............. 11-3 Scooter noise regulation .............. 11-4 Maintenance record ..................... 11-5 YAMAHA MOTOR

CORPORATION, U.S.A. 2015 AND LATER MODEL STREET & DUAL-PURPOSE MOTORCYCLE LIMITED WARRANTY .............................. 11-6

YAMAHA EXTENDED SERVICE (Y.E.S.) ...................................... 11-8

Index................................................ 12-1

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Location of important labels

1-1

1

EAU63360

Read and understand all of the labels on your vehicle. They contain important in- formation for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.

2,31

45

6,7,8 9

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Location of important labels

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1

LOAD LIMIT 1 kg { 2 lbs}

BB8-F4877-20

B74-F118K-00

WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNERS MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.

NOTICE Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent.

B74-F815K-00

WARNING

This unit contains high pressure nitrogen gas. Mishandling can cause explosion.

Read owners manual for instructions. Do not incinerate, puncture or open.

B74-F2259-10

FUEL TANK THROTTLE BODY

ATMOSPHERE CANISTER

EMISSION HOSE ROUTING

B74-F1686-00

WARNING

Improper loading can cause loss of control. Read owners manual for proper loading.

B74-F816J-00

1

2

3

4 5

6

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Location of important labels

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LOAD LIMIT 5 kg { 11 lbs}

BB8-F4877-30

LOAD LIMIT 0.5 kg ( 1.1 lb)

B74-F4877-00

B74-F1668-10

TIRE INFORMATION Cold tire normal pressure should be set as follows. Up to 90 kg (198 lbs) load FRONT REAR

: 200 kPa, (2.00 kgf/cm), 29 psi : 225 kPa, (2.25 kgf/cm), 33 psi

90kg (198 lbs) ~ maximum load FRONT REAR

: 200 kPa, (2.00 kgf/cm), 29 psi : 225 kPa, (2.25 kgf/cm), 33 psi

7

8

9

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2-1

2

Safety information

EAU1026B

Be a Responsible Owner

As the vehicles owner, you are re- sponsible for the safe and proper oper- ation of your scooter. Scooters are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements be- fore riding this scooter. He or she should: Obtain thorough instructions from

a competent source on all aspects of scooter operation.

Observe the warnings and mainte- nance requirements in this Own- ers Manual.

Obtain qualified training in safe and proper riding techniques.

Obtain professional technical ser- vice as indicated in this Owners Manual and/or when made neces- sary by mechanical conditions.

Never operate a scooter without proper training or instruction. Take a training course. Beginners should receive training from a cer- tified instructor. Contact an autho- rized scooter dealer to find out about the training courses nearest you.

Safe Riding

Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehi- cle properly increases the possibility of

an accident or equipment damage. See page 6-1 for a list of pre-operation checks. This scooter is designed to carry

the operator and a passenger. The failure of motorists to detect

and recognize scooters in traffic is the predominating cause of auto- mobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident. Therefore:

Wear a brightly colored jacket. Use extra caution when you are

approaching and passing through intersections, since in- tersections are the most likely places for scooter accidents to occur.

Ride where other motorists can see you. Avoid riding in another motorists blind spot.

Never maintain a scooter with- out proper knowledge. Contact an authorized scooter dealer to inform you on basic scooter maintenance. Certain mainte- nance can only be carried out by certified staff.

Many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent drivers license. Make sure that you are qualified

and that you only lend your scooter to other qualified opera- tors.

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Safety information

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Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you prac- tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols.

Many accidents have been caused by error of the scooter op- erator. A typical error made by the operator is veering wide on a turn due to excessive speed or under- cornering (insufficient lean angle for the speed). Always obey the speed limit and

never travel faster than warrant- ed by road and traffic condi- tions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator and passenger is important for proper control. The operator should keep both

hands on the handlebar and both feet on the operator foot- rests during operation to main- tain control of the scooter.

The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

Never ride under the influence of alcohol or other drugs.

This scooter is designed for on- road use only. It is not suitable for off-road use.

Protective Apparel

The majority of fatalities from scooter accidents are the result of head inju- ries. The use of a safety helmet is the single most critical factor in the pre- vention or reduction of head injuries. Always wear an approved helmet. Wear a face shield or goggles.

Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

The use of a jacket, substantial shoes, trousers, gloves, etc., is ef- fective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the control levers or wheels and cause injury or an accident.

Always wear protective clothing that covers your legs, ankles, and feet. The engine or exhaust sys- tem become very hot during or af- ter operation and can cause burns.

A passenger should also observe the above precautions.

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause head- aches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odor- less, tasteless gas which may be pres- ent even if you do not see or smell any

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Safety information

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2

engine exhaust. Deadly levels of car- bon monoxide can collect rapidly and you can quickly be overcome and un- able to save yourself. Also, deadly lev- els of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poi- soning, leave the area immediately, get fresh air, and SEEK MEDICAL TREAT- MENT. Do not run engine indoors. Even if

you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap- idly reach dangerous levels.

Do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports.

Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

Loading

Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or acces- sories to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here, along with the information about accessories be- low, are some general guidelines to fol- low if loading cargo to your scooter:

The total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. Operation of an overloaded vehicle

could cause an accident.

When loading within this weight limit, keep the following in mind: Cargo and accessory weight

should be kept as low and close to the scooter as possible. Securely pack your heaviest items as close to the center of the vehicle as pos- sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.

Shifting weights can create a sud- den imbalance. Make sure that accessories and cargo are se- curely attached to the scooter be- fore riding. Check accessory mounts and cargo restraints fre- quently. Properly adjust the suspension

for your load (suspension-ad- justable models only), and check the condition and pres- sure of your tires.

Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.

This vehicle is not designed to

pull a trailer or to be attached to

a sidecar.

Maximum load: 161 kg (355 lb)

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Safety information

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Genuine Yamaha Accessories

Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avail- able only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and ac- cessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither en- dorse nor recommend the use of ac- cessories not sold by Yamaha or modifications not specifically recom- mended by Yamaha, even if sold and installed by a Yamaha dealer.

Aftermarket Parts, Accessories, and

Modifications

While you may find aftermarket prod- ucts similar in design and quality to genuine Yamaha accessories, recog- nize that some aftermarket accesso- ries or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicles design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under Load- ing when mounting accessories. Never install accessories or carry

cargo that would impair the per- formance of your scooter. Careful-

ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or ob- scure lights or reflectors. Accessories fitted to the han-

dlebar or the front fork area can create instability due to improp- er weight distribution or aerody- namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects. Wind may attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by lar- ge vehicles.

Certain accessories can dis- place the operator from his or her normal riding position. This improper position limits the freedom of movement of the operator and may limit control ability, therefore, such accesso- ries are not recommended.

Use caution when adding electri- cal accessories. If electrical ac- cessories exceed the capacity of the scooters electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

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Safety information

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Aftermarket Tires and Rims

The tires and rims that came with your scooter were designed to match the performance capabilities and to pro- vide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 8-19 for tire specifications and more information on replacing your tires.

Transporting the Scooter

Be sure to observe following instruc- tions before transporting the scooter in another vehicle. Remove all loose items from the

scooter. Point the front wheel straight

ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.

Secure the scooter with tie-downs or suitable straps that are at- tached to solid parts of the scoot- er, such as the frame or upper front fork triple clamp (and not, for example, to rubber-mounted han- dlebars or turn signals, or parts that could break). Choose the lo- cation for the straps carefully so the straps will not rub against painted surfaces during transport.

The suspension should be com- pressed somewhat by the tie- downs, if possible, so that the scooter will not bounce exces- sively during transport.

EAU57600

Further safe-riding points Be sure to signal clearly when

making turns. Braking can be extremely difficult

on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.

Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly.

Be careful when passing parked cars. A driver might not see you and open a door in your path.

Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers be- come extremely slippery when wet. Slow down and cross them with caution. Keep the scooter up- right, otherwise it could slide out from under you.

The brake pads or linings could get wet when you wash the scoot- er. After washing the scooter, check the brakes before riding.

Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a brightly colored jacket.

Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable. Use a strong cord to secure any luggage to the carri- er (if equipped). A loose load will affect the stability of the scooter and could divert your attention from the road. (See page 2-3.)

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Description

3-1

3

EAU63371

Left view

41

5610 812 791113

2 3

1. Storage compartment A (page 5-20) 2. Owners tool kit (page 8-2) 3. Grab bar (page 7-3) 4. Air filter element (page 8-14) 5. Spring preload adjuster (page 5-25) 6. Final transmission oil filler cap (page 8-12) 7. Final transmission oil drain bolt (page 8-12) 8. V-belt case air filter element (page 8-14) 9. Engine oil drain bolt (page 8-9) 10.Engine oil filter element (page 8-9) 11.Sidestand (page 5-26) 12.Spark plug (page 8-8) 13.Coolant reservoir (page 8-13)

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Description

3-2

3

EAU63391

Right view

2 3 4 5,61

9 8 7

1. Rear storage compartment (page 5-20) 2. Fuel tank cap (page 5-16) 3. Storage compartment B (page 5-20) 4. Windshield (page 5-22) 5. Battery (page 8-29) 6. Fuses (page 8-30) 7. Centerstand (page 8-27) 8. Engine oil level check window (page 8-9) 9. Engine oil filler cap (page 8-9)

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Description

3-3

3

EAU63401

Controls and instruments

10

1112

1 2 3 9875 64

1. Rear brake lever (page 5-13) 2. Left handlebar switches (page 5-11) 3. Rear brake fluid reservoir (page 8-23) 4. Speedometer (page 5-2) 5. Multi-function display (page 5-3) 6. Tachometer (page 5-3) 7. Front brake fluid reservoir (page 8-23) 8. Right handlebar switches (page 5-11) 9. Front brake lever (page 5-13) 10.Throttle grip (page 8-18) 11.Main switch (page 4-8) 12.Auxiliary DC jack (page 5-28)

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Smart key system

4-1

4

EAU76444

Smart key system The smart key system enables you to operate the vehicle without using a mechanical key. In addition, there is an answer-back function to help you lo- cate the vehicle in a parking lot. (See page 4-6.)

WARNING

EWA14704

Keep implanted pacemakers or

cardiac defibrillators, as well as

other electric medical devices

away from the vehicle mounted

antenna (see illustration).

Radio waves transmitted by the

antenna may affect the opera-

tion of such devices when close

by.

If you have an electric medical

device, consult a doctor or the

device manufacturer before us-

ing this vehicle.

NOTICE ECA24080

The smart key system uses weak ra-

dio waves. The smart key system

may not work in the following situa-

tions.

The smart key is placed in a lo-

cation exposed to strong radio

waves or other electromagnetic

noise

There are facilities nearby that

are emitting strong radio waves

(TV or radio towers, power

plants, broadcasting stations,

airports, etc.)

You are carrying or using com-

munication equipment such as

radios or mobile phones in

close proximity of the smart key

The smart key is in contact with

or covered by a metallic object

Other vehicles equipped with a

smart key system are nearby

1. Smart key 2. Smart key button

1. Main switch 2. Main switch knob

1

2

2

1

1. Vehicle mounted antenna

1

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Smart key system

4-2

4

In such situations, move the smart

key to another location and perform

the operation again. If it still does

not work, operate the vehicle in

emergency mode. (See page 8-38.)

TIP

To preserve vehicle battery power, the smart key system turns off approxi- mately 9 days after the vehicle was last used (the answer-back function is dis- abled). In this situation, simply push the main switch knob to turn the smart key system back on.

EAU66881

Part 15 of FCC Rules This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause interfer- ence, and (2) this device must accept any inter- ference, including interference that may cause undesired operation of this device.

FCC WARNING

Changes or modifications not express- ly approved by the party responsible for compliance could void the users authority to operate the equipment.

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Smart key system

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EAU76450

Operating range of the smart key system The operating range of the smart key system is about 80 cm (31.5 in) from the main switch.

TIP

As the smart key system uses weak radio waves, the operating range may be affected by the sur- rounding environment.

When the battery of the smart key is discharged, the smart key may not work or its operating range may become very small.

If the smart key is turned off, the vehicle will not recognize the smart key even if it is within oper- ating range. If the smart key sys- tem does not operate, see page 4-6 and confirm that the smart key is turned on.

Placing the smart key in the front or rear storage compartment may block communication between the smart key and the vehicle. If the rear storage compartment is locked with the smart key inside, the smart key system may be dis- abled. The smart key should al- ways be carried with you.

When leaving the vehicle, make sure you lock the steering and take the smart key with you. It is recommended that you turn the smart key off.

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Smart key system

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EAU78623

Handling of the smart key and mechanical keys

WARNING

EWA17952

The smart key should be carried

with you. Do not store it on the

vehicle.

When the smart key is within

operating range, exercise due

care because other people not

carrying the smart key can start

the engine and operate the vehi-

cle.

Included with the vehicle is one smart key, two mechanical keys, and one identification number card. The identi- fication number can also be found on the inside of the smart key itself. If the vehicle battery is discharged, the mechanical key can be used to open the seat. Carry one mechanical key

in addition to the smart key.

If the smart key is lost or the smart key battery has discharged, the identifica- tion number can be used to operate the vehicle in emergency mode. (See page 8-38.) Write down the identifi-

cation number in case of emergen-

cy.

If the smart key is lost and the smart key system identification number is un- known, the entire smart key system will need to be replaced at considerable cost. Keep the identification number

card in a safe place.

NOTICE ECA21573

The smart key has precision elec-

tronic components. Observe the fol-

lowing precautions to prevent

possible malfunction or damage.

Do not place or store the smart

key in a storage compartment.

The smart key may be damaged

from road vibrations or exces-

sive heat.

Do not drop, bend, or subject

the smart key to strong impacts.

Do not submerge the smart key

in water or other liquids.

Do not place heavy items or ex-

cessive stress on the smart key.

1. Smart key 2. Mechanical key

1. Identification number card 2. Smart key (inside) 3. Identification number

1 2

868588

868588

1

3

2

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Smart key system

4-5

4

Do not leave the smart key in a

place exposed to direct sun-

light, high temperature or high

humidity.

Do not grind or attempt to mod-

ify the smart key.

Keep the smart key away from

strong magnetic fields and

magnetic objects such as key

holders, TVs, and computers.

Keep the smart key away from

electric medical equipment.

Do not allow oils, polishing

agents, fuel, or any strong

chemicals to come in contact

with the smart key. The smart

key body may become discol-

ored or cracked.

TIP

The smart key battery life is ap- proximately two years, but this may vary according to operating conditions.

Replace the smart key battery when the smart key system indi- cator light flashes for 20 seconds when the vehicle is turned on, or when the smart key indicator light does not come on when the smart key button is pushed. (See page 4-7.) After changing the smart key battery, if the smart key system still does not operate, check the vehicle battery and then have a Yamaha dealer check the vehicle.

If the smart key continually re- ceives radio waves, the smart key battery will discharge quickly. (For example, when placed in the vicin- ity of electrical products such as televisions, radios, or computers.)

You can register up to six smart keys for the same vehicle. See a Yamaha dealer regarding spare smart keys.

If a smart key is lost, contact a Yamaha dealer immediately to prevent the vehicle from being stolen.

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Smart key system

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4

EAU76471

Smart key

To turn the smart key on or off

Push the smart key button for approxi- mately 1 second to turn the smart key on or off. When the smart key is turned off, the vehicle cannot be operated even if the smart key is within operating range. To operate the vehicle, turn the smart key on and bring it within operat- ing range.

To check whether the smart key is

turned on or off

Push the smart key button to confirm the current operating status of the smart key. If the smart key indicator light: Short flash (0.1 seconds): The

smart key is turned on. Long flash (0.5 seconds): The

smart key is turned off.

Remote answer-back function

Push the smart key button to operate the answer-back function remotely. The beeper will sound twice and all of the turn signal lights will flash twice.

This feature is convenient for locating your vehicle in a parking lot and other areas.

To turn the answer-back beeper on

or off

The beeper, which sounds when the answer-back function is operated, can be turned on or off according to the fol- lowing procedure.

1. Turn the smart key on and bring it within operating range.

2. Turn the main switch to OFF, and then push the main switch knob once.

3. Within 9 seconds of pushing the knob, push and hold the knob again for 5 seconds.

4. When the beeper sounds, the set- ting is complete. If the beeper: Sounds twice: The beeper is

turned off. Sounds once: The beeper is

turned on.

1. Smart key indicator light 2. Smart key button

1

2

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4

EAU76481

Replacing the smart key bat- tery Replace the battery in the following sit- uations. The smart key system indicator

light flashes for about 20 seconds when the power of the vehicle is turned on.

The answer-back function does not operate when the smart key button is pushed.

WARNING

EWA14724

The battery and other remov-

able parts may cause injury if

swallowed. Keep the battery

and other removable parts away

from children.

Do not expose the battery to di-

rect sunlight or other heat

sources.

NOTICE ECA15784

Use a cloth when opening the

smart key case with a screw-

driver. Direct contact with hard

objects may damage or scratch

the smart key.

Take precautions to prevent the

waterproof seal from being

damaged or contaminated by

dirt.

Do not touch the internal cir-

cuits and terminals. This may

cause malfunctions.

Do not apply excessive force to

the smart key when replacing

the battery.

Make sure the battery is in-

stalled correctly. Confirm the di-

rection of the positive/+ side

of the battery.

To replace the smart key battery

1. Open the smart key case as shown.

2. Remove the battery.

1. Smart key system indicator light

1

1. Battery

1

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4-8

4

TIP

Dispose of the removed battery in ac- cordance with local regulations.

3. Install a new battery as shown. Note the polarity of the battery.

4. Gently snap the smart key case closed.

EAU76892

Main switch

The main switch is used to turn the ve- hicle power on and off, lock and unlock the steering, and open the seat, fuel tank cap lid and storage compartment A. After pushing the main switch knob and confirmation with the smart key has taken place, the main switch can be turned while the smart key system indicator light is on (approximately 4 seconds).

WARNING

EWA18720

Never turn the main switch to

OFF, , or OPEN while the ve-

hicle is moving. Otherwise the elec-

Specified battery: CR2032

1. Battery

1 1. Main switch 2. Main switch knob

1. Smart key system indicator light

2

1

1

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4-9

4

trical systems will be switched off,

which may result in loss of control or

an accident.

TIP

Do not push the main switch knob re- peatedly or turn the main switch back and forth beyond normal use. Other- wise, to protect the main switch from damage, the smart key system will temporarily disable and the smart key system indicator light will flash. If this occurs, wait until the indicator light stops flashing before operating the main switch again.

The main switch positions are de- scribed below.

EAU76500

ON (on)

All electrical circuits are supplied with the power, and the engine can be start- ed.

To turn the vehicle power on 1. Turn the smart key on and bring it

within operating range.

2. Push the main switch knob and the smart key indicator light will come on for approximately 4 sec- onds.

3. While the smart key system indi- cator light is on, turn the main switch to ON. All of the turn sig- nal lights flash twice and the vehi- cle power turns on.

TIP

If the vehicle battery voltage is low, the turn signal lights will not flash.

See Emergency mode on page 8-38 for information on turning the vehicle power on without the smart key.

EAU76510

OFF (off)

All electrical systems are off.

To turn the vehicle power off 1. With the smart key turned on and

within operating range, turn the main switch to OFF.

2. The turn signal lights flash once and the vehicle power turns off.

1. Push. 2. Turn.

1 2

1. Turn.

1

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4-10

4

TIP

When the main switch is turned to OFF but the smart key cannot be confirmed (the smart key is either out- side operation range or has been turned off), the beeper will sound for 3 seconds and the smart key system in- dicator light will flash for 30 seconds. During this 30 seconds, the main

switch can be freely operated. After 30 seconds, the vehicle

power will turn off automatically. To turn the vehicle power off im-

mediately, push the main switch knob four times within 2 seconds.

EAU79042

OPEN (open)

Power is supplied to the main switch. The seat and storage compartment A can be opened.

To open the seat and storage compart- ment A

1. With the smart key turned on and within operating range, push the main switch knob.

2. While the smart key system indi- cator light is on, turn the main switch to OPEN.

3. To open the seat, push the SEAT button, and then lift the rear of the seat.

4. To open storage compartment A, push the LID button.

1. Push. 2. Turn.

1 2

1. SEAT button

1. LID button

1

1

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4-11

4 TIP

Make sure that the seat and storage compartment are securely closed be- fore starting off.

Open position reminder

To prevent you from accidentally leav- ing the vehicle unlocked by walking away with the main switch still in the OPEN position, the smart key system beeper will sound under the following conditions. When the main switch has been in

the OPEN position for 3 minutes If the smart key is turned off while

the main switch is in the OPEN position

If you walk out of range of the smart key system with the main switch in the OPEN position

If the beeper sounds after 3 minutes, turn the main switch to OFF or . If the beeper sounds because the smart key was turned off or moved out of range, turn the smart key on and walk back into range.

TIP

The beeper will turn off after 1 mi- nute.

The seat can also be opened with the mechanical key. (See page 5-20.)

EAU76521

(lock)

The steering is locked and all electrical systems are off.

To lock the steering 1. Turn the handlebar all the way to

the left. 2. With the smart key turned on and

within operating range, push the main switch knob.

3. While the smart key system indi- cator light is on, push and turn the main switch to .

TIP

If the steering will not lock, try turning the handlebar back to the right slightly.

1. Storage compartment A

1

1. Push. 2. Push and turn.

1 2

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4

To unlock the steering

1. With the smart key turned on and within operating range, push the main switch knob.

2. While the smart key system indi- cator light is on, push and turn the main switch to the desired posi- tion.

EAU79000

(fuel tank cap lid)

To open the fuel tank cap lid

1. With the smart key turned on and within operating range, push the main switch knob.

2. While the smart key system indi- cator light is on, turn the main switch to .

To close the fuel tank cap lid Push the fuel tank cap lid down until it is closed.

TIP

Make sure that fuel tank cap lid is se- curely closed before starting off.

1. Push. 2. Push and turn.

1. Push. 2. Turn.

1 2

1 2

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5-1

5

EAU4939D

Indicator lights and warning lights

EAU11032

Turn signal indicator lights

and

Each indicator light will flash when its corresponding turn signal lights are flashing.

EAU11081

High beam indicator light

This indicator light comes on when the high beam of the headlight is switched on.

EAU78180

Engine trouble warning light

This warning light comes on if a prob- lem is detected in the engine or other vehicle control system. If this occurs, have a Yamaha dealer check the on- board diagnostic system.

The electrical circuit of the warning light can be checked by turning the main switch to ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the main switch is turned to ON, or if the warning light remains on, have a Yamaha dealer check the vehicle.

EAU78171

ABS warning light

In normal operation, the ABS warning light comes on when the main switch is turned to ON, and goes off after trav- eling at a speed of 10 km/h (6 mi/h) or higher. If the ABS warning light: does not come on when the main

switch is turned to ON comes on or flashes while riding does not go off after traveling at a

speed of 10 km/h (6 mi/h) or high- er

The ABS may not work correctly. If any of the above occurs, have a Yamaha dealer check the system as soon as possible. (See page 5-14 for an expla- nation of the ABS.)

WARNING

EWA16041

If the ABS warning light does not go

off after traveling at a speed of 10

km/h (6 mi/h) or higher, or if the

warning light comes on or flashes

while riding, the brake system re-

verts to conventional braking. If ei-

ther of the above occurs, or if the

warning light does not come on at

all, use extra caution to avoid possi-

ble wheel lock during emergency

1. Left turn signal indicator light 2. Right turn signal indicator light 3. High beam indicator light 4. Anti-lock Brake System (ABS) warning

light 5. Engine trouble warning light 6. Traction control system indicator light 7. Smart key system indicator light

1 2

367 45

ABS

ABS

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5-2

5

braking. Have a Yamaha dealer

check the brake system and electri-

cal circuits as soon as possible.

TIP

The ABS warning light may come on while accelerating the engine with the vehicle on its centerstand, but this does not indicate a malfunction. If this happens, turn the main switch off and then back on again to reset the in- dicator light.

EAU78591

Traction control system indicator

light TCS

This indicator light will flash when trac- tion control has engaged. If the traction control system is turned off, this indicator light will come on. (See page 5-15.)

TIP

When the vehicle is turned on, the light should come on for a few seconds and then go off. If the light does not come on, or if the light remains on, have a Yamaha dealer check vehicle.

EAU78600

Smart key system indicator

light

This indicator light communicates the status of the smart key system. When the smart key system is operating nor- mally, this indicator light will be off. If there is an error in the smart key sys- tem, the indicator light will flash. The indicator light will also flash when com- munication between the vehicle and smart key takes place and when cer- tain smart key system operations are carried out.

EAU63544

Speedometer

The speedometer shows the vehicles traveling speed. When the vehicle power is turned on, the speedometer needle will sweep once across the speed range and then return to zero in order to test the elec- trical circuit.

1. Speedometer

1

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5

EAU63551

Tachometer

The electric tachometer allows the rid- er to monitor the engine speed and keep it within the ideal power range. When the vehicle power is turned on, the tachometer needle will sweep once across the r/min range and then return to zero r/min in order to test the electri- cal circuit.

NOTICE ECA10032

Do not operate the engine in the ta-

chometer red zone.

Red zone: 9000 r/min and above

EAU82300

Multi-function display

WARNING

EWA12423

Be sure to stop the vehicle before

making any setting changes to the

multi-function meter unit. Changing

settings while riding can distract the

operator and increase the risk of an

accident.

The TRIP/INFO switch is located on the right side of the handlebar. This switch allows you to control or change the settings of the multi-function meter unit. To use the TRIP switch, move the TRIP/INFO switch in direction (a). To use the INFO switch, move the TRIP/INFO switch in direction (b).

1. Tachometer 2. Tachometer red zone

1

2

1. Fuel meter 2. Information display 3. Coolant temperature meter 4. Clock 5. Tripmeter display 6. Icy road warning indicator

2

3

4

1

6

5

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5-4

5

The multi-function display is equipped with the following: clock fuel meter coolant temperature meter tripmeter display information display

TIP

To switch the displays between kilo- meters and miles, turn the main switch to ON while pushing the INFO switch, and then continue to push the INFO switch for eight seconds.

Clock

The clock uses a 24-hour time system.

To set the clock 1. Turn the main switch to OFF. 2. Push and hold the TRIP switch.

3. Turn the main switch to ON while pushing the TRIP switch, and then continue to push the TRIP switch for eight seconds. The hour digits will start flashing.

4. Use the TRIP switch to set the hours.

5. Push the TRIP switch for three seconds, and then release it. The minute digits will start flashing.

6. Use the TRIP switch to set the minutes.

7. Push the TRIP switch for three seconds, and then release it to start the clock.

Fuel meter

The fuel meter indicates the amount of fuel in the fuel tank. The segments of the fuel meter disappear from F (full) towards E (empty) as the fuel level decreases. When the last segment of the fuel meter starts flashing, refuel as soon as possible.

TIP

If a problem is detected in the fuel meter, the all segments will flash repeatedly. If this occurs, have a Yamaha dealer check the vehicle.

1. TRIP/INFO switch

1. Clock

1

(b)(a)

1

1. Fuel meter

1

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5

When approximately 2.4 L (0.63 US gal, 0.53 Imp.gal) of fuel re- mains in the fuel tank, the last seg- ment of the fuel meter will start flashing. The display will automat- ically change to the fuel reserve tripmeter F Trip and start count- ing the distance traveled from that point.

Coolant temperature meter

The coolant temperature meter indi- cates the temperature of the coolant. If the top segment flashes, stop the ve- hicle, then stop the engine, and let the engine cool. (See page 8-37.)

NOTICE ECA10022

Do not continue to operate the en-

gine if it is overheating.

TIP

If a problem is detected in the coolant temperature meter, all segments will flash repeatedly. If this occurs, have a Yamaha dealer check the vehicle as soon as pos- sible.

The coolant temperature varies with changes in the weather and engine load.

Tripmeter display

The tripmeter display is equipped with the following: odometer tripmeter time tripmeter fuel reserve tripmeter oil change tripmeter V-belt replacement tripmeter

Push the TRIP switch to change the display between the odometer Odo, tripmeter Trip, time tripmeter Trip Time, oil change tripmeter Oil Trip, and V-belt replacement tripmeter V- Belt Trip in the following order:

Odo Trip Trip Time Oil Trip V-Belt Trip Odo

Odometer Odo and tripmeter

Trip

The odometer shows the total distance traveled by the vehicle. The tripmeter shows the distance trav- eled since it was last reset. To reset the tripmeter, select it by pushing the TRIP switch, and then push the TRIP switch for three sec- onds.

TIP

The odometer will lock at 999999.

1. Coolant temperature meter

1

1. Tripmeter display

1

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5

The tripmeter will reset and conti- nue counting after 9999.9 is reached.

Time tripmeter Time

The time tripmeter displays the time that has elapsed while the main switch was in the ON position since it was last reset. The maximum time that can be shown is 99:59.

TIP

To reset the time tripmeter, select it by pushing the TRIP switch, and then push the TRIP switch for three sec- onds.

Fuel reserve tripmeter F Trip

When approximately 2.4 L (0.63 US gal, 0.53 Imp.gal) of fuel remains in the fuel tank, the last segment of the fuel meter will start flashing. The display will automatically change to the fuel re- serve tripmeter F Trip and start counting the distance traveled from that point. In this case, push the TRIP switch to switch the display in the fol- lowing order:

F Trip Oil Trip V-Belt Trip Odo Trip Trip Time F Trip To reset the fuel reserve tripmeter, se- lect it by pushing the TRIP switch, and then push the TRIP switch for three seconds. The fuel reserve tripmeter will reset au- tomatically and disappear after refuel- ing and traveling 5 km (3 mi).

Oil change tripmeter Oil Trip

The oil change tripmeter shows the distance traveled since the oil was last changed. The oil change indicator OIL flashes at the initial 1000 km (600 mi), then at 4000 km (2400 mi) and every 5000 km (3000 mi) thereafter to indicate that the engine oil should be changed.

1. Time tripmeter

1. Fuel reserve tripmeter

1

1

1. Oil change indicator Oil 2. Oil change tripmeter

1 2

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5

After changing the engine oil, reset the oil change indicator and the oil change tripmeter. To reset them both, select the oil change tripmeter, and then push the TRIP switch for three seconds. While the oil change tripmeter is flash- ing, push the TRIP switch for 15 to 20 seconds. Release the TRIP switch, and the oil trip value will reset to zero.

TIP

If the engine oil is changed before the oil change indicator comes on (i.e., be- fore the periodic oil change interval has been reached), the oil change tripmeter must be reset for the oil change indica- tor to come on at the correct time.

V-belt replacement tripmeter V-

Belt Trip

The V-belt replacement tripmeter shows the distance traveled since the V-belt was last replaced. The V-belt replacement indicator V- Belt will flash every 20000 km (12000 mi) to indicate that the V-belt should be replaced. After replacing the V-belt, reset the V- belt replacement indicator and the V- belt replacement tripmeter. To reset

them both, select the V-belt replace- ment tripmeter, and then push the TRIP switch for three seconds. While the V-belt replacement tripmeter is flashing, push the TRIP switch for 15 to 20 seconds. Release the TRIP switch, and the V-belt trip value will re- set to zero.

TIP

If the V-belt is replaced before the V- belt replacement indicator comes on (i.e., before the periodic V-belt replace- ment interval has been reached), the V- belt replacement tripmeter must be re- set for the V-belt replacement indicator to come on at the correct time.

Information display

The information display is equipped with the following: air temperature display battery voltage display traction control system display average fuel consumption display instantaneous fuel consumption

display average speed display warning message function

1. V-belt replacement indicator V-Belt 2. V-belt replacement tripmeter

1 2

1. Information display

1

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5

Navigating the information display

Push the INFO switch to change the display between the air temperature display Air-temp, battery voltage dis- play Battery, traction control system display TCS ON or TCSOFF, aver- age fuel consumption display Con- sumption/Average_ _._ km/L, Consumption/Average_ _._ L/100 km or Consumption/Average_ _ _._MPG, instantaneous fuel con- sumption display Consumption_ _._ km/L, Consumption_ _._ L/100 km or Consumption_ _ _._MPG and av- erage speed display Average in the following order:

Air-temp Battery TCS ON or TC- SOFF Consumption/Average_ _._ km/L Consumption/Average_ _._ L/100 km Consumption/Average_ _ _._ MPG Consumption_ _._ km/L Consumption_ _._ L/100 km Consumption_ _ _._ MPG Average Air-temp

TIP

When kilometers are selected for the display units, Consump- tion/Average_ _ _._MPG and Consumption_ _ _._MPG are not displayed.

When miles are selected for the display units, Consump- tion/Average_ _._ km/L, Con- sumption/Average_ _._ L/100 km, Consumption_ _._ km/L, and Consumption_ _._ L/100 km are not displayed.

Air temperature display

This display shows the air temperature from 14 F to 122 F in 1 F increments. The icy road warning indicator will flash when the temperature is below 38 F. The temperature displayed may vary from the actual ambient temperature.

TIP

The accuracy of the temperature read- ing may be affected by engine heat when riding slowly (under 20 km/h [12 mi/h]) or when stopped at traffic sig- nals, etc.

Battery voltage display

This display shows the current charge state of the battery.

1. Air temperature display 2. Icy road warning indicator

1. Battery voltage display

1

2

1

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5-9

5

TIP

If the engine turns over slowly when using the start switch, have a Yamaha dealer charge the bat- tery.

If --- appears in the battery volt- age display, have a Yamaha deal- er check the battery.

Traction control system display

This display shows the current status of the traction control system. (See page 5-15.) TCS ON: the system is on TCSOFF: the system is off

TIP

If only TCS is displayed, there is a communication error within the vehi- cle. Have a Yamaha dealer check the vehicle as soon as possible.

Average fuel consumption display

This function calculates the average fuel consumption since it was last re- set. The average fuel consumption can be displayed as either Consump- tion/Average_ _._ km/L, Consump- tion/Average_ _._ L/100 km or Consumption/Average_ _ _._ MPG. Consumption/Average_ _._

km/L: The average distance that can be traveled on 1.0 L of fuel is shown.

Consumption/Average_ _._ L/100 km: The average amount of fuel necessary to travel 100 km is shown.

Consumption/Average_ _ _._ MPG: The average distance that can be traveled on 1.0 US.gal of fuel is shown.

To reset the average fuel consumption, push the INFO switch for at least three seconds.

TIP

After resetting the average fuel con- sumption, _ _._ will be shown until the vehicle has traveled 1 km (0.6 mi).

1. Traction control system display

1

1. Average fuel consumption display

1

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5

Instantaneous fuel consumption

display

This function calculates the fuel con- sumption under current riding condi- tions. The instantaneous fuel consumption can be displayed as either Consumption_ _._km/L, Consumption_ _._L/100 km or Consumption_ _ _._MPG. Consumption_ _._km/L: The

distance that can be traveled on 1.0 L of fuel under the current rid- ing conditions is shown.

Consumption_ _._L/100 km: The amount of fuel necessary to travel 100 km under the current riding conditions is shown.

Consumption_ _ _._MPG: The distance that can be traveled on 1.0 US.gal of fuel under the cur- rent riding conditions is shown.

TIP

If traveling at speeds under 10 km/h (6 mi/h), _ _._ is displayed.

Average speed display

The average speed Average_ _ _kmh or Average_ _ _MPH is displayed. The average speed is the total distance divided by the total time (with the main switch in the ON position) since the display was last reset to zero. This display shows the average speed since it was last reset. To reset the average speed display, select it by pushing the INFO switch, and then push the INFO switch for three seconds.

Warning message function

This function displays a warning mes- sage corresponding to the current warning. L FUEL: Appears when the last seg- ment of the fuel meter starts flashing. If L FUEL is displayed, refuel as soon as possible. H TEMP: Appears when the top seg- ment of the coolant temperature meter starts flashing. If H TEMP is dis- played, stop the vehicle, then stop the engine, and let the engine cool. ICE: Appears when the icy road warning indicator starts flashing. If ICE is displayed, be careful of icy roads.

1. Instantaneous fuel consumption display

1

1. Average speed display

1

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5

OIL SERV: Appears when the oil change indicator OIL starts flashing. If OIL SERV is displayed, change the engine oil, and then reset the oil chan- ge indicator and oil change tripmeter. V-BELT SERV: Appears when the V- belt replacement indicator V-Belt starts flashing. If V-BELT SERV is displayed, replace the V-belt, and then reset the V-belt replacement indicator and V-belt replacement tripmeter.

When there are two or more warnings, the warning messages are displayed in the following order:

L FUEL H TEMP ICE OIL SERV VBELT SERV L FUEL

EAU1234M

Handlebar switches

Left

Right

EAU54201

Dimmer/Pass switch / /PASS

Set this switch to for the high beam and to for the low beam. To flash the high beam, push the pass side PASS of the switch while the headlights are on low beam.

EAU12461

Turn signal switch /

To signal a right-hand turn, push this switch to . To signal a left-hand turn, push this switch to . When released, the switch returns to the cen-

1. Dimmer/Pass switch / /PASS 2. Turn signal switch / 3. Horn switch

1. Stop/Run/Start switch / / 2. Hazard switch 3. TRIP/INFO switch

1

2

3

1

2

3

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5-12

5

ter position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position.

EAU12501

Horn switch

Press this switch to sound the horn.

EAU54212

Stop/Run/Start switch / /

To crank the engine with the starter, set this switch to , and then push the switch down towards . See page 7-2 for starting instructions prior to starting the engine. Set this switch to to stop the en- gine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.

EAU79500

Hazard switch

With the main switch in the ON posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard.

NOTICE ECA10062

Do not use the hazard lights for an

extended length of time with the en-

gine not running, otherwise the bat-

tery may discharge.

EAU78491

TRIP/INFO switch

This switch is used to make setting and display changes in the multi-function meter unit. See page 5-3 for more in- formation.

To use the TRIP switch, move the TRIP/INFO switch in direction (a). To use the INFO switch, move the TRIP/INFO switch in direction (b).

1. TRIP/INFO switch

1

(b)(a)

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5

EAU12902

Front brake lever

The front brake lever is located on the right side of the handlebar. To apply the front brake, pull this lever toward the throttle grip.

EAU12952

Rear brake lever

The rear brake lever is located on the left side of the handlebar. To apply the rear brake, pull this lever toward the handlebar grip.

1. Front brake lever

1

1. Rear brake lever

1

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5

EAU78200

ABS The Yamaha ABS (Anti-lock Brake System) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes. If the ABS is activated, a pulsating sensation may be felt at the brake levers. In this situa- tion, continue to apply the brakes and let the ABS work; do not pump the brakes as this will reduce braking ef- fectiveness.

WARNING

EWA16051

Always keep a sufficient distance

from the vehicle ahead to match the

riding speed even with ABS.

The ABS performs best with

long braking distances.

On certain surfaces, such as

rough or gravel roads, the brak-

ing distance may be longer with

the ABS than without.

The ABS is monitored by an ECU, which will revert the system to conven- tional braking if a malfunction occurs.

TIP

The ABS performs a self-diagno- sis test each time the vehicle first starts off after the main switch is turned to ON and the vehicle has traveled at a speed of 10 km/h (6 mi/h) or higher. During this test, a clicking noise can be heard from the front of the vehicle, and if ei- ther brake lever is even slightly ap- plied, a vibration can be felt at the lever, but these do not indicate a malfunction.

This ABS has a test mode which allows the owner to experience the pulsation at the brake levers when the ABS is operating. How- ever, special tools are required, so please consult your Yamaha deal- er.

NOTICE ECA20100

Be careful not to damage the wheel

sensor or wheel sensor rotor; other-

wise, improper performance of the

ABS will result.

1. Front wheel sensor 2. Front wheel sensor rotor

1. Rear wheel sensor 2. Rear wheel sensor rotor

2

1

2

1

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5

EAU78611

Traction control system The traction control system (TCS) helps maintain traction when acceler- ating on slippery surfaces, such as un- paved or wet roads. If sensors detect that the rear wheel is starting to slip (uncontrolled spinning), the traction control system assists by regulating engine power until traction is restored. When traction control has engaged, the indicator light will flash. You may notice changes in engine re- sponse or exhaust sound.

WARNING

EWA18860

The traction control system is not a

substitute for riding appropriately

for the conditions. Traction control

cannot prevent loss of traction due

to excessive speed when entering

turns, when accelerating hard at a

sharp lean angle, or while braking,

and cannot prevent front wheel slip-

ping. As with any vehicle, approach

surfaces that may be slippery with

caution and avoid especially slip-

pery surfaces.

Setting the traction control system

When the vehicle is turned on, traction control is automatically turned on. To turn the traction control system off, use the INFO switch to change the information display to the traction con- trol system display. Then push the IN- FO switch for three seconds. The display will show TCSOFF , and the TCS indicator light will come on.

TIP

Turn the traction control system off to help free the rear wheel if the vehicle gets stuck in mud, sand, or other soft surfaces.

NOTICE ECA16801

Use only the specified tires. (See

page 8-19.) Using different sized

tires will prevent the traction control

system from controlling tire rotation

accurately.

Resetting the traction control sys-

tem

The traction control system will auto- matically disable under certain condi- tions; such as when a sensor fault is detected, or when only one wheel is al- lowed to rotate for more than a few

1. Traction control system indicator light 2. Traction control system display

1 2

1. Traction control system indicator light 2. Traction control system display

1 2

UB7410E0.book Page 15 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-16

5

seconds. Should this happen, the indicator light will come on, and possi- bly the warning light, too.

TIP

When the vehicle is on the centerstand, do not rev the engine for an extended period of time. Otherwise, the traction control system will automatically dis- able and need to be reset.

If the traction control system automat- ically disables, try resetting it as fol- lows.

1. Stop the vehicle and turn it off completely.

2. Wait a few seconds and then turn the vehicle power on.

3. The indicator light should turn off and the system be en- abled.

TIP

If the indicator light remains on af- ter resetting, the vehicle may still be ridden; however, have a Yamaha deal- er check the vehicle as soon as possi- ble.

4. Have a Yamaha dealer check the vehicle and turn off the warning light.

EAU78502

Fuel tank cap

To remove the fuel tank cap

1. Turn the main switch to to open the fuel tank cap lid.

2. Turn the fuel tank cap counter- clockwise until the release mark aligns with , and then pull the cap off.

To install the fuel tank cap

1. Insert the fuel tank cap onto the tank opening and turn it clockwise until the install mark aligns with .

1. Traction control system indicator light 2. Engine trouble warning light

21

1. Fuel tank cap lid

1. Fuel tank cap 2. Release mark

1

1

2

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Instrument and control functions

5-17

5

2. Close the fuel tank cap lid.

WARNING

EWA11092

Make sure that the fuel tank cap is

properly closed after filling fuel.

Leaking fuel is a fire hazard.

EAU13213

Fuel Make sure there is sufficient gasoline in the tank.

WARNING

EWA10882

Gasoline and gasoline vapors are

extremely flammable. To avoid fires

and explosions and to reduce the

risk of injury when refueling, follow

these instructions.

1. Before refueling, turn off the en- gine and be sure that no one is sit- ting on the vehicle. Never refuel while smoking, or while in the vi- cinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.

2. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.

3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately

wipe off spilled fuel with a clean,

1. Install mark

1

1. Fuel tank filler tube 2. Maximum fuel level

1 2

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Instrument and control functions

5-18

5

dry, soft cloth, since fuel may

deteriorate painted surfaces or

plastic parts. [ECA10072]

4. Be sure to securely close the fuel tank cap.

WARNING

EWA15152

Gasoline is poisonous and can cau-

se injury or death. Handle gasoline

with care. Never siphon gasoline by

mouth. If you should swallow some

gasoline or inhale a lot of gasoline

vapor, or get some gasoline in your

eyes, see your doctor immediately. If

gasoline spills on your skin, wash

with soap and water. If gasoline

spills on your clothing, change your

clothes.

EAU36085

NOTICE ECA11401

Use only unleaded gasoline. The use

of leaded gasoline will cause severe

damage to internal engine parts,

such as the valves and piston rings,

as well as to the exhaust system.

Your Yamaha engine has been de- signed to use unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different

brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol

There are two types of gasohol: gaso- hol containing ethanol and that con- taining methanol. Gasohol containing ethanol can be used if the ethanol con- tent does not exceed 10% (E10). Gas- ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.

Recommended fuel Regular unleaded gasoline (Gasohol [E10] acceptable)

Fuel tank capacity: 13 L (3.4 US gal, 2.9 Imp.gal)

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Instrument and control functions

5-19

5

EAU80200

Fuel tank overflow hose

Before operating the vehicle: Check the fuel tank overflow hose

connection. Check the fuel tank overflow hose

for cracks or damage, and replace it if necessary.

Make sure that the end of the fuel tank overflow hose is not blocked, and clean it if necessary.

Make sure that the end of the fuel tank overflow hose is positioned as shown.

TIP

See page 8-9 for canister information.

EAU13447

Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system.

WARNING

EWA10863

The exhaust system is hot after op-

eration. To prevent a fire hazard or

burns:

Do not park the vehicle near

possible fire hazards such as

grass or other materials that

easily burn.

Park the vehicle in a place

where pedestrians or children

are not likely to touch the hot

exhaust system.

Make sure that the exhaust sys-

tem has cooled down before

doing any maintenance work.

Do not allow the engine to idle

more than a few minutes. Long

idling can cause a build-up of

heat.

NOTICE ECA10702

Use only unleaded gasoline. The use

of leaded gasoline will cause unre-

pairable damage to the catalytic

converter.

1. Fuel tank overflow hose

1 1

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Instrument and control functions

5-20

5

EAU78514

Storage compartments

This model is equipped with 3 storage compartments. The front storage com- partments and rear storage compart- ment are located as shown.

TIP

Storage compartment A must be opened using the smart key sys- tem. (See page 4-10.)

The seat/rear storage compart- ment can be opened using the smart key system or the mechani- cal key.

Some helmets cannot be stored in the rear storage compartment be- cause of their size or shape.

Storage compartment A

To open storage compartment A, turn the main switch to OPEN and then push the LID button. To close storage compartment A, push the storage compartment lid until it is closed.

Storage compartment B

To open storage compartment B, push the storage compartment lid inward to unlock it, and then pull to open.

To close storage compartment B, push the storage compartment lid into the original position.

Seat/rear storage compartment

To open the seat/rear storage com- partment via the main switch Turn the main switch to OPEN, and then push the SEAT button.

To open the seat/rear storage com- partment with the mechanical key

1. Open the keyhole cover.

1. Storage compartment A 2. Storage compartment B

1. Rear storage compartment

2

1

1

1. Lid 2. Storage compartment

1

2

UB7410E0.book Page 20 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-21

5

2. Insert the mechanical key into the seat lock, and then turn it clock- wise.

TIP

Be sure to close the seat and all stor- age compartments before starting off.

NOTICE ECA24020

Make sure that the keyhole cover is

installed when the mechanical key is

not being used.

NOTICE ECA21150

Keep the following points in mind

when using the storage compart-

ment.

Since the storage compartment

accumulates heat when ex-

posed to the sun and/or the en-

gine heat, do not store anything

susceptible to heat, consum-

ables or flammable items inside

it.

To avoid humidity from spread-

ing through the storage com-

partment, wrap wet articles in a

plastic bag before storing them

in the compartment.

Since the storage compartment

may get wet while the vehicle is

being washed, wrap any articles

stored in the compartment in a

plastic bag.

Do not keep anything valuable

or breakable in the storage

compartment.

WARNING

EWA18950

Do not exceed the load limit of 1

kg (2 lb) for storage compart-

ment A.

Do not exceed the load limit of

0.5 kg (1.1 lb) for storage com-

partment B.

Do not exceed the load limit of 5

kg (11 lb) for the rear storage

compartment.

Do not exceed the maximum

load of 161 kg (355 lb) for the ve-

hicle.

1. Keyhole cover

1. Seat lock 2. Unlock.

1

12

UB7410E0.book Page 21 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-22

5

EAU78521

Windshield To suit the riders preference, the wind- shield height can be changed to one of two positions.

To change the windshield height to

the high position

1. Remove the bolt access covers by removing the quick fasteners.

2. Remove the windshield by remov- ing the bolts.

3. Remove the bolts, and then install the bolts in the desired position.

4. Install the windshield to the high position by installing the bolts, and then tighten the bolts to the spec- ified torque. WARNING! A loose

windshield could cause an acci-

dent. Be sure to tighten the

screws to the specified torque.

[EWA15511]

1. Windshield

1. Quick fastener 2. Bolt access cover

1

2

1

1. Bolt

1. Bolt

1. Bolt

1

1

1 1

1

1

UB7410E0.book Page 22 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-23

5 5. Place the bolt access covers, and

then install the quick fasteners.

To change the windshield height to

the low position

1. Remove the bolt access covers by removing the quick fasteners.

2. Remove the windshield by remov- ing the bolts.

3. Remove the bolts, and then install the bolts in the desired position.

4. Install the windshield to the low position by installing the bolts, and then tighten the bolts to the spec- ified torque. WARNING! A loose

windshield could cause an acci-

dent. Be sure to tighten the

screws to the specified torque.

[EWA15511]

1. Bolt

Tightening torque: Windshield bolt:

8 Nm (0.8 kgfm, 5.9 lbft)

1. Bolt access cover

1

1

1

1. Bolt

1. Bolt

1. Bolt

1

1

1

1

1

1

UB7410E0.book Page 23 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-24

5

5. Place the bolt access covers, and then install the quick fasteners.

EAU46833

Handlebar position The handlebar can be adjusted to one of two positions to suit the riders pref- erence. Have a Yamaha dealer adjust the position of the handlebar.

Tightening torque: Windshield bolt:

8 Nm (0.8 kgfm, 5.9 lbft)

1. Handlebar 1

UB7410E0.book Page 24 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-25

5

EAU14894

Adjusting the shock absorber assemblies

WARNING

EWA10211

Always adjust both shock absorber

assemblies equally, otherwise poor

handling and loss of stability may re-

sult.

Each shock absorber assembly is equipped with a spring preload adjust- ing ring.

NOTICE ECA10102

To avoid damaging the mechanism,

do not attempt to turn beyond the

maximum or minimum settings.

Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock ab- sorber assembly in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring on each shock absorber as- sembly in direction (b). Align the appropriate notch in the

adjusting ring with the position in- dicator on the shock absorber.

Use the spring preload adjusting tool included in the owners tool kit to make this adjustment.

1. Spring preload adjusting ring 2. Special wrench 3. Position indicator

Spring preload setting: Minimum (soft):

1 Standard:

3 Maximum (hard):

5

1 2 3 4 5

2 1 (a) (b)

3

UB7410E0.book Page 25 Tuesday, May 30, 2017 3:08 PM

Instrument and control functions

5-26

5

EAU15306

Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

TIP

The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situa- tions. (See the following section for an explanation of the ignition circuit cut- off system.)

WARNING

EWA10242

The vehicle must not be ridden with

the sidestand down, or if the side-

stand cannot be properly moved up

(or does not stay up), otherwise the

sidestand could contact the ground

and distract the operator, resulting

in a possible loss of control.

Yamahas ignition circuit cut-off

system has been designed to assist

the operator in fulfilling the respon-

sibility of raising the sidestand be-

fore starting off. Therefore, check

this system regularly and have a

Yamaha dealer repair it if it does not

function properly.

EAU78690

Ignition circuit cut-off system The ignition circuit cut-off system works with the sidestand switch and brake light switches. It has the follow- ing functions. It prevents the engine from start-

ing when the sidestand is down. It prevents the engine from start-

ing if the brakes are not applied. It will stop the running engine if the

sidestand is moved down. Periodically check the operation of the ignition circuit cut-off system accord- ing to the following procedure.

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Instrument and control functions

5-27

5

With the engine turned off: 1. Move the sidestand down. 2. Turn the main switch on. 3. Keep the front or rear brake applied.

Push the start switch.4. Does the engine start?

With the engine still off: 5. Move the sidestand up. 6. Keep the front or rear brake applied.

Push the start switch.7. Does the engine start?

With the engine still running: 8. Move the sidestand down. Does the engine stall?

The system is OK. The vehicle can be ridden.

The sidestand switch may not be working correctly. The vehicle should not be ridden until checked by a Yamaha dealer.

The brake switch may not be working correctly. The vehicle should not be ridden until checked by a Yamaha dealer.

The sidestand switch may not be working correctly. The vehicle should not be ridden until checked by a Yamaha dealer.

WARNING The vehicle must be placed on the

centerstand during this inspection. If a malfunction is noted, have a

Yamaha dealer check the system before riding.

NO YES

YES NO

YES NO

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Instrument and control functions

5-28

5

EAU78213

Auxiliary DC jack

WARNING

EWA14361

To prevent electrical shock or short-

circuiting, make sure that the cap is

installed when the auxiliary DC jack

is not being used.

NOTICE ECA15432

The accessory connected to the

auxiliary DC jack should not be used

with the engine turned off, and the

load must never exceed 12 W (1 A),

otherwise the fuse may blow or the

battery may discharge.

This vehicle is equipped with an auxil- iary DC jack located within storage compartment A. A 12-V accessory connected to the auxiliary DC jack can be used when the main switch is in the ON position and should only be used when the engine is running.

To use the auxiliary DC jack

1. Open storage compartment A. (See page 4-10.)

2. Turn the main switch off. 3. Remove the auxiliary DC jack cap.

4. Turn the accessory off.

5. Insert the accessory plug into the auxiliary DC jack.

6. Turn the main switch on, and then start the engine. (See page 7-2.)

7. Turn the accessory on.

1. Auxiliary DC jack cap

1

1. Auxiliary DC jack

1

UB7410E0.book Page 28 Tuesday, May 30, 2017 3:08 PM

For your safety pre-operation checks

6-1

6

EAU63440

Inspect your vehicle each time you use it to make sure the vehicle is in safe oper- ating condition. Always follow the inspection and maintenance procedures and schedules described in the Owners Manual.

WARNING

EWA11152

Failure to inspect or maintain the vehicle properly increases the possibility

of an accident or equipment damage. Do not operate the vehicle if you find

any problem. If a problem cannot be corrected by the procedures provided

in this manual, have the vehicle inspected by a Yamaha dealer.

Before using this vehicle, check the following points:

ITEM CHECKS PAGE

Fuel

Check fuel level in fuel tank. Refuel if necessary. Check fuel line for leakage. Check fuel tank overflow hose for obstructions, cracks

or damage, and check hose connection.

5-17, 5-19

Engine oil Check oil level in engine. If necessary, add recommended oil to specified level. Check vehicle for oil leakage.

8-9

Final transmission oil Check vehicle for oil leakage. 8-12

Coolant

Check coolant level in reservoir. If necessary, add recommended coolant to specified

level. Check cooling system for leakage.

8-13

Front brake

Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic

system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage.

8-22, 8-23, 8-23

Rear brake

Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic

system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage.

8-22, 8-23, 8-23

Throttle grip

Make sure that operation is smooth. Check throttle grip free play. If necessary, have Yamaha dealer adjust throttle grip

free play and lubricate cable and grip housing.

8-18, 8-26

UB7410E0.book Page 1 Tuesday, May 30, 2017 3:08 PM

For your safety pre-operation checks

6-2

6

Control cables Make sure that operation is smooth. Lubricate if necessary. 8-25

Wheels and tires

Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary.

8-19, 8-21

Brake levers Make sure that operation is smooth. Lubricate lever pivoting points if necessary. 8-26

Centerstand, side- stand

Make sure that operation is smooth. Lubricate pivots if necessary. 8-27

Chassis fasteners Make sure that all nuts, bolts and screws are properly

tightened. Tighten if necessary.

Instruments, lights, signals and switches

Check operation. Correct if necessary.

Sidestand switch Check operation of ignition circuit cut-off system. If system is not working correctly, have Yamaha dealer

check vehicle. 5-26

ITEM CHECKS PAGE

UB7410E0.book Page 2 Tuesday, May 30, 2017 3:08 PM

Operation and important riding points

7-1

7

EAU15952

Read the Owners Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer.

WARNING

EWA10272

Failure to familiarize yourself with

the controls can lead to loss of con-

trol, which could cause an accident

or injury.

EAU78221

TIP

This model is equipped with a lean an- gle sensor to stop the engine in case of a turnover. In this case, the engine trouble warning light will come on but this is not a malfunction. Before re- starting the engine, turn the main switch off and then back on to reset the engine trouble warning light. Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch.

UB7410E0.book Page 1 Tuesday, May 30, 2017 3:08 PM

Operation and important riding points

7-2

7

EAU78231

Starting the engine

NOTICE ECA10251

See page 7-5 for engine break-in in-

structions prior to operating the ve-

hicle for the first time.

In order for the ignition circuit cut-off system to enable starting, the side- stand must be up. (See page 5-26.)

1. Turn the main switch on and make sure that the stop/run/start switch is set to . The following warning lights and indicator lights should come on for a few seconds, then go off. Engine trouble warning light Traction control system indi-

cator light Smart key system indicator

light

TIP

The ABS warning light should come on and stay on until the vehicle reaches a traveling speed of 10 km/h (6 mi/h) or higher.

NOTICE ECA22510

If a warning or indicator light does

not work as described above, see

page 5-1 for the corresponding

warning and indicator light circuit

check.

2. Close the throttle. 3. While applying the front or rear

brake, push the side of the stop/run/start switch. Release it when the engine starts.

TIP

If the engine does not start, release the start switch after 5 seconds. Before pressing the start switch again, wait 10 seconds to allow battery voltage to re- store.

NOTICE ECA11043

For maximum engine life, never ac-

celerate hard when the engine is

cold!

UB7410E0.book Page 2 Tuesday, May 30, 2017 3:08 PM

Operation and important riding points

7-3

7

EAU45093

Starting off 1. While pulling the rear brake lever

with your left hand and holding the grab bar with your right hand, push the scooter off the center- stand.

2. Sit astride the seat, and then ad- just the rear view mirrors.

3. Switch the turn signals on. 4. Check for oncoming traffic, and

then slowly turn the throttle grip (on the right) in order to take off.

5. Switch the turn signals off.

EAU16782

Acceleration and deceleration

The speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in di- rection (a). To reduce the speed, turn the throttle grip in direction (b).

1. Grab bar

1

(b)

(a)

ZAUM0199

UB7410E0.book Page 3 Tuesday, May 30, 2017 3:08 PM

Operation and important riding points

7-4

7

EAU16794

Braking

WARNING

EWA10301

Avoid braking hard or suddenly

(especially when leaning over to

one side), otherwise the scooter

may skid or overturn.

Railroad crossings, streetcar

rails, iron plates on road con-

struction sites, and manhole

covers become extremely slip-

pery when wet. Therefore, slow

down when approaching such

areas and cross them with cau-

tion.

Keep in mind that braking on a

wet road is much more difficult.

Ride slowly down a hill, as brak-

ing downhill can be very diffi-

cult.

1. Close the throttle completely. 2. Apply both front and rear brakes

simultaneously while gradually in- creasing the pressure.

EAU16821

Tips for reducing fuel con- sumption Fuel consumption depends largely on your riding style. Consider the follow- ing tips to reduce fuel consumption: Avoid high engine speeds during

acceleration. Avoid high engine speeds with no

load on the engine. Turn the engine off instead of let-

ting it idle for an extended length of time (e.g., in traffic jams, at traf- fic lights or at railroad crossings).

UB7410E0.book Page 4 Tuesday, May 30, 2017 3:08 PM

Operation and important riding points

7-5

7

EAU16842

Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the fol- lowing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throt- tle operation or any condition that might result in engine overheating must be avoided.

EAU34323

01000 km (0600 mi)

Avoid prolonged operation above 4500 r/min. NOTICE: After 1000 km (600

mi) of operation, be sure to replace

the engine oil, final transmission oil

and the oil filter element. [ECA12932]

10001600 km (6001000 mi)

Avoid prolonged operation above 5400 r/min.

1600 km (1000 mi) and beyond

The vehicle can now be operated nor- mally.

NOTICE ECA10311

Keep the engine speed out of

the tachometer red zone.

If any engine trouble should oc-

cur during the engine break-in

period, immediately have a

Yamaha dealer check the vehi-

cle.

EAUN1421

Parking When parking, turn the vehicle power off, and then turn the smart key off.

TIP

Even when the vehicle is parked in a lo- cation partitioned by a fence or the glass window of a shop, if the smart key is within operating range, other people will be able to start the engine and operate the vehicle. Please turn the smart key off when leaving the ve- hicle. (See page 4-6.)

If the sidestand is lowered when the engine is running, the engine will stop and the beeper will sound for approxi- mately 1 minute. To stop the beeper, turn the vehicle power off or raise the sidestand.

TIP

Before leaving the vehicle, be sure to turn the main switch to OFF or . Otherwise, the battery may discharge.

The sidestand alarm beeper can be set to not activate. Please con- tact your Yamaha dealer.

WARNING

EWA10312

Since the engine and exhaust

system can become very hot,

park in a place where pedestri-

ans or children are not likely to

touch them and be burned.

Do not park on a slope or on soft

ground, otherwise the vehicle

may overturn, increasing the

risk of a fuel leak and fire.

UB7410E0.book Page 5 Tuesday, May 30, 2017 3:08 PM

Operation and important riding points

7-6

7

Do not park near grass or other

flammable materials which

might catch fire.

UB7410E0.book Page 6 Tuesday, May 30, 2017 3:08 PM

Periodic maintenance and adjustment

8-1

8

EAU17246

Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most im- portant points of vehicle inspection, adjustment, and lubrication are ex- plained on the following pages. The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions. However, de- pending on the weather, terrain, geo- graphical location, and individual use, the maintenance intervals may need to be shortened.

WARNING

EWA10322

Failure to properly maintain the vehi-

cle or performing maintenance ac-

tivities incorrectly may increase

your risk of injury or death during

service or while using the vehicle. If

you are not familiar with vehicle ser-

vice, have a Yamaha dealer perform

service.

WARNING

EWA15123

Turn off the engine when performing

maintenance unless otherwise

specified.

A running engine has moving

parts that can catch on body

parts or clothing and electrical

parts that can cause shocks or

fires.

Running the engine while ser-

vicing can lead to eye injury,

burns, fire, or carbon monoxide

poisoning possibly leading to

death. See page 2-2 for more in-

formation about carbon monox-

ide.

WARNING

EWA15461

Brake discs, calipers, drums, and

linings can become very hot during

use. To avoid possible burns, let

brake components cool before

touching them.

UB7410E0.book Page 1 Tuesday, May 30, 2017 3:08 PM

Periodic maintenance and adjustment

8-2

8

EAU17303

Emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services relat- ed to emissions control are grouped separately. These services require specialized data, knowledge, and equipment. Maintenance, replace- ment, or repair of the emission control devices and systems may be per- formed by any repair establishment or individual that is certified (if applicable). Yamaha dealers are trained and equipped to perform these particular services.

EAU79250

Owners tool kit

The owners tool kit is located on the bottom of the seat. (See page 4-10.) The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How- ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.

TIP

If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

1. Owners tool kit

1

UB7410E0.book Page 2 Tuesday, May 30, 2017 3:08 PM

Periodic maintenance and adjustment

8-3

8

EAU48491

TIP

From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.

EAU63292

Periodic maintenance chart for the emission control system

No. ITEM

ROUTINE

0.6 4 8 12 16 20

1 7 13 19 25 31

1 6 12 18 24 30

1 * Fuel line Check fuel hoses for cracks or

damage. Replace if necessary.

2 * Spark plug

Check condition. Adjust gap and clean.

Replace. Every 12000 mi (19000 km)

3 * Valve clearance Check and adjust. Every 12000 mi (19000 km)

4 * Crankcase breather system

Check breather hose for cracks or damage.

Replace if necessary.

5 * Fuel injection Check engine idle speed.

6 * Exhaust system Check for leakage. Tighten if necessary. Replace gasket(s) if necessary.

7 * Evaporative emis- sion control system

Check control system for dam- age.

Replace if necessary. Every 12000 mi (19000 km)

1000 mi

1000 km

month

INITIAL ODOMETER READINGS

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Periodic maintenance and adjustment

8-4

8

EAU63454

General maintenance and lubrication chart

No. ITEM

ROUTINE

0.6 4 8 12 16 20

1 7 13 19 25 31

1 6 12 18 24 30

1 * Diagnostic system check

Perform dynamic inspection using Yamaha diagnostic tool.

Check the error codes.

2 * Air filter element Replace. Every 12000 mi (19000 km)

3 * Pre air filter ele- ment

Clean. Every 12000 mi (19000 km)

4 * Sub air filter ele- ment

Replace. Every 12000 mi (19000 km)

5 Air filter check hose

Clean.

6 V-belt case air filter element

Clean.

7 * Front brake

Check operation, fluid level, and for fluid leakage.

Replace brake pads if neces- sary.

8 * Rear brake

Check operation, fluid level, and for fluid leakage.

Replace brake pads if neces- sary.

9 * Brake hoses

Check for cracks or damage. Check for correct routing and

clamping.

Replace. Every 4 years

10 * Brake fluid Change. Every 2 years

11 * Wheels Check runout and for damage. Replace if necessary.

12 * Tires

Check tread depth and for damage.

Replace if necessary. Check air pressure. Correct if necessary.

13 * Wheel bearings Check bearings for smooth op-

eration. Replace if necessary.

1000 mi

1000 km

month

INITIAL ODOMETER READINGS

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Periodic maintenance and adjustment

8-5

8

14 * Steering bearings

Check bearing assemblies for looseness.

Moderately repack with lithium- soap-based grease. Every 12000 mi (19000 km)

15 * Chassis fasteners Check all chassis fitting and

fasteners. Correct if necessary.

16 Front brake lever pivot shaft

Apply silicone grease lightly.

17 Rear brake lever pivot shaft

Apply silicone grease lightly.

18 Centerstand and sidestand pivots

Check operation. Apply lithium-soap-based

grease lightly.

19 * Sidestand switch Check operation and replace if

necessary.

20 * Front fork Check operation and for oil

leakage. Replace if necessary.

21 * Shock absorber as- semblies

Check operation and for oil leakage.

Replace if necessary.

22 Engine oil

Check oil level and vehicle for oil leakage.

Change. When the oil change indicator flashes

23 Engine oil filter ele- ment

Replace. Every 12000 mi (19000 km)

24 * Cooling system

Check coolant level and vehicle for coolant leakage.

Change coolant. Every 3 years

25 * Final transmission oil

Check vehicle for oil leakage.

Change. Every 12000 mi (19000 km)

26 * V-belt Replace. When the V-belt replacement indicator flashes

27 * Front and rear brake switches

Check operation.

28 * Control cables Lubricate.

No. ITEM

ROUTINE

0.6 4 8 12 16 20

1 7 13 19 25 31

1 6 12 18 24 30

1000 mi

1000 km

month

INITIAL ODOMETER READINGS

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8-6

8

EAU82340

TIP

Engine air filter and V-belt air filter The engine air filter uses a disposable oil-coated paper element. This ele-

ment cannot be cleaned with compressed air, it must be replaced. All filter elements must be serviced more frequently if you often ride in the

rain or dusty conditions. Hydraulic brake service

Regularly check the brake fluid levels and replenish the reservoirs as need- ed.

Replace the internal components of the brake master cylinders and cali- pers, and change the brake fluid every two years.

Replace the brake hoses every four years or sooner if cracked or damaged.

29 * Throttle grip

Check operation. Check throttle grip free play,

and adjust if necessary. Lubricate cable and grip hous-

ing.

30 * Lights, signals and switches

Check operation. Adjust headlight beam.

No. ITEM

ROUTINE

0.6 4 8 12 16 20

1 7 13 19 25 31

1 6 12 18 24 30

1000 mi

1000 km

month

INITIAL ODOMETER READINGS

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8-7

8

EAU18752

Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed.

EAU78530

Panel A

To remove the panel Remove the screws, and then pull the panel outward and slide it forward as shown.

To install the panel Place the panel in the original position, and then install the screws.

1. Panel A

1. Screw

1

1 1

1. Panel A

1

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8-8

8

EAU19623

Checking the spark plug The spark plug is an important engine component, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, it should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In addi- tion, the condition of the spark plug can reveal the condition of the engine. The porcelain insulator around the center electrode of the spark plug should be a medium-to-light tan (the ideal color when the vehicle is ridden normally). If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha deal- er check the vehicle. If the spark plug shows signs of elec- trode erosion and excessive carbon or other deposits, it should be replaced.

Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification.

Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.

TIP

If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4 1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.

Specified spark plug: NGK/LMAR8A-9

1. Spark plug gap

Spark plug gap: 0.80.9 mm (0.0310.035 in)

Tightening torque: Spark plug:

13 Nm (1.3 kgfm, 9.6 lbft)

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8

EAU36112

Canister

This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the following: Check each hose connection. Check each hose and canister for

cracks or damage. Replace if damaged.

Make sure that the canister breather is not blocked, and if necessary, clean it.

EAU79020

Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.

To check the engine oil level

1. Place the vehicle on a level surfa- ce and hold it in an upright posi- tion. A slight tilt to the side can result in a false reading.

2. Start the engine, warm it up for several minutes, and then turn it off.

3. Wait a few minutes until the oil set- tles, and then check the oil level through the check window locat- ed at the bottom-right side of the crankcase.

TIP

The engine oil should be between the minimum and maximum level marks.

1. Canister 2. Canister breather hose

2 1

1. Engine oil level check window 2. Maximum level mark 3. Minimum level mark

3

1

2

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Periodic maintenance and adjustment

8-10

8

4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level.

To change the engine oil (with or

without oil filter element replace-

ment)

1. Start the engine, warm it up for several minutes, and then turn it off.

2. Place an oil pan under the engine to collect the used oil.

3. Remove the engine oil filler cap and its O-ring, and then remove the engine oil drain bolt and its gasket to drain the oil from the crankcase.

4. Check the O-ring for damage, and replace it if necessary.

TIP

Skip steps 57 if the oil filter element is not being replaced.

5. Remove the oil filter element cover by removing the bolts.

6. Remove and replace the oil filter element and O-ring.

1. Engine oil filler cap 2. O-ring

1

2

1. Engine oil drain bolt 2. Gasket

1. Bolt 2. Oil filter element cover

12

2

1

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Periodic maintenance and adjustment

8-11

8

7. Install the oil filter element cover by installing the bolts, then tight- ening them to the specified torque.

TIP

Make sure that the O-ring is properly seated.

8. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque.

9. Refill with the specified amount of the recommended engine oil.

TIP

Be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down.

NOTICE ECA24060

Make sure that no foreign material

enters the crankcase.

10. Install and tighten the oil filler cap and its O-ring.

11. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause.

12. Turn the engine off, and then check the oil level and correct it if necessary.

1. Oil filter element 2. O-ring

Tightening torque: Oil filter element cover bolt:

10 Nm (1.0 kgfm, 7.4 lbft)

Tightening torque: Engine oil drain bolt:

20 Nm (2.0 kgfm, 15 lbft)

Recommended engine oil: See page 10-1.

Oil quantity: Oil change:

1.50 L (1.59 US qt, 1.32 Imp.qt) With oil filter removal:

1.60 L (1.69 US qt, 1.41 Imp.qt)

1

2

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Periodic maintenance and adjustment

8-12

8

EAU20067

Final transmission oil The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.

1. Start the engine, warm up the final transmission oil by riding the scooter for several minutes, and then stop the engine.

2. Place the scooter on the center- stand.

3. Place an oil pan under the final transmission case to collect the used oil.

4. Remove the final transmission oil filler cap and its O-ring from the fi- nal transmission case.

5. Remove the final transmission oil drain bolt and its gasket to drain the oil from the final transmission case.

6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the speci- fied torque.

7. Refill with the specified amount of the recommended final transmis- sion oil. WARNING! Make sure

that no foreign material enters

the final transmission case.

Make sure that no oil gets on

the tire or wheel. [EWA11312]

8. Install the final transmission oil fill- er cap and its new O-ring, and then tighten the oil filler cap.

9. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.

1. Final transmission oil filler cap 2. O-ring

1

2

1. Final transmission oil drain bolt 2. Gasket

Tightening torque: Final transmission oil drain bolt:

20 Nm (2.0 kgfm, 15 lbft)

Recommended final transmission oil:

See page 10-1. Oil quantity:

0.20 L (0.21 US qt, 0.18 Imp.qt)

12

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8-13

8

EAU20071

Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.

EAU78580

To check the coolant level

1. Place the vehicle on the center- stand.

TIP

The coolant level must be checked on a cold engine since the level varies with engine tem- perature.

Make sure that the vehicle is posi- tioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.

2. Check the coolant level through the check window.

TIP

The coolant should be between the mi- nimum and maximum level marks.

3. If the coolant is at or below the mi- nimum level mark, remove the left floorboard mat by pulling it up.

4. Remove the coolant reservoir cov- er.

5. Remove the coolant reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap. WARNING! Remove only

the coolant reservoir cap. Never

attempt to remove the radiator

cap when the engine is hot.

[EWA15162] NOTICE: If coolant is not

available, use distilled water or

soft tap water instead. Do not

use hard water or salt water

since it is harmful to the engine.

If water has been used instead

of coolant, replace it with cool-

ant as soon as possible, other-

wise the cooling system will not

1. Coolant level check window 2. Maximum level mark 3. Minimum level mark

1

2 3

1. Floorboard mat

1. Coolant reservoir cover

1

1

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Periodic maintenance and adjustment

8-14

8

be protected against frost and

corrosion. If water has been

added to the coolant, have a

Yamaha dealer check the anti-

freeze content of the coolant as

soon as possible, otherwise the

effectiveness of the coolant will

be reduced. [ECA10473]

6. Install the coolant reservoir cover. 7. Place the left floorboard mat in the

original position and push it down- ward to secure it.

EAU33032

Changing the coolant

The coolant must be changed at the in- tervals specified in the periodic mainte- nance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove

the radiator cap when the engine is

hot. [EWA10382]

EAU78574

Air filter and V-belt case air fil- ter elements The air filter element and the sub air fil- ter element should be replaced, and the pre air filter element and the V-belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Service the air filter elements more frequently if you are riding in un- usually wet or dusty areas. The air filter check hose must be frequently checked and cleaned if necessary.

Cleaning the air filter check hose

1. Check the hose on the rear side of the air filter case for accumulated dirt or water.

2. If dirt or water is visible, remove the hose from the clamp, clean it, and then install it.

TIP

If dirt or water was found in the check hose, be sure to check the air filter ele- ment for excessive dirt or damage and replace it if necessary.

1. Coolant reservoir cap

Coolant reservoir capacity (up to the maximum level mark):

0.18 L (0.19 US qt, 0.16 Imp.qt)

1

1. Air filter check hose

1

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8-15

8

Replacing the air filter element and

sub air filter element and cleaning

the pre air filter element

1. Place the vehicle on the center- stand.

2. Remove the rubber plugs.

3. Remove the air filter case cover by removing the screws.

4. Pull the air filter element and sub air filter element out.

5. Insert a new sub air filter element into the air filter case cover.

6. Insert a new air filter element into the air filter case. NOTICE: Make

sure that the air filter element is

properly seated in the air filter

case. The engine should never

be operated without the air filter

element installed, otherwise the

piston(s) and/or cylinder(s) may

become excessively worn.

[ECA10482]

7. Pull the pre air filter element out, and then blow out the dirt with compressed air as shown.

1. Rubber plug

1. Air filter case cover 2. Screw

1

1

2

22

2

1. Air filter element

1. Sub air filter element 2. Air filter case cover

1

1 2

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Periodic maintenance and adjustment

8-16

8

8. Check the pre air filter element for damage, and replace it if neces- sary.

9. Insert the pre air filter element into the air filter case cover.

10. Install the air filter case cover by installing the screws.

TIP

The long screw should be installed as shown.

11. Install the rubber plugs.

Cleaning the V-belt case air filter el-

ement

1. Place the vehicle on the center- stand.

2. Remove the air filter case cover. (See the previous section.)

3. Remove the V-belt case cover screws.

4. Remove the air filter case bolts.

1. Pre air filter element 2. Air filter case cover

1

2

1. Long screw

1. Screw

1

1

1

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Periodic maintenance and adjustment

8-17

8

5. Lift up the air filter case slightly, re- move the rear wheel sensor lead from the holder, and then remove the V-belt case cover.

6. Remove the V-belt case air filter cover by removing the bolts.

7. Remove the air filter element, and then blow out the dirt with com- pressed air from the clean side as shown.

8. Check the V-belt case air filter ele- ment for damage and replace it if necessary.

9. Insert the element into the V-belt case.

10. Install the V-belt case air filter cov- er by installing the bolts.

11. Install the rear wheel sensor lead into the holder at the white tape on the lead as shown.

1. Bolt

1. Rear wheel sensor lead 2. Lead holder

1. V-belt case air filter cover 2. Bolt

1

1

2 2

1

2

2

1. V-belt case air filter element

1. Clean side

1

1

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Periodic maintenance and adjustment

8-18

8

12. Install the air filter case bolts, and then tighten the bolts to the spec- ified torque.

13. Install the V-belt case cover by in- stalling the screws.

14. Install the air filter case cover by installing the screws.

EAU21386

Checking the throttle grip free play Measure the throttle grip free play as shown.

Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it.

1. Rear wheel sensor lead 2. White tape 3. Lead holder

Tightening torque: Bolt:

10 Nm (1.0 kgfm, 7.4 lbft)

1

3 3

2 2

3

2 2

3

1. Throttle grip free play

Throttle grip free play: 3.05.0 mm (0.120.20 in)

1

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8-19

8

EAU21403

Valve clearance The valves are an important engine component, and since valve clearance changes with use, they must be checked and adjusted at the intervals specified in the periodic maintenance chart. Unadjusted valves can result in improper air-fuel mixture, engine noise, and eventually engine damage. To prevent this from occurring, have your Yamaha dealer check and adjust the valve clearance at regular intervals.

TIP

This service must be performed when the engine is cold.

EAU64220

Tires Tires are the only contact between the vehicle and the road. Safety in all con- ditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci- fied tires.

Tire air pressure

The tire air pressure should be checked and, if necessary, adjusted before each ride.

WARNING

EWA10504

Operation of this vehicle with im-

proper tire pressure may cause se-

vere injury or death from loss of

control.

The tire air pressure must be

checked and adjusted on cold

tires (i.e., when the temperature

of the tires equals the ambient

temperature).

The tire air pressure must be

adjusted in accordance with the

riding speed and with the total

weight of rider, passenger, car-

go, and accessories approved

for this model.

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Periodic maintenance and adjustment

8-20

8

WARNING

EWA10512

Never overload your vehicle. Opera-

tion of an overloaded vehicle could

cause an accident.

Tire inspection

The tires must be checked before each ride. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced.

WARNING

EWA10523

It is dangerous to ride with a

worn-out tire. When a tire tread

begins to show crosswise lines,

have a Yamaha dealer replace

the tire immediately. Brakes,

tires and related wheel parts re-

placement should also be left to

a Yamaha dealer.

Ride at moderate speeds after

changing a tire since the tire

surface must first be broken

in for it to develop its optimal

characteristics.

Tire information

This model is equipped with tubeless tires and tire air valves. Tires age, even if they have not been used or have only been used occasion- ally. Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an evidence of ageing. Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use.

WARNING

EWA10462

The front and rear tires should be of

the same make and design, other-

wise the handling characteristics of

the vehicle may be different, which

could lead to an accident.

After extensive tests, only the tires list- ed below have been approved for this model by Yamaha.

Tire air pressure (measured on cold tires):

Up to 90 kg (198 lb) load: Front:

200 kPa (2.00 kgf/cm, 29 psi) Rear:

225 kPa (2.25 kgf/cm, 33 psi) 90 kg (198 lb) to maximum load:

Front: 200 kPa (2.00 kgf/cm, 29 psi)

Rear: 225 kPa (2.25 kgf/cm, 33 psi)

Maximum load*: 161 kg (355 lb)

* Total weight of rider, passenger, car- go and accessories

1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth

Minimum tire tread depth (front and rear):

1.0 mm (0.04 in)

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8

EAU21963

Cast wheels To maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be

checked for cracks, bends, warp- age or other damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A de- formed or cracked wheel must be replaced.

The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han- dling characteristics, and a short- ened tire life.

Front tire: Size:

120/70-15 M/C 56P Manufacturer/model:

DUNLOP/SCOOTSMART Rear tire:

Size: 140/70-14 M/C 62P

Manufacturer/model: DUNLOP/SCOOTSMART

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Periodic maintenance and adjustment

8-22

8

EAU50861

Checking the front and rear brake lever free play

Front

Rear

There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system.

WARNING

EWA14212

A soft or spongy feeling in the brake

lever can indicate the presence of

air in the hydraulic system. If there is

air in the hydraulic system, have a

Yamaha dealer bleed the system be-

fore operating the vehicle. Air in the

hydraulic system will diminish the

braking performance, which may re-

sult in loss of control and an acci-

dent.

1. No brake lever free play

1. No brake lever free play

1

1

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8-23

8

EAU22312

Checking the front and rear brake pads

Front brake

Rear brake

The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the position of the wear in- dicator while applying the brake. If a brake pad has worn to the point that the wear indicator almost touches the brake disc, have a Yamaha dealer re- place the brake pads as a set.

EAU22583

Checking the brake fluid level Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the res- ervoir in an upright position. Replenish the brake fluid if necessary.

NOTICE ECA17641

Brake fluid may damage painted

surfaces or plastic parts. Always

clean up spilled fluid immediately.

Front brake

Rear brake

As the brake pads wear, it is normal for the brake fluid level to gradually go down.

1. Brake pad wear indicator

1. Brake pad wear indicator

1

1

Specified brake fluid: DOT 4

1. Minimum level mark

1. Minimum level mark

1

1

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8-24

8

A low brake fluid level may indi- cate worn brake pads or brake system leakage; therefore, be sure to check the brake pads for wear and the brake system for leakage.

If the brake fluid level goes down suddenly, have a Yamaha dealer check the cause before further rid- ing.

WARNING

EWA15991

Improper maintenance can result in

loss of braking ability. Observe

these precautions:

Insufficient brake fluid may al-

low air to enter the brake sys-

tem, reducing braking

performance.

Clean the filler cap before re-

moving. Use only DOT 4 brake

fluid from a sealed container.

Use only the specified brake flu-

id; otherwise, the rubber seals

may deteriorate, causing leak-

age.

Refill with the same type of

brake fluid. Adding a brake fluid

other than DOT 4 may result in a

harmful chemical reaction.

Be careful that water does not

enter the brake fluid reservoir

when refilling. Water will signifi-

cantly lower the boiling point of

the fluid and may result in vapor

lock.

EAU22734

Changing the brake fluid Have a Yamaha dealer change the brake fluid every 2 years. In addition, have the seals of the master cylinders and brake calipers, as well as the brake hoses replaced at the intervals listed below or sooner if they are damaged or leaking. Brake seals: every 2 years Brake hoses: every 4 years

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8-25

8

EAUU0311

Checking the V-belt The V-belt must be checked and re- placed by a Yamaha dealer at the inter- vals specified in the periodic maintenance and lubrication chart.

EAU23098

Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubri- cated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or re- place it. WARNING! Damage to the

outer housing of cables may result

in internal rusting and cause inter-

ference with cable movement. Re-

place damaged cables as soon as

possible to prevent unsafe condi-

tions. [EWA10712]

Recommended lubricant: Yamaha cable lubricant or other suitable cable lubricant

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Periodic maintenance and adjustment

8-26

8

EAU49921

Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricat- ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart.

EAU23173

Lubricating the front and rear brake levers

Front brake lever

Rear brake lever

The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main- tenance and lubrication chart.

Recommended lubricant: Silicone grease

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8-27

8

EAU23215

Checking and lubricating the centerstand and sidestand

The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary.

WARNING

EWA10742

If the centerstand or sidestand does

not move up and down smoothly,

have a Yamaha dealer check or re-

pair it. Otherwise, the centerstand or

sidestand could contact the ground

and distract the operator, resulting

in a possible loss of control.

EAU23273

Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.

To check the condition

Check the inner tubes for scratches, damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level surfa- ce and hold it in an upright posi- tion. WARNING! To avoid injury,

securely support the vehicle so

there is no danger of it falling

over. [EWA10752]

2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and re- bounds smoothly.

NOTICE ECA10591

If any damage is found or the front

fork does not operate smoothly,

have a Yamaha dealer check or re-

pair it.

Recommended lubricant: Lithium-soap-based grease

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Periodic maintenance and adjustment

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8

EAU45512

Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the periodic maintenance and lubrication chart.

1. Place the vehicle on the center- stand. WARNING! To avoid inju-

ry, securely support the vehicle

so there is no danger of it falling

over. [EWA10752]

2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steer- ing.

EAU23292

Checking the wheel bearings

The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.

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8

EAU60691

Battery

The battery is located behind panel A. (See page 8-7.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electro- lyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tight- ened.

WARNING

EWA10761

Electrolyte is poisonous and

dangerous since it contains sul-

furic acid, which causes severe

burns. Avoid any contact with

skin, eyes or clothing and al-

ways shield your eyes when

working near batteries. In case

of contact, administer the fol-

lowing FIRST AID.

EXTERNAL: Flush with plenty

of water.

INTERNAL: Drink large quan-

tities of water or milk and im-

mediately call a physician.

EYES: Flush with water for 15

minutes and seek prompt

medical attention.

Batteries produce explosive hy-

drogen gas. Therefore, keep

sparks, flames, cigarettes, etc.,

away from the battery and pro-

vide sufficient ventilation when

charging it in an enclosed

space.

KEEP THIS AND ALL BATTER-

IES OUT OF THE REACH OF

CHILDREN.

To charge the battery

Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quick- ly if the vehicle is equipped with op- tional electrical accessories.

NOTICE ECA16522

To charge a VRLA (Valve Regulated

Lead Acid) battery, a special (con-

stant-voltage) battery charger is re-

quired. Using a conventional battery

charger will damage the battery.

To store the battery

1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. NOTICE: When removing the

battery, be sure to turn the main

switch off, then disconnect the

negative lead before discon-

necting the positive lead. [ECA16304]

2. If the battery will be stored for more than two months, check it at least once a month and fully char- ge it if necessary.

1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery

1

3

2

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Periodic maintenance and adjustment

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8

3. Fully charge the battery before installation. NOTICE: When in-

stalling the battery, be sure to

turn the main switch off, then

connect the positive lead before

connecting the negative lead.

[ECA16842]

4. After installation, make sure that the battery leads are properly con- nected to the battery terminals.

NOTICE ECA16531

Always keep the battery charged.

Storing a discharged battery can

cause permanent battery damage.

EAU78242

Replacing the fuses The main fuse and the fuse boxes, which contain the fuses for the individ- ual circuits, are located under panel A. (See page 8-7.)

TIP

To access the main fuse, remove the starter relay cover as shown.

1. Fuse box 2. Main fuse 3. Spare main fuse 4. Starter relay cover

1 2

3

4

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8

If a fuse is blown, replace it as follows. 1. Turn the main switch off and turn

off the electrical circuit in ques- tion.

2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not

use a fuse of a higher amperage

rating than recommended to

avoid causing extensive dam-

age to the electrical system and

possibly a fire. [EWA15132]

3. Turn the main switch on and turn on the electrical circuit in question to check if the device operates.

4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.

1. Signaling system fuse 2. ABS control unit fuse 3. Main fuse 2 4. Radiator fan motor fuse 5. Backup fuse 6. Spare fuse 7. ABS motor fuse 8. ABS solenoid fuse 9. Turn signal light and hazard fuse 10.Terminal fuse 1 11.Answer back fuse

1 2

3 4

5 6

7 8 9

10 11

6

Specified fuses: Main fuse:

30.0 A Main fuse 2:

7.5 A Terminal fuse 1:

2.0 A Signaling system fuse:

10.0 A Radiator fan motor fuse:

7.5 A Backup fuse:

15.0 A Turn signal light and hazard fuse:

7.5 A ABS control unit fuse:

7.5 A ABS motor fuse:

30.0 A ABS solenoid fuse:

15.0 A Answer back fuse:

2.0 A

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8

EAU64070

Headlights This model is equipped with LED-type headlights. If a headlight does not come on, have a Yamaha dealer check its electrical circuit.

NOTICE ECA16581

Do not affix any type of tinted film or

stickers to the headlight lens.

EAU54502

Auxiliary lights This model is equipped with LED-type auxiliary lights. If an auxiliary light does not come on, have a Yamaha dealer check it.

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8

EAU70540

Brake/tail light This model is equipped with an LED- type brake/tail light. If the brake/tail light does not come on, have a Yamaha dealer check it.

EAU43006

Replacing a turn signal light bulb

1. Remove the turn signal light unit by removing the screw.

2. Remove the turn signal light bulb socket (together with the bulb) by turning it counterclockwise.

3. Remove the burnt-out bulb by pulling it out.

1. Turn signal light lens 2. Screw

1. Turn signal light bulb socket

1

2

1

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Periodic maintenance and adjustment

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8

4. Insert a new bulb into the socket. 5. Install the socket (together with

the bulb) by turning it clockwise. 6. Install the turn signal light unit by

installing the screw. NOTICE: Do

not overtighten the screw, oth-

erwise the lens may break.

[ECA11192]

EAU78560

Replacing the license plate light bulb

1. Remove the license plate light unit by removing the bolts and plate, and then remove the license plate light bulb socket (together with the bulb) by pulling it out.

2. Remove the burnt-out bulb by pulling it out.

3. Insert a new bulb into the socket. 4. Install the socket (together with

the bulb) by pushing it in, and then install the license plate light unit by installing the plate and bolts.

1. Turn signal light bulb

1

1. License plate light unit 2. Bolt 3. License plate light bulb socket 4. Plate

1. License plate light bulb

1

2

34

1

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8

EAU60701

Troubleshooting Although Yamaha vehicles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your vehicle re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the vehicle prop- erly. Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills.

WARNING

EWA15142

When checking the fuel system, do

not smoke, and make sure there are

no open flames or sparks in the ar-

ea, including pilot lights from water

heaters or furnaces. Gasoline or

gasoline vapors can ignite or ex-

plode, causing severe injury or prop-

erty damage.

EAU76551

Smart key system troubleshooting

Please check the following items when the smart key system does not work. Is the smart key turned on? (See

page 4-6.) Is the smart key battery dis-

charged? (See page 4-7.)

Is the smart key battery installed correctly? (See page 4-7.)

Is the smart key being used in a lo- cation with strong radio waves or other electromagnetic noise? (See page 4-1.)

Are you using the smart key that is registered to the vehicle?

Is the vehicle battery discharged? When the vehicle battery is dis- charged, the smart key system will not operate. Please have the vehi- cle battery charged or replaced. (See page 8-29.)

If the smart key system does not work after checking the above items, have a Yamaha dealer check the smart key system.

TIP

See Emergency mode on page 8-38 for information on starting the engine without the smart key.

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8

EAU68020

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel.

The engine turns over quickly.

The engine turns over slowly.

Operate the electric starter.

The engine does not start. Check the battery.

Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.

Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.

2. Battery The battery is good.

The engine does not start. Check the ignition.

3. Ignition Wet

Dry

There is compression.

There is no compression.

The engine does not start. Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

The engine does not start. Check the compression.

Have a Yamaha dealer check the vehicle.

Remove the spark plug and check the electrodes.

Operate the electric starter.

Operate the electric starter.

Check the fuel level in the fuel tank.

4. Compression

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Engine overheating

WARNING

EWAT1041

Do not remove the radiator cap when the engine and radiator are hot.

Scalding hot fluid and steam may be blown out under pressure, which

could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly ro-

tate the cap counterclockwise to the detent to allow any residual pres-

sure to escape. When the hissing sound has stopped, press down on the

cap while turning it counterclockwise, and then remove the cap.

TIP

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

Add coolant. (See TIP.)

The coolant level is OK.

There is no leakage.

There is leakage.

The coolant level is low. Check the cooling system for leakage.

Have a Yamaha dealer check and repair the cooling system.

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

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8

EAU76561

Emergency mode When the smart key is lost or dam- aged, or its battery has discharged, the vehicle can still be turned on and the engine started. You will need the smart key system identification number.

To operate the vehicle in emergency

mode

1. Stop the vehicle in a safe place and turn the main switch to OFF.

2. Push the main switch knob for 5 seconds until the smart key sys- tem indicator light flashes once, then release it. Repeat two more times. The smart key system indi- cator light will come on for three seconds to indicate the transition to emergency mode.

3. After the smart key system indica- tor light goes off, input the identifi- cation number as follows.

4. Inputting the identification number is done by counting the number of flashes of the smart key system in- dicator light. For example, if the identification number is 123456: Push and hold the knob. The smart key system indicator light will start to flash.

Release the knob after the smart key system indicator light flashes once. The first digit of the identification number has been set as 1. Push and hold the knob again.

1. Smart key system indicator light

1

1. Identification number card 2. Smart key (inside) 3. Identification number

868588

868588

1

3

2

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Periodic maintenance and adjustment

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8

Release the knob after the smart key system indicator light flashes twice. The second digit has been set as 2. Repeat the above procedure until all digits of the identification num- ber have been set. The smart key system indicator light will flash for 10 seconds if the correct identifi- cation number was entered.

TIP

When one of the following situations applies, emergency mode will be ter- minated and the smart key system in- dicator light will flash quickly for 3 seconds. In this case, start over again from step 2. When there are no knob opera-

tions for 10 seconds during the identification number input pro- cess.

When the smart key system indi- cator light is allowed to flash nine or more times.

The identification number is not entered correctly.

5. While the smart key system indi- cator light is on, push the knob once more to complete emergen- cy mode access. The smart key indicator light will go off and then come back on for approximately 4 seconds.

6. While the smart key system indi- cator light is on, turn the main switch to ON. The vehicle can now be operated normally.

UB7410E0.book Page 39 Tuesday, May 30, 2017 3:08 PM

Scooter care and storage

9-1

9

EAU37834

Matte color caution

NOTICE ECA15193

Some models are equipped with

matte colored finished parts. Be

sure to consult a Yamaha dealer for

advice on what products to use be-

fore cleaning the vehicle. Using a

brush, harsh chemical products or

cleaning compounds when cleaning

these parts will scratch or damage

their surface. Wax also should not

be applied to any matte colored fin-

ished parts.

EAUN1000

Care While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Fre- quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter look- ing good, extend its life and optimize its performance.

Before cleaning

1. Cover the muffler outlet with a plastic bag after the engine has cooled down.

2. Make sure that all caps and cov- ers as well as all electrical cou- plers and connectors, including the spark plug cap, are tightly in- stalled.

3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod- ucts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water.

Cleaning

NOTICE ECA10784

Avoid using strong acidic wheel

cleaners, especially on spoked

wheels. If such products are

used on hard-to-remove dirt, do

not leave the cleaner on the af-

fected area any longer than in-

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Scooter care and storage

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9

structed. Also, thoroughly rinse

the area off with water, immedi-

ately dry it, and then apply a cor-

rosion protection spray.

Improper cleaning can damage

plastic parts (such as cowlings,

panels, windshields, headlight

lenses, meter lenses, etc.) and

the mufflers. Use only a soft,

clean cloth or sponge with wa-

ter to clean plastic. However, if

the plastic parts cannot be thor-

oughly cleaned with water, di-

luted mild detergent with water

may be used. Be sure to rinse

off any detergent residue using

plenty of water, as it is harmful

to plastic parts.

Do not use any harsh chemical

products on plastic parts. Be

sure to avoid using cloths or

sponges which have been in

contact with strong or abrasive

cleaning products, solvent or

thinner, fuel (gasoline), rust re-

movers or inhibitors, brake fluid,

antifreeze or electrolyte.

Do not use high-pressure wash-

ers or steam-jet cleaners since

they cause water seepage and

deterioration in the following ar-

eas: seals (of wheel and swing-

arm bearings, fork and brakes),

electric components (couplers,

connectors, instruments,

switches and lights), breather

hoses and vents.

For scooters equipped with a

windshield: Do not use strong

cleaners or hard sponges as

they will cause dulling or

scratching. Some cleaning

compounds for plastic may

leave scratches on the wind-

shield. Test the product on a

small hidden part of the wind-

shield to make sure that it does

not leave any marks. If the wind-

shield is scratched, use a quality

plastic polishing compound af-

ter washing.

After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.

After riding in the rain, near the sea, or on salt-sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea, or on salt- sprayed roads.

TIP

Salt sprayed on roads in the winter may remain well into spring.

1. Clean the scooter with cold water and a mild detergent after the en- gine has cooled down. NOTICE: Do not use warm water since it

increases the corrosive action

of the salt. [ECA10792]

2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to pre- vent corrosion.

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9

Cleaning the windshield Avoid using any alkaline or strong acid cleaner, gasoline, brake fluid, or any other solvent. Clean the windshield with a cloth or sponge dampened with a neutral detergent, and after cleaning, thoroughly wash it off with water. For additional cleaning, use Yamaha Wind- shield Cleaner or other quality cleaner. Some cleaning compounds for plastics may leave scratches on surfaces of the windshield. Before using them, make a test by polishing an area which does not affect your visibility.

After cleaning

1. Dry the scooter with a chamois or an absorbing cloth.

2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (Even the thermally in- duced discoloring of stainless- steel exhaust systems can be re- moved through polishing.)

3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces.

4. Use spray oil as a universal clean- er to remove any remaining dirt.

5. Touch up minor paint damage caused by stones, etc.

6. Wax all painted surfaces. 7. Let the scooter dry completely be-

fore storing or covering it.

WARNING

EWA10943

Contaminants on the brakes or tires

can cause loss of control.

Make sure that there is no oil or

wax on the brakes or tires. If

necessary, clean the brake

discs and brake linings with a

regular brake disc cleaner or

acetone, and wash the tires with

warm water and a mild deter-

gent.

Before operating the scooter

test its braking performance

and cornering behavior.

NOTICE ECAU0022

Apply spray oil and wax spar-

ingly and make sure to wipe off

any excess.

Never apply oil or wax to any

rubber parts, plastic parts or

headlight, taillight and meter

lenses, but treat them with a

suitable care product.

Avoid using abrasive polishing

compounds as they will wear

away the paint.

TIP

Consult a Yamaha dealer for ad- vice on what products to use.

Washing, rainy weather or humid climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will help remove the moisture from the lens.

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9

EAU36564

Storage

Short-term

Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust sys- tem are cool before covering the scooter.

NOTICE ECA10821

Storing the scooter in a poorly

ventilated room or covering it

with a tarp, while it is still wet,

will allow water and humidity to

seep in and cause rust.

To prevent corrosion, avoid

damp cellars, stables (because

of the presence of ammonia)

and areas where strong chemi-

cals are stored.

Long-term

Before storing your scooter for several months:

1. Follow all the instructions in the Care section of this chapter.

2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.

3. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap

and spark plug. b. Pour a teaspoonful of engine

oil into the spark plug bore. c. Install the spark plug cap onto

the spark plug, and then place the spark plug on the cylinder

head so that the electrodes are grounded. (This will limit spark- ing during the next step.)

d. Turn the engine over several times with the starter. (This will coat the cylinder wall with oil.)

e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. WARNING! To

prevent damage or injury

from sparking, make sure to

ground the spark plug elec-

trodes while turning the en-

gine over. [EWA10952]

4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand.

5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.

7. Remove the battery and fully char- ge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an exces- sively cold or warm place [less than 0 C (30 F) or more than 30 C (90 F)]. For more information on storing the battery, see page 8-29.

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Scooter care and storage

9-5

9

TIP

Make any necessary repairs before storing the scooter.

UB7410E0.book Page 5 Tuesday, May 30, 2017 3:08 PM

Specifications

10-1

10

Dimensions: Overall length:

2185 mm (86.0 in) Overall width:

775 mm (30.5 in) Overall height:

1415/1465 mm (55.7/57.7 in) Seat height:

795 mm (31.3 in) Wheelbase:

1540 mm (60.6 in) Ground clearance:

135 mm (5.31 in) Minimum turning radius:

2.6 m (8.53 ft) Weight:

Curb weight: 180 kg (397 lb)

Engine: Combustion cycle:

4-stroke Cooling system:

Liquid cooled Valve train:

SOHC Number of cylinders:

Single cylinder Displacement:

292 cm Bore stroke:

70.0 75.9 mm (2.76 2.99 in) Compression ratio:

10.9 : 1 Starting system:

Electric starter Lubrication system:

Wet sump Engine oil:

Recommended brand: YAMALUBE

SAE viscosity grades: 10W-40, 10W-50, 15W-40, 20W-40 or 20W-50

Recommended engine oil grade: API service SG type or higher, JASO standard MA or MB

Engine oil quantity: Oil change:

1.50 L (1.59 US qt, 1.32 Imp.qt) With oil filter removal:

1.60 L (1.69 US qt, 1.41 Imp.qt) Final transmission oil:

Type: Motor oil SAE 10W-30 type SE or higher or Gear oil SAE 85W GL-3

Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)

Coolant quantity: Coolant reservoir (up to the maximum level mark):

0.18 L (0.19 US qt, 0.16 Imp.qt) Radiator (including all routes):

1.10 L (1.16 US qt, 0.97 Imp.qt) Air filter:

Air filter element: Oil-coated paper element

Fuel: Recommended fuel:

Regular unleaded gasoline (Gasohol [E10] acceptable)

Fuel tank capacity: 13 L (3.4 US gal, 2.9 Imp.gal)

Fuel reserve amount: 2.4 L (0.63 US gal, 0.53 Imp.gal)

Fuel injection: Throttle body:

ID mark: B741 00

Spark plug(s): Manufacturer/model:

NGK/LMAR8A-9

20 10 0 10 20 30 40 50 C

10 30 50 70 90 1100 130 F

SAE 20W-50

SAE 20W-40

SAE 15W-40

SAE 10W-40

SAE 10W-50

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Specifications

10-2

10

Spark plug gap: 0.80.9 mm (0.0310.035 in)

Clutch: Clutch type:

Dry, centrifugal, shoe Drivetrain:

Primary reduction ratio: 1.000

Final drive: Gear

Secondary reduction ratio: 7.590 (48/18 x 37/13)

Transmission type: V-belt automatic

Chassis: Frame type:

Underbone Caster angle:

26.5 Trail:

95 mm (3.7 in) Front tire:

Type: Tubeless

Size: 120/70-15 M/C 56P

Manufacturer/model: DUNLOP/SCOOTSMART

Rear tire: Type:

Tubeless Size:

140/70-14 M/C 62P Manufacturer/model:

DUNLOP/SCOOTSMART Loading:

Maximum load: 161 kg (355 lb) (Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measured on cold

tires): Up to 90 kg (198 lb) load:

Front: 200 kPa (2.00 kgf/cm, 29 psi)

Rear: 225 kPa (2.25 kgf/cm, 33 psi)

90 kg (198 lb) load - maximum load: Front:

200 kPa (2.00 kgf/cm, 29 psi)

Rear: 225 kPa (2.25 kgf/cm, 33 psi)

Front wheel: Wheel type:

Cast wheel Rim size:

J15M/C x MT3.5 Rear wheel:

Wheel type: Cast wheel

Rim size: J14M/C x MT4.0

Front brake: Type:

Hydraulic single disc brake Specified brake fluid:

DOT 4 Rear brake:

Type: Hydraulic single disc brake

Specified brake fluid: DOT 4

Front suspension: Type:

Telescopic fork Spring:

Coil spring Shock absorber:

Hydraulic damper Wheel travel:

110 mm (4.3 in) Rear suspension:

Type: Unit swing

Spring: Coil spring

Shock absorber: Hydraulic damper

Wheel travel: 79 mm (3.1 in)

Electrical system: System voltage:

12 V Ignition system:

TCI Charging system:

AC magneto Battery:

Model: GTZ8V

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Specifications

10-3

10

Voltage, capacity: 12 V, 7.0 Ah (10 HR)

Bulb wattage: Headlight:

LED Brake/tail light:

LED Front turn signal/position light:

21.0 W/5.0 W Rear turn signal light:

21.0 W Auxiliary light:

LED License plate light:

5.0 W Meter lighting:

LED High beam indicator light:

LED Turn signal indicator light:

LED Engine trouble warning light:

LED ABS warning light:

LED Smart key system indicator light:

LED Traction control system indicator/warning light:

LED Fuse(s):

Main fuse: 30.0 A

Main fuse 2: 7.5 A

Terminal fuse 1: 2.0 A

Signaling system fuse: 10.0 A

Radiator fan motor fuse: 7.5 A

Turn signal light and hazard fuse: 7.5 A

ABS control unit fuse: 7.5 A

ABS motor fuse: 30.0 A

ABS solenoid fuse: 15.0 A

Answer back fuse: 2.0 A

Backup fuse: 15.0 A

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EAU53562

Identification numbers Record the vehicle identification num- ber, engine serial number, and the model label information in the spaces provided below. These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer.

VEHICLE IDENTIFICATION NUMBER:

ENGINE SERIAL NUMBER:

MODEL LABEL INFORMATION:

EAU26411

Vehicle identification number

The vehicle identification number is stamped into the frame.

TIP

The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area.

EAU26442

Engine serial number

The engine serial number is stamped into the crankcase.

EAU26501

Model label

The model label is affixed to the inside of the rear storage compartment. (See page 5-20.) Record the information on this label in the space provided. This information will be needed when order- ing spare parts from a Yamaha dealer.

1. Vehicle identification number

1

1. Engine serial number

1. Model label

1

1

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EAU69910

Diagnostic connector

The diagnostic connector is located as shown.

EAU74702

Vehicle data recording This models ECU stores certain vehi- cle data to assist in the diagnosis of malfunctions and for research and de- velopment purposes. This data will be uploaded only when a special Yamaha diagnostic tool is attached to the vehi- cle, such as when maintenance checks or service procedures are performed. Although the sensors and recorded data will vary by model, the main data points are: Vehicle status and engine perfor-

mance data Fuel-injection and emission-relat-

ed data Yamaha will not disclose this data to a third party except: With the consent of the vehicle

owner Where obligated by law For use by Yamaha in litigation For general Yamaha-conducted

research purposes when the data is not related to an individual vehi- cle nor owner

1. Diagnostic connector

1

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EAU26553

Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corpora- tion, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327- 4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to: Adminis- trator, NHTSA, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. You can also obtain other information about motor vehicle safety from http://www.safercar.gov.

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EAU26581

Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:

Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, re- pair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or el- ement of design has been removed or rendered inoperative by any person. AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW. These acts include tampering with the following systems; i.e., modification, re- moval, etc.

Exhaust system Muffler Exhaust pipe Silencer

Intake system Air cleaner case Air cleaner element Intake duct

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EAU63481

Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in ac- cordance with the emissions warranty. The chart below is printed only as a re- minder that maintenance work is required. It is not acceptable proof of maintenance work.

Maintenance interval

Date of service

Mileage Servicing dealer

name and address Remarks

600 mi (1000 km) or

1 month 4000 mi

(7000 km) or 6 months 8000 mi

(13000 km) or 12 months 12000 mi

(19000 km) or 18 months 16000 mi

(25000 km) or 24 months 20000 mi

(31000 km) or 30 months 24000 mi

(37000 km) or 36 months 28000 mi

(43000 km) or 42 months 32000 mi

(49000 km) or 48 months 36000 mi

(55000 km) or 54 months 40000 mi

(61000 km) or 60 months

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EAU63494

YAMAHA MOTOR CORPORATION, U.S.A. 2015 AND LATER MODEL STREET & DUAL-PURPOSE MOTORCYCLE LIMITED WARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants that each new Yamaha motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.

THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight, stoplight, and turn signals shall be one (1) year from the date of purchase, with no mileage limitation, except for the battery, which is warranted for thirty (30) days from the date of purchase.

MODELS EXCLUDED FROM WARRANTY include those used for non-Yamaha-authorized renting, leasing, or other commercial purposes.

DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will, free of charge, repair or replace, at Yamahas option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the products warranty period. All parts replaced under warranty become the property of Yamaha Motor Corporation, U.S.A.

GENERAL EXCLUSIONS from this warranty shall include any failures caused by: a. Competition or racing use. b. Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts. c. Abnormal strain, neglect, or abuse. d. Lack of proper maintenance and off-season storage as described in the Owners Manual. e. Accident or collision damage. f. Modification to original parts.

g. Damage due to improper transportation

SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.

THE CUSTOMERS RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the motorcycle as specified in the appropriate Owners Manual, and 2. Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten (10) days after discovery,

and make the machine available at that time for inspection and repairs at such dealers place of business.

WARRANTY TRANSFER: To transfer the warranty from the original purchaser to any subsequent purchaser, it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. A reasonable dealer-imposed fee may be charged for the inspection.

EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater, that the vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below. Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and/or lack of proper maintenance are not covered by this warranty.

ENGINE DISPLACEMENT PERIOD 50cc to 169cc 12,000 km (7,465 miles) or five years, whichever occurs first 170cc to 279cc 18,000 km (11,185 miles) or five years, whichever occurs first 280cc or over 30,000 km (18,641 miles) or five years, whichever occurs first

YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A. P.O. Box 6555

Cypress, California 90630 Customer Relations: 1-800-962-7926

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WARRANTY QUESTIONS AND ANSWERS

Q. What costs are my responsibility during the warranty period? A. The customers responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision

damages, and oil, oil filters, air filters, spark plugs, and brake shoes.

Q. What are some examples of abnormal strain, neglect, or abuse? A. These terms are general and overlap each other in areas. Specific examples include: Running the machine out of oil,

sustained high rpm, full-throttle, operating the machine with a broken or damaged part which causes another part to fail, damage or failure due to improper or careless transportation and/or tie-down. If you have any specific questions on operation or maintenance, please contact your dealer for advice.

Q. Does the warranty cover incidental costs such as towing or transportation due to a failure? A. No. The warranty is limited to repair of the machine itself.

Q. May I perform any or all of the recommended maintenance shown in the Owners Manual instead of having the dealer do them?

A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owners and Service Manual. We do recommend, however, that items requiring special tools or equipment be done by a Yamaha motorcycle dealer.

Q. Will the warranty be void or cancelled if I do not operate or maintain my new motorcycle exactly as specified in the Owners Manual?

A. No. The warranty on a new motorcycle cannot be voided or cancelled. However, if a particular failure is caused by operation or maintenance other than as described in the Owners Manual, that failure may not be covered under warranty.

Q. What responsibility does my dealer have under this warranty? A. Each Yamaha motorcycle dealer is expected to:

1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your

request at any later date. 3. Each Yamaha motorcycle dealer is held responsible for his setup, service and warranty repair work.

Q. Is the warranty transferable to second owners? A. Yes. The remainder of the existing warranty can be transferred upon request. The unit has to be inspected and re-registered

by an authorized Yamaha motorcycle dealer for the policy to remain effective.

CUSTOMER SERVICE

If your machine requires warranty service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding the warranty, first contact the owner of the dealership. Since all warranty matters are handled at the dealer level, this person is in the best position to help you. IF you are still not satisfied and require additional assistance, please write to:

YAMAHA MOTOR CORPORATION, U.S.A. CUSTOMER RELATIONS DEPARTMENT

P.O. Box 6555 Cypress, California 90630

When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any important information such as names, addresses, model, VIN (vehicle identification number), dates, and receipts.

CHANGE OF ADDRESS

The federal government requires each manufacturer of a motor vehicle to maintain a complete, up-to-date list of all first purchasers against the possibility of a safety-related defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.

If you should move after you have purchased your new motorcycle, please advise us of your new address by sending a postcard listing your motorcycle model name, VIN number, dealer number (or dealers name) as it is shown on your warranty card, your name and new mailing address. Mail to:

YAMAHA MOTOR CORPORATION, U.S.A. 1270 Chastain Road Kennesaw, GA 30144

Attention: Warranty Department

This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

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EAU63503

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your limited warranty expires with genuine Yamaha Extended Service (Y.E.S.).

This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. They can show you how easy it is to protect your investment with Yamaha Extended Service.

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. It provides uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan thats right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isnt limited to moving parts or the drivetrain like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory-backed protection can be.

You dont have to pay anything for covered repairs. Theres no deductible to pay, and repairs arent pro-rated. You dont have any out-of-pocket expenses for covered repairs.

In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period.

Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide.

Y.E.S. coverage is transferable to a new owner if you sell or trade-in. That can make your Yamaha much more valuable!

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We urge you to act now. Youll get the excellent benefits of TRIP coverage right away, and youll rest easy knowing youll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note: If visiting your dealer isnt convenient, contact Yamaha with your VIN number and well be happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983)

YAMAHA EXTENDED SERVICE

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Index

A ABS.......................................................5-14 ABS warning light ...................................5-1 Acceleration and deceleration ................7-3 Air filter and V-belt case air filter

elements .............................................8-14 Auxiliary DC jack...................................5-28 Auxiliary lights.......................................8-32

B Battery ..................................................8-29 Brake fluid, changing ............................8-24 Brake fluid level, checking ....................8-23 Brake lever, front ..................................5-13 Brake lever, rear....................................5-13 Brake levers, lubricating .......................8-26 Brake/tail light .......................................8-33 Braking....................................................7-4

C Cables, checking and lubricating .........8-25 Canister...................................................8-9 Care ........................................................9-1 Catalytic converters ..............................5-19 Centerstand and sidestand, checking

and lubricating....................................8-27 Coolant .................................................8-13

D Data recording, vehicle .........................11-2 Diagnostic connector............................11-2 Dimmer/Pass switch.............................5-11

E Emergency mode..................................8-38 Engine break-in.......................................7-5 Engine oil and oil filter element...............8-9 Engine serial number ............................11-1 Engine trouble warning light ...................5-1

F Final transmission oil ............................8-12 Front and rear brake lever free play,

checking .............................................8-22 Front and rear brake pads, checking....8-23 Front fork, checking..............................8-27 Fuel .......................................................5-17 Fuel consumption, tips for reducing .......7-4 Fuel tank cap ........................................5-16 Fuel tank overflow hose........................5-19 Fuses, replacing....................................8-30

H Handlebar position, adjusting...............5-24 Handlebar switches ..............................5-11 Hazard switch .......................................5-12

Headlights ............................................ 8-32 High beam indicator light ....................... 5-1 Horn switch .......................................... 5-12

I Identification numbers.......................... 11-1 Ignition circuit cut-off system............... 5-26 Indicator lights and warning lights ......... 5-1

K Key, handling of smart and mechanical

keys...................................................... 4-4 L

Labels, location ...................................... 1-1 License plate light bulb, replacing........ 8-34

M Main switch ............................................ 4-8 Maintenance and lubrication, periodic ... 8-4 Maintenance, emission control

system.................................................. 8-3 Maintenance record ............................. 11-5 Matte color, caution ............................... 9-1 Model label........................................... 11-1 Multi-function display............................. 5-3

N Noise regulation ................................... 11-4

O Operating range of the smart key

system.................................................. 4-3 P

Panel, removing and installing ............... 8-7 Parking ................................................... 7-5 Part 15 of FCC Rules.............................. 4-2 Part locations ......................................... 3-1

S Safe-riding points ................................... 2-5 Safety defects, reporting...................... 11-3 Safety information .................................. 2-1 Shock absorber assemblies,

adjusting............................................. 5-25 Sidestand ............................................. 5-26 Smart key ............................................... 4-6 Smart key battery, replacing .................. 4-7 Smart key system................................... 4-1 Smart key system indicator light ............ 5-2 Smart key system, troubleshooting...... 8-35 Spark plug, checking ............................. 8-8 Specifications....................................... 10-1 Speedometer.......................................... 5-2 Starting off.............................................. 7-3 Starting the engine ................................. 7-2 Steering, checking................................ 8-28

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Stop/Run/Start switch.......................... 5-12 Storage................................................... 9-4 Storage compartments ........................ 5-20

T Tachometer ............................................ 5-3 Throttle grip and cable, checking and

lubricating .......................................... 8-26 Throttle grip free play, checking........... 8-18 Tires...................................................... 8-19 Tool kit.................................................... 8-2 Traction control system........................ 5-15 Traction control system indicator light... 5-2 TRIP/INFO switch................................. 5-12 Troubleshooting ................................... 8-35 Troubleshooting charts ........................ 8-36 Turn signal indicator lights ..................... 5-1 Turn signal light bulb, replacing ........... 8-33 Turn signal switch ................................ 5-11

V Valve clearance .................................... 8-19 V-belt, checking ................................... 8-25 Vehicle identification number ............... 11-1

W Warranty, extended.............................. 11-8 Warranty, limited .................................. 11-6 Wheel bearings, checking .................... 8-28 Wheels.................................................. 8-21 Windshield............................................ 5-22

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EAU66301

For your best ownership experience, think Genuine Yamaha!

Genuine Yamaha Parts Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for aftermarket parts that may not provide full confidence and satisfaction?

Genuine Yamaha Accessories Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right right out of the box.

Yamalube Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. Theyre formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.

Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them directly through yam

Manualsnet FAQs

If you want to find out how the CZD300J Yamaha works, you can view and download the Yamaha CZD300J XMAX 2018 Owner's Manual on the Manualsnet website.

Yes, we have the Owner's Manual for Yamaha CZD300J as well as other Yamaha manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Owner's Manual should include all the details that are needed to use a Yamaha CZD300J. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Yamaha CZD300J XMAX 2018 Owner's Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Yamaha CZD300J XMAX 2018 Owner's Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Yamaha CZD300J XMAX 2018 Owner's Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Yamaha CZD300J XMAX 2018 Owner's Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Yamaha CZD300J XMAX 2018 Owner's Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.