Yamaha EF2000iS Owner's Manual PDF
Summary of Content for Yamaha EF2000iS Owner's Manual PDF
Generator
LIT-19626-01-53 7DK-28199-10PRINTED ON RECYCLED PAPER
PRINTED IN JAPAN 2009.01-1.01 !
(E)
EF2000iS
OWNERS MANUAL
Read this manual carefully before operating this machine.
7DK-9-10_hyoshi 09.1.20 4:43 PM Page 1
Read this manual carefully befor operating this machine.This manual should stay with this machine if it is sold.
7DK-9-10_hyoshi 09.1.20 4:43 PM Page 3
AE00002
INTRODUCTION Congratulations on your purchase of your new Yamaha. This manual will provide you with a good basic understanding of the operation and main- tenance of this machine. If you have any questions regarding the operation or maintenance of your machine, please consult a Yamaha dealer.
EF2000iS OWNERS MANUAL
2009 by Yamaha Motor Corporation, U.S.A. 1st Edition, January 2009
All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
is expressly prohibited. Printed in Japan
P/N LIT-19626-01-53
AE00022
7DK-9-10 09.1.27 1:46 PM Page a
Particularly important information is distin- guished in this manual by the following notations.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety mes- sages that follow this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situ- ation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precau- tions that must be taken to avoid dam- age to the machine or other property.
TIP A TIP provides key information to make procedures easier or clearer.
NOTICE
WARNING
AE00032
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE.
TIP 9 Yamaha continually seeks advance-
ments in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your engine and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
9 This manual should be considered a permanent part of this engine and should remain with this engine when resold.
* Product and specifications are subject to change without notice.
WARNING
IMPOTANT MANUAL INFORMATION
7DK-9-10 09.1.27 1:46 PM Page b
AE00041
CONTENTS
SAFETY INFORMATION.........................1 EXHAUST FUMES ARE POISONOUS........................................1 FUEL IS HIGHLY FLAMMABLE AND POISONOUS........................................1 ENGINE AND MUFFLER MAY BE HOT ......................................................1 ELECTRIC SHOCK PREVENTION .....2 CONNECTION NOTES ........................3 CONNECTION .....................................3 EXTENSION CORD NOTES................3
LOCATION OF IMPORTANT LABELS...................................................4 DESCRIPTION ........................................6
Control Panel........................................6 CONTROL FUNCTION............................7
Engine switch .......................................7 Oil warning light (Red)..........................7
DC protector .........................................7 Economy control switch........................8 AC pilot light (Green)............................8 Overload indicator light (Red) ..............9 Fuel tank cap........................................9 Fuel tank cap air vent knob................10 Fuel cock knob ...................................10 Ground (Earth) terminal .....................10
Twin Tech............................................10 PREPARATION .....................................11
Fuel.....................................................11 Engine oil............................................12
PRE-OPERATION CHECK ...................13 Pre-operation check ...........................13
OPERATION ..........................................14 Starting the engine .............................14 Stopping the engine ...........................16 Connection .........................................17 Battery charging .................................18
Application range................................20 PERIODIC MAINTENANCE ..................21
Maintenance chart..............................21 Spark plug inspection.........................23 Carburetor adjustment........................24 Engine oil replacement.......................24 Air filter ...............................................26 Muffler screen and spark arrester ......27 Fuel tank filter.....................................29
STORAGE .............................................30 Drain the fuel ......................................30 Engine ................................................32
TROUBLESHOOTING...........................33 Engine wont start...............................33 Generator wont produce power .........34
SPECIFICATIONS .................................36 Dimensions.........................................36 Engine ................................................36 Generator ...........................................36
CONSUMER INFORMATION................37 Identification number records .............37 Machine identification.........................37
LIMITED WARRANTY (EF- AND EDL-SERIES) ........................................38
EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS .........40
WIRING DIAGRAM ...............................41
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1
7DK-001
7DK-002
7DK-003
7DK-004
7DK-005
7DK-006
AE00071
SAFETY INFORMATION
AE00072
EXHAUST FUMES ARE POISONOUS 9 Never operate the engine in a closed area or it may
cause unconsciousness and death within a short time. Operate the engine in a well ventilated area.
AE00075
FUEL IS HIGHLY FLAMMABLE AND POISONOUS 9 Always turn off the engine when refuelling. 9 Never refuel while smoking or in the vicinity of an
open flame. 9 Take care not to spill any fuel on the engine or muf-
fler when refueling. 9 If you swallow any fuel, inhale fuel vapor, or allow
any to get in your eye(s), see your doctor immedi- ately. If any fuel spills on your skin or clothing, immediately wash with soap and water and change your clothes.
9 When operating or transporting the machine, be sure it is kept upright. If it tilts, fuel may leak from the carburetor or fuel tank.
AE00843
ENGINE AND MUFFLER MAY BE HOT 9 Place the machine in a place where pedestrians or
children are not likely to touch the machine.
9 Avoid placing any flammable materials near the exhaust outlet during operation.
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2
7DK-007
a
7DK-008a
1
7DK-036
7DK-009
7DK-010
9 Keep the machine at least 1 m (3 ft) from buildings or other equipment, or the engine may overheat.
a 1 m (3 ft)
9 Do not operate the engine with a dust cover or other objects covering it.
9 When covering the generator, be sure to do so only after the engine and muffler have completely cooled down.
9 Be sure to carry the generator only by its carrying handles 1.
9 Do not place any obstacles on the generator.
AE00083
ELECTRIC SHOCK PREVENTION 9 Never operate the engine in rain or snow.
9 Never touch the machine with wet hands or electri- cal shock will occur.
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3
7DK-012
1
2
1
2
AE00088
CONNECTION NOTES 9 Avoid connecting the generator to commercial
power outlet. 9 Avoid connecting the generator in parallel with any
other generator.
1 Correct 2 Incorrect
AE00091
CONNECTION
Before the generator can be connected to a build- ings electrical system, a licensed electrician must install an isolation (transfer) switch in the build- ings main fuse box. The switch is the connection point for generator power and allows selection of generator or main line power to the building. This will prevent the generator from charging the main power line (backfeeding) when the main power sup- ply has failed or has been turned off for line repair. Backfeeding can electrocute or injure line mainte- nance personnel. Also, generator and building electrical system damage can occur when normal operating power returns if unit is used without an isolation switch.
WARNING
AE00086
EXTENSION CORD NOTES Extension cords should be protected by a tough flexible rubber sheath (IEC 245) or the equivalent to withstand mechanical stresses.
9 Connect the ground lead of the machine to the ground (Earth) terminal 1 and connect the end to the ground electrode buried in the ground.
1
7DK-011
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4
AE00062
LOCATION OF IMPORTANT LABELS Please read the following labels carefully before oper- ating this machine. TIP Maintain or replace safety and instruction labels, as necessary.
1
DANGER Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, door, and vents.
1 2
7DK-013
3
4
5
6
7DK-014
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5
4
6
2
5
WARNINGq 8Read the owners manual and all labels before operating. 8Only operate in well-ventilated areas. Exhaust gas contains poisonous carbon monoxide. 8Check for spilled fuel or fuel leaks. 8Stop engine before refueling. 8Do not operate near flammable materials. 8Electrocution can occur if generator is used in rain, snow, or near water. Keep this unit dry at all times. 8Electrocution or property damage can occur: Do not connect this generator to any buildings electrical
system unless an isolation switch has been installed by a licensed electrician. Refer to the owners manual. 8When operating the generator:
Never place a partition or other barrier around the generator. Do not cover the generator with a box. Do not place any objects on the generator. 7DK-24162-10
Important Emissions Information The air index of this engine is 3 (California only)
MOST CLEAN LEAST CLEAN 0 2 4 6 8 10
YAMAHA MOTOR POWERED PRODUCTS CO.,LTD. This engine meets **** California exhaust and evaporative emission regulations for small off-road engines. This engine conforms to Phase 2 U.S.EPA regulations for small nonroad engines. EMISSIONS COMPLIANCE PERIOD : CATEGORY A(EPA) EF: ********* DISPLACEMENT: *** cc EVAP F: ******** EMISSION CONTROL SYSTEM: EM This engine is certified to operate on unleaded gasoline. ENGINE OIL: SAE10W-30 TYPE: SE No other adjustments needed.
Note: The lower the air index, the less the pollution. This engine is certified to be emissions compliant for the following use:
Check owner's manual for further details.
MODERATE (*** HOURS)
INTERMEDIATE (*** HOURS)
EXTENDED (*** HOURS)X
HOT EXHAUST 7WL-28176-10
3
NOTICE Use the specified spark plug only.
Specified plug:BPR6HS(NGK)
7DK-24164-10
OIL EF2000IS
YAMAHA MOTOR POWERED PRODUCTS CO.,LTD.
MADE IN JAPAN
AC output 60Hz Rated 1.6kVA 120V Phase Single DC output 12V 8A Fuel Gasoline
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1 2
3
4
7DK-015
6
DESCRIPTION 1 Carrying handle 2 Fuel tank cap air vent knob 3 Fuel tank cap 4 Recoil starter 5 Fuel gauge 6 Muffler 7 Oil filler cap
AE00103
Control panel 1 Oil warning light 2 AC pilot light 3 Overload indicator light 4 Economy control switch
(Black) 5 Engine switch (Red) 6 Fuel cock knob 7 Choke knob 8 Twin Tech (parallel running
terminal) 9 AC receptacle 0 DC protector (breaker) q Ground (Earth) terminal w DC receptacle
1 2 3 4 5
6
7 8
9
0q
w
7DK-017
5
6
7 7DK-016
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7
1
2
7DK-018
700-115
AE00111
Oil warning light (Red) When the oil level falls below the lower level, the oil warning light comes on and then the engine stops auto- matically. Unless you refill with oil, the engine will not start again.
TIP If the engine stalls or does not start, turn the engine switch to ON and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is insufficient. Add oil and restart.
AE00101
CONTROL FUNCTION AE00121
Engine switch The engine switch controls the ignition system.
1 7 ON Ignition circuit is switched on. The engine can be started.
2 5 STOP Ignition circuit is switched off. The engine will not run.
DC protector The DC protector turns off 2 automatically when elec- tric device being connected to the generator is operat- ing and current above the rated flows.To use this equip- ment again, turn on the DC protector by pressing its button to ON 1.
12 7DK-052
1 ON Direct current is output. (This is the default position.)
2 OFF Direct current is not output.
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8
AE00142
Economy control switch
1 I ON When the economy control switch is turned to ON 1, the economy control unit controls the engine speed according to the connected load. The results are better fuel consumption and less noise.
2 3 OFF When the economy control switch is turned to OFF 2, the engine runs at the rated r/min (4,500 r/min) regard- less of whether is a load connected or not.
TIP The economy control switch must be turned to OFF 2 when using electric devices that require a large starting current, such as a compressor of a submergible pump.
AC pilot light (Green) The AC pilot light 1 comes on when the engine starts and produces power.
1
2
7DK-020
1
7DK-048
Reduce the load of the connected electric device below the specified rated output of the generator if the DC protector turns off. If the DC protector turns off again, stop using the device immediately and consult a Yamaha dealer.
NOTICE
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9
AE01087
Overload indicator light (Red) The overload indicator light 1 comes on when an over- load of a connected electrical device is detected, the inverter control unit overheats, or the AC output voltage rises. Then, the AC protector will trip, stopping power generation in order to protect the generator and any connected electric devices. The AC pilot light (Green) will go off and the overload indicator light (Red) will stay on, but the engine will not stop running.
When the overload indicator light comes on and power generation stops, proceed as follows: 1. Turn off any connected electric devices and stop
the engine. 2. Reduce the total wattage of connected electric
devices within the rated output. 3. Check for blockages in the cooling air inlet and
around the control unit. If any blockages are found, remove.
4. After checking, restart the engine.
TIP The overload indicator light may come on for a few sec- onds at first when using electric devices that require a large starting current, such as a compressor or a sub- mergible pump. However, this is not a malfunction.
1
7DK-021
7DK-022
Fuel tank cap Remove the fuel tank cap by turning it counterclock- wise.
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10
1
2
7DK-023
1
2
7DK-024
1
7DK-011
Fuel cock knob The fuel cock supplies fuel from the fuel tank to the car- buretor. The fuel cock has two positions.
1 ON With the knob in this position, fuel flows to the carbure- tor. Normal using is done with the knob in this position.
2 OFF With the knob in this position, fuel will not flow. Always turn the knob to this position when the engine is not running.
Ground (Earth) terminal Ground (Earth) terminal 1 connects the earth line for prevention of electric shock. When the electric device is earthed, always the gener- ator must be earthed.
7DK-042a
Twin Tech (Terminal for Connecting special cables for parallel running) This is the terminal for connecting special cables for parallel running of two EF2000iS. The parallel running requires two EF2000iS and the special cables. (The rated output in parallel running is 3.0 kVA and the rated current is 25.0 A.) The handling, operation procedure and the notes on usage are described in the PARALLEL RUNNING KIT OWNERS MANUAL included in the Parallel Running Kit. Consult a Yamaha dealer for this Parallel Running Kit.
Fuel tank cap air vent knob The fuel tank cap 2 is provided with an air vent knob 1 to stop fuel flow. The air vent knob must be turned to ON. This will allow fuel to flow to the carburetor and the engine to run. When the engine is not in use, turn the air vent knob to OFF to stop fuel flow.
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Remove the fuel tank cap and fill the fuel into the tank up to the red level 2. The fuel level in the fuel tank can be checked through the fuel level gauge 1.
1 Fuel level gauge 2 Red line 3 Fuel level
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number ((R + M)/2) of 86 or higher, or research octane number of 91 or higher.
11
7DK-026
1
2
7DK-037
7DK-091
3
7DK-028
45
7DK-093
707-095
PREPARATION AE00856
Fuel
9 Fuel is highly flammable and poisonous. Check SAFETY INFORMATION (See page 1) careful- ly before filling.
9 Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands.
9 After fill the fuel, make sure the fuel tank cap is tightened securely.
9 Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate paint- ed surfaces or plastic parts.
9 Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts.
NOTICE
WARNING
Recommended fuel: Unleaded gasoline
Fuel tank capacity: Total:
4.2 L (1.11 US gal, 0.92 Imp gal)
4 F Full 5 E Empty
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1 Upper level
5. Install the cover and tighten the screws. 12
7DK-031
1
7DK-033
700-119
1
AE00222
Engine oil
The generator has been shipped without engine oil. Do not start the engine till fill with the sufficient engine oil.
1. Place the generator on a level surface. 2. Remove the screws 1, and then remove the cover
2.
NOTICE
1
2
7DK-030
4. Fill the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
Recommended engine oil: YAMALUBE 4 (10W-40),
SAE 10W-30 or 10W-40 SAE #30 SAE #20 SAE 10W
Recommended engine oil grade: API Service SE type or higher
Engine oil quantity: 0.4 L (0.42 US qt, 0.35 lmp qt)
0C
YAMALUBE 4 (10W-40)
SAE 10W SAE #20 SAE #30
32F
25C
80F
3. Remove the oil filler cap 1.
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13
AE00845
PRE-OPERATION CHECK
If any item in the Pre-operation check is not work- ing properly, have it inspected and repaired before operating the generator.
The condition of a generator is the owner's responsibil- ity. Vital components can start to deteriorate quickly and unexpectedly, even if the generator unused.
TIP Pre-operation checks should be made each time the generator is used.
Pre-operation check Fuel (See page 11) 9 Check fuel level in fuel tank. 9 Refuel if necessary.
Fuel line 9 Check fuel hose for crack or damage. 9 Replace if necessary.
Engine oil (See page 12) 9 Check oil level in engine. 9 If necessary, add recommended oil to specified
level. 9 Check generator for oil leakage.
The point where abnormality was recognized by use 9 Check operation. 9 If necessary, consult a Yamaha dealer.
WARNING
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14
7DK-047
1
7DK-038
1
7DK-039
AE00846
OPERATION
9 Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate the engine in a well venti- lated area.
9 Before starting the engine, do not connect any electric devices.
The generator has been shipped without engine oil. Do not start the engine till fill with the sufficient engine oil.
NOTICE
WARNING
Starting the engine 1. Turn the economy control switch (Black) to OFF
1.
1 3 OFF
1
7DK-034
1
7DK-035
4. Turn the engine switch (Red) to ON 1.
1 7 ON
3. Turn the fuel cock knob to ON 1.
1 ON
2. While holding the fuel tank cap so that it will not move, turn the air vent knob to ON 1.
1 Air vent knob
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15
7. After the engine starts, warm up the engine until the engine does not stop when the choke knob is returned to the original position.
TIP When starting the engine, with the economy control switch ON, and there is no load on the generator: 9 in ambient temperature below 0C (32F), the
engine will run at the rated r/min (4,500 r/min) for 5 minutes to warm up the engine.
9 in ambient temperature below 5C (41F), the engine will run at the 4,500 r/min for 3 minutes to warm up the engine.
The economy control unit operates normally after the above time period, while the economy control switch is ON.
5. Pull the choke knob 1 fully out.
1 Choke knob
TIP The choke is not required to start a warm engine. Push the choke knob in to the original position.
6. Pull slowly on the recoil starter until it is engaged, then pull it briskly.
TIP Grasp the carrying handle firmly to prevent the genera- tor from falling over when pulling the recoil starter.
7DK-042
7DK-041
1
7DK-040
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16
1
7DK-034
7DK-047
1
7DK-044
1
7DK-045
1
7DK-092
AE01025
Stopping the engine
TIP Turn off any electric devices.
1. Turn the economy control switch (Black) to OFF 1.
1 3 OFF
3. Turn the engine switch (Red) to STOP 1.
1 5 STOP
4. Turn the fuel cock knob to OFF 1.
1 OFF
2. Disconnect any electric devices.
5. Turn the fuel tank cap air vent knob to OFF 1
after the engine has completely cooled down.
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AE00839
Connection Alternating Current (AC)
Be sure any electric devices are turned off before plugging them in.
9 Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.
9 Be sure the total load is within generator rated output.
9 Be sure the receptacle load current is within receptacle rated current.
TIP Make sure to ground (Earth) the generator. When the electric device is earthed, always the gener- ator must be earthed.
1. Start the engine. 2. Plug in to AC receptacle.
NOTICE
WARNING
7DK-043
1
7DK-049
1
7DK-048
3. Make sure the AC pilot light 1 is on.
1 AC pilot light
4. Turn the economy control switch to ON 1.
1 I ON
5. Turn on any electric devises. TIP The economy control switch must be turned to OFF to increase engine speed to rated rpm.
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18
Battery Charging TIP 9 The generator DC rated voltage is 12V. 9 Start the engine first, and then connect the gener-
ator to the battery for charging. 9 Before starting to charge the battery, make sure
that the DC protector is turned on.
1 Red wire 2 Black wire
1. Start the engine. 2. Connect the red battery charger lead to the posi-
tive (+) battery terminal. 3. Connect the black battery charger lead to the neg-
ative (-) battery terminal. 4. Turn the economy control switch off to start battery
charging.
9 Be sure the economy control switch is turned off while charging the battery.
9 Be sure to connect the red battery charger lead to the positive (+) battery terminal, and connect the black lead to the negative (-) battery termi- nal. Do not reverse these positions.
9 Connect the battery charger leads to the bat- tery terminals securely so that they are not dis- connected due to engine vibration or other dis- turbances.
9 Charge the battery in the correct procedure by following instructions in the owners manual for the battery.
9 The DC protector turns off 2 automatically if current above the rated flows during battery charging. To restart charging the battery, turn the DC pro- tector on by pressing its button to ON 1. If the DC protector turns off again, stop charging the battery immediately and consult a Yamaha dealer.
1 ON 2 OFF
NOTICE
762-040
12
6v 6v 12v 762-041
12 7DK-052
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19
762-012
TIP 9 Follow instructions in the owners manual for the
battery to determine the end of battery charging. 9 Measure the specific gravity of electrolyte to deter-
mine if the battery is fully charged. At full charge, the electrolyte specific gravity is between 1.26 and 1.28.
9 It is advisable to check the specific gravity of the electrolyte at least once every hour to prevent over- charging the battery.
Never smoke or make and break connections at the battery while charging. Sparks may ignite the bat- tery gas. Battery electrolyte is poisonous and dangerous, causing severe burns, etc. contains sulfuric (sul- phuric) acid. Avoid contact with skin, eyes or cloth- ing. Antidote: EXTERNAL-Flush with water. INTERNAL-Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or veg- etable oil. Call physician immediately. EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explo- sive gases. Keep sparks, flame, cigarettes, etc., away. Ventilate when charging or using in closed space. Always cover eyes when working near bat- teries. KEEP OUT OF REACH OF CHILDREN.
WARNING
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20
AE00812
Application range When using the generator, make sure the total load is within rated output of a generator. Otherwise, generator damage may occur.
9 Do not overload. The total load of all electrical appliances must not exceed the supply range of the generator. Overloading will damage the generator.
9 When supplying precision equipment, electronic controllers, PCs, electronic computers, microcomputerbased equipment or battery chargers, keep the gen- erator a sufficient distance away to prevent electrical interference from the engine. Also ensure that electrical noise from the engine does not interfere with any other electrical devices located near the generator.
9 If the generator is to supply medical equipment, advice should first be obtained from the manufacturer, a medical professional or hospital.
9 Some electrical appliances or general-purpose electric motors have high start- ing currents, and cannot therefore be used, even if they lie within the supply ranges given in the above table. Consult the equipment manufacturer for fur- ther advice.
NOTICE
TIP 9 means below. 9 Application wattage indicates when each device is
used by itself. 9 The simultaneous usage of AC and DC power is
possible but total wattage should not exceed the rated output. EX:
9 The overload indicator light 1 comes on when total wattage exceeds the application range. (See page 9 for more details.)
DC AC
Power factor 1 0.80.95 0.40.75
(Efficiency 0.85)
EF2000iS 1,600W 1,280W 544W
Rated voltage 12V
Rated current 8A
1
7DK-021
Generator rated output 1,600VA
Frequency Power factor
1.0 1,500W AC
0.8 1,180W
96W DC
(12V/8A)
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21
AE00401
PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your generator in the safest and most efficient condition possible. The most impor- tant points of generator inspection, adjustment, and lubrication are explained on the fol- lowing pages.
If you are not familiar with maintenance work, have a Yamaha dealer do it for you.
AE00403
Maintenance chart
Stop the engine before starting maintenance work.
Use only Yamaha specified genuine parts for replacement. Ask an authorized Yamaha dealer for further attention.
NOTICE
WARNING
WARNING
Item Routine Pre-
operation check
Every
6 months or 100 Hr
12 months or 300 Hr
Spark plug Check condition.
1 Clean and replace if necessary.
Fuel Check fuel level and leakage. 1
Fuel hose Check fuel hose for cracks or damage. 1
Replace if necessary.
Engine oil Check oil level in engine. 1
Replace 1(*1)
Air filter element Check condition.
1(*2) Clean
Muffler screen Check condition.
1 Clean and replace if necessary.
Spark arrester Check condition.
1 Clean and replace if necessary.
Fuel filter Clean and replace if necessary. 1
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22
*1 Initial replacement of the engine oil is after one month or 20 hours of operation. *2The air filter element needs to be cleaned more frequently when using in unusually wet or dusty areas. Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
Item Routine Pre-
operation check
Every
6 months or 100 Hr
12 months or 300 Hr
Crankcase breather Check breather hose for cracks or
hose damage. 1
Replace if necessary.
Cylinder head Decarbonize cylinder head.
More frequently if necessary.
Valve clearance Check and adjust when engine is cold.
Fittings / fasteners Check all fittings and fasteners.
Correct if necessary.
The point where abnormality was recognized by use 1
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23
4. Check for discoloration and remove the carbon. The porcelain insulator around the center elec- trode of spark plug should be a medium-to-light tan color.
5. Check the spark plug type and gap a.
TIP The spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specifi- cation.
2. Remove the spark plug cap 3 and cap 4, and insert the tool 5 through the hole from the outside of the cover.
4 3
7DK-053
56
7DK-054
a
760-001a
Spark plug inspection The spark plug is important engine components, which should be checked periodically. 1. Remove the screws 1, and then remove the cover
2.
1
2
7DK-030
Standard Spark Plug: BPR6HS (NGK)
Spark Plug Gap a: 0.60.7 mm (0.0240.028 in)
3. Insert the handlebar 6 into the tool 5 and turn it counterclockwise to remove the spark plug.
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Spark Plug Torque: 20.0 Nm (2.0 kgfm, 14.8 lbfft)
6. Install the spark plug.
TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4- 1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
7. Install the spark plug cap and cap. 8. Install the cover and tighten the screws.
AE00431
Carburetor adjustment The carburetor is a vital part of the engine. Adjusting should be left to a Yamaha dealer with the professional knowledge, specialized data, and equipment to do so properly.
1. Place the generator on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel cock knob, fuel tank cap air vent knob to OFF.
2. Remove the screws 1 and then remove the cover 2.
1
2
7DK-030
AE00412
Engine oil replacement
Avoid draining the engine oil immediately after stopping the engine. The oil is hot and should be handled with care to avoid burns.
WARNING
7DK-031
1
3. Remove the oil filler cap 1.
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25
4. Place an oil pan under the engine. Tilt the genera- tor to drain the oil completely.
5. Replace the generator on a level surface.
Do not tilt the generator when adding engine oil. This could result in overfilling and damage to the engine.
NOTICE
7DK-055
7DK-033
6. Add engine oil to the upper level 1.
Recommended engine oil: YAMALUBE 4 (10W-40),
SAE 10W-30 or 10W-40 SAE #30 SAE #20 SAE 10W
Recommended engine oil grade: API Service SE type or higher
Engine oil quantity: 0.4 L (0.42 US qt, 0.35 lmp qt)
700-006a
q
0C
YAMALUBE 4 (10W-40)
SAE 10W SAE #20 SAE #30
32F
25C
80F
1
2
7DK-030
7. Wipe the cover clean, and wipe up any spilled oil.
Be sure no foreign material enters the crankcase.
NOTICE
8. Install the oil filler cap. 9. Install the cover 2 and tighten the screws 1.
7DK-9-10 09.1.27 1:46 PM Page 25
26
AE01084
Air filter 1. Remove the screws 1, and then remove the cover
2.
2. Remove the screw 1 and then remove the air filter case cover 2.
1
2
7DK-030
1
2
7DK-061
3. Remove the foam element 1. 4. Wash the foam element in solvent and dry it. 5. Oil the foam element and squeeze out excess oil.
The foam element should be wet but not dripping.
Do not wring out the foam element when squeezing it. This could cause it to tear.
6. Insert the foam element into the air filter case.
TIP Be sure the foam element sealing surface matches the air filter so there is no air leak.
The engine should never run without the foam ele- ment; excessive piston and cylinder wear may result.
7. Install the air filter case cover in its original position and tighten the screw.
8. Install the cover and tighten the screws.
NOTICE
NOTICE
Recommended oil: Foam-air-filter oil or SAE #20 motor oil
7DK-062
1
7DK-9-10 09.1.27 1:46 PM Page 26
27
7DK-026
1
2
1
7DK-066
1
2 3
7DK-063
7DK-064
4
7DK-065
AE01075
Muffler screen and spark arrester
The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.
WARNING
2. Loosen the bolt 1 and then remove the muffler cap 2, the muffler screen 3 and spark arrester 4.
1. Remove the screws 1, and then pull outward on the areas of the cover 2 shown.
7DK-9-10 09.1.27 1:46 PM Page 27
28
2
1 7DK-065a
7DK-068
6. Install the muffler screen and the muffler cap. 7. Install the cover and tighten the screws.
3. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush.
When cleaning, use the wire brush lightly to avoid damaging or scratching of the muffler screen and spark arrester.
4. Check the muffler screen and spark arrester. Replace them if damaged.
5. Install the spark arrester.
TIP Align the spark arrester projection 1 with the hole 2 in the muffler pipe.
NOTICE
711-075
7DK-9-10 09.1.27 1:46 PM Page 28
29
7DK-069
1
AE00471
Fuel tank filter
Never use the gasoline while smoking or in the vicinity of an open flame.
1. Remove the fuel tank cap and filter 1. 2. Clean the filter with gasoline.
If damaged, replace it. 3. Wipe the filter and install it. 4. Install the fuel tank cap.
Be sure the fuel tank cap is tightened securely.
WARNING
WARNING
7DK-9-10 09.1.27 1:46 PM Page 29
30
AE00601
STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration.
1
7DK-044
7DK-025
1
7DK-039
1
7DK-035
AE01056
Drain the fuel 1. Turn the engine switch to STOP 1. 2. Remove the fuel tank cap. Extract the fuel from the
fuel tank into an approved gasoline container using a commercially available handsiphon. Then, install the fuel tank cap.
Fuel is highly flammable and poisonous. Check SAFETY INFORMATION (See page 1) carefully.
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted sur- faces or plastic parts.
3. Turn the engine switch to ON 1.
NOTICE
WARNING
1
7DK-038
4. Turn the fuel tank cap air vent knob and fuel cock knob to ON 1.
5. Start the engine and leave it run until it stops. The engine stops in approx. 20 mins. time by run- ning out of fuel.
TIP 9 Do not connect with any electrical devices.
(unloaded operation) 9 Duration of the running engine depends on the
amount of the fuel left in the tank.
7DK-9-10 09.1.27 1:46 PM Page 30
31
6. Remove the screws 1, and then remove the cover 2.
7. Drain the fuel from the carburetor by loosening the drain screw 3 on the carburetor float chamber.
8. Turn the engine switch to OFF. 9. Turn the fuel cock knob to OFF.
10. Tighten the drain screw 3. 11. Install the cover and tighten the screws. 12. Turn the fuel tank cap air vent knob to OFF.
1
2
7DK-030
3
7DK-071
13. Tighten further if any screws, bolts and nuts are loose.
14. Store the generator in a dry, well-ventilated place, with the cover placed over it.
7DK-9-10 09.1.27 1:46 PM Page 31
32
Engine Perform the following steps to protect the cylinder, pis- ton ring, etc. from corrosion. 1. Remove the spark plug, pour about one table-
spoon of SAE 10W-30 or 20W-40 motor oil into the spark plug hole and reinstall the spark plug. Recoil start the engine by turning over several times (with ignition off) to coat the cylinder walls with oil.
2. Pull the recoil starter until you feel compression. Then stop pulling. (This prevents the cylinder and valves from rusting).
3. Clean exterior of the generator and apply a rust inhibitor.
4. Store the generator in a dry, well-ventilated place, with the cover placed over it.
5. The generator must remain in a vertical position when stored, carried or operated.
7DK-072
7DK-9-10 09.1.27 1:46 PM Page 32
33
7DK-091
1
7DK-035
1
7DK-038
700-006
AE00512
TROUBLESHOOTING
Engine wont start 1. Fuel systems
No fuel supplied to combustion chamber. 2 No fuel in tank .... Supply fuel. 2 Fuel in tank .... Fuel tank cap air vent knob and fuel
cock knob to ON 1. 2 Clogged fuel line .... Clean fuel line. 2 Clogged carburetor .... Clean carburetor.
2. Engine oil system Insufficient
2 Oil level is low .... Add engine oil.
7DK-9-10 09.1.27 1:46 PM Page 33
34
AE00515
Generator wont produce power 2 Safety device (DC protector) to OFF 2 Press
the DC protector to ON 1. 2 Safety device (AC) to OFF .... Stop the
engine,then restart. 12 7DK-052
7DK-041
791-001d
3. Electrical systems 2 Engine switch to ON 1 and pull the recoil starter.
Poor spark 2 Spark plug dirty with carbon or wet .... Remove car-
bon or wipe spark plug dry. 2 Faulty ignition system .... Consult a Yamaha dealer.1
7DK-039
7DK-9-10 09.1.27 1:46 PM Page 34
B
35
P OK
O Clogged
C Does not flicker D Flickers.
AE00515
A ENGINE DOES NOT START
Turn the engine switch to ON, then pull the recoil starter and check if the oil warining light flickers.
H Pull the recoil starter and check the spark plug for spark strength. (See WARNING)
w 9 To prevent FIRE HAZARDS be
sure fuel is not present in the spark plug area.
9 To prevent FIRE HAZARDS be sure to place the spark plug as far way as possible from the spark plug hole and carburetor area.
9 To prevent ELECTRIC SHOCK do not hold spark plug lead with hand while testing.
Dose not sparkI J
Check the following 9 Fuel line clogging 9 Air cleaner element
clogging.
N Clean or Replace; Consult a Yamaha dealer.
Q
R Consult a Yamaha dealer.
K Check the spark plug. 9 Type: BPR6HS 9 Gap: 0.60.7 mm (0.0240.028 in)
L Incorrect M OK
Replace or Adjust Gap.
Clean the spark plug.
E Check engine oil level.
F OK G Level low
Consult a Yamaha dealer.
Add engine oil.
OK
7DK-9-10 09.1.27 1:46 PM Page 35
36
Unit EF2000iS
Type Air cooled 4-stroke gasoline OHV Cylinder Arrangement Inclined, 1 cylinder Displacement cm
3 79
Bore Stroke mm (in) 48.6 43.0 (1.91 1.69) Operation Hours Hr 4.210.5 (rated load1/4 load) Fuel Unleaded gasoline Fuel Tank Capacity L (US gal, Imp gal) 4.2 (1.11, 0.92) Engine Oil Quantity L (US qt, Imp qt) 0.4 (0.42, 0.35) Ignition System CDI Spark Plug: Type BPR6HS (NGK)
Gap mm (in) 0.60.7 (0.0240.028) Noise Level* dB (A) 61
AE00701
SPECIFICATIONS AE00702
Dimensions Unit EF2000iS
Overall Length mm (in) 490 (13.3) Overall Width mm (in) 280 (11.0) Overall Height mm (in) 455 (17.9) Dry Weight kg (lb) 20 (44)
AE00704
Engine
* : Measured at rated operation from 7 m (23 ft) distance.
AE00707
Generator Unit EF2000iS
AC Output Rated voltage V 120 Rated frequency Hz 60 Rated current A 13.3 Rated output kVA 1.6 Safety Device: Type Electronic DC Output Rated voltage V 12 Rated current A 8 Safety Device: Type DC protector
7DK-9-10 09.1.27 1:46 PM Page 36
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AE00012
Identification number records Record your Primary I.D., and serial num- bers in the spaces provided, to assist you in ordering spare parts from a Yamaha dealer. Also record and keep these I.D. numbers in a separate place in case your machine is stolen.
PRI-I.D. NUMBER:
PRI-I.D. CODE SERIAL No.
MODEL
7DK-073 7DK-24163-00
Serial NO.
7DK-
CONSUMER INFORMATION
AE00011
Machine identification The machine serial number is stamped in the location as shown.
TIP The first three digits of these numbers are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for reference when ordering parts from a Yamaha dealer.
7DK-9-10 09.1.27 1:46 PM Page 37
38
Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha consumer generators purchased from an authorized Yamaha consumer generator dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stat- ed limitations.
THE PERIOD OF WARRANTY Any new EF-series or EDL-series Yamaha Generator purchased for private, non-commercial use from an authorized Yamaha consumer generator dealer in the conti- nental United States will be warranted against defects in material or work- manship for a period two (2) years from date of pur- chase, subject to exclusions noted herein. Any Yamaha non-commercial generator purchased and utilized for commercial or rental applications will be warranted for a period one (1) year from the date of purchase, subject to exclusions noted herein.
DURING THE PERIOD OF WARRANTY any authorized Yamaha consumer generator dealer will, free of charge, repair or replace, at Yamahas option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the products warranty period. All parts replaced under warranty become property of Yamaha Motor Corporation U.S.A.
GENERAL EXCLUSIONS from this warranty shall include any failures caused by: a. Installation of parts or accessories that are not
qualitatively equivalent to genuine Yamaha parts.
b. Abnormal strain, neglect, or abuse. c. Lack of proper maintenance. d. Accident or collision damage.
SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or rou- tine maintenance.
THE CUSTOMERS RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the generator as speci-
fied in the appropriate Owners Manual;
2. Give notice to an authorized Yamaha con- sumer generator dealer of any and all apparent defects within ten (10) days after discovery, and make the unit available at that time for inspection and repairs at such dealers place of business.
WARRANTY TRANSFER: To transfer the warranty from the original purchaser to any subsequent pur- chaser(s), it is imperative that the unit be inspected and registered for warranty by an authorized Yamaha consumer generator dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service. In no case will the war- ranty be extended beyond the original period.
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAM- AGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A. Post Office Box 6555
Cypress, California 90630
AE01119
YAMAHA MOTOR CORPORATION U.S.A. EF- AND EDL-SERIES GENERATOR LIMITED WARRANTY
7DK-9-10 09.1.27 1:46 PM Page 38
39
WARRANTY QUESTIONS AND ANSWERS
Q. What costs are my responsibility during the warranty period?
A. The customers responsibility includes all costs of normal maintenance service, non-warranty repairs, accident damages, as well as oil and spark plugs.
Q. What are some examples of abnormal strain, neglect, or abuse?
A. These terms are general and overlap each other in areas. Specific examples include: Running the machine out of oil; lack of proper maintenance; operating the machine with a broken or damaged part which causes anoth- er part to fail; and so on. If you have any spe- cific questions on operation or maintenance, please contact your dealer for advice.
Q. Does the warranty cover incidental costs such as transportation due to a failure?
A. No. The warranty is limited to repair of the machine itself.
Q. May I perform any or all of the recommended maintenance shown in the Owners Manual instead of having the dealer do them?
A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owners and Service Manual. We do recommend, however, that items requiring special tools or equipment be done by a Yamaha generator dealer.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new Yamaha exactly as specified in the Owners Manual?
A. No. The warranty on a new Yamaha cannot be voided or cancelled. However, if a particular failure is caused by operation or maintenance other than as shown in the Owners Manual, that failure may not be covered under warranty.
Q. What responsibility does my dealer have under this warranty?
A. Each Yamaha generator dealer is expected to: 1. Check the operation of the generator
before sale. 2. Explain the operation, maintenance, and
warranty requirements to your satisfaction at the time of sale, and upon your request at any later date.
In addition, each Yamaha generator dealer is held responsible for his setup, service and war- ranty repair work.
Q. Is the warranty transferable to second owners? A. Yes. The remainder of the existing warranty
can be transfered upon request. The unit has to be inspected and reregistered by an authorized Yamaha generator dealer for the policy to remain effective.
CUSTOMER SERVICE
If your machine requires warranty service, you must take it to any authorized Yamaha generator dealer within the continental United States. Be sure to bring your warranty registration identification or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the owner of the dealership. Since all warranty matters are handled at the dealer level, this person is in the best position to help you. If you are still not satisfied and require additional assis- tance, please write:
YAMAHA MOTOR CORPORATION U.S.A. CUSTOMER RELATIONS DEPARTMENT
P.O. BOX 6555 Cypress, California 90630
CHANGE OF ADDRESS
The federal government requires each manufactur- er to maintain a complete, up-to-date list of all first purchasers against the possibility of a safety-relat- ed defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase. If you should move after you have purchased your new generator, please advise us of your new address by sending a postcard listing your Yamaha model name, engine number, dealer number (or dealers name) as it is shown on your warranty identification, your name and new mailing address. Mail to:
YAMAHA MOTOR CORPORATION, U.S.A. WARRANTY DEPARTMENT
P.O. Box 6555 Cypress, California 90630
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
7DK-9-10 09.1.27 1:46 PM Page 39
40
AE00789
EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS
Item Acronym 9 CARB. ASSY., LH. & JT., .......................CARB (Carburetor)
CARBURETOR2 9 T.C.I. MAGNETO ASSY. & .....................EI (Electronic Ignition)
PLUG, SPARK 9 CRANKCASE1 & HEAD, .......................PCV (Positive Crankcase
CYLINDER1 Ventilation) 9 AIR FILTER ASSY. . ................................ACL (Air Cleaner) 9 MUFF., 2, CAP, NET, WIRE2 &
ARRESTER, SPARK
The above items and the corresponding acronyms are provided in accordance with U.S. EPA REGULATIONS FOR NEW NONROAD SPARK-IGNITION NONHANDHELD ENGINES and the CALIFORNIA REGULATIONS FOR 1995 AND LATER SMALL OFF- ROAD ENGINES. The acronyms conform to the latest version of the SAEs recommended practice docu- ment J1930, Diagnostic Acronyms, Terms, and Definitions For Electrical/Electronic System.
It is recommended that these items be serviced by a Yamaha dealer.
7DK-9-10 09.1.27 1:46 PM Page 40
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R
Br
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Br
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Br
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B
B
B
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B B
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B
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Y
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O OO
Y
Y Y Y
YY Y
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R
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L
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7DK-10
AE00751
WIRING DIAGRAM
1 Sub coil 2 DC coil 3 Main coil 4 DC rectifier 5 DC protector (breaker) 6 Twin Tech (parallel
running terminal) 7 DC receptacle 8 AC pilot light 9 AC receptacle 0 Economy control switch q Overload indicator light w Engine switch e Oil warning light r Ground (Earth) terminal t Control unit y CDI unit/Ignition coil u Stepping motor i Spark plug o CDI magneto
p Oil level gauge Color code B Black Br Brown G Green Gy Gray L Blue O Orange R Red W White Y Yellow B/W Black/White G/Y Green/Yellow R/W Red/White
7DK-9-10 09.1.27 1:46 PM Page 41
Read this manual carefully befor operating this machine.This manual should stay with this machine if it is sold.
7DK-9-10_hyoshi 09.1.20 4:43 PM Page 3
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