Yamaha YFM250BT Bruin 250 2005 Owner's Manual PDF
en
Summary of Content for Yamaha YFM250BT Bruin 250 2005 Owner's Manual PDF
1P0-F8199-10LIT-11626-18-41
READ THIS MANUAL CAREFULLY! It contains important safety information.
This ATV should not be ridden by anyone under 16 years of age.WARNING
YFM250BT
OWNERS MANUAL
PRINTED IN USA 2004.06-2.62 CR
(E)
YAMAHA MOTOR CO., LTD.
EBU00438
LOCATE AND READ OWNERS MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. (For replacement manual, call 1-800-532-1558)
WARNING
ALWAYS: use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. avoid paved surfaces-pavement may seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER operate: without proper training or instruction. at speeds too fast for your skills or the conditions. on public roads-a collision can occur with another vehicle. with a passenger-passengers affect balance and steering and increase risk of losing control.
ALWAYS USE AN APPROVED HELMET AND
PROTECTIVE GEAR
NEVER USE ON PUBLIC
ROADS
NEVER CARRY PASSENGERS
NEVER USE WITH DRUGS OR ALCOHOL
B EE R
B EE R
EBU00776
EBU00941
1-INTRODUCTION
Congratulations on your purchase of the Yamaha YFM250B. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV. This manual includes important safety information. It provides information about special techniques and skills necessary to ride your ATV. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer. AN IMPORTANT SAFETY MESSAGE: READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND
COMPLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV. NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE
TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMATION.
THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE.
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
EBU00801
ON
ANUAL CAN RESULT IN
following notations:
ION! BECOME ALERT!
could result in severe bystander or a person
that must be taken to
e procedures easier or
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
1-IMPORTANT MANUAL INFORMATI
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS M SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the
The Safety Alert Symbol means ATTENT YOUR SAFETY IS INVOLVED!
WARNING Failure to follow WARNING instructions injury or death to the machine operator, a inspecting or repairing the machine.
CAUTION: A CAUTION indicates special precautions avoid damage to the machine.
NOTE: A NOTE provides key information to mak clearer.
is illegal and unsafe to oper-
park arrester laws and regu-
g this ATV.
YFM250BT ERS MANUAL aha Motor Corporation,
U.S.A. ition, June 2004
erved. Any reprinting or unauthorized use without the written
permission of Yamaha Motor Corporation,
U.S.A. is expressly prohibited. Printed in U.S.A.
P/N LIT-11626-18-41
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
AFFIX DEAL
LABEL HER
EBU15000
This ATV is designed and m ate this ATV on any public This ATV complies with all lations in effect at the time Please check your local rid
EBU13340
ER
E
2-IMPORTANT NOTICE
anufactured for OFF-ROAD use only. It street, road or highway. applicable OFF-ROAD noise level and s of manufacture. ing laws and regulations before operatin
OWN 2004 by Yam
1st ed All rights res
EBU00014
Key identification Vehicle identifica Model label ........
NCTIONS...................4-1 ......................................4-1 ts..................................4-2 witches .........................4-2 r ....................................4-4 r ....................................4-5 ever..............................4-6 and rear brake ......................................4-6 e...................................4-8 ......................................4-9 lever .............................4-9 r..................................4-10 p .................................4-11 ....................................4-12 e) ...............................4-13
....................................4-14 partment ....................4-15 ...................................4-16 ....................................4-16 bsorber ...................................4-16
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
number................ 3-2 tion number .......... 3-3 .............................. 3-3
Storage com Front carrier Rear carrier Rear shock a adjustment
WARNING Indicates a potential hazard that could result in serious injury or death.
CONTENTS
LOCATION OF THE WARNING AND SPECIFICATION LABELS....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION AND MACHINE IDENTIFICATION ............................. 3-1 Identification number records.......... 3-2
1
2
3
CONTROL FU Main switch Indicator ligh Handlebar s Throttle leve Speed limite Front brake l Brake pedal lever .........
Parking brak Shift pedal .. Drive select Recoil starte Fuel tank ca Fuel cock.... Starter (chok Seat............
4
k-in ...............................6-7 .......................................6-8 a slope...........................6-9 and loading ...............6-10
R ATV..........................7-1 now your ATV ...............7-3 re and good ......................................7-4 here you ride..............7-16 r ATV ..........................7-23 hill ...............................7-25 hill ..............................7-30
slope............................7-32 rough shallow water ....7-34 rough terrain...............7-36 skidding.......................7-37 if...................................7-39 .....................................7-39
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
PRE-OPERATION CHECKS ........... 5-1 Front and rear brakes ..................... 5-3 Fuel ................................................. 5-5 Engine oil ........................................ 5-7 Final gear oil.................................... 5-7 Throttle lever ................................... 5-7 Fittings and fasteners...................... 5-8 Lights............................................... 5-8 Switches.......................................... 5-8 Battery............................................. 5-8 Tires ................................................ 5-9 How to measure tire pressure....... 5-11 Tire wear limit................................ 5-12
OPERATION..................................... 6-1 Starting a cold engine ..................... 6-1 Starting a warm engine................... 6-3 Warming up..................................... 6-3 Drive select lever operation and reverse driving............................... 6-4
Shifting ............................................ 6-5 To start out and accelerate ............. 6-6 To decelerate .................................. 6-7
Engine brea Parking...... Parking on Accessories
RIDING YOU Getting to k Ride with ca judgement
Be careful w Turning you Climbing up Riding down Crossing a Crossing th Riding over Sliding and What to do What to do
5
6
7
rear brake light ....................................8-34 tment ..........................8-35 tion and
....................................8-35 nd brake pedal
....................................8-36 ft lubrication ...............8-37 val...............................8-38 lation...........................8-38 ....................................8-40 the battery fluid ........8-42 ment ..........................8-44 headlight bulb ............8-45 am adjustment...........8-48 ht bulb t .................................8-48 ting .............................8-50 ting chart ....................8-51
ND STORAGE ............9-1 ......................................9-1 ......................................9-3
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
PERIODIC MAINTENANCE AND ADJUSTMENT.................................. 8-1 Owners manual and tool kit............ 8-1 Periodic maintenance/ lubrication ...................................... 8-3
Engine oil and oil filter element ....... 8-6 Final gear oil .................................. 8-12 Spark plug inspection.................... 8-15 Air filter element cleaning.............. 8-18 Spark arrester cleaning ................. 8-22 Carburetor adjustment................... 8-23 Idle speed adjustment ................... 8-24 Valve clearance adjustment.......... 8-24 Throttle lever adjustment............... 8-25 Select lever safety system cable adjustment................................... 8-25
Front brake pad check .................. 8-26 Rear brake shoe inspection .......... 8-26 Brake fluid level check................... 8-27 Brake fluid replacement................. 8-28 Front brake lever free play ............ 8-28 Adjusting the brake pedal and rear brake lever ........................... 8-30
Adjusting the switch .......
Clutch adjus Cable inspec lubrication.
Brake lever a lubrication.
Steering sha Wheel remo Wheel instal Battery........ Replenishing Fuse replace Replacing a Headlight be Tail/brake lig replacemen
Troubleshoo Troubleshoo
CLEANING A A. Cleaning B. Storage ..
8
9
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
SPECIFICATIONS.......................... 10-1
NOISE REGULATION.................... 11-1
MAINTENANCE RECORD ............ 12-1
ATV LIMITED WARRANTY............ 13-1
YAMAHA EXTENDED SERVICE (Y.E.S.) ........................................... 14-1
10
11
12
13
14
EBU00464
D
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
1-1
1-LOCATION OF THE WARNING AN SPECIFICATION LABELS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
1-2
Read and understand all of the labels on your machine. They contain important information for safe and proper operation of your ATV.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum front cargo limit of : 30kg (66 lbs) NEVER sit on the carrier. Refer to instructions in the Owners Manual.
4XE-F4877-30
WARNING 1
2
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
1-3
Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum rear cargo limit of : 45kg (99 lbs) NEVER sit on the carrier. Refer to instructions in the Owners Manual.
4XE-F4897-30
WARNING
3
4
6
5
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
1-4
7
9
8
EBU13351
An ATV handles differently er can occur quickly, even bstacles, if you fail to take
tructions: rocedures described. Training Course. Begin- thorized ATV dealer or call
ne size greater than 90cc. pervision, and never allow bilities to operate it safely.
idewalks, driveways, park-
a dirt or gravel one.
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
2-1
SAFETY INFORMATION
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. from other vehicles including motorcycles and cars. A collision or rollov during routine maneuvers such as turning and riding on hills or over o proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these ins Read this manual and all labels carefully and follow the operating p Never operate an ATV without proper training or instruction. Take a
ners should receive training from a certified instructor. Contact an au 1-800-887-2887 to find out about the training courses nearest you.
Always follow the age recommendation: A child under 16 years old should never operate an ATV with engi
Never allow a child under age 16 to operate an ATV without adult su continued use of an ATV by a child if he or she does not have the a
Never carry a passenger on an ATV. Always avoid operating an ATV on any paved surfaces, including s
ing lots and streets. Never operate an ATV on any public street, road or highway, even
1
2
3
4
5
6
7
8
9
10
11
12
13
14
lmet that fits properly. You ots, a long-sleeved shirt or
. lways go at a speed that is rience.
afe operating condition. Al- ules described in this man-
otboards of the ATV during
r terrain. Always be alert to
you have learned and prac- s be especially cautious on
nual. Practice turning at low xcessive speed. bilities. Practice on smaller
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
2-2
Never operate an ATV without wearing an approved motorcycle he should also wear eye protection (goggles or face shield), gloves, bo jacket, and long pants.
Never consume alcohol or drugs before or while operating this ATV Never operate at speeds too fast for your skills or the conditions. A
proper for the terrain, visibility, operating conditions, and your expe Never attempt wheelies, jumps, or other stunts. Always inspect your ATV each time you use it to make sure it is in s
ways follow the inspection and maintenance procedures and sched ual.
Always keep both hands on the handlebars and both feet on the fo operation.
Always go slowly and be extra careful when operating on unfamilia changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain until ticed the skills necessary to control the ATV on such terrain. Alway these kinds of terrain.
Always follow proper procedures for turning as described in this ma speeds before attempting to turn at faster speeds. Do not turn at e
Never operate the ATV on hills too steep for the ATV or for your a hills before attempting larger hills.
his manual. Check the ter- cessively slippery or loose nly or make sudden gear
ng on hills as described in ill. Shift your weight back-
an angle that would cause ere possible. described in this manual. ight to the uphill side of the ave mastered the turning
g the side of a steep hill if
mbing a hill. To avoid stall- ing a hill. If you stall or roll s manual. Dismount on the and remount, following the
r attempt to operate over oper procedures when op-
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
2-3
Always follow proper procedures for climbing hills as described in t rain carefully before you start up any hill. Never climb hills with ex surfaces. Shift your weight forward. Never open the throttle sudde changes. Never go over the top of a hill at high speed.
Always follow proper procedures for going down hills and for braki this manual. Check the terrain carefully before you start down any h ward. Never go down a hill at high speed. Avoid going down a hill at the vehicle to lean sharply to one side. Go straight down the hill wh
Always follow proper procedures for crossing the side of a hill as Avoid hills with excessively slippery or loose surfaces. Shift your we ATV. Never attempt to turn the ATV around on any hill until you h technique described in this manual on level ground. Avoid crossin possible.
Always use proper procedures if you stall or roll backwards when cli ing, use the proper gear and maintain a steady speed when climb backwards, follow the special procedure for braking described in thi uphill side or to a side if pointed straight uphill. Turn the ATV around procedure described in this manual.
Always check for obstacles before operating in a new area. Neve large obstacles, such as large rocks or fallen trees. Always follow pr erating over obstacles as described in this manual.
skidding or sliding by prac- pery surfaces, such as ice, idding or sliding out of con-
n that recommended in this bility. Test your brakes after dry out the linings. en you operate in reverse.
sories. be properly distributed and anual for carrying cargo or
mer Products Safety Com- 1-800-852-5344.
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
2-4
Always be careful when skidding or sliding. Learn to safely control ticing at low speeds and on level, smooth terrain. On extremely slip go slowly and be very cautious in order to reduce the chance of sk trol.
Never operate an ATV in fast flowing water or in water deeper tha manual. Remember that wet brakes may have reduced stopping a leaving water. If necessary, apply them several times to let friction
Always be sure there are no obstacles or people behind you wh When it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in this manual. Always maintain proper tire pressure as described in this manual. Never modify an ATV through improper installation or use of acces Never exceed the stated load capacity for an ATV. Cargo should
securely attached. Reduce speed and follow instructions in this m pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consu mission at 1-800-638-2772, or the ATV Distributors Safety Hotline at
ng the ATV in another it is kept upright and k is in the OFF posi- fuel may leak out of the l tank. PEN onous and can cause
THE HAZARD allow some gasoline or gasoline vapor, or get n your eyes, see your ely. on your skin, wash with . If gasoline spills on ange your clothes.
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
2-5
WARNING
POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refuel- ing. Do not refuel immediately after the en- gine has been running and is still very hot. Do not spill gasoline on the engine or exhaust pipe/muffler when refueling. Never refuel while smoking, or in the vi- cinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dry- ers.
When transporti vehicle, be sure that the fuel coc tion. Otherwise, carburetor or fue WHAT CAN HAP Gasoline is pois injuries. HOW TO AVOID If you should sw inhale a lot of some gasoline i doctor immediat If gasoline spills soap and water your clothing, ch
WARNING
ZARD ning the engine in a
PEN are poisonous and may nsciousness and death
me. THE HAZARD your ATV in an area with tion.
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
2-6
POTENTIAL HA Starting or run closed area. WHAT CAN HAP Exhaust fumes cause loss of co within a short ti HOW TO AVOID Always operate adequate ventila
EBU00032
CATION
oir
t 9. Rear brake light switch
15. Tail/brake light 16. Rear shock absorber spring
preload adjusting ring 17. Engine oil drain bolt 18. Shift pedal 19. Rear brake lever 20. Handlebar switches 21. Parking brake 22. Starter (choke) 23. Drive select lever 24. Main switch 25. Fuel tank cap 26. Throttle lever 27. Front brake lever
ave purchased may differ slightly in the figures of this manual.
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
1-DESCRIPTION
3-1
10. Headlight 11. Fuel cock 12. Recoil starter 13. Fuses 14. Battery
NOTE: The machine you h from those shown
AND MACHINE ID
1. Spark ar 2. Storage 3. Air filter 4. Engine o 5. Front bra 6. Brake pe 7. Clutch a 8. Engine o
ENTIFI
rester compartment case il dipstick ke fluid reserv dal
djusting bolt il filter elemen
1
2
3
4
5
6
7
8
9
10
11
12
13
14
number tion number is stamped on in the following illustration. be used for ordering a new
ber
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
3-2
EBU00600
Identification number records Record the key identification number, vehicle identification number and model label infor- mation in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION NUMBER:
ACA-02E
2. VEHICLE IDENTIFICATION NUMBER: ACA-02E
3. MODEL LABEL INFORMATION: ACA-01E
EBU00035
Key identification The key identifica the key as shown This number can key.
1. Key identification num
EBU00036 EBU00787
ffixed to the location in the the information on this la- vided. This information will er spare parts from your
EE.book Page 3 Monday, January 15, 2007 2:14 PM
3-3
Vehicle identification number The vehicle identification number is stamped into the frame.
1. Vehicle identification number
NOTE: The vehicle identification number is used to identify your machine.
Model label The model label is a illustration. Record bel in the space pro be needed to ord Yamaha dealer.
1. Model label
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
4-1
EBU00039
CONTROL FUNCTIONS
WARNING Indicates a potential hazard that could result in serious injury or death.
EBU00942
Main switch Functions of the respective switch positions are as follows:
ON: The engine can be started only at this position and the headlights and taillight come on when the light switch is on.
OFF: All electrical circuits are switched off. The key can be removed in this position.
EBU00043 EBU00053
es
/ /
h / engine stop switch is set to g the engine. The engine s ignition and can be used he engine, especially in an ngine will not start or run op switch is set to .
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
4-2
Indicator lights
1. Reverse indicator light R 2. Neutral indicator light N
EBU12500
Reverse indicator light R This indicator light comes on when the drive select lever is in the R position.
EBU00603
Neutral indicator light N This indicator light comes on when the trans- mission is in neutral.
Handlebar switch
1. Light switch OFF/ 2. Engine stop switch 3. Start switch
EBU12050
Engine stop switc Make sure that the before startin stop switch control at all times to stop t emergency. The e when the engine st
ranks the engine when this
ructions prior to starting page 6-1 for details.)
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
4-3
EBU12040
Light switch OFF/ / Set the switch to to turn on the low beam and the taillight. Set the switch to to turn on the high beam and the taillight. Set the switch to OFF to turn off all the lights.
CAUTION: _
Do not use the headlights with the engine turned off for more than thirty minutes. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. _
EBU06070
Start switch The starter motor c switch is pushed.
CAUTION: _
See starting inst the engine. (See _
EBU00062
WARNING
ARD rottle. PEN ld be hard to operate, lt to speed up or slow need to. This could t.
THE HAZARD tion of the throttle lever he engine. If it does not check for the cause.
blem before riding the Yamaha dealer if you e the problem yourself.
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
4-4
Throttle lever Once the engine is running, movement of the throttle lever will increase the engine speed. Regulate the speed of the machine by varying the throttle position. Because the throttle is spring-loaded, the machine will decelerate, and the engine will return to an idle any time the hand is removed from the throttle lever. Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the le- ver is released.
1. Throttle lever
POTENTIAL HAZ Malfunction of th WHAT CAN HAP The throttle cou making it difficu down when you cause an acciden HOW TO AVOID Check the opera before you start t work smoothly, Correct the pro ATV. Consult a cant find or solv
WARNING
ZARD ment of the speed limit-
PEN ble could be damaged. e operation could result. control, have an acci- d. THE HAZARD e adjusting screw out (0.47 in). Always make
lever free play is adjust- m (0.120.20 in). See
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
4-5
EBU11590
Speed limiter The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Turning in the ad- justing screw limits the maximum engine pow- er available and decreases the maximum speed of the ATV.
1. Locknut 2. Adjusting screw a. No more than 12 mm (0.47 in)
POTENTIAL HA Improper adjust er and throttle. WHAT CAN HAP The throttle ca Improper throttl You could lose dent or be injure HOW TO AVOID Do not turn th more than 12 mm sure the throttle ed to 3.05.0 m page 8-25.
EBU00070 EBU00732
ear brake lever located on the right side of r brake lever is located on ush down on the pedal or
rd the handlebar to apply
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
4-6
Front brake lever The front brake lever is located on the right handlebar. Pull it toward the handlebar to ap- ply the front brake.
1. Front brake lever
Brake pedal and r The brake pedal is the ATV and the rea the left handlebar. P pull the lever towa the rear brake.
1. Rear brake pedal
EE.book Page 7 Wednesday, June 23, 2004 1:13 PM
4-7
1. Rear brake lever
EBU00074
WARNING
ARD the parking brake. PEN tart moving unexpect- g brake is not applied
the engine. This could ntrol or a collision. overheat if you ride the eleasing the parking d lose braking perfor- uld cause an accident. wear out the brakes
THE HAZARD parking brake before
ne. you have released the fore you begin to ride.
EE.book Page 8 Wednesday, June 23, 2004 1:13 PM
4-8
Parking brake Use the parking brake when you have to start the engine or park the machine, especially on a slope. Apply the rear brake lever and push down the lock plate to apply the parking brake. Squeeze the rear brake lever to re- lease the parking brake.
1. Lock plate
POTENTIAL HAZ Improper use of WHAT CAN HAP The ATV could s edly if the parkin before starting cause loss of co The brake could ATV without r brake. You coul mance which co You could also prematurely. HOW TO AVOID Always set the starting the engi Always be sure parking brake be
ver is used for driving the ward or in reverse. Refer to select lever operation.
EE.book Page 9 Wednesday, June 23, 2004 1:13 PM
4-9
EBU00083
Shift pedal This machine is equipped with a constant- mesh 5-speed transmission. The shift pedal is located on the left side of the engine. Neutral is at the bottom position.
1. Shift pedal N. Neutral position
EBU00085
Drive select lever The drive select le machine either for page 6-4 for drive
1. Drive select lever
EBU00590
WARNING
ARD ne in gear and/or start- ithout setting the park-
PEN tart to move unexpect-
d cause an accident. THE HAZARD sion in neutral and set
e before starting the en-
EE.book Page 10 Wednesday, June 23, 2004 1:13 PM
4-10
Recoil starter Firmly grasp the handle and pull slightly until engagement can be felt. Then pull forcefully, being careful not to pull the rope all the way out.
1. Recoil starter
POTENTIAL HAZ Starting the engi ing the engine w ing brake. WHAT CAN HAP The ATV could s edly, which coul HOW TO AVOID Put the transmis the parking brak gine.
EE.book Page 11 Wednesday, June 23, 2004 1:13 PM
4-11
EBU00092
Fuel tank cap Remove the fuel tank cap by turning it coun- terclockwise.
1. Fuel tank cap
EBU00093
EE.book Page 12 Wednesday, June 23, 2004 1:13 PM
4-12
Fuel cock The fuel cock supplies fuel from the fuel tank to the carburetor. The fuel cock has three positions.
OFF: With the lever in this position fuel will not flow. Always turn the lever to this position when the engine is not running.
ON: With the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position.
RES: This indicates reserve. If you run out of fuel while riding, turn the lever to this position. THEN FILL THE FUEL TANK AT THE FIRST OPPORTUNITY. After refuelling, return the fuel cock lever to the ON position.
EE.book Page 13 Wednesday, June 23, 2004 1:13 PM
4-13
EBU00950
Starter (choke) Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. Move in direction a to turn on the starter (choke). Move in direction b to turn off the starter (choke). Refer to Starting a cold engine for proper op- eration. (See page 6-1.)
1. Starter (choke)
EBU00567
, insert the projections on t into the seat holders and eat at the rear.
seat is securely fitted.
2. Seat holder ( 2)
EE.book Page 14 Wednesday, June 23, 2004 1:13 PM
4-14
Seat To remove the seat, pull the seat lock lever upward and pull up the seat at the rear.
1. Seat 2. Seat lock lever
To install the seat the front of the sea push down on the s
NOTE: Make sure that the
1. Projection ( 2)
t
EE.book Page 15 Wednesday, June 23, 2004 1:13 PM
4-15
EBU10620
Storage compartment The storage compartment is located under the seat. (See page 4-14 for seat removal and installation procedures.) When storing any documents in the storage compartment, be sure to wrap them in a plas- tic bag so that they will not get wet. When washing the ATV, be careful not to let any wa- ter enter the storage compartment.
NOTE: _
There is a check hose at the bottom of the storage compartment. If any water collects in this hose, remove the hose, empty it, and then install it. _
1. Storage compartmen
EBU00582
g ring 2. Position indicator
can be obtained at a ake this adjustment.
EE.book Page 16 Wednesday, June 23, 2004 1:13 PM
4-16
Front carrier
EBU00583
Rear carrier
EBU01103
Rear shock absorber adjustment The spring preload can be adjusted to suit the riders weight and riding conditions. Adjust the spring preload as follows: To increase the spring preload, turn the ad- justing ring in direction a. To decrease the spring preload, turn the ad- justing ring in direction b.
1. Spring preload adjustin
NOTE: _
A special wrench Yamaha dealer to m _
Maximum load limit: 30 kg (66 lb)
Maximum load limit: 45 kg (99 lb)
EE.book Page 17 Wednesday, June 23, 2004 1:13 PM
4-17
1. Special wrench
EBU00112
WARNING Indicates a potential hazard that could result in serious injury or death.
Standard position: 2 1 - Minimum (soft) 5 - Maximum (hard)
PAGE
e. 5-35-4, 8-268-29
5-35-4, 8-26, 8-308-33
5-55-6
5-7, 8-68-11
5-7, 8-128-14
5-7, 8-25
5-95-12, 8-388-39
5-8
5-8, 8-458-49
5-8, 8-408-43
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
5-1
1-PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE
Front brake Check operation, free play, fluid level and fluid leakag Fill with DOT 4 brake fluid if necessary.
Rear brake Check operation, condition and free play. Adjust if necessary.
Fuel Check fuel level. Fill with fuel if necessary.
Engine oil Check oil level. Fill with oil if necessary.
Final gear oil Check for leakage.
Throttle Check for proper throttle cable operation.
Wheels and tires Check tire pressure, wear and damage.
Fittings and fasteners Check all fittings and fasteners.
Lights and switches Check for proper operation.
Battery Check fluid level. Fill with distilled water if necessary.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
5-2
WARNING
POTENTIAL HAZARD Failure to inspect the ATV before oper- ating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe op- erating condition. Always follow the inspection and main- tenance procedures and schedules de- scribed in the Owners Manual.
EBU12521
e (front brake) brake fluid is leaking out of rake fluid reservoir of the
the brake firmly for one er moves slowly inward, ak in the brake system. If e, the brake system should amaha dealer.
slow speed after starting ey are working properly. If rovide proper braking per- the brake pads and shoes 8-26.)
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
5-3
Front and rear brakes Brake levers and brake pedal Check for correct free play in the front
brake lever. If the free play is incorrect, have a Yamaha dealer adjust it.
Check for correct free play in the rear brake lever and brake pedal. If the free play is in- correct, adjust it. (See pages 8-308-33.)
Check operation of the levers and pedal. They should move smoothly and there should be a firm feeling when the brake is applied. If not, have a Yamaha dealer in- spect them.
Brake fluid level (front brake) Check the brake fluid level. Add fluid if neces- sary. (See pages 8-278-28.)
Brake fluid leakag Check to see if any the hose, joint or b front brake. Apply minute. If the lev there may be a le there is any leakag be inspected by a Y
Brake operation Test the brakes at out to make sure th the brakes do not p formance, inspect for wear. (See page
Recommended brake fluid: DOT 4
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
5-4
WARNING
POTENTIAL HAZARD Riding with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not ride the ATV if you find any problem with the brakes. If a problem cannot be corrected by the ad- justment procedures provided in this manual, have a Yamaha dealer check for the cause.
EBU01085
ine has been designed to ed gasoline with a pump +M]/2) of 86 or higher, or umber of 91 or higher. If g occurs, use a different r premium unleaded fuel. ive you longer spark plug intenance cost.
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
5-5
Fuel Make sure there is sufficient gasoline in the tank.
CAUTION: _
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system. _
Your Yamaha eng use regular unlead octane number ([R research octane n knocking or pingin brand of gasoline o Unleaded fuel will g life and reduced ma
Recommended fuel: UNLEADED GASOLINE ONLY
Fuel tank capacity: Total:
12.0 L (2.64 Imp gal, 3.17 US gal) Reserve:
1.6 L (0.35 Imp gal, 0.42 US gal)
WARNING
ZARD hen refueling. PEN
which can cause a fire y. hen it heats up. If the
filled, fuel could spill out the engine or the sun. THE HAZARD he fuel tank. Be careful especially on the engine Wipe up any spilled fuel sure the fuel tank cap is . ght after the engine has d is still very hot.
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
5-6
Gasohol There are two types of gasohol; gasohol con- taining ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10%. Gaso- hol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems.
1. Fuel tank filler tube 2. Fuel level
POTENTIAL HA Improper care w WHAT CAN HAP Fuel can spill, and severe injur Fuel expands w fuel tank is over due to heat from HOW TO AVOID Do not overfill t not to spill fuel, or exhaust pipe. immediately. Be closed securely Do not refuel ri been running an
EBU10842 EBU00493
gear oil is at the specified essary. (See pages 8-12
0W90 hypoid gear oil may itions.
nd additive rating, GL-5 or ear oils may also be used.
the throttle lever operates pen smoothly and spring ition when released. Have
repair as necessary for
il: -4 Hypoid gear oil
EE.book Page 7 Wednesday, June 23, 2004 1:13 PM
5-7
Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See page 8-6.)
CAUTION: _
In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of CD or oils of a high- er quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.
Make sure that no foreign material en- ters the crankcase.
_
Final gear oil Make sure the final level. Add oil as nec 8-14 for details.)
If desired, an SAE 8 be used for all cond
NOTE: GL-4 is a quality a GL-6 rated hypoid g _
EBU01083
Throttle lever Check to see that correctly. It must o back to the idle pos a Yamaha dealer proper operation.
Recommended engine oil type and quantity:
See page 10-2.
Recommended o SAE 80 API GL
EE.book Page 8 Wednesday, June 23, 2004 1:13 PM
5-8
EBU11620
Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque.
EBU10030
Lights Check the headlights and tail/brake light to make sure they are in working condition. Re- pair as necessary for proper operation.
EBU11700
Switches Check the operation of all switches. Have a Yamaha dealer repair as necessary for proper operation.
EBU00499
Battery Check fluid level and fill if necessary. Use only distilled water if refilling is necessary. (See pages 8-408-43.)
EBU00157
ould be set to the rec- ressure:
d tire pressure 0.20 kgf/cm2, 2.9 psi) 0.25 kgf/cm2, 3.6 psi) ust tire pressures when ld. must be equal on both
e below the minimum uld cause the tire to
m the rim under severe tions. g are minimums: (0.17 kgf/cm2, 2.5 psi) (0.22 kgf/cm2, 3.2 psi)
EE.book Page 9 Wednesday, June 23, 2004 1:13 PM
5-9
Tires
WARNING
POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or op- eration of this ATV with improper or un- even tire pressure, may cause loss of control, increasing your risk of accident. HOW TO AVOID THE HAZARD 1. The tires listed below have been ap-
proved by Yamaha Motor Co., Ltd. for this model. Other tire combina- tions are not recommended.
ACE-01EACE-01E
Manufacturer Size Type
Front MAXXIS AT22 7.0010 M 905
Rear MAXXIS AT22 10.0010 M 906
2. The tires sh ommended p
Recommende Front 20 kPa ( Rear 25 kPa (
Check and adj the tires are co
Tire pressures sides.
3. Tire pressur specified co dislodge fro riding condi The followin Front 17 kPa Rear 22 kPa
EE.book Page 10 Wednesday, June 23, 2004 1:13 PM
5-10
4. Use no more than the following pressures when seating the tire beads. Front 250 kPa (2.5 kgf/cm2, 36 psi) Rear 250 kPa (2.5 kgf/cm2, 36 psi) Higher pressures may cause the tire to burst. Inflate the tires very slowly and carefully. Fast inflation could cause the tire to burst.
EBU00159
e
EE.book Page 11 Wednesday, June 23, 2004 1:13 PM
5-11
How to measure tire pressure Use the low-pressure tire gauge.
NOTE: The low-pressure tire gauge is included as standard equipment. Make two measure- ments of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
Set pressure with tires cold. Set tire pressures to the following specifica- tions: ACE-02EACE-02E
1. Low-pressure tire gaug
Recommended pressure
Minimum Maximum
Front 20 kPa
(0.20 kgf/cm2, 2.9 psi)
17 kPa (0.17 kgf/cm2,
2.5 psi)
23 kPa (0.23 kgf/cm2,
3.3 psi)
Rear 25 kPa
(0.25 kgf/cm2, 3.6 psi)
22 kPa (0.22 kgf/cm2,
3.2 psi)
28 kPa (0.28 kgf/cm2,
4.0 psi)
EE.book Page 12 Wednesday, June 23, 2004 1:13 PM
5-12
EBU00160
Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire.
a. Tire wear limit
EBU00161 EBU07490
gine
brake. ock to ON. switch to ON and the en- h to . ission into neutral.
WARNING
ARD cables in cold weather. PEN able to control the ATV, to an accident or colli-
THE HAZARD cold weather, always control cables work
you begin riding.
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
6-1
OPERATION
WARNING Indicates a potential hazard that could result in serious injury or death.
Starting a cold en
1. Set the parking 2. Turn the fuel c 3. Turn the main
gine stop switc 4. Shift the transm
WARNING
POTENTIAL HAZARD Operating ATV without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owners Manual carefully. If there is a control or function you do not understand, ask your Yamaha dealer.
POTENTIAL HAZ Freezing control WHAT CAN HAP You could be un which could lead sion. HOW TO AVOID When riding in make sure all smoothly before
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ngine start- ent temperature above (80F) and warm engine position.
1. Fully open 3. Closed
lose the throttle lever and ine by pushing the start
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
6-2
NOTE: _
When the transmission is in neutral, the neutral indicator light should come on. If the light does not come on, ask a Yamaha dealer to inspect it.
The engine can be started in any gear if the rear brake lever is applied. However, it is recommended to shift into neutral be- fore starting the engine.
_
5. Use the starter (choke) in reference to the figure:
Position 1: Cold engine start- ambient temperature below 5C (40F).
Position 2: Cold engine start- ambient temperature at 0C (30F)30C (90F) and warm- ing up position.
Position 3: Cold e ambi 25C start
a. Starter (choke) 2. Half open
6. Completely c start the eng switch.
reak-in section prior to ine for the first time.
ngine ine, refer to the Starting a ion. The starter (choke) d. The throttle should be
ngine life, always warm up tarting off. Never acceler- engine! To see whether or rm, check if it responds to
ly with the starter (choke)
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
6-3
NOTE: _
If the engine fails to start, release the start switch, then push the start switch again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery en- ergy. Do not crank the engine more than 10 seconds on each attempt.
If the battery is discharged, pull the recoil starter to start the engine.
_
7. If the engine is started with the starter (choke) in position 1, the starter (choke) should be returned to position 2 to warm up the engine. If the engine is started with the starter (choke) in position 2, keep the starter (choke) in this position to warm up the engine.
8. Continue warming up the engine until it idles smoothly and return the starter (choke) to position 3 before riding.
CAUTION: _
See the Engine b operating the eng _
EBU00180
Starting a warm e To start a warm eng cold engine sect should not be use opened slightly.
EBU00182
Warming up To get maximum e the engine before s ate hard with a cold not the engine is wa the throttle normal turned off.
the reverse indicator light e light does not come on, ler to inspect the ATV.
you for people or obsta- release the brake pedal. ttle lever gradually and con- to the rear while backing.
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
6-4
EBU15450
Drive select lever operation and reverse driving
CAUTION: _
Before shifting, you must stop the ATV and return the throttle lever to its closed position, otherwise the transmission may be damaged. _
NOTE: _
When shifting into reverse, the transmission must be in first gear. _
1. Bring the ATV to a complete stop and re- turn the throttle lever to the closed posi- tion.
2. Apply the brake pedal. 3. Shift the transmission into first gear. 4. Move the drive select lever toward the
R position until it completely stops.
1. Drive select lever
NOTE: _
When in reverse, should be on. If th ask a Yamaha dea _
5. Check behind cles, and then
6. Open the thro tinue to watch
EBU02000
5-speed forward transmis- al automatic clutch. The you to control the amount available at a given speed lerating, climbing, etc. To turn the throttle lever to its d repeatedly depress the ops.
N. Neutral position
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
6-5
Shifting This model has a sion with centrifug transmission allows of power you have or for starting acce shift into neutral, re original position an shift pedal until it st
1. Shift pedal
WARNING
POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person be- hind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slow- ly.
hine has attained adequate e the throttle lever. ond gear and release the
ttle gradually. e procedure when shifting
her gear.
WARNING
ZARD rottle before releasing
PEN uld wheelie. This would ance of an accident, in- .
THE HAZARD ft pedal before opening n the throttle gradually.
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
6-6
CAUTION: _
Do not coast for long periods with the en- gine off, and do not tow the machine a long distance. Even with gears in neutral, the transmission is only properly lubricat- ed when the engine is running. Inadequate lubrication may damage the transmission. _
EBU00205
To start out and accelerate: 1. Release the throttle lever.
CAUTION: Always close the throttle while shifting gears. Otherwise, damage to the engine and drive train may result.
2. Shift into first gear and release the shift pedal.
3. Open the throttle gradually.
4. Once the mac speed, releas
5. Shift into sec shift pedal.
6. Open the thro 7. Follow the sam
to the next hig
POTENTIAL HA Opening the th the shift pedal. WHAT CAN HAP The machine co increase the ch cluding overturn HOW TO AVOID Release the shi the throttle. Ope
EBU00207 EBU02092
ore important period in the e than the period between ask that you carefully read ial. Because the engine is ust not put an excessive t several hours of running. hours, the various parts in d polish themselves to the learances. rolonged full throttle oper- n which might result in ex- ating must be avoided.
ary (23 seconds maxi- peration under load does . Each full throttle acceler- uld be followed with a sub-
for the engine by cruising engine can rid itself of the
of heat.
EE.book Page 7 Wednesday, June 23, 2004 1:13 PM
6-7
To decelerate: When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging a lower gear. Improp- er use of the brakes or shifting can cause the tires to lose traction, reducing control and in- creasing the possibility of an accident.
Engine break-in There is never a m life of your machin zero and 20 hours. For this reason, we the following mater brand new, you m load on it for the firs During the first 20 the engine wear an correct operating c During this period, p ation or any conditio cessive engine he However, moment mum) full throttle o not harm the engine ation sequence sho stantial rest period at lower r/min so the temporary build up
WARNING
POTENTIAL HAZARD Engaging a lower gear when the engine speed is too high. WHAT CAN HAPPEN The wheels could stop rotating. This could cause loss of control, an accident and injury. It could also cause engine or drive train damage. HOW TO AVOID THE HAZARD Make sure the engine has sufficiently slowed before shifting to a lower gear.
p the engine and shift into el cock to OFF and apply
EE.book Page 8 Wednesday, June 23, 2004 1:13 PM
6-8
If any abnormality is noticed during this peri- od, consult a Yamaha dealer.
010 hours: Avoid continuous operation above half throt- tle. Allow a cooling off period of five to ten min- utes after every hour of operation. Vary the speed of the machine from time to time. Do not operate it at one set throttle position.
1020 hours: Avoid prolonged operation above 3/4 throttle. Rev the machine freely through the gears but do not use full throttle at any time.
After break-in: Avoid prolonged full throttle operation. Vary speeds occasionally.
EBU00211
Parking When parking, sto neutral. Turn the fu the parking brake.
1. Locked position
EBU12960
to a stop by applying the ear. e. brake lever and pedal ap- parking brake and slowly ke pedal.
EE.book Page 9 Wednesday, June 23, 2004 1:13 PM
6-9
Parking on a slope 1. Bring the ATV brakes in low g
2. Stop the engin 3. With the rear
plied, apply the release the bra
WARNING
POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The ATV could roll out of control, in- creasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, put the ATV in low gear, apply the parking brake, and block the front and rear wheels with rocks or other objects. Do not park the ATV at all on hills that are so steep you could not walk up them easily.
uld be rigidly and securely cessory which can shift po- ff while you are riding could y to control the ATV. n accessory where it could ur ability to control the ATV. e (but are not limited to) a
object attached to the han- ould make steering difficult, at limits your ability to move eat, or one that limits your
n when riding an ATV with ATV may handle differently
out accessories.
EE.book Page 10 Wednesday, June 23, 2004 1:13 PM
6-10
EBU00221
Accessories and loading
EBU00222
Accessories Accessories can affect the handling and con- trol of your ATV. Keep the following in mind when considering an accessory or operating an ATV which has accessories. Choose only accessories designed for your
ATV. Your Yamaha dealer has a variety of genuine Yamaha accessories. Other ac- cessories may also be available on the market. However, it is not possible for Yamaha to test all non-Yamaha accesso- ries, nor have any control over the quality or suitability of them. Choose a genuine Yamaha accessory, or one that is equiva- lent in design and quality.
Accessories sho mounted. An ac sition or come o affect your abilit
Do not mount a interfere with yo Examples includ heavy or bulky dlebars which c an accessory th around on the s view.
Use extra cautio accessories. The than it does with
EBU15510
the maximum tongue measure tongue weight scale. Put the tongue of er on the scale with the eight. Adjust the load in the ry, to reduce the weight on
g cargo and towing a trail- ngue weight in the maxi-
d limit. he carrier as close to the icle as possible. Put cargo e front carrier and at the r carrier. Center the load . securely to the carriers. in the trailer cannot move g load can cause an acci-
ad does not interfere with bility to see where you are
EE.book Page 11 Wednesday, June 23, 2004 1:13 PM
6-11
Loading Cargo or a trailer can change the stability and handling of an ATV. You must use common sense and good judg- ment when carrying cargo or towing a trailer. Keep the following points in mind: Never exceed the weight limits shown. An
overloaded ATV can be unstable.
Do not exceed weight. You can with a bathroom the loaded trail tongue at hitch h trailer, if necessa hitch.
If you are carryin er, include the to mum vehicle loa
Load cargo on t center of the veh at the rear of th front of the rea from side to side
Tie down cargo Make sure cargo around. A shiftin dent.
Make sure the lo controls or your a going.
MAXIMUM LOADING LIMIT Vehicle loading limit (total weight of
cargo, rider and accessories, and tongue weight): 165 kg (364 lb)
Front carrier: 30 kg (66 lb) Rear carrier: 45 kg (99 lb) Trailer hitch:
Pulling load (total weight of trailer and cargo): 330 kgf (727 lbf) Tongue weight (vertical weight on trailer hitch point): 15 kgf (33 lbf)
WARNING
ZARD ATV or carrying or tow- perly. PEN
hanges in vehicle han- ld lead to an accident. THE HAZARD he stated load capacity
be properly distributed ttached. Reduce speed argo or pulling a trailer. stance for braking.
EE.book Page 12 Wednesday, June 23, 2004 1:13 PM
6-12
Ride more slowly than you would without a load. The more weight you carry, the slow- er you should go. Although conditions vary, it is good practice not to exceed 2nd gear whenever you are carrying heavier loads or when towing a trailer.
Allow more braking distance. A heavier ve- hicle takes longer to stop.
Avoid making sharp turns unless at very slow speeds.
Avoid hills and rough terrain. Choose ter- rain carefully. Added weight affects the sta- bility and handling of the ATV.
POTENTIAL HA Overloading this ing cargo impro WHAT CAN HAP Could cause c dling which cou HOW TO AVOID Never exceed t for this ATV. Cargo should and securely a when carrying c Allow greater di
6-13
otential hazard that could s injury or death.
EE.book Page 13 Wednesday, June 23, 2004 1:13 PM
EBU15540
WARNING _
Indicates a p result in seriou
7
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
1-Riding
Your
ATV
7-1
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
7-2
WAR _
Indicates result in s
GETTING This ATV section, R ATV riding The skills section, ho of riding. skills acqu of time. Ta niques we maneuver
l completely and understand the controls. Pay particular at- afety information on pages also read all caution and n your ATV.
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
7-3
Riding your new ATV can be a very enjoyable activity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely. Before you begin to ride, be sure you have read this
NING a potential hazard that could
erious injury or death.
TO KNOW YOUR ATV is for recreation and utility use. This iding your ATV, provides general instructions for recreational riding.
and techniques described in this wever, are appropriate for all types Riding your ATV requires special ired through practice over a period ke the time to learn the basic tech- ll before attempting more difficult
s.
Owners Manua the operation of tention to the s 2-12-6. Please warning labels o
requires skills acquired ver a period of time. arn the basic techniques
ting more difficult maneu-
THE HAZARD experienced operators the certified training
y Yamaha. They should actice the skills learned nd the operating tech- in this Owners Manu-
ation about the training n authorized ATV deal-
87-2887.
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
7-4
RIDE WITH CARE AND GOOD JUDGEMENT
Get training if you are inexperienced. Beginners should get training from a certified instructor. Become familiar with this ATV at slow speeds first, even if you are an experienced operator. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATVs handling and performance characteris- tics.
Riding your ATV through practice o Take the time to le well before attemp vers.
WARNING
POTENTIAL HAZARD Operating this ATV without proper in- struction. WHAT CAN HAPPEN The risk of an accident is greatly in- creased if the operator does not know how to operate the ATV properly in dif- ferent situations and on different types of terrain.
HOW TO AVOID Beginning and in should complete course offered b then regularly pr in the course a niques described al. For more inform course, contact a er or call 1-800-8
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
7-5
Not recommended for children under 16 years of age.
WARNING
POTENTIAL HAZARD Failure to follow the age recommenda- tions for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not rec- ommended for their age can lead to se- vere injury or death of the child. HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc.
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
7-6
This ATV is designed to carry operator and cargo only - passengers prohibited.
WARNING
POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/ or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger. The long seat is to allow the operator to shift position as needed during operation. It is not for carrying passengers.
out protective clothing hances of severe injury n accident. THE HAZARD n approved motorcycle properly. wear: n face shield)
shirt or jacket
EE.book Page 7 Wednesday, June 23, 2004 1:13 PM
7-7
Apparel
WARNING
POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye pro- tection and protective clothing. WHAT CAN HAPPEN Operating without an approved motor- cycle helmet in- creases your chances of a severe head injury or death in the event of an ac- cident. Operating without eye protection can re- sult in an accident and increases your chances of a severe injury in the event of an accident.
Operating with increases your c in the event of a HOW TO AVOID Always wear a helmet that fits You should also
eye protectio (goggles or
gloves boots long-sleeved long pants
WARNING
ARD TV after consuming al-
PEN affect your judgment. to react more slowly. r balance and percep-
n accident. THE HAZARD alcohol or drugs before his ATV.
EE.book Page 8 Wednesday, June 23, 2004 1:13 PM
7-8
Do not operate after consuming alcohol or drugs. Operators performance capability is reduced by the influence of alcohol or drugs.
POTENTIAL HAZ Operating this A cohol or drugs. WHAT CAN HAP Could seriously Could cause you Could affect you tion. Could result in a HOW TO AVOID Never consume or while driving t
WARNING
ZARD TV with improper tires,
er or uneven tire pres-
PEN tires on this ATV, or op- TV with improper or un- ure, may cause loss of ing your risk of an acci-
THE HAZARD size and type tires spec- ers Manual for this vehi- 5-10. proper tire pressure as e Owners Manual on
EE.book Page 9 Wednesday, June 23, 2004 1:13 PM
7-9
Pre-operation checks Always perform the pre-operation checks list- ed on page 5-1 before riding for safety and proper care of the ATV.
WARNING
POTENTIAL HAZARD Failure to inspect the ATV before oper- ating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe op- erating condition. Always follow the inspection and main- tenance procedures and schedules de- scribed in the Owners Manual.
POTENTIAL HA Operating this A or with improp sure. WHAT CAN HAP Use of improper eration of this A even tire press control, increas dent. HOW TO AVOID Always use the ified in the Own cle on pages 5-9 Always maintain described in th page 5-11.
erienced with this model, ped with a speed limiter in ousing. The speed limiter from fully opening, even ver is pushed to the maxi- djusting screw in limits the power available and de- um speed of the ATV.
ng screw in decreases top it out increases top speed.
2. Adjusting screw
EE.book Page 10 Wednesday, June 23, 2004 1:13 PM
7-10
WARNING _
Indicates a potential hazard that could result in serious injury or death.
Do not operate at speeds too fast for your skills or the conditions.
Speed limiter For riders less exp this model is equip the throttle lever h keeps the throttle when the throttle le mum. Turning the a maximum engine creases the maxim Turning the adjusti speed and turning
1. Locknut
WARNING
POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions. WHAT CAN HAPPEN Increases your chances of losing con- trol of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always go at a speed that is proper for the terrain, visibility and operating con- ditions, and your experience.
WARNING
ZARD ATV or carrying or tow- perly. PEN
hanges in vehicle han- ld lead to an accident. THE HAZARD he stated load capacity
be properly distributed ached. when carrying cargo or . Allow greater distance
he instructions in your l for carrying cargo or
EE.book Page 11 Wednesday, June 23, 2004 1:13 PM
7-11
Loading and accessories Use extra caution when riding the ATV with additional loads, such as accessories or car- go. The ATVs handling may be adversely af- fected. Reduce your speed when adding additional loads.
MAXIMUM LOADING LIMIT Vehicle loading limit (total weight of
cargo, rider and accessories, and tongue weight): 165 kg (364 lb)
Front carrier: 30 kg (66 lb) Rear carrier: 45 kg (99 lb) Trailer hitch:
Pulling load (total weight of trailer and cargo): 330 kgf (727 lbf) Tongue weight (vertical weight on trailer hitch point): 15 kgf (33 lbf)
POTENTIAL HA Overloading this ing cargo impro WHAT CAN HAP Could cause c dling which cou HOW TO AVOID Never exceed t for this ATV. Cargo should and securely att Reduce speed pulling a trailer for braking. Always follow t Owners Manua pulling a trailer.
WARNING
ARD s from handlebars or rds during operation.
PEN ne hand or foot can re- to control the ATV or to lose your balance
e ATV. If you remove a board, your foot or leg contact with the rear uld injure you or cause
THE HAZARD h hands on the handle- et on the footboards of operation.
EE.book Page 12 Wednesday, June 23, 2004 1:13 PM
7-12
During operation Always keep your feet on the footboards dur- ing operation. Otherwise your feet may con- tact the rear wheels.
POTENTIAL HAZ Removing hand feet from footboa WHAT CAN HAP Removing even o duce your ability could cause you and fall off of th foot from a foot may come into wheels, which co an accident. HOW TO AVOID Always keep bot bars and both fe your ATV during
EE.book Page 13 Wednesday, June 23, 2004 1:13 PM
7-13
Avoid wheelies and jumping. You may lose control of the ATV or overturn.
WARNING
POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, in- cluding an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Dont try to show off.
EE.book Page 14 Wednesday, June 23, 2004 1:13 PM
7-14
Modifications
WARNING
POTENTIAL HAZARD Operating this ATV with improper modi- fications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situ- ations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this ATV through improp- er installation or use of accessories. All parts and accessories added to this ve- hicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an autho- rized ATV dealer.
EE.book Page 15 Wednesday, June 23, 2004 1:13 PM
7-15
Exhaust system The exhaust system on the ATV is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the ATV in a place where pedestrians or children are not likely to touch it.
WARNING
POTENTIAL HAZARD Hot exhaust system. WHAT CAN HAPPEN Dry grass or brush or other combustible material accumulated around the en- gine area could catch fire. Someone touching the exhaust system during or after operation could be burned. HOW TO AVOID THE HAZARD Do not operate, idle, or park the ATV in dry grass or other dry ground cover. Keep the engine area free of dry grass, brush, or other combustible material. Do not touch the hot exhaust system. Do not park the ATV in a place where others might be likely to touch it.
EE.book Page 16 Wednesday, June 23, 2004 1:13 PM
7-16
BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. Riding on paved surfaces can cause loss of control.
WARNING
POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN ATVs are designed for off-road use only. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of con- trol. HOW TO AVOID THE HAZARD Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
EE.book Page 17 Wednesday, June 23, 2004 1:13 PM
7-17
Do not ride on any public road, street, or high- way. Riding on public roads can result in collisions with other vehicles.
WARNING
POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate ATVs on public streets, roads and high- ways.
EE.book Page 18 Wednesday, June 23, 2004 1:13 PM
7-18
Know the terrain where you ride. Ride cau- tiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the ATV to upset.
WARNING
POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when op- erating on unfamiliar terrain. Always be alert to changing terrain con- ditions when operating the ATV.
EE.book Page 19 Wednesday, June 23, 2004 1:13 PM
7-19
WARNING
POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills neces- sary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
s posted no trespassing. te property without getting
PEN a collision. You could
THE HAZARD caution flag on the ATV re visible. Watch care- hicles.
EE.book Page 20 Wednesday, June 23, 2004 1:13 PM
7-20
When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch.
Do not ride in area Do not ride on priva permission.
WARNING
POTENTIAL HAZARD Operating in areas where you might not be seen by other off-road vehicles.
WHAT CAN HAP You could be in be injured. HOW TO AVOID Always mount a to make you mo fully for other ve
ling, lift the shift pedal to the nd then release the parking rottle slowly and smoothly. tch will engage and you will e. Once the ATV has at- peed, release the throttle
dal to the 2nd gear position. edal and apply the throttle
s same procedure as you er gears. Be sure to coordi- he throttle and shift pedal ottle is applied too abruptly ot released during shifting,
l is not released before ap- the front wheels may lift off ing in a loss of directional her speeds until you are
r with the operation of your
EE.book Page 21 Wednesday, June 23, 2004 1:13 PM
7-21
Select a large, flat area off-road to become fa- miliar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain. Al- ways avoid riding on paved surfaces: the ATV is designed for off-road use only, and han- dling maneuvers are more difficult to perform on pavement.
Set the parking brake and follow the instruc- tion on page 6-1 to start the engine. Once it has warmed up you are ready to begin riding your ATV. As you get on the ATV, be sure not to accidentally move the shift pedal. Remem- ber that the engine and exhaust pipe will be hot when riding and afterwards; do not allow skin or clothing to come in contact with these components.
With the engine id 1st gear position a brake. Apply the th The centrifugal clu start to accelerat tained adequate s and lift the shift pe Release the shift p smoothly. Use thi move into the high nate the use of t properly. If the thr or if the throttle is n or if the shift peda plying the throttle, the ground result control. Avoid hig thoroughly familia ATV.
WARNING
ARD r gear when the engine .
PEN ld stop rotating. This of control, an accident ld also cause engine or ge. THE HAZARD ngine has sufficiently ifting to a lower gear.
EE.book Page 22 Wednesday, June 23, 2004 1:13 PM
7-22
CAUTION: _
Do not shift gears without releasing the throttle. Damage to the engine or drive train may occur. _
When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging a lower gear. Improp- er use of the brakes or shifting can cause the tires to lose traction, reducing control and in- creasing the possibility of an accident.
POTENTIAL HAZ Engaging a lowe speed is too high WHAT CAN HAP The wheels cou could cause loss and injury. It cou drive train dama HOW TO AVOID Make sure the e slowed before sh
curve, slow down and be- dlebars in the desired direc- o, put your weight on the utside of the turn (opposite tion) and lean your upper
Use the throttle to maintain ough the turn. This maneu- el on the inside of the turn g the ATV to make the turn
THE HAZARD proper procedures for cribed in this Owners
at low speeds before at- at faster speeds. Do not oo fast for your skills or
EE.book Page 23 Wednesday, June 23, 2004 1:13 PM
7-23
TURNING YOUR ATV To achieve maximum traction while riding off- road, the two rear wheels are mounted solidly on one axle and turn together at the same speed. Therefore, unless the wheel on the in- side of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning technique must be used to allow the ATV to make turns quickly and easily. It is es- sential that this skill be learned first at low speed.
As you approach a gin to turn the han tion. As you do s footboard to the o your desired direc body into the turn. an even speed thr ver will let the whe slip slightly, allowin properly.
WARNING
POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn.
HOW TO AVOID Always follow turning as des Manual. Practice turning tempting to turn turn at speeds t the conditions.
arned this technique you erform it at higher speeds
ocedures such as abrupt xcessive braking, incorrect or too much speed for the rn may cause the ATV to s to tip over to the outside turn, lean more to the in- necessary to gradually let nd steer to the outside of ping over. igher speeds until you are with the operation of your
EE.book Page 24 Wednesday, June 23, 2004 1:13 PM
7-24
This procedure should be practiced at slow speed many times in a large off-road area with no obstacles. If an incorrect technique is used, your ATV may continue to go straight. If the ATV doesnt turn, come to a stop and then practice the procedure again. If the riding sur- face is slippery or loose, it may help to posi- tion more of your weight over the front wheels by moving forward on the seat.
Once you have le should be able to p or in tighter curves.
Improper riding pr throttle changes, e body movements, sharpness of the tu tip. If the ATV begin while negotiating a side. It may also be off on the throttle a the turn to avoid tip Remember: Avoid h thoroughly familiar ATV.
en climbing a hill to make ht is transferred forward on be accomplished by lean- n steeper inclines, standing and leaning forward over
THE HAZARD e ATV on hills too steep r your abilities. ller hills before attempt-
EE.book Page 25 Wednesday, June 23, 2004 1:13 PM
7-25
CLIMBING UPHILL Use proper riding techniques to avoid vehicle overturns on hills. Be sure that you can ma- neuver your ATV well on flat ground before at- tempting any incline and then practice riding first on gentle slopes. Try more difficult climbs only after you have developed your skill. In all cases avoid inclines with slippery or loose sur- faces, or obstacles that might cause you to lose control.
It is important wh sure that your weig the ATV. This can ing forward and, o on the footboards the handlebars.
WARNING
POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level sur- faces or small hills.
HOW TO AVOID Never operate th for the ATV or fo Practice on sma ing large hills.
harp drop, or another n could be on the other
EE.book Page 26 Wednesday, June 23, 2004 1:13 PM
7-26
WARNING
POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Own- ers Manual. Always check the terrain carefully be- fore you start up any hill. Never climb hills with excessively slip- pery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ATV could flip over backwards. Never go over the top of any hill at high speed.
An obstacle, a s vehicle or perso side of the hill.
the side of a hill: roper procedures as de- wners Manual. excessively slippery or
t to the uphill side of the
EE.book Page 27 Wednesday, June 23, 2004 1:13 PM
7-27
If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the hill.
WARNING
POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owners Manual on level ground. Be very careful when turning on any hill. Avoid crossing the side of a steep hill if possible.
When crossing Always follow p scribed in the O Avoid hills with loose surfaces. Shift your weigh ATV.
WARNING
ARD ackwards or improper- hile climbing a hill.
PEN TV overturning. THE HAZARD r and maintain steady bing a hill. ward speed: phill. es.
ing brake, after you are
g backwards: phill. e rear brake while roll- . t brake. pped, apply rear brake then lock the parking
EE.book Page 28 Wednesday, June 23, 2004 1:13 PM
7-28
If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dis- mount the ATV on the uphill side. Physically turn the ATV around and then descend the hill.
If you start to roll backwards, DO NOT apply the rear brake to stop or try to put the ATV in gear. The ATV could easily tip over back- wards. Instead, dismount the ATV immediate- ly on the uphill side.
POTENTIAL HAZ Stalling, rolling b ly dismounting w WHAT CAN HAP Could result in A HOW TO AVOID Use proper gea speed when clim If you lose all for
Keep weight u Apply the brak Lock the park stopped.
If you begin rollin Keep weight u Never apply th ing backwards Apply the fron When fully sto as well, and brake.
EE.book Page 29 Wednesday, June 23, 2004 1:13 PM
7-29
Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the pro- cedure described in the Owners Manu- al.
WARNING
ARD ll improperly. PEN s of control or cause
THE HAZARD oper procedures for go- described in this Own-
technique is required you go down a hill. e terrain carefully be-
wn any hill. t backward. hill at high speed. n a hill at an angle that vehicle to lean sharply straight down the hill
EE.book Page 30 Wednesday, June 23, 2004 1:13 PM
7-30
RIDING DOWNHILL When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as possible. Move back on the seat and sit with your arms straight. Choose a low gear which will allow the engine compression to do most of the braking for you. Improper braking may cause a loss of traction. Use caution while descending a hill with loose or slippery surfaces. Braking ability and trac- tion may be adversely affected by these sur- faces. Improper braking may also cause a loss of traction.
Whenever possible, ride your ATV straight downhill. Avoid sharp angles which could al- low the ATV to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear.
POTENTIAL HAZ Going down a hi WHAT CAN HAP Could cause los ATV to overturn. HOW TO AVOID Always follow pr ing down hills as ers Manual. Note: a special when braking as Always check th fore you start do Shift your weigh Never go down a Avoid going dow would cause the to one side. Go where possible.
EE.book Page 31 Wednesday, June 23, 2004 1:13 PM
7-31
egin to tip over, gradually ill direction if there are no ath. As you regain proper steer again in the direction
WARNING
ARD ing hills or turning on
PEN s of control or cause
THE HAZARD turn the ATV around
you have mastered the e as described in the
l on level ground. Be en turning on any hill. he side of a steep hill if
EE.book Page 32 Wednesday, June 23, 2004 1:13 PM
7-32
CROSSING A SLOPE Traversing a sloping surface on your ATV re- quires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slippery surfaces or rough terrain that may upset your balance.
As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the steering when riding on loose sur- faces by pointing the front wheels slightly up- hill. When riding on slopes be sure not to make sharp turns either up or down hill.
If your ATV does b steer in the downh obstacles in your p balance, gradually you wish to travel.
POTENTIAL HAZ Improperly cross hills. WHAT CAN HAP Could cause los ATV to overturn. HOW TO AVOID Never attempt to on any hill until turning techniqu Owners Manua very careful wh Avoid crossing t possible.
EE.book Page 33 Wednesday, June 23, 2004 1:13 PM
7-33
When crossing the side of a hill: Always follow proper procedures as de- scribed in the Owners Manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
et brakes may have re- bility. Test your brakes
ter. If necessary, apply es to let friction dry out
EE.book Page 34 Wednesday, June 23, 2004 1:13 PM
7-34
CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving, shallow water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV. Drive slowly and carefully.
WARNING
POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that spec- ified in your Owners Manual.
Remember that w duced stopping a after leaving wa them several tim the linings.
ATV in water, be sure to d water by removing the e bottom of the air filter select lever box check rage compartment check TV in fresh water if it has
salt water or muddy con-
ose
EE.book Page 35 Wednesday, June 23, 2004 1:13 PM
7-35
Test your brakes after leaving the water. Do not continue to ride your ATV without verifying that you have regained proper braking ability.
CAUTION: _
After riding your drain the trappe check hose at th case, the drive hose, and the sto hose. Wash the A been operated in ditions. _
1. Air filter case check h
UGH TERRAIN errain should be done with for obstacles which could e ATV or could lead to an
Be sure to keep your feet the footboards at all times. ATV as loss of control and may result.
EE.book Page 36 Wednesday, June 23, 2004 1:13 PM
7-36
1. Drive select lever box check hose
1. Storage compartment check hose
RIDING OVER RO Riding over rough t caution. Look out cause damage to th upset or accident. firmly mounted on Avoid jumping the damage to the ATV
IDDING ed when riding on loose or
since the ATV may slide. If uncorrected, sliding could t. ency for the front wheels to
lippery conditions, position- over the front wheels will
EE.book Page 37 Wednesday, June 23, 2004 1:13 PM
7-37
SLIDING AND SK Care should be us slippery surfaces unexpected and lead to an acciden To reduce the tend slide in loose or s ing your weight sometimes help.
WARNING
POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a colli- sion. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obsta- cles, such as large rocks or fallen trees. When you go over obstacles, always fol- low proper procedures as described in the Owners Manual.
r a period of time, skill at an be developed. The ter- osen carefully before at- euvers, since both stability duced. Bear in mind that should always be avoided ery surfaces such as ice, y be lost.
EE.book Page 38 Wednesday, June 23, 2004 1:13 PM
7-38
If the rear wheels of your ATV start to slide sideways, control can usually be regained (if there is room to do so) by steering in the direc- tion of the slide. Applying the brakes or accel- erating is not recommended until you have corrected the slide.
With practice, ove controlled sliding c rain should be ch tempting such man and control are re sliding maneuvers on extremely slipp since all control ma
... signed to be a reference
re to read each section on ompletely.
snt turn when you want it
to a stop and practice the ers again. Be sure you are ight on the footboard to the turn. Position your weight wheels for better control. 37-24.) ins to tip while turning: the turn to regain balance. If ually let off the throttle and/ outside of the turn. (See 4.)
EE.book Page 39 Wednesday, June 23, 2004 1:13 PM
7-39
WHAT TO DO IF This section is de guide only. Be su riding techniques c
WHAT TO DO ... If your ATV doe
to: Bring the ATV turning maneuv putting your we outside of the over the front (See pages 7-2
If your ATV beg Lean more into necessary, grad or steer to the pages 7-237-2
WARNING
POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or slid- ing by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
versing a sloping surface: ith your weight positioned
ill side of the ATV to main- ce. If the ATV starts to tip, ill (if there are no obstacles egain balance. If you dis- V is going to tip over, dis-
hill side. (See pages 7-32
unters shallow water: d carefully through slow atching for obstacles. Be
r drain from the ATV and BRAKES FOR PROPER en you come out of the
ntinue to ride your ATV un- gained adequate braking s 7-347-35.)
ntial hazard that could jury or death.
EE.book Page 40 Wednesday, June 23, 2004 1:13 PM
7-40
If your ATV starts to slide sideways: Steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide. (See pages 7-377-38.)
If your ATV cant make it up a hill you are trying to climb: Turn the ATV around if you still have for- ward speed. If not, stop, dismount on the uphill side of the ATV and physically turn the ATV around. If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE - the ATV may tip over on top of you. Dismount the ATV on the uphill side. (See pages 7-257-29.)
If your ATV is tra Be sure to ride w towards the uph tain proper balan steer down the h in your way) to r cover that the AT mount on the up 7-33.)
If your ATV enco Ride slowly an moving water, w sure to let wate CHECK YOUR OPERATION wh water. Do not co til you have re ability. (See page
WARNING _
Indicates a pote result in serious in
1
2
3
4
5
6
7
8
9
10
11
12
13
14
and tool kit ended to put this owners l bag and always carry it on eat as shown. Put the own- -pressure tire gauge under
2. Owners tool kit ge
dealer perform service if familiar with machine
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
8-1
EBU00515
1-PERIODIC MAINTENANCE AND ADJUSTMENT
Periodic inspection, adjustment and lubrica- tion will keep your machine in the safest and most efficient condition possible. Safety is an obligation of the machine owner. The most important points of machine inspection, ad- justment and lubrication are explained on the following pages.
EBU14510
Owners manual You are recomm manual in the viny the bottom of the s ers tool kit and low the seat.
1. Owners manual 3. Low-pressure tire gau
WARNING
POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
Have a Yamaha you are not service.
WARNING
ARD TV with improper modi-
PEN tion of accessories or
this vehicle may cause ling which in some situ- to an accident.
THE HAZARD s ATV through improp- use of accessories. All ories added to this ve- genuine Yamaha or
ponents designed for and should be installed ding to instructions. If ons, consult an autho- V dealer.
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
8-2
The service information included in this man- ual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor re- pairs. The tools provided in the Owners tool kit are sufficient for this purpose, except that a torque wrench is also necessary to properly tighten nuts and bolts.
NOTE: _
If you do not have a torque wrench available during a service operation requiring one, take your machine to a Yamaha dealer to check the torque settings and adjust them as neces- sary. _
POTENTIAL HAZ Operating this A fications. WHAT CAN HAP Improper installa modification of changes in hand ations could lead HOW TO AVOID Never modify thi er installation or parts and access hicle should be equivalent com use on this ATV and used accor you have questi rized Yamaha AT
N
aintenance intervals. ours maintenance intervals. How- maintenance intervals should be
INITIAL EVERY
3 6 6 12
1,200 (750)
2,400 (1,500)
2,400 (1,500)
4,800 (3,000)
75 150 150 300
Every 2040 hours (more often in wet or dusty areas)
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
8-3
EBU02611
PERIODIC MAINTENANCE/LUBRICATIO
NOTE: _
For ATVs not equipped with an odometer or an hour meter, follow the month m For ATVs equipped with an odometer or an hour meter, follow the km (mi) or h
ever, keep in mind that if the ATV isnt used for a long period of time, the month followed.
_
ITEM ROUTINE Whichever comes first
month 1
km (mi)
320 (200)
hours 20
Valves* Check valve clearance. Adjust if necessary.
Spark plug Check condition. Adjust gap and clean. Replace if necessary.
Air filter element Clean. Replace if necessary.
Carburetor* Check starter (choke). Adjust engine idling speed.
Cylinder head breather system*
Check breather hose for cracks or damage. Replace if necessary.
Exhaust system* Check for leakage. Tighten if necessary. Replace gasket(s) if necessary.
Spark arrester Clean.
Fuel line* Check fuel hose for cracks or damage. Replace if necessary.
INITIAL EVERY
3 6 6 12
1,200 (750)
2,400 (1,500)
2,400 (1,500)
4,800 (3,000)
75 150 150 300
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
8-4
Engine oil Replace (Warm engine before draining).
Engine oil filter element Clean.
Engine oil strainer Clean.
Final gear oil Check oil level/oil leakage. Replace.
Front brake* Check operation/fluid leakage/see NOTE page 8-5. Correct if necessary.
Rear brake* Check operation. Adjust if necessary.
Select lever safety system cable*
Check operation. Adjust if necessary.
Clutch* Check operation. Adjust if necessary.
Wheels* Check balance/damage/runout. Repair if necessary.
Wheel bearings* Check bearing assemblies for looseness/damage. Replace if damaged.
Front and rear suspension*
Check operation. Correct if necessary.
Steering system* Check operation./Replace if damaged. Check toe-in./Adjust if necessary.
Steering shaft* Lubricate every 6 months with lithium-soap-based grease (all- purpose grease).
Fittings and fasteners* Check all chassis fittings and fasteners. Correct if necessary.
ITEM ROUTINE Whichever comes first
month 1
km (mi)
320 (200)
hours 20
ntial hazard that could injury or death.
INITIAL EVERY
3 6 6 12
1,200 (750)
2,400 (1,500)
2,400 (1,500)
4,800 (3,000)
75 150 150 300
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
8-5
* It is recommended that these items be serviced by a Yamaha dealer.
NOTE: Recommended brake fluid: DOT 4 Brake fluid replacement: 1. When disassembling the master cylinder or cali-
per, replace the brake fluid. Normally check the brake fluid level and add fluid as required.
2. On the inner parts of the master cylinder and cal- iper, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.
WARNING _
Indicates a pote result in serious
Battery* Check specific gravity. Check that the breather hose is working properly. Correct if necessary.
Lights and switches* Check operation. Adjust headlight beams.
ITEM ROUTINE Whichever comes first
month 1
km (mi)
320 (200)
hours 20
EBU11004
il is at or below the mini- rk, add sufficient oil of the type to raise it to the cor-
foreign material enters
tick into the oil filler hole, n the engine oil filler cap.
2. Dipstick 4. Minimum level mark
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
8-6
Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element cleaned at the inter- vals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the ATV on a level surface. 2. Warm up the engine for several minutes,
and then turn it off. 3. Wait at least ten minutes until the oil level
settles before checking. 4. Remove the engine oil filler cap, and then
wipe the dipstick off with a clean rag. In- sert the dipstick in the filler hole (without screwing it in), and then remove it again to check the oil level.
NOTE: _
Be sure to wait at least ten minutes until the oil level settles before checking.
The oil level should be between the mini- mum and maximum level marks.
_
5. If the engine o mum level ma recommended rect level.
CAUTION: _
Make sure that no the crankcase. _
6. Insert the dips and then tighte
1. Engine oil filler cap 3. Maximum level mark
2. O-ring 4. Engine oil strainer
the oil filter element is not
EE.book Page 7 Wednesday, June 23, 2004 1:13 PM
8-7
To change the engine oil (with or without oil filter element cleaning) 1. Place the ATV on a level surface. 2. Warm up the engine for several minutes,
and then turn it off. 3. Place a container under the engine to
collect the used oil. 4. Remove the engine oil filler cap, and then
remove the engine oil drain bolt to drain the oil from the crankcase.
CAUTION: _
When removing the engine oil drain bolt, the compression spring, oil strainer and O-ring will fall out. Take care not to lose these parts. _
1. Engine oil drain bolt 3. Compression spring
NOTE: _
Skip steps 511 if being cleaned. _
ke pedal free play adjust- en remove the oil filter ele- lts.
d)
EE.book Page 8 Wednesday, June 23, 2004 1:13 PM
8-8
5. Remove the footboard by removing the bolts.
1. Footrest 2. Bolt ( 8)
6. Loosen the bra ing nut, and th ment cover bo
1. Adjusting nut (brake ro
r 2. Adjusting nut
nt 2. O-ring
EE.book Page 9 Wednesday, June 23, 2004 1:13 PM
8-9
7. Remove the oil filter element cover and oil filter element.
NOTE: _
To remove or install the oil filter element cover and oil filter element, move the select lever safety system cable away from the cover. _
CAUTION: _
Do not loosen the adjusting nuts shown when removing the oil filter element cover or oil filter element. _
1. Oil filter element cove
1. Engine oil filter eleme
he engine oil drain bolt, the O-ring, compression iner.
fied amount of the recom- e oil, then install and tight- oil filler cap.
: bolt: kgf, 31 ftlbf)
ngine oil: .
r element removal: Imp qt, 1.59 US qt) ement removal: Imp qt, 1.69 US qt)
EE.book Page 10 Wednesday, June 23, 2004 1:13 PM
8-10
8. Clean the oil strainer and oil filter element with solvent.
9. Check the O-ring for damage and re- place it if necessary.
NOTE: _
Make sure the O-ring is seated properly. _
10. Install the oil filter element. 11. Install the oil filter element cover by in-
stalling the bolts, and then tightening them to the specified torque.
12. Install the oil strainer, compression spring, O-ring and engine oil drain bolt, and then tighten the engine oil drain bolt to the specified torque.
CAUTION: _
Before installing t be sure to install spring and oil stra _
13. Add the speci mended engin en the engine Tightening torque:
Oil filter element cover bolt: 10 Nm (1.0 mkgf, 7.2 ftlbf)
Tightening torque Engine oil drain
43 Nm (4.3 m
Recommended e See page 10-2
Oil quantity: Without oil filte
1.50 L (1.32 With oil filter el
1.60 L (1.41
2. Bolt B ( 2)
ake pedal free play. (See -31.)
e: t A: 8 mkgf, 2.7 ftlbf) t B: 5 mkgf, 4.7 ftlbf)
EE.book Page 11 Wednesday, June 23, 2004 1:13 PM
8-11
CAUTION: _
In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of CD or oils of a high- er quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.
Make sure that no foreign material en- ters the crankcase.
_
14. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause.
15. Turn the engine off, and then check the oil level and correct it if necessary.
16. Install the footboard by installing the bolts, and then tightening them to the specified torque.
1. Bolt A ( 6)
17. Adjust the br pages 8-308
Tightening torqu Footboard bol
3.8 Nm (0.3 Footboard bol
6.5 Nm (0.6
EBU11453
2. Correct oil level
EE.book Page 12 Wednesday, June 23, 2004 1:13 PM
8-12
Final gear oil Checking the final gear oil 1. Place the ATV on a level surface. 2. Remove the oil filler bolt, and then check
the oil level in the final gear case.
NOTE: _
The oil level should be at the brim of the filler hole. _
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to raise it to the correct level.
CAUTION: _
Be sure no foreign material enters the final gear case. _
4. Install the oil filler bolt, and then tighten it to the specified torque.
1. Final gear oil 3. Final gear oil filler bolt
Tightening torque: Final gear oil filler bolt:
23 Nm (2.3 mkgf, 16 ftlbf)
on a level surface. ainer under the final gear t the used oil. oil filler bolt and the drain e oil.
lt
in bolt, and then tighten it to torque.
e: rain bolt:
mkgf, 17 ftlbf)
EE.book Page 13 Wednesday, June 23, 2004 1:13 PM
8-13
Replacing the final gear oil 1. Remove the final gear case cover by re-
moving the bolts.
1. Final gear case cover 2. Bolt ( 2)
2. Place the ATV 3. Place a cont
case to collec 4. Remove the
bolt to drain th
1. Final gear oil drain bo
5. Install the dra the specified
Tightening torqu Final gear oil d
23 Nm (2.3
gear case cover bolts, and em to the specified torque.
: cover bolt: kgf, 12 ftlbf)
EE.book Page 14 Wednesday, June 23, 2004 1:13 PM
8-14
6. Add the recommended final gear oil to the brim of the filler hole.
CAUTION: _
Be sure no foreign material enters the final gear case. _
7. Install the oil filler bolt, and then tighten it to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
9. Install the final then tighten th
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.25 L (0.22 Imp qt, 0.26 US qt)
Tightening torque: Final gear oil filler bolt:
23 Nm (2.3 mkgf, 17 ftlbf)
Tightening torque Final gear case
17 Nm (1.7 m
plug wrench in the owners move the spark plug as
EE.book Page 15 Wednesday, June 23, 2004 1:13 PM
8-15
EBU14550
Spark plug inspection Removal 1. Remove the spark plug cap.
1. Spark plug cap
2. Use the spark tool kit to re shown.
1. Spark plug wrench
electrode gap with a wire e and, if necessary, adjust
cification.
.0240.028 in)
EE.book Page 16 Wednesday, June 23, 2004 1:13 PM
8-16
Inspection The spark plug is an important engine compo- nent and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a medium-to-light tan color for an ATV that is being ridden normally. Do not attempt to diagnose such problems yourself. Instead, take the ATV to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. If electrode erosion becomes ex- cessive, or if carbon and other deposits are excessive, you should replace the spark plug with the specified plug.
Installation 1. Measure the
thickness gaug the gap to spe
a. Spark plug gap
Specified spark plug: DR7EA (NGK)
Spark plug gap: 0.60.7 mm (0
EE.book Page 17 Wednesday, June 23, 2004 1:13 PM
8-17
2. Clean the surface of the spark plug gas- ket and its mating surface, and then wipe off any grime from the spark plug threads.
3. Install the spark plug and tighten it to the specified torque.
NOTE: _
If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible. _
4. Install the spark plug cap.
Tightening torque: Spark plug:
17.5 Nm (1.75 mkgf, 12.5 ftlbf)
EBU13010
eat. (See page 4-14 for and installation proce-
ir filter case cover by un- lders.
2. Holder ( 3)
EE.book Page 18 Wednesday, June 23, 2004 1:13 PM
8-18
Air filter element cleaning
NOTE: _
There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. _
1. Air filter case check hose
1. Remove the s seat removal dures.)
2. Remove the a hooking the ho
1. Air filter case cover
2. Foam cover
EE.book Page 19 Wednesday, June 23, 2004 1:13 PM
8-19
3. Pull the air filter element out. 4. Remove the foam cover from the air filter
element.
1. Air filter element
1. Air filter element
xcess water or solvent out ver and let it dry.
the foam cover when
oil to the foam cover.
m cover. If damaged, re-
cover onto the air filter el-
WARNING
ARD point solvents or gaso- foam cover. PEN olvents or gasoline can
lode. THE HAZARD ng solvent to clean the
EE.book Page 20 Wednesday, June 23, 2004 1:13 PM
8-20
5. Tap the element lightly to remove most of the dust and dirt. Blow out the remaining dirt with compressed air as shown. If the air filter element is damaged, replace it.
6. Wash the foam cover gently but thor- oughly in water or solvent.
7. Squeeze the e of the foam co
CAUTION: _
Do not twist squeezing it.
Do not apply _
8. Inspect the foa place it.
9. Install the foam ement.
POTENTIAL HAZ Using low flash line to clean the WHAT CAN HAP Low flash point s catch fire or exp HOW TO AVOID Use parts cleani foam cover.
e engine with the air filter . This will allow unfiltered ng rapid engine wear and amage. Additionally, op- e air filter element will af- jetting with subsequent e and possible engine
EE.book Page 21 Wednesday, June 23, 2004 1:13 PM
8-21
10. Install the air filter element. 11. Install the air filter case cover by fasten-
ing the holders. 12. Install the seat.
NOTE: _
The air filter element should be cleaned every 2040 hours. It should be cleaned more often if the ATV is operated in extremely dusty ar- eas. Each time air filter element maintenance is performed, check the air inlet to the air filter case for obstructions. Check the air filter ele- ment rubber joint to the carburetor and mani- fold fittings for an airtight seal. Tighten all fittings securely to avoid the possibility of unfil- tered air entering the engine. _
CAUTION: _
Never operate th element removed air to enter, causi possible engine d eration without th fect carburetor poor performanc overheating. _
EBU13620
ne and allow the exhaust
ing bolt and tighten it.
EE.book Page 22 Wednesday, June 23, 2004 1:13 PM
8-22
Spark arrester cleaning Select a well-ventilated area free of combusti- ble materials and make sure the exhaust pipe and muffler are cool. 1. Remove the purging bolt.
1. Purging bolt
2. Start the engine and rev it up approxi- mately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel.
3. Stop the engi pipe to cool.
4. Install the purg
tment vital part of the engine and isticated adjustment. Most e left to a Yamaha dealer ssional knowledge and ex- However, the idling speed by the owner as a part of nce routine.
as set at the Yamaha fac- tests. If the settings are
eone without sufficient dge, poor engine perfor- ge may result.
EE.book Page 23 Wednesday, June 23, 2004 1:13 PM
8-23
EBU00296
Carburetor adjus The carburetor is a requires very soph adjusting should b who has the profe perience to do so. may be performed the usual maintena
CAUTION: The carburetor w tory after many disturbed by som technical knowle mance and dama
WARNING
POTENTIAL HAZARD Improperly purging the exhaust system. Hot exhaust system. WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poison- ing, possibly leading to death. Could start a fire. HOW TO AVOID THE HAZARD When cleaning the spark arrester: Always let the exhaust system cool pri- or to touching exhaust components. Always wear eye protection, and make sure no one is behind the vehicle. Never run the engine in an enclosed ar- ea. Make sure there are no combustible ma- terials in the area.
EBU13020
djustment clearance changes with
proper fuel/air supply or event this, the valve clear- sted regularly. This adjust- uld be left to a professional chnician.
EE.book Page 24 Wednesday, June 23, 2004 1:13 PM
8-24
Idle speed adjustment
NOTE: _
A diagnostic tachometer must be used for this procedure. _
1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throttle.
2. Connect the tachometer to the spark plug lead, and then set the idle to the specified idling speed by adjusting the throttle stop screw. Turn the screw in direction a to increase the engine speed, and in direc- tion b to decrease the engine speed.
1. Throttle stop screw
EBU00303
Valve clearance a The correct valve use, resulting in im engine noise. To pr ance must be adju ment however, sho Yamaha service te
Specified idle speed: 1,4001,500 r/min
y system cable
afety system cable stretch- ing in improper function. To ble must be adjusted regu-
ent, however, should be left r.
EE.book Page 25 Wednesday, June 23, 2004 1:13 PM
8-25
EBU00307
Throttle lever adjustment
NOTE: Adjust the engine idling speed before adjust- ing the throttle lever free play.
1. Loosen the locknut. 2. Turn the adjusting bolt until the throttle le-
ver free play is 3.05.0 mm (0.12 0.20 in).
3. Tighten the locknut.
1. Locknut 2. Adjusting bolt a. Throttle lever free play
EBU03050
Select lever safet adjustment The select lever s es with use, result prevent this, the ca larly. This adjustm to a Yamaha deale
EBU13090 EBU00313
nspection rovided on the rear brake. s checking of brake shoe
sembling the brake. Apply heck the position of the in- tor reaches the wear limit
dealer to replace shoes as
2. Wear limit line
EE.book Page 26 Wednesday, June 23, 2004 1:13 PM
8-26
Front brake pad check Check the brake pads for damage and wear. If a brake pad thickness is less than 1.0 mm (0.04 in), have a Yamaha dealer replace the pads as a set.
1. Brake pad ( 2) a. Brake pad thickness
NOTE: _
The wheels need to be removed to check the brake pads. (See pages 8-388-39 for remov- al and installation procedures.) _
Rear brake shoe i A wear indicator is p This indicator allow wear without disas the rear brake and c dicator. If the indica line, ask a Yamaha a set.
1. Wear indicator
me type of brake fluid. Mix- esult in a harmful chemical ad to poor brake perfor-
water does not enter the rvoir when refilling. Water lower the boiling point of y result in vapor lock. deteriorate painted surfac- rts. Always clean up spilled y.
EE.book Page 27 Wednesday, June 23, 2004 1:13 PM
8-27
EBU13040
Brake fluid level check Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indi- cate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: When checking the brake fluid level, make
sure the top of the brake fluid reservoir is level.
Use only the designated quality brake fluid, otherwise, the rubber seals may deterio- rate, causing leakage and poor brake per- formance.
1. Minimum level mark
Refill with the sa ing fluids may r reaction and le mance.
Be careful that brake fluid rese will significantly the fluid and ma
Brake fluid may es or plastic pa fluid immediatel
Recommended brake fluid: DOT 4
EBU11870
free play er should have a free play n) at the lever end. If not, aler check the brake sys-
lay
EE.book Page 28 Wednesday, June 23, 2004 1:13 PM
8-28
Have a Yamaha dealer check the cause if the brake fluid level goes down.
EBU11860
Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. Replace the oil seals every two years. Replace the brake hoses every four years.
Front brake lever The front brake lev of zero mm (zero i have a Yamaha de tem.
a. Front brake lever free p
EE.book Page 29 Wednesday, June 23, 2004 1:13 PM
8-29
WARNING
POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: Make sure the brakes operate
smoothly and that the free play is cor- rect.
Make sure the brakes do not drag. Make sure the brakes are not spongy.
All air must be bled from the brake system.
Replacement of brake components re- quires professional knowledge. These procedures should be performed by a Yamaha dealer.
EBU15432
e pedal free play he brake cable adjusting
ble) 2. Adjusting nut (brake rod)
E-8.fm Page 30 Friday, June 25, 2004 5:00 PM
8-30
Adjusting the brake pedal and rear brake lever Adjusting the brake pedal height 1. Remove the footboard. (See page 8-8.) 2. Loosen the adjusting bolt locknuts. 3. Turn the adjusting bolt so that the top of
the brake pedal is positioned 4353 mm (1.692.09 in) above the top of the foot- board bracket.
1. Locknut ( 2) 2. Adjusting bolt a. Brake pedal position
4. Tighten the adjusting bolt locknuts.
Adjusting the brak 1. Fully loosen t
nut.
1. Adjusting nut (brake ca
r brake lever free play cknut and fully turn in the
at the brake lever.
2. Adjusting bolt
EE.book Page 31 Wednesday, June 23, 2004 1:13 PM
8-31
2. Turn the adjusting nut on the brake rod until the free play is 20.030.0 mm (0.79 1.18 in).
a. Rear brake pedal free play
Adjusting the rea 1. Loosen the lo
adjusting bolt
1. Locknut
ting bolt until the free play lever pivot is 5.07.0 mm
2. Adjusting bolt lay
knut. oard.
EE.book Page 32 Wednesday, June 23, 2004 1:13 PM
8-32
2. Turn in the adjusting nut on the brake ca- ble to provide a gap of 01 mm (0 0.04 in) between the lever and the pin.
1. Adjusting nut (brake cable) 2. Lever 3. Pin a. Gap
3. Turn the adjus at the brake (0.200.28 in).
1. Locknut a. Rear brake lever free p
4. Tighten the loc 5. Install the footb
EE.book Page 33 Wednesday, June 23, 2004 1:13 PM
8-33
WARNING
POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing:
Make sure the brakes operate smoothly and that the free play is correct.
Make sure the brakes do not drag. Replacement of brake components re- quires professional knowledge. These procedures should be performed by a Yamaha dealer.
EBU15420
ting nut while holding the t switch in place. To make come on earlier, turn the direction a. To make the e on later, turn the adjust- tion b.
2. Adjusting nut
oard.
EE.book Page 34 Wednesday, June 23, 2004 1:13 PM
8-34
Adjusting the rear brake light switch The rear brake light switch, which is activated by the brake pedal and rear brake lever, is properly adjusted when the brake light comes on just before braking takes effect. If neces- sary, adjust the brake light switch as follows. 1. Remove the footboard. (See page 8-8.)
2. Turn the adjus rear brake ligh the brake light adjusting nut in brake light com ing nut in direc
1. Rear brake light switch
3. Install the footb
g bolt counterclockwise to h free play and turn it clock- e free play.
tboard.
and lubrication
WARNING
ZARD l cables. PEN result when the outer ntrol cables becomes
les can also become . Operation of controls ted, which could cause jury.
THE HAZARD requently. Replace dam-
EE.book Page 35 Wednesday, June 23, 2004 1:13 PM
8-35
EBU15470
Clutch adjustment 1. Remove the footboard. (See page 8-8.) 2. Loosen the locknut. 3. Slowly turn the adjusting bolt counter-
clockwise until resistance is felt. Then, turn it 1/8 turn clockwise.
1. Locknut 2. Adjusting bolt
4. Tighten the locknut to specification.
NOTE: _
Turn the adjustin decrease the clutc wise to increase th _
5. Install the foo
EBU00356
Cable inspection
Tightening torque: 15 Nm (1.5 mkgf, 11 ftlbf)
POTENTIAL HA Damaged contro WHAT CAN HAP Corrosion can covering of co damaged. Cab frayed or kinked could be restric an accident or in HOW TO AVOID Inspect cables f aged cables.
EBU00717
rake pedal lubrication ng parts.
bricant: ased grease ease)
EE.book Page 36 Wednesday, June 23, 2004 1:13 PM
8-36
Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to replace them.
Brake lever and b Lubricate the pivoti
Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil
Recommended lu Lithium-soap-b (all-purpose gr
rication point with a grease gun.
lubricant: based grease rease)
EE.book Page 37 Wednesday, June 23, 2004 1:13 PM
8-37
EBU14060
Steering shaft lub Lubricate the pivot
1. Grease nipple
Recommended Lithium-soap- (all purpose g
EBU01112 EBU11211
el and the nuts.
k on the tire must point ting direction of the wheel. are used for both the front ls. Install the nut with its ta- ards the wheel.
EE.book Page 38 Wednesday, June 23, 2004 1:13 PM
8-38
Wheel removal 1. Loosen the wheel nuts. 2. Elevate the ATV and place a suitable
stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel.
Wheel installation 1. Install the whe
NOTE: _
The arrow mar toward the rota
Tapered nuts and rear whee pered side tow
_
1. Arrow mark
EE.book Page 39 Wednesday, June 23, 2004 1:13 PM
8-39
1. Tapered nut
2. Lower the ATV so that the wheel is on the ground.
3. Tighten the wheel nuts to the specified torque.
Wheel nut torque: Front: 55 Nm (5.5 mkgf, 40 ftlbf) Rear: 55 Nm (5.5 mkgf, 40 ftlbf)
EBU00378
breather hose 3. Clamp ( 5)
EE.book Page 40 Wednesday, June 23, 2004 1:13 PM
8-40
Battery Check the level of the battery fluid and see if the terminals are tight. Add distilled water if the fluid level is low.
CAUTION: Do not leave or store the battery on its side. When inspecting the battery, be sure the breather hose is routed correctly. If it touches the frame or exists in such a way as to cause battery electrolyte or gas to exit onto the frame, structural and cosmet- ic damage to the machine can occur.
1. Battery 2. Battery
th water for 15 minutes medical attention. Keep rom sparks, flames, cig- sources of ignition. Ven- ging or using in a closed
EE.book Page 41 Wednesday, June 23, 2004 1:13 PM
8-41
WARNING
POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or cloth- ing. Always shield eyes when working near batteries. Keep out of reach of chil- dren. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of wa- ter or milk. Follow with milk of magne- sia, beaten egg or vegetable oil. Get prompt medical attention.
EYES: Flush wi and get prompt batteries away f arettes or other tilate when char space.
EBU15400
level should be between lower level marks. Use ater if refilling is neces-
contains minerals which battery. Therefore, refill water.
2. Minimum level mark 4. Battery bracket
al 6. Positive battery terminal
EE.book Page 42 Wednesday, June 23, 2004 1:13 PM
8-42
Replenishing the battery fluid A poorly maintained battery will corrode and discharge quickly. The battery fluid should be checked at least once a month. 1. Remove the battery cover by pulling it up-
ward.
1. Battery cover
2. The electrolyte the upper and only distilled w sary.
CAUTION: _
Normal tap water are harmful to a only with distilled _
1. Maximum level mark 3. Bolt ( 2) 5. Negative battery termin
EE.book Page 43 Wednesday, June 23, 2004 1:13 PM
8-43
3. Disconnect the negative (-) lead. 4. Disconnect the positive (+) lead. 5. Remove the battery bracket bolts, brack-
et and battery. 6. When the ATV is not to be used for a
month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reusing.
7. If the battery is to be stored for a longer period than the above, check the specific gravity at least once a month and re- charge the battery when it is too low.
8. Always make sure the connections are correct when putting the battery back in the ATV. Make sure the breather hose is properly connected and is not damaged or obstructed.
EBU00390
idental short-circuiting, witch when checking or
WARNING
ARD er fuse. PEN e can cause damage to stem which could lead
THE HAZARD se of the specified rat- material in place of the
EE.book Page 44 Wednesday, June 23, 2004 1:13 PM
8-44
Fuse replacement 1. The fuse case is located under the seat. 2. If the fuse is blown, turn off the main
switch and install a new fuse of the spec- ified amperage. Then turn on the switch- es. If the fuse immediately blows again, consult a Yamaha dealer.
1. Fuse 2. Spare fuse
CAUTION: To prevent acc turn off the main s replacing a fuse.
Specified fuse: 20.0 A
POTENTIAL HAZ Using an improp WHAT CAN HAP An improper fus the electrical sy to a fire. HOW TO AVOID Always use a fu ing. Never use a proper fuse.
headlight bulb holder by terclockwise.
EE.book Page 45 Wednesday, June 23, 2004 1:13 PM
8-45
EBU14560
Replacing a headlight bulb If a headlight bulb burns out, replace it as fol- lows. 1. Remove the bulb holder cover at the rear
of the headlight by pulling it off.
1. Headlight bulb holder cover
2. Remove the turning it coun
1. Headlight bulb holder
WARNING
ARD is hot when it is on and r it is turned off. PEN ed, or a fire could start es something flamma-
THE HAZARD to cool before touching
EE.book Page 46 Wednesday, June 23, 2004 1:13 PM
8-46
3. Remove the defective bulb by unhooking the headlight bulb holder tabs.
1. Headlight bulb holder tab ( 2)
POTENTIAL HAZ A headlight bulb immediately afte WHAT CAN HAP You can be burn if the bulb touch ble. HOW TO AVOID Wait for the bulb or removing it.
glass part of the head- it free from oil, otherwise of the glass, the luminos- d the bulb life will be ad- Thoroughly clean off any nts on the headlight bulb oistened with alcohol or
dlight bulb holder by turn- e. dlight bulb holder cover at headlight.
EE.book Page 47 Wednesday, June 23, 2004 1:13 PM
8-47
4. Insert a new headlight bulb into the bulb holder, and then secure the bulb by hooking the tabs onto the bulb.
1. Do not touch the glass part of the bulb.
CAUTION: _
Do not touch the light bulb to keep the transparency ity of the bulb, an versely affected. dirt and fingerpri using a cloth m thinner. _
5. Install the hea ing it clockwis
6. Install the hea the rear of the
EBU01089 EBU08610
lb replacement ulb holder (together with
rning it counterclockwise.
efective bulb from the bulb ing it inward and turning it ise.
EE.book Page 48 Wednesday, June 23, 2004 1:13 PM
8-48
Headlight beam adjustment
CAUTION: _
It is advisable to have a Yamaha dealer make this adjustment. _
To raise the beam, turn the adjusting screw in direction a. To lower the beam, turn the adjusting screw in direction b.
1. Adjusting screw
Tail/brake light bu 1. Remove the b
the bulb) by tu
1. Bulb holder
2. Remove the d holder by push counterclockw
EE.book Page 49 Wednesday, June 23, 2004 1:13 PM
8-49
1. Bulb holder 2. Bulb
3. Install a new bulb in the bulb holder by pushing it inward and turning it clockwise.
4. Install the bulb holder (together with the bulb) by turning it clockwise.
EBU00412
WARNING
ARD el system while smok- en flame. PEN r explode, causing se- perty damage.
THE HAZARD hen checking the fuel
ure there are no open in the area, including m water heaters or
EE.book Page 50 Wednesday, June 23, 2004 1:13 PM
8-50
Troubleshooting Although Yamaha machines receive a rigid in- spection before shipment from the factory, trouble may occur during operation. Any prob- lem in the fuel, compression, or ignition sys- tems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy procedure for making checks. If your machine requires any repair, take it to a Yamaha dealer. The skilled technicians at a Yamaha dealer- ship have the tools, experience, and know- how to properly service your machine. Use only genuine Yamaha parts on your machine. Imitation parts may look like Yamaha parts, but they are often inferior. Consequently, they have a shorter service life and can lead to ex- pensive repair bills.
POTENTIAL HAZ Checking the fu ing or near an op WHAT CAN HAP Fuel can ignite o vere injury or pro HOW TO AVOID Do not smoke w system. Make s flames or sparks pilot lights fro furnaces.
No fuel.
Clean fuel cock.
good. Ignition system normal.
weak.
Adjust plug gap or replace plug.ark.
amaha dealer to
Check fuel flow.
Fuel cock clogged.
EE.book Page 51 Wednesday, June 23, 2004 1:13 PM
8-51
EBU00440
Troubleshooting chart
1. Fuel
Check if there is fuel in the fuel tank.
There is fuel. Turn the fuel cock lever to OFF.
Turn the fuel cock lever to ON.
Remove the fuel hose.
Some fuel. Turn the fuel cock to RES. Restart engine.
No fuel. Supply fuel.
2. Compression
Use electric starter to see if there is compression.
There is compression. Compression normal.
No compression. Ask a Yamaha dealer to inspect.
3. Ignition
Remove spark plug and check electrodes.
Wet Wipe clean with dry cloth.
Dry Attach spark plug cap and ground to chassis.
Use the electric starter.
Spark
Spark
No sp
Ask a Y inspect.
4. Battery
Use electric starter.
Engine turns over quickly. Battery good.
Engine turns over slowly.
Check fluid, recharge, check connections.
EBU00419
ressure may cause wa- deterioration of wheel transmission seals and . Many expensive repair ed from improper high nt applications such as
in coin-operated car
ority of the dirt has been sh all surfaces with warm , detergent-type soap. An
or bottle brush is handy for places. hine off immediately with
nd dry all surfaces with a n towel or soft absorbent
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
9-1
CLEANING AND STORAGE
A. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the machine: a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
CAUTION: Excessive water p ter seepage and bearings, brakes, electrical devices bills have result pressure deterge those available washers.
4. Once the maj hosed off, wa water and mild old toothbrush hard-to-get-at
5. Rinse the mac clean water a chamois, clea cloth.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WARNING
ZARD wet brakes after wash-
PEN have reduced stopping g the chance of an acci-
THE HAZARD after washing. Apply the times at slow speeds to ut the linings.
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
9-2
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may mar the paint or protective finish. When finished, start the engine and let it idle for several minutes.
POTENTIAL HA Operation with ing. WHAT CAN HAP Wet brakes may ability, increasin dent. HOW TO AVOID Test the brakes brakes several let friction dry o
EBU00530
park plug, pour about one SAE 10W30 or 20W40 spark plug hole and rein- plug. Ground the spark
turn the engine over seve- t the cylinder wall with oil. ntrol cables. ame to raise all wheels off
ag over the exhaust pipe nt moisture from entering. humid or salt-air atmo- ll exposed metal surfaces of oil. Do not apply oil to ts or the seat cover.
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
9-3
B. STORAGE Long term storage (60 days or more) of your machine will require some preventive proce- dures to guard against deterioration. After thoroughly cleaning the machine, prepare for storage as follows: 1. Fill the fuel tank with fresh fuel and add
the specified amount of Yamaha Fuel Stabilizer and Conditioner or an equiva- lent product.
NOTE: _
Use of fuel stabilizer and conditioner elimi- nates the need to drain the fuel system. Con- sult a Yamaha dealer if the fuel system needs to be drained instead. _
2. Remove the s tablespoon of motor oil in the stall the spark plug wire and ral times to coa
3. Lubricate all co 4. Block up the fr
the ground. 5. Tie a plastic b
outlet to preve 6. If storing in a
sphere, coat a with a light film any rubber par
Specified amount: 1 oz of stabilizer to each gallon of fuel (or 7.5 cc of stabilizer to each liter of fuel)
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
9-4
7. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an ex- cessively warm or cold place (less than 0C (30F) or more than 30C (90F)).
NOTE: _
Make any necessary repairs before storing the machine. _
EBU00428
M250B
HC cylinder
2.28 in)
er
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
10-1
1-SPECIFICATIONS
MODEL YF
Dimension: Overall length Overall width Overall height Seat height Wheel base Minimum ground clearance Minimum turning radius
1,916 mm ( 75.4 in) 1,038 mm ( 40.9 in) 1,118 mm ( 44.0 in)
772 mm ( 30.4 in) 1,170 mm ( 46.1 in)
150 mm ( 5.91 in) 2,900 mm (114.2 in)
Basic weight: With oil and full fuel tank 216.0 kg (476 lb)
Engine: Type Cylinder arrangement Displacement Bore Stroke Compression ration Starting system Lubrication system
Air cooled 4-stroke SO Forward inclined single 229.6 cm3 71.0 58.0 mm (2.80 8.70 : 1 Electric and recoil start Wet sump
1
2
3
4
5
6
7
8
9
10
11
12
13
14
G type or higher
.59 US qt)
.69 US qt)
FM250B
50 70 90 110 130F
(10W30) or SAE 10W30
10 20 30 40 50C
ALUBE 4 (20W40) or SAE 20W40
lutch slippage (since the en- s the clutch), do not mix any o not use oils with a diesel or oils of a higher quality ition, do not use oils labeled NG II or higher.
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
10-2
Engine oil: Type
Recommended engine oil classification: API Service SE, SF, S
Quantity: Without oil filter element removal With oil filter element removal
1.50 L (1.32 Imp qt, 1 1.60 L (1.41 Imp qt, 1
MODEL Y
0 10 30
YAMALUBE 4
SAE 5W30
-20 -10 0
YAM
CAUTION: In order to prevent c gine oil also lubricate chemical additives. D specification of CD than specified. In add ENERGY CONSERVI
id gear oil
6 US qt)
E ONLY .17 US gal) 2 US gal)
28 in)
atic
d. forward, 1-speed. reverse
M250B
E-10.fm Page 3 Wednesday, June 23, 2004 4:17 PM
10-3
Final gear case oil: Type Quantity:
Periodic oil change
SAE 80 API GL-4 Hypo
0.25 L (0.22 Imp qt, 0.2
Air filter: Dry element
Fuel: Type Tank capacity Reserve amount
UNLEADED GASOLIN 12.0 L (2.64 Imp gal, 3 1.6 L (0.35 Imp gal, 0.4
Carburetor: Type quantity Manufacturer
BSR33 1 MIKUNI
Spark plug: Type/manufacturer Gap
DR7EA/NGK 0.60.7 mm (0.0240.0
Clutch type: Wet, centrifugal autom
Transmission: Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type Operation
Spur gear 73/22 (3.318) Shaft drive 19/18 46/11 (4.414) Constant mesh 5-spee Left foot operation
MODEL YF
(9.924)
ot operation
)
FM250B
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
10-4
Gear ratio: 1st 2nd 3rd 4th 5th Reverse
34/12 (2.833) 34/19 (1.789) 29/22 (1.318) 26/25 (1.040) 23/28 (0.821) 73/22 34/12 19/18
Chassis: Frame type Caster angle Trail
Steel tube frame 4.0 20.0 mm (0.79 in)
Tire: Type Size: Front Size: Rear
Tubeless AT22 7.00-10 AT22 10.00-10
Brake: Front brake type Operation Rear brake type Operation
Dual disc brake Right hand operation Drum brake Left hand and right fo
Suspension: Front Rear
Strut Swingarm (monocross
Shock absorber: Front Rear
Coil spring/oil damper Coil spring/oil damper
MODEL Y
h
M250B
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
10-5
Wheel travel: Front Rear
125.0 mm (4.92 in) 135.0 mm (5.31 in)
Electrical: Ignition system Generator system Battery type/voltage, capacity
DC. C.D.I. A.C. magneto CB14A-A2/12V 14.0 A
Headlight type: Incandescence
Bulb voltage, wattage quantity: Headlight Tail/brake light Indicator light:
Neutral Reverse
12 V 30 W/30.0 W 2 12 V 5 W/21.0 W 1
12 V 1.7 W 1 12 V 1.7 W 1
Fuse: 20.0 A
MODEL YF
EE.book Page 6 Wednesday, June 23, 2004 1:13 PM
11-1
EBU00430
NOISE REGULATION
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inop- erative by any person other than for purposes of maintenance, repair, or replacement of any de- vice or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW. These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system Muffler Exhaust pipe Silencer
Intake system Air cleaner case Air cleaner element Intake duct
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
12-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EBU13653
1-MAINTENANCE RECORD
Copies of work orders and/or receipts for parts you purchase and install will be required to docu- ment maintenance done in accordance with the warranty. The chart below is printed only as a re- minder to you that the maintenance work is required. It is not acceptable proof of maintenance work. ACL-06E
MAINTENANCE INTERVAL DATE OF
SERVICE MILEAGE
SERVICING DEALER NAME AND ADDRESS
REMARKS month km (mi) hours
1 320 (200) 20
3 1,200 (750) 75
6 2,400 (1,500) 150
12 4,800 (3,000) 300
18 7,200 (4,500) 450
24 9,600 (6,000) 600
30 12,000 (7,500) 750
36 14,400 (9,000) 900
42 16,800 (10,500) 1,050
48 19,200 (12,000) 1,200
54 21,600 (13,500) 1,350
60 24,000 (15,000) 1,500
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
EBU00432
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
13-1
1-YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
13-2
EBU00435
EE.book Page 1 Wednesday, June 23, 2004 1:13 PM
14-1
1-YAMAHA EXTENDED SERVICE (Y.E.S.)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EE.book Page 2 Wednesday, June 23, 2004 1:13 PM
14-2
otential hazard that could s injury or death.
EE.book Page 3 Wednesday, June 23, 2004 1:13 PM
EBU00436
WARNING Indicates a p result in seriou
EE.book Page 4 Wednesday, June 23, 2004 1:13 PM
EBU00437
EE.book Page 5 Wednesday, June 23, 2004 1:13 PM
EBU00776
1P0-F8199-10LIT-11626-18-41
READ THIS MANUAL CAREFULLY! It contains important safety information.
This ATV should not be ridden by anyone under 16 years of age.WARNING
YFM250BT
OWNERS MANUAL
PRINTED IN USA 2004.06-2.62 CR
(E)
YAMAHA MOTOR CO., LTD.
EBU00438
LOCATE AND READ OWNERS MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. (For replacement manual, call 1-800-532-1558)
WARNING
ALWAYS: use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. avoid paved surfaces-pavement may seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER operate: without proper training or instruction. at speeds too fast for your skills or the conditions. on public roads-a collision can occur with another vehicle. with a passenger-passengers affect balance and steering and increase risk of losing control.
ALWAYS USE AN APPROVED HELMET AND
PROTECTIVE GEAR
NEVER USE ON PUBLIC
ROADS
NEVER CARRY PASSENGERS
NEVER USE WITH DRUGS OR ALCOHOL
B EE R
B EE R
Related manuals for Yamaha YFM250BT Bruin 250 2005 Owner's Manual
en
fr
th
vi
sp
zh
ml
pt
en
fr
th
vi
sp
zh
ml
pt
de
en
fr
it
ja
nn
sp
nl
el
en
en
en
en
en
Manualsnet FAQs
If you want to find out how the YFM250BT Yamaha works, you can view and download the Yamaha YFM250BT Bruin 250 2005 Owner's Manual on the Manualsnet website.
Yes, we have the Owner's Manual for Yamaha YFM250BT as well as other Yamaha manuals. All you need to do is to use our search bar and find the user manual that you are looking for.
The Owner's Manual should include all the details that are needed to use a Yamaha YFM250BT. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.
The best way to navigate the Yamaha YFM250BT Bruin 250 2005 Owner's Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.
This Yamaha YFM250BT Bruin 250 2005 Owner's Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.
You can download Yamaha YFM250BT Bruin 250 2005 Owner's Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.
To be able to print Yamaha YFM250BT Bruin 250 2005 Owner's Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Yamaha YFM250BT Bruin 250 2005 Owner's Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.