Toro 4-Paw 100-8840 Light Kit Installation Instructions PDF

1 of 8
1 of 8

Summary of Content for Toro 4-Paw 100-8840 Light Kit Installation Instructions PDF

1

2005 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

Contact us at www.Toro.com All Rights Reserved

Printed in the USA

Original Instructions (EN)

Light Kit for Compact Utility Loaders Part No. 100-8840 (4-Paw and TX Models) Part No. 100-8940 (Chain Drive Models)

Form No. 3353-864 Rev A

Installation Instructions

Loose Parts Description Qty. Use

Bracket

Curved (Belleville) washer

Self-tapping bolt

2

2

4

Installation of the mounting bracket

Light assembly, with switch

Light assembly, without switch

Flat washer

Rubber grommet

1

1

4

2

Installation of the lights

T-wire harness (kit 1008940 only) 1 Upgrade the main wire harness on chain-drive traction units

Lighting wire harness

Plastic tie

1

1 Wiring the lights

Preparing the Traction Unit Note: If you are installing this kit on a chain-drive traction unit, skip this section.

1. Start the engine and raise the loader arms.

2. Stop the engine and remove the key.

3. Install the cylinder locks.

4. Remove/open the front hood; refer to you traction unit Operators Manual for more information.

Upgrading the Wiring of Chain-Drive Traction Units Note: If you are installing this kit on a 4-Paw or TX traction unit, skip this section.

1. Pull the main wire harness plug off of the back of the ignition switch.

2. Connect the T-wire harness to the main wire harness (Fig. 1).

3. Connect the T-wire harness to the back of the ignition switch (Fig. 1).

m4899

1

2 3

4

Figure 1 1. T-wire harness 2. Main wire harness

3. Ignition 4. Lighting wire harness

Drilling Installation Holes in Chain-Drive Traction Units Note: If you are installing this kit on a 4-Paw or TX traction unit, skip this section.

Some of the older chain-drive traction units do not have holes drilled for the lights. Drill these holes as follows.

1. On the both sides of the frame, mark hole locations 2-5/8 in. (6.6 cm.) behind and 2 in. (5 cm) above the loader arm pivot centers (Fig. 2).

2

2-5/8 in. (6.6 cm)

2 in. (5 cm)

m4902

Figure 2

2. At each marked location, drill a size L (0.290 in. dia.) hole or drill and tap a 5/1618 inch treaded hole.

Drilling Installation Holes in TX Traction Units Note: If you are installing this kit on a 4-Paw or chain-drive traction unit, skip this section.

Some of the older TX traction units do not have holes drilled for the lights. Drill these holes as follows.

1. Measure in from the edges of the frame as illustrated in Figure 3 and mark the location of the first hole for mounting the shield bracket.

Note: If holes exist, skip this section.

2. Use the mounting bracket as a template to locate and mark the position of the second hole (Fig. 3).

9/16 in. (1.4 cm)

1-13/16 in. (4.6 cm)

1

2

Figure 3 1. First mounting hole 2. Use the bracket as a template to locate this mounting hole.

3. At each marked location, drill a size L (0.290 in. dia.) hole or drill and tap a 5/1618 inch treaded hole.

4. Repeat steps 1 and 3 for the other side of the traction unit.

Installing the Lights on a 4-Paw or Chain Drive Traction Unit Note: If you are installing this kit on a TX traction unit, skip this section.

1. Install the brackets using 2 of the self-tapping bolts and curved washers (the cupped side of the washers should face the traction unit) (Fig. 4).

Note: If you are installing kit number 1008840, there will be 2 extra bolts.

3

m4898

1

5

7 3

83

4 6

2

9

Figure 4 1. Light 2. Carriage bolt 3. Flat Washer 4. Bracket 5. Self-tapping bolt

6. Curved washer 7. Rubber grommet 8. Lockwasher 9. Nut

2. Remove and save the nut and lockwasher from the carriage bolt on each light assembly.

3. Place a flat washer on the carriage bolt on each light (Fig. 4).

4. Insert the rubber grommets into the outer holes in the brackets (Fig. 4)

5. Insert the carriage bolts on each light through the rubber grommets in the brackets (Fig. 4).

Note: Install the light with the switch on top of it on the left side of the traction unit.

6. Secure each light with a flat washer and the lockwasher and nut you removed in step 2 (Fig. 4).

Installing the Lights on a TX Traction Unit Note: If you are installing this kit on a 4-Paw or chain-drive traction unit, skip this section.

1. Install the brackets using the 4 self-tapping bolts (Fig. 5).

Note: You will not use the curved washers.

m4898

1

5

7

3

3

4

6

2

8

Figure 5 1. Light 2. Carriage bolt 3. Flat Washer 4. Bracket

5. Self-tapping bolt 6. Rubber grommet 7. Lockwasher 8. Nut

2. Remove and save the nut and lockwasher from the carriage bolt on each light assembly.

3. Place a flat washer on the carriage bolt on each light (Fig. 5).

4. Insert the rubber grommets into the inner holes in the brackets (Fig. 5)

5. Insert the carriage bolts on each light through the rubber grommets in the brackets (Fig. 5).

Note: Install the light with the switch on top of it on the left side of the traction unit.

6. Secure each light with a flat washer and the lockwasher and nut you removed in step 2 (Fig. 5).

Wiring the Lights on a 4-Paw or Chain-drive Traction Unit Note: If you are installing this kit on a TX traction unit, skip this section.

If the traction unit has been running, the hot engine could burn you while you are routing the wire harness.

Allow the traction unit to cool completely before starting this procedure.

Caution

4

1. Connect the connector in the center of the lighting wire harness to the connector on the main wire harness (4-Paw traction units, Fig. 6) or T-wire harness (chain drive traction units, Fig. 1).

2

1

m4901

Figure 6 1. Main wire harness 2. Lighting wire harness

2. Route the wires from the lights around the inside of the operator grips.

3. Route the lighting wire harness to the sides of the traction unit and up to the top of the control panel (Fig. 7).

Note: Route the three pronged plug to the left side of the traction unit and the two pronged plug to the right.

12

m4900

3

Figure 7 1. 3-prong connector 2. 2-prong connector

3. Plastic tie

4. Connect the lights to the wire harness.

5. Secure the wire harness to the hydraulic line connected to the bottom of the flow divider with a plastic tie (Fig. 7).

6. On 4-Paw traction units, start the traction unit, remove and store the cylinder locks, and lower the loader arms.

Wiring the Lights on a TX Traction Unit Note: If you are installing this kit on a 4-Paw or chain-drive traction unit, skip this section.

If the traction unit has been running, the hot engine could burn you while you are routing the wire harness.

Allow the traction unit to cool completely before starting this procedure.

Caution

5

1. Remove the left and right control panel covers (Fig. 8).

12

Figure 8 1. Right control panel cover 2. Left control panel cover.

2. Cut a slot in each cover 3/8 in. (1 cm) deep, 3/8 in. (1 cm) wide, and 3/4 in. (2 cm) from the edge of the cover as illustrated in Figure 9.

3/8 in. (1 cm)

3/8 in. (1 cm)

3/4 in. (2 cm)

m5758

Figure 9

3. Route the lighting wire harness under the control panel with the connector at the center of the harness through the opening in the frame leading to the engine compartment (Fig. 10).

Note: Route the three pronged plug to the left side of the traction unit and the two pronged plug to the right.

m5726

Figure 10

4. Install the right and left control panel covers with the ends of the lighting harness through the notches you cut previously (Fig. 10).

5. Connect the ends of the lighting harness to the connectors on each light.

6. Connect the connector in the center of the lighting wire harness to the connector on the main wire harness (Fig. 11).

2

1

m4901

Figure 11 1. Main wire harness 2. Lighting wire harness

Operating the Lights With the traction unit running, press the switch on to

Manualsnet FAQs

If you want to find out how the 4-Paw Toro works, you can view and download the Toro 4-Paw 100-8840 Light Kit Installation Instructions on the Manualsnet website.

Yes, we have the Installation Instructions for Toro 4-Paw as well as other Toro manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Installation Instructions should include all the details that are needed to use a Toro 4-Paw. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Toro 4-Paw 100-8840 Light Kit Installation Instructions is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Toro 4-Paw 100-8840 Light Kit Installation Instructions consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Toro 4-Paw 100-8840 Light Kit Installation Instructions free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Toro 4-Paw 100-8840 Light Kit Installation Instructions, simply download the document to your computer. Once downloaded, open the PDF file and print the Toro 4-Paw 100-8840 Light Kit Installation Instructions as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.