Toro Z Master Z200 105-1680 Air Deflector Kit Installation Instructions PDF

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Summary of Content for Toro Z Master Z200 105-1680 Air Deflector Kit Installation Instructions PDF

Form No. 3326-341

Muffler, Spark Arrester, and Air Deflector Kit

Part No. 105-1680, 105-1681, and 105-1682 Installation Instructions

Z-Master Traction Units

Important When finished installing the spark arrester, store this sheet with your traction unit Operators Manual for future reference.

Loose Parts Note: Use the chart below to identify parts for assembly.

Description Qty. Use

Muffler

Gasket

1

2 Installing the muffler

Spark arrester

Clamp

1

1 Installing the spark arrester

Air deflector

Bolt

Locknut

1

2

2

Installing the air deflector

Installing the Muffler 1. Stop the PTO, set the parking brake, stop the engine,

and remove the ignition key.

2. Allow the traction unit to cool completely.

3. Remove the muffler heat shield.

4. Remove the four nuts and lock washers securing the muffler to the studs on the engine.

5. Remove the old muffler and gaskets from the engine, ensuring that you clean all pieces of the gaskets off of the engine exhaust manifold.

6. Slide the new gaskets over the studs on the engine.

7. Install the new muffler on the studs on the engine, securing it tightly using the lock washers and nuts removed in step 4.

8. Install the muffler heat shield.

Installing the Spark Arrester 1. Slide the slotted end of the spark arrester over the

exhaust outlet on the muffler as far as possible by hand (Fig. 1).

Important Do not use a hammer or other instrument to pound the arrester onto the exhaust outlet. Pounding on the arrester will damage it.

2

1

3

2

Figure 1 1. Spark arrester 2. Muffler exhaust outlet

3. Clamp

2. Slide the clamp over the arrester until it is flush with the slotted end of the arrester so that the clamp covers the slots in the arrester (Fig. 1).

3. Tighten the clamp.

Installing the Air Deflector If your traction unit already has an air deflector installed (Fig. 2), ingnore this procedure and discard the air deflector shipped with the kit.

1. Stop the PTO, set the parking brake, stop the engine, and remove the ignition key.

2. Allow the traction unit to cool completely.

3. Place the air deflector above the lower flange on the frame behind the muffler (Fig. 2).

m5363

1 3

2

4

Figure 2 1. Frame 2. Air deflector

3. Bolt 4. Locknut

4. Secure the air deflector using the 2 bolts and lo

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