Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions PDF

1 of 8
1 of 8

Summary of Content for Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions PDF

2005 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

Contact us at www.Toro.com All Rights Reserved

Printed in the USAOriginal Instructions (Language abbreviation)

DFS Bagger Adapter Kit for Mounting 2005 and After Baggers on 2004 and Before Z500 Series Z Masters Part No. 1100350

Form No. 3353604 Rev B

Installation Instructions

Note: Use the existing hardware that came with the bagger to install the bagger mounting bracket in Step 3.

Setup Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts Note: Use the chart below to verify all parts have been shipped.

Step Description Qty. Use

1 No parts needed Removing the Drive Wheels

2 No parts needed Removing the Roll Over Protection System (ROPS)

3 Side bracketright

Side bracketleft

Stiffener bracket

1

1

2

Installing bagger mounting bracket

4 Bolt, 3/8 x 1 inch

Flange Nut, 3/8 inch

Curved washer

Spacer

6

6

6

4

Installing the side brackets to the machine

5 No parts needed Tightening all mounting bolts

6 No parts needed Installing the Drive Wheels

2

No parts needed for this step.

Removing the Drive Wheels

Danger

Mechanical or hydraulic jacks may fail to support machine and cause a serious injury.

Use jack stands when supporting machine. Do not use hydraulic jacks.

1. Loosen the drive wheel nuts.

2. Raise the rear of the machine and support with jack stands (Fig. 1).

1 1

Figure 1 1. Jack stand

3. Remove the nuts and the drive wheels (Fig. 2).

m6859

1

Figure 2 1. Drive wheel

3

No parts needed for this step.

Removing the Roll Over Protection System (ROPS) Remove the following fasteners (Fig. 3) securing each (right and left) roll bar section to the frame:

Lock nut (3/8 inch) and curved washer. Do not remove bolt from frame.

Bolt (3/8 x 1 inch), curved washer and flange nut (3/8 inch).

Bolt (3/8 x 1 inch), curved washer and flange nut (3/8 inch).

Bolt (3/8 x 4-1/2 inches), curved washer and flange nut (3/8 inch).

m68541

2

2

3

Figure 3 1. Lock nut, 3/8 inch &

curved washer 2. Bolt, 3/8 x 1 inch, curved

washer & flange nut, 3/8 inch (2)

3. Bolt, 3/8 x 41/2 inches, curved washer & flange nut, 3/8 inch

4

Parts needed for this step:

1 Side bracketright

1 Side bracketleft

2 Stiffener brackets

Note: Use the existing hardware that came with the bagger to install the bagger mounting bracket.

If you have a liquid cooled machine, go to page 5 for Installing the Bagger Mounting Bracket onto a Liquid Cooled Machine.

If you have an air cooled machine, use the following instructions for Installing the Bagger Mounting Bracket onto a Air Cooled Machine.

Installing the Bagger Mounting Bracket onto an Air Cooled Machine Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the machine.

Refer to Tightening the Mounting Bolts, on page 7, for the correct procedure to tighten the bolts.

Installing the Bagger Mounting Bracket to the Side Brackets (Air Cooled)

Important When installing the bagger bracket for an air cooled machine, use only 2 long frame spacers; 1 per each side (Fig. 4).

1. Install the side brackets to the bagger mounting bracket (Fig. 4).

2. In the top two holes, install 2 bolts (3/8 x 11/2 inch), 2 flange nuts (3/8 in.) one long frame spacer, and one short frame spacer (Fig. 4).

Note: Make sure the long frame spacers are installed as shown in figure 4.

3. In the bottom hole, install a bolt (3/8 x 11/4 inch) and a flange nut (3/8 in.) (Fig. 4).

4. Install a bracket stiffener to the side bracket and bagger mounting bracket. Use 4 bolts (3/8 x 3/4 inch) and 4 flange nuts (3/8 in.) (Fig. 4).

5. Repeat the previous steps for the opposite side.

6

4

1

m5978

9

8

3

3 4

7 3

6

2

10

5

Figure 4

1. Bagger mounting bracket 2. Bolt, 3/8 x 11/4 inch 3. Flange nut, 3/8 inch 4. Bracket stiffener 5. Left side bracket

6. Bolt, 3/8 x 3/4 inch 7. Long frame spacer 8. Bolt, 3/8 x 11/2 inch 9. Short frame spacer 10. Right side bracket

Installing the Bagger Mounting Bracket onto an Air Cooled Machine

Important When installing the bagger onto an air cooled machine, use the air cooled spacer (Fig. 5).

1. Pull the bottom of the roll bar away from the frame and slide the side braket between the machine frame and the ROPS frame (Fig. 3). Repeat for the opposite side of the machine.

2. Install the bagger mounting bracket to the rear frame of the machine (Fig. 5).

3. In the top two holes, install 2 bolts (3/8 x 13/4 inch), 2 flange nuts (3/8 in.) and the air cooled frame spacer (Fig. 5).

5

4. In the bottom two holes, install 2 bolts (3/8 x 11/4 inch) and 2 flange nuts (3/8 in.) (Fig. 5).

6 m5863

1

5 3

3

3

2 6 2

4

Figure 5

1. Bagger mounting bracket 2. Bolt, 3/8 x 11/4 inch 3. Flange nut, 3/8 inch

4. Bumper 5. Air cooled frame spacer 6. Bolt, 3/8 x 13/4 inch

Installing the Bagger Mounting Bracket onto a Liquid Cooled Machine Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the machine.

Refer to Tightening the Mounting Bolts, on page 7, for the correct procedure to tighten the bolts.

Installing the Bagger Mounting Bracket to the Side Brackets (Liquid Cooled)

Important When installing the bagger onto a liquid cooled machine, the rear bumper plate must be removed. Use 4 long frame spacers for this installation, 2 per each side (Fig. 6).

1. Install the side brackets to the bagger mounting bracket (Fig. 6).

2. In the top two holes, install 2 bolts (3/8 x 11/2 inch), 2 flange nuts (3/8 in.), 2 long frame spacers, and one short frame spacer (Fig. 6).

Note: Make sure the long frame spacers are installed as shown in Figure 6.

3. In the bottom hole, install a bolt (3/8 x 11/4 inch) and a flange nut (3/8 in.) (Fig. 6).

4. Install a bracket stiffener to the side bracket and bagger mounting bracket. Use 4 bolts (3/8 x 3/4 inch) and 4 flange nuts (3/8 in.) (Fig. 6).

5. Repeat the previous steps for the opposite side.

6

4

1

9

8

3

3 4

7 3

6

2

10

5

7

m5979

Figure 6

1. Bagger mounting bracket 2. Bolt, 3/8 x 11/4 inch 3. Flange nut, 3/8 inch 4. Bracket stiffener 5. Left side bracket

6. Bolt, 3/8 x 3/4 inch 7. Long frame spacer 8. Bolt, 3/8 x 11/2 inch 9. Short frame spacer 10. Right side bracket

Installing the Bagger Mounting Bracket onto a Liquid Cooled Machine

1. Pull the bottom of the roll bar away from the frame and slide the side braket between the machine frame and the ROPS frame (Fig. 3). Repeat for the opposite side of the machine.

2. Install the bagger mounting bracket to the rear frame of the machine (Fig. 7).

3. In the top two holes, install 2 bolts (3/8 x 13/4 inch) and 2 flange nuts (3/8 in.) (Fig. 7).

4. In the bottom two holes, install 2 bolts (3/8 x 11/4 inch) and 2 flange nuts (3/8 in.) (Fig. 7).

6

m5864 5

1

3

3

2 5 2

4

Figure 7

1. Bagger mounting bracket 2. Bolt, 3/8 x 11/4 inch 3. Flange nut, 3/8 inch

4. Bumper 5. Bolt, 3/8 x 13/4 inch

Parts needed for this step:

6 Bolts, 3/8 x 11/2 inch

6 Flange Nuts, 3/8 inch

6 Curved washers

4 Spacers

Installing the Side Brackets to the Machine Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the machine.

Refer to Tightening the Mounting Bolts, on page 7, for the correct procedure to tighten the bolts.

1. Install the bagger side plates and the roll bar sections (Fig. 8) to each side of the mower using the following fasteners:

Lock nut (3/8 inch) and curved washer (Previously removed).

Bolt (3/8 x 4-1/2 inches), curved washer, spacer and flange nut (3/8 inch) (Previously removed).

Bolt (3/8 x 11/2 inch), curved washer, spacer and flange nut (3/8 inch) (New).

Bolt (3/8 x 11/2 inch), curved washer and flange nut (3/8 inch) (New).

Bolt (3/8 x 11/2 inch), curved washer and flange nut (3/8 inch) (New).

Note: Make sure the curved washers and spacers are installed as shown in figure 8.

Note: Hydraulic lines may need to be adjusted when installing the side brackets onto the machine. This will allow for fastener clearance.

3

2

5

1

2

4

6

32 6

Figure 8 1. Side bracket 2. Curved washer, 3/8 inch 3. Bolt, 3/8 x 11/2 inch

4. Flange nut, 3/8 inch 5. ROPS 6. Spacer

7

No parts needed for this step.

Tightening all Mounting Bolts The following steps are the correct sequence to tighten the side brackets and the bagger mounting bracket.

All 3/8 inch mounting bolts need to be torqued to 35 ft.lb. (48 Nm).

1. Tighten the bagger mounting bracket to the rear frame first (Figures 5 or 7).

2. Tighten the bagger mounting bracket to the side brackets (Figures 4 or 6).

3. Tighten the bracket stiffeners to both the side plates and the bagger mounting bracket (Figures 4 or 6).

4. Tighten the side brackets to the side of the mower (Fig. 8).

No parts needed for this step.

Installing The Drive Wheels 1. Mount the wheels with the valve stem to the outside and

secure them with the nuts previously removed (Fig. 9).

2. Torque the nuts to 95 ft-lb (128 Nm).

m6859

1

2<

Manualsnet FAQs

If you want to find out how the Z Master Toro works, you can view and download the Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions on the Manualsnet website.

Yes, we have the Installation Instructions for Toro Z Master as well as other Toro manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Installation Instructions should include all the details that are needed to use a Toro Z Master. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions, simply download the document to your computer. Once downloaded, open the PDF file and print the Toro Z Master Z500 110-0350 Adapter Kit Installation Instructions as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.