Subaru PKX210 Pump Parts Manual V2 PDF

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Summary of Content for Subaru PKX210 Pump Parts Manual V2 PDF

PARTS MAN U AL Model

PUB-EP Rev. 03/12

PKX210 / PKX220 PUMP

PKX210 / PKX220 - 2 - 03-12

Copyright 2012 Robin America, Inc.

Robin America, Inc. 905 Telser Road Lake Zurich, IL 60047 Phone: 847-540-7300 Fax: 847-438-5012 e-mail: sales@subarupower.com www.subarupower.com

PKX210 / PKX220 - 3 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

HOW TO USE THIS MANUAL

Robin engines are identi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called speci cations. Each speci cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signi cant difference. In order the identify the correct service part number, it is important to con rm the speci ca- tion and code numbers for your engine. The speci cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

X X X X

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

E X 1 7 0 D

PKX210 / PKX220 - 4 - 03-12

MANUAL LAYOUT

1. SECTION NAME Parts are broadly classi ed according to their functions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speci cation, and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number.

1

2 3

4

1 6 7 9 2

8

3

5

4

PKX210 / PKX220 - 5 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

GROUP INDEX Group Name Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT GROUP ............................................................................. 8

INTAKE and EXHAUST GROUP .............................................................. 10

GOVERNOR GROUP .............................................................................. 18

COOLING and STARTING GROUP ......................................................... 22

FUEL, LUBRICANT GROUP .................................................................... 26

CARBURETOR GROUP .......................................................................... 28

ELECTRIC DEVICE GROUP .................................................................. 32

ACCESSORY GROUP ............................................................................. 38

SYMBOL DESCRIPTION AY ...........................ASSEMBLY CP ...........................COMPLETE EX ...........................EXPORT (from Japan) FIG. .........................FIGURE FR. ..........................FRONT " .............................. INCH INCL. ...................... INCLUDE ~L ............................LITER L= ...........................LENGTH (in. mm) L.H. (LH) .................LEFT-HAND SIDE MECH .....................MECHANICAL NO (NON) ...............NONE OPT.........................OPTIONAL O.S. ........................OVER SIZE

SYMBOL DESCRIPTION P= ...........................PITCH (in mm) P.T.O. (PTO) ...........POWER TAKE OFF REF. ........................REFERENCE R.H. (RH) ................RIGHT HAND SIDE RR. .........................REAR STD. .......................STANDARD SW ..........................SWITCH T= ...........................THICKNESS (in mm) UN ..........................UNIT U.S..........................UNDER SIZE ~V ...........................VOLTAGE ~W ..........................WATT W/ ...........................WITH W/O ........................WITHOUT

INDEX OF DESCRIPTION SYMBOLS

PKX210 / PKX220 - 6 - 03-12

FIG. 1 CRANKCASE GROUP

FIG. 100

285 700

710

610

PKX210 / PKX220 - 7 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 1 CRANKCASE GROUP

10 277-10102-51 Crankcase Cp 1 100 20 237-14202-03 Valve Guide 2 100 26 277-16010-01 Stem Seal 1 100 30 044-02502-00 Oil Seal 1 100 40 060-02800-21 Ball Bearing 1 100 50 277-15011-03 Pipe Knock 2 100 60 010-50802-50 Stud 2 100 70 010-50603-51 Stud 2 100 75 044-00600-20 Oil Seal 1 100 80 040-11400-30 Plug 2 100 90 021-11400-20 Gasket 2 100 210 277-11001-31 Main Bearing Cover Cp 1 100 220 044-02502-10 Oil Seal 1 100 230 X60-02501-40 Ball Bearing 1 100 250 277-45004-J1 Governor Gear Cp 1 100 260 277-41901-03 Governor Sleeve 1 100 280 277-63601-08 Gasket 2 100 285 277-63601-30 Oil Gauge Ay 2 100 300 001-04083-50 Flange Bolt 6 100 610 277-13001-11 Cylinder Head Cp 1 100 620 277-15001-43 Gasket, head 1 100 630 011-00802-40 Flange Bolt 4 100 631 011-00803-10 Flange Bolt 1 100 680 277-15503-01 Rocker Cover Cp 1 100 690 277-16001-13 Gasket, rocker cover 1 100 700 277-15011-03 Pipe Knock 2 100 710 011-00600-20 Flange Bolt 4 100 960 277-99001-47 Gasket Set 1 100

PKX210 / PKX220 - 8 - 03-12

FIG. 2 CRANKSHAFT GROUP

FIG. 200

PKX210 / PKX220 - 9 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 2 CRANKSHAFT GROUP

10 20A-20302-01 Crankshaft Cp 1 200 50 018-01400-20 Flange Nut 1 200 70 032-30300-10 Woodruff Key 1 200 310 277-22501-10 Connecting Rod Ay 1 200 311 277-22502-00 Connecting Rod Ay 1 Undersize 200 320 277-23001-03 Connecting Rod Bolt 2 200 350 277-23301-13 Piston Pin 1 200 360 277-23401-J3 Piston 1 Std 200 361 277-23403-J3 Piston 1 Oversize .25mm 200 362 277-23404-J3 Piston 1 Oversize .50mm 200 370 277-23531-07 Piston Ring Set 1 Std 200 371 277-23532-07 Piston Ring Set 1 Oversize .25mm 200 372 277-23533-07 Piston Ring Set 1 Oversize .50mm 200 380 056-51600-10 Clip 2 200

PKX210 / PKX220 - 10 - 03-12

FIG. 3 INTAKE and EXHAUST GROUP

FIG. 300

23

200

202

PKX210 / PKX220 - 11 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 3 INTAKE and EXHAUST GROUP

10 277-31601-31 Camshaft Cp 1 300 23 277-35101-01 Pin Cp, camshaft 1 300 27 024-00600-10 O ring 1 300 34 277-38601-03 Pin, spring 1 300 35 277-36401-03 Release Lever 1 300 37 277-36501-03 Clip 1 300 38 277-38702-03 Return Spring 1 300 60 279-33601-03 Valve Spring 2 300 70 269-33701-03 Spring Retainer 2 300 80 277-33401-H3 Intake Valve 1 300 90 277-33501-H3 Exhaust Valve 1 300 95 132-10KA0-31 Ccollet Valve 4 300 150 277-35601-11 Timing Chain 1 300 160 277-36911-03 Tentioner 1 300 163 277-37101-03 Spring, tentioner 1 300 166 277-36902-03 Pin, tentioner 1 300 170 277-36913-13 Chain Guide 1 300 200 277-35002-01 Pin Cp, rocker 1 300 202 003-13050-00 Clip 1 300 219 277-36001-07 Rocker Arm Ay, set 1 300 230 014-90500-20 Adjust Screw 1 300 231 014-90500-20 Adjust Screw 1 300 240 017-00500-30 Nut 1 300 241 017-00500-30 Nut 1 300 290 011-00600-20 Flange Bolt 1 300 310 277-30111-J1 Muf er Cp 1 300 315 277-37601-01 Spark Arrester Cp 1 300 317 015-00400-60 Tapping Screw 1 300 320 277-34204-21 Muf er Cover Cp 1 300 340 277-35201-13 Gasket, Muf er 1 300 350 002-38080-00 Flange Nut 2 300 360 015-20600-90 Tapping Bolt 2 300 361 011-00600-10 Flange Bolt 1 300 365 011-00803-20 Flange Bolt 1 300 367 20A-02101-00 Washer 1 300 385 277-37203-H1 Screen Cp 1 300 387 015-00400-60 Tapping Screw 2 300 540 277-32902-J1 Insulator Cp 1 300 550 277-35902-J3 Gasket 2, insulator 1 300 560 277-35903-J3 Gasket 1, insulator 1 300 570 002-38060-00 Flange Nut 2 300 580 011-00600-50 Flange Bolt 1 300 850 277-32760-08 Breather Pipe 1 300

PKX210 / PKX220 - 12 - 03-12

FIG. 3 INTAKE and EXHAUST GROUP

FIG. 315

PKX210 / PKX220 - 13 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 3 INTAKE and EXHAUST GROUP

510 277-32615-20 Air Cleaner Ay 1 315 -200 277-32630-18 Base Cp 1 315 -210 277-32610-08 Packing 1 315 -220 277-32604-08 Packing 1 315 -250 277-32640-08 Cover Cp 1 315 -260 277-32609-08 Label 1 315 -270 277-32741-18 Wing Nut 1 315 -272 277-32607-08 Wing Nut 1 315 520 277-32611-07 Element Set 1 315

PKX210 / PKX220 - 14 - 03-12

FIG. 4 GOVERNOR GROUP

FIG. 400

13

PKX210 / PKX220 - 15 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 4 GOVERNOR GROUP

13 277-42301-40 Governor Lever Ay 1 400 20 277-42201-33 Governor Shaft 1 400 30 277-42701-11 Governor Rod Cp 1 400 40 277-42801-23 Rod Spring 1 400 50 003-13050-00 Clip 1 400 60 001-14062-50 Bolt and Washer Ay 1 400 70 018-60600-20 Nut 1 400 80 277-42510-13 Governor Spring 1 400 310 277-43303-03 Speed Control Lever 1 400 340 277-43502-03 Stop Plate 1 400 350 277-44501-03 Washer 1 400 355 021-70600-70 Friction Washer 1 400 360 004-31062-50 Screw, panhead 1 400 365 237-45004-23 Spring, adjust 1 400 435 277-46002-01 Speed Control Bracket Cp 1 400 450 002-35060-00 Self Lock Nut 1 400 485 011-00600-20 Flange Bolt 2 400

PKX210 / PKX220 - 16 - 03-12

FIG. 5 COOLING and STARTING GROUP

FIG. 500

110

PKX210 / PKX220 - 17 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 5 COOLING and STARTING GROUP

10 277-51201-11 Blower Housing Cp 1 500 20 073-20058-20 Label, trademark 1 500 25 073-20058-60 Label, warning 1 500 40 011-00600-30 Flange Bolt 4 500 60 277-52711-21 Baf e 1 Cp, case 1 500 61 277-52702-03 Baf e 2, head 1 500 80 001-04061-60 Flange Bolt 1 500 81 011-00600-20 Flange Bolt 1 500 110 20A-54101-13 Cooling Blower 1 500 220 011-00600-30 Flange Bolt 4 500

PKX210 / PKX220 - 18 - 03-12

FIG. 5 COOLING and STARTING GROUP

FIG. 522

PKX210 / PKX220 - 19 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 5 COOLING and STARTING GROUP

210 20A-50201-30 Recoil Starter Ay 1 522

PKX210 / PKX220 - 20 - 03-12

FIG. 6 FUEL LUBRICANT GROUP

FIG. 600

23

30

80

PKX210 / PKX220 - 21 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 6 FUEL LUBRICANT GROUP

10 277-60101-21 Fuel Tank Cp 1 600 20 073-20057-60 Label, warning 1 600 23 277-95114-03 Label, EX16 1 600 30 043-04400-50 Fuel Tank Cap Cp 1 600 40 X64-13600-10 Fuel Filter 1 600 48 X50-51200-20 Union 1 600 60 002-38060-00 Flange Nut 2 600 63 011-00601-30 Flange Bolt 1 600 70 277-62601-11 Fuel Pipe Cp 1 600 80 X85-10613-51 Rubber Pipe 1 600 90 X56-11100-60 Hose Clamp 2 600 224 277-43801-01 Choke Lever Cp 1 600

PKX210 / PKX220 - 22 - 03-12

FIG. 6 FUEL LUBRICANT GROUP

FIG. 640

-62

-102

210

PKX210 / PKX220 - 23 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 6 FUEL LUBRICANT GROUP

210 276-62302-30 Carburetor Ay 1 640 -1 106-62538-08 Throttle Valve 1 640 -2 209-62351-08 Screw 1 640 -3 277-62525-08 Choke Valve 1 640 -5 246-62420-08 Pilot Jet 1 640 -8 277-62520-08 Choke Lever 1 640 -11 276-62531-18 Throttle Shaft A 1 640 -12 227-62451-08 Bolt 1 640 -14 277-62500-08 Needled 1 640 -15 277-62515-08 Pin 1 640 -16 277-62506-08 Float Body Ay 1 640 -17 214-62450-08 Packing 1 640 -18 214-62540-08 Chamber Packing 1 640 -19 226-62506-08 Float 1 640 -20 276-62440-08 Main Nozzle 1 640 -22 252-62405-08 Main Jet 1 640 -24 226-62701-18 Clip 1 640 -28 277-62360-08 Bolt 1 640 -40 106-62556-08 Screw 1 640 -41 283-62357-08 Spring 1 640 -44 207-62410-08 Air Jet 1 640 -45 106-62410-08 Air Jet, pilot 1 640 -62 236-62680-08 Seal 1 640 -79 236-62541-08 Packing 1 640 -102 246-62390-08 Seal 1 640 -144 277-62553-08 Nut 1 640 -300 279-62103-20 Fuel Strainer Ay 1 640 -302 277-62110-18 Packing 1 640 -303 277-62100-18 Cup 1 640 -325 277-62552-08 O ring 1 640 -327 165-62377-08 Screw 2 640

PKX210 / PKX220 - 24 - 03-12

FIG. 7 ELECTRIC GROUP

FIG. 700

PKX210 / PKX220 - 25 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 7 ELECTRIC GROUP

10 20A-79231-01 Flywheel Cp 1 700 11 20A-79431-01 Ignition Coil Cp 1 700 30 001-14062-50 Bolt and Washer Ay 2 700 50 277-73101-H1 Wire 1 1 700 100 065-01401-50 Spark Plug 1 700 110 065-50001-10 Spark Plug Cap 1 700

PKX210 / PKX220 - 26 - 03-12

FIG. 7 ELECTRIC GROUP

FIG. 770

PKX210 / PKX220 - 27 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 7 ELECTRIC GROUP

700 277-76301-21 Oil Sensor Cp 1 770 705 KU3-11071-01 Float C/U Cp5 1 770 740 001-14061-60 Bolt and Washer Ay 2 770 741 015-00400-90 Tapping Screw 2 770 780 056-90000-20 Purse Lock 1 770

PKX210 / PKX220 - 28 - 03-12

FIG. 42 PUMP GROUP

FIG. 4200

PKX210 / PKX220 - 29 - 03-12

Ref. Part Number Description Qty Remarks To-From Fig.

FIG. 42 PUMP GROUP

110 470-01125-78 Casing 1 PKX210 4200 110 475-01215-44 Casing 1 PKX220 4200 115 470-01127-92 O ring 1 4200 120 470-01146-40 Inner Casing 1 PKX210 4200 120 475-01209-33 Inner Casing 1 PKX220 4200 130 470-01135-32 Impeller 1 PKX210 4200 130 475-01209-62 Impeller 1 PKX220 4200 140 470-01106-88 Mechanical Seal 1 4200 145 470-01104-66 Adjusting Washer 3 4200 150 470-01150-14 O ring 1 4200 170 470-01180-78 Plug Ay 1 4200 180 471-00000-62 Bolt and Washer Ay 4 4200 210 470-01125-79 Flange Bracket 1 4200 280 471-00000-03 Socket Bolt 4 4200 285 471-00000-02 Seal Washer 4 4200 310 470-01128-22 Suction Flange 1 4200 314 471-00000-64 Bolt and Washer Ay 3 4200 320 470-01126-65 Check Valve 1 4200 410 470-01158-61 Delivery Flange 1 4200 414 471-00000-72 Bolt and Washer Ay 4 4200 420 470-01105-41 Packing, delivery 1 4200 460 470-01180-78 Plug Ay 1 4200 510 470-01181-59 Strainer 1 4200 520 471-00000-01 Hose Band 3 4200 610 470-01283-83 Frame 1 PKX210 4200 610 475-01283-96 Frame 1 PKX220 4200 670 470-01105-15 Cushion Rubber 4 4200 680 471-00000-70 Bolt and Washer Ay 4 4200 681 471-00000-71 Bolt and Washer Ay 4 4200 684 471-00000-68 Spring Washer 4 4200 686 471-00000-66 Washer 4 4200 690 471-00000-57 Nut 4 4200 691 471-00000-57 Nut 4 4200 910 470-01214-68 Labe

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