Subaru PKX201T Pump Parts Manual PDF

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Summary of Content for Subaru PKX201T Pump Parts Manual PDF

PARTS MANUAL PKX201T PUMP

Model

PUB-PP5879 Rev. 07/03

Copyright 2003 Robin America, Inc. 940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212 e-mail: sales@robinamerica.com www.robinamerica.com

PKX201T - 3 - 07-03

HOW TO USE THIS MANUAL

Robin engines are identi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called speci cations. Each speci cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signi cant difference. In order the identify the correct service part number, it is important to con rm the speci ca- tion and code numbers for your engine. The speci cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

X X X X

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

P K X 201

PKX201T - 4 - 07-03

MANUAL LAYOUT

1. SECTION NAME Parts are broadly classi ed according to their functions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speci cation, and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number.

1

2 3

4

1 6 7 9 2

8

3

5

4

PKX201T - 5 - 07-03

GROUP INDEX Group Name Page

PUMP ......................................................................................................... 6

CRANKCASE GROUP............................................................................... 8

CRANKSHAFT GROUP........................................................................... 10

INTAKE and EXHAUST GROUP.............................................................. 12

GOVERNOR GROUP .............................................................................. 16

COOLING and STARTING GROUP......................................................... 18

FUEL, LUBRICANT GROUP.................................................................... 20

CARBURETOR GROUP .......................................................................... 22

ELECTRIC DEVICE GROUP .................................................................. 24

ACCESSORY GROUP............................................................................. 26

SYMBOL DESCRIPTION AY...........................ASSEMBLY CP...........................COMPLETE EX...........................EXPORT (from Japan) FIG..........................FIGURE FR...........................FRONT " .............................. INCH INCL. ...................... INCLUDE ~L............................LITER L= ...........................LENGTH (in. mm) L.H. (LH) .................LEFT-HAND SIDE MECH.....................MECHANICAL NO (NON)...............NONE OPT.........................OPTIONAL O.S. ........................OVER SIZE

SYMBOL DESCRIPTION P= ...........................PITCH (in mm) P.T.O. (PTO) ...........POWER TAKE OFF REF.........................REFERENCE R.H. (RH)................RIGHT HAND SIDE RR. .........................REAR STD. .......................STANDARD SW..........................SWITCH T= ...........................THICKNESS (in mm) UN ..........................UNIT U.S..........................UNDER SIZE ~V ...........................VOLTAGE ~W ..........................WATT W/ ...........................WITH W/O ........................WITHOUT

INDEX OF DESCRIPTION SYMBOLS

PKX201T - 6 - 07-03

SECTION 1 PUMP GROUP

FIG. 100

PKX201T - 7 - 07-03

SECTION 1 PUMP GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 110 470-01154-46 CASING 1 100 113 470-01155-78 CASING PACKING 1 100 115 470-01156-76 O RING 1 100 120 470-01161-63 INNER CASING 1 100 130 470-01154-47 IMPELLER 1 100 135 470-01160-85 WEAR PLATE 1 100 140 470-01151-59 MECHANICAL SEAL 1 100 145 470-01104-91 ADJUSTING WASHER 3 100 150 470-01155-79 FRONT COVER PACKING 1 100 170 470-01180-79 PLUG AY 1 100 172 471-00000-09 O RING 1 100 190 471-00000-74 SOCKET BOLT 2 100 191 471-00000-02 SEAL WASHER 2 100 193 471-00000-75 BOLT and WASHER AY 3 100 194 470-01161-73 WASHER 3 100 210 470-01158-82 FRONT COVER 1 100 260 470-01180-78 PLUG AY 1 100 262 471-00000-09 O RING 1 100 270 470-01155-80 COVER BOLT 4 100 272 471-00000-73 BOLT and WASHER AY 4 100 276 470-01155-90 KNOB 4 100 280 470-01165-17 SOCKET BOLT 4 100 285 470-01164-93 WASHER 4 100 310 470-01154-92 SUCTION FLANGE 1 100 314 471-00000-50 BOLT and WASHER AY 6 100 320 470-01157-80 CHECK VALVE 1 100 410 470-01154-45 DELIVERY BODY 1 100 414 471-00000-34 BOLT and WASHER AY 4 100 420 470-01155-48 HEAD PACKING 1 100 430 470-01154-44 DELIVERY FLANGE 1 100 435 471-00000-62 BOLT and WASHER AY 4 100 440 470-01154-90 PACKING, delivery 1 100 460 470-01184-50 PLUG AY 1 100 462 471-00000-20 O RING 1 100 510 470-01109-77 STRAINER 1 100 520 471-00000-31 HOSE BAND 3 100 610 470-01177-19 FRAME 1 100 630 470-01157-78 TOOL 1 100 632 471-00000-79 WING BOLT 1 100 670 470-01161-72 CUSHION RUBBER 1 100 671 470-01156-79 CUSHION RUBBER 2 100 680 471-00000-77 BOLT and WASHER AY 2 100 681 471-00000-73 BOLT and WASHER AY 4 100 690 471-00000-78 FLANGE NUT 2 100 691 471-00000-76 NUT 4 100 910 470-01165-76 LABEL, pump name 1 100

PKX201T - 8 - 07-03

FIG. 200

SECTION 2 CRANKCASE GROUP

PKX201T - 9 - 07-03

SECTION 2 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

Gasket Sets include the following: Fig. 300 items 90, 280, 620 and 690 Fig. 500 items 340 and 550

10 277-10102-41 CRANKCASE CP 1 5692~ 200 277-10102-31 CRANKCASE CP 1 ~5691 200 20 237-14202-03 VALVE GUIDE 2 200 26 277-16010-01 STEM SEAL 1 200 30 044-02502-00 OIL SEAL 1 200 40 060-02800-21 BALL BEARING 1 5692~ 200 060-02800-20 BALL BEARING 1 ~5691 200 50 277-15011-03 PIPE KNOCK 2 200 60 010-50802-50 STUD 2 200 70 010-50603-51 STUD 2 200 75 044-00600-20 OIL SEAL 1 200 80 040-11400-30 PLUG 2 200 90 021-11400-20 GASKET 2 200 210 277-11001-31 MAIN BEARING COVER 1 5692~ 200 277-11001-21 MAIN BEARING COVER 1 5753-5691 200 277-11001-11 MAIN BEARING COVER 1 ~5752 200 220 044-02502-10 OIL SEAL 1 200 230 060-02501-40 BALL BEARING 1 5692~ 200 060-02500-10 BALL BEARING 1 ~5691 200 250 277-45004-21 GOVERNPOR GEAR 1 200 260 263-41901-03 GOVERNOR SLEEVE 1 200 270 277-63601-03 OIL GAUGE 1 200 275 277-65001-03 FILLER PLUG 1 200 280 021-31600-20 GASKET 1 200 281 021-31600-20 GASKET 1 200 300 001-04083-50 FLANGE BOLT 6 200 610 277-13001-01 CYLINDER HEAD CP 1 200 620 277-15001-13 GASKET, head 1 200 630 011-00802-40 FLANGE BOLT 4 200 631 001-04083-50 FLANGE BOLT 1 200 680 277-15501-01 ROCKER COVER 1 200 690 277-16001-03 GASKET, rocker cover 1 200 700 277-15011-03 PIPE KNOCK 2 200 710 011-00600-20 FLANGE BOLT 4 200 960 277-99001-07 GASKET SET 1 200

PKX201T - 10 - 07-03

SECTION 3 CRANKSHAFT GROUP

FIG. 300

PKX201T - 11 - 07-03

SECTION 3 CRANKSHAFT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 277-20301-21 CRANKSHAFT CP 1 5784~ 300 277-20301-11 CRANKSHAFT CP 1 ~5783 300 50 018-01400-20 FLANGE NUT 1 300 70 032-30300-10 WOODRUFF KEY 1 300 310 277-22501-10 CONNECTING ROD 1 300 320 277-23001-03 CONNECTING ROD BOLT 2 300 350 277-23301-03 PISTON PIN 1 300 360 277-23401-03 PISTON 1 STD 300 361 277-23403-03 PISTON 1 Oversized .25 300 362 277-23404-03 PISTON 1 Oversized .50 300 370 277-23511-27 PISTON RING SET 1 STD 300 371 277-23512-07 PISTON RING SET 1 Oversized .25 300 372 277-23513-07 PISTON RING SET 1 Oversized .50 300 380 056-51600-10 CLIP 2 300

PKX201T - 12 - 07-03

SECTION 4 INTAKE and EXHAUST GROUP

FIG. 400

PKX201T - 13 - 07-03

SECTION 4 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 277-31601-01 CAMSHAFT 1 400 25 277-35101-03 PIN, camshaft 1 400 27 024-00600-10 O RING 1 400 34 277-38601-03 PIN, spring 1 400 35 277-36401-03 RELEASE LEVER 1 400 37 277-36501-03 CLIP 1 400 38 277-38701-03 RETURN SPRING 1 400 60 279-33601-03 VALVE SPRING 2 400 70 269-33701-03 SPRING RETAINER 2 400 80 277-33401-13 INTAKE VALVE 1 400 90 277-33501-13 EXHAUST VALVE 1 400 95 132-10KA0-31 COLLET VALVE 4 400 150 277-35601-01 TIMING CHAIN 1 400 160 277-36911-03 TENTIONER 1 400 163 277-37101-03 SPRING, tentioner 1 400 166 277-36902-03 PIN, tentioner 1 400 170 277-36913-13 CHAIN GUIDE 1 400 200 277-35001-23 PIN, rocker 1 5692~ 400 277-35001-13 PIN, rocker 1 ~5691 400 220 277-36101-00 ROCKER ARM, intake 1 400 225 277-36102-00 ROCKER ARM, exhaust 1 400 230 014-90500-10 ADJUST SCREW 1 400 231 014-90500-10 ADJUST SCREW 1 400 240 017-00500-20 NUT 1 400 241 017-00500-20 NUT 1 400 290 011-00600-20 FLANGE BOLT 1 400 310 277-30101-11 MUFFLER CP 1 400 320 277-34201-11 UFFLER COVER 1 5753~ 400 277-34201-01 MUFFLER COVER 1 ~5752 400 340 277-35201-03 GASKET, muf er 1 400 350 980-20082-80 FLANGE NUT 2 400 360 015-20600-90 TAPPING BOLT 2 400 361 011-00600-10 FLANGE BOLT 1 400 365 011-00801-50 FLANGE BOLT 1 400 510 277-32612-00 AIR CLEANER AY 1 400 -200 277-32605-08 BASE CP 1 400 -210 277-32610-08 PACKING 1 400 -220 277-32604-08 PACKING 1 400 -250 277-32602-08 COVER CP 1 400 -260 277-32609-08 LABEL 1 400 -270 277-32607-08 WING NUT 1 400 -280 277-32608-08 WASHER 1 400 520 277-32611-07 ELEMENT SET 1 400 540 277-32901-13 INSULATOR 1 400 550 277-35901-13 GASKET, insulator 1 400 570 002-38060-00 FLANGE NUT 2 400

PKX201T - 14 - 07-03

SECTION 4 INTAKE and EXHAUST GROUP

FIG. 400

PKX201T - 15 - 07-03

SECTION 4 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 580 011-00600-50 FLANGE NUT 1 400 850 085-10800-00 RUBBER PIPE 1 400

PKX201T - 16 - 07-03

SECTION 5 GOVERNOR GROUP

FIG. 500

PKX201T - 17 - 07-03

SECTION 5 GOVERNOR GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 277-42301-13 GOVERNOR LEVER 1 500 20 277-42201-33 GOVERNOR SHAFT 1 5600~ 500 277-42201-23 GOVERNOR SHAFT 1 5539-5599 500 277-42201-13 GOVERNOR SHAFT 1 ~5538 500 30 277-42701-01 GOVERNOR ROD 1 500 40 277-42801-13 ROD SPRING 1 500 50 003-13050-00 CLIP 1 500 60 013-00602-40 BOLT and WASHER 1 500 70 018-60600-20 NUT 1 500 80 279-42502-23 GOVERNOR SPRING 1 500 310 277-43301-13 SPEED CONTROL LEVER 1 500 340 277-43501-03 STOP PLATE 1 500 350 020-00601-70 WASHER 1 500 355 021-70600-70 FRICTION WASHER 1 500 360 014-00601-80 SCREW 1 500 365 237-45004-23 SPRING, adjust 1 500 370 002-17060-00 NUT 1 500 435 277-46001-01 SPEED CONTROL BRACKET 1 500 450 002-35060-00 SELF LOCK NUT 1 500 485 011-00600-20 FLANGE BOLT 2 500

PKX201T - 18 - 07-03

SECTION 6 COOLING and STARTING GROUP

FIG. 600

PKX201T - 19 - 07-03

SECTION 6 COOLING and STARTING GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 277-51201-01 BLOWER HOUSING 1 600 20 073-20051-40 LABEL, trademark 1 600 40 011-00600-30 FLANGE BOLT 4 600 60 277-52711-11 BAFFLE 1, case 1 5631~ 600 277-52711-01 BAFFLE 1, case 1 ~5630 600 61 277-52702-03 BAFFLE 2, head 1 600 80 001-04061-60 FLANGE BOLT 1 5631~ 600 011-00600-20 FLANGE BOLT 1 ~5630 600 81 011-00600-20 FLANGE BOLT 1 600 210 269-50201-20 RECOIL STARTER AY 1 600 -1 270-50115-08 SPIRAL SPRING 1 600 -2 269-50120-08 REEL 1 600 -3 269-50112-08 STARTER ROPE 1 600 -4 261-50100-08 STARTER KNOB 1 600 -5 270-50125-08 RATCHET 2 600 -6 227-50131-08 FRICTION SPRING 1 600 -11 269-50145-18 STARTER PULLEY 1 600 -35 270-50261-08 RATCHET GUIDE 1 600 -49 227-50152-08 SET SCREW 1 600 220 011-00600-10 FLANGE BOLT 4 600

PKX201T - 20 - 07-03

SECTION 7 FUEL, LUBRICATION GROUP

FIG. 700

PKX201T - 21 - 07-03

SECTION 7 FUEL, LUBRICATION GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 277-60101-01 FUEL TANK 1 700 20 073-20051-80 LABEL, warning 1 700 23 277-95101-03 LABEL, model 1 700 30 043-04400-50 FUEL TANK CAP 1 700 40 064-13600-10 FUEL FILTER 1 700 48 050-51200-20 UNION 1 700 60 002-38060-00 FLANGE NUT 2 700 63 011-00601-30 FLANGE BOLT 1 700 80 085-10600-00 RUBBER PIPE 1 700 90 056-11000-30 HOSE CLAMP 2 700 224 277-43801-01 CHOKE LEVER CP 1 700

PKX201T - 22 - 07-03

SECTION 7 FUEL, LUBRICATION GROUP

FIG. 710

210

PKX201T - 23 - 07-03

SECTION 7 FUEL, LUBRICATION GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 210 277-62302-10 CARBURETOR 1 610 -1 277-62535-08 THROTTLE VALVE 1 #160 610 -2 209-62351-08 SCREW 1 610 -3 277-62525-08 CHOKE VALVE 1 610 -5 246-62420-08 PILOT JET 1 #40 610 -8 277-62520-08 CHOKE LEVER 1 610 -11 277-62531-08 THROTTLE SHAFT 1 610 -12 277-62451-08 BOLT 1 610 -14 277-62500-08 NEEDLE 1 610 -15 277-62515-08 PIN 1 610 -16 277-62506-08 FLOAT BODY 1 610 -17 214-62450-08 PACKING 1 610 -18 214-62540-08 CHAMBER PACKING 1 610 -19 226-62506-08 FLOAT AY 1 610 -20 277-62440-08 MAIN NOZZLE 1 610 -22 226-62412-08 MAIN JET 1 610 -24 226-62701-18 CLIP 1 610 -28 277-62360-08 BOLT 1 610 -32 246-62390-08 SEAL 1 610 -44 248-62410-08 AIR JET 1 610 -45 106-62410-08 AIR JET, pilot 1 610 -62 236-62680-08 SEAL 1 610 -104 236-62541-08 PACKING 1 610 -302 064-20064-10 PACKING 1 610 -303 064-20078-10 CUP 1 610

PKX201T - 24 - 07-03

SECTION 8 ELECTRIC DEVICE GROUP

FIG. 800

PKX201T - 25 - 07-03

SECTION 8 ELECTRIC DEVICE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 277-79230-01 FLYWHEEL 1 800 11 277-79430-11 IGNITION COIL 1 800 30 001-14062-50 BOLT and WASHER 2 800 50 277-73102-01 WIRE 2 CP 1 800 60 X66-00003-61 SWITCH AY 1 800 70 015-00400-90 TAPPING SCREW 2 800 100 065-01401-50 SPARK PLUG 1 800 110 065-50002-70 SPARK PLUG CAP 1 800 700 277-76301-01 OIL SENSOR 1 800 705 KU3-11043-01 FLOAT C/U CP3 1 800 740 001-14061-60 BOLT and WASHER 2 800 741 015-20500-10 TAPPING SCREW 1 800

PKX201T - 26 - 07-03

SECTION 9 ACCESSORY GROUP

FIG. 900

PKX201T - 27 - 07-03

SECTION 9 ACCESSORY GROUP

REF. PART NO. DESCRIPTION

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