Subaru DY41 Engine Parts Manual PDF

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Summary of Content for Subaru DY41 Engine Parts Manual PDF

PUB-EP5769A Rev. 08/00

Copyright 2000 Robin America, Inc. ! e-mail: sales@robinamerica.com www.robinamerica.com

- 3 - '00-07

HOW TO USE THIS MANUAL

Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference.

In order the identify the correct service part number, it is important to confirm the specifica- tion and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER.

All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

PRODUCT NUMBER LABEL LOCATIONS

PRODUCT NUMBER LABEL

X X X X

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

D Y 4 2 0

MANUAL LAYOUT

- 4 - '00-07

1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).

3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number.

GROUP INDEX

Group Name Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT GROUP ............................................................................ 12

INTAKE and EXHAUST GROUP ............................................................... 16

GOVERNOR GROUP ............................................................................... 22

COOLING and STARTING GROUP ......................................................... 24

FUEL, LUBRICANT GROUP ..................................................................... 26

ELECTRIC DEVICE GROUP .................................................................... 34

- 5 - '00-07

SYMBOL DESCRIPTION AY .......................... ASSEMBLY CP .......................... COMPLETE EX .......................... EXPORT (from Japan) FIG. ........................ FIGURE FR. ......................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L ........................... LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................ LEFT-HAND SIDE MECH .................... MECHANICAL NO (NON) .............. NONE OPT. ....................... OPTIONAL O.S. ........................ OVER SIZE

SYMBOL DESCRIPTION P= .......................... PITCH (in mm) P.T.O. (PTO) .......... POWER TAKE OFF REF. ....................... REFERENCE R.H. (RH) ............... RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW ......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S. ........................ UNDER SIZE ~V .......................... VOLTAGE ~W ......................... WATT W/ .......................... WITH W/O ........................ WITHOUT

INDEX OF DESCRIPTION SYMBOLS

SECTION 1 CRANKCASE GROUP

DY30/DY35 & DY41/DY42 - 6 - '00-07

FIG. 100

186 187188

SECTION 1 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-10111-01 CRANKCASE CP 1 DY30 100

228-10115-01 CRANKCASE CP 1 DY30, Electric Start 100 10 229-10111-01 CRANKCASE CP 1 DY35 100

229-10115-01 CRANKCASE CP 1 DY35, Electric Start 100 10 231-10108-11 CRANKCASE CP 1 DY41 / DY42 100

231-10110-01 CRANKCASE CP 1 DY41 / DY42, Electric Start 100 50 005-26081-80 DOWEL PIN 4 100 51 228-15003-13 PIPE KNOCK 1 100 65 001-32083-51 STUD 3 100

134 010-50800-44 STUD 2 Electric Start 100 135 228-16001-11 TENSION BOLT 1 2 DY30 / DY35 100

231-16001-11 TENSION T 1 2 DY41/ 100 155 228-16002-21 TENSION T 2 2 DY30 / DY35 100

231-16002-11 T 2 2 DY41 / DY42 100 165 1 STD. 100

228-15802-03 BEARING 1 0.25mm undersize 100 228-15803-03 BEARING 1 0.50mm undersize 100

166 228-15002-03 BEARING 1 100 167 005-19250-60 SPRING PIN 2 100 185 228-25002-03 SLEEVE, balancer 1 100 186 228-26001-01 BALANCER COVER CP 1 100 187 228-25004-03 GASKET, balancer cover 1 100 188 980-05060-10 BOLT and WASHER AY 3 100 208 212-15008-13 BLIND PLUG 1 100 210 228-11701-11 GEAR CASE COVER CP 1 DY30 / DY35 100

231-11701-01 GEAR CASE COVER 1 DY41 / DY42 100 220 044-02200-50 OIL SEAL 1 100 230 060-03500-40 BALL BEARING 1 100 267 001-32064-50 STUD 2 100 290 228-15007-03 GASKET, case cover 1 DY30 / DY35 100

231-15033-03 1 DY41 / DY42 100 300 001-13088-50 AY 4 100 310 001-13086-50 AY 4 100 350 228-1 1 CP 1 DY30 / DY35 100

228-1 1 BEARING CP 1 DY30 / DY35, Electric Start 100 350 231-1 BEARING CP 1 DY41 / DY42 100

231-11502-21 BEARING HOUSING CP 1 DY41 / DY42, Electric Start 100 351 044-04000-20 OIL SEAL 1 100 352 001-13082-00 BOLT and WASHER AY 7 100 355 228-15004-03 GASKET, T= 0.1 1 Select one piece only, DY30/35 100

228-15005-03 GASKET, T= 0.2 1 Select one piece only, DY30-35 100 228-15006-03 GASKET, T= 0.3 1 Select one piece only, DY30/35 100

DY30/DY35 & DY41/DY42 - 7 - '00-07

SECTION 1 CRANKCASE GROUP

DY30/DY35 & DY41/DY42 - 8 - '00-07

FIG. 100

186 187188

SECTION 1 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 355 231-15004-03 GASKET, T= 0.1 1 Select one piece only, DY41/42 100

231-15005-03 GASKET, T= 0.2 1 Select one piece only, DY41/42 100 231-15006-03 GASKET, T= 0.3 1 Select one piece only, DY41/42 100

356 228-15014-03 O RING 1 DY30 / DY35 100 231-15014-03 O RING 1 DY41 / DY42 100

380 041-05000-11 BLIND PLATE 1 100 410 228-11601-03 OIL PAN 1 DY30 / DY35 100

231-11601-03 OIL PAN 1 DY41 / DY42 100 415 228-15034-03 GASKET, oil pan 1 DY30 / DY35 100 415 231-15034-03 GASKET, oil pan 1 DY41 / DY42 From 3774 100

231-15008-03 GASKET, oil pan 1 DY41 / DY42 To 3773 100 416 980-05060-10 BOLT and WASHER AY 8 100

DY30/DY35 & DY41/DY42 - 9 - '00-07

SECTION 1 CRANKCASE GROUP

DY30/DY35 & DY41/DY42 - 10 - '00-07

FIG. 110

SECTION 1 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 20 228-14204-03 VALVE GUIDE 2 110 70 001-37082-01 STUD 4 DY30 / DY35 110

001-37082-01 STUD 4 DY41 / DY42 110 416 980-05060-10 BOLT and WASHER AY 2 110 510 228-12401-12 CYLINDER UN 1 DY30 110

229-12401-12 CYLINDER UN 1 DY35 110 231-12401-02 CYLINDER UN 1 DY41 / DY42 110

520 229-15011-03 O RING 1 110 540 228-15012-13 SPACER, T=0.1 1 Select one piece only, DY30 110

228-15013-13 SPACER, T= 0.2 1 Select one piece only, DY30 110 540 229-15012-13 SPACER, T= 0.1 1 Select one piece only, DY35/41/42 110

229-15013-13 SPACER, T= 0.2 1 Select one piece only, DY35/41/42 110 610 228-13110-31 CYLINDER HEAD CP 1 DY30 110

229-13110-21 CYLINDER HEAD CP 1 DY35/41/42 110 625 024-01300-10 O RING 1 110 635 018-01000-11 FLANGE NUT 4 110 636 803011070 WASHER 4 110 645 001-31062-51 STUD 2 110 660 010-50601-50 STUD 2 110 680 228-17053-03 ROCKER COVER 1 110 690 228-15010-03 GASKET, rocker cover 1 110 710 001-13064-00 BOLT and WASHER AY 3 110 820 228-15303-01 BREATHER PLATE CP 1 110 840 228-15009-23 GASKET, breather 1 110

*960 228-99001-07 GASKET SET 1 DY30 / DY35 *960 231-99001-07 GASKET SET 1 DY41 / DY42

DY30/DY35 & DY41/DY42 - 11 - '00-07

*The gasket sets include the following: Fig. 100 items 290, 355, 356, 415 Fig. 110 items 690, 840 Fig. 300 item 195 Fig. 310 item 340 Fig. 400 item 465 Fig. 600 item 650

SECTION 2 CRANKSHAFT GROUP

FIG. 200

DY30/DY35 & DY41/DY42 - 12 - '00-07

With Balancer

SECTION 2 CRANKSHAFT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-20202-11 CRANKSHAFT CP 1 DY30 / DY35 200

262-20202-01 CRANKSHAFT CP 1 DY41 / DY42 200 25 060-04000-30 BALL BEARING 1 200 50 017-32600-10 LOCK NUT 1 200 65 020-52600-12 LOCK WASHER 1 200 70 005-30040-81 KEY 1 DY30 / DY35 200

005-30072-01 KEY 1 DY41 / DY42 200 210 228-24301-11 BALANCER CP 1 DY30 / DY35 200

231-24301-11 BALANCER CP 1 DY41 / DY42 200 220 061-01500-10 NEEDLE BEARING 2 200 230 228-24202-03 BALANCER GEAR 2 1 DY30 / DY35 200

231-24202-03 BALANCER GEAR 2 1 DY41 / DY42 200 235 005-32042-01 WOODRUFF KEY 1 200 260 228-24101-03 BALANCER SHAFT 1 200 265 003-14150-00 SNAP RING, inner 1 200 310 228-22501-10 CONNECTING ROD AY 1 DY30 / DY35 200

262-22501-00 CONNECTING ROD AY 1 DY42 200 231-22501-00 CONNECTING ROD AY 1 DY41 200

320 228-23001-13 CONNECTING ROD BOLT 2 DY30 / DY35 200 231-23001-13 CONNECTING ROD BOLT 2 DY41 / DY42 200

350 228-23301-03 PISTON PIN 1 DY30 / DY35 200 350 262-23301-03 PISTON PIN 1 DY42 200

228-23301-03 PISTON PIN 1 DY41 200 360 228-23401-43 PISTON 1 STD., DY30 200

228-23402-43 PISTON 1 0.25mm oversize, DY30 200 228-23403-43 PISTON 1 0.50mm oversize, DY30 200

360 229-23401-63 PISTON 1 STD., DY35 200 229-23402-63 PISTON 1 0.25mm oversize, DY35 200 229-23403-63 PISTON 1 0.50mm oversize, DY35 200

360 262-23401-03 PISTON 1 STD., DY42 200 262-23402-03 PISTON 1 0.25mm oversize, DY42 200 262-23403-03 PISTON 1 0.50mm oversize, DY42 200

360 231-23401-43 PISTON 1 STD., DY41 200 231-23402-43 PISTON 1 0.25mm oversize, DY41 200 231-23403-43 PISTON 1 0.50mm oversize, DY41 200

370 228-23501-07 PISTON RING SET 1 STD., DY30 200 228-23502-07 PISTON RING SET 1 0.25mm oversize, DY30 200 228-23503-07 PISTON RING SET 1 0.50mm oversize, DY30 200

370 229-23501-27 PISTON RING SET 1 STD., DY35/DY41/DY42 200 229-23502-27 PISTON RING SET 1 0.25mm oversize, DY35/41/42 200 229-23503-27 PISTON RING SET 1 0.50mm oversize, DY35/41/42 200

380 056-52100-10 CLIP 2 DY30 / DY35 200 233-25002-03 CLIP 2 DY41 / DY42 200

DY30/DY35 & DY41/DY42 - 13 - '00-07

SECTION 2 CRANKSHAFT GROUP

FIG. 200

DY30/DY35 & DY41/DY42 - 14 - '00-07

With Balancer

SECTION 2 CRANKSHAFT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 395 228-22801-13 LARGE END BEARING 2 STD. 200

228-22802-13 LARGE END BEARING 2 0.25mm undersize 200 228-22803-13 LARGE END BEARING 2 0.50mm undersize 200

500 228-22421-21 FLYWHEEL CP 1 DY30 / DY35 200 262-22401-01 FLYWHEEL CP 1 DY41 / DY42 200

510 228-22420-23 FLYWHEEL 1 DY30 / DY35 200 262-22401-03 FLYWHEEL 1 DY41 / DY42 200

520 228-71001-03 RING GEAR 1 Electric Start 200 530 243-15011-03 PIPE KNOCK 2 Electric Start 200 540 004-11082-50 SCREW 4 Electric Start 200 640 228-24406-03 DRIVING SHAFT 1 STD. 1" key, 3/8"-24UNF 200

228-24407-03 DRIVING SHAFT 1 Generator, SAE Taper 200 228-24408-03 DRIVING SHAFT 1 Pump, 1" threaded 200 228-24401-03 DRIVING SHAFT 1 Metric 25mm key, M10 X 1.5 200 228-24402-13 DRIVING SHAFT 1 Generator, Metric Taper 200 228-24403-03 DRIVING SHAFT 1 Metric Pump, 25mm threaded 200

670 001-67103-00 BOLT 4 200 730 003-20100-00 SPRING WASHER 4 200 870 228-17911-23 ADAPTER 3 1 STD. 200

228-17821-03 ADAPTER 1 Generator 200 228-17920-13 ADAPTER 4 1 Pump 200

880 001-13086-00 BOLT and WASHER AY 4 200

DY30/DY35 & DY41/DY42 - 15 - '00-07

SECTION 3 INTAKE and EXHAUST GROUP

DY30/DY35 & DY41/DY42 - 16 - '00-07

FIG. 300

SECTION 3 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-31604-00 CAMSHAFT AY 1 300 20 228-31604-01 CAMSHAFT CP 1 300 30 228-33222-01 CAMSHAFT GEAR CP 1 300 35 228-35561-03 RELEASE LEVER 1 300 40 005-32042-01 WOODRUFF KEY 1 300 48 023-02000-20 SPACER, T= 0.8 1 Select one piece only 300

023-02000-30 SPACER, T= 1.0 1 Select one piece only 300 023-02000-40 SPACER, T= 1.2 1 Select one piece only 300

50 228-33301-03 TAPPET 2 300 60 228-33601-03 VALVE SPRING 2 300 70 228-33701-03 SPRING RETAINER 2 300 75 228-33801-03 RETAINER LOCK 4 DY30 / DY35 300

262-33801-03 RETAINER LOCK 4 DY41 / DY42 300 76 020-01500-30 WASHER 2 300 80 228-33401-13 INTAKE VALVE 1 300 85 228-35003-03 VALVE STEM SEAL 1 DY30 / DY35 300

262-35001-03 VALVE STEM SEAL 1 DY41 / DY42 300 90 228-33501-03 EXHAUST VALVE DY30 / DY35 300

262-33501-03 EXHAUST VALVE 1 DY41 / DY42 300 170 228-35701-13 TAPPET GUIDE 1 300 180 228-35603-11 PUSH ROD SLEEVE 1 DY30 / DY35 300

231-35603-11 PUSH ROD SLEEVE 1 DY41 / DY42 300 181 002-18060-00 NUT 4 300 182 003-20060-00 SPRING WASHER 4 300 185 228-35801-01 PLATE CP, push rod 2 300 190 024-03200-70 O RING 2 300 195 228-35013-03 GASKET, tappet guide 1 300 200 228-35004-03 ROCKER SHAFT 1 300 210 228-35005-03 PUSH ROD 2 DY30 / DY35 300

231-35005-03 PUSH ROD 2 DY41 / DY42 300 220 228-36201-01 EXHAUST ROCKER ARM CP 1 300 225 228-36301-01 INTAKE ROCKER ARM CP 1 300 230 014-90600-80 ADJUSTING SCREW 1 300 231 014-90600-80 ADJUSTING SCREW 1 300 240 017-00600-80 NUT 1 300 241 017-00600-80 NUT 1 300

DY30/DY35 & DY41/DY42 - 17 - '00-07

SECTION 3 INTAKE and EXHAUST GROUP

FIG. 310

DY30/DY35 & DY41/DY42 - 18 - '00-07

SECTION 3 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 310 228-30105-01 MUFFLER CP 1 310 320 228-34201-11 MUFFLER COVER CP 1 310 340 228-35006-03 GASKET 1 310 350 002-19080-00 NUT 2 310 354 003-20080-00 SPRING WASHER 2 310 360 011-00600-10 FLANGE BOLT 4 310

DY30/DY35 & DY41/DY42 - 19 - '00-07

SECTION 3 INTAKE and EXHAUST GROUP

FIG. 320

DY30/DY35 & DY41/DY42 - 20 - '00-07

A

B C

380

350

STD. 2-Stage Flat Pleated

Oil Bath 2- Stage Oval

550

SECTION 3 INTAKE and EXHAUST GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 340 228-35006-03 GASKET, muffler 1 320 350 002-18080-00 NUT 2 320 380 003-20080-00 SPRING WASHER 2 320 510 228-32801-00 AIR CLEANER AY 1 STD. 2 - Stage, flat pleated 320A

231-32601-20 AIR CLEANER AY 1 Oil Bath 320B 262-32601-00 AIR CLEANER AY 1 2- Stage, oval, DY41/42 only 320C

-5 228-32710-08 OIL PAN CP 1 320B -7 228-32805-08 PACKING 1 320A

228-32720-08 PACKING 1 320B -13 246-32653-08 WING NUT CP 1 320C 520 228-32801-07 ELEMENT 1 STD. 2-Stage, flat pleaated 320A

228-32600-08 ELEMENT 1 Oil Bath 320B 262-32601-07 ELEMENT 1 2-Stage, oval 320C

530 228-32601-18 ELEMENT 1 320B 550 228-92301-03 LABEL, air cleaner 1 320A

228-92306-03 LABEL, air cleaner 1 320B 243-72305-03 LABEL, air cleaner 1 320C

560 231-35009-03 AIR CLEANER CAP 1 320B 570 980-05060-10 BOLT and WASHER 1 320B 580 020-00600-20 WASHER 1 320B

DY30/DY35 & DY41/DY42 - 21 - '00-07

SECTION 4 GOVERNOR GROUP

FIG. 400

DY30/DY35 & DY41/DY42 - 22 - '00-07

155

SECTION 4 GOVERNOR GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-42302-03 GOVERNOR LEVER 1 1 400 20 228-42201-03 GOVERNOR SHAFT 1 400 25 003-10100-00 WASHER 1 400 50 003-13080-00 CLIP 1 400 55 045-00600-10 STEEL BALL 1 400 80 228-42501-23 GOVERNOR SPRING 1 400 90 228-42101-23 GOVERNOR YOKE 1 400

100 004-35051-20 SCREW and WASHER AY 2 400 105 228-45001-33 START SPRING 1 400 110 228-42310-02 GOVERNOR LEVER 2 1 400 115 002-18060-00 NUT 2 400 150 228-41701-30 GOVERNOR PLATE AY 1 400 155 228-63902-03 OIL PUMP, outer 1 400 160 001-13062-00 BOLT and WASHER AY 2 400 170 228-41910-01 GOVERNOR SLEEVE CP 1 400 180 228-42904-02 CONTROL LINK 1 400 185 023-00800-10 SPACER 1 400 186 006-26100-50 O RING 1 400 320 231-43311-01 SPEED CONTROL 1 CP 1 400 330 228-45003-03 KNOB 1 400 340 020-00800-50 WASHER 1 400 350 020-00800-10 WASHER 1 400 355 021-70800-10 FRICTION WASHER 1 400 360 004-31063-50 SCREW 1 400 365 014-90600-70 ADJUSTING SCREW 1 400 367 041-12200-10 BLIND PLUG 1 400 370 002-18060-00 NUT 1 400 380 017-90800-12 WING NUT 1 400 390 228-44201-01 WIRE BRACKET 1 CP 1 400 391 001-65061-60 BOLT 1 400 392 002-18060-00 NUT 1 400 393 003-20600-00 SPRING WASHER 1 400 395 014-90600-40 ADJUSTING SCREW 1 400 460 040-11200-30 PLUG 1 400 465 003-70120-00 GASKET, aluminum 1 400 900 228-45004-03 LOCK PLATE 1 400 910 033-00500-10 RIVET 1 400

DY30/DY35 & DY41/DY42 - 23 - '00-07

SECTION 5 COOLING and STARTING GROUP

FIG. 500

DY30/DY35 & DY41/DY42 - 24 - '00-07

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-51101-03 BLOWER HOUSING 1 DY30 / DY35 500

231-51202-13 BLOWER HOUSING 1 DY41 / DY42 500 40 001-13084-00 BOLT and WASHER AY 2 500 41 001-13085-50 BOLT and WASHER AY 2 500 60 228-52601-12 CYLINDER BAFFLE 1 1 DY30 / DY35 500

231-52601-12 CYLINDER BAFFLE 1 1 DY41 / DY42 500 65 228-52701-12 CYLINDER BAFFLE 2 1 DY30 / DY35 500

231-52701-12 CYLINDER BAFFLE 2 1 DY41 / DY42 500 80 014-00500-40 SCREW, panhead 1 500 85 002-17050-00 NUT 1 500 86 011-00600-20 FLANGE BOLT 4 500

190 005-30040-81 KEY 1 500 200 228-54201-21 STARTING PULLY, compl. 1 500 210 228-50101-00 RECOIL STARTER AY 1 500

-1 106-50116-08 SPIRAL SPRING 1 500 -2 107-50121-08 REEL, compl. 1 500 -3 228-50110-08 STARTER ROPE 1 500 -4 206-50101-08 STARTER KNOB 1 500 -5 106-50128-18 RATCHET 2 500 -6 106-50132-08 FRICTION SPRING 1 500 -7 106-50136-18 RETURN SPRING 1 500 -8 106-50144-08 FRICTION PLATE 1 500 -9 106-50185-08 THRUST WASHER 1 500

-10 106-50186-08 CLIP 1 500 220 011-00600-10 FLANGE BOLT 4 500 230 001-66102-00 BOLT 1 500 231 003-20100-00 SPRING WASHER 1 500 232 803011070 WASHER 1 500 240 228-55201-02 RECOIL COVER 1 500 241 001-13082-00 BOLT and WASHER AY 3 500

SECTION 5 COOLING and STARTING GROUP

DY30/DY35 & DY41/DY42 - 25 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP

FIG. 600

DY30/DY35 & DY41/DY42 - 26 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-60101-41 FUEL TANK CP 1 600 16 228-91801-23 LABEL, trademark 1 DY30 600

229-91714-03 LABEL, trademark 1 DY35 600 231-91701-03 LABEL, trademark 1 DY41 600 262-91712-03 LABEL, trademark 1 DY42 600

20 228-91908-03 LABEL, instruction 1 600 30 043-04300-15 FUEL TANK CAP CP 1 600 40 064-13600-10 FUEL FILTER 1 600 63 228-65510-01 TANK BAND CP 2 600 64 228-65001-13 BAND GUIDE 2 600 65 228-65601-11 PIN CP, tank band 2 600 66 001-66064-50 BOLT 2 600 67 002-18060-00 NUT 2 600 68 228-65002-03 FELT 2 600

100 085-00500-40 VINYL PIPE 1 600 111 228-61601-11 TANK BRACKET 1 CP 1 DY30 / DY35 600

231-61601-11 TANK BRACKET 1 CP 1 DY41 / DY42 600 112 228-61701-11 TANK BRACKET 2 CP 1 DY30 / DY35 600

231-61701-11 TANK BRACKET 2 CP 1 DY41 / DY42 600 113 001-13082-00 BOLT and WASHER AY 1 600 114 001-13082-00 BOLT and WASHER AY 1 600

001-13082-50 BOLT and WASHER AY 1 Electric Start 600 115 056-10800-10 HOSE CLAMP 2 600 118 001-13081-80 BOLT and WASHER AY 2 600 119 003-10080-00 WASHER 2 600 250 228-63201-10 NOZZLE HOLDER AY 1 600

-1 228-63211-08 NOZZLE 1 600 260 228-65004-03 GASKET, nozzle 1 600 265 002-38060-00 FLANGE NUT 2 600 270 228-63610-01 OIL GAUGE CP 1 600 280 243-66001-01 BRACKET CP, nozzle 1 1 600 330 085-10600-00 RUBBER PIPE 1 6 X 12 X 260 600

085-10600-00 RUBBER PIPE 1 6 X 12 X 140, Electric Start 600 340 085-14500-00 RUBBER PIPE 1 4.5 X 9 X 90 600 350 085-14500-00 RUBBER PIPE 1 4.5 X 9 X 260 600

085-14500-00 RUBBER PIPE 1 4.5 X 9 X 220, Electric Start 600 355 056-11100-20 HOSE CLAMP 3 600 356 056-10800-10 HOSE CLAMP 4 600 360 228-62610-01 FUEL PIPE 10 CP 1 600

228-62611-01 FUEL PIPE 11 CP 1 Electric Start 600 370 085-10600-00 RUBBER PIPE 1 6 X 12 X 90 600

085-10600-00 RUBBER PIPE 1 6 X 12 X 250, Electric Start 600 375 056-11100-20 HOSE CLAMP 1 600 380 052-10500-12 BANJO 1 600

DY30/DY35 & DY41/DY42 - 27 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP

FIG. 600

DY30/DY35 & DY41/DY42 - 28 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 400 228-62106-10 FUEL FILTER AY 1 600

-3 243-62101-08 CUP 1 600 -4 228-62108-08 RING NUT 1 600 -5 228-62109-08 O RING 1 600 -6 228-62110-08 ELEMENT 1 600

410 228-67602-01 FUEL FILTER BRACKET 1 600 228-67630-01 FUEL FILTER BRACKET 1 Electric Start, DY30/DY35 600 228-67630-01 FUEL FILTER BRACKET 1 Electric Start, DY41/DY42 600

411 001-13086-50 BOLT and WASHER AY 1 600 414 020-00601-10 WASHER 1 Electric Start 600 415 056-60001-70 CLAMP 1 Electric Start 600 430 228-63302-01 INJECTION PIPE CP 1 DY30 / DY35 600

231-63301-01 INJECTION PIPE CP 1 DY41/ DY42 600 435 228-65020-03 RUBBER PIPE 1 Electric Start 600 445 222-65006-03 GROMMET 1 600 600 228-64301-00 OIL FILTER AY 1 600 610 980-05060-10 BOLT and WASHER AY 2 600 620 024-03000-10 O RING 1 600 640 228-65003-03 PLUG 1 600 650 021-32000-10 GASKET 1 600

DY30/DY35 & DY41/DY42 - 29 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP

FIG. 610

DY30/DY35 & DY41/DY42 - 30 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 285 002-18080-00 NUT 3 610 286 003-20080-00 SPRING WASHER 3 610 300 228-63120-00 INJECTION PUMP AY 1 DY30 / DY35 / DY41 610

-1 228-63102-08 PLUNGER AY 1 DY30 / DY35 /DY41 610 -2 228-63103-08 DELIVERY VALVE 1 DY30 / DY35 /DY41 610 -3 222-63104-08 SPRING VALVE 1 DY30 / DY35 /DY41 610 -4 222-63105-08 GASKET 1 DY30 / DY35 /DY41 610 -5 228-63105-08 O RING 1 DY30 / DY35 /DY41 610

300 228-63110-10 INJECTION PUMP AY 1 DY42 610 -1 228-63119-08 PLUNGER AY 1 DY42 610 -2 228-63103-08 DELIVERY VALVE 1 DY42 610 -3 228-63124-08 SPRING VALVE 1 DY42 610 -4 222-63105-08 GASKET 1 DY42 610 -5 228-63105-08 O RING 1 DY42 610

-25 228-63112-08 BOLT 1 DY42 610 -26 228-63116-08 GASKET 2 DY42 610 -27 228-63113-08 BOLT 1 DY42 610 -28 211-63212-08 GASKET 1 DY42 610 305 228-65017-03 GASKET, T= 0.1 1 Select one piece only 610

228-65022-03 GASKET, T= 0.2 1 Select one piece only 610 228-65018-03 GASKET, T= 0.3 1 Select one piece only 610

DY30/DY35 & DY41/DY42 - 31 - '00-07

SECTION 6 FUEL, LUBRICANT GROUP

FIG. 620

DY30/DY35 & DY41/DY42 - 32 - '00-07

Without Starting Motor

SECTION 6 FUEL, LUBRICANT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 123 001-10061-00 BOLT and WASHER AY 1 620 230 228-63302-01 INJECTION PIPE 1 DY30 / DY35 620

231-63301-01 INJECTION PIPE, compl. 1 DY41 / DY42 620 400 228-62106-10 FUEL FILTER AY 1 620

-3 243-62101-08 CUP 1 620 -4 228-62108-08 RING NUT 1 620 -5 228-62109-08 O RING 1 620 -6 228-62110-08 ELEMENT 1 620

410 228-67630-01 FUEL FILTER BRACKET 1 620 411 001-13086-50 BOLT and WASHER AY 1 620 412 001-13082-00 BOLT and WASHER AY 1 620 413 001-13061-80 BOLT and WASHER AY 1 620 420 150-75201-03 CLAMP 1 620

DY30/DY35 & DY41/DY42 - 33 - '00-07

SECTION 7 ELECTRIC DEVICE GROUP

FIG. 700

DY30/DY35 & DY41/DY42 - 34 - '00-07

201 202

203

200

210

SECTION 7 ELECTRIC DEVICE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-70401-01 GENERATOR CP 1 STD. 30 watt 700

228-70402-01 GENERATOR CP 1 45 watt 700 228-70412-01 GENERATOR CP 1 65 watt 700 228-70410-01 GENERATOR CP 1 180 watt 700

-1 228-70401-08 FLYWHEEL 1 STD. 30 watt 700 228-70404-08 FLYWHEEL 1 45 watt 700 228-70415-08 FLYWHEEL 1 65 watt 700 228-70410-08 FLYWHEEL 1 180 watt 700

-5 228-70402-08 STATOR CP 1 STD. 30 watt 700 228-70403-08 STATOR CP 1 45 watt 700 228-70414-08 STATOR CP 1 65 watt 700 228-70411-08 STATOR CP 1 180 watt 700

35 004-35041-20 SCREW and WASHER AY 4 700 46 004-11061-00 SCREW 3 700 90 228-75002-01 CLAMP CP 1 700

140 002-18080-00 NUT 2 700 160 003-20080-00 SPRING WASHER 2 700 200 228-40630-01 CONTROL BOX 1 700 201 001-13082-00 BOLT and WASHER AY 1 700 202 001-13061-20 BOLT and WASHER AY 1 700 203 001-13062-00 BOLT and WASHER AY 1 700 210 073-20010-90 LABEL, starter switch 1 700 220 066-00003-30 SWITCH 1 700

-1 066-00099-80 KEY 2 700 291 228-71901-01 REGULATOR CP 1 30 & 45 & 65 watt 700

228-71910-01 REGULATOR CP 1 180 watt 700 301 001-65062-50 BOLT 1 700 305 056-61000-21 CLAMP 1 700 311 001-65061-00 BOLT 1 700 312 003-2060-00 SPRING WASHER 2 700 313 003-10060-00 WASHER 2 700 314 002-17060-00 NUT 2 700 340 228-73101-01 WIRE 1 CP 1 700 345 228-73108-01 WIRE 2 CP 1 700 346 056-30000-20 WIRE BAND 1 700

* 228-73122-01 WIRE 5 CP 1 180 watt only, Not Shown

DY30/DY35 & DY41/DY42 - 35 - '00-07

SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR

FIG. 710

DY30/DY35 & DY41/DY42 - 36 - '00-07

SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TOFIG.210 120 210-70502-10 STARTING MOTOR AY 1 710

-2 210-70539-08 BRUSH (+) 2 710 -3 210-70541-08 BRUSH SPRING 4 710 -4 210-70538-08 BRUSH HOLDER 1 710 -6 210-70532-08 ARMATURE 1 710 -7 210-70544-08 PINION AY 1 710 -8 210-70534-08 PINION STOPPER SET 1 710 -9 210-70545-08 GEAR CASE AY 1 710

-10 210-70540-08 BRUSH (-) 2 710 -11 210-70537-18 REAR COVER AY 1 710 -12 210-70542-08 REAR COVER METAL 1 710 -13 210-70551-08 BLIND COVER 1 710 -14 210-70546-08 SHIFT LEVER KIT 1 710 -15 210-70548-08 MAGNETIC SWITCH AY 1 710 -17 210-70549-08 BOLT 2 710 -25 210-70533-08 THRUST WASHER KIT 1 710 -26 210-70535-08 FIELD COIL 1 710 -27 210-70508-08 SCREW 4 710 -28 210-70543-08 CENTER PLATE 1 710 -29 210-70547-08 GEAR CASE METAL 1 710 -30 210-70550-18 DUST COVER KIT 1 710

DY30/DY35 & DY41/DY42 - 37 - '00-07

SECTION 8 ACCESSORIES GROUP

FIG. 800

DY30/DY35 & DY41/DY42 - 38 - '00-07

LOOSE SHIP PARTS

20 30

Manualsnet FAQs

If you want to find out how the DY41 Subaru works, you can view and download the Subaru DY41 Engine Parts Manual on the Manualsnet website.

Yes, we have the Parts Manual for Subaru DY41 as well as other Subaru manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Parts Manual should include all the details that are needed to use a Subaru DY41. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Subaru DY41 Engine Parts Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Subaru DY41 Engine Parts Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Subaru DY41 Engine Parts Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Subaru DY41 Engine Parts Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Subaru DY41 Engine Parts Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.