Subaru DY35 Engine Parts Manual PDF
en
Summary of Content for Subaru DY35 Engine Parts Manual PDF
PUB-EP5769A Rev. 08/00
Copyright 2000 Robin America, Inc. ! e-mail: sales@robinamerica.com www.robinamerica.com
- 3 - '00-07
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specifica- tion and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:
PRODUCT NUMBER LABEL LOCATIONS
PRODUCT NUMBER LABEL
X X X X
SPEC NO. (11 digits) CODE NO. (4 digits)
PRODUCT NO. (15 digits)
D Y 4 2 0
MANUAL LAYOUT
- 4 - '00-07
1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name.
2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).
3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list.
4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION It is designation of the part.
7. QTY. Quantity of each part used for each product.
8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:
- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number.
GROUP INDEX
Group Name Page
CRANKCASE GROUP ............................................................................... 6
CRANKSHAFT GROUP ............................................................................ 12
INTAKE and EXHAUST GROUP ............................................................... 16
GOVERNOR GROUP ............................................................................... 22
COOLING and STARTING GROUP ......................................................... 24
FUEL, LUBRICANT GROUP ..................................................................... 26
ELECTRIC DEVICE GROUP .................................................................... 34
- 5 - '00-07
SYMBOL DESCRIPTION AY .......................... ASSEMBLY CP .......................... COMPLETE EX .......................... EXPORT (from Japan) FIG. ........................ FIGURE FR. ......................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L ........................... LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................ LEFT-HAND SIDE MECH .................... MECHANICAL NO (NON) .............. NONE OPT. ....................... OPTIONAL O.S. ........................ OVER SIZE
SYMBOL DESCRIPTION P= .......................... PITCH (in mm) P.T.O. (PTO) .......... POWER TAKE OFF REF. ....................... REFERENCE R.H. (RH) ............... RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW ......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S. ........................ UNDER SIZE ~V .......................... VOLTAGE ~W ......................... WATT W/ .......................... WITH W/O ........................ WITHOUT
INDEX OF DESCRIPTION SYMBOLS
SECTION 1 CRANKCASE GROUP
DY30/DY35 & DY41/DY42 - 6 - '00-07
FIG. 100
186 187188
SECTION 1 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-10111-01 CRANKCASE CP 1 DY30 100
228-10115-01 CRANKCASE CP 1 DY30, Electric Start 100 10 229-10111-01 CRANKCASE CP 1 DY35 100
229-10115-01 CRANKCASE CP 1 DY35, Electric Start 100 10 231-10108-11 CRANKCASE CP 1 DY41 / DY42 100
231-10110-01 CRANKCASE CP 1 DY41 / DY42, Electric Start 100 50 005-26081-80 DOWEL PIN 4 100 51 228-15003-13 PIPE KNOCK 1 100 65 001-32083-51 STUD 3 100
134 010-50800-44 STUD 2 Electric Start 100 135 228-16001-11 TENSION BOLT 1 2 DY30 / DY35 100
231-16001-11 TENSION T 1 2 DY41/ 100 155 228-16002-21 TENSION T 2 2 DY30 / DY35 100
231-16002-11 T 2 2 DY41 / DY42 100 165 1 STD. 100
228-15802-03 BEARING 1 0.25mm undersize 100 228-15803-03 BEARING 1 0.50mm undersize 100
166 228-15002-03 BEARING 1 100 167 005-19250-60 SPRING PIN 2 100 185 228-25002-03 SLEEVE, balancer 1 100 186 228-26001-01 BALANCER COVER CP 1 100 187 228-25004-03 GASKET, balancer cover 1 100 188 980-05060-10 BOLT and WASHER AY 3 100 208 212-15008-13 BLIND PLUG 1 100 210 228-11701-11 GEAR CASE COVER CP 1 DY30 / DY35 100
231-11701-01 GEAR CASE COVER 1 DY41 / DY42 100 220 044-02200-50 OIL SEAL 1 100 230 060-03500-40 BALL BEARING 1 100 267 001-32064-50 STUD 2 100 290 228-15007-03 GASKET, case cover 1 DY30 / DY35 100
231-15033-03 1 DY41 / DY42 100 300 001-13088-50 AY 4 100 310 001-13086-50 AY 4 100 350 228-1 1 CP 1 DY30 / DY35 100
228-1 1 BEARING CP 1 DY30 / DY35, Electric Start 100 350 231-1 BEARING CP 1 DY41 / DY42 100
231-11502-21 BEARING HOUSING CP 1 DY41 / DY42, Electric Start 100 351 044-04000-20 OIL SEAL 1 100 352 001-13082-00 BOLT and WASHER AY 7 100 355 228-15004-03 GASKET, T= 0.1 1 Select one piece only, DY30/35 100
228-15005-03 GASKET, T= 0.2 1 Select one piece only, DY30-35 100 228-15006-03 GASKET, T= 0.3 1 Select one piece only, DY30/35 100
DY30/DY35 & DY41/DY42 - 7 - '00-07
SECTION 1 CRANKCASE GROUP
DY30/DY35 & DY41/DY42 - 8 - '00-07
FIG. 100
186 187188
SECTION 1 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 355 231-15004-03 GASKET, T= 0.1 1 Select one piece only, DY41/42 100
231-15005-03 GASKET, T= 0.2 1 Select one piece only, DY41/42 100 231-15006-03 GASKET, T= 0.3 1 Select one piece only, DY41/42 100
356 228-15014-03 O RING 1 DY30 / DY35 100 231-15014-03 O RING 1 DY41 / DY42 100
380 041-05000-11 BLIND PLATE 1 100 410 228-11601-03 OIL PAN 1 DY30 / DY35 100
231-11601-03 OIL PAN 1 DY41 / DY42 100 415 228-15034-03 GASKET, oil pan 1 DY30 / DY35 100 415 231-15034-03 GASKET, oil pan 1 DY41 / DY42 From 3774 100
231-15008-03 GASKET, oil pan 1 DY41 / DY42 To 3773 100 416 980-05060-10 BOLT and WASHER AY 8 100
DY30/DY35 & DY41/DY42 - 9 - '00-07
SECTION 1 CRANKCASE GROUP
DY30/DY35 & DY41/DY42 - 10 - '00-07
FIG. 110
SECTION 1 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 20 228-14204-03 VALVE GUIDE 2 110 70 001-37082-01 STUD 4 DY30 / DY35 110
001-37082-01 STUD 4 DY41 / DY42 110 416 980-05060-10 BOLT and WASHER AY 2 110 510 228-12401-12 CYLINDER UN 1 DY30 110
229-12401-12 CYLINDER UN 1 DY35 110 231-12401-02 CYLINDER UN 1 DY41 / DY42 110
520 229-15011-03 O RING 1 110 540 228-15012-13 SPACER, T=0.1 1 Select one piece only, DY30 110
228-15013-13 SPACER, T= 0.2 1 Select one piece only, DY30 110 540 229-15012-13 SPACER, T= 0.1 1 Select one piece only, DY35/41/42 110
229-15013-13 SPACER, T= 0.2 1 Select one piece only, DY35/41/42 110 610 228-13110-31 CYLINDER HEAD CP 1 DY30 110
229-13110-21 CYLINDER HEAD CP 1 DY35/41/42 110 625 024-01300-10 O RING 1 110 635 018-01000-11 FLANGE NUT 4 110 636 803011070 WASHER 4 110 645 001-31062-51 STUD 2 110 660 010-50601-50 STUD 2 110 680 228-17053-03 ROCKER COVER 1 110 690 228-15010-03 GASKET, rocker cover 1 110 710 001-13064-00 BOLT and WASHER AY 3 110 820 228-15303-01 BREATHER PLATE CP 1 110 840 228-15009-23 GASKET, breather 1 110
*960 228-99001-07 GASKET SET 1 DY30 / DY35 *960 231-99001-07 GASKET SET 1 DY41 / DY42
DY30/DY35 & DY41/DY42 - 11 - '00-07
*The gasket sets include the following: Fig. 100 items 290, 355, 356, 415 Fig. 110 items 690, 840 Fig. 300 item 195 Fig. 310 item 340 Fig. 400 item 465 Fig. 600 item 650
SECTION 2 CRANKSHAFT GROUP
FIG. 200
DY30/DY35 & DY41/DY42 - 12 - '00-07
With Balancer
SECTION 2 CRANKSHAFT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-20202-11 CRANKSHAFT CP 1 DY30 / DY35 200
262-20202-01 CRANKSHAFT CP 1 DY41 / DY42 200 25 060-04000-30 BALL BEARING 1 200 50 017-32600-10 LOCK NUT 1 200 65 020-52600-12 LOCK WASHER 1 200 70 005-30040-81 KEY 1 DY30 / DY35 200
005-30072-01 KEY 1 DY41 / DY42 200 210 228-24301-11 BALANCER CP 1 DY30 / DY35 200
231-24301-11 BALANCER CP 1 DY41 / DY42 200 220 061-01500-10 NEEDLE BEARING 2 200 230 228-24202-03 BALANCER GEAR 2 1 DY30 / DY35 200
231-24202-03 BALANCER GEAR 2 1 DY41 / DY42 200 235 005-32042-01 WOODRUFF KEY 1 200 260 228-24101-03 BALANCER SHAFT 1 200 265 003-14150-00 SNAP RING, inner 1 200 310 228-22501-10 CONNECTING ROD AY 1 DY30 / DY35 200
262-22501-00 CONNECTING ROD AY 1 DY42 200 231-22501-00 CONNECTING ROD AY 1 DY41 200
320 228-23001-13 CONNECTING ROD BOLT 2 DY30 / DY35 200 231-23001-13 CONNECTING ROD BOLT 2 DY41 / DY42 200
350 228-23301-03 PISTON PIN 1 DY30 / DY35 200 350 262-23301-03 PISTON PIN 1 DY42 200
228-23301-03 PISTON PIN 1 DY41 200 360 228-23401-43 PISTON 1 STD., DY30 200
228-23402-43 PISTON 1 0.25mm oversize, DY30 200 228-23403-43 PISTON 1 0.50mm oversize, DY30 200
360 229-23401-63 PISTON 1 STD., DY35 200 229-23402-63 PISTON 1 0.25mm oversize, DY35 200 229-23403-63 PISTON 1 0.50mm oversize, DY35 200
360 262-23401-03 PISTON 1 STD., DY42 200 262-23402-03 PISTON 1 0.25mm oversize, DY42 200 262-23403-03 PISTON 1 0.50mm oversize, DY42 200
360 231-23401-43 PISTON 1 STD., DY41 200 231-23402-43 PISTON 1 0.25mm oversize, DY41 200 231-23403-43 PISTON 1 0.50mm oversize, DY41 200
370 228-23501-07 PISTON RING SET 1 STD., DY30 200 228-23502-07 PISTON RING SET 1 0.25mm oversize, DY30 200 228-23503-07 PISTON RING SET 1 0.50mm oversize, DY30 200
370 229-23501-27 PISTON RING SET 1 STD., DY35/DY41/DY42 200 229-23502-27 PISTON RING SET 1 0.25mm oversize, DY35/41/42 200 229-23503-27 PISTON RING SET 1 0.50mm oversize, DY35/41/42 200
380 056-52100-10 CLIP 2 DY30 / DY35 200 233-25002-03 CLIP 2 DY41 / DY42 200
DY30/DY35 & DY41/DY42 - 13 - '00-07
SECTION 2 CRANKSHAFT GROUP
FIG. 200
DY30/DY35 & DY41/DY42 - 14 - '00-07
With Balancer
SECTION 2 CRANKSHAFT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 395 228-22801-13 LARGE END BEARING 2 STD. 200
228-22802-13 LARGE END BEARING 2 0.25mm undersize 200 228-22803-13 LARGE END BEARING 2 0.50mm undersize 200
500 228-22421-21 FLYWHEEL CP 1 DY30 / DY35 200 262-22401-01 FLYWHEEL CP 1 DY41 / DY42 200
510 228-22420-23 FLYWHEEL 1 DY30 / DY35 200 262-22401-03 FLYWHEEL 1 DY41 / DY42 200
520 228-71001-03 RING GEAR 1 Electric Start 200 530 243-15011-03 PIPE KNOCK 2 Electric Start 200 540 004-11082-50 SCREW 4 Electric Start 200 640 228-24406-03 DRIVING SHAFT 1 STD. 1" key, 3/8"-24UNF 200
228-24407-03 DRIVING SHAFT 1 Generator, SAE Taper 200 228-24408-03 DRIVING SHAFT 1 Pump, 1" threaded 200 228-24401-03 DRIVING SHAFT 1 Metric 25mm key, M10 X 1.5 200 228-24402-13 DRIVING SHAFT 1 Generator, Metric Taper 200 228-24403-03 DRIVING SHAFT 1 Metric Pump, 25mm threaded 200
670 001-67103-00 BOLT 4 200 730 003-20100-00 SPRING WASHER 4 200 870 228-17911-23 ADAPTER 3 1 STD. 200
228-17821-03 ADAPTER 1 Generator 200 228-17920-13 ADAPTER 4 1 Pump 200
880 001-13086-00 BOLT and WASHER AY 4 200
DY30/DY35 & DY41/DY42 - 15 - '00-07
SECTION 3 INTAKE and EXHAUST GROUP
DY30/DY35 & DY41/DY42 - 16 - '00-07
FIG. 300
SECTION 3 INTAKE and EXHAUST GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-31604-00 CAMSHAFT AY 1 300 20 228-31604-01 CAMSHAFT CP 1 300 30 228-33222-01 CAMSHAFT GEAR CP 1 300 35 228-35561-03 RELEASE LEVER 1 300 40 005-32042-01 WOODRUFF KEY 1 300 48 023-02000-20 SPACER, T= 0.8 1 Select one piece only 300
023-02000-30 SPACER, T= 1.0 1 Select one piece only 300 023-02000-40 SPACER, T= 1.2 1 Select one piece only 300
50 228-33301-03 TAPPET 2 300 60 228-33601-03 VALVE SPRING 2 300 70 228-33701-03 SPRING RETAINER 2 300 75 228-33801-03 RETAINER LOCK 4 DY30 / DY35 300
262-33801-03 RETAINER LOCK 4 DY41 / DY42 300 76 020-01500-30 WASHER 2 300 80 228-33401-13 INTAKE VALVE 1 300 85 228-35003-03 VALVE STEM SEAL 1 DY30 / DY35 300
262-35001-03 VALVE STEM SEAL 1 DY41 / DY42 300 90 228-33501-03 EXHAUST VALVE DY30 / DY35 300
262-33501-03 EXHAUST VALVE 1 DY41 / DY42 300 170 228-35701-13 TAPPET GUIDE 1 300 180 228-35603-11 PUSH ROD SLEEVE 1 DY30 / DY35 300
231-35603-11 PUSH ROD SLEEVE 1 DY41 / DY42 300 181 002-18060-00 NUT 4 300 182 003-20060-00 SPRING WASHER 4 300 185 228-35801-01 PLATE CP, push rod 2 300 190 024-03200-70 O RING 2 300 195 228-35013-03 GASKET, tappet guide 1 300 200 228-35004-03 ROCKER SHAFT 1 300 210 228-35005-03 PUSH ROD 2 DY30 / DY35 300
231-35005-03 PUSH ROD 2 DY41 / DY42 300 220 228-36201-01 EXHAUST ROCKER ARM CP 1 300 225 228-36301-01 INTAKE ROCKER ARM CP 1 300 230 014-90600-80 ADJUSTING SCREW 1 300 231 014-90600-80 ADJUSTING SCREW 1 300 240 017-00600-80 NUT 1 300 241 017-00600-80 NUT 1 300
DY30/DY35 & DY41/DY42 - 17 - '00-07
SECTION 3 INTAKE and EXHAUST GROUP
FIG. 310
DY30/DY35 & DY41/DY42 - 18 - '00-07
SECTION 3 INTAKE and EXHAUST GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 310 228-30105-01 MUFFLER CP 1 310 320 228-34201-11 MUFFLER COVER CP 1 310 340 228-35006-03 GASKET 1 310 350 002-19080-00 NUT 2 310 354 003-20080-00 SPRING WASHER 2 310 360 011-00600-10 FLANGE BOLT 4 310
DY30/DY35 & DY41/DY42 - 19 - '00-07
SECTION 3 INTAKE and EXHAUST GROUP
FIG. 320
DY30/DY35 & DY41/DY42 - 20 - '00-07
A
B C
380
350
STD. 2-Stage Flat Pleated
Oil Bath 2- Stage Oval
550
SECTION 3 INTAKE and EXHAUST GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 340 228-35006-03 GASKET, muffler 1 320 350 002-18080-00 NUT 2 320 380 003-20080-00 SPRING WASHER 2 320 510 228-32801-00 AIR CLEANER AY 1 STD. 2 - Stage, flat pleated 320A
231-32601-20 AIR CLEANER AY 1 Oil Bath 320B 262-32601-00 AIR CLEANER AY 1 2- Stage, oval, DY41/42 only 320C
-5 228-32710-08 OIL PAN CP 1 320B -7 228-32805-08 PACKING 1 320A
228-32720-08 PACKING 1 320B -13 246-32653-08 WING NUT CP 1 320C 520 228-32801-07 ELEMENT 1 STD. 2-Stage, flat pleaated 320A
228-32600-08 ELEMENT 1 Oil Bath 320B 262-32601-07 ELEMENT 1 2-Stage, oval 320C
530 228-32601-18 ELEMENT 1 320B 550 228-92301-03 LABEL, air cleaner 1 320A
228-92306-03 LABEL, air cleaner 1 320B 243-72305-03 LABEL, air cleaner 1 320C
560 231-35009-03 AIR CLEANER CAP 1 320B 570 980-05060-10 BOLT and WASHER 1 320B 580 020-00600-20 WASHER 1 320B
DY30/DY35 & DY41/DY42 - 21 - '00-07
SECTION 4 GOVERNOR GROUP
FIG. 400
DY30/DY35 & DY41/DY42 - 22 - '00-07
155
SECTION 4 GOVERNOR GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-42302-03 GOVERNOR LEVER 1 1 400 20 228-42201-03 GOVERNOR SHAFT 1 400 25 003-10100-00 WASHER 1 400 50 003-13080-00 CLIP 1 400 55 045-00600-10 STEEL BALL 1 400 80 228-42501-23 GOVERNOR SPRING 1 400 90 228-42101-23 GOVERNOR YOKE 1 400
100 004-35051-20 SCREW and WASHER AY 2 400 105 228-45001-33 START SPRING 1 400 110 228-42310-02 GOVERNOR LEVER 2 1 400 115 002-18060-00 NUT 2 400 150 228-41701-30 GOVERNOR PLATE AY 1 400 155 228-63902-03 OIL PUMP, outer 1 400 160 001-13062-00 BOLT and WASHER AY 2 400 170 228-41910-01 GOVERNOR SLEEVE CP 1 400 180 228-42904-02 CONTROL LINK 1 400 185 023-00800-10 SPACER 1 400 186 006-26100-50 O RING 1 400 320 231-43311-01 SPEED CONTROL 1 CP 1 400 330 228-45003-03 KNOB 1 400 340 020-00800-50 WASHER 1 400 350 020-00800-10 WASHER 1 400 355 021-70800-10 FRICTION WASHER 1 400 360 004-31063-50 SCREW 1 400 365 014-90600-70 ADJUSTING SCREW 1 400 367 041-12200-10 BLIND PLUG 1 400 370 002-18060-00 NUT 1 400 380 017-90800-12 WING NUT 1 400 390 228-44201-01 WIRE BRACKET 1 CP 1 400 391 001-65061-60 BOLT 1 400 392 002-18060-00 NUT 1 400 393 003-20600-00 SPRING WASHER 1 400 395 014-90600-40 ADJUSTING SCREW 1 400 460 040-11200-30 PLUG 1 400 465 003-70120-00 GASKET, aluminum 1 400 900 228-45004-03 LOCK PLATE 1 400 910 033-00500-10 RIVET 1 400
DY30/DY35 & DY41/DY42 - 23 - '00-07
SECTION 5 COOLING and STARTING GROUP
FIG. 500
DY30/DY35 & DY41/DY42 - 24 - '00-07
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-51101-03 BLOWER HOUSING 1 DY30 / DY35 500
231-51202-13 BLOWER HOUSING 1 DY41 / DY42 500 40 001-13084-00 BOLT and WASHER AY 2 500 41 001-13085-50 BOLT and WASHER AY 2 500 60 228-52601-12 CYLINDER BAFFLE 1 1 DY30 / DY35 500
231-52601-12 CYLINDER BAFFLE 1 1 DY41 / DY42 500 65 228-52701-12 CYLINDER BAFFLE 2 1 DY30 / DY35 500
231-52701-12 CYLINDER BAFFLE 2 1 DY41 / DY42 500 80 014-00500-40 SCREW, panhead 1 500 85 002-17050-00 NUT 1 500 86 011-00600-20 FLANGE BOLT 4 500
190 005-30040-81 KEY 1 500 200 228-54201-21 STARTING PULLY, compl. 1 500 210 228-50101-00 RECOIL STARTER AY 1 500
-1 106-50116-08 SPIRAL SPRING 1 500 -2 107-50121-08 REEL, compl. 1 500 -3 228-50110-08 STARTER ROPE 1 500 -4 206-50101-08 STARTER KNOB 1 500 -5 106-50128-18 RATCHET 2 500 -6 106-50132-08 FRICTION SPRING 1 500 -7 106-50136-18 RETURN SPRING 1 500 -8 106-50144-08 FRICTION PLATE 1 500 -9 106-50185-08 THRUST WASHER 1 500
-10 106-50186-08 CLIP 1 500 220 011-00600-10 FLANGE BOLT 4 500 230 001-66102-00 BOLT 1 500 231 003-20100-00 SPRING WASHER 1 500 232 803011070 WASHER 1 500 240 228-55201-02 RECOIL COVER 1 500 241 001-13082-00 BOLT and WASHER AY 3 500
SECTION 5 COOLING and STARTING GROUP
DY30/DY35 & DY41/DY42 - 25 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP
FIG. 600
DY30/DY35 & DY41/DY42 - 26 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-60101-41 FUEL TANK CP 1 600 16 228-91801-23 LABEL, trademark 1 DY30 600
229-91714-03 LABEL, trademark 1 DY35 600 231-91701-03 LABEL, trademark 1 DY41 600 262-91712-03 LABEL, trademark 1 DY42 600
20 228-91908-03 LABEL, instruction 1 600 30 043-04300-15 FUEL TANK CAP CP 1 600 40 064-13600-10 FUEL FILTER 1 600 63 228-65510-01 TANK BAND CP 2 600 64 228-65001-13 BAND GUIDE 2 600 65 228-65601-11 PIN CP, tank band 2 600 66 001-66064-50 BOLT 2 600 67 002-18060-00 NUT 2 600 68 228-65002-03 FELT 2 600
100 085-00500-40 VINYL PIPE 1 600 111 228-61601-11 TANK BRACKET 1 CP 1 DY30 / DY35 600
231-61601-11 TANK BRACKET 1 CP 1 DY41 / DY42 600 112 228-61701-11 TANK BRACKET 2 CP 1 DY30 / DY35 600
231-61701-11 TANK BRACKET 2 CP 1 DY41 / DY42 600 113 001-13082-00 BOLT and WASHER AY 1 600 114 001-13082-00 BOLT and WASHER AY 1 600
001-13082-50 BOLT and WASHER AY 1 Electric Start 600 115 056-10800-10 HOSE CLAMP 2 600 118 001-13081-80 BOLT and WASHER AY 2 600 119 003-10080-00 WASHER 2 600 250 228-63201-10 NOZZLE HOLDER AY 1 600
-1 228-63211-08 NOZZLE 1 600 260 228-65004-03 GASKET, nozzle 1 600 265 002-38060-00 FLANGE NUT 2 600 270 228-63610-01 OIL GAUGE CP 1 600 280 243-66001-01 BRACKET CP, nozzle 1 1 600 330 085-10600-00 RUBBER PIPE 1 6 X 12 X 260 600
085-10600-00 RUBBER PIPE 1 6 X 12 X 140, Electric Start 600 340 085-14500-00 RUBBER PIPE 1 4.5 X 9 X 90 600 350 085-14500-00 RUBBER PIPE 1 4.5 X 9 X 260 600
085-14500-00 RUBBER PIPE 1 4.5 X 9 X 220, Electric Start 600 355 056-11100-20 HOSE CLAMP 3 600 356 056-10800-10 HOSE CLAMP 4 600 360 228-62610-01 FUEL PIPE 10 CP 1 600
228-62611-01 FUEL PIPE 11 CP 1 Electric Start 600 370 085-10600-00 RUBBER PIPE 1 6 X 12 X 90 600
085-10600-00 RUBBER PIPE 1 6 X 12 X 250, Electric Start 600 375 056-11100-20 HOSE CLAMP 1 600 380 052-10500-12 BANJO 1 600
DY30/DY35 & DY41/DY42 - 27 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP
FIG. 600
DY30/DY35 & DY41/DY42 - 28 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 400 228-62106-10 FUEL FILTER AY 1 600
-3 243-62101-08 CUP 1 600 -4 228-62108-08 RING NUT 1 600 -5 228-62109-08 O RING 1 600 -6 228-62110-08 ELEMENT 1 600
410 228-67602-01 FUEL FILTER BRACKET 1 600 228-67630-01 FUEL FILTER BRACKET 1 Electric Start, DY30/DY35 600 228-67630-01 FUEL FILTER BRACKET 1 Electric Start, DY41/DY42 600
411 001-13086-50 BOLT and WASHER AY 1 600 414 020-00601-10 WASHER 1 Electric Start 600 415 056-60001-70 CLAMP 1 Electric Start 600 430 228-63302-01 INJECTION PIPE CP 1 DY30 / DY35 600
231-63301-01 INJECTION PIPE CP 1 DY41/ DY42 600 435 228-65020-03 RUBBER PIPE 1 Electric Start 600 445 222-65006-03 GROMMET 1 600 600 228-64301-00 OIL FILTER AY 1 600 610 980-05060-10 BOLT and WASHER AY 2 600 620 024-03000-10 O RING 1 600 640 228-65003-03 PLUG 1 600 650 021-32000-10 GASKET 1 600
DY30/DY35 & DY41/DY42 - 29 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP
FIG. 610
DY30/DY35 & DY41/DY42 - 30 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 285 002-18080-00 NUT 3 610 286 003-20080-00 SPRING WASHER 3 610 300 228-63120-00 INJECTION PUMP AY 1 DY30 / DY35 / DY41 610
-1 228-63102-08 PLUNGER AY 1 DY30 / DY35 /DY41 610 -2 228-63103-08 DELIVERY VALVE 1 DY30 / DY35 /DY41 610 -3 222-63104-08 SPRING VALVE 1 DY30 / DY35 /DY41 610 -4 222-63105-08 GASKET 1 DY30 / DY35 /DY41 610 -5 228-63105-08 O RING 1 DY30 / DY35 /DY41 610
300 228-63110-10 INJECTION PUMP AY 1 DY42 610 -1 228-63119-08 PLUNGER AY 1 DY42 610 -2 228-63103-08 DELIVERY VALVE 1 DY42 610 -3 228-63124-08 SPRING VALVE 1 DY42 610 -4 222-63105-08 GASKET 1 DY42 610 -5 228-63105-08 O RING 1 DY42 610
-25 228-63112-08 BOLT 1 DY42 610 -26 228-63116-08 GASKET 2 DY42 610 -27 228-63113-08 BOLT 1 DY42 610 -28 211-63212-08 GASKET 1 DY42 610 305 228-65017-03 GASKET, T= 0.1 1 Select one piece only 610
228-65022-03 GASKET, T= 0.2 1 Select one piece only 610 228-65018-03 GASKET, T= 0.3 1 Select one piece only 610
DY30/DY35 & DY41/DY42 - 31 - '00-07
SECTION 6 FUEL, LUBRICANT GROUP
FIG. 620
DY30/DY35 & DY41/DY42 - 32 - '00-07
Without Starting Motor
SECTION 6 FUEL, LUBRICANT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 123 001-10061-00 BOLT and WASHER AY 1 620 230 228-63302-01 INJECTION PIPE 1 DY30 / DY35 620
231-63301-01 INJECTION PIPE, compl. 1 DY41 / DY42 620 400 228-62106-10 FUEL FILTER AY 1 620
-3 243-62101-08 CUP 1 620 -4 228-62108-08 RING NUT 1 620 -5 228-62109-08 O RING 1 620 -6 228-62110-08 ELEMENT 1 620
410 228-67630-01 FUEL FILTER BRACKET 1 620 411 001-13086-50 BOLT and WASHER AY 1 620 412 001-13082-00 BOLT and WASHER AY 1 620 413 001-13061-80 BOLT and WASHER AY 1 620 420 150-75201-03 CLAMP 1 620
DY30/DY35 & DY41/DY42 - 33 - '00-07
SECTION 7 ELECTRIC DEVICE GROUP
FIG. 700
DY30/DY35 & DY41/DY42 - 34 - '00-07
201 202
203
200
210
SECTION 7 ELECTRIC DEVICE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 228-70401-01 GENERATOR CP 1 STD. 30 watt 700
228-70402-01 GENERATOR CP 1 45 watt 700 228-70412-01 GENERATOR CP 1 65 watt 700 228-70410-01 GENERATOR CP 1 180 watt 700
-1 228-70401-08 FLYWHEEL 1 STD. 30 watt 700 228-70404-08 FLYWHEEL 1 45 watt 700 228-70415-08 FLYWHEEL 1 65 watt 700 228-70410-08 FLYWHEEL 1 180 watt 700
-5 228-70402-08 STATOR CP 1 STD. 30 watt 700 228-70403-08 STATOR CP 1 45 watt 700 228-70414-08 STATOR CP 1 65 watt 700 228-70411-08 STATOR CP 1 180 watt 700
35 004-35041-20 SCREW and WASHER AY 4 700 46 004-11061-00 SCREW 3 700 90 228-75002-01 CLAMP CP 1 700
140 002-18080-00 NUT 2 700 160 003-20080-00 SPRING WASHER 2 700 200 228-40630-01 CONTROL BOX 1 700 201 001-13082-00 BOLT and WASHER AY 1 700 202 001-13061-20 BOLT and WASHER AY 1 700 203 001-13062-00 BOLT and WASHER AY 1 700 210 073-20010-90 LABEL, starter switch 1 700 220 066-00003-30 SWITCH 1 700
-1 066-00099-80 KEY 2 700 291 228-71901-01 REGULATOR CP 1 30 & 45 & 65 watt 700
228-71910-01 REGULATOR CP 1 180 watt 700 301 001-65062-50 BOLT 1 700 305 056-61000-21 CLAMP 1 700 311 001-65061-00 BOLT 1 700 312 003-2060-00 SPRING WASHER 2 700 313 003-10060-00 WASHER 2 700 314 002-17060-00 NUT 2 700 340 228-73101-01 WIRE 1 CP 1 700 345 228-73108-01 WIRE 2 CP 1 700 346 056-30000-20 WIRE BAND 1 700
* 228-73122-01 WIRE 5 CP 1 180 watt only, Not Shown
DY30/DY35 & DY41/DY42 - 35 - '00-07
SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR
FIG. 710
DY30/DY35 & DY41/DY42 - 36 - '00-07
SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TOFIG.210 120 210-70502-10 STARTING MOTOR AY 1 710
-2 210-70539-08 BRUSH (+) 2 710 -3 210-70541-08 BRUSH SPRING 4 710 -4 210-70538-08 BRUSH HOLDER 1 710 -6 210-70532-08 ARMATURE 1 710 -7 210-70544-08 PINION AY 1 710 -8 210-70534-08 PINION STOPPER SET 1 710 -9 210-70545-08 GEAR CASE AY 1 710
-10 210-70540-08 BRUSH (-) 2 710 -11 210-70537-18 REAR COVER AY 1 710 -12 210-70542-08 REAR COVER METAL 1 710 -13 210-70551-08 BLIND COVER 1 710 -14 210-70546-08 SHIFT LEVER KIT 1 710 -15 210-70548-08 MAGNETIC SWITCH AY 1 710 -17 210-70549-08 BOLT 2 710 -25 210-70533-08 THRUST WASHER KIT 1 710 -26 210-70535-08 FIELD COIL 1 710 -27 210-70508-08 SCREW 4 710 -28 210-70543-08 CENTER PLATE 1 710 -29 210-70547-08 GEAR CASE METAL 1 710 -30 210-70550-18 DUST COVER KIT 1 710
DY30/DY35 & DY41/DY42 - 37 - '00-07
SECTION 8 ACCESSORIES GROUP
FIG. 800
DY30/DY35 & DY41/DY42 - 38 - '00-07
LOOSE SHIP PARTS
20 30
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