SMC 100-Z-X2992 Cylinder Instruction Manual PDF

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Summary of Content for SMC 100-Z-X2992 Cylinder Instruction Manual PDF

CG1-SMV13

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Instruction Manual

CG1*N25&100-*Z-X2992

Air Reservoir

The intended use of this air reservoir is to store and contain fluid under

pressure connecting to other equipment.

CG1*N25&100*-*Z-X2992, Air Reservoir is made with

Sound Engineering Practice as described in Pressure

Equipment Directive (2014/68/EU) for Group 2 Gases.

1 Safety Instructions

These safety instructions are intended to prevent hazardous situations

and/or equipment damage. These instructions indicate the level of

potential hazard with the labels of Caution, Warning or Danger.

They are all important notes for safety and must be followed in addition

to International Standards (ISO/IEC) *1)

, and other safety regulations. *1)

ISO 4414: Pneumatic fluid power - - General rules relating to

systems.

ISO 4413: Hydraulic fluid power - - General rules relating to

systems.

IEC 60204-1: Safety of machinery - -Electrical equipment of

machines. (Part 1: General requirements)

ISO 10218-1: Manipulating industrial robots -Safety.etc.

This manual contains essential information for the protection of users

and others from possible injury and/or equipment damage.

Read this manual before using the product, to ensure correct

handling, and read the manuals of related apparatus before use.

Keep this manual in a safe place for future reference.

To ensure safety of personnel and equipment the safety instructions

in this manual must be observed, along with other relevant safety

practices.

Caution

Caution indicates a hazard with a low level of risk

which, if not avoided, could result in minor or

moderate injury.

Warning

Warning indicates a hazard with a medium level

of risk which, if not avoided, could result in death

or serious injury.

Danger

Danger indicates a hazard with a high level of risk

which, if not avoided, will result in death or

serious injury.

Warning

The compatibility of the product is the responsibility of the

person who designs the equipment or decides its specifications.

Since the product specified here is used under various operating

conditions, its compatibility with specific equipment must be decided

by the person who designs the equipment or decides its

specifications based on necessary analysis and test results. The

expected performance and safety assurance of the equipment will be

the responsibility of the person who has determined its compatibility

with the product. This person should also continuously review all

specifications of the product referring to its latest catalogue

information, with a view to giving due consideration to any possibility

of equipment failure when configuring the equipment.

Only personnel with appropriate training should operate

machinery and equipment.

The product specified here may become unsafe if handled

incorrectly.

The assembly, operation and maintenance of machines or equipment

including our products must be performed by an operator who is

appropriately trained and experienced.

Do not service or attempt to remove product and

machinery/equipment until safety is confirmed.

1) The inspection and maintenance of machinery/equipment should

only be performed after measures to prevent falling or runaway of the

driven objects have been confirmed. 2) When the product is to be removed, confirm that the safety

measures as mentioned above are implemented and the power from

any appropriate source is cut, and read and understand the specific

product precautions of all relevant products carefully.

3) Before machinery/equipment is restarted, take measures to

prevent unexpected operation and malfunction.

Contact SMC beforehand and take special consideration of

safety measures if the product is to be used in any of the

following conditions.

1) Conditions and environments outside of the given specifications, or

use outdoors or in a place exposed to direct sunlight.

2) Installation on equipment in conjunction with atomic energy,

railways, air navigation, space, shipping, vehicles, military, medical

treatment, combustions and recreation, or equipment in contact with

food and beverages, emergency stop circuits, clutch and brake

circuits in press applications, safety equipment or other applications

unsuitable for the standard specification described in the product

catalogue.

3) An application which could have negative effects on people,

property, or animals requiring special safety analysis.

4) Use in an interlock circuit, which requires the provision of double

interlock for possible failure by using a mechanical protective

function, and periodical checks to confirm proper operation.

Always ensure compliance with relevant safety laws and

standards.

All electrical work must be carried out in a safe manner by a qualified

person in compliance with applicable national regulations.

Caution

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Ensure that the air supply is filtered to 5 m.

2 Specifications

Fluid Compressed Dry Air

Maximum Operating Pressure 10 bar

Ambient and Fluid Temperature 5 to 70 C

2.1 Volume

Bore Size (mm)

Stroke (mm)

25 32 40 50 63 80 100

25 0.02 0.03 0.06 0.10 0.15 0.26 0.41

50 0.03 0.05 0.09 0.14 0.23 0.39 0.61

75 0.04 0.07 0.12 0.19 0.31 0.51 0.80

100 0.05 0.09 0.15 0.24 0.39 0.64 1.00

125 0.07 0.11 0.18 0.29 0.47 0.76 1.20

150 0.08 0.13 0.21 0.34 0.54 0.89 1.30

200 0.10 0.17 0.28 0.44 0.70 1.10 1.70

250 0.13 0.21 0.34 0.54 0.86 1.30 2.10

300 0.15 0.25 0.40 0.64 1.00 1.60 2.50

400 0.20 0.33 0.53 0.83 1.30 2.10 3.30

500 0.25 0.41 0.65 1.00 1.60 2.60 4.10

Internal Volume (Litres)

2.2 Production batch codes

Year

Month

2015 2016 2017 2025 2026 2027

T U V D E F

Jan O TO UO VO DO EO FO

Feb P TP UP VP DP EP FP

Mar Q TQ UQ VQ DQ EQ FQ

Apr R TR UR VR DR ER FR

May S TS US VS DS ES FS

Jun T TT UT VT DT ET FT

Jul U TU UU VU DU EU FU

Aug V TV UV VV DV EV FV

Sep W TW UW VW DW EW FW

Oct X TX UX VX DX EX FX

Nov Y TY UY VY DY EY FY

Dec Z TZ UZ VZ DZ EZ FZ

3 Installation

3.1 Installation

Warning

Do not install the product unless the safety instructions have been read

and understood.

Be aware that there is no draining port on this product. Make sure to

use dry air only, to avoid accumulating moisture and condensation in

the vessel.

3.2 Environment

Warning

Do not use in an environment where corrosive gases, chemicals, salt

water or steam are present.

Do not use in an explosive atmosphere.

Do not expose to direct sunlight. Use a suitable protective cover.

Do not install in a location subject to vibration or impact. Check the

product specifications.

Do not mount in a location exposed to radiant heat.

Do not apply any external loads to the tank.

3.3 Piping

Caution

Before piping make sure to clean up chips, cutting oil, dust etc.

When installing piping or fittings, ensure sealant material does not

enter inside the port. When using seal tape, leave 1.5 to 2 threads

exposed on the end of the pipe/fitting.

Tighten fittings to the specified tightening torque.

Thread Tightening Torque (N.m)

Rc 1/8 7 ~ 9

Rc 1/4 12 ~ 14

Rc 3/8 22 ~ 24

Rc 1/2 28 ~ 30

If mounting brackets must be fitted to the air reservoir, use a suitable

hexagon wrench for the bore sizes listed below.

Bore Size (mm) Torque 10% (N.m)

32 2.9

40 4.9

50 11.8

63, 80 24.5

100 42.2

3.4 Lubrication

Caution

SMC products have been lubricated for life at manufacture, and do

not require lubrication in service.

If a lubricant is used in the system, use turbine oil Class 1 (no

additive), ISO VG32. Once lubricant is used in the system, lubrication

must be continued because the original lubricant applied during

manufacturing will be washed away.

4 How to Order

Refer to the drawing for this product

5 Outline Dimensions (mm)

Refer to the drawing for this product

6 Maintenance

6.1 General Maintenance

Caution

Not following proper maintenance procedures could cause the

product to malfunction and lead to equipment damage.

If handled improperly, compressed air can be dangerous.

Maintenance of pneumatic systems should be performed only by

qualified personnel.

Before performing maintenance, turn off the power supply and be

sure to cut off the supply pressure. Confirm that the air is released to

atmosphere.

After installation and maintenance, apply operating pressure and

power to the equipment and perform appropriate functional and

leakage tests to make sure the equipment is installed correctly.

If any electrical connections are disturbed during maintenance,

ensure they are reconnected correctly and safety checks are carried

out as required to ensure continued compliance with applicable

national regulations.

Do not make any modification to the product.

Do not disassemble the product, unless required by installation or

maintenance instructions.

An application that causes a large amount of drain could lead to

equipment malfunction or corrosion inside the tank. In such cases

contact SMC beforehand and drain the tank regularly.

7 Limitations of Use

7.1 Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following Limited warranty and Disclaimer and Compliance Requirements. Read and accept them before using the product.

Limited warranty and Disclaimer

1) The warranty period of the product is 1 year in service or 1.5 years

after the product is delivered, whichever is first (1)

. Also, the product

may have specified durability, running distance or replacement parts.

Please consult your nearest sales branch.

2) For any failure or damage reported within the warranty period

which is clearly our responsibility, a replacement product or

necessary parts will be provided.

This limited warranty applies only to our product independently, and

not to any other damage incurred due to the failure of the product.

3) Prior to using SMC products, please read and understand the

warranty terms and disclaimers noted in the specified catalogue for

the particular products. (1)

Vacuum pads are excluded from this 1 year warranty.

ORIGINAL INSTRUCTIONS

CG1-SMV13

Page 2 of 2

A vacuum pad is a consumable part, so it is warranted for a year after

it is delivered. Also, even within the warranty period, the wear of a

product due to the use of the vacuum pad or failure due to the

deterioration of rubber material are not covered by the limited

warranty.

Compliance Requirements

1) The use of SMC products with production equipment for the

manufacture of weapons of mass destruction (WMD) or any other

weapon is strictly prohibited.

2) The exports of SMC products or technology from one country to

another are governed by the relevant security laws and regulations of

the countries involved in the transaction. Prior to the shipment of a

SMC product to another country, assure that all local rules governing

that export are known and followed.

Caution

SMC products are not intended for use as instruments for legal

metrology.

Measurement instruments that SMC manufactures or sells have not

been qualified by type approval tests relevant to the metrology

(measurement) laws of each country.

Therefore, SMC products cannot be used for business or certification

ordained by the metrology (measurement) laws of each country.

Avoid repeating sudden charges and discharges of the air tank.

These may cause the temperature of the product the exceed the

maximum allowable value.

Danger

Do not exceed any of the specifications listed on the label, in section

2 of this document or on the customer drawing.

Air equipment has air leakage as standard within certain limits.

External impacts on the tank could cause damage. Avoid any

application where foreign objects can hit the tank. In such situations

install a suitable guard to prevent such impacts.

8 Contacts

AUSTRIA SMC Pneumatik GmbH,Girakstrasse 8, AT-2100 Korneuburg, Austria

BELGIUM SMC Pneumatics N.V. S.A. Nijverheidsstraat 20, B-2160 Wommelgem, Belgium

BULGARIA SMC Industrial Automation Bulgaria EOOD, Business Park Sofia, Building 8-6th floor, BG-1715 Sofia, Bulgaria

CROATIA SMC IndustrijskaAutomatikad.o.o. ZagrebakaAvenija 104,10 000 Zagreb

CZECH REP. SMC Industrial Automation CZ s.r.o. Hudcova 78a, CZ- 61200 Brno, Czech Republic

DENMARK SMC Pneumatik A S,Egeskovvej 1, DK-8700 Horsens, Denmark

ESTONIA SMC Pneumatics Estonia O,Laki 12, EE-10621 Tallinn, Estonia

FINLAND SMC Pneumatics Finland Oy, PL72, Tiistinniityntie 4, SF- 02031 Espoo, Finland

FRANCE SMC France.1, Boulevard de Strasbourg, Parc Gustave Eiffel, Bussy Saint Georges, F-77607 Marne La ValleeCedex 3, France

GERMANY SMC Deutschland GmbH, Boschring 13-15, 63329 Egelsbach, Germany

GREECE SMC Italia Hellas Branch, Anagenniseos 7-9-P.C. 14342 N.Philadelphia, Athens, Greece

HUNGARY SMC Hungary IpariAutomatizlsiKft.Torbgy u. 19, HU- 2045 Trkblint, Hungary

IRELAND SMC Pneumatics (Ireland) Ltd.2002 Citywest Business Campus, Naas Road, Saggart, Co. Dublin, Ireland

ITALY SMC Italia S.p.A.Via Garibaldi 62, I-20061Carugate, (Milano), Italy

LATVIA SMC Pneumatics Latvia SIA, Dzelzavas str. 120g, Riga, LV-1021, Latvia

LITHUANIA UAB SMC Pneumatics, Oslo g. 1, LT-04123 Vilnius, Lithuania

NETHERLANDS SMC Pneumatics B.V.De Ruyterkade 120, NL-1011 AB Amsterdam, the Netherlands

NORWAY SMC Pneumatics Norway AS, Vollsveien 13 C, GranfosNringspark, N-1366 Lysaker, Norway

POLAND SMC Industrial Automation, Polska Sp z o.o. 02-826 Warszawa, ul. Poloneza 89

PORTUGAL SMC Espaa S.A. Zuazobidea 14, 01015 Vitoria, Spain

ROMANIA SMC Romania S.r.l. StrFrunzei 29, Sector 2, Bucharest, Romania

RUSSIA SMC Pneumatik LLC. Business centre, building 3, 15 Kondratjevskij prospect, St.Petersburg, Russia, 195197

SLOVAKIA SMC PriemyselnAutomatizciaSpols.r.o. Fantransk 1223, Teplickanadvahom, 01301, Slovakia

SLOVENIA SMC IndustrijskaAvtomatikad.o.o. Mirnskacesta 7, SLO- 8210 Trebnje, Slovenia

SPAIN SMC Espaa S.A. Zuazobidea 14, 01015 Vitoria, Spain

SWEDEN SMC Pneumatics Sweden AB,Ekhagsvgen 29-31, SE- 141 71 Segeltorp, Sweden

SWITZERLAND SMC Pneumatik AG,Dorfstrasse 7, Postfach, 8484 Weisslingen, Switzerland

TURKEY SMC PnmatikSanayiTicaretveServis A.. GlbaharCaddesi, Aydn Plaza, No: 9 4 Gneli 34212 , Istanbul

UK SMC Pneumatics (U.K.) Ltd. Vincent Avenue, Crownhill, Milton Keynes, Buckinghamshire MK8 0AN, United Kingdom

URL : http// www.smcworld.com (Global) http// www.smceu.com (Europe)

'SMC Corporation, Akihabara UDX

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