Contents

SMC 11-LEJ Series Actuator Operation Manual PDF

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Summary of Content for SMC 11-LEJ Series Actuator Operation Manual PDF

PRODUCT NAME

Electric Actuator / Slider Type AC Servo Motor

For Clean Room Ball Screw type

MODEL / Series

11-LEJ Series

The description of this manual is only a peculiar content to "11-LEJS For Clean Room".

Please match and confirm the manual of each model to a detailed content of the product.

Doc. no. LEJ-OM00401

- 1

Contents

Safety Instructions............................................................................. 2

1.Outline of clean room specification............................................... 4

1.1 Grease used .............................................................................. 4

1.2 Recommended tube diameter.................................................. 4

2.Raising dust characteristic ............................................................ 4

2.1 Recommended tube diameter.................................................. 4

2.2 Amount of vacuum aspiration ................................................. 5

3.How to Order ................................................................................... 6

4.Construction.................................................................................... 7

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11-LEJ Series / Slider type Safety Instructions

These safety instructions are intended to prevent hazardous situations and /or equipment damage. These instructions indicate the level of potential hazard with the labels of Caution, Warning or Danger. They are all important notes for safety and must be followed in addition to International Standards (ISO /IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2). *1) ISO 4414: Pneumatic fluid power -- General rules relating to systems ISO 4413: Hydraulic fluid power -- General rules relating to systems IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -- Safety JIS B 8370: General rules for pneumatic equipment. JIS B 8361: General rules for hydraulic equipment. JIS B 9960-1: Safety of machinery Electrical equipment for machines. (Part 1: General requirements) JIS B 8433-1993: Manipulating industrial robots - Safety. etc. *2) Labor Safety and Sanitation Law, etc.

Caution Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or

moderate injury.

Warning Warning indicates a hazard with a medium level of risk which, if not avoided, could result in

death or serious injury.

Danger Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or

serious injury.

Warning 1. The compatibility of the product is the responsibility of the person who designs the equipment or

decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.

2. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.

3. Do not service or attempt to remove product and machinery /equipment until safety is confirmed. The inspection and maintenance of machinery /equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. Before machinery /equipment is restarted, take measures to prevent unexpected operation and malfunction.

4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions. 1) Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight. 2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog. 3) An application which could have negative effects on people, property, or animals requiring special safety analysis. 4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.

- 3 -

11-LEJ Series / Slider type Safety Instructions

Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer /Compliance Requirements The product used is subject to the following Limited warranty and Disclaimer and Compliance Requirements. Read and accept them before using the product.

Limited warranty and Disclaimer The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.*3) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products. *3) Vacuum pads are excluded from this 1 year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.

Compliance Requirements When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and Industry (Foreign Exchange and Foreign Trade Control Law).

- 4 -

1.Outline of clean room specification 11-clean specification actuator is a vacuum type. Please it is a customer, the business mind getting a clean coupling, and lay pipes. Please adjust and use the amount of the vacuum according to a clean class and use Actuator speed. 1.1 Grease used

The special grease is used for the guide and the ball screw. Please confirm it to our company when you maintain the grease up etc.

1.2 Recommended tube diameter Recommended tube diameter

Type Tube diameter(mm) 40,63 8 or more * An enough fluence is not obtained by a diameter that is thinner than this. Moreover, please enlarge it by one size when the piping length exceeds 3m.

Caution When using it excluding specified grease

When wrong grease is used, particle might be increased. According to circumstances, please note that raising dust is increased even if the low raising dust greases other than specification are used. Especially, please do not use fluorine system grease.

2.Raising dust characteristic 2.1 Recommended tube diameter The figure below shows the amount of the vacuum aspiration and the raising dust degree. (reference value)

11-LEJS40* Speed 600mm/sec Speed 1200mm/sec

1

10

100

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

0 0.1 0.2 0.3 0.4 0.5 0.6

Particl diameter[m]

Pa rti

cl c

on ce

nt ra

tio n[

Pa rti

cl s/

m 3 ]

0 /mi n( AN R )

20/mi n( AN R )

30/mi n( AN R )

ISOclass8

ISOclass7 ISOclass6

ISOclass5

ISOclass4

1

10

100

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

0 0.1 0.2 0.3 0.4 0.5 0.6

Particl diameter[m]

Pa rti

cl c

on ce

nt ra

tio n[

Pa rti

cl s/

m 3 ]

0/mi n( AN R )

50/mi n( AN R )

70/mi n( AN R )

ISOclass8

ISOclass7

ISOclass6

ISOclass5

ISOclass4

- 5 -

11-LEJS63*

Speed 600mm/sec Speed 1200mm/sec

2.2 Amount of vacuum aspiration The amount of recommended vacuum aspiration according to the clean time class is shown in the following.

ISO 14644-1 Fed.Std.209D

6 1000 10 5 100 20 4 10 30 6 1000 50 5 100 60 4 10 70 6 1000 20 5 100 30 4 10 50 6 1000 30 5 100 70 4 10 90

Type Speed (mm/s)

Crean class Amount of recommended vacuum aspiration

11-LEJS40

600

1200

11-LEJS63

600

1200

* Based on SMC test condition.

Caution As for the raising particle, the amount of the aspiration is different depending on the

speed. Please do the vacuum aspiration according to customer's specification. The vacuum

aspiration fluence shows the fluence immediately before piping in the actuator.

1

10

100

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

0 0.1 0.2 0.3 0.4 0.5 0.6

Particl diameter[m]

Pa rti

cl c

on ce

nt ra

tio n[

Pa rti

cl s/

m 3 ]

0 /m i n (ANR)

30 /m i n (ANR)

50 /m i n (ANR)

ISOclass8

ISOclass7 ISOclass6

ISOclass5

ISOclass4

1

10

100

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

0 0.1 0.2 0.3 0.4 0.5 0.6

Particl diameter[m]

Pa rti

cl c

on ce

nt ra

tio n[

Pa rti

cl s/

m 3 ]

0 /m i n (ANR)

50 /m i n (ANR)

90 /m i n (ANR)

ISOclass8 ISOclass7

ISOclass6

ISOclass5

ISOclass4

*Please aspirate it from the port on both sides when aspirating 50/min(ANR). Please select "D" about the type.

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3.How to Order

LEJS 40 A 500

1 109874 53

S2

2

(1) Size

63

40

(3) Lead [mm]

(4) Stroke [mm]

(2) Motor type

108B

20

LEJS63

16A

LEJS40

200

100

200

100

Output [W]

LECSB-S7 LECSC-S7 LECSS-S7

LECSB-S5 LECSC-S5 LECSS-S5

LECSA-S3

LECSA-S1

Compatible controller

40 AC servo motor

(absolute encoder) S6

63

63

40

Actuator size

AC servo motor (absolute encoder)

S7

AC servo motor (incremental encoder)

S3

AC servo motor (incremental encoder)

S2

Type

(5) Motor option

With lockB

Without lockNil

(7) Cable type

Standard cableS

Robotic (Flexible cable)R

Without cableNil

(9) Driver type

100 to 120LECSC1-SC1

200 to 230LECSC2-SC2

100 to 120LECSB1-SB1

200 to 230LECSB2-SB2

Without driverNil

200 to 230

100 to 120

200 to 230

100 to 120

Power supply vol tage [V]

LECSS2-S

LECSA2-S

LECSS1-S

LECSA1-SA1

A2

S2

Compatib le driver

S1

(8) Cable length [m]

(10) I/O Connector

With connectorH

Without connectorNil 2m2

5m5

10m

Without cable

A

Nil

800

600

500

1500

1200

LEJS63

1000

700

900

400

LEJS40

300200

*1 For motor type S2 and S6, note that the compatible driver part number suffix is S1, S5.

*1

Standard Produced upon receipt of order

*2Strokes other than standard and produced up on receipt of order are available as special orders, so pleas e contact with our company.

*2

*5 Motor cable and enc oder cable are included as accessories. (If motor option is with lock, lock cab le is also included.)

*4 *5 *6

*6 The standard direction of each c able is shaft side(A)..

*4 *7

*7The motor, encoder and lock cables are combined.

*4 When [With driver] i s selected, cable is included. Select cable type and length surely. example S2S2Standard cable2m + driverLECSS2 S2 Standard cable2m Nil Wi thout cable and driver

*4

(6) Vacuum port direction

Right sideR

Both sideD

Left sideNil

*3

*3When vacuum over 50L/min(ANR), select D.

11-

6

Str ok e (m m ) Ty pe

- 7 -

4.Construction

Parts list

No. Parts name Material Remarks No. Parts name Material Remarks

1 Body Aluminum alloy Alumite treatment 13 Coupling -

2 Ball screw assy - 14 Seal band pusher Synthetic resin

3 Linear guide assy - 15 Blanking plate Aluminum alloy Alumite treatment

4 Table Aluminum alloy Alumite treatment 16 Motor -

5 Housing A Aluminum die casting Paint 17 Grommet NBR

6 Housing B Aluminum die casting Paint 18 Dust seal band Stainless steel

7 Seal magnet - 19 Bearing -

8 Motor cover Aluminum alloy Alumite treatment 20 Bearing -

9 End cover Aluminum alloy Alumite treatment 21 Nut fixed pin Carbon steel

10 Roller shaft Stainless steel 22 Magnet -

11 Roller Synthetic resin 23 Pipe Stainless steel

12 Bearing pusher Carbon steel

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Revision history

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