Contents

Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual PDF

1 of 56
1 of 56

Summary of Content for Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual PDF

(English) DM-RACBR10-01

Dealer's Manual

ROAD MTB Trekking

City Touring/ Comfort Bike

URBAN SPORT E-BIKE

Dual Pivot Caliper Brake/Dual Control Lever (Di2)

DURA-ACE BR-R9200

BR-R9210-F

BR-R9210-RS

DURA-ACE Di2 ST-R9250

ULTEGRA Di2 ST-R8150

ULTEGRA BR-R8100

BR-R8110-F

BR-R8110-RS

SHIMANO BR-RS811-R

SHIMANO ROAD Di2 SW-RS801

Non Series BR-R9210

BR-R8110

SW-RS801-E

SW-RS801-S

SW-RS801-T

Contents

IMPORTANT NOTICE........................................................................................ 3

TO ENSURE SAFETY......................................................................................... 4

List of tools to be used................................................................................. 10

Installation/removal ..................................................................................... 11 Installing the dual control levers ......................................................................11

Installing the brake cable ..................................................................................16

Installing the SM-CB90.......................................................................................21

Installing satellite shifters..................................................................................22

Installing the brake calipers ..............................................................................32

Brake shoe setting position...............................................................................38

Securing the BC-9000 cable ...............................................................................39

Adjustment.................................................................................................... 43 Arch spring tension adjustment........................................................................43

Readjustment of shoe clearance (when brake shoes are worn) .....................46

Adjusting the reach ...........................................................................................47

Maintenance.................................................................................................. 49 Replacing the cartridge shoe ............................................................................50

Brake shoe characteristics..................................................................................51

Replacing the bracket cover..............................................................................53

2

IMPORTANT NOTICE

For safety, be sure to read this dealer's manual thoroughly before use, and

follow it for correct use.

The following instructions must be observed at all times in order to prevent personal injury and physical damage to

equipment and surroundings.

The instructions are classified according to the degree of danger or damage which may occur if the product is used

incorrectly.

DANGER Failure to follow the instructions will result in death or serious injury.

WARNING Failure to follow the instructions could result in death or serious injury.

CAUTION Failure to follow the instructions could cause personal injury or physical damage to equipment and

surroundings.

This dealer's manual is intended primarily for use by professional bicycle mechanics.

Users who are not professionally trained for bicycle assembly should not attempt to install the components

themselves using the dealer's manuals.

If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead,

contact your place of purchase or a distributor for assistance.

Make sure to read all manuals included with each product.

Do not disassemble or modify the product other than as stated in the information contained in this dealer's

manual.

All manuals and technical documents are accessible online at https://si.shimano.com .

For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of

the SHIMANO offices to obtain a hardcopy of the user's manual.

Please observe the appropriate rules and regulations of the country, state or region in which you conduct your

business as a dealer.

IMPORTANT NOTICE

3

TO ENSURE SAFETY

TO ENSURE SAFETY

4

Be sure to also inform users of the following:

For installation to the bicycle and maintenance

Be sure to follow the instructions provided in the manuals when installing the product.

Only use SHIMANO genuine parts. If a component or replacement part is incorrectly assembled or adjusted, it

can lead to component failure and cause the rider to lose control and crash.

Wear approved eye protection while performing maintenance tasks such as replacing components.

Because each bicycle may handle slightly differently depending on the model, be sure to learn the proper

braking technique (including brake lever pressure and bicycle control characteristics) and operation of your

bicycle. Improper use of your bicycle's brake system may result in a loss of control, which could lead to serious

injury due to a fall or collision.

Do not apply the front brake too strongly. If you do so, the front wheel may lock and the bicycle may fall

forward, and serious injury may result.

Because the required braking distance will be longer during wet weather, reduce your speed and apply the

brakes early and gently. You may fall or collide and be seriously injured.

A wet road surface may cause tires to lose traction; therefore, to avoid this, reduce your speed and apply the

brakes early and gently. If the tires lose traction, it may result in serious injury due to a fall or collision.

Do not allow any oil or grease to get onto the brake shoes. Riding the bicycle with oil or grease on the brake

shoes may prevent the brakes from operating and result in serious injury due to a fall or collision.

Do not use the brake cable if it has any rust, fraying, or cracks. Otherwise, the brakes may not work correctly.

Dual control lever

Do not throw or subject this product to strong shocks. If this is not observed, bursting, overheating or

problems with operation may occur.

When operating the shift switch, be careful not to allow your fingers to be caught in the derailleur. The motor

in the derailleur is powerful enough to be operated without stopping until the shifting position is reached,

and may cause serious injury if your fingers interfere with the shifting motion.

Use the brake and dual control levers or brake lever in the combinations specified in the following table. Do

not use the combinations with the NO indication in the table. This will excessively increase the braking

force, which could cause you to lose control of the bicycle, fall, and be seriously injured. (Refer to the dealer's

manual for each model for details on the dual control levers and brake levers indicated in the table.)

TO ENSURE SAFETY

5

Caliper brake Combinations Dual control lever Brake lever

BR-R9200

BR-R9210

BR-R8100

BR-R8110

BR-RS811-R

OK ST-R9250

ST-R9100

ST-R9150

ST-R9160

ST-R8150

ST-R8050

ST-R8000

ST-R7000

ST-9070

ST-9071

ST-9001

ST-9000

ST-6870

ST-6871

ST-6800

ST-6770

ST-6700

ST-5800

ST-5700

ST-4700

ST-4600

ST-R3000

ST-3500

ST-2400

ST-R460

ST-R353

ST-R350

BL-4700

BL-4600

BL-R3000

BL-3500

BL-R2000

BL-R780

BL-2400

BL-TT79

NO Dual control levers not

included above

Brake levers not included

above

The cable adjustment nut and quick release lever are not provided with the BR-RS811-R; be sure to use the

SM-CB90 (cable adjuster). When the brake shoes are worn down, it becomes impossible to adjust the shoe

clearance by hand. Also confirm that the SM-CB90 is in the Close position before riding the bicycle.

Securely tighten the caliper brake fixing nuts to the specified tightening torque. If the nuts become loose and

the brakes fall off, they may get caught up in the bicycle and the bicycle may fall over. In particular, if this

happens with the front wheel, you may be thrown forward and seriously injured.

Use lock nuts with nylon inserts (self-locking nuts) for nut-type brakes.

For sunken nut-type brakes, use sunken nuts of the appropriate length which can be threaded onto the fixing

screw for at least five full turns. When re-assembling, apply a threadlocker to the nut threads.

Brakes designed for use as rear brakes should not be used as front brakes. Also, brakes designed for use as

front brakes should not be used as rear brakes.

Make sure to use the dedicated brake shoe for the shoe holder of the BR-R9210-F / R8110-F / RS811-R. The

conventional brake shoes have different fixing positions preventing the fixing screw from being tightened,

TO ENSURE SAFETY

6

BR-R9210-F / BR-R8110-F

BR-R9210-RS / BR-R8110-RS

Shoe holder

BC-9000 (polymer coating brake cable) has low frictional resistance; therefore, be sure to observe the following

instructions. If not observed, the holding force of the brake cable will not be sufficient causing the brake cable to

slacken, a loss of brake control and possibly severe injury.

which will cause the brake shoe to come off and disable braking.

Dedicated brake shoes:

R55C4 / R55C4 (for carbon rim) / R55C4-A (for carbon rim) / R55CT4

Do not install the shoe and shoe holder on the wrong side. There are two different types of shoe and shoe

holder for the left and right respectively. Take note of the correct directions and screw hole positions for

inserting the shoes.

BR-R9210-RS / BR-R8110-RS

BR-R9210-RS / BR-R8110-RS is designed for use as a rear brake and should not be used as a front brake. BR-

R9210-F / BR-R8110-F (front brake) and BR-R9210-RS / BR-R8110-RS use different shoe holders and internal

parts.

BC-9000

Make sure to use it in combination with a brake in the BR-R9210 / BR-R8110 / BR-RS811-R series.

Use the designated Cable Grease (Y04180000) for BC-9000.

When the inner cable is passed through the outer casing, be sure to wipe the inner cable fixing section with a

cloth before fixing the inner cable. Grease may adhere to the inner cable fixing section and prevent sufficient

holding force.

TO ENSURE SAFETY

7

Be sure to also inform users of the following:

For installation to the bicycle and maintenance

In the case of carbon levers, wash them with a soft cloth using a neutral detergent. Otherwise, the material

may be damaged and lose strength.

Avoid leaving the carbon levers in areas of high temperature. Also keep them well away from fire.

When combined with a ceramic rim, SHIMANO road brake shoes wear down more quickly.

If the brake shoes have worn down until the grooves are no longer visible, consult your place of purchase or a

distributor.

Different brake shoes have their own characteristics. Ask the place of purchase or a distributor for details

when purchasing the brake shoes.

Be sure to keep rotating the crank arm during gear shifting operations.

Be careful not to get water into the E-TUBE ports and the satellite shifter connection port.

The components are designed to be fully waterproofed to withstand wet weather riding conditions; however,

do not deliberately place them into water.

Do not clean the bicycle in a high-pressure wash. If water gets into any of the components, operating

problems or rusting may result.

Contact the place of purchase for updates of the component software. The most up-to-date information is

available on the SHIMANO website.

Be sure to attach dummy plugs to any unused E-TUBE ports and the satellite shifter connection port. If water

gets into any of the components, operating problems or rusting may result.

The electric wire has small waterproof connectors, so do not repeatedly connect and disconnect it too often.

Doing so may impair the waterproofing.

Products are not guaranteed against natural wear and deterioration from normal use and aging.

For maximum performance we highly recommend SHIMANO lubricants and maintenance products.

Use an outer casing/electric wire which still has some length to spare even when the handlebars are turned all

the way to either side. Furthermore, check that the dual control levers do not touch the bicycle frame when

the handlebars are turned all the way.

Use the parts indicated in the exploded view of the dual control levers when you replace the clamp band,

clamp screw, or clamp nut.

Even with the recommended tightening torque, there is a possibility that the carbon handlebars may become

damaged and insufficiently tightened. Confirm the appropriate torque value with the bicycle manufacturer or

the handlebar manufacturer.

TO ENSURE SAFETY

8

The actual product may differ from the illustration because this manual is

intended mainly to explain the procedures for using the product.

Dual control lever

Dummy plugs are installed at the time of shipment from the factory. Do not remove them except when

necessary.

When routing the electric wires, take care to ensure that they do not interfere with the brake levers.

Satellite shifter

When connecting electric wires, make sure that foreign matter does not get inside the plug or satellite shifter

connection port. A connection with foreign matter present may result in a malfunction.

If the plug is exposed during storage, transportation, or maintenance work, and there is a possibility of

foreign matter getting inside, protect the plug with masking tape or a similar material.

If you do not feel a click when connecting an electric wire, check that there is no foreign matter inside the

plug or satellite shifter connection port. If foreign matter is present, use a blower to remove it. If the problem

persists, replace the satellite shifter with a new one.

TO ENSURE SAFETY

9

List of tools to be used The following tools are needed for installation, adjustment, and maintenance purposes.

Tool

2 mm hexagon wrench

4 mm hexagon wrench

5 mm hexagon wrench

Slotted screwdriver

Blade width at tip: 4.0 - 5.0 mm

Blade thickness at tip: 0.5 - 0.6 mm

TL-CT12

TL-EW300

Utility knife

Cutters

List of tools to be used

10

Installation/removal Installing the dual control levers

Turn over the bracket cover from the front side.

Gently turn over the ends of the bracket cover with both hands and slowly push them down.

Forcibly pulling the bracket cover may damage it because of its material properties.

1.

Loosen the clamp screw and pass the clamp band over the handlebar.

Clamp screw

Clamp band

2.

Installation/removal

Installing the dual control levers

11

Temporarily install the lever to the handlebar.

Temporarily install the lever so that it cannot move.

Clamp screw (Temporary)

Use the parts indicated in the exploded view of the dual control levers when you replace the clamp

band, clamp screw, or clamp nut.

3.

Return the turned bracket cover to its original position and turn it over from the back side.4.

Installation/removal

Installing the dual control levers

12

Lift up the port junction.

Port junction

Bracket cover

When removing/inserting dummy plugs or electric wires, be sure the port junction is firmly

supported by hand or by the bracket body. Otherwise you may cause damage to the inner

connecting wires of the dual control levers.

5.

Installation/removal

Installing the dual control levers

13

Connect the electric wire. If required, first remove the dummy plug of the E-TUBE port.

Be sure to push it in firmly with the TL-EW300 until you feel a click.

For instructions on using the TL-EW300, refer to the ROAD Di2 Series General Guide .

E-TUBE port 2

Dummy plug Electric wire

It is possible for the electric wires to become disconnected accidentally while riding or winding the

handlebar tape. By allowing sufficient wire length, accidental disconnection can be prevented after

winding the handlebar tape.

Ensure that the electric wire to connect to the dual control levers has extra length to make it easier

to remove and insert when performing maintenance.

PC linkage devices can be connected to the E-TUBE port when performing maintenance. However,

leave the dummy plug attached to the unused E-TUBE port when a PC linkage device is not in use.

6.

After installing and connecting brake hose and electric wire, check the connections.7.

Installation/removal

Installing the dual control levers

14

Secure the dual control levers to the handlebar.

6 - 8 Nm Clamp screw

8.

Installation/removal

Installing the dual control levers

15

Installing the brake cable Outer casing comes internally pre-lubricated with an appropriate grease.

Cable to be used

BC-9000 inner cable BC-9000 outer casing

1.6 mm 5 mm

BC-1051 inner cable SLR outer casing

1.6 mm 5 mm

When an inner cable is passed through the outer casing, be sure to wipe the fixing section of the inner

cable which will be secured by the clamp screw before securing the cable. Residual grease in the area of

the clamp screw may prevent sufficient holding force.

When feeding the BC-9000 inner cable through the shift lever or caliper brake, try to minimize the

contact between the cable and the components. If the coating of the cable gets abraded during

installation, it may develop a fuzzy appearance, although this will not affect performance.

Installation/removal

Installing the brake cable

16

Cutting the outer casing

Cut the outer casing using a cable cutter (TL-CT12).

Cut the outer casing so that the coil does not tip over inward.

Cut the outer casing so it still has some length to spare even when the handlebars are turned all the

way to either side.

1.

Spread out the tip of the liner using a thin tool such as a TL-CT12 needle.

Arrange the cut end into a perfect circle.

TL-CT12 needle

Be careful not to hurt your hands with the TL-CT12 needle.

2.

Installation/removal

Installing the brake cable

17

Install the outer cap with tongue.

Insert the outer casing until it closely contacts with the seating surface of the outer cap with tongue.

BR-R9200 / R9210-RS BR-R8100 / R8110-RS

BR-RS811-R

When inserting the outer casing, take care to ensure that the tip of the outer cap with tongue is

not damaged.

When using the BC-1051 inner cable, use a regular outer cap rather than an outer cap with tongue.

3.

Installation/removal

Installing the brake cable

18

Installing the brake cable

Depress the brake lever and insert the brake cable.

Pass the brake cable through the outer casing and install it to the lever as shown in the figure.

Outer casing

Inner end

Cable hook

Make sure that the inner end is firmly fit into the cable hook.

Cable hook

Inner end

1.

Installation/removal

Installing the brake cable

19

Temporarily secure the outer casing to the handlebar (by using tape or a similar material).

Tape

Outer casing

2.

Installation/removal

Installing the brake cable

20

Installing the SM-CB90

Installation

The cable adjustment nut and quick release lever are not provided with the BR-RS811-R; be sure to use

the SM-CB90 (cable adjuster). When the brake shoes are worn down, it becomes impossible to adjust

the shoe clearance by hand. Also confirm that the SM-CB90 is in the Close position before riding the

bicycle.

Be sure to install the SM-CB90 so that it does not contact the frame when the handlebars are turned.

Install the SM-CB90.

Inner cable

Self-locking nut

(1)

(3)

Open

Close

Outer casing on the brake caliper side

Outer casing on the brake lever side

Quick release lever

(2) (4)

Pass the inner cable through the SM-CB90 and install it to the outer casing on the brake lever side.(1)

Move the quick release lever to the Open position.(2)

Install the outer casing on the brake caliper side to the SM-CB90.(3)

Move the quick release lever to the Close position.(4)

Ensure the orientation of the SM-CB90 is the same as is illustrated in the figure.

1.

Installation/removal

Installing the SM-CB90

21

Installing satellite shifters This section describes how to add a satellite shifter.

SW-RS801-T

Routing map

Satellite shifter

Dual control lever (left)

Dual control lever (right)

Connection method

Set the band on the shift unit.

Shift unit

Band

1.

Installation/removal

Installing satellite shifters

22

Place the rubber sheet on the installation position and set the satellite shifter on top of it.

Satellite shifter

Rubber sheet

Handlebar

2.

Secure the satellite shifter to the handlebar with a zip tie.

Wind the zip tie aligned with the groove on the band.

Zip tie

Groove

Satellite shifter

3.

Installation/removal

Installing satellite shifters

23

Cut the remaining part of the zip tie using cutters, etc.

Zip tie

4.

Installation/removal

Installing satellite shifters

24

SW-RS801-E / SW-RS801-S

Routing map

SW-RS801-E

Connect the electric wire of the satellite shifter to the satellite shifter connection port of the dual control

levers.

There is an alignment tab on the plug of the electric wire, which should be aligned with the shape of the

satellite shifter connection port.

Be sure to push it in firmly with the TL-EW300 until you feel a click.

For instructions on using the TL-EW300, refer to the ROAD Di2 Series General Guide .

Electric wire of satellite shifter

Satellite shifter connection port

When passing an electric wire through the frame, handlebar, or other parts, protect the plug with

masking tape or a similar material to prevent foreign matter from getting inside.

If there is length to spare in the electric wire of the satellite shifter, retaining it on the dual control

lever side will make it easier to remove and insert wiring when performing maintenance.

5.

Installation/removal

Installing satellite shifters

25

Dual control lever (left)

Dual control lever (right)

Satellite shifter

SW-RS801-S

Satellite shifter

Dual control lever (left)

Dual control lever (right)

Installation/removal

Installing satellite shifters

26

Connection method

Use a utility knife or a similar tool to cut the handlebar tape to the length of 80 mm.

Make sure that you handle the utility knife safely and correctly in accordance with the instructions

which are provided with the utility knife.

1.

Make a hole in the cut handlebar tape for the button of the satellite shifter to pass through (13 mm x 9

mm).

9 mm

13 mm

80 mm

2.

Set the band on the shift unit.

Shift unit

Band

3.

Installation/removal

Installing satellite shifters

27

Affix double-sided tape to the satellite shifter.

Double-sided tape

Affixing position

4.

Connect the electric wire of the satellite shifter to the satellite shifter connection port of the dual control

levers.

There is an alignment tab on the plug of the electric wire, which should be aligned with the shape of the

satellite shifter connection port.

Be sure to push it in firmly with the TL-EW300 until you feel a click.

For instructions on using the TL-EW300, refer to the ROAD Di2 Series General Guide .

Electric wire of satellite shifter

Satellite shifter connection port

When passing an electric wire through the frame, handlebar, or other parts, protect the plug with

masking tape or a similar material to prevent foreign matter from getting inside.

5.

Installation/removal

Installing satellite shifters

28

Mark the installation position, and affix the satellite shifter to the handlebar using double-sided tape.

SW-RS801-E

Double-sided tape

SW-RS801-S

Double-sided tape

The adhesive force weakens if there is any dirt, water or oil on the surface where the double-sided

tape is applied.

6.

Installation/removal

Installing satellite shifters

29

Align the cut hole in the handlebar tape with the button.

SW-RS801-E

SW-RS801-S

7.

Installation/removal

Installing satellite shifters

30

Troubleshooting

Check the following information if you have a problem.

Wind on the handlebar tape.

Wind the handlebar tape on securely so that the satellite shifter does not move.

SW-RS801-E

SW-RS801-S

In order to protect the electric wire, use handlebar tape to secure the wire. Do not secure the wire

with the zip tie or the bracket for the cycle computer.

The illustration shows an example of how to wind the handlebar tape.

8.

Installation/removal

Installing satellite shifters

31

If the problem is not covered below or cannot be solved with the indicated method, contact a distributor.

Symptoms Causes / possibilities Remedies

Click cannot be felt when connecting an

electric wire.

Cannot fully connect a wire.

Is there foreign matter inside the plug or

satellite shifter connection port?

Check that there is no foreign matter

inside the plug or satellite shifter

connection port. If foreign matter is

present, use a blower to remove it. If the

problem persists, replace the satellite

shifter with a new one.

Installing the brake calipers

Recommended tire size/rim outer width/brake shoe

Recommended tire size

The recommended tire sizes for installation are as follows.

Caliper brake Tire width Outer diameter of tire

BR-R9200

BR-R9210

BR-R8100

BR-R8110

BR-RS811-R

28 mm or less 684 mm or less

Outer diameter of tire

Recommended rim outer width/brake shoes

The recommended rim outer width and brake shoes for installation are as follows.

Installation/removal

Installing the brake calipers

32

Caliper brake Rim Rim outer width Brake shoe

BR-R9200

BR-R9210

BR-R8100

BR-R8110

BR-RS811-R

Aluminum rim 20.8 - 24 mm WH-R9100-C60-CL R55C4

R55CT4 WH-R9100-C40-CL

WH-R9100-C24-CL

WH-9000-C50-CL

WH-9000-C35-CL

WH-9000-C24-CL

WH-9000-C24-TL

Carbon rim 20.8 - 24 mm WH-9000-C75-TU R55C4 (for carbon rim)

WH-9000-C50-TU

WH-9000-C35-TU

WH-9000-C24-TU

28 mm WH-R9100-C60-TU R55C4-A (for carbon

rim) WH-R9100-C40-TU

WH-R9200-C36-TU

WH-R9200-C50-TU

WH-R9200-C60-HR-TU

Brakes designed for use as rear brakes should not be used as front brakes. Also, brakes designed for use

as front brakes should not be used as rear brakes.

Installation/removal

Installing the brake calipers

33

Installing the brake caliper (BR-R9200 / BR-R8100)

Use brake shoes that are appropriate for the rim type and rim outer width.

BR-R9210 / BR-R8110 / BR-RS811-R

Do not remove the assembly tool until installation is finished. Otherwise the brake caliper may be

scratched.

Assembly tool

Install the brake caliper to the frame.

Depress the arch of the brake caliper and push the brake shoes firmly against the rim.

8 - 10 Nm

1.

Installation/removal

Installing the brake calipers

34

Installing the brake caliper (BR-R9210 / BR-R8110)

Installing the front brake caliper

Check that the centering adjustment screw is in the standard position.

With the standard position, the centering adjustment screw protrudes as shown in the figure. If the

centering adjustment screw is not in the standard position, turn it for adjustment.

Centering adjustment screw

3 mm

2.

Temporarily install the brake caliper to the frame base.

Install it together with the assembly tool.

0.5 Nm Assembly tool

Brake fixing screw

1.

Installation/removal

Installing the brake calipers

35

Installing the rear brake caliper (BR-R9210-RS / BR-R8110-RS)

Remove the wire portion of the assembly tool pulling in the direction of (1), then remove the plastic spacer

portion of the assembly tool in the direction of (2).

(2)

(1)

2.

Secure the brake caliper to the frame base.

Brake fixing screw

5 - 7 Nm

3.

Remove the protection sheet.4.

Temporarily install the brake caliper to the frame base.

Install it together with the assembly tool.

0.5 NmAssembly tool

Brake fixing screw

1.

Installation/removal

Installing the brake calipers

36

Installing the brake caliper (BR-RS811-R)

Remove the wire portion of the assembly tool pulling in the direction of (1), then remove the plastic spacer

portion of the assembly tool in the direction of (2).

(1)

(2)

2.

Secure the brake caliper to the frame base.

5 - 7 Nm Brake fixing screw

3.

Remove the protection sheet.4.

Temporarily install the brake caliper to the frame base.

Install it together with the assembly tool.

Brake fixing screw

0.5 Nm

1.

Installation/removal

Installing the brake calipers

37

Brake shoe setting position The contact angle (toe-in) of the brake shoe against the rim can be adjusted. Setting toe-in enables smooth

braking operation.

Pull out the assembly tool in the direction of the arrow.

Assembly tool

2.

Secure the brake caliper to the frame base.

Brake fixing screw

5 - 7 Nm

3.

Remove the protection sheet.4.

Installation/removal

Brake shoe setting position

38

Securing the BC-9000 cable

Install the brake shoe to the rim surface as shown in the figure.

Direction of rim rotation

Toe-in 0.5 mm 5 - 7 Nm Shoe mounting screw

1 mm or more

Use brake shoes that are appropriate for the rim type and rim outer width. For details, refer to the

Recommended tire size/rim outer width/brake shoe section.

1.

When an inner cable is passed through the outer casing, be sure to wipe the fixing section of the inner

cable before securing the cable. Residual grease in the area of the clamp screw may prevent sufficient

holding force.

When feeding the BC-9000 inner cable through the shift lever or caliper brake, try to minimize the

contact between the cable and the components. If the coating of the cable gets abraded during

installation, it may develop a fuzzy appearance, although this will not affect performance.

Installation/removal

Securing the BC-9000 cable

39

Move the quick release lever to the Close position.

Quick release lever

BR-R9200 / BR-R9210-F / BR-R9210-RS / BR-R8100 / BR-R8110-F / BR-R8110-RS

BR-RS811-R

Quick release lever Open

Close

1.

Wipe off any grease or other lubricants on the inner cable fixing section.2.

Secure the inner cable.

Turn the centering adjustment screw to adjust the shoe clearance to be the same on the left and right (1.5 - 2

mm).

Centering adjustment screwCentering adjustment screw

Shoe clearance Shoe clearance

BR-R9200 / BR-R9210-F / BR-R9210-RS / BR-R8100 / BR-R8110-F / BR-R8110-RS

BR-RS811-R

6 - 8 Nm

6 - 8 Nm

3.

Installation/removal

Securing the BC-9000 cable

40

Cable outer stopper position and appropriate outer casing length (BR-RS811-R)

When caliper brake is open

When the caliper brake is in its resting position, ensure the edge of the outer casing is at least 15 mm from the

smallest chainring. (A 15 mm)

Cut off any excess inner cable.

Install the inner end cap.

4.

After depressing the brake lever several times, there may be a change in the shoe clearance. If necessary,

adjust the shoe clearance again to be the same on the left and right (1.5 - 2 mm).

Adjust the shoe clearance to be the same on the left and right (1.5 - 2 mm).

BR-R9200 / BR-R9210-F / BR-R9210-RS / BR-R8100 / BR-R8110-F / BR-R8110-RS

BR-RS811-R

Shoe clearance

Shoe clearance

Cable adjustment nut

Self-locking nut

5.

Depress the brake lever until it touches the grip about ten times to re-check shoe clearance and each

component for any abnormalities.

6.

Installation/removal

Securing the BC-9000 cable

41

Non -d

riv e

sid e

Cable outer stopper

Smallest chainring

Drive side

Driv e s

id e

BB center

When caliper brake is fully closed

When the caliper is fully closed without a rear wheel, the brake outer casing should be long enough to reach

from the cable outer stopper to the caliper.

Cable outer stopper

Installation/removal

Securing the BC-9000 cable

42

Adjustment Arch spring tension adjustment

BR-RS811-R

If the brake lever is not returning smoothly, you may need to adjust the fixing position of the spring.

Perform this task with the brake caliper removed from the frame.

When using assembly tool

The Assembly Tool (Y8L398040) can aid in reinstallation of the brake caliper after repositioning the spring.

Remove the brake caliper from the frame.1.

Reposition the spring.

Securely attach the spring to the spring attachment pin.

Default setting

(Factory condition) Spring force increase

Spring attachment pin

Spring attachment pin

2.

Adjustment

Arch spring tension adjustment

43

Install the assembly tool to the brake caliper.

Assembly tool

3.

Temporarily install the brake caliper to the frame base.

Install it together with the assembly tool.

Brake fixing screw

0.5 Nm

4.

Pull out the assembly tool in the direction of the arrow.

Assembly tool

5.

Adjustment

Arch spring tension adjustment

44

When not using assembly tool

Secure the brake caliper.

Brake fixing screw

5 - 7 Nm

6.

Remove the brake caliper from the frame.1.

Reposition the spring.

Securely attach the spring to the spring attachment pin.

Default setting

(Factory condition) Spring force increase

Spring attachment pin

Spring attachment pin

2.

Adjustment

Arch spring tension adjustment

45

Readjustment of shoe clearance (when brake shoes are worn) If the clearance with the rim widens due to wear in the brake shoe, readjust the shoe clearance.

Temporarily install the brake caliper to the frame base.

Brake fixing screw

C-arm Y-arm

Half-tighten the Y-arm onto the frame.(1)

Tighten the C-arm onto the frame.(2)

3.

Secure the brake caliper.

Brake fixing screw

5 - 7 Nm

4.

Adjustment

Readjustment of shoe clearance (when brake shoes are worn)

46

Adjusting the reach

Turn the cable adjustment nut/self-locking nut to readjust the shoe clearance.

Adjust the shoe clearance to be the same on the left and right (1.5 - 2 mm).

BR-R9200 / BR-R9210-F / BR-R9210-RS / BR-R8100 / BR-R8110-F / BR-R8110-RS

BR-RS811-R

Shoe clearance

Shoe clearance

Cable adjustment nut Self-locking nut

When the grooves of brake shoe are worn away, replace the brake shoe.

1.

Turn over the bracket cover from the front side.1.

Adjustment

Adjusting the reach

47

Turn the reach adjustment screw to adjust the reach.

Tightening the reach adjustment screw (clockwise) narrows the distance between the initial position of the

brake lever and the handlebar, while loosening the screw (counterclockwise) widens it.

Reach adjustment screw

(1)

(1)

(2) (2)

Use a slotted screwdriver with a blade width of 4.0 - 5.0 mm and blade thickness of 0.5 - 0.6 mm at

the tip.

Make sure that braking operates properly after the adjustment.

2.

Adjustment

Adjusting the reach

48

Maintenance

Maintenance

49

Replacing the cartridge shoe

BR-R9200 / BR-R9210-RS / BR-R8100 / BR-R8110-RS

BR-R9210-F / BR-R8110-F / BR-RS811-R

Remove the fixing screw.

Fixing screw

1.

Remove the shoe by sliding it along the groove of the shoe holder.

Shoe

2.

Slide the new shoes into the grooves on the shoe holders to secure them.

There are two different types of shoe and shoe holder for the left and right respectively. Take note of the

correct directions and screw hole positions for inserting the shoes.

For left (same for front and rear)

For right (same for front and rear)

ShoeShoe

Shoe holder

Shoe holder

Shoe insertion direction

Fixing screw

1 - 1.5 Nm

3.

Remove the fixing screw.

Fixing screw

1.

Maintenance

Replacing the cartridge shoe

50

Brake shoe characteristics The specifications of the brake shoes are subject to change for product improvement.

Remove the shoe by sliding it along the groove of the shoe holder.

Shoe

2.

Slide the new shoes into the grooves on the shoe holders to secure them.

There are two different types of shoe and shoe holder for the left and right respectively. Take note of the

correct directions and screw hole positions for inserting the shoes.

For left For right

ShoeShoe

Shoe holder

Shoe holder

Shoe insertion direction

Front

Fixing screw

1 - 1.5 Nm

Make sure to use the dedicated brake shoe for the shoe holder of the BR-R9210-F / BR-R8110-F / BR-

RS811-R. Other models of brake shoes have different fixing positions preventing the fixing screw

from being tightened, which will cause the brake shoe to come off and disable braking.

Dedicated brake shoes:

R55C4 / R55C4 (for carbon rim) / R55C4-A (for carbon rim) / R55CT4

3.

Maintenance

Brake shoe characteristics

51

Model No. R55C4 R55C4 for carbon rim R55C4-A for carbon rim

Brake shoe shape

Cartridge type X X X

Recommended rim Aluminum Carbon Carbon

Characteristi

cs

DRY Power

WET Power

Silence

Anti-fading

Durability (on-road)

Durability (muddy conditions)

Anti-rim attack

Maintenance

Brake shoe characteristics

52

Model No. R55C3 R55C+1 R55CT4

Brake shoe shape

R 5

5 C

3 R

FO RW

A RD

R 5

5 C

3 R

FO RW

A RD

Cartridge type X X X

Recommended rim Aluminum Aluminum Aluminum

Characteristi

cs

DRY Power

WET Power

Silence

Anti-fading

Durability (on-road)

Durability (muddy conditions)

Anti-rim attack

Replacing the bracket cover Remove the brake cables and electric wires from the dual control levers.1.

Remove the dual control levers from the handlebar.2.

Maintenance

Replacing the bracket cover

53

Remove the bracket cover.

Bracket cover

3.

Install a new bracket cover.

Insert the protrusions on the bracket cover into the recesses in the bracket body when fitting on the bracket

cover.

The inside of the bracket cover has a marking indicating the left side or right side.

Bracket cover

It is easier to perform installation if isopropyl alcohol is applied to the inside of the bracket cover.

4.

Maintenance

Replacing the bracket cover

54

Reinstall the dual control levers.

Install the dual control levers to the handlebar.(1)

Install the electric wires and brake cables to the dual control levers.(2)

5.

Maintenance

Replacing the bracket cover

55

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003

High Tech Campus 92, 5656 AG Eindhoven, The Netherlands Phone: +31-402-612222

3-77 Oimatsu-cho, Sakai-ku, Sakai City, Osaka 590-8577, Japan

Please note:

Manualsnet FAQs

If you want to find out how the Dura-Ace Shimano works, you can view and download the Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual on the Manualsnet website.

Yes, we have the Dealer's Manual for Shimano Dura-Ace as well as other Shimano manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Dealer's Manual should include all the details that are needed to use a Shimano Dura-Ace. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Shimano Dura-Ace Satellite SW-RS801-T Shifter Dealer's Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.