Sealey TC10A Tire Changer Instruction Manual PDF

instructions for

tyre changer - assist arm for tc10 model no: tc10a

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

refer to instructions

crushing of hands hazard

Wear eye protection

Wear protective gloves

Wear ear protection

Wear safety footwear

Wear protective clothing

1. safety Warning! ensure that Health & safety, local Authority regulations and general workshop practice regulations are adhered to

when using tyre changer. read and fully understand instructions and safety labels attached to machine. 9 Wear appropriate Personal Protective equipment. A full range of Personal Protective equipment is available from your sealey stockist. 9 Wear suitable clothing to avoid snagging. Do not wear jewellery. tie back long hair. 9 maintain tools to ensure that they are in an adequate condition for safe use and optimum performance. 8 Do not use tyre changer assist arm if damaged. 9 this machine should only be operated by trained personnel. 9 Thismachineshouldonlybeusedforthepurposeforwhichitisintendedandnotmodifiedinanyway. 9 Warning! the warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. the operator/

user must apply caution and common sense.

2. introDuction theassistarmisamusthaveformountinganddismountinglowprofileandrunflattyresandisforuseinconjunctionwithModelNo.TC10Tyre changer. operated by air supply from tyre changer. single air ram operates three separate arms with one control lever. see sealey website for demonstration video.

3. specification model no .....................................................................TC10A Height ...................................................................... 1220mm Height when mounted .............................................. 1550mm operating pressure ...............................8-10bar(115-145psi) Weight ............................................................................ 70kg

4. positioning anD assembly 4.1. Removepackagingandcheckcontentsaccordingtotheaccessorylistandfig.1.Cleanforassembly.Theassembledappearanceis

asshowninthefig.2.

fig.1 fig.2

tC10A|Issue106/02/18Original Language Version Jack sealey limited

AccessorY list:- 1.8PUhose 2.8Y-Tee 3. Plate 4.Cushion 5.ScrewM10X130(nut,flatwasher)4sets 6.ScrewM10X25(nut,flatwasher)2sets 7.ScrewM10X20(flatwasher)2sets 8. fix plate 9. tool box.

fig.2Key 1.RollerArm-topushdownonthetopbeadofthetyre.Usedwhenremoving andfittingthetyre. 2.DiscArm-topushupthebottomtyrebead.Usedwhenremovingthetyre. 3.BeadHoldingArm-toholdthetopbeadinpositionwhenfittingsotyrebead doesnotslipoff.Usedwhenfittingthetyre.

4.1.1. First,placethecushionfig.1.4ontheindicatedpositiononthesteelplatefig.3andalignthe4holesofthecushion. 4.1.2. Positionthebodyoftheassistarmonthecushionandusetheboltsfig.1.5tofixSeefig.4,fig.5,fig.6. 4.1.3. Removethehosefromtheendoftheairsourcefittinganduseasmallsectionofthe8PUhosetoconnecttheteewiththeoutletas

showninfig.7.

4.1.4. Insertoneendofthe8PUhosefig1.1intotheYTeeandanotherendconnectedwiththeinletof the pressure adjust valve of the assist arm.

4.1.5. Usepartfig.1.7.tofixthepartfig.1.8onthecorrespondingpositionontheassistarmcolumnandtighten.Usepartfig.1.6tofixthe partfig.1.9togetherwiththepartfig.1.8andtightenfig.8.

4.1.6. Adjusttheassistarmcolumntoensurethatitisvertical:Loosen/tightenboltsfig.1.5toadjustthecolumntothevertical.After adjustment, tighten all four bolts.

fig.3

fig.4

fig.5 fig.6

fig.7 fig.8

fig.9 fig.10

tC10A|Issue106/02/18Original Language Version Jack sealey limited

4.1.7. connect the air source and operate control lever, upwards and the arms will slide upwards. operate the control lever down and the arms will move down. if this does not happen check for air leakage. installation is now completed.

5. Demount anD mount tyre 5.1. Demount the tyre 5.1.1. Prepare according to the normal tyre demount method and clamp the tyre on the turntable. 5.1.2. Gradually use the cylindrical press roller to press down the tyre and meanwhile rotate the turntable. 5.1.3. Useabrushtospreadthetyrelubricantonbetweenthetyreandtherim.fig.10. 5.1.4. Position the column and demounting tool head to the working position to demount the tyre.

5.1.5. Positiontyreleverbetweenthetyreandrimfig.11andoperatethecontrollevertoliftupthepressroller. using the tyre lever, lever the beadofthetyreoverthedemountingheadfig.12.Rotatetheturntableclockwiseuntiltheentireupperbeadisdetached.

5.1.6. make the demount head as the support point and insert the tyre lever into the lower bead. use the circular disk to lift up the bottom of thetyreasinfig.13,thenlowerdownthediskuntilitmovestothedisengagedposition.

5.1.7. Usingthetyrelever,leverthebeadofthetyreoverthedemountheadfig.14.Rotatetheturntableclockwiseuntilthetyre is completely removed from the rim.

5.2. mount the tyre 5.2.1. Before mounting the tyre, clean all dirt and oil and spread tyre lubricant on the upper and lower bead. 5.2.2. Place the upper tyre bead on the tail of the demount head and then press cylindrical press roller on the tyre to make the upper lip lower

thantheheadofthedemountinghead,fig.15.Rotatetheturntableclockwise.Afterrotating90,usethebeadholdingarmfig.16.Keep rotating the tyre until fully mounted.

Warning!TakecarewheninflatingTyre.

tC10A|Issue106/02/18Original Language Version Jack sealey limited

fig.11 fig.12

fig.13 fig.14

fig.16

fig.15

5.3. Standard Inflation 5.3.1. ChecktheairsupplytoseeiftheairconnectionisOK. 5.3.2. Themachineisequippedwithaninflationgaugeformonitoringtheinflationofthe tyreandtheinflationpressure. 5.3.3. remove turntable clamps from the tyre. 5.3.4. Connecttheinflationhosewiththetyreairvalve. 5.3.5. Intheprocessofinflation,checkthepressureindicatedonthepressuregaugedoes notexceedthescopespecifiedbythemanufacturer.Themachineisequippedwith apressureregulatingvalvetopreventthepressureexceeding3.5bar.Thiscanbe adjusted dependent on requirements. 5.3.6. Iftheinflationpressureistoohigh,pressthedeflationbuttonontheinflationdevice to reach the required air pressure.

tC10A|Issue106/02/18Original Language Version Jack sealey limited

sealey group, Kempson Way, suffolk business park, bury st edmunds, suffolk. ip32 7ar 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

note: it is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. important: no liability is accepted for incorrect use of this product. Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

environment protection recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disp