Sealey TD0540S2 Tie Down Instruction Manual PDF

RATCHET TIE DOWNS

MODEL NO: TD Series Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY 9 In selecting and using web lashings, consideration shall be given to the required lashing capacity, taking into account the mode

of use and the nature of the load to be secured. The size, shape and weight of the load, together with the intended method of use, transportenvironmentandthenatureoftheloadwillaffectthecorrectselection.

9 For stability reasons free-standing units of load have to be secured with a minimum of one pair of web lashings for frictional lashing and two pairs of web lashing for diagonal lashing.

9 The selected web lashings shall both be strong enough and of the correct length for the mode of use. Basic lashing rules: Planthefittingandremovaloperationsoflashingbeforestartingajourney; Keepinmindthatduringjourneyspartsoftheloadmayhavetobeunloaded; Calculate the number of web lashings according to pr EN 12195-1. OnlythoseweblashingsdesignedforfrictionallashingwithSTFonthelabelaretobeusedforfrictionallashing; Checkthetensionforceperiodically,especiallyshortlyafterstartingthejourney.

9 Becauseofdifferentbehaviourandelongationunderloadconditions,differentlashingequipment(e.g.lashingchainandweb lashings)shallnotbeusedtolashthesameload.Considerationshallalsobegiventoancillaryfittings(components)andlashing devices in the load restraint assembly are compatible with the web lashing.

9 Duringuseflathooksshallengageoverthecompletewidthofthebearingsurfaceofthehook. 9 Release of the web lashing: Care should be taken to ensure that the stability of the load is independent of the lashing equipment and

thatthereleaseoftheweblashingshallnotcausetheloadtofalloffthevehicle,thusendangeringthepersonnel.Ifnecessaryattach lifting equipment for further transport to the load before releasing the tensioning device in order to prevent accidental falling and/or tilting of the load. This applies as well when using tensioning devices which allow controlled removal.

9 Before attempting to unload a unit of load its web lashings shall be released so that it can be lifted freely from the load platform. 9 During loading and unloading attention has to be paid to proximity of any low overhead power lines. 9 The materials from which web lashings are manufactured have a selective resistance to chemical attack. Seek the advice of the

manufacturerorsupplierifexposuretochemicalsisanticipated.Itshouldbenotedthattheeffectsofchemicalsmayincreasewith risingtemperature.Theresistanceofman-madefibrestochemicalsissummarizedbelow.

9 Polyamidesarevirtuallyimmunetotheeffectsofalkalis.However,theyareattackedbymineralacids. 9 Polyester is resistant to mineral acids but is attacked by alkalis. 9 Polypropyleneislittleaffectedbyacidsandalkalisandissuitableforapplicationswherehighresistancetochemicals(otherthan

certain organic solvents) is required. 9 Solutionsofacidsoralkaliswhichareharmlessmaybecomesufficientlyconcentratedbyevaporationtocausedamage.Take

contaminated webbings out of service at once, thoroughly soak them in cold water, and dry naturally. 9 Web lashings complying with this Part of EN 12195 are suitable for use in the following temperature ranges:

-40Cto+80Cforpolypropylene(PP); -40Cto+100Cforpolyamide(PA); -40Cto+120Cforpolyester(PES).

9 These ranges may vary in a chemical environment. In that case the advice of the manufacturer or supplier shall be sought. 9 Changingtheenvironmentaltemperatureduringtransportmayaffecttheforcesintheweblashing.Checkthetensionforceafter

entering warm areas. 9 Weblashingsshallberejectedorreturnedtothemanufacturerforrepairiftheyshowanysignsofdamage. 9 The following criteria are considered to be signs of damage:

Onlyweblashingsbearingidentificationlabelsshallberepaired; If there is any accidental contact with chemical products, a web lashing shall be removed from service and the manufacturer or suppliershallbeconsulted; forweblashings(toberejected):tears,cuts,nicksandbreaksinloadbearingfibresandretainingstitches;deformationsresulting fromexposuretoheat; forendfittingsandtensioningdevices:deformations,splits,pronouncedsignsofwear,signsofcorrosion.

9 Careshouldbetakenthattheweblashingisnotdamagedbythesharpedgesoftheloadonwhichitisused.Avisualinspection before and after each use is recommended.

9 Only legibly marked and labelled web lashings shall be used. 9 Weblashingsshallnotbeoverloaded:Onlythemaximumhandforceof500N(50daNonthelabel;1daN=1kg)shallbeapplied.

Mechanical aids such as levers, bars etc. as extensions are not to be used unless they are part of the tensioning device. 9 Web lashings shall never be used when knotted.

TD Series Issue 1 19/11/21Original Language Version Jack Sealey Limited

Refer to instructions

9 Damage to labels shall be prevented by keeping them away from sharp edges of the load and, if possible, from the load. 9 The webbing shall be protected against friction, abrasion and damage from loads with sharp edges by using protective sleeves and/

or corner protectors.

2. INTRODUCTION Manufacturedfrompolyesterwebbingwithstitchedreinforcement.Suitableforsecuringloadsandtarpaulinsontoflatbedsor trailers and for general load restraint. Simple drum and ratchet mechanism tensions the webbing to provide superior load restraint.

3. SPECIFICATION

Original Language Version Jack Sealey Limited

Model No. Breaking Strain

Hook Maximum Tension

Webbing Length

Webbing Width

Quantity

TD0635S 600 kg S-Type 300 kg 5 m 25 mm 1

TD0540S2 500 kg S-Type 250 kg 4 m 25 mm 2

TD0540S4 500 kg S-Type 250 kg 4 m 25 mm 4

TD284SD 800 kg S-Type 400 kg 4 m 25 mm 2

TD484SD 800 kg S-Type 400 kg 4 m 25 mm 4

TD0845S 800 kg S-Type 400 kg 4.5 m 25 mm 1

TD0845J 800 kg J-Type 400 kg 4.5 m 25 mm 1

TD1506J 1500 kg J-Type 750 kg 6 m 25 mm 1

TD1508J 1500 kg J-Type 750 kg 8 m 25 mm 1

TD1510J 1500 kg J-Type 750 kg 10 m 25 mm 1

TD2006J 2000 kg J-Type 1000 kg 6 m 35 mm 1

TD2008J 2000 kg J-Type 1000 kg 8 m 35 mm 1

TD2010J 2000 kg J-Type 1000 kg 10 m 35 mm 1

TD3006J 3000 kg J-Type 1500 kg 6 m 50 mm 1

TD3008J 3000 kg J-Type 1500 kg 8 m 50 mm 1

TD3010J 3000 kg J-Type 1500 kg 10 m 50 mm 1

TD5006J 5000 kg J-Type 2500 kg 6 m 50 mm 1

TD5008J 5000 kg J-Type 2500 kg 8 m 50 mm 1

TD5010J 5000 kg J-Type 2500 kg 10 m 50 mm 1

TD10008J 10000 kg J-Type 5000 kg 8 m 75 mm 1

TD10010J 10000 kg J-Type 5000 kg 10 m 75 mm 1

TD10012J 10000 kg J-Type 5000 kg 12 m 75 mm 1

TD41248JD 1200 kg J-Type 600 kg 4.9 m 32 mm 2

TD05045E 500 kg Endless 250 kg 4.5 m 25 mm 2

TD08045E 800 kg Endless 400 kg 4.5 m 25 mm 2

TD0635E 600 kg Endless 300 kg 5 m 25 mm 1

TD Series Issue 1 19/11/21

4. OPERATION NOTE: If unsure of requirements for specific application of Tie Down, seek professional advice. 4.1. INSTALLING STRAP 4.1.1. Feedwebbingthroughtheslotintheratchetspool(fig.1)andbackonitself. 4.1.2. Manually pull the webbing through to remove as much slack as possible before ratcheting. 4.1.3. Start ratcheting by raising and lowering the handle.

4.2. RELEASING THE STRAP 4.2.1. Pullthespringloadedreleasetab(fig.2)tooverridetheratchetmechanism. 4.2.2. Openratchetuntilitisfullyopenandflat. 4.2.3. Pullwebbingfromthenon-fixedsidetoremoveit. 4.2.4. Close ratchet handle once webbing removed. NOTE: For additional information see the Sealey YouTube channel.

5. MAINTENANCE 5.1. Afteruse,thoroughlywipedownthestrapandtheratchetbodyusingasoft,cleananddrycloth. 5.2. Store the unit in a clean and dry environment.

6. STORAGE 6.1. Alwaysstoreinadryplace.

fig.1

fig.2

Release TabSpool

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component par