Sealey ES500.V2 Support Beam Instruction Manual PDF

EnginE support bEam 500kg Model no: Es500.V2

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. safEty 9 ensure that the engine support is in good working order. Take action for immediate repair or replacement of damaged parts. Use

genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty. 9 locate the vehicle in a suitable, well lit work area. 9 Keep work area clean and tidy and free from unrelated materials. 9 ensure the vehicle handbrake is engaged and the engine/motor is switched off. 9 ensure all non-essential persons keep a safe distance whilst the engine support is in use. 8 Do not use the engine support if damaged. 8 Do not allow untrained persons to operate the engine support. 8 Do not use the engine support for purposes other than that for which it is designed. 8 Do not exceed the rated capacity of the engine support. 9 When not in use, store engine support in a safe, dry, childproof area.

2. introDuction designed to support and accurately position engines during maintenance operations such as replacing anti-vibration mountings and certain body panels. Also used as an aid for the removal of gearboxes and transmissions. Beams supported on rubber feet and fine adjustment control is obtained by using screw/hook mechanism. Supplied with a short length of chain.

3. spEcification Maximum Capacity ..........................................................500kg Minimum Width ............................................................1120mm Maximum Width ...........................................................1910mm Screw Travel ..................................................................230mm Weight ..........................................................................14.02kg

4. contEnts item Description 1 Grip (handle bar) 2 operating clamp assy. 3 Washer 22mm internal 4 Grip 5 Washer 11mm internal 6 Telescopic beam 7 Standing block 8 Washer 21mm internal 9 Bolt & locknut 16mm 10 Grip (small) 11 Foot 12 Rubber block 13 Adjustable screw 14 Chain 15 Beam

eS500.V2 Issue 4 (HF) 22/08/18Original Language Version Jack Sealey limited

Refer to instructions

fig.1

Wear protective gloves

Wear safety footwear

Wear protective clothing

5. assEmbly note: numbers in brackets refer to item numbers shown in the parts diagram. 5.1. Insert the telescopic beam (6) into the beam (15) and secure using the grip (10). 5.2. Remove the grip (4) and washer (5) from the standing block (7), pass the threaded section of the standing block through the hole in

the telescopic beam (6) and secure using the washer (5) and grip (4). 5.3. Remove the bolt and locknut (9) from the standing block (7), insert the foot assembly (11) and secure using the bolt and locknut (9). 5.4. Repeat paragraphs 5.1 to 5.3 at the other end of the beam (15). 5.5. Slot the threaded section of the adjustable screw (13) up through the centre hole in the beam (15), fit the washer (3) and secure using

the operating clamp assembly (2). 5.6. The engine support is now ready for use. note: Ensure all grips and nuts are tightened before applying a load.

6. opEration note: numbers in brackets refer to item numbers shown in the parts diagram. 6.1. ensure the adjustable screw (13) is wound to its highest position to prevent damage whilst locating

the engine support over an engine bay. 6.2. ensure the grips (4 & 10) are loose and locate the rubber blocks (12) in the gutters of the vehicles

front wing panels or close to the suspension strut towers. 6.3. Attach the ends of the chain to the lifting brackets on the engine. note: Refer to manufacturers handbook to identify lifting brackets. 6.4. lower the adjustable screw and hook the chain around the hook as shown in fig.2. 6.5. Tighten all four grips (4 & 10) and all nuts. 6.6. Rotate the operating clamp assembly to tighten the chain and support the engine. 6.7. on completion of the maintenance task, rotate the operating clamp assembly to release the tension

on the chain. 6.8. Unhook the chain, loosen both grips (4 & 10) and remove the engine support from the vehicle. 6.9. Remove the chain from the engine lifting points.

sealey group, kempson Way, suffolk business park, bury st Edmunds, suffolk. ip32 7ar 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

EnVironmEnt protEction Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. important: no liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for an