Sealey RE97XC04 Ram Instruction Manual PDF

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Summary of Content for Sealey RE97XC04 Ram Instruction Manual PDF

RE97XCKIT Issue:3(L) - 02/06/17Original Language Version Jack Sealey Limited

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions and maintained properly, give you years of trouble free performance.

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1. SAFETY

INSTRUCTIONS FOR:

SPECIALIST PUSH & PULL RAM SET MODEL NO: RE97XCKIT

WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment. Familiarise yourself with product application and limitations, as well as the specific hazards peculiar to the kit. WARNING! Disconnect the ram from the hydraulic pump before servicing or performing any maintenance on the unit. Maintain kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty. Use qualified person to lubricate and maintain the ram. Keep the kit clean for best and safest performance. WARNING! Ensure you know how much load you are pushing/pulling. Never exceed the maximum pushing/pulling capacity. Use only with Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty. The kit accessories may be used with other popular makes of kit. We recommend the use of BS approved safety impact goggles and heavy duty gloves when working with this kit. Both are available from your authorised Sealey dealer. Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. If working on an off centre load, pump with care. If you feel undue resistance, stop and re-adjust the set-up. WARNING! Keep your hands, body and clothing away from the kit and accessories when in use. Take any necessary precautions to protect your personal safety whilst using the kit. Always be prepared for unexpected load movement, never place yourself or any part of your body in a position that could result in injury. Always use a crowbar or similar device to manoeuvre the load. Ensure the hydraulic hose is not bent or kinked but laid out correctly. Avoid damage to the hose (e.g. crushing/cutting). Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you. When releasing tension from the load be sure to undo the hydraulic valve VERY slowly. DO NOT operate the kit if any parts are damaged or missing as this may cause failure and/or personal injury. WARNING! DO NOT use for any purpose other than that for which it is designed. DO NOT heat accessories as this may weaken them. DO NOT modify accessories for use with this kit. When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.

2. INTRODUCTION Comprehensive set of mini, midi and maxi sized push and pull rams. Suitable for many applications including workshop, agricultural, industrial and construction where lifting, pushing, positioning, bending and holding of heavy loads may be required. Supplied in steel carry-case.

Use in conjunction with Hydraulic Pump and Hose (not included) from RE83 and RE97 Series Body Repair Kits, see catalogue. Set features: High flow quick connecting couplers with dust caps on all components. Unique ram and cylinder bearings absorb eccentric load stresses in order to protect the cylinder against abrasion, over-extension and jamming. Chromed rams with polyurethane seals and wipers provide longer service life. Selected rams fitted with heavy-duty return spring.

Ram Model No: . . . . . . . . . . . Type: . . . . . . . . . Capacity:. . Closed /Open Height: . . . . . . Return Spring: RE97XC02 . . . . . . . . . . . . . . . Push. . . . . . . . . . 2000kg . . . . . . . . 139/240mm . . . . . . . . . . . . . . . No RE97XC04 . . . . . . . . . . . . . . . Push. . . . . . . . . . 4000kg . . . . . . . . . 42/58mm . . . . . . . . . . . . . . . . No RE97XM04 . . . . . . . . . . . . . . . Push. . . . . . . . . . 4000kg . . . . . . . . 275/405mm . . . . . . . . . . . . . . . Yes RE97XC10 . . . . . . . . . . . . . . . Push. . . . . . . . . . 10000kg . . . . . . . 132/189mm . . . . . . . . . . . . . . . Yes RE97XM10 . . . . . . . . . . . . . . . Push. . . . . . . . . . 10000kg . . . . . . . 350/500mm . . . . . . . . . . . . . . . Yes RE97XM02 . . . . . . . . . . . . . . . Pull . . . . . . . . . . . 2000kg . . . . . . . . 422/550mm . . . . . . . . . . . . . . . Yes RE97XM05 . . . . . . . . . . . . . . . Pull . . . . . . . . . . . 5000kg . . . . . . . . 520/650mm . . . . . . . . . . . . . . . Yes

Hook Model No. (-F = FEMALE THREAD, -M = MALE THREAD): RE97XM02.H-F and RE97XM02.H-M 2Ton Capacity for RE97XM02 PULL RAM RE97XM05.H-F and RE97XM05.H-M 5Ton Capacity for RE97XM05 PULL RAM

3. CONTENTS & SPECIFICATION

RE97XM02 RE97XM04

RE97XCKIT RE97XM10RE97XM05

RE97XC10

RE97XC02 RE97XCM02 with hooks fitted.

RE97XCM05 with hooks fitted

4. OPERATION WARNING! Ensure you have read and understood section 1 safety instructions. Note: These instructions are intended to provide a guide to the basic operation of the kit and are in no way intended to replace the advice/instruction of a qualified specialist. Only fully trained persons should use this equipment. 4.1. Remove plug from ram connector (retain plug to reseal connector after use). 4.2. Connect to suitable hydraulic pump (see section 3). 4.3. Position the ram as required and operate the pump. IMPORTANT: Always store the ram with the piston fully retracted to help prevent corrosion (not applicable to pull rams, the pistons of which should be coated in jack oil before storage). Rams with signs of rust on the main piston cannot be replaced under warranty.

5. MAINTENANCE IMPORTANT: Only fully qualified personnel should attempt maintenance or repair to the hydraulic system. WARNING! DO NOT use brake fluid, or any fluid other than hydraulic jack fluid, as this may cause serious damage to the ram and will invalidate the warranty. Use only Sealey hydraulic oil. 5.1. General Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump, hose and accessories. If any suspect item is found remove from service and take necessary action to remedy the problem. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty. Keep all parts of the kit clean - use only a mild detergent and a damp cloth. DO NOT use solvents. Note: A small amount of oil around ram seal is normal - a thicker layer of oil may be deposited onto the ram initially, owing to the ram seals bedding in. Hydraulic couplings will weep a small amount of oil, particularly if ram is under pressure when coupling is released - this is normal.

01284 757500

01284 703534 sales@sealey.co.uk

Sole UK Distributor, Sealey Group, Kempson Way, Suffolk Business Park, Bury St. Edmunds, Suffolk, IP32 7AR

www.sealey.co.uk

NOTE: It is our policy to improve products continually and as such we reserve the right to alter data, specifications and component parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable) into approved containers and dispose of the product and the fluids according to local regulations.

ITEM PART NO DESCRIPTION

1 RE97XC02.01 NUT 2 RE97XC02.02 SEAL RING 3 RE97XC02.03 SCREW 4 RE97XC02.04 RAM 5 RE97XC02.05 O-RING 6 RE97XC02.06 CYLINDER 7 RE97XC02.07 SPINDLE SCREW 8 RE97XC02.08 SPRING 9 RE97XC02.09 SPINDLE 10 RE97XC02.10 OIL RING 11 RE97XC02.11 CONNECTION NUT 12 RE97XC02.12 HOSE COUPLER 13 RE97XC02.13 O-RING 14 RE97XC02.14 DUST CAP

ITEM PART NO DESCRIPTION

1 RE97XC04.01 NUT 2 RE97XC04.02 SEAL RING 3 RE97XC04.03 O-RING 4 RE97XC04.04 RAM 5 RE97XC04.05 O-RING 6 RE97XC04.06 CYLINDER 7 RE97XC04.07 SPINDLE SCREW 8 RE97XC04.08 SPRING 9 RE97XC04.09 SPINDLE 10 RE97XC04.10 OIL RING 11 RE97XC04.11 CONNECTION NUT 12 RE97XC04.12 HOSE COUPLER 13 RE97XC04.13 O-RING 14 RE97XC04.14 DUST CAP

RE97XC02

RE97XC04

Issue. 1 Date. 051104

Issue. 1 Date. 051104

PARTS LIST:

SPECIALIST PUSH AND PULL RAM SET Model: RE97XCKIT

PARTS LIST:

SPECIALIST PUSH AND PULL RAM SET Model: RE97XCKIT

RE97XC10 ITEM PART NO DESCRIPTION

1 RE97XC10.01 RAMMER 2 RE97XC10.02 STEEL BALL 3 RE97XC10.03 SPRING 4 RE97XC10.04 SCREW 5 RE97XC10.05 RAM 6 RE97XC10.06 PIN 7 RE97XC10.07 GUIDING COLLAR 8 RE97XC10.08 CAP (NYLON) 9 RE97XC10.09 O-RING 10 RE97XC10.10 SPRING 11 RE97XC10.11 NUT 12 RE97XC10.12 CYLINDER 13 RE97XC10.13 O-RING 14 RE97XC10.14 COVER NUT 15 RE97XC10.15 PIN 16 RE97XC10.16 SPINDLE SCREW 17 RE97XC10.17 SPRING 18 RE97XC10.18 SPINDLE 19 RE97XC10.19 OIL RING 20 RE97XC10.20 CONNECTION NUT 21 RE97XC10.21 HOSE COUPLER 22 RE97XC10.22 O RING 23 RE97XC10.23 DUST CAP

RE97XM02 ITEM PART NO DESCRIPTION

1 RE97XM02.01 HOOK 2 RE97XM02.02 AXLE PIN 3 RE97XM02.03 COUPLING FORG 4 RE97XM02.04 COLLAR 5 RE97XM02.05 SPLIT PIN 6 RE97XM02.06 NUT 7 RE97XM02.07 SCREW 8 RE97XM02.08 RAM 9 RE97XM02.09 CLOSING RING 10 RE97XM02.10 CARRIER RING 11 RE97XM02.11 O-RING 12 RE97XM02.12 U-TYPE PACKING 13 RE97XM02.13 GUIDING COLLAR 14 RE97XM02.14 NUT 15 RE97XM02.15 SPRING 16 RE97XM02.16 SHAFT 17 RE97XM02.17 O-RING 18 RE97XM02.18 NUT 19 RE97XM02.19 O-RING 20 RE97XM02.20 CYLINDER 21 RE97XM02.21 NUT 22 RE97XM02.22 SCREW COUPLER 23 RE97XM02.23 SPINDLE SCREW 24 RE97XM02.24 SPRING 25 RE97XM02.25 SPINDLE 26 RE97XM02.26 OIL RING 27 RE97XM02.27 CONNECTION NUT 28 RE97XM02.28 HOSE COUPLER 29 RE97XM02.29 O-RING 30 RE97XM02.30 DUST CAP 31 RE97XM02.H-F HOOK, FEMALE 32 RE97XM02.H-M HOOK, MALE

PARTS LIST:

SPECIALIST PUSH AND PULL RAM SET Model: RE97XCKIT

Version No:- 2 Date Issued:- 040102

RE97XM05

RE97XM04

ITEM PART NO DESCRIPTION

1 RE97XM05.H-F HOOK, FEMALE 2 RE97XM05.02 NUT 3 RE97XM05.03 HEX SCREW 4 RE97XM05.04 RAM 5 RE97XM05.05 BUSHING 6 RE97XM05.06 CLOSING RING 7 RE97XM05.07 O-RING 8 RE97XM05.08 U-TYPE PACKING 9 RE97XM05.09 COLLAR 10 RE97XM05.10 NUT 11 RE97XM05.11 SPRING 12 RE97XM05.12 SHAFT 13 RE97XM05.13 O-RING 14 RE97XM05.14 NUT 15 RE97XM05.15 O-RING 16 RE97XM05.16 CYLINDER 17 RE97XM05.H-M HOOK, MALE 18 RE97XM05.18 SPINDLE SCREW 19 RE97XM05.19 SPRING 20 RE97XM05.20 SPINDLE 21 RE97XM05.21 OIL RING 22 RE97XM05.22 CONNECTION NUT 23 RE97XM05.23 HOSE COUPLER 24 RE97XM05.24 O-RING 25 RE97XM05.25 DUST CAP

ITEM PART NO DESCRIPTION

1 RE97XM04.01 COLLAR 2 RE97XM04.02 SNAP RING 3 RE97XM04.03 PISTON ROD 4 RE97XM04.04 SNAP RING 5 RE97XM04.05 BUSHING 6 RE97XM04.06 "U" CUP 7 RE97XM04.07 O-RING 8 RE97XM04.08 SNAP RING 9 RE97XM04.09 SPRING 10 RE97XM04.10 SCREW 11 RE97XM04.11 CYLINDER BASE 12 RE97XM04.12 O-RING 13 RE97XM04.13 CYLINDER 14 RE97XM04.14 CYLINDER COLLAR 15 RE97XM04.15 CYLINDER SCREW 16 RE97XM04.16 THREAD PROTECTOR 17 RE97XM04.17 QUICK COUPLER 18 RE97XM04.18 DUST COVER 19 RE97XM04.19 SPRING PIN

Issue. 1 Date. 051104

PARTS LIST:

SPECIALIST PUSH AND PULL RAM SET Model: RE97XCKIT

RE97XM10

ITEM PART NO DESCRIPTION

1 RE97XM10.01 COLLAR 2 RE97XM10.02 SNAP RING 3 RE97XM10.03 PISTON ROD 4 RE97XM10.04 SNAP RING 5 RE97XM10.05 BUSHING 6 RE97XM10.06 "U" CUP 7 RE97XM10.07 O-RING 8 RE97XM10.08 SNAP RING 9 RE97XM10.09 SPRING 10 RE97XM10.10 SCREW 11 RE97XM10.11 CYLINDER BASE 12 RE97XM10.12 O-RING 13 RE97XM10.13 CYLINDER 14 RE97XM10.14 CYLI

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