Sealey CST997.V2 Platform Truck Instruction Manual PDF

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Summary of Content for Sealey CST997.V2 Platform Truck Instruction Manual PDF

PLATFORM TRUCK WITH FOLDING/ REMOVABLE SIDES MODEL NO: CST997.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY Always distribute the load evenly over the surface of the bed. DO NOT overload the truck. See speci cation. DO NOT leave unattended, especially when loaded, unless the wheels are chocked or the truck is otherwise secured. DO NOT use the truck on uneven ground. DO NOT run over curbs or steps. Use a ramp. DO NOT allow others to ride on the truck. DO NOT use the truck if any part is damaged. Pay particular attention to the wheels. DO NOT over in ate the tyres. See speci cation.

2. INTRODUCTION Heavy-duty steel with hinged mesh construction. Cushioned grip pull handle with smooth steering action for easy manoeuvrability. Steel centred pneumatic wheels allow transport over the toughest terrain. Drop-down sides, for easy loading, are also removable, allowing use as a atbed for oversized items. Suitable for a variety of warehouse, o ce, garden and domestic hauling applications.

3. SPECIFICATION Model No:. ...........................................................CST997.V2 Capacity: ...................................................................... 200kg Cart size, internal: ...................................220 x 480 x 930mm Overall height: ............................................................ 570mm Platform height: .......................................................... 350mm Wheel size: ......................................................259 x 90mm

4. ASSEMBLY Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.

Refer to attached parts list. 4.1. ATTACH REAR SUPPORT ASSEMBLY 4.1.1. Place the truck bed ( g 1 - 1) upside down onto a protected oor (use original packaging). 4.1.2. Position rear axle support ( g 1 - 6) onto the truck bed and secure with washer 8mm ( g 1 - 16), nut w/lock insert 8mm ( g 1 - 17)

and M8 x 20 carriage support bolt ( g 1 - 21), nger tight only. 4.1.3. Position left rear axle support ( g 1 - 7) and secure with washer 8mm ( g 1 - 16), nut w/lock insert 8mm ( g 1 - 17) and M8 x 20

carriage support bolt ( g 1 - 21), nger tight only. 4.1.4. Position right rear axle support ( g 1 - 8) and secure with washer 8mm ( g 1 - 16), nut w/lock insert 8mm ( g 1 - 17) and M8 x 20

carriage support bolt ( g 1 - 21), nger tight only. 4.1.5. Fully tighten bolts.

4.2. ATTACH FRONT AXLE BRACE 4.2.1. Position front axle brace ( g 2 - 10) onto the truck bed and secure with washer 8mm ( g 2 - 16), nut w/lock insert 8mm ( g 2 - 17)

and M8 x 20 carriage support bolt ( g 2 - 21), nger tight only.

CST997.V2 Issue 3 05/10/21Original Language Version Jack Sealey Limited

Refer to instructions

g.1 g.2

4.3. ATTACH CENTRE AXLE BRACE 4.3.1. Position centre axle brace ( g 3 - 12) onto the truck bed and secure with washer 8mm ( g 3 - 16), nut w/lock insert 8mm ( g 3 - 17)

and M8 x 20 carriage support bolt ( g 3 - 21), nger tight only. 4.4. ATTACH FRONT WHEEL SUPPORT BRACE 4.4.1. Locate the front wheel support brace ( g 4 - 13) on underside of wheel axle plates on front axle brace ( g 4 - 10) and secure with

washer 8mm ( g 4 - 16), nut w/lock insert 8mm ( g 4 - 17) and M8 x 20 carriage support bolt ( g 4 - 21). DO NOT over tighten.

4.5. ATTACH FRONT AXLE SUPPORT 4.5.1. Locate xing hole on lower arm of front axle support ( g 5 - 9) onto central xed bolt on front axle brace ( g 5 - 10) and secure with

pin (split) ( g 5 - 18). 4.5.2. Secure front axle support ( g 4 - 9) to front wheel support brace ( g 4 - 13) with washer 8mm ( g 4 - 16), nut w/lock insert 8mm

( g 4 - 17) and M8 x 20 carriage support bolt ( g 4 - 21). DO NOT over tighten.

4.5.3. Align the central hole on the upper arm of front axle support ( g 4 - 9), front wheel support brace ( g 4 - 13) and front axle brace and secure with washer 8mm ( g 4 - 16), nut w/lock insert 8mm ( g 4 - 17) and M8 x 25 carriage support bolt ( g 4 - 22).

DO NOT over tighten. 4.5.4. Fully tighten bolts attaching front axle brace ( g 2 - 10) and centre axle brace ( g 3 - 12) to the truck bed ONLY. NOTE: The front wheel support assembly should be free to move.

4.6. ATTACH THE WHEELS 4.6.1. Place a wheel ( g 7 - 5) onto each of the axles with the valve stem facing outwards. 4.6.2. Secure with wheel nut ( g 7 - 19) and wheel washer ( g 7 - 20).

DO NOT over tighten. Allow the wheels to spin freely. 4.7. ATTACHING THE PULL HANDLE 4.7.1. With the assistance of another person turn the cart upright onto its wheels. 4.7.2. Attach the pull handle ( g 7 - 11) and plastic coupling to the front axle support ( g 7 - 9) securing with pull handle bolt 8 x 60mm

( g 7 - 23), washer 8mm ( g 7 - 16) and nut w/lock insert 8mm ( g 7 - 17). 4.8. ATTACHING THE SIDE FENCES 4.8.1. Position side fence ( g 7 - 2) along side edge of bed ( g 7 - 1) and secure with fence assembly pin ( g 6 - 14) by inserting through

hinge tubes. 4.8.2. Repeat for other side. NOTE: The assistance of another person may be required for this operation. 4.9. ATTACHING THE FRONT FENCE 4.9.1. Position front fence ( g 7 - 3) along front edge of bed ( g 7 - 1) and secure with fence assembly pin ( g 6 - 14) by inserting through

hinge tubes. NOTE: The lock handle 8mm (15) is supplied pre-assembled to the front fence (3). 4.10. ATTACHING THE BACK FENCE 4.10.1. Position back fence ( g 7 - 4) along back edge of bed ( g 7 - 1) and secure with fence assembly pin ( g 6 - 14) by inserting through

hinge tubes. NOTE: The lock handle 8mm (15) is supplied pre-assembled to the back fence (4). 4.11. RAISING THE SIDE AND END FENCES 4.11.1. To raise and lock side fence lift front fence (3) and move the lock handle 8mm ( g 8 - 15) into the vertical position ( g 8). 4.11.2. Raise the adjacent side fence so that the lock handle 8mm ( g 8 - 15) passes through the slotted tongue on the side fence. 4.11.3. Lower the handle downwards to lock fences into position ( g 9). 4.11.4. Repeat for all other corners.

CST997.V2 Issue 3 05/10/21Original Language Version Jack Sealey Limited

g.4 g.5

g.3

g.6

g.7

g.8

g.9

5. TRUCK OPERATION DO NOT overload the truck. Ensure the load is evenly distributed before use. WARNING! On inclined surfaces and cornering, be aware of possible load shifting. When pulling the truck proceed at a safe speed. Chock the wheels if the truck is left loaded and unattended. When using as a at bed truck remove the fence assembly pins, side and end fences and store in safe place. DO NOT transport loads with an excessive overhang when using as a at bed truck. WARNING! Truck turning circle will be restricted unless all the fence panels are removed when used as a at bed truck.

6. MAINTENANCE 6.1. Regularly check the condition of the tyres and keep the tyres in ated to the speci ed pressure. 6.2. Wash / clean the truck using a mild detergent.

CST997.V2 Issue 3 05/10/21Original Language Version Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component p

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