Sealey AK4563D.V2 Oil Dispenser Instruction Manual PDF

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Summary of Content for Sealey AK4563D.V2 Oil Dispenser Instruction Manual PDF

AIR OPERATED GEAR OIL DISPENSING SYSTEM MODEL NO: AK4563D.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY WARNING! Ensure health & safety, local authority, and general workshop practice regulations are strictly adhered to when using this

equipment. 9 Familiariseyourselfwithproductapplicationandlimitations,aswellasthespecificpotentialhazardspeculiartothisproduct. 9 Maintain the pump station in good condition (use an authorised service agent). 9 Replace or repair damaged parts. Use genuine parts only. Non authorised parts will invalidate the warranty. 9 Use only to pump lubricants up to SAE 150 viscosity. 9 Ensure safety eye protection, oil resistant gloves and protective clothing are worn when using this product. 9 Keep the work area clean, uncluttered and ensure there is adequate lighting. 9 Maintaincorrectbalanceandfooting.Ensurethefloorisnotslipperyandwearnonslipshoes. 9 Keep children and unauthorised persons away from the working area. 9 Afteruse,drainanyfluidsfromtheequipmentbeforestorage. 9 Dispose of waste liquids in accordance with local authority regulations. 9 Disconnect air pressure from equipment when not in use. 8 DO NOT exceed the maximum air pressure of 115psi. 8 DO NOT pointthenozzleatpeopleoranimals. 8 DO NOT usetheequipmentnearopenflames. 8 DO NOT smoke whilst using this equipment. 8 DO NOT usetoextractcorrosivefluids. 8 DO NOT dismantle, tamper with or adapt the pump for any purpose other than for which it is designed. 8 DO NOT use the unit if it has been dropped or mishandled, check the unit to ensure there is no damage. 8 DO NOT leave the trolley on a slope, or traverse slopes, which may cause the unit to topple. 9 The unit must be stored on a level surface. 9 Keep the pump clean and store in a safe dry, childproof location. WARNING! DO NOT allowuncontrolleddischargeoffluidsthuspolluting

the environment. All liquids must be disposed of according to local authority regulations.

2. INTRODUCTION Mobile oil dispensing unit with air operated 3:1 double acting pump for gear oil with 2BSP fittings. Pump is supplied with air management system and connected to a 730mm rigid suction probe with non-return valve. Features 4m hose and digital oil meter (Model No. AK4565D supplied). Also suitable for use with engine, hydraulic, synthetic, gear and transmission oils up to SAE150 in containers up to 50kg.

3. SPECIFICATION Model No: ...............................................................AK4563D Maximum Air Pressure: ................................................115psi Maximum Flow Rate: ................................................ 12L/min Maximum Output Pressure: ........................................ 350psi Maximum Trolley Capacity: ............................................ 50kg Maximum Viscosity: ..................................................SAE150 OutletSize: ...............................................................1/2BSP Pump Ratio: ...................................................................... 3:1 Recommended Air Pressure: ........................................ 70psi Digital Hose End Meter Model ......................................................................AK4565D Accuracy: ..................................................................+/- 0.5% Inlet: ..........................................................................1/2BSP Battery: ......................................... Lithium CR2 3V 1400mAH

fig.1

AK4563D.V2 Issue 1 25/05/21Original Language Version Jack Sealey Limited

Refer to instructions

Wear eye protection

Wear protective gloves

Wear safety footwear

Wear protective clothing

4. ASSEMBLY 4.1. TROLLEY ASSEMBLY (FIG.2) 4.1.1. Attach the two castor wheels (17) to the base plate (2)

using washers (19 & 20) and nuts (18). 4.1.2. Turn the base plate upside down and attach the axle

(12) to the base plate using hex bolt (8) and then slide washer (13) on to the axle slide wheel (16) onto the axle and secure using washer (15) and hex bolt (14). Repeat for the other side and then turn the base plate over so that it is now supported on its wheels.

4.1.3. Slide the adjustable accessory support (6) onto the handle (3) and attach them using knob (9).

4.1.4. Slide the accessory support pole (7) through section (6) and locate using knob (9), insert stopper (11) into the end of the accessory support pole. Screw pump securing knob (10) into the end of the support pole.

4.1.5. Slide the drum holder support (5) onto the handle and secure using knob (9).

4.1.6. Slide the handle assembly into the base plate until it bottoms out on the stops and secure with the hex grub screw (1).

4.2. PUMP AND AIR REGULATOR/LUBRICATOR ASSEMBLY (FIG.3)

4.2.1. Apply a small amount of liquid thread sealant onto the threads of the air inlet of the pump and attach the air regulator/lubricator(fig.3).

WARNING! DO NOT allow thread sealant to enter the pump.

4.2.2. Attach the outlet pipe to the male outlet thread on the pump and attach the male threaded end of the pipe to the retractable hose reel.

4.2.3. Attach the outlet of the retractable hose reel to the Digital Hose End Meter.

4.2.4. Attachthenozzlevalvepipeassemblytotheoutletof the Digital Hose End Meter.

WARNING! DO NOT over tighten the swivel connections. 4.2.5. Slide the locking nut, locking ring and the barrel nut onto the pick up probe of the

pump(fig.4),screwthelockingnutontothebarrelnuttolocktheassemblytothepick up probe.

4.2.6. Insert the pump assembly into the support brackets on the trolley and hang the meter onto the accessory support bracket.

4.3. PRE-OPERATION 4.3.1. Liftuptheknob(fig.3A)ontheairregulatorandensurethatitiswoundfully

anti-clockwise. 4.3.2. Removethefillerplug(fig.3B)fromthelubricatorandfillthelubricatorwithaquality

airtooloil(SealeyATO1000S),refitthefillerplug. 4.3.3. Thelubricatorfeedissetwhentheunitisrunning,adjustthefeedknob(fig.3C)

the drip rate can be seen through the sight glass of the dome. The rate of oil feed will automaticallyincreaseordecreaseinlinewiththeairflow.

5. OPERATION 5.1. Place a 25L drum onto the trolley, locate the drum using the drum holder support (fig.2.5)andsecurewithknob(fig.2.9). 5.2. INSTALLING THE PUMP 5.2.1. Remove the bung from the 2BSP opening of the drum. 5.2.2. Slackenoffthelockingnutonthepumpprobeandinsertthepumpintothedrumuntil

theprobebottomsout,tightenthebarrelnutandthentightenthelockingnuttofixthe pump to the drum.

5.3. SETTING UP THE PUMP 5.3.1. Ensure that the air regulator valve is fully wound anti-clockwise and then connect the air

supply onto the quick release connector on the air regulator. 5.3.2. Lift the knob on the regulator and slowly turn clockwise until the recommended

operating pressure of 70psi is reached, push down on the regulator knob to lock the position. NOTE: Check the system for leaks, should an air leak be discovered, release the pressure, disconnect the air line and repair/replace the joint or seal before continuing.

A BC

Locking Nut

Lock Ring

Barrel Nut

AK4563D.V2 Issue 1 25/05/21Original Language Version Jack Sealey Limited

fig.3

fig.4

fig.2

AK4563D.V2 Issue 1 25/05/21Original Language Version Jack Sealey Limited

fig.11

fig.12

5.4. OPERATING THE GUN WARNING!Ensurethatthetriggerisnotdepressedbeforeopeningthenozzlevalve.

5.4.1. PresstheResetbuttonfor1sectozerothedisplay. 5.4.2. Withthenozzlepointingintothereceivingcontainer,openthenozzlevalveasshown infig.5. 5.4.3. Depress the trigger and dispense the liquid the amount dispensed as shown on thedisplay(fig.6.4). 5.4.4. Releasetriggerandclosethenozzlevalve.

5.5. LCD INTERFACE USAGE 5.5.1. UserButtons(fig.6) 1. LCD displays delivery volume and totals 2. Units: L, GAL, PT, QT 3. Two decimal place values 4. Low battery indicator 5. MOVE and RESET buttons 5.5.2. Displaykey(fig.7) 1. Volume since last RESET 2. Battery state 3. Calibration mode indicator 4.Resettozeroindicator 5. Total register 6. Flow rate mode 7. Units (Lts/gall/pint/quart) 5.5.3. MOVE/RESETUsage(fig.6.5) MOVE key enters calibration mode RESET key for register and total Bothkeyspressedentersconfigurationmode 5.5.4. ToRESETcurrenttotal(fig.7) From standby press RESET All segments light up Current total resets to 0.00 5.5.5. TodisplaycorrectionfactorandTotal(fig.8) Hold MOVE and RESET for 3 seconds Value 1.4000 is correction factor. 1234567 overall total 5.5.6. TochangeUnits(fig.9) Hold MOVE and RESET for several seconds Area2infig.6showsunits Press RESET to change units PressandholdMOVEtoconfirmchoice

5.6. DETERMINING THE CORRECTION FACTOR 5.6.1. Dispense at least 1 litre of liquid into a calibrated container. 5.6.2. Record the quantity of liquid in the container and record the quantity of liquid dispensed as indicated on the meter display. Press the Move+Resetbuttons(fig.6.5andfig.6.5)simultaneouslytodisplay the current correction factor.

Qty Dispensed Qty Indicated

x Current Correction Factor = New Correction Factor.

5.7. ALTERING CORRECTION FACTOR DIRECTLY. 5.8. Waitformetertogotostandby(fig.7). 5.8.1. Resettotal(5.5.4)fig.9tozero. 5.8.2. Press and hold MOVE key until all digits illuminate and display showsCal(fig.9). 5.8.3. PressRESETtosetdigitvalues(fromrighttoleft)(fig.11). 5.8.4. Once value is correct hold down MOVE key until Cal mode quits.

5.9. ALTERING CORRECTION FACTOR INDIRECTLY 5.9.1. Waitformetertogotostandby(fig.11). 5.9.2. Resetthetotal(5.5.3)fig.10tozero. 5.9.3. Dispense into measuring container (minimum 5 litres) and record. 5.9.4. If displayed value does not match actual measured value press and hold MOVE key until each digit reads as per the measured value. Press MOVE key to visit each digit in turn. 5.9.5. Once value is correct (i.e. matches measured value) press and holdMOVEkeyuntilCalmodequits(fig.10).

fig.8

fig.7fig.6

fig.7

fig.9

fig.10

fig.13

fig.5

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

BATTERY REMOVAL SEE SECTION 6.1 Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products containing batteries (as defined within these regulations), that they are registered with Valpaks registered compliance scheme. Jack Sealey Ltd Batteries Producer Registration Number (BPRN) is BPRN00705.

AK4563D.V2 Issue 1 25/05/21Original Language Version Jack Sealey Limited

6. MAINTENANCE 6.1. CHANGING THE DIGITAL METER BATTERY 6.1.1. Remove the rubber protective cover from the meter. 6.1.2. Remove the screw and cover from the side of the meter. 6.1.3. Removeandreplacebattery(fig.15). 6.1.4. Replace cover and secure with screw. 6.1.5. Replace the protective rubber cover. 6.2. Before every use visually check the supply hose for damage and check all joints for leaks, any damaged component must be

replaced or leaks repaired before using. 6.3. Checkthenozzlevalveforleaks,ifitdoesnotseal,replacebeforeusing. 6.4. Drain air regulator water trap daily. 6.5. Top up lubricator as required, using a quality air tool oil. 6.6. Tochangethesilencer,removethecirclip(fig.14)andremovetheoldsilencer,placeanewsilencerintotherecessandrefitthe

circlip. NOTE: For any other maintenance and repairs the unit should be returned to your Sealey stockist.

fig.15

fig.14

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts with

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