Sealey TP101.V2 Meter Instruction Manual PDF

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Summary of Content for Sealey TP101.V2 Meter Instruction Manual PDF

instructions for

DIGITAL DIESEL & FLUID FLOW METER model no: Tp101.v2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY WARNING! ensure health & safety, local authority, and general workshop practice regulations are strictly adhered to when using this

equipment. 9 familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to this product. 9 maintain the meter in good condition (use an authorised service agent). 9 replace or repair damaged parts. use genuine parts only. non authorised parts will invalidate the warranty. 9 use only to meter diesel fuel, kerosene, petrol, water, windscreen washer or water/urea solutions. 9 ensure safety eye protection and protective clothing are worn when using this product. 9 Keep the work area clean, uncluttered and ensure there is adequate lighting. 9 maintain correct balance and footing. ensure the floor is not slippery and wear non slip shoes. 9 Keep children and unauthorised persons away from the working area. 9 After use, drain any fluids from the equipment before storage. 9 dispose of waste liquids in accordance with local authority regulations. 8 DO NOT exceed the maximum pressure of 50bar. 8 DO NOT use the equipment near open flames. 8 DO NOT smoke whilst using this equipment. 8 DO NOT use for corrosive fluids. 8 DO NOT dismantle, tamper with or adapt the equipment for any purpose other than for which it is designed. 8 DO NOT use the unit if it has been dropped or mishandled, check the unit to ensure there is no damage. 8 DO NOT use taper connections, use parallel connectors only. 8 DO NOT use compressed air on the turbine, the excessive rotation will damage the unit. 9 Keep the meter clean and store in a safe dry, childproof location. WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment. All liquids must be disposed of according to

local authority regulations.

2. INTRODUCTION robust rubber housing with integral digital electronic metering. easy to read large, four digit, 28mm high lcd display calibrated in litres, quarts, pints and gallons. features flow rate indication. 1 x 1 BsP male/female fitting. Powered by 2 x AAA batteries (supplied). iP65 rated protection.

3. SpECIFICATION model no: ...................................................................tP101.V2 flow rate: ................................................................7-120ltr/min

4. OpERATION WARNING! DO NOT use the meter without a filter installed BEFORE the meter.

4.1. Installation refer to fig's 1 & 3 4.1.1. This is a bi-directional meter with 1 threaded male & female ports. The meter can be fixed in any position - fixed inline or

mobile on a control nozzle. 4.1.2. remove the four screws (2) and separate the card housing (5) from the turbine assembly (6). 4.1.3. Rotate the card housing in any of the four positions as shown in fig.1 and tighten the card housing with four screws (2)

refer to instruction

manual

fig.1

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

4.2. Major components

4.3. LCD display

1 resettable Batch totAl (5 digits with moving comma): indicates volume dispensed after reset button was last pressed. 2 indication of battery charge. 3 indication of calibration mode. 4 Totalizer (6 figures with moving comma in multiples of 10 &100): indicates two types of totAl: Non-Resettable TOTAL (TOTAL) Resettable TOTAL (Reset TOTAL) 5 indication of totAl multiplication factor (x10 or x100 ). 6 indication of type of totAl, (totAl / reset totAl). 7 indication of unit of measurement of totAliZer: l=litres Gal=Gallons 8 indication of unit of measurement of resettable batch totAl: Qts=quarts Pts=pints l=litres Gal=gallons

4.4. Functions see fig.2 4.4.1. user Buttons: the meter features two buttons (reset and cAl) which individually perform two main functions and together perform

other secondary functions. 4.4.1.1. RESET key: is used to reset the Batch totAl and reset totAl. 4.4.1.2. CAL key: is used to enter the calibration mode. 4.4.1.3. Combination of RESET + CAL keys: is used to change the unit of measurement and other secondary functions.

4.4.2. Turbine Assembly: it has two threaded ports: 1 male and 1 female. it contains a turbine which turns when the media passes through it at sufficient pressure. This action generates electrical pulses which are processed by a microprocessor and the result is displayed on the lcd.

1 meter label 2 screws 3 display with microprocessor 4 rubber shroud 5 card housing 6 turbine assembly 7 Batteries 8 Battery case 9 Battery cap 10 screws

fig.3

fig.2

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

4.5. What is Standby? Refer to fig.5 4.5.1. When the media is not flowing through the meter, the meter shows only the word TOTAL on the display. This mode is called STANDBY

and majority of adjustments are carried out in this mode.

Note: Last dispensed quantity can be brought to zero by pressing and holding the RESET button.

4.6. Measurement Units Configuration 4.6.1. the user can select the main measurement unit: Quarts (Qts), Pints (Pts), litres (l), Gallons (Gal) according to the following

predefined combinations:

4.7. Setting the Units of Measurement Refer to figs 6 & 7. 4.8. Wait for the meter to go into standby mode. 4.8.1. Press the cAl and reset keys together, hold until the word unit appears on the screen together with the current unit of measurement. 4.8.2. Press RESET key to scroll among the four combinations of units of measurement as shown in fig.7.

4.8.3. Press CAL key for more than 2 seconds to store new settings. The METER will return to Standby Mode, see fig.8. Note: No new calibration is required after changing the Unit of Measurement.

4.9. Normal Dispensing Mode see fig.9 4.9.1. While the media is flowing through the meter, Batch Total and Reset Total are displayed at the same time. 4.9.2. A few seconds after dispensing has ended, the display switches from reset totAl to totAl: the word totAl disappears and the

Reset TOTAL is replaced by TOTAL, see fig.10.

Note: This situation, where only TOTAL is displayed, is called STANDBY mode. It remains stable until the user operates the meter again.

Ref. no.

Unit of measurement resettable batch total

Unit of measurement Batch totaliser

1 litres (l) litres (l)

2 Gallon (Gal) Gallon (Gal)

3 Quarts (Qts) Gallon (Gal)

4 Pints (Pts) Gallon (Gal)

fig.5

fig.6

fig.8

fig.9

fig.10

fig.7

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

4.10. Resetting the Batch Total 4.10.1. While in standby (i.e. when display shows TOTAL) press the RESET button, see fig.11.

4.10.2. during reset the display screen shows all the digits lit up, see fig.12. 4.10.3. After resetting the display shows zero value on Resettable Batch TOTAL, see fig.14.

4.10.4. After a few moments the reset totAl is replaced by totAl.

4.11. Resetting the Reset Total 4.11.1. the reset totAl can be reset by pressing the reset key at with a long press, while the display screen shows reset totAl. follow this procedure: 4.11.1.1. Wait until the display shows TOTAL only , see fig.15.

4.11.1.2. Press the reset key. the display screen again shows all the segments of the display followed by all segments of the display turned off, see fig.16.

4.11.1.3. When the display page is showing the reset totAl is shown, press and hold the reset key again until the resettable totAl turns to zero, see fig.17 and fig.18.

4.11.1.4. finally the page with the new Reset TOTAL is displayed, see fig.19.

4.12. Calibration 4.12.1. in standby mode press and hold the cAl key to see the current calibration factor. Factory K Factor: Factory-set default factor. It is equal to 1 (indicated as 1,000). User K Factor: Customised calibration factor, mening modified by calibration. 4.12.2. the meter has been calibrated at the factory under the following operating conditions: Fluid: Diesel fuel Temperature: 20C (68C) Flow Rate: 10-120 litres/min 4.12.3. calibration is neede to make the meter suitable for actual conditions. Note: Calibration must be carried out if there is a change in any of the above operating conditions.

fig.11 fig.12

fig.13 fig.14

fig.15 fig.16

fig.17

fig.18

fig.19

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

4.12.4. Calibration procedures 1. in-field calibration 2. direct calibration By pressing the cAl key while the meter is in standby, the display shows the current calibration factor used. two cases can occur:

CASE 1: FACT if no calibration has ever been performed, or the factory setting has been restored after previous calibrations, the following display page will appear, see fig.20:

Note: The word Fact abbreviation for factory shows that the factory calibration factor is being used.

CASE 2: USER if on the other hand calibrations have been made by the user, the display page will appear showing the currently used calibration factor (in this example 0.998), see fig.21. Note: The word user indicates that a calibration factor set by the user is being used. To confirm the choice of the calibration factor quickly press CAL while User or Fact are displayed.

4.12.4.1. In-field Calibration Sequence 1. Wait until the METER returns into Standby, (display shows TOTAL), see fig.22.

2. Press cAl key for more than 2 seconds. the meter enters calibration mode and shows cAl. the words fAct or user indicate which factor (factory or user) is currently in use, see fig.23.

3. Press the meter and hold the reset key. the meter shows field and the Batch total is zero. The meter is ready to perform in-field calibration, see fig.24.

4.12.4.2. process For In-field Calibration 4. Dispense fluid into a sample container without pressing any key, see fig.25.

Continue dispensing until the level of the fluid in the sample container has reached the graduated area, see fig.26. 5. Press RESET key once. The METER detects that the calibration dispensing is finished. An arrow (up/down) appears which indicates the direction in which the value can be changed via steps 6 & 7.to calibrate the meter, the value indicated by the Batch total (example 9.800) must be forced to the Container value 9,860 marked on the graduated sample container, see fig.27.

fig.20 fig.21

fig.22

fig.23

fig.25 fig.26

fig.27

fig.24

6. Press reset key once. the arrow changes direction. the operation can be repeated to alternate the direction of the arrow, see fig.28.

7. Press cAl key to change the value in the direction indicated in the arrow. the reading changes: - by one unit for every short press of the cAl key. - continually if the CAL key is kept pressed, see fig.29.

8. Press and hold RESET key for more than 2 seconds. The METER is informed that the calibration procedure is finished. The meter calculates the new USER K FACTOR for a few seconds, see fig.30.

9. The new USER K FACTOR is shown for a few seconds, after which the restart cycle is repeated to finally achieve standby condition, see fig.31. 10. The METER stores the new calibration factor and is ready to begin dispensing, see fig.32.

4.12.4.3. Direct Calibration Sequence if normal meter operation shows a mean percentage error e, (obtainable on the basis of several performed dispensing operations), this can be corrected by applying a correction to the current calibration factor as shown below : new cal. factor = old cal factor x {100 - e%} 100 example: error percentage found e% = - 0.3 % (value observed is 0.3% less than actual) current calibration factor = 1.000 new user K fActor = 1.000 * [(100 ( - 0.3))/100] = 1.000 * [(100 + 0.3)/100] = 1.003 1. Wait until the METER enters Standby (display shows TOTAL), see fig.33.

2. Press and hold cAl key. the meter enters calibration mode and shows cAl. the words fact or user indicate which factor (factory or user) is currently in use, see fig.34.

3. Press and hold RESET key. The METER shows "CAL", "Field" and the Batch Total at zero. The meter is ready to perform in-field calibration, see fig.35.

4. Press and hold reset key. direct appears together with the current calibration factor. An arrow appears (upwards or downwards) defining the direction (increases or decreases) of the reading, see fig.36.

fig.28 fig.29

fig.30 fig.31

fig.32

fig.33 fig.34

fig.35 fig.36

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

5. By pressing RESET key the user can change the direction of the arrow, fig.37.

6. By pressing cAl key, the meter value changes in the direction indicated by the arrow: - one unit for every short press of the cAl key - continually if the CAL key is kept pressed. The speed increases or decreases by keeping the key pressed, see fig.38.

7. Press reset key for more than 2 seconds. the meter detects that the desired reading has been set and the calibration procedure is finished, see fig.39.

8. At the end of the calculation, the new USER K FACTOR is shown for a few seconds, see fig40.

9. The restart cycle is repeated to finally achieve standby mode, see fig.41.

5. MAINTENANCE 5.1. the meter has been designed to require a minimum amount of maintenance. 5.2. the only maintenance jobs required are: Battery change: Necessary when the batteries have run down. Cleaning the turbine assembly: Due to the presence of solid particles following bad filtering. 5.2.1. Battery Low Alarm 5.2.1.1. the meter features two low battery alarm levels: When the battery charge falls below the first level on the LCD, the fixed battery symbol appears. In this condition, the METER continues to operate correctly, but the fixed icon warns the user that it is time to change the batteries, see fig.42.

5.2.1.2. if meter operation continues without changing the batteries, the second battery alarm level will be reached which will prevent any operation. In this condition the battery icon starts to flash and is the only one to remain visible on the LCD, see fig.43.

5.2.2. Battery Replacement Press RESET to update all the totals Remove the four screws (10) and separate the battery cap (9). Remove the old batteries. Place the new batteries in the same position as the old ones, making sure the positive pole is positioned as indicated. Re-tighten the battery cap (9) & tighten the screws (10). The METER will switch on automatically and normal operation can be resumed. Note: The old calibration will stay same as before.

5.2.3. Cleaning the Turbine Assembly WARNING! Always make sure the liquid has been drained from the meter and that the line pressure has been released before

cleaning. 5.2.4. After removing the pipes any residual elements can be removed from the turbine by simply washing it with water.

fig.37 fig.38

fig.39 fig.40

fig.41

fig.42 fig.43

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

tP101.V2 | issue:1 30/11/17Original Language Version Jack sealey limited

6. TROUBLEShOOTING

problem Cause Solution no indication on display Bad battery contact check battery contacts

inaccurate measurement Wrong calibration follow calibration procedure

the meter is working below minimum acceptable flow rate

increase the flow rate until an acceptable flow rate range has been achieved

reduced or zero flow rate turbine blocked clean the turbine

the meter does not count but the flow rate is correct

incorrect installation of the card reinstall the card

Possible electronic card problems contact your stockist

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

Note: it is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Important: no liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

WEEE REGULATIONS dispose of this product at the end of its working life in compliance with the eu directive on Waste electrical and electronic equipment (Weee). When the product is no longer required, it must be disposed of in an environmentally protective way. contact your local solid waste authority for recycling information.

BATTERY REMOvAL refer to section 5.2.2 under the Waste Batteries and Accumulators regulations 2009, Jack sealey ltd are required to inform potential purchasers of products containing batteries (as defined within these regulations), that they are registered with Valpaks registered compliance scheme. Jack sealey ltd Batteries Producer registration number (BPrn) is BPrn00705.

ENvIRONMENT pROTECTION recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unservic

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