Sealey TIO760 Machine Instruction Manual PDF

1 of 4
1 of 4

Summary of Content for Sealey TIO760 Machine Instruction Manual PDF

760MM 3-IN-1 SHEET METAL MACHINE MODEL NO: TIO760

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY 9 Wearapprovedsafetygoggles,gloves,andfootwear,whenoperatingthefolder.YourlocalSealeystockistoffersacompleterangeof

safetyequipment. 9 Use the tool only for its intended purpose. 9 Regularlycheckallpartsofthefolderfordamagedparts.DO NOTuseifanyofitscomponentsarebroken,wornordamaged. 9 UseoriginalSealeysparepartsandaccessories.Useofnon-recommendedsparepartsmaybedangerousandwillinvalidate

warranty. 9 Ensure good footing, wear non slip footwear. 8 DO NOToperatethistoolwhileundertheinfluenceofdrugs,alcoholorotherimpairingmedication. 8 DO NOTAllowunqualifiedpersonstooperatethemetalfolder.Keepchildrenawayfromthetool. 9 Beawareofsharpedgesorsharpshredsofmetalthatmaybecreated.Useheavydutygloveswhenhandlingtheworkpiece.

2. INTRODUCTION 303-in-1lightsheetmetalworkingmachine.Canshear,bendandrollavarietyofmetalsincludingmildsteel,aluminiumandcopper.The rollershavegrooveswithdiametersof4mm,5mmand6mmforbendingrods.Adjustthedistanceandangleoftherollerstocreatethedesired curvatureforcurves,cylindersorcones.Shearsheetsofmetalupto760mmwide.Makepanswithamaximumlipof1andbend(brake) sheets up to an angle of 90.

3. SPECIFICATION Model No:................................................................................................................................TIO760 Die Sizes: .......................................28mm/1,50mm/2,75mm/3,155mm/6,203mm/8,255mm/10 MinimumRollerDiameter: ................................................................................................38mm/1-1/2 TubeRollingDiameter: ...................................................................................... 4mm,5mmand6mm WorkpieceMaximumThicknessMildSteel: ................................................................ 1mm/20Gauge WorkpieceMaximumThicknessAluminiumandcopper: .......................................... 1.2mm/18Gauge WorkpieceMaximumWidth: ...............................................................................................760mm/30

4. SET UP 4.1. REMOVAL AND ADJUSTMENT OF HANDLE 4.1.1. TheHandle(18#)maybeadjustedormovedbyremovingoneoftheHandleKnobs(26#)andlooseningtheKnob(42#)thatholds

thehandleinplace.Itmaythenbeslidoutofthehandlesocket,movedtotheoppositesideofthetool,andtightenedinthemost convenient position.

4.2. REMOVAL AND ADJUSTMENT OF FINGERS 4.2.1. TheFingers(12#)aresegmentedandcanbeusedforvarying

sizesofboxandpanforming.Whenformingasmallerbox orpan,choosethedesiredsizeFinger,centreitandremove theothers.Seebelowforadjustmentinstructions.

4.2.2. TheShearBrakeRollcanbeusedtobendsheetmetalupto 20GaugemildSteel.ThespacebetweentheFingers(12#) andtheMovingCutterPlate(11#)isadjustable.Toadjustthe spacing,performthefollowingsteps:

4.2.2.1. PlaceaflatstraightpieceofwoodbetweentheFingers(12#) andMovingCutterPlate(11#)andraisetheMovingCutter Plate(11#)sothatthematerialjusttouchestheFingers(12#) asshowninFig.1.

4.2.2.2. LoosentheScrews(52#)holdingtheFingers(12#)inplace.It isnotnecessarytoremovethem.

4.2.2.3. RemoveanyunneededFingers(12#). 4.2.2.4. RaiseandlowertheMovingCutterPlate(11#)anduse

theblockofwoodtoadjustthealignmentoftheFingers(12#). TightentheScrews(52#).

fig.1

TIO760Issue109/03/2021Original Language VersionJackSealeyLimited

Refer to instructions

Danger Moving machineryriskof crushed hands

Wear eye protection

Wear protective gloves

WARNING; Handcrushing betweenpress braketool

WARNING; Handcrushing betweenpress brakeand material

Danger Moving Machinery risk oftrappedhand/

fingers

4.3. REMOVAL AND INSTALLATION OF UPPER CUTTING BLADE 4.3.1. RemovetheScrews(56#)fromtheuppercuttingBlade(23#)asshowninFig.2. 4.3.2. RemovetheuppercuttingBlade(23#). 4.3.3. AligntheuppercuttingBlade(23#)sothatitisflushwiththeMovingCutterPlate(11#)andsecurewithitsScrews(56#).

4.4. ADJUSTMENT OF UPPER CUTTING BLADE 4.4.1. Placea30pieceofthincardboardorpaperbetweentheupperandlowercuttingBlades(23#). 4.4.2. RotatetheHandle(18#)andcutthematerial. 4.4.3. UseastraightedgetodeterminethestraightnessofthecutandiftheBladeisinneedofadjustment. 4.4.4. IftheuppercuttingBlade(23#)isbowedout,awayfromthefrontofthetool,turntheadjustmentNut(49#)counter-clockwiseas

showninFig.3.ThiswilltightentheSupportingPlate(22#)andpushthemiddleoftheuppercuttingBlade(23#)outwhile pulling its ends in.

4.4.5. IftheuppercuttingBlade(23#)isbowedin,towardsthebackofthetool,turntheadjustmentNut(49#)clockwiseasshownin Fig.3.ThiswillloosentheSupportingPlate(22#)andpullthemiddleoftheuppercuttingBlade(23#)inwhilepushingitsendsout.

4.5. REMOVAL AND INSTALLATION OF LOWER CUTTING BLADE 4.5.1. RemovetheScrews(58#)fromthelowercuttingBlade(23#)as

showninFig.4. 4.5.2. RemovethelowercuttingBlade(23#). 4.5.3. ReplacethelowercuttingBlade(23#)andsecureusingitsScrews

(58#).

4.6. ADJUSTMENT OF LOWER CUTTING BLADE 4.6.1. LowertheuppercuttingBlade(23#)toitslowestposition. 4.6.2. LoosenthetwoScrews(59#)locatedontopoftheWorkBench

(2#)asshowninFig.4. 4.6.3. AdjustthelowercuttingBlade(23#)byturningScrews(17#)as

showninthePartsDiagram.Thedistancebetweenthelower cuttingBlade(23#)andtheuppercuttingBlade(23#)shouldbe5 to 8 percent of the thickness of the workpiece.

4.6.4. TightenthetwoScrews(59#)locatedontopoftheWorkBench (2#).

5. OPERATION 5.1. SHEARING 5.1.1. Scribethecuttingmarkonthematerial. 5.1.2. SlidethematerialbetweentheuppercuttingBlade(23#)andtheLower

cuttingBlade(23#)sothattheuppercuttingBlade(23#)ispositioned directlyabovethemarkandtherighthandsideofthematerialrestsagainst theGuide(16#)asshowninFig.5.

NOTE: GuidemustbeonthissideoftoolasshowninFig.5.

5.1.3. Whileholdingthematerialsteady,rotatetheHandle(18#)untilthematerial hasbeencut.

fig.2

fig.3

fig.4

fig.5

TIO760Issue109/03/2021Original Language VersionJackSealeyLimited

5.2. ANGLE BENDING 5.2.1. Marktheworkpiecewhereyouwanttobendthematerial. 5.2.2. PlacematerialabovetheMovingCutterPlate(11#)asshowninFig.6. 5.2.3. AlignthebendingmarkwiththefrontedgeoftheFingers(12#). 5.2.4. RotatetheHandle(18#)untilthedesiredanglehasbeenformed.Usea

protractororothermeasuringtooltoensureaccuracy.

5.3. RADIUS BENDING 5.3.1. Radiusbendingismostcommonlyusedtomakecylindersandcones,as

showninFig.7. 5.3.2. Bothshapesareformedbymakingaseriesofsmall,closelyspacedbends

in the workpiece. 5.3.3. Forcylinders,thebendsareevenlyspaced,i.e.everybendisidentical. 5.3.4. ForCones,simplymoveonesideofyourstockoutfurtherthantheother

everytimeyoumakeabend.

5.4. PAN FORMING NOTE: TheHandBrakeRollcanbeusedtomakevarioussizesofpans.Themaximumlip(side)heightsupportedbythistoolis1. 5.4.1. Pre-measureandcutyourmaterialbeforebending.NotchthecornersaccordingtothedesiredlipheightasshowninFig.8. 5.4.2. InsertmaterialbetweentheFingers(12#)andtheMovingCutterPlate(11#).Bendthematerialuntilas90degreeanglehasbeen

formed. 5.4.3. Rotatethematerial90counter-clockwise.Allowthecompletedsidetoextendjustbeyondthedies.Bendthesecondside. 5.4.4. Repeat5.4.3forthethirdside. 5.4.5. Rotatetothefinalside,andinsertworkpiecebetweenthetooling.Yourformedsideswillbeontheoutsideofthetooling. 5.4.6. Beforebending,taponecornernearertothemiddleofthemachine.ThiswillallowthematerialtocleartheFingers(12#)whenraised. 5.4.7. Bend the fourth side. 5.4.8. Usingablockorpieceofwood,tapthecornerofmaterialbackintoplace.

fig.6

fig.7

fig.8

TIO760Issue109/03/2021Original Language VersionJackSealeyLimited

5.5. ROLLING 5.5.1. MovetheCover(33#)backandoutoftheway. 5.5.2. DroptheBackPressingRoll(24#)bylooseningtheRollerAdjustmentwithKnob(25#). 5.5.3. InsertjusttheleadingedgeofyourworkpiecebetweentheUpperPressingRoll(32#)andLowerPressingRoll(31#),andtighten

therollbargapAdjustableScrew(27#)untiltheRollBarsarebarelysnugagainsttheworkpiece. 5.5.4. AdvancetheRollerAdjustmentWithKnob(25#)asmuchasdesireddependinguponthetightnessoftherolltobeaccomplish.

(Thetightertheroll,themoretheknobsmustbeadvanced.) 5.5.5. CranktheHandleAssembly(18#,26#,70#,71#)untiltheproperrollhasbeenachieved.Thematerialshouldfeeditselfthrough

therollersasyoucranktheHandleAssembly.

5.6. WIRE ROLLING 5.6.1. UsethepropergrooveintheUpperPressingRoll(32#)dependingupontheGaugeofthewirebeingrolled. 5.6.2. FollowtheproceduresaslistedaboveinRolling.

5.7. PRESSING 5.7.1. SlidethePressPlateBrackets(8#)ofthePressPlateAssemblyintothereceiverholesoftheMovingCutterPlate(11#).Notethat

thePressingPlate(10#)shouldbefacingdown. 5.7.2. PlacetheworkpiecesothatitiscentredunderthePressingPlate(10#). 5.7.3. RotatetheHandle(18#)topresstheworkpiece.

5.8. SHEET METAL & WIRE FORMING 5.8.1. RemovetheCover(33#)fromthemachine.TherollerGears(30#)shouldhaveacoatingofgeneralpurposegreaseforsmooth

operation.Cleananydirtorexcessgreasefromtherolls. 5.9. Thefollowingstepsapplytobothwireandsheetmetalbending. 5.9.1. AdjustableScrews(27#)tothethicknessofthestock.Itshouldfeedbetweenrollers(31#)and(32#)withoutslippingorbindingwhen

thehandle(18#)isturned.Thematerialisfedintotherollersfromthefrontofthemachine. 5.9.2. BackPressingRoll(24#)formstheradiusinthematerial.Thecloseritistothefeedrollers,thesmallertheradiuswillbe.Roller

AdjustmentWithKnob(25#)adjuststhespacingofthebackroller. 5.9.3. Metalswillhavedifferentbendingcharacteristics.Someareverypliable,whileothershaveconsiderablespringormemory.Practice

beforebeginninganimportantproject.

6. MAINTENANCE 6.1. Lubricatetherotatingpartsofthemachineeveryday,tolengthenthemachinelife.

fig.9

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids according to local regulations.

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponent

Manualsnet FAQs

If you want to find out how the TIO760 Sealey works, you can view and download the Sealey TIO760 Machine Instruction Manual on the Manualsnet website.

Yes, we have the Instruction Manual for Sealey TIO760 as well as other Sealey manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Instruction Manual should include all the details that are needed to use a Sealey TIO760. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Sealey TIO760 Machine Instruction Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Sealey TIO760 Machine Instruction Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Sealey TIO760 Machine Instruction Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Sealey TIO760 Machine Instruction Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Sealey TIO760 Machine Instruction Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.