Sealey TIO760 Machine Instruction Manual PDF
Summary of Content for Sealey TIO760 Machine Instruction Manual PDF
760MM 3-IN-1 SHEET METAL MACHINE MODEL NO: TIO760
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY 9 Wearapprovedsafetygoggles,gloves,andfootwear,whenoperatingthefolder.YourlocalSealeystockistoffersacompleterangeof
safetyequipment. 9 Use the tool only for its intended purpose. 9 Regularlycheckallpartsofthefolderfordamagedparts.DO NOTuseifanyofitscomponentsarebroken,wornordamaged. 9 UseoriginalSealeysparepartsandaccessories.Useofnon-recommendedsparepartsmaybedangerousandwillinvalidate
warranty. 9 Ensure good footing, wear non slip footwear. 8 DO NOToperatethistoolwhileundertheinfluenceofdrugs,alcoholorotherimpairingmedication. 8 DO NOTAllowunqualifiedpersonstooperatethemetalfolder.Keepchildrenawayfromthetool. 9 Beawareofsharpedgesorsharpshredsofmetalthatmaybecreated.Useheavydutygloveswhenhandlingtheworkpiece.
2. INTRODUCTION 303-in-1lightsheetmetalworkingmachine.Canshear,bendandrollavarietyofmetalsincludingmildsteel,aluminiumandcopper.The rollershavegrooveswithdiametersof4mm,5mmand6mmforbendingrods.Adjustthedistanceandangleoftherollerstocreatethedesired curvatureforcurves,cylindersorcones.Shearsheetsofmetalupto760mmwide.Makepanswithamaximumlipof1andbend(brake) sheets up to an angle of 90.
3. SPECIFICATION Model No:................................................................................................................................TIO760 Die Sizes: .......................................28mm/1,50mm/2,75mm/3,155mm/6,203mm/8,255mm/10 MinimumRollerDiameter: ................................................................................................38mm/1-1/2 TubeRollingDiameter: ...................................................................................... 4mm,5mmand6mm WorkpieceMaximumThicknessMildSteel: ................................................................ 1mm/20Gauge WorkpieceMaximumThicknessAluminiumandcopper: .......................................... 1.2mm/18Gauge WorkpieceMaximumWidth: ...............................................................................................760mm/30
4. SET UP 4.1. REMOVAL AND ADJUSTMENT OF HANDLE 4.1.1. TheHandle(18#)maybeadjustedormovedbyremovingoneoftheHandleKnobs(26#)andlooseningtheKnob(42#)thatholds
thehandleinplace.Itmaythenbeslidoutofthehandlesocket,movedtotheoppositesideofthetool,andtightenedinthemost convenient position.
4.2. REMOVAL AND ADJUSTMENT OF FINGERS 4.2.1. TheFingers(12#)aresegmentedandcanbeusedforvarying
sizesofboxandpanforming.Whenformingasmallerbox orpan,choosethedesiredsizeFinger,centreitandremove theothers.Seebelowforadjustmentinstructions.
4.2.2. TheShearBrakeRollcanbeusedtobendsheetmetalupto 20GaugemildSteel.ThespacebetweentheFingers(12#) andtheMovingCutterPlate(11#)isadjustable.Toadjustthe spacing,performthefollowingsteps:
4.2.2.1. PlaceaflatstraightpieceofwoodbetweentheFingers(12#) andMovingCutterPlate(11#)andraisetheMovingCutter Plate(11#)sothatthematerialjusttouchestheFingers(12#) asshowninFig.1.
4.2.2.2. LoosentheScrews(52#)holdingtheFingers(12#)inplace.It isnotnecessarytoremovethem.
4.2.2.3. RemoveanyunneededFingers(12#). 4.2.2.4. RaiseandlowertheMovingCutterPlate(11#)anduse
theblockofwoodtoadjustthealignmentoftheFingers(12#). TightentheScrews(52#).
fig.1
TIO760Issue109/03/2021Original Language VersionJackSealeyLimited
Refer to instructions
Danger Moving machineryriskof crushed hands
Wear eye protection
Wear protective gloves
WARNING; Handcrushing betweenpress braketool
WARNING; Handcrushing betweenpress brakeand material
Danger Moving Machinery risk oftrappedhand/
fingers
4.3. REMOVAL AND INSTALLATION OF UPPER CUTTING BLADE 4.3.1. RemovetheScrews(56#)fromtheuppercuttingBlade(23#)asshowninFig.2. 4.3.2. RemovetheuppercuttingBlade(23#). 4.3.3. AligntheuppercuttingBlade(23#)sothatitisflushwiththeMovingCutterPlate(11#)andsecurewithitsScrews(56#).
4.4. ADJUSTMENT OF UPPER CUTTING BLADE 4.4.1. Placea30pieceofthincardboardorpaperbetweentheupperandlowercuttingBlades(23#). 4.4.2. RotatetheHandle(18#)andcutthematerial. 4.4.3. UseastraightedgetodeterminethestraightnessofthecutandiftheBladeisinneedofadjustment. 4.4.4. IftheuppercuttingBlade(23#)isbowedout,awayfromthefrontofthetool,turntheadjustmentNut(49#)counter-clockwiseas
showninFig.3.ThiswilltightentheSupportingPlate(22#)andpushthemiddleoftheuppercuttingBlade(23#)outwhile pulling its ends in.
4.4.5. IftheuppercuttingBlade(23#)isbowedin,towardsthebackofthetool,turntheadjustmentNut(49#)clockwiseasshownin Fig.3.ThiswillloosentheSupportingPlate(22#)andpullthemiddleoftheuppercuttingBlade(23#)inwhilepushingitsendsout.
4.5. REMOVAL AND INSTALLATION OF LOWER CUTTING BLADE 4.5.1. RemovetheScrews(58#)fromthelowercuttingBlade(23#)as
showninFig.4. 4.5.2. RemovethelowercuttingBlade(23#). 4.5.3. ReplacethelowercuttingBlade(23#)andsecureusingitsScrews
(58#).
4.6. ADJUSTMENT OF LOWER CUTTING BLADE 4.6.1. LowertheuppercuttingBlade(23#)toitslowestposition. 4.6.2. LoosenthetwoScrews(59#)locatedontopoftheWorkBench
(2#)asshowninFig.4. 4.6.3. AdjustthelowercuttingBlade(23#)byturningScrews(17#)as
showninthePartsDiagram.Thedistancebetweenthelower cuttingBlade(23#)andtheuppercuttingBlade(23#)shouldbe5 to 8 percent of the thickness of the workpiece.
4.6.4. TightenthetwoScrews(59#)locatedontopoftheWorkBench (2#).
5. OPERATION 5.1. SHEARING 5.1.1. Scribethecuttingmarkonthematerial. 5.1.2. SlidethematerialbetweentheuppercuttingBlade(23#)andtheLower
cuttingBlade(23#)sothattheuppercuttingBlade(23#)ispositioned directlyabovethemarkandtherighthandsideofthematerialrestsagainst theGuide(16#)asshowninFig.5.
NOTE: GuidemustbeonthissideoftoolasshowninFig.5.
5.1.3. Whileholdingthematerialsteady,rotatetheHandle(18#)untilthematerial hasbeencut.
fig.2
fig.3
fig.4
fig.5
TIO760Issue109/03/2021Original Language VersionJackSealeyLimited
5.2. ANGLE BENDING 5.2.1. Marktheworkpiecewhereyouwanttobendthematerial. 5.2.2. PlacematerialabovetheMovingCutterPlate(11#)asshowninFig.6. 5.2.3. AlignthebendingmarkwiththefrontedgeoftheFingers(12#). 5.2.4. RotatetheHandle(18#)untilthedesiredanglehasbeenformed.Usea
protractororothermeasuringtooltoensureaccuracy.
5.3. RADIUS BENDING 5.3.1. Radiusbendingismostcommonlyusedtomakecylindersandcones,as
showninFig.7. 5.3.2. Bothshapesareformedbymakingaseriesofsmall,closelyspacedbends
in the workpiece. 5.3.3. Forcylinders,thebendsareevenlyspaced,i.e.everybendisidentical. 5.3.4. ForCones,simplymoveonesideofyourstockoutfurtherthantheother
everytimeyoumakeabend.
5.4. PAN FORMING NOTE: TheHandBrakeRollcanbeusedtomakevarioussizesofpans.Themaximumlip(side)heightsupportedbythistoolis1. 5.4.1. Pre-measureandcutyourmaterialbeforebending.NotchthecornersaccordingtothedesiredlipheightasshowninFig.8. 5.4.2. InsertmaterialbetweentheFingers(12#)andtheMovingCutterPlate(11#).Bendthematerialuntilas90degreeanglehasbeen
formed. 5.4.3. Rotatethematerial90counter-clockwise.Allowthecompletedsidetoextendjustbeyondthedies.Bendthesecondside. 5.4.4. Repeat5.4.3forthethirdside. 5.4.5. Rotatetothefinalside,andinsertworkpiecebetweenthetooling.Yourformedsideswillbeontheoutsideofthetooling. 5.4.6. Beforebending,taponecornernearertothemiddleofthemachine.ThiswillallowthematerialtocleartheFingers(12#)whenraised. 5.4.7. Bend the fourth side. 5.4.8. Usingablockorpieceofwood,tapthecornerofmaterialbackintoplace.
fig.6
fig.7
fig.8
TIO760Issue109/03/2021Original Language VersionJackSealeyLimited
5.5. ROLLING 5.5.1. MovetheCover(33#)backandoutoftheway. 5.5.2. DroptheBackPressingRoll(24#)bylooseningtheRollerAdjustmentwithKnob(25#). 5.5.3. InsertjusttheleadingedgeofyourworkpiecebetweentheUpperPressingRoll(32#)andLowerPressingRoll(31#),andtighten
therollbargapAdjustableScrew(27#)untiltheRollBarsarebarelysnugagainsttheworkpiece. 5.5.4. AdvancetheRollerAdjustmentWithKnob(25#)asmuchasdesireddependinguponthetightnessoftherolltobeaccomplish.
(Thetightertheroll,themoretheknobsmustbeadvanced.) 5.5.5. CranktheHandleAssembly(18#,26#,70#,71#)untiltheproperrollhasbeenachieved.Thematerialshouldfeeditselfthrough
therollersasyoucranktheHandleAssembly.
5.6. WIRE ROLLING 5.6.1. UsethepropergrooveintheUpperPressingRoll(32#)dependingupontheGaugeofthewirebeingrolled. 5.6.2. FollowtheproceduresaslistedaboveinRolling.
5.7. PRESSING 5.7.1. SlidethePressPlateBrackets(8#)ofthePressPlateAssemblyintothereceiverholesoftheMovingCutterPlate(11#).Notethat
thePressingPlate(10#)shouldbefacingdown. 5.7.2. PlacetheworkpiecesothatitiscentredunderthePressingPlate(10#). 5.7.3. RotatetheHandle(18#)topresstheworkpiece.
5.8. SHEET METAL & WIRE FORMING 5.8.1. RemovetheCover(33#)fromthemachine.TherollerGears(30#)shouldhaveacoatingofgeneralpurposegreaseforsmooth
operation.Cleananydirtorexcessgreasefromtherolls. 5.9. Thefollowingstepsapplytobothwireandsheetmetalbending. 5.9.1. AdjustableScrews(27#)tothethicknessofthestock.Itshouldfeedbetweenrollers(31#)and(32#)withoutslippingorbindingwhen
thehandle(18#)isturned.Thematerialisfedintotherollersfromthefrontofthemachine. 5.9.2. BackPressingRoll(24#)formstheradiusinthematerial.Thecloseritistothefeedrollers,thesmallertheradiuswillbe.Roller
AdjustmentWithKnob(25#)adjuststhespacingofthebackroller. 5.9.3. Metalswillhavedifferentbendingcharacteristics.Someareverypliable,whileothershaveconsiderablespringormemory.Practice
beforebeginninganimportantproject.
6. MAINTENANCE 6.1. Lubricatetherotatingpartsofthemachineeveryday,tolengthenthemachinelife.
fig.9
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids according to local regulations.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponent
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