Sealey TIO305 Machine Instruction Manual PDF

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Sealey TIO305 Machine Instruction Manual PDF
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Summary of Content for Sealey TIO305 Machine Instruction Manual PDF

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305MM 3-IN-1 SHEET METAL MACHINE MODEL NO: TIO305

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY 9 Wearapprovedsafetygoggles,gloves,andfootwear,whenoperatingthefolder.YourlocalSealeystockistoffersacompleterangeof

safetyequipment. 9 Use the tool only for its intended purpose. 9 Regularlycheckallpartsofthefolderfordamagedparts.DO NOTuseifanyofitscomponentsarebroken,wornordamaged. 9 UseoriginalSealeysparepartsandaccessories.Useofnon-recommendedsparepartsmaybedangerousandwillinvalidate

warranty. 9 Ensure good footing, wear non slip footwear. 8 DO NOToperatethistoolwhileundertheinfluenceofdrugs,alcoholorotherimpairingmedication. 8 DO NOTAllowunqualifiedpersonstooperatethemetalfolder.Keepchildrenawayfromthetool. 9 Beawareofsharpedgesorsharpshredsofmetalthatmaybecreated.Useheavydutygloveswhenhandlingtheworkpiece.

2. INTRODUCTION 123-in-1lightsheetmetalworkingmachine.Canshear,bendandrollavarietyofmetalsincludingmildsteel,aluminiumandcopper.The rollershavegrooveswithdiametersof2.5mm,3mm,4mm,5mm,5.5mmand6mmforbendingrods.Adjustthedistanceandangleofthe rollerstocreatethedesiredcurvatureforcurves,cylindersorcones.Shearsheetsofmetalupto305mmwide.Makepanswithamaximumlip of1andbend(brake)sheetsuptoanangleof90.

3. SPECIFICATION Model No:..................................................................................................TIO305 Die Sizes: ................................... 25mm/1,50mm/2x2,76mm/3and102mm/4 MinimumRollerDiameter: ..................................................................38mm/1-1/2 TubeRollingDiameter: .....................2.5mm,3mm,4mm,5mm,5.5mmand6mm WorkpieceMaximumThickness: Mild Steel: ......................................................................................1mm/20gauge Aluminiumandcopper: ...............................................................1.2mm/18gauge WorkpieceMaximumWidth: .................................................................305mm/12

4. SET UP 4.1. REMOVAL AND ADJUSTMENT OF HANDLE 4.1.1. TheHandle(18#)maybeadjustedormovedbyremovingoneoftheHandleKnobs(26#)andlooseningtheClampBolt(60#)that

holdsthehandleinplace.Itmaythenbeslidoutofthehandlesocket,movedtotheoppositesideofthetool,andtightenedinthe mostconvenientposition.

4.2. REMOVAL AND ADJUSTMENT OF FINGERS 4.2.1. TheFingers(12#)issegmentedandcanbeusedforvarying

sizesofboxandpanforming.Whenformingasmallerboxor pan,choosethedesiredsizefinger,centreitandremovethe others.Seebelowforadjustmentinstructions.

4.2.2. TheShearBrakeRollcanbeusedtobendsheetmetalupto 20Gauge.ThespacebetweentheFingers(12#)andthe MovingCutterPlate(11#)isadjustable.

4.2.2.1. Toadjustthespacing,performthefollowingsteps:Placea flatstraightpieceofwoodbetweentheFingers(12#)and MovingCutterPlate(11#)andraisetheMovingCutterPlate (11#)sothatthematerialjusttouchestheFingers(12#)as showninFig.1.

4.2.2.2. LoosentheScrews(52#)holdingtheFingers(12#)inplace. Itisnotnecessarytoremovethem.

4.2.2.3. RemoveanyunneededFingers(12#). 4.2.2.4. RaiseandlowertheMovingCutterPlate(11#)andusethe

blockofwoodtoadjustthealignmentoftheFingers(12#). fig.1

TIO305Issue109/03/2021Original Language VersionJackSealeyLimited

Refer to instructions

Wear eye protection

Wear protective gloves

Danger Moving machineryriskof crushed hands

Danger Moving Machinery risk oftrappedhand/

fingers

WARNING; Handcrushing betweenpress braketool

WARNING; Handcrushing betweenpress brakeand material

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TightentheScrews(52#). 4.3. REMOVAL AND INSTALLATION OF UPPER CUTTING BLADE 4.3.1. RemovetheScrews(56#)fromtheuppercuttingBlade(23#)as

showninFig.2. 4.3.2. RemovetheuppercuttingBlade(23#). 4.3.3. AlignuppercuttingBlade(23#)MovingCutterPlate(11#)and

secure with its Screws. 4.4. ADJUSTMENT OF UPPER BLADE 4.4.1. Placea12pieceofthincardboardorpaperbetweentheupperand

lowerBlades(23#). 4.4.2. RotatetheHandle(18#)andcutthematerial. 4.4.3. Useastraightedgetodeterminethestraightnessofthecutandif

theBladeisinneedofadjustment. 4.4.4. IftheuppercuttingBlade(23#)isbowedout,awayfromthefrontof

thetool,turntheadjustmentNut(49#)counter-clockwiseasshown inFig.3.ThiswilltightentheSupportingPlate(22#)andpushthe middleoftheuppercuttingBlade(23#)outwhilepullingitsendsin.

4.4.5. IftheuppercuttingBlade(23#)isbowedin,towardsthebackofthe tool,turntheadjustmentNut(49#)clockwiseasshowninFig.3.ThiswillloosentheSupportingPlate(22#)andpullthemiddleof theuppercuttingBlade(23#)inwhilepushingitsendsout.

4.5. REMOVAL AND INSTALLATION OF LOWER BLADE 4.5.1. RemovetheScrews(58#)fromthelowercuttingBlade(23#)

asshowninFig.4. 4.5.2. RemovethelowercuttingBlade(23#). 4.5.3. ReplacethelowercuttingBlade(23#)andsecureusingitsHex

Screws. 4.6. ADJUSTMENT OF LOWER CUTTING BLADE 4.6.1. LowertheupperBlade(23#)toitslowestposition. 4.6.2. LoosenthetwoScrews(59#)locatedontopoftheWorkBench(2#)asshowninFig.4. 4.6.3. AdjustthelowercuttingBlade(23#)byturningScrews(17#)asshowninthePartsDiagram.Thedistancebetweenthelower

cuttingBlade(23#)andtheUpperCuttingBlade(23#)shouldbe5to8percentofthethicknessoftheworkpiece. 4.6.4. TightenthetwoScrews(59#)locatedontopoftheWorkBench(2#).

5. OPERATION 5.1. SHEARING 5.1.1. Scribethecuttingmarkonthematerial. 5.1.2. SlidethematerialbetweentheUpperBlade(23#)andtheLowerBlade(23#)sothattheUpperBladeispositioneddirectlyabove

themarkandtherighthandsideofthematerialrestsagainsttheGuide(16#),asshowninFig.5. NOTE: GuidemustbeonthissideoftoolasshowninFig.5. 5.1.3. Whileholdingthematerialsteady,rotatetheHandleuntilthematerialhasbeencut.

5.2. ANGLE BENDING 5.2.1. Marktheworkpiecewhereyouwanttobendthematerial. 5.2.2. PlacematerialabovetheMovingCutterPlate(11#)asshowninFig.6. 5.2.3. AlignthebendingmarkwiththefrontedgeoftheFingers(12#).

fig.2

fig.3 fig.4

fig.5 fig.6

TIO305Issue109/03/2021Original Language VersionJackSealeyLimited

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5.2.4. RotatetheHandle(18#)untilthedesiredanglehasbeenformed.Useaprotractororothermeasuringtooltoensureaccuracy. 5.3. RADIUS BENDING 5.3.1. Radiusbendingismostcommonlyusedtomakecylindersandcones,asshowninFig.7. 5.3.2. Bothshapesareformedbymakingaseriesofsmall,closelyspacedbendsintheworkpiece. 5.3.3. Forcylinders,thebendsareevenlyspaced,i.e.everybendisidentical. 5.3.4. ForCones,simplymoveonesideofyourstockoutfurtherthantheothereverytimeyoumakeabend.

5.4. PAN FORMING NOTE: TheHandBrakeRollcanbeusedtomakevarioussizesofpans.Themaximumlip(side)heightsupportedbythistoolis1. 5.4.1. Pre-measureandcutyourmaterialbeforebending.NotchthecornersaccordingtothedesiredlipheightasshowninFig.8. 5.4.2. InsertmaterialbetweentheFingers(12#)andtheMovingCutterPlate(11#).Bendthematerialuntilas90degreeanglehasbeen

formed. 5.4.3. Rotatethematerial90counterclockwise.Allowthecompletedsidetoextendjustbeyondthetooling.Bendthesecondside. 5.4.4. Repeat5.4.3forthethirdside. 5.4.5. Rotatetothefinalside,andinsertworkpiecebetweenthetooling.Yourformedsideswillbeontheoutsideofthetooling. 5.4.6. Beforebending,taponecornernearertothemiddleofthemachine.ThiswillallowthematerialtocleartheFingers(12#)when

raised. 5.4.7. Bend the fourth side. 5.4.8. Usingablockorpieceofwood,tapthecornerofmaterialbackintoplace.

5.5. ROLLING 5.5.1. MovetheCover(33#)backandoutoftheway. 5.5.2. DroptheBackPressingRoll(24#)bylooseningtheRollerAdjustmentwithKnob(25#). 5.5.3. InsertjusttheleadingedgeofyourworkpiecebetweentheUpperPressingRoll(32#)andLowerPressingRoll(31#),andtighten

therollbargapAdjustableScrew(27#)untiltheRollBarsarebarelysnugagainsttheworkpiece. 5.5.4. AdvancetheRollerAdjustmentWithKnob(25#)asmuchasdesireddependinguponthetightnessoftherolltobeaccomplish.

(Thetightertheroll,themoretheknobsmustbeadvanced.) 5.5.5. CranktheHandleAssembly(18#and26#)untiltheproperrollhasbeenachieved.Thematerialshouldfeeditselfthroughthe

rollersasyoucranktheHandleAssembly. 5.6. WIRE ROLLING 5.6.1. UsethepropergrooveintheUpperPressingRoll(32#)dependingupontheGaugeofthewirebeingrolled. 5.6.2. FollowtheproceduresaslistedaboveinRolling. 5.7. PRESSING 5.7.1. SlidethePressPlateBrackets(8#)ofthePressPlateAssemblyintothereceiverholesoftheMovingCutterPlate(11#).Notethat

thePressingPlate(10#)shouldbefacingdown. 5.7.2. PlacetheworkpiecesothatitiscentredunderthePressingPlate(10#).

fig.7

fig.8

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5.7.3. RotatetheHandle(18#)topresstheworkpiece.

5.8. SHEET METAL & WIRE FORMING 5.8.1. RemovetheCover(33#)fromthemachine.TherollerGears(30#)shouldhaveacoatingofgeneralpurposegreaseforsmooth

operation.Cleananydirtorexcessgreasefromtherolls. 5.8.2. Thefollowingstepsapplytobothwireandsheetmetalbending. 5.8.3. AdjustScrews(27#)tothethicknessofthestock.Itshouldfeedbetweenrollers(31#)and(32#)withoutslippingorbindingwhen

thehandle(18#)isturned.Thematerialisfedintotherollersfromthefrontofthemachine. 5.8.4. BackPressingRoll(24#)formstheradiusinthematerial.Thecloseritistothefeedrollers,thesmallertheradiuswillbe.Roller

AdjustmentWithKnob(25#)adjuststhespacingofthebackroller. 5.8.5. Metalswillhavedifferentbendingcharacteristics.Someareverypliable,whileothershaveconsiderablespringormemory.Practice

beforebeginninganimportantproject.

6. MAINTENANCE 6.1. LubricatetherotatingPartsofthemachineeveryday.Thiscanlengthenthemachinelife.

fig.9

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely unserviceableandrequiresdisposal,drainanyfluids(ifappli

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