Sealey CP400LI Impact Wrench Instruction Manual PDF

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY 1.1. GENERAL SAFETY

9 Follow all workshop safety rules, regulations and conditions when using the wrench. 9 Remove the battery pack from the wrench before servicing or performing any maintenance. 9 Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis. 9 Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be dangerous 9 and will invalidate the warranty. 9 Ensure the wrench is locked before installing the battery pack. 9 Keep the wrench, battery pack and charger clean for optimum performance. 9 Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting. 9 Ensure that battery pack is correctly inserted into the wrench handle and latched in place before operating wrench. WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection owing to the

possible Presence of asbestos dust from brake linings. 8 Useonlyimpactsocketswhicharespecificallydesignedforusewithanimpactwrench. 8 Avoid unintentional starting. 8 Wear approved safety eye/face shield, ear defenders and hand protection. 8 Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair. 8 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. 8 Keep children and unauthorised persons away from the work area. 8 DO NOT operate the wrench if any parts are missing as this may cause failure and/or personal injury. 8 DO NOT use the wrench unless you have been instructed in its use by a qualified person. 8 DO NOT operate the wrench where there are solvent fumes or flammable gases, liquids or solids. 8 DO NOT leave the wrench operating unattended. 8 DO NOT carry wrench with your finger on the trigger. Keep direction switch in locked position when not in use. 8 DO NOT use the wrench for a task it is not designed to perform. 8 DO NOT operate the wrench when you are tired or under the influence of alcohol, drugs or intoxicating medication. 8 DO NOT get the wrench or battery charger wet or use in damp or wet locations. 9 Keep wrench and charger in the case and store in a safe, dry, childproof area where the temperature will not exceed 40C (104F).

1.2. BATTERY SAFETY INSTRucTIONS 9 Charge the battery pack prior to first use. The battery pack will have been shipped in a low charge state. 9 Use only the charger provided to charge the battery pack. 8 DO NOT charge the battery pack when room temperature is below 10C (50F) or above 40C (104F). 8 DO NOT attempt recharging the pack by means of an engine generator or a DC power source. 8 DO NOT short-circuit the battery pack by touching both terminals at the same time with a metal object, or your fingers etc. 8 DO NOT store battery pack or wrench in locations where the temperature may exceed 40C (104F).

1.3. MAINS POWER ELEcTRIcAL SAFETY (In relation to the battery charger) WARNING! It is the users responsibility to check the following: Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products. You may obtain an RCD by contacting your local Sealey stockist. If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested. Electrical safety information, it is important that the following information is read and understood.

1.3.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. 1.3.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure. 1.3.3. Important:Ensurethatthevoltageratingontheappliancesuitsthepowersupplytobeusedandthattheplugisfittedwiththecorrect

fuse - see fuse rating in these instructions. 8 DO NOT pull or carry the appliance by the power cable. 8 DO NOTpulltheplugfromthesocketbythecable.Removetheplugfromthesocketbymaintainingafirmgripontheplug. 8 DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a

qualifiedelectrician. 1.4. ThisproductisfittedwithaBS1363/A13Amp3pinplug. If the cable or plug is damaged during use, switch the electricity supply and remove from use.

Original Language Version Jack Sealey Limited

Refer to instructions

cORDLESS IMPAcT WRENch 18v 3Ah LI-ION 1/2 SquARE DRIvE MoDEL nos: cP400LI, cP400LIhv

Wear ear protection

Wear eye protection

Wear protective

gloves

Wear a mask Wear protective footwear

CP400LIHVIssue126/11/19

ReplaceadamagedplugwithaBS1363/A13Amp3pinplug.Ifindoubtcontactaqualified electrician. Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;

A)ConnecttheBROWNlivewiretotheliveterminalL. B)ConnecttheBLUEneutralwiretotheneutralterminalN. C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.

Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. 8 DO NOT connect either wire to the earth terminal. 9 Sealeyrecommendthatrepairsarecarriedoutbyaqualifiedelectrician.

1.5. BATTERY chARGER SAFETY INSTRucTIONS WARNING! DO NOT attempt to charge any battery other than that supplied for the wrench. other types

of batteries may explode! 9 All mains electrical supply safety features must be followed as described in 1.3 above. 9 Disconnect the charger from the mains supply when not in use. 8 DO NOT charge battery if room temperature is below 10C (50F) or above 40C (104F). 8 DO NOT expose the charger to damp or wet conditions. 8 DO NOT pull or carry the charger by the power lead. 8 DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised

agent for repair or obtain a replacement. 8 DO NOT dismantle the charger as this may cause damage and/or personal injury and will invalidate the warranty. 8 DO NOT insert foreign objects or material into the hole reserved for the battery pack. 8 DO NOT recharge a second battery pack immediately after charging the first. Consecutive charging will overheat the charger. Allow the 8 unit to cool for 15 minutes before charging the next pack. 8 DO NOT attempt to connect two chargers together. 9 Store the charger in the same manner as the battery pack in 1.2.

2. i INTRODucTION Variable speed trigger for greater control. Cast aluminium gearbox. Rubber gearhead cover. Thermal overload protection. Double injection bodywithrubbergripsforaddedcomfort.Producestorqueofupto400Nm(295lb.ft).Fittedwithelectronicbrake.LEDWorklight illuminates work area when trigger is pressed. Supplied in storage case with 3Ah Li-ion battery and 80 minute mains charger.

3. I SPEcIFIcATION MODEL NO: ......................................... cP400LI/cP400LIhv Battery: ...........................................................18V 3Ah Li-ion Drive: ......................................................................... 1/2Sq. no load speed: ......................................................0-2200rpm Impact Rate: ......................................................... 0-2700bpm Maximum Torque: ..........................................400Nm(295lb.ft) noise power/pressure ...............................................93/82dB Vib/Uncertainty .................................................. 8.93/1.5m/s2

Replacement battery ............................................. CP400BP

4. BATTERY 4.1. chARGING ThE BATTERY PAcK 4.1.1. Removethebatterypackfromthewrench,bydepressingthereleaseclip(fig.1.5).

WARNING! DO NOT touch metal terminals. 4.1.2. Place wrench in carry case and remove the battery charger. 4.1.3. Connect the charger to the mains electricity supply. The green LED will light continuously until a battery is inserted. 4.1.4. The battery pack has the positive (+) and negative (-) terminals marked. Align the battery with its docking point and insert it into slot. NOTE: The battery pack is designed so that it will only enter the charger unit the correct way. When placed in the charger, a very slight downward pressure will seat the pack firmly into the power terminals. 4.1.5. When a battery is inserted correctly, the chargers red charge light will show a steady illuminated aspect whilst the battery is charging.

When fully charged the light will show green. 4.1.6. The battery charge level can be queried by pressing the button to the right of the three LEDs on its the rear face. If fully charged, all three

LEDs will light. 4.1.7. NOTE: When new, the battery pack will have been shipped in a low charge state. It will take longer to charge initially, and several

subsequent charges may also take a little longer than when the battery pack reaches its optimum performance. Afterwards, normal charging time is approximately 80 minutes.

4.1.8. After removing the battery by depressing the release clip (fig.1.5), disconnect the charger from the mains supply and store in the carry case as described in section 1.2.

IMPORTANT WARRANTY INFORMATION: The battery pack fitted to this cordless tool is considered to be a consumable item and its ability to accept charge will reduce over time. We will guarantee it against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear. If the battery is not properly charged before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we will not replace the battery pack even if it is less than one year old. Remove battery pack from case and charge as above:

Original Language Version Jack Sealey Limited

REcOMMENDED FuSE RATING: 5AMP

CP400LIHVIssue126/11/19

5. OPERATION

WARNING! Ensure that you read, understand and apply the safety instructions before use. 5.1. uSING ThE WRENch 5.1.1. Useonlyimpactsocketswhicharespecificallydesignedforusewithanimpactwrench.Theuseofnormalchromevanadiumsockets

is dangerous, since these are more brittle and are liable to shatter. 5.1.2. Fitthesockettothewrenchbysnappingitontothesquaredrive(fig.1.1). 5.1.3. Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide it into place. Ensure

thatthebatterypackisfirmlylocated,youwillhearanaudibleclickwhenithaslockedintoposition. 5.1.4. Selecttherequireddirectionofrotation.Tochangedirection,pushswitch(fig.1.4)totheleftorright.Familiariseyourselfwiththis operation before use. DO NOTattempttochangethedirectionofrotationwhilstthetrigger(fig.1.3)isdepressed. When the wrench is not in use, use the same switch to lock off the trigger by placing the switch in the middle position. 5.1.5. Whentightening,releasethetriggerassoonastheimpactsoundisheard.Takecarenottoover-torquesmallfixings. NOTE: on critical fixings, final tightening should be carried out using a torque wrench, setting it according to the product or the vehicle manufacturers specifications.

6. MAINTENANcE 6.1. cLEANING

Keep the outer case of the wrench clean and free from grease. DO NOT wash with water or use solvents or abrasives, use a damp cloth. For any other service or maintenance, contact your authorised service agent.

WARNING! - risk of hand Arm vibration Injury This tool may cause hand Arm vibration Syndrome if its use is not managed adequately. ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC. This tool is to be operated in accordance with these instructions.

Measuredvibrationemissionvalue(a): 8.93m/s Uncertaintyvalue(k): 1.5m/s

Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.

A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool. NB: Stated Vibration Emission values are type-test values and are intended to be typical. Whilst in use, the actual value will vary considerably from and depend on many factors. Such factors include; the operator, the task and the inserted tool or consumable. NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.

The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

health surveillance. We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

Personal protective equipment. We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSE website www.hse.gov.uk - Hand-Arm Vibration at Work.

Original Language Version Jack Sealey Limited

fig.1

KEY: 1.1 1/2 Square Drive 1.2 Work light 1.3 Trigger 1.4 Direction Control 1.5 BatteryReleaseClip

CP400LIHVIssue126/11/19

Original Language Version Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Important: no Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

BATTERY REMOvAL UndertheWasteBatteriesandAccumulatorsRegulations2009,JackSealeyLtdarerequiredtoinformpotentialpurchasersofproducts containing batteries (as defined within these regulations), that they are registered with Valpaks registered compliance scheme. Jack SealeyLtdsBatteriesProducerRegistrationNumber(BPRN)isBPRN00705.

ENvIRONMENT PROTEcTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispo