Sealey AK481 Grease Gun Instruction Manual PDF

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Summary of Content for Sealey AK481 Grease Gun Instruction Manual PDF

QUICK RELEASE THREE-WAY FILL PISTOL TYPE GREASE GUN MODEL NO: AK481

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this

equipment. 9 Familiarise yourself with the application and the limitations of the grease gun, as well as the potential hazards. 9 Keep the work area clean, uncluttered and ensure there is adequate lighting. 9 Keep the grease gun clean for best and safest performance. 9 Check moving parts alignment on a regular basis. 8 DO NOT use the grease gun for any purpose other than that it was designed for. 8 DO NOT operate the grease gun if any parts are damaged or missing, as this may cause failure and/or personal injury. 9 When not in use store in a safe, dry, childproof location. WARNING! Always wear approved eye protection when operating the grease gun.

2. INTRODUCTION Pistol style grease gun with contoured handle. Highly durable die-cast aluminium alloy pump head with air-bleed valve. Fitted with an innovativequickreleasemechanismtospeeduptherefillprocess.Featuresthree-wayfillwithcartridge,bulkandmanualcapability. Supplied with a rigid delivery tube and push-on hydraulic 4-jaw coupling. Accepts standard 400g cartridges.

3. SPECIFICATION Model No: ..................................................................AK481 Capacity: .................................................................... 400cm3

Delivery per stroke: ................................................... 0.71cm3

Delivery pressure: ......................................................4000psi Optional accessories: GGHE300 - Rubber Delivery Hose with 4-Jaw Connector Flexible 300mm 1/8BSP Gas

AK481 Issue 1 16/04/20Original Language Version Jack Sealey Limited

Refer to instructions

Wear eye protection

Wear protective gloves

fig.2

Air vent valve

Filler plug

Plunger handle

Quick release Assembly

fig.1

Locking tab

4. OPERATION WARNING! An empty grease cartridge or grease may be under pressure from the spring in the barrel, use caution when removing it.

4.1. GREASE GUN LOADING 4.1.1. Raisequickreleasemechanismcover(fig.1)anddepressandholdthetrigger. 4.1.2. Separate the gun head from the grease gun barrel. 4.2. CARTRIDGE LOADING 4.2.1. Withdraw the plunger rod fully 4.2.2. Remove plastic cap from end of grease gun cartridge, insert into barrel of grease gun. 4.2.3. Remove seal from grease gun cartridge and mount grease gun head back onto the barrel. 4.2.4. Depresstheairventvalve(fig.2). 4.2.5. Release the plunger rod using its tab, force the rod out and in a few times to eject air trapped in the grease via the air vent valve.

When grease comes out of the valve, the air has been discharged. 4.2.6. Pump the grease gun handle until grease flows continuously. If it does not, depress the air vent valve again and use the plunger rod

to expel the trapped air. 4.3. SUCTION LOADING 4.3.1. Put open end of grease barrel into grease container to a depth of 50mm. 4.3.2. Slowlypullbacktheplungerhandle(fig.1)topullthegreaseintothebarrel.Locktherodwiththetab(fig.1). 4.3.3. Shake the grease gun to settle the grease into the barrel. 4.3.4. Mountgreasegunheadbackontothebarrel,depresstheairventvalve(fig.2). 4.3.5. Release the plunger rod using its tab, force it out and in a few times to eject air trapped in the grease, from the air vent valve. When

grease comes out of the air vent valve the air has been discharged. 4.3.6. Pumpthegreasegunhandleuntilgreaseflowscontinuously.Ifitdoesnot,depresstheairventvalveandusetheplungerrodto

expel the trapped air. 4.4. FILLER PUMP LOADING 4.4.1. Connectdeliverymechanismfromdispensertothegunheadfillerplug(fig.2). 4.4.2. Check that the bulk filler valves are compatible with gun filler plug. 4.4.3. Wipeboththenipplescleanofanydirtbeforefilling. 4.4.4. Connectthebulkfillervalvetothegreasebulkfillerpump,keepingweightonthegreaseguntokeepitconnected. 4.4.5. Pumpingbecomesveryhardoncethegreasegunbarrelisfilled. 4.4.6. Depress the air vent valve to release any trapped air by releasing the plunger rod using its tab and pushing it in and out a few

times to eject air trapped in the grease, from the air vent valve. When grease comes out of the air vent valve, the air has been discharged.

4.4.7. Pump grease gun handle until grease flows continuously. If it does not, depress the air vent valve and use the plunger rod to expel the trapped air.

4.5. USING THE GUN 4.5.1. Thecouplerhasjawswhichsnapontoagreasenipple.Pushthecouplerstraightontothenippletoformagoodfit. 4.5.2. Operate the grease gun as square onto the nipple as possible. 4.5.3. Oncefinishedfilling,tiltthecoupler,twistandpullitoff.

WARNING! DO NOT try to pull the coupler off straight.

Original Language Version Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specific

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