Scheppach OX T500 16040912 10UK Log Splitter Operation Manual PDF

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Summary of Content for Scheppach OX T500 16040912 10UK Log Splitter Operation Manual PDF

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USA Hydraulic Log Splitter Translation from original manual

ox t500 Art.-No. M90500

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Dear customer, we wish you a pleasant and successful working experience with your new scheppach machine. According to the applicable product liability law the manu- facturer of this device is not liable for damages which arise on or in connection with this device in case of: improperhandling, non-compliancewiththeinstructionsforuse, repairsbythirdparty,nonauthorizedskilledworkers, installationandreplacementofnon-originalspareparts, improperuse, failures of the electrical system due to the non-com-

pliance with the electrical specifications and the VDE0100,DIN57113/VDE0113regulations

Recommendations: Read the entire text of the operating instructions prior to the assembly and operation of the device. These operating instructions are intended to make it easier foryoutogetfamiliarwithyourdeviceandutilizeitsin- tended possibilities of use. The operating instructions contain important notes on how to work safely, properly and economically with your ma- chineandhowtoavoiddangers,saverepaircosts,reduce downtime,andincreasethereliabilityandworkinglifeof the machine. Inadditiontothesafetyregulationscontainedherein,you must in any case comply with the applicable regulations of your country with respect to the operation of the machine. Put the operating instructions in a clear plastic folder to protectthemfromdirtandhumidity,andstorethemnear the machine. The instructions must be read and carefully observed by each operator prior to starting the work. Only persons who have been trained in the use of the machine and have been informed on the related dangers and risks are allowed to use the machine. The required minimum age must be met. In addition to the safety notes contained in the present operating instructions and the special regulations of your country, the generally recognized technical rules for the operation of wood working machines must be observed.

Controls and features, Fig. 2

1 = Oil Tank 10 = Pushbutton Box 2 = Log Pusher 11 = Transport Wheel 3 = Work Table 12 = Lift Handle 4 = Wedge 13 = Hydraulic Lever 5 = Lift Handle 6 = Support Leg 15 = Bleed Screw 7=WorkTableExtension 16=OilDrainBoltw/ 8 = Switch Dipstick 9=Motor 17=Back-RunStop

General Notes

Whenyouunpackthedevice,checkallpartsforpossible transportdamages.Incaseofcomplaintsthesupplieris to be informed immediately. Complaints received at a later date will not be acknow ledged.

Checkthedeliveryforcompleteness. Readtheoperatinginstructionstomakeyourselffamil-

iar with the device prior to using it. Onlyuseoriginalscheppachpartsforaccessoriesaswell

as for wearing and spare parts. Spare parts are available fromyourspecializeddealer.

Specifyourpartnumbersaswellasthetypeandyearof

construction of the device in your orders.

In these operating instructions we have marked the places that have to do with your safety with this sign: m

m General Safety Rules

Observeallsafetyinstructionsandwarningsattachedto the machine.

Seetoitthatsafetyinstructionsandwarningsattached to the machine are always complete and perfectly leg- ible.

Thesafetymechanismonthemachinemaynotbere- moved or disengaged.

Checkallpowersupplies.Donotusedefectivelines. Beforeinitialoperationchecktobesurethetwo-handed

operation is properly functioning. Operatingpersonnelmustbeat least18yearsofage.

Traineesmustbeatleast16yearsofage,butmayonly operate the machine under adult supervision.

Alwayswearearprotectionandworkgloveswhenwork- ing.

Cautionwhenworking:Thereisadangertofingersand hands from the splitting tool.

For heavy or cumbersome pieces, use the appropriate working aids for bracing.

Cleaning,changingandsettingofthemachinemayonly be carried out when the motor is switched off. Pull the power supply plug.

Connection,maintennaceandrepairworkontheelectri- cal installation my be carried out only by qualified per- sonnel.

Ox t 500

Scope of Delivery

Hydraulic Log Splitter Operation Manual

Technical Data

Dimensions LxWxH 48x243/8x383/8 Wood min - max 2 10 Wood Length min - max 77/8201/2

Distance - Log pusher Splitting knife

77/8/57/8/315/16

Return stroke stop 3 positions No Volt release yes Weight 110 lbs Motor

Motor V/Hz 110/60 Current Amps 15 Splitting Power t* 4 Cylinder rise 129/16 Cylinder speed (fast fwd.) 13/16/sec

Cylinder speed (return) 31/8/sec

Hydraulic fluid capacity 5/8gal

Motor speed rpm 2800 Adjusting log pusher (2 holes) 2x2

Hydraulic pressure MPa 18

Subject to technical changes!

* The maximum achievable splitting power depends on the resist- anceofthematerialtobesplitandcan,duetoinfluencingvari- able,deflecttothehydraulicsystem.

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Allprotectionandsafetydevicesmustbereplacedafter completing repair and maintenance procedures.

Whenleavingtheworkplace,switchthemotoroffand pull the power supply plug.

Never try tochange the two-hand-functionalityofyour scheppach machine. Thus you increase the risk of ac- cidents.

Thelogsplittermustalwaysbeusedbyoneoperator only. Nobodymustbeallowedtousethelogsplitterunless they have read the instruction manual and have been instructed in the regulations to follow for correct and safe use. Neverwearloose,unbuttonedclothingwhichmay become trapped in moving parts. Checkthatthelogstobesplitarefreefromnailsor wire,whichmayflyupordamagethemachine,theends ofthelogsmustbecutsquare,branchesmustbecutoff flushwiththetrunk. Nevertrytosplitlogslargerthanthoseindicatedinthe technical specifications. This could be dangerous and may damage the machine. Breaklogsinthedirectionofthegrain,donotplacea log across the log splitter and leave it in that position for splitting; it may be dangerous and may seriously damage the machine. Neverattempttocuttwologsatonce,onemayflyup and hit you. Ifthelogmovesawayfromtheblade,retracttheramor the blade and turn the log through 90. Donotattempttoloadtheloginthelogsplitterwhile theramisinmotion,youcouldgettrappedandinjured. Keepyourhandswellawayfromanysplitsandcracks which open in the log; these may close suddenly and crush or amputate your fingers. Neverforcethelogsplitterformorethan5seconds keeping the cylinder under pressure in the attempt to splitexcessivelyhardwood.Afterthistimeinterval,the oil under pressure is overheated and the machine could bedamaged.Itisthusbettertostopandrotatethelogto seewhetheritcanbesplitinadifferentposition.Inany case,ifyouarenotabletosplitthelog,thismeansthat its hardness exceeds the capacity of the machine and thus that log should be discarded so as not to damage the lop splitter. Donotforcethebladebypushingthelogontheupper part,asthiscancausethebladetobreakordamagethe body of the machine. Always set the log on the guides. Neverleavethemachineunattendedwhileitisrunning. Ifyouleavethemachine,evenforashorttime,remove the power supply or any possible cause of accidental start-up. Thelogsplittermustneverbeusedbyanoperatorwho isundertheinfluenceofalcohol,drugs,medicines,or who is tired. A clear mind is essential for safety. Neverrigortamperwiththemotorswitchoroperating lever. Operation must use both hands of one operator. Neverrequesttheassistanceofanotherpersontohelp youload,unloadorremoveajammedlog. Donotusemachineswithelectricmotorifinflammable fuels/vapoursarepresent. Checkthattheelectriccircuitisadequatelyprotected andthatitcorrespondswiththepower,voltageand frequencyofthemotor,checkthatthereisagroundcon- nection. Neveropentheswitchboxonthemotor.Shouldthisbe

necessary,contactaqualifiedelectrician. Makesurethatthemachineandthecablenevercome in contact with water. Treatthepowercablewithcare,donotattempttomove themachinebypullingthecable,donotyankthecable tounplugit;keepthecableawayfromexcessiveheat,oil and sharp objects. Neverleavethemachineunattendedwiththepower supplyon,alsodisconnectthepowercablewhennotin use,whencarryingoutmaintenancework,whenchanging

attachment or moving the machine.

m Proper Use

ThemachinemeetsthecurrentlyvalidEUmachinedi- rective.

Thehydrauliclogsplitterisdesignedonlyforwoodina horizontalposition.Woodmayonlybesplitwhilehori- zontalandinthedirectionofthegrain.Dimensionsof wood to be split: maximal201/2.

Neversplitwoodagainstthegrainorwhileinanupright position.

Themanufacturers safety, operationandmaintenance instructions as well as the technical data given in the calibrations and dimensions must be adhered to.

Relevantaccidentpreventionregulationsandothergen- erallyrecognizedsafetyandtechnicalrulesmustalsobe adhered to.

Themachinemayonlybeused,maintainedorrepaired by trained persons who are familiar with the machine andhavebeeninformedaboutthedangers.Unauthor- izedmodificationsofthemachineexcludealiabilityof the manufacturer for damages resulting from the modifi- cations.

Any other use is considered to be not intended. The manufacturer excludes any liability for resulting dam- ages,theriskisexclusivelybornebytheuser.

m Remaining hazards

The machine has been built using modern technology and inaccordancewithrecognizedsafetyrules. Somehazards,however,maystillremain. Thesplittingtoolposesadangerofinjurytofingersand

hands by improper feeding or placement of wood. Dangerofinjuryfromthrownwoodduetoimproperhold-

ing or feeding. Theuseofincorrectordamagedmainscablescanlead

to elctrical injuries. Minimize remaining hazards by following the instruc-

tionsinSafetyRules,Useonlyasauthorizedandin the entire operating manual.

Transport

Transport fork lift/lifting carrier: Upondispatch,themachineistightlymountedtoapalette with 4 screws. Remove the screws with a fork wrench. Toremovethemachinefromthepalette,twopersonswill be required. The machine may be transported while held in a diagonal position.Usethehandgripandpullgentlywhilethema- chine stands on its wheels. Your scheppach machine can be stored or transported un- der ambient temperatures between -20 C and +60 C at a max. humidity of 80 %.

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Setup

Prepare the workplace where the machine is to be placed. Ensure sufficient room to allow safe work without malfunc- tions. The machine is designed to operate on a level surface and mustbeplacedsecurelyonfirm,levelground. Please make sure your scheppach machine is placed firmly on stable plain ground.

Assembly

Forpackagingreasons,thebase(6)istobeinstalledby the customer. Usethe5saucer-headscrewsM8x12thatareincludedin the delivery. Placethedevicehorizontallyonthefloor,andputtheSty- ropor pad of the packaging underneath the splitting wedge side.

m Electrical connection

The installed electric motor is completely wired ready for op- eration. The customers connection to the power supply system, and any extension cables that may be used, must conform with local regulations.

Important remark: The motor is automatically switched off in the event of an overload. The motor can be switched on again after a cool- ing down period that can vary.

Defective electrical connection cables Electrical connection cables often suffer insulation dam- age. Possible causes are: Pinch points when connection cables are run through

window or door gaps. Kinksresultingfromincorrectattachmentorlayingof

the connection cable. Cuts resulting from running over the connecting cable. Insulationdamageresultingfromforcefullypullingout

of the wall socket. Cracks through aging of insulation. Such defective electrical connection cables must not be used as the insulation damage makes them extremely haz- ardous. Check electrical connection cables regularly for damage. Make sure the cable is disconnected from the mains when checking. Electrical connection cables must comply with the regula- tionsapplicableinyourstate/localjurisdiction.

Single-phase motor The mains voltage must coincide with the voltage speci-

fiedonthemotorsratingplate. Double insulatedtoolsareequippedwithapolarized

plug(onebladeiswiderthantheother.)Thisplugwill fitinapolarizedoutletonlyoneway.Iftheplugdoes not fit fully in the outlet, reverse the plug. If it still doesnotfit, contact aqualified electrician to install apolarizedoutlet.Donotchangethepluginanyway.

Warning: Do not permit fingers to touch the terminals of plug when installing or removing from outlet. Double insulation eliminates the need for the three

wire grounded power cord and grounded power sup-

plysystem.Beforeplugginginthetool,becertainthe outlet voltage supplied is within the voltage marked on the nameplate.

The connection to the mains must be protected with a 16 A slow-acting fuse.

Extension cords The use of any extension cord will cause some drop in

voltage and loss of power. Wiresoftheextensioncordmustbeofsufficientsize

to carry the current and maintain adequate voltage. Use the table to determine the minimum wire size

(A.W.G.)extensioncord. Iftheextensioncordisworn,cut,ordamagedinany

way,replaceitimmediately.

EXTENSIONCORDLENGTH

Wire Size A.W.G.

Upto58ft. 18

25 to 100 ft. 16

100 to 150 ft. 14

Note: Usingextensioncordsover150ft.longisnotrec- ommended.

Only a qualified electrician is permitted to connect the machine and complete repairs on its electrical equip ment. Intheeventofenquiriespleasespecifythefollowingdata: Motor manufacturer Type of current of the motor Datarecordedonthemachinesratingplate Datarecordedontheswitchsratingplate

.Operation

Before operating your scheppachmachine,the bleed screw should be loosened by some rotations until air can go in and out of the oil tank smoothly. Failed to loosen the bleed screw will keep the sealed air in hydraulic system being compressed after being decompressed. Such continuous compression/decompressionwillblowoutthesealsofthe hydraulic system and cause permanent damage to your scheppach machine. Before moving your scheppach machine, make sure the bleed screw is tightened to avoid oil leaking from this point. Only split plain cut log.

1.Placethelogplainontotheworktable(3). 2. Fix the log pusher in the required position according to

the length of the log. Position 1: Length up to 201/2, Position 2: Length up to 181/2, Position 3: Length up to 161/2. 3.Complyingwithregulationsandforyoursafety,thehy-

draulic log splitter features two-handed control. Tostartthesplittingprocess,youmustsimultaneously

press the lever (13)with your left hand and the start button(8)intheswitchboxwithyourrighthand.

Releasing one of the two control elements will immedi- ately stop the splittingprocess, releasingboth control elements will abort the splitting process.

Thepressureplate(2)willthenmovebackintoitshome position.

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4.Veryhardorknottywoodmightleadtoblocking,i.e.the log will not be split.

Important:Aborttheprocesswithin5sectoavoidover- loading.

Inmostcasesthelogcaneasilybesplitafterrotatingit or turning it over through 180.

Therefore make sure that you insert the log with the knots on the side of the pressure plate. This way the splitting blade can penetrate the log more easily.

Wrongly placed log (Fig. 4) Always set logs firmly on the log retaining plates and work table.Makesurelogswillnottwist,rockorslipwhilebeing split. Do not force the blade by splitting logs on the upper part. This will break the blade or damage the machine. Do not attempt to split 2 pieces of logs at the same time. Oneofthemmayflyupandhityou.

Jammed log (Fig. 5) Donot try toknockthe jammed logoff.Knockingabout will damage the machine or may launch the log and cause accident. 1. Release both controls. 2. After the log pusher moves back and completely stops

at itsstartingposition, insertawedgewoodunderthe jammed log as shown in fig. 5.

2. Start the log splitter to push the wedge wood under the jammed one.

2. Repeat above procedure with sharper slope wedge woods until the log is completely freed.

Back-run safety device Usetheback-runstop(17)forsplittingshorterpiecesof wood. To install the stop move the pressure plate towards the splitting wedge. Once the final position is achieved only hold down the hy- draulic lever with the lever locking to avoid a return move- ment of the pressure plate. Now you can insert the stop plate using the pin at the bear- ing surface of the tube.

Adjustment of the pressure plate Thepressureplate(2)canbesetto3positions. Lift the pin on the left of the pressure plate and pull out thepressureplate.Then,reinsertthepin. Pos. Max. distance to the splitting wedge approxi-

mately 201/2/min.:approximately77/8 Pos. B Max. distance to the splitting wedge approxi-

mately 181/2/min.:approximately57/8 Pos. C Max. distance to the splitting wedge approxi-

mately 161/2/min.:approximately315/16 The device must not be operated if the pressure plate is not properly secured.

Oil Change (Fig. 3.1, 3.2)

Thehydraulicsystemisaclosedsystemwithoiltank,oil pump and control valve. Check hydraulic connections and fittings regularely for air tightness. Tighten when necessary. Theoiltankhasbeenfilledwithhighqualityoil(ISOvis- cositylevel20)atthefactory.

Replacing hydraulic oil after 150 hours of use (Fig. 3) 1. Make sure all moving parts stop and the log splitter is

unplugged. 2.Unscrewoildrainscrew(16)toremoveit. 3. Turn the log splitter on the support leg side as shown

in fig. 3.1 over a 4 liter capacity container to drain the hydraulic oil off. Recycle carefully!

4. Turn your scheppach machine on the motor side as showninfig.3.2torefillabout5/8galfreshoil.

5. Clean the surface of the dip stick on the oil drain bolt and put it back into the oil tank while keeping the log splitter vertically. Make sure the level of the refilled oil is just between 2 grooves around the dip stick.

6. Clean the oil drain bolt before threading it back. Make sure it is tightened to avoid leakage before placing the logsplitterhorizontally.Afterwardsstartsplittingwith- out actually splitting log several times.

Maintenance and Repair

Carryoutrefitting,settingandcleaningworkonlywhenthe motor is switched off. Pull the power plug. An experienced worker can carry out minor repairs on the machine alone. Repair and maintenance work on the electrical system may only be carried out by a qualified electrician. All protective and safety devices must be reattached im- mediately after completed repair and maintenance work. We recommend: Thesplittingwedgeisawearingpartthatneedstobe

sharpened or replaced after wear. Thecombinedgrippingandcontrollingdevicemustre-

main smooth running. Lubricate with a few dropsof oil when necessary.

Keepsplittingwedgedrivecleanofdirt,woodshavings, bark,etc.

Lubricatesliderailswithgrease.

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m Trouble shooting

Problem Possible Cause Remedy

1. Motor stops starting Overload protection device disengaged to protect the log splitter from being damaged

Contact a qualified Electrician.

2. Fails to split logs a)Logisimproperlypositioned

b)Sizeoflogexceedsthecapacityof the machine

c)Wedgecuttingedgeisblunt d)Oilleaks

a)Refertooperationsectionto perfect log loading

b)Reducelogsizebeforeoperating

c)Sharpencuttingedge d)Locateleak(s)andcontactyour

dealer

3.Logpushermovesjerkily,taking unfamiliar noise or vobrating a lot

Lack of hydraulic oil and excessive air in the hydraulic system

Check oil level for possible refilling. Contact your dealer

4. Oil leaks around the cylinder ram or ffrom other points

a)Airsealedinhydraulicsystemwhile operating

b)Bleedscrewisnottightenedbefore moving the log splitter

c)Oildrainboltisnottight d)Hydrauliccontrolvalveassembly

and/orseal(s)worn

a)Loosenbleedscrewbysome rotations before operating the log splitter

b)Tightenbleedscrewupbefore moving the log splitter

c)Tightentheoildrainbolt d)Contactyourdealer

Legend for the symbols attached to the machine

Wear working shoes and gloves!

Check the splitter for possible damages before you start working!

Wear safety glasses!

Read the operating instructions carefully!

Please provide for the proper disposal of waste oil!

Disconnect the mains plug prior to the repair,cleaning,andmaintenanceof the splitter!

Do not reach into the machine without any protection!

Caution! Moving parts!

Risk of injury!

Keepyourdistance!

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ox t500

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Ref No. Description Part Number Qty. 6 - 11 Set of Cylinder Seals 35559.00 1

26 Gearbox Assembly 35560.00 1 38 Motor 35561.00 1 54 Transport Wheel 35562.00 1

59-60 Switch Assembly 35563.00 1 91 Capacitor 35564.00 1 92 Circuit bReaker 35565.00 1 94 Switch 35566.00 1

ox t500 available replacement parts

LIMITED WARRANTY ONE-YEAR LIMITED WARRANTY: MODELS COVERED IN THIS MANUAL, ARE WARRANTED TO THE ORIGINAL USER AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL USE FOR ONE YEAR AFTER DATE OF PURCHASE. ANY PART WHICH IS DETERMINED TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP AND RETURNED SHIPPING COSTS PREPAID, WILL BE, AS THE EXCLUSIVE REMEDY, REPAIRED OR REPLACED AT OUR OPTION. FOR LIMITED WARRANTY CLAIM PROCEDURES, SEE "PROMPT DISPOSITION" BELOW. THIS LIMITED WARRANTY GIVES PUR-CHASERS SPECIFIC LEGAL RIGHTS WHICH VARY FROM JURISDICTION TO JURISDICTION.

LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID.

WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION AND ILLUSTRATE THE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION AND ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR IMPLY A WARRANTY THAT THE PRODUCTS ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE, OR THAT THE PRODUCTS WILL NECESSARILY CONFORM TO THE ILLUSTRATIONS OR DESCRIPTIONS. EXCEPT AS PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER THAN AS STATED IN THE "LIMITED WARRANTY" ABOVE IS MADE OR AUTHORIZED.

Technical Advice and Recommendations, Disclaimer. Notwithstanding any past practice or dealings or trade custom, sales shall not include the furnishing of technical advice or assistance or system design. No obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice, installation or use of products shall be assumed for SCHEPPACH MODELS.

Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While attempts are made to assure that SCHEPPACH products comply with such codes, Colovos cannot guarantee FOR SCHEPPACH MODELS compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.

Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.

Prompt Disposition. A good faith effort will be made for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to the address below, giving dealer's name, address, date, and number of dealer's invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.

Contact Info: Scheppach US Agent Colovos Company @ 4444 West Ohio Street, Chicago, IL 60624, Tel.: 1-773-533- 4444.

CONTACT INFORMATION If you are unable to solve a problem using this manual, please contact us for advice:

Exclusive USA Agent Colovos Company 4444 West Ohio Street Chicago, IL 60624 Tel.: (773) 533-4444

Repair Repairs must be carried out only by qualified technical staff; and must follow the instructions and guidelines given in this manual. Should technical assistance be required, contact Colovos Company at (773) 533-4444.

Colovos Company is not liable for, nor do they guarantee against, damage or operating malfunctions resulting from alteration, abuse, and lack of

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