Scheppach AB1600 5908201904 Demolition Hammer Instruction Manual PDF

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Summary of Content for Scheppach AB1600 5908201904 Demolition Hammer Instruction Manual PDF

AB1600

Art.No. 5908201904

08/2015

AUS Demolition Hammer Instruction manual

Explanation of the symbols on the device

WARNING - Read the operating instructions to reduce the risk of inquiry

Wear safety goggles!

Wear safety ear muffs!

Wear a dust mask!

Wear work gloves

Wear safety footwear

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Manufacturer: Scheppach Australia Pty Ltd Level 6 8 Spring Street Sydney NSW 2000 Australia

Contact Details: www.scheppach.com.au 1300 855 831 masterssupport@scheppach.com.au

Dear Customer, We wish you much joy and success in working with your new machine.

Note: The manufacturer of this equipment shall be liable in ac- cordance with the applicable product liability law for da- mage caused to or by this device through: Improper handling, Noncompliance with the operating instructions, Repairs by third parties, unauthorised specialists, Installation and exchange of unoriginal spare parts, Unintended use, Failure of the electrical system due to non-compliance

with electrical requirements and Australian specifica- tions.

We recommend: Before using the demolition hammer, please read the in- structions included in this manual carefully. Read the operating instructions: Read the operating manual carefully, before putting the demolition hammer in operation or making any adjust- ments to it. Dangerous voltage Caution! Turn off the power supply before making any adjustments to the demolition hammer. Risk of sudden start Caution! The demolition hammer may restart suddenly after a power failure.

Read the entire operating instructions before assembly and getting started with the device. This operation manual should help you to familiarise you with your machine and use it for intended applications. The operating manual includes important information, on how to work safely, correctly and economically with the machine and how to avoid hazards, save repair costs, reduce downtimes and increase the reliability and ser- vice life of the machine. In addition to the safety regulations of this operating ma- nual, you must follow the national provisions applicable to the operation of the machine. Keep the operating manual close to the machine, safely in a plastic cover protected against dirt and moisture. It must be read by every operator before starting work and carefully followed.

Work at the machine may be done only by persons, who are instructed on using the machine and the associated hazards. The minimum age specified should be com- plied with. Besides the safety instructions included in this operating manual and the special instructions of your country, the generally accepted technical rules should be followed for the operation.

General Information Check all parts for any transportation damage after

unpacking them. In case of complaints, the supplying carrier must be notified immediately. Later claims will not be accepted.

Check the shipment for completeness. Familiarise yourself with the device before using it, by

referring to the operating manual. Use only originals parts for accessories, wear parts

and spare parts. You will receive spare parts from your specialist dealer.

Indicate our article numbers as well as type and model of the device in your orders.

Technical Data Delivery contents

Demolition Hammer Point chisel 30 L410 Flat chisel 30 L410

Oil can Wrench 13/23 mm Allen key 5/6 mm

Spare carbon brushes Specifications Blow count [1/min.] 1500 Dimensions L x W x H [mm] 250 x 120 x 960

Blowing force [Joule] 50 Vibration level [m/s2] 14,3 Weight [kg] 20 Drive Motor V/Hz 230-240 V / 50 Hz Power consumption P1 W 1600 Protection class B Type of Protection IP20 Technical modifications subject to change!

Characteristic noise values The noise at workplace may exceed 85 dB (A). In this case noise protection measures are necessary for the user. (Wear ear protection!) Sound power level LWA = 105,0 db (A) Sound pressure level LPA = 83,0 dB (A) Exposure to noise can cause hearing loss. Total vibration values determined according to EN ISO 3744.

Chisel Vibration emission value ah = 14.3 m/s

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Note: The vibration value will change due to the field of application of the power tool and may exceed the speci- fied value in exceptional cases. The specified values are emission levels and do not ne- cessarily represent safe working values. Although there is a correlation between emission and emission levels, it cannot be inferred with certainty whe- ther additional precautions are necessary or not. Fac- tors that may affect the current emission levels present in the workplace include duration of the effects, the type of working room, other noise sources, etc., the number of machines and other adjacent processes. The reliable working values may vary from country to country. Never- theless, this information should enable the user to make an assessment of hazard and risk.

General Power Tool Safety Warnings

WARNING Read all safety warnings and all instruc- tions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future refe- rence. Thee term power tool in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety a) Keep work area clean and well lit. Cluttered or dark

areas invite accidents. b) Do not operate power tools in explosive atmosphe-

res, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while opera- ting a power tool. Distractions can cause you to lose control.

2) Electrical safety a) Power tool plugs must match the outlet. Never mo-

dify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmo- dified plugs and matehing outleis will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded sur- faces, such as pipes, radiators, ranges and refrige- rators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for car- rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges o r moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When Operating a power tool outdoors, use an ex- tension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) lf operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces tlle risk of electric shock.

3) Personal safety a) Stay alert, watch what you are doing and use com-

mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A mo- ment of inattention while operafing power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing pro- tection used for appropriate conditions will reduce per- sonal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power too/s with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before tur- ning the power tool on. A wrench or a key left at- tached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balan- ce at all times. This enables better control of the pow- er tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or je- wellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) lf devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust coll- ection can reduce dust-related hazards.

4) Power tool use and care a) Do not force the power tool. Use the correct power

tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be con- trolled with the switch is dangerous and must be re- paired.

c) Disconnect the plug from the power source and/ or the battery pack from the power tool before ma- king any adjustments, changing accessories, or storing power tools. Such preventive safety measu- res reduce the risk of starfing the power tool acciden- tally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the pow- er tool or these instructions to operate the power tool. Power tools are dangerous in the hands of un- trained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and

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any other condition that may affect the power tools operation. lf damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power too/ for operations diffe- rent from those intended could result in a hazardous situation.

4) Service a) Have your power tool serviced by a qualified per-

son using only identical replacement parts. This will ensure that the safety of the power tool is maintai- ned.

5) Hammer safety Warnings Wear ear protectors. Exposure to noise can cause

hearing loss. Use auxiliary handle(s), if supplied with the tool.

Loss of control can cause personal injury. Hold power tool by insulated gripping surfaces,

when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock.

Proper Use Before starting work, all protective and safety devices

should have been installed on the machine. The machine is designed for operation by one per-

son. The operator is responsible for third parties in the work area.

Observe all safety and hazard instructions at the ma- chine.

The device is designed for heavy demolition and chi- selling work using an appropriate chisel.

The machine may be operated only according to its intended use. Any use other than that intended is im- proper. It is not the manufacturer but the user / ope- rator who is liable for any damage or injuries caused.

Please note that our equipment have not been desi- gned for use in commercial, trade or industrial appli- cations. We do not assume any liability if it is used in commercial, trade or industrial businesses or any other equivalent activity.

All safety and hazard instructions at the machine must be kept in a legible condition.

Use the machine only in perfect working condition and according to its intended purpose, as well as adequate consideration of safety aspects and hazards in com- pliance with this operating manual. All malfunctions which might affect safety must be (allowed to be) rec- tified immediately!

The safety, work and maintenance instructions of the

manufacturer as well as the dimensions indicated in the technical data must be followed.

The relevant accident prevention regulations and other, generally accepted safety rules must be follo- wed.

The machine may be used, serviced or repaired only by people, who are familiar with it and are instructed about the hazards. Independent modifications to the machine exclude liability of the manufacturer for re- sulting damage.

The machine may be used only with original accesso- ries and tools of the manufacturer.

Despite intended purpose, certain residual risk factors cannot be fully excluded. Due to the design and setup of the machine, the following points may arise:

Hearing damage when not using the necessary hea- ring protection.

Injuries to the eye when not using eye protection Any other use is considered improper. The manufactu-

rer does not assume liability for resulting damage; the associated risk is solely borne by the plant operator.

Residuel risks The demolition hammer has been built in accordance with the state of the art and recognised safety stan- dards. Nevertheless, individual residual risks can occur when working. Risk of electric shock when using improper mains sup-

ply cables. Furthermore, latent residual risks can persist in spite

of all measures adopted. Residual risks can be minimised if safety information

and proper use as well as the operating manual are followed altogether.

Before getting started Make sure before starting that the data on the type plate coincide with the mains specifications. Always disconnect the power supply before making any adjustments to the device. Get to know your machine. Familiarise yourself with

its application and limitations, as well as the specific potential hazards.

Make sure that the switch is OFF before inserting the plug into the socket.

Make sure that the machine is assembled completely and properly.

Check the machine before use for damaged parts and determine whether these parts work properly and per- form its intended function; in case of doubt, the part is to be replaced.

Check the alignment of all moving parts, broken or mounting parts, and other conditions that could im- pair proper operation. Any damaged part should be repaired or replaced by a qualified technician.

Do not use the machine if a switch cannot be switched on and off correctly.

Caution! Before beginning the operation, check the ins- tallation site for concealed electrical cables, gas and wa-

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Operation / Work Instructions

Caution! For your safety, the machine must be held only at the two handles (3 and 4, Figure 1)! This will avoid the danger of an electric shock through contact of lines during chiselling.

Switching on / off (Fig. 4) Switching on: Press the operating switch (3). Switching off: Release the operating switch (3).

Always keep the chiselling tools sharp. Note:

Work only at low pressure when chiselling. Excessive pressure loads the motor unnecessarily. Sharpen the chisels in time and replace, if neces-

sary.

Electrical connection Check power supply cables regularly for damage. Make sure that the power cable is not connected to the mains supply when you check. Electrical connections must comply with the relevant Australian regulations. Only use connecting cables with H 07 RN mark. An imprint of the type designation on the power cable is mandatory.

Recommendation that the tool alway be supplied via a residual current device with a rated residual current of 30 mA or less

Faulty power supply cables Insulation damage often occurs at power supply cables. Causes are: Pressure points when power supply cables are routed

through the window or door gaps. Bends due to improper fastening or guiding of the po-

wer supply cables. Interfaces by running over the power supply cables. Insulation damage by pulling off the wall outlet. Cracks due to ageing of the insulation. Such defective power supply cables must not be used and are extremely dangerous to life because of the in- sulation damage!

AC motor 230-240 V / 50 Hz Mains voltage 230-240 V / 50 Hz Power supply and extension cord must be 3-wire = P + N + SL. - (1/N/PE). Extension cables must have a minimum cross section of 1.5 mm. The mains supply is secured up to 16 A.

The product meets the requirements of EN 61000- 3-11 and is subject to special connection conditions. This means that use of the product at any freely selec- table connection point is not allowed.

Given unfavorable conditions in the power supply the product can cause the voltage to fluctuate temporarily.

The product is intended solely for use at connection points that

ter pipes using a pipe locator.

Operation Use only proper equipment. Do not force the machine or accessory not to do the

work of a larger industrial machine. It works better at the power rating for which it was designed.

Make all machine adjustments only with the machine switched off.

Never leave the machine unattended while it is run- ning.

When switching off, leave the machine only after it comes to a complete standstill.

Turn the machine off before you unplug it. Always unplug the mains cord. Never pull out the plug

from the wall outlet by holding the cable. Perform maintenance and cleaning of the device re-

gularly. Have the device checked, if necessary. If you are not sure whether a working condition is safe or unsafe, do not work with the machine.

Features Fig.1 1 Motor housing 2 Handle 3 On / Off switch 4 Additional handle 5 Tool holder 6 Locking bolt 7 Oil fill opening / sight glass 8 Point chisel

Getting started Using the chisel Fig. 2 1 Clean chisel always before inserting it and lubricate

the shaft slightly. 2 Pull out the locking bolts (6) up to the end stop, turn

by 180 and release. 3 Insert chisel into the tool holder (5) and slide it up

to the end stop. 4 Pull out the locking bolts (6) once again, turn by

180 and release. 5 Check lock on the tool. Remove chisel Pull out the locking bolts (6) up to the end stop, turn by 180 and release, and remove the chisel.

Additional handle Fig.3 For safety reasons, use the demolition hammer only with the additional handle! 1 The additional handle (4) provides you safe grip while

using the demolition hammer. 2 The additional handle (4) can be rotated to any po-

sition. 3 Loosen the Allen screw (A). 4 Turn the additional handle (3) to a convenient and

safe working position and tighten the screw (A) again.

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a) do not exceed a maximum permitted supply impe- dance Z, or b) have a continuous current-carrying capacity of the mains of at least 100 A per phase.

As the user, you are required to ensure, in consultati- on with your electric power company if necessary, that the connection point at which you wish to operate the product meets one of the two requirements, a) or b), named above.

Maintenance Cleaning Caution! Disconnect the mains plug!

Clean the machine each time after completing work. The machine should be cleaned regularly to remove

dust and dirt. Keep safety devices, air vents and the motor housing

as dust and dirt-free as possible. Clean the device with a clean cloth, or blow it out with

compressed air at low pressure. All moving parts are to be re-greased at periodic in-

tervals. Do not use detergents or solvents as these might da-

mage the plastic parts of the device. Make sure that no water can get inside the device.

Carbon brushes In case of excessive sparking, have the carbon brushes checked by a qualified electrician. Caution! The carbon brushes should be replaced only by a qualified electrician.

Check the oil level The oil level should be checked before each use of the device.

Place the device with the tool holder in the down position on the floor. The oil must be at least 4 mm above the bot- tom edge of the sight glass. Refill oil, if required.

Oil change: Fig. 5 The oil should be changed after about 40-50 hours of operation. Recommended oil: 25 ml SAE 15W/40 or similar.

Caution! Switch off the device. Disconnect the mains plug! 1 Unscrew the sight glass (7) using the Allen wrench (B)

and drain the oil. 2 To prevent uncontrolled drainage of oil, place the con-

tainer under the drain plug and collect the oil in it. Note: Waste oil must be disposed of at the appropri- ate collection point for used oil! 3 Fill the new oil has reached (about 25 ml) into the

oil filler opening, until the oil level has reached the specified level.

4 Tighten the sight glass again. 5 Check the oil level again after a short period.

Replace the Power Cord If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord avaiable through the service organization.

Disposal and recycling The packaging of various materials should be sent to re- cycling. Consult your dealer or municipality.

Troubleshooting Fault Possible cause Corrective action Motor does not start a) Failure of mains fuse a) Check the mains fuse

b) Extension cable defective b) Replace defective extension cable

c) Connections at the motor or switch out of order c) Check with the help of an electrician

d) Motor or switch defective d) Check with the help of an electrician

Motor does not work, the fuse responds

a) Cross-section of the extension cable is not sufficient

a) Refer to Electrical Connection

b) Overload b) Check tool

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