Polaris General 1000 EPS, 1000 EPS Deluxe Owner's Manual v2 PDF

Pages 109
Year 2016
Language(s)
English en
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1 of 109

Summary of Content for Polaris General 1000 EPS, 1000 EPS Deluxe Owner's Manual v2 PDF

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WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts... Be sure to visit us online at www... polaris... com for the latest news, new product introductions, upcoming events, career opportunities and more... Here at POLARIS we proudly produce an exciting line of utility and recreational products... We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today... Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine weve ever produced...

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POLARIS and POLARIS GENERAL are trademarks of POLARIS Industries Inc... Copyright 2015 POLARIS Industries Inc... All information contained within this publication is based on the latest product information at the time of publication... Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication... Depictions and/or procedures in this publication are intended for reference use only... No liability can be accepted for omissions or inaccuracies... Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited... The original instructions for this vehicle are in English... Other languages are provided as translations of the original instructions... Printed in U... S... A... 2016 POLARIS GENERAL 1000 EPS / EPS Deluxe Owners Manual P/N 9926454

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TABLE OF CONTENTS Introduction ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 Safety ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8 Features and Controls ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 21 Operation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 37 Winch Guide ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 50 Emission Control Systems ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58 Maintenance ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 59 Specifications... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 90 POLARIS Products... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 92 Troubleshooting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 93 Warranty ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 96 Maintenance Log ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 101 Index ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 103

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Your POLARIS vehicle is not a toy and can be hazardous to operate... This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles... A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions...

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Your POLARIS vehicle is an off-road vehicle... Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area... The following signal words and symbols appear throughout this manual and on your vehicle... Your safety is involved when these words and symbols are used... Become familiar with their meanings before reading the manual...

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INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided... Remove the spare key and store it in a safe place... An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys... The ignition switch must be replaced if all keys are lost...

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Instrument and calibration uncertainty Variations in the machine such as wear of components Variation of machine operators such as experience or physique Ability of the worker to reproduce typical work during measurements Environmental factors such as ambient noise or temperature

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Helmet Wearing a helmet can prevent a severe head injury... Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards... Approved helmets in the USA and Canada bear a U... S... Department of Transportation (DOT) label... Approved helmets in Europe, Asia and Oceania bear the ECE 22... 05 label... The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval... The approval number and serial number will also be displayed on the label...

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Rider Comfort Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the driver and passenger cab area... The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/ or high load conditions for an extended period of time... The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow... Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow...

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SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection... Read and follow the instructions of the labels on the vehicle carefully... If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle... If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement... Replacement safety labels are provided by POLARIS at no charge... The part number is printed on the label...

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Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or hand holds... Stay completely inside the vehicle...

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Never carry passengers in cargo box... Passengers can be thrown off... This can cause serious injury or death... If total payload is greater than 500 lbs... , the vehicle must be operated in LOW range...

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No person under the age of 12 may ride as a passenger in this vehicle... All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold...

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Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills... See page 43... Check the terrain carefully before descending a hill... Never travel downhill at high speed... Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side... Travel straight down the hill where possible...

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Equipment Modifications Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power... Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury... The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non- POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power... The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle... Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle...

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Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death... Heed all safety warnings outlined in this section of the owners manual... See the OPERATION section of the owners manual for proper operating procedures...

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Operating With a Load on the Vehicle The weight of both cargo and passengers impacts vehicle operation... For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle... Follow the instructions in this manual for loading, tire pressure, gear selection and speed...

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Operating on Pavement This vehicle's tires are designed for off-road use only, not for use on pavement... Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover... Avoid operating the vehicle on pavement... If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops...

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Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover... Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover... Travel slowly and use extra caution when operating on unfamiliar terrain... Always be alert to changing terrain conditions...

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Operating on Frozen Bodies of Water Severe injury or death can result if the vehicle and/or the operator fall through the ice... Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and your cargo, together with any other vehicles in your party...

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FEATURES AND CONTROLS Console Gear Selector Low gear is the primary driving range for your vehicle... High gear is intended for use on hard- packed surfaces with light loads... Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning... See the Drive Belt Wear/ Burn section on page 93... H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop... When the engine is idling, move the lever to the desired gear... NOTICE: Shifting gears with the engine speed above idle or while the vehicle is moving could cause

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Light Switch The ignition switch key must be in the ON/RUN position to operate the headlights... Press the top of the switch to place the headlights on high beam... Move the switch to the center position to place the headlights on low beam... Press the bottom of the switch to turn off the headlights...

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Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to the ON position... EPS remains engaged whether the vehicle is moving or idle... To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position... The EPS warning indicator will illuminate to indicate the EPS has shut down... Turn the key off and on to reset the unit... See page 30 for EPS warning indicator information...

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FEATURES AND CONTROLS Seat and Storage Compartments A small storage compartment is located behind the passenger seat... If your model is equipped with a storage console and cup holders located between the seats, lift the console lid to access the storage compartment... The ECU is located in the compartment behind the drivers seat... Do not use this area for storage... The electrical compartment is located under the drivers seat... Never use the electrical compartment for storage... Remove the drivers seat to access the battery and fuse box...

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FEATURES AND CONTROLS Rollover Protective Structure (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928... 53 rollover performance requirements... Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way... No device can assure occupant protection in the event of a rollover... Always follow all safe operating practices outlined in this manual to avoid vehicle rollover... WARNING! Vehicle rollover could cause severe injury or death... Always avoid operating in a manner that could result in vehicle rollover...

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Cab Doors This vehicle is equipped with cab doors... Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover... Always make sure all cab doors are closed and latched when riding in this vehicle... Always inspect doors and latches for wear and damage before each use of the vehicle... Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer...

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FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all seats... Always make sure the seat belts are secured for all riders before operating... The drivers seat belt is equipped with a seat belt interlock... Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured... WARNING! Falling from a moving vehicle could result in serious injury or death... Always fasten your seat belt securely before operating or riding in this vehicle...

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Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces... Do not use alcohol to clean the instrument cluster... Do not allow insect sprays to contact the lens... Immediately clean off any gasoline that splashes on the instrument cluster...

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Check Battery This warning usually indicates that the vehicle is operating at an RPM too low to keep the battery charged... It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is applied... Drive at a higher RPM or recharge the battery to clear the warning...

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FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster... All segments will light up for one second at start-up... If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer... If this occurs, your POLARIS dealer can provide proper diagnosis... The information center is set to display standard units of measurement and a 12-hour clock at the factory... To change to metric and/or a 24-hour clock, see page 34... 1... Gear Indicator - This

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FEATURES AND CONTROLS Instrument Cluster Rider Information Center Mode Information Displays The rider information center contains three areas that display mode information...

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FEATURES AND CONTROLS Instrument Cluster Rider Information Center Accessing Menus and Options Gauge Settings Menu Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays... See page 32... Press and hold the MODE button to enter the settings menu...

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FEATURES AND CONTROLS Instrument Cluster Rider Information Center Accessing Menus and Options Clock The clock must be reset any time the battery has been disconnected or discharged... 1... Press and hold the MODE button to enter the settings

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Programmable Service Interval The service interval counter is programmed to 25 hours at the factory... As hours of engine operation increase, the counter decreases... The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset... When this feature is enabled, it provides a convenient reminder to perform routine maintenance... Refer to the Periodic Maintenance Chart beginning on page 59 for recommended service intervals... Use the following procedure to reset or change the service interval... 1... Press and hold the MODE button to enter the settings

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FEATURES AND CONTROLS Instrument Cluster Rider Information Center Engine Error Codes The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle... Error codes are not stored... When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine... If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display... 1... Press and hold the MODE button to enter

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Break-In Period The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of fuel... No single action on your part is as important as a proper break-in period... Careful treatment of a new engine will result in more efficient performance and longer life for the engine... Perform the following procedures carefully... NOTICE: Excessive heat build-up during the first three hours of operation will damage close-fitted

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OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident... Always inspect the vehicle before each use to make sure its in safe operating condition...

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and latched when riding in this vehicle... 3... Place the transmission in PARK... 4... Apply the brakes... Do not press the throttle pedal while starting the engine... 5... Turn the ignition key past the ON/RUN position to START... Engage the starter for a

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2... Perform the pre-ride inspection... See page 38... 3... Sit in the driver's seat and fasten the seat belt... 4... Always make sure all cab doors are closed and latched when riding in this vehicle... 5... Place the transmission in PARK... 6... Start the engine... 7... Apply the service brakes and shift the transmission into gear... 8... Check your surroundings and determine your path of travel... 9... Keeping both hands on the steering wheel, slowly release the brakes and slowly depress

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Driving Over Obstacles Follow these precautions when operating over obstacles: 1... Always check for obstacles before operating in a new area... 2... Look ahead and learn to read the terrain... Be constantly alert for hazards such as logs,

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Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1... Do not operate on excessively rough, slippery or loose terrain... 2... Slow down before entering slippery areas... 3... Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns,

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OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended... Improper procedure could cause loss of control or rollover... Avoid crossing the side of any hill unless absolutely necessary... If crossing a sidehill is unavoidable, follow these precautions: 1... Engage all-wheel drive... 2... Drive slowly and use extreme caution... 3... If the vehicle begins to roll over, or if it feels as if it may roll over, immediately turn

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NOTICE: If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine... Your POLARIS dealer can provide this service... If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 59, and take the vehicle in for service at the first opportunity...

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Parking on an Incline Avoid parking on an incline if possible... If it's unavoidable, follow these precautions: 1... Apply the brakes... 2... Place the transmission in PARK... 3... Turn the engine off... 4... Slowly release the brake pedal and make

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Load Capacity Your POLARIS vehicle has been designed to carry or tow specific capacities... Always read and understand the load distribution warnings listed on the warning labels... The total load (operator, passengers, non-factory installed accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle... See page 12... WARNING! Driving with passengers in the cargo box can result in severe injury or death... Never allow passengers to ride in the cargo box... Passengers must always ride in the cab with seat belts fastened securely...

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Towing the GENERAL Towing this vehicle is not recommended... Always transport the vehicle on a trailer or flatbed with all four wheels off the ground... See page 89... If towing a disabled vehicle is unavoidable, place the disabled vehicles transmission in neutral... Tow the shortest distance possible... Do not operate faster than 10 MPH (16 km/h)...

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6... Lower the cargo box and push down securely to latch... WARNING! Operating the vehicle while the cargo box is raised could result in severe injury... The box could close unexpectedly and cause injury to the driver or passenger... The rear tires could also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions... Never operate this vehicle with the cargo box in the raised position...

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Engaging/Disengaging AWD The AWD switch may be turned on or off while the vehicle is moving... Press the top of the rocker switch to engage AWD... Return the switch to the center position to operate in two wheel drive... Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100... Once enabled, the AWD remains enabled until the AWD switch is turned off... If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction... Engage the AWD switch before getting into conditions where front wheel drive may be needed... If the rear wheels are spinning, release the throttle before switching to AWD... NOTICE: Switching to AWD while the rear wheels are spinning or slipping may cause severe drive

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Winch Safety Precautions 1... Read all sections of this manual... 2... Never use alcohol or drugs before or while operating the winch... 3... Never allow children under 16 years of age to operate the winch... 4... Always wear eye protection and heavy gloves when operating the winch... 5... Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook

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possibly cause it to move without warning... 14... Never attempt to winch loads that weigh more than the winchs rated capacity... 15... The winch motor may become hot during winch use... If you winch for more than 45

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1... Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use... Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly... Promptly replace any worn or damaged cable...

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WARNING! Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure... For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer...

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when that vehicle itself is stuck... The winch-equipped vehicle should NEVER be in motion to shock load the winch cable in an attempt to move a second stuck vehicle... See the Shock Loading section on page 56... For your safety, always follow these guidelines when winching a vehicle free: A... Release the winch clutch and spool out the necessary length of winch cable... B... Align the winch cable as close as possible to the winching vehicles centerline... C... Attach the winch cable hook to the anchor point or the stuck vehicles frame following

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15... After winching is complete, especially if winching at an angle, it may be necessary to re- distribute the winch cable across the winch drum... You will need an assistant to perform this task... A... Release the clutch on the winch... B... Feed out the winch cable that is unevenly bunched up in one area... C... Re-engage the winch clutch... D... Have an assistant pull the winch cable tightly with about 100 lbs... (45 kg) of tension using the

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WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or shock loading... Shock loading may tension a winch cable beyond its strength and cause the cable to break... The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders...

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WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH... Always follow all winch instructions and warnings in this manual...

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Electromagnetic Interference This spark ignition system complies with Canadian ICES-002... This vehicle complies with the EMC requirements of European directives 97/24/EC and 2004/108/EC... Non-ionizing Radiation: This vehicle emits some electromagnetic energy... People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle...

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MAINTENANCE Periodic Maintenance Chart Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle... An authorized POLARIS dealer can perform any service that may be necessary for your vehicle... POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used... It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicles emission controls... Tampering with emission controls is prohibited by federal law... Owners are responsible for performing the scheduled maintenance identified in this owners manual... Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition... Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart... Inspect, clean, lubricate, adjust and replace parts as necessary... When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer... Equivalent parts may be used for emissions-related service... Record maintenance and service in the Maintenance Log beginning on page 101... Tip: Service and adjustments are important for proper vehicle operation... If you're not familiar with safe

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Perform these procedures more often for vehicles subjected to severe use... D Have an authorized POLARIS dealer or other qualified person perform these services...

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Perform these procedures more often for vehicles subjected to severe use... D Have an authorized POLARIS dealer or other qualified person perform these services...

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Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59... Always change the oil filter whenever changing oil... WARNING! Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident, and injury... Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart...

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MAINTENANCE Engine Oil Oil Check Always check the oil when the engine is cold... If the engine is hot when the oil is checked, the level will appear to be overfull... CAUTION! Always remove all cargo from the cargo box before lifting the box to access engine components...

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MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 59... Always change the oil filter whenever changing oil... The crankcase drain plug is located on the bottom of the crankcase... Access the drain plug through the access hole in the skid plate under the crankcase (see next page)... CAUTION! Always remove all cargo from the cargo box before lifting the box to access engine components...

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16... Start the engine and check for leaks... 17... Stop the engine and wait 15 seconds before removing the dipstick... 18... Remove the dipstick... Wipe it dry with a clean cloth... 19... Reinstall the dipstick completely... Remove the dipstick and check the oil level... 20... Remove the oil fill cap and add oil as needed to bring the level to the upper mark on the

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Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59... Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications... See page 92 for the part numbers of POLARIS products...

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MAINTENANCE Gearcases Transmission (Main Gearcase) Oil Check The fluid check/fill plug is located on the rear of the gearcase... Maintain the oil level even with the bottom of the plug hole threads... 1... Position the vehicle on a level surface... 2... Place the transmission in PARK... 3... Remove the check/fill plug... Inspect the oil

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MAINTENANCE Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59... Maintain the oil level even with the bottom thread of the fill plug hole... Refer to the Gearcase Specifications Chart on page 66 for recommended lubricants, capacities and torque specifications... See page 92 for the part numbers of POLARIS products... ADC Models: Change the front gearcase fluid every 25 hours if the ADC unit is exposed to extreme use... Extreme use includes any of the following: operation in ADC mode for prolonged periods constant ADC operation on hilly or mountainous terrain ADC is the primary mode of all-wheel-drive operation Tip: If the front gearcase makes excessive noise during ADC operation, change the demand drive fluid...

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Normal Plug The normal insulator tip is gray, tan or light brown... There will be few combustion deposits... The electrodes are not burned or eroded... This indicates the proper type and heat range for the engine and the service... The tip should not be white... A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments...

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MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system... The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose... As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator, past the pressure cap, and into the overflow bottle... As engine coolant temperature decreases, the contracting (cooled) coolant is drawn back up from the tank, past the pressure cap, and into the radiator... Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air... Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle...

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MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 59... Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool)... 1... Position the vehicle on a level surface... 2... Place the transmission in PARK... 3... Remove the hood... See page 27... 4... View the coolant level in the overflow

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Belt Replacement/Debris Removal If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt... WARNING! Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death...

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Tip: Belt slip is responsible for creating exces- sive heat that destroys belts, wears clutch components and causes outer clutch cov- ers to fail... Switch to low range while operat- ing at slower speeds to extend the life of the PVT components (belt, cover, etc... )...

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MAINTENANCE POLARIS Variable Transmission (PVT) System PVT Drying There may be some instances when water is accidently ingested into the PVT system... Use the following instructions to dry it out before operating... 1... Remove the clutch cover drain plug... 2... Allow the water to drain... Reinstall the drain plug... 3... Place the transmission in PARK... Apply the brakes... 4... Start the engine... 5... Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and

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If its impossible to take your POLARIS vehicle to a dealer before starting it, follow the steps outlined below... 1... Move the vehicle to dry land or at the very least, to water below the floorboard... 2... Dry any water present in the air box... Filter replacement is required if water is present... 3... Dry any water present in the intake manifold... 4... Remove the spark plugs... Turn the engine over several times using the electric start... 5... Dry the spark plugs and reinstall, or replace with new plugs... 6... Attempt to start the engine... If necessary, repeat the drying procedure... 7... Take the vehicle in for service as soon as possible, whether you succeed in starting it or

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MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 59... 1... Position the vehicle on a level surface... 2... Place the transmission in PARK... 3... Lightly turn the steering wheel left and right... There should be 0... 8-1... 0 (20-25 mm) of

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Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot... Serious burns could result from contact with the exhaust components... Allow components to cool sufficiently before proceeding...

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Brake Fluid Inspect the brake system routinely... Inspect the level of the brake fluid before each operation... WARNING! After opening a bottle of brake fluid, always discard any unused portion... Never store or use a partial bottle... Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air... The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of accident or severe injury...

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Suspension Settings (EPS) Front/Rear Spring Preload The front and rear suspensions are preload adjustable, with five possible settings... The suspensions are set on the lowest setting at the factory... The factory setting is appropriate for nearly all riding conditions... If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads... Always heed the following rules if you make adjustments to this suspension... Always return the suspension to the lowest

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Front/Rear Shock Compression The compression damping clicker knob is located at the top of the shock reservoir... When the knob is turned fully clockwise, the damping is in the fully closed position... 1... Turn the clicker clockwise to increase compression

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Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death... Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle... Always use POLARIS-approved size and type of tires for this vehicle when replacing tires...

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Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement... Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse... Raise the drivers seat to access the fuses... Spare fuses are provided in the fuse box... The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box... If you suspect that a fuse or relay may not be working properly, please see your POLARIS dealer...

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MAINTENANCE Lights Poor lighting can result in reduced visibility when driving... Headlight and taillight lenses become dirty during normal operation... Clean lights frequently and replace burned out lamps promptly... Do not operate this vehicle at night or in low light conditions until the headlight is replaced... Always make sure lights are adjusted properly for best visibility...

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Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place... Check battery voltage each month during storage and recharge as needed to maintain a full charge... See page 85... POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self-discharge... Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre-determined point... See page 92 for the part numbers of POLARIS products...

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MAINTENANCE Battery Battery Charging The following battery charging instructions apply only to the installation of a sealed battery... Read all instructions before proceeding with the installation of this battery... The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory... Never pry the sealing strip off or add any other fluid to this battery... The single most important thing about maintaining a sealed battery is to keep it fully charged... Since the battery is sealed and the sealing strip cannot be removed, you must use a voltmeter or multimeter to measure DC voltage... WARNING! An overheated battery may explode, causing severe injury or death... Always watch charging times carefully... Stop charging if the battery becomes very warm to the touch... Allow it to cool before resuming charging...

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evaporate any water that may have entered the engine or exhaust system... If a high pressure water system is used for cleaning (not recommended), exercise extreme caution... The water may damage components and could remove paint and labels... Avoid directing the water stream at the following items:

Page 89

MAINTENANCE Cleaning and Storage Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle... Follow the instructions on the container... Avoid the use of automotive products, some of which can scratch the finish of your

Page 90

MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 59... Battery Maintenance See page 84 for storage and charging procedures... Fluid Levels Inspect the fluid levels... Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 59... Front gearcase fluid Transmission fluid Brake fluid (change every two years and any time the fluid looks dark or contaminated) Coolant (test strength/fill)

Page 91

MAINTENANCE Removal from Storage 1... Charge the battery if necessary... Install it in the vehicle... 2... Make sure the spark plug is tight... 3... Fill the fuel tank with fuel... 4... Check all the points listed in the Daily Pre-Ride Inspection section on page 38... Tightness

Page 92

Overall Length 116 in... (294... 6 cm) (EPS) 118 in... (299... 7 cm) (EPS w/Winch and Aluminum Wheels) 118 in... (299... 7 cm) (EPS Deluxe)

Page 93

Clutching See your POLARIS dealer for clutching specifications...

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2878069 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (gal... /3... 8 l)

Page 95

Stuck in mud or snow Shift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch... WARNING: Excessive throttle may cause loss of control and vehicle rollover...

Page 96

Loose electronic control box connections Inspect, clean, reinstall connectors

Page 97

Overheated engine Clean radiator screen and core, clean engine exterior... Your POLARIS dealer can assist...

Page 98

Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship... THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN... This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling... This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed... This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center...

Page 99

Lubricants and Fluids 1... Mixing oil brands or using non-recommended oil may cause engine damage... We recommend the use of POLARIS engine oil... 2... Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty... This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time... THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS... THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY... POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE... THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE... THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY... ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD... POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY... SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW...

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WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer... When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer... (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY... ) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service... In the Country where your product was purchased: Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer... If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product... Outside the Country where your product was purchased: If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized POLARIS dealer... You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence... Upon residence verification, the servicing dealer will be authorized to perform the warranty repair... If you move: If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move... Product importation rules vary considerably from country to country... You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage... You may also be required to obtain documentation from POLARIS in order to register your product in your new country... You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle... If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied... You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product...

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U... S... A... EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle... POLARIS Industries Inc... warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U... S... Environmental Protection Agency emission regulations... POLARIS warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations... The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first... The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel, or 30 calendar months from the date of purchase, whichever comes first... This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole... The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension... This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions... Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner... This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions...

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*As related to the evaporative emission control system... Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance... The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products... THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY... POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE... THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE... ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN... POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY... Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law... This limited warranty excludes failures not caused by a defect in material or workmanship... This limited warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use... This limited warranty also does not cover any engine that has been structurally altered, or when the vehicle has been used in racing competition... This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of POLARIS... Owners are responsible for performing the scheduled maintenance identified in the owner's manual... POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God... Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle... An authorized POLARIS dealer can perform any service that may be necessary for your vehicle... POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service... It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls... Tampering with emission controls is prohibited by federal law...

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MAINTENANCE LOG Use the following chart to record periodic maintenance...

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E Electromagnetic Interference ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58 Electronic Power Steering ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 Emission Control, Crankcase ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58 Emission Control, Exhaust ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58 Emission Control, Noise... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58 Emissions Limited Warranty ... ... ... ... ... ... ... ... ... ... ... ... 99-100 Engaging AWD ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 49 Engine Break-In ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 37 Engine Fogging... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 88 Engine Oil ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 62-65 Engine Starting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39 Engine Stopping ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39 EPS ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 Equipment Modifications ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 15 Error Codes, Engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 36 Exhaust Emission Control System ... ... ... ... ... ... ... ... ... ... ... ... 58 Exhaust System Warning ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 77 Eye Protection... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 9

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P Parking on an Incline... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45 Parking the Vehicle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45 Part Numbers ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 92 Periodic Maintenance Chart ... ... ... ... ... ... ... ... ... ... ... ... ... ... 59-61 Plug Gap ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Plug Torque ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Plugs, Fouled ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Plugs, Spark ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Polaris Products ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 92 Polishing the Vehicle... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 87 Power Steering... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 Power Steering Unit (Cleaning) ... ... ... ... ... ... ... ... ... ... ... ... ... ... 76 Pre-Ride Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 38 Product Part Numbers ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 92 Public Lands ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 58 PVT Break-In ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 37 PVT Drying ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 74 PVT Intake Screen... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 76 PVT System... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 72-74 PVT Warning... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 72 PVT, Cleaning Debris ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 72-73

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Safety Labels... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10-12 Safety Symbols ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5 Safety, Winch Maintenance ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 57 Seat Belts ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 28 Seat Removal ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 Severe Use Definition ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 59 Shifter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 22 Shifting Gears ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 22 Shock Compression (EPS Deluxe) ... ... ... ... ... ... ... ... ... ... ... ... 80 Shock Loading the Winch... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 56 Signal Words... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5 Spark Arrester Warning ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 77 Spark Plug Gap ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Spark Plug Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Spark Plug Recommendations ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Spark Plug Torque ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Spark Plugs ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Spark Plugs, Fouled ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 69 Specifications ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 90-91 Specifications, Gearcase ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 66 Speed, Towing ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 47 Speedometer ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 29-31, 33-35 Spring Preload (EPS Deluxe) ... ... ... ... ... ... ... ... ... ... ... ... ... 79-80 Spring Preload (EPS) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 79 Stabilizing the Fuel ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 87 Starting the Engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39 Steering Wheel Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 76 Steering Wheel, Adjustment ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 Stopping the Engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39 Storage ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 86-88 Storage Area ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 88 Storage Compartment Access ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 Storage Compartment, Under-Seat ... ... ... ... ... ... ... ... ... ... ... ... 25 Storage, Battery ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 84 Storage, Covers ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 88 Storage, Fluid Levels ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 88 Storage, Oil and Filter... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 87 Storage, Removal ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 89 Suspension Settings (EPS Deluxe) ... ... ... ... ... ... ... ... ... 79-80 Suspension Settings (EPS) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 79 Switches

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On excessively steep hills... On public roads (unless designated for off-road use)... With a passenger who is not seated in a passenger seat, or with passengers

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