Polaris 120 Indy Owner's Manual PDF

Pages 101
Year 2021
Language(s)
English en
1 of 101
1 of 101

Summary of Content for Polaris 120 Indy Owner's Manual PDF

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Copyright 2020 Polaris Industries Inc... All information contained within this publication is based on the latest product information at the time of publication... Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication... Depictions and/or procedures in this publication are intended for reference use only... No liability can be accepted for omissions or inaccuracies... Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited...

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Here at POLARIS we proudly produce an exciting line of utility and recreational products... We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today... Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine weve ever produced...

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The following signal words and symbols appear throughout this manual and on your vehicle... Your safety is involved when these words and symbols are used... Become familiar with their meanings before reading the manual...

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Welcome ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 Introduction ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 9 Safety ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 Youth Section ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 17 Adult Section ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 27 Operation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 41 Emission Control Information ... ... ... ... ... ... ... ... ... ... ... 45 Maintenance ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 47 Troubleshooting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 77 Specifications ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 79 Polaris Products ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 83 Warranty ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 85 Maintenance Log ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 93

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WELCOME DEAR PARENTS / SUPERVISING ADULTS We believe your children and young operators should have the opportunity to enjoy the snowmobile riding experience along with you... We've provided this owner's manual to assist you and your children / young operators in learning about the safe operation and care of your new POLARIS snowmobile... Please review the information in this manual with any child who may operate the snowmobile... Help your children / young operators learn to operate the snowmobile with safety as a top priority... Help them also learn to show respect for our environment and for the rights of others while operating the snowmobile... Since the operator will be a newcomer to the exciting winter sport of snowmobiling, please be sure he/she understands this information before riding the snowmobile... Never allow a child to operate the snowmobile without adult supervision...

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PARENTS / SUPERVISING ADULTS: Do not allow anyone under the age of six (6) to operate this machine... Review the information in this manual with any child who may be operating the snowmobile... It is up to you to teach any operator the proper and safe way to ride a snowmobile... You must set boundaries and adhere to them, keeping the operator's safety foremost in your mind... Never allow a child to operate this machine without adult supervision...

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POLARIS snowmobiles are engineered to conform to these SAE standards... Our muffler systems are designed to reduce noise levels and must not be altered or removed... The sound of your snowmobile may not be welcome to non- snowmobilers, so you have a responsibility to operate your snowmobile with concern for others... We do our part by manufacturing quieter machines; we ask your help to further reduce the impact of noise by operating your snowmobile safely and responsibly...

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NOTICE If installing an aftermarket tunnel wrap, do not cover the tunnel certification, tunnel VIN or emissions certification labels with the wrap... If the tunnel wrap

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We are concerned for the safety of our customers and for the general public... Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury... Therefore, we strongly recommend that consumers do not install on a POLARIS snowmobile any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes...

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EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection... Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield... POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87... 1, or CE... Make sure protective eye wear is kept clean...

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This vehicle is intended for daylight use in restricted off-road areas clear of obstacles, primarily on snow and not on frozen bodies of water, by a child of not less than 6 years of age who is in the presence of, and in active supervision of an adult... Use of this vehicle on public trails, streets, roads, and highways can be hazardous and is prohibited by law in most cases...

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REPORTING SAFETY DEFECTS (CANADA) To report a safety defect to Transport Canada, you may either fill out an online defect complaint form at their website (English: http://www/tc/gc/ca/recalls, French: http://www... tc... gc... ca/rappels) or contact their Defect Investigations and Recalls Division by calling toll-free 1-800-333-0510 (Canada) or 819-994-3328 (Ottawa-Gatineau area / International)...

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YOUTH SECTION KNOW YOUR SNOWMOBILE Lets learn about the parts of your snowmobile before we learn about riding...

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SEATAND STORAGE When the engine is stopped, you can take the seat cushion off and put things under the seat... Push the two seat latches in and pull the seat up to remove it... Always put the seat back on and make sure the latches are locked in place before riding again...

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THROTTLE LEVER The throttle lever makes your snowmobile go forward when you press it with your thumb... Before you drive your snowmobile, always make sure the throttle lever does not stick... Read more about it on page 22...

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TETHER STRAP/SWITCH Always attach the tether strap to your body and to the switchq on your snowmobile every time you drive... If you fall off your snowmobile, the tether strap will pull away from the switch and the engine will stop...

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Let's review the 2 ways to stop your snowmobile engine:

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THROTTLE LEVER Squeeze the throttle lever toward the handlebar and then let it go... The lever should go right back to where it was before you squeezed it... If it goes back slowly or stays close to the handlebar, you have a sticky throttle... This means that something is wrong or broken...

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Have an adult check the gas level to see if your snowmobile needs more gas... Children should never open the gas cap or add gas... Always have an adult do this... Before anyone adds gas to your snowmobile they must read the instructions and warnings on page 42 in this Owner's Manual...

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RIDING RULES Now you're ready to learn about driving your POLARIS snowmobile... This snowmobile is not a toy... There are some things you can do and there are some things you must never do... Rules are very important when you're driving a snowmobile... Adults have riding rules, too... The rules help keep us safe when we ride...

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RIDING APPAREL Always wear the right kind of clothing when you ride your snowmobile... Always wear a helmet with a face shield or goggles... Wear a warm jacket and snowpants... Make sure your clothing fits properly... Tight clothing could keep you from moving easily... Baggy clothing could hang down and get caught in the track or another moving part... Never wear a long scarf... Wear warm snowmobile boots and gloves, and make sure your boot laces are tied... If you have long hair, tie it up or put it inside your helmet or jacket...

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HAND SIGNALS Learn how to use your hands and arms as signals... Use these signals to let others know when you are getting ready to turn or stop your snowmobile... Read and understand your Owner's Manual...

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q Taillight w Seat and Storage e Handlebar rWindshield t Headlight y Hood

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Inspect all items on the checklist for proper operation or condition before each use of the snowmobile... Procedures are outlined on the referenced pages... These checks should become automatic for the child before each ride... As the adult teacher, you must instill in all riders the importance of performing this Pre-Ride Check before they operate the snowmobile...

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READ AND UNDERSTAND YOUR OWNER'S MANUAL Read and make sure the operators understand the Owner's Manual completely before allowing anyone to operate this snowmobile... It's also a good idea to review it periodically to reinforce the information... It's very important to familiarize all operators with the cautions and warnings pertaining to the machine as well as safe operating procedures... We've attempted to provide you with as much information as possible to alert you to the safety requirements of snowmobiling...

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CHECK FOR PROPER OPERATION OF STEERING SYSTEM Check for proper operation of the steering system... Manually turn the skis completely to the right and to the left... If difficulty is encountered, check for ice and snow buildup that may be obstructing the steering linkage... Make sure all greaseable components are properly lubricated...

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WARNING The drive chain guard is designed to protect the operator from metal parts in the event of a drive chain failure... Although the chance of failure is extremely

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ALWAYS WEAR CLOTHING DESIGNED FOR SNOWMOBILING Always make sure the operator is wearing an approved helmet and eye protection... Do not allow the child to wear loose clothing or long scarves because they can easily become entangled in moving parts... If your child has long hair, be sure it is always tied up securely and tucked into the helmet or jacket...

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EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection... Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield... POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87... 1, or CE... Make sure protective eye wear is kept clean...

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SIT PROPERLY ON THE SNOWMOBILE Operating a snowmobile requires skill and balance for proper control... An improper position can reduce the child's ability to control the snowmobile... The riding position may vary as the operator becomes more skilled, but under most conditions the proper position is to be seated with both feet on the running boards, in a comfortable position for proper throttle, brake and steering control...

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WARNING The snowmobile engine compartment contains moving parts... Shields and guards have been provided for safety, but it is still possible to carelessly get your hands or fingers into a moving chain or a rotating shaft... For this reason never attempt adjustments with the engine running... Serious personal injuries can result... Instead, stop the engine, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then re-start the engine to

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DRIVE-AWAY FROM PARKED When the snowmobile has been parked for more than a few hours, especially overnight, the skis and track may freeze to the ground... Loosen the skis and track for the operator... You may have to apply extra throttle initially to move the snowmobile... Teach operators not to be afraid of applying extra throttle in this situation, but make sure they understand that too much throttle could cause the snowmobile to lurch forward...

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If ice or slippery conditions are unavoidable, use extreme caution and operate at speeds no faster than a walk... The skis need snow to help the snowmobile make turns... On hard surfaces the snowmobile will not make turns easily... It may be best to stop the engine, dismount, and manually move the front or rear of the snowmobile to change direction...

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WARNING When driving on long downhill stretches, pump the brakes... Riding the brakes may cause the brake system to overheat, which may result in brake failure... Excessive or repetitive use of the brakes for high speed stops will also cause an overheated brake system... This condition may lead to a sudden loss of

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Calm 5 2 -1 -4 -7 -10 -13 -16 -19 -22 -25 -28 -31 -34 -37 -40 -43 -46 8 3 0 -4 -7 -11 -14 -18 -22 -25 -29 -32 -36 -39 -43 -46 -50 -53 -57 16 2 -2 -6 -10 -13 -17 -21 -24 -28 -32 -36 -39 -43 -47 -50 -54 -58 -62 24 1 -3 -7 -11 -15 -19 -22 -26 -30 -34 -38 -42 -45 -49 -53 -57 -61 -65 32 0 -4 -8 -12 -16 -20 -24 -28 -32 -36 -39 -43 -47 -51 -55 -59 -63 -67 40 -1 -5 -9 -13 -17 -21 -25 -29 -33 -37 -41 -45 -49 -53 -57 -61 -65 -69 48 -1 -5 -9 -13 -18 -22 -26 -30 -34 -38 -42 -46 -50 -54 -58 -62 -66 -70 56 -2 -6 -10 -14 -18 -22 -26 -31 -35 -39 -43 -47 -51 -55 -59 -64 -68 -72 64 -2 -6 -10 -15 -19 -23 -27 -31 -35 -40 -44 -48 -52 -56 -61 -65 -69 -73 72 -2 -7 -11 -15 -19 -23 -28 -32 -36 -40 -45 -49 -53 -57 -61 -66 -70 -74 80 -3 -7 -11 -15 -20 -24 -28 -33 -37 -41 -45 -50 -54 -58 -62 -67 -71 -75 88 -3 -7 -12 -16 -20 -24 -29 -33 -37 -42 -46 -50 -55 -59 -63 -67 -72 -76 96 -3 -8 -12 -16 -21 -25 -29 -34 -38 -42 -47 -51 -55 -60 -64 -68 -73 -77

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OPERATION ENGINE BREAK-IN The break-in period for your new snowmobile is defined as the first ten hours of operation, or the time it takes to use the first two tanks full of gasoline... No single action on your part is as important as a proper break-in period... Careful treatment of a new engine will result in more efficient performance and longer life for the engine...

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Do not overfill the tank... Do not fill the tank neck... If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing...

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SPEED/PERFORMANCE REGULATION As the adult, you must teach the child the proper and safe way to ride a snowmobile... Set boundaries and adhere to them, keeping the child's safety foremost in your mind... Never allow the child to operate this vehicle without adult supervision...

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DAILY STORAGE At the end of each ride, park the snowmobile on a level surface... Support the rear with an appropriate track stand... The track should be suspended approximately 4 in (10 cm) off the ground... Cover the snowmobile with an appropriate snowmobile cover...

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EMISSION CONTROL INFORMATION EMISSION CONTROL LABEL Your snowmobile is equipped at the time of sale with an emission control information (ECI) label and a factory-installed emissions information hangtag... These items are required by U... S... Environmental Protection Agency regulations... The ECI label is permanently affixed to either the right side of the tunnel or the engine recoil cover... The ECI label should not be removed, even after you purchase the snowmobile... You may remove the factory-installed emissions information hangtag, which is intended solely for your use in making a purchasing decision...

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All necessary replacement parts and labor incurred, with the exception of authorized warranty repairs, become the responsibility of the registered owner... If, during the course of the warranty period, part failures occur as a result of owner neglect in performing recommended regular maintenance, the cost of repairs are the responsibility of the owner...

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PERIODIC MAINTENANCE CHART The following chart is a guide based on average riding conditions... You may need to increase frequency based on riding conditions... When inspection reveals the need for replacement parts, always use genuine POLARIS parts, available from your POLARIS dealer...

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Throttle cable pivot slug page 55 X X X Lubricate steering post support bracket and pivot (aerosol)

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Spark plug condition is indicative of engine operation... The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven... Immediately check the spark plug for correct color...

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Proper carburetor adjustment is critical, since a mixture too lean (too much air, too little fuel) will result in overheating of the combustion chamber, causing pre- ignition of the fuel... This results in piston burning, bearing failure or complete engine failure... A lean mixture can be the result of fuel line restrictions or foreign matter in the carburetor... A mixture too rich (too much fuel, too little air) is also unfavorable because it can foul plugs and cause generally poor engine performance...

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Correct setup provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at all other throttle openings... Your dealer can assist with carburetor adjustments, which may include the following:

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4... Check the actuator linkage to ensure there is adequate freedom of movement for positive brake operation and that all floating parts move freely and that all parts are mounted securely... Tighten hardware as required...

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CHOKE/CABLE LUBRICATION Lubricate the choke slide and cables occasionally as shown... Operate the choke intermittently before turning the engine off... This draws moisture out of the choke plunger area and reduces the possibility of the choke becoming frozen...

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THROTTLE CABLE PIVOT SLUG Lubricate the throttle cable pivot slug q every 50 hours or twice a year using an aerosol lubricant...

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When the chain has stretched to within 1/8 in (3 mm)e of the muffler mount bracketr on the chassis, replace the chain... Inspect the sprockets as they also

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Lubricate Point A every 15 hours of operation with a small amount of POLARIS Premium All Season Grease...

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ENGINE OIL OIL RECOMMENDATIONS POLARIS recommends the use of Performance Synthetic 4-Stroke oil (PS-4 or PS-4 Plus) for this engine... PS-4 has been specially formulated for use in POLARIS 4-cycle snowmobile engines... It's a fully synthetic, high performance, multi-viscosity oil designed to provide the ultimate in lubrication performance and protection...

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6... If the oil level is below the lower marke on the dipstick, add the recommended oil to the upper markr...

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10... If oil level is below the lower mark on the dipstick, add additional recommended oil until the upper mark has been met...

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5... Measure the distance between wear surface of the track clip and the plastic slider at the point where the weight is hanging... Deflection at this point should be 3/4" (19 mm)...

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TRACK ALIGNMENT Check track alignment at the intervals outlined in the periodic maintenance chart beginning on page 48... Make sure the track is centered and running evenly on the slide rails... Misalignment will cause excessive wear to the track and slide rail...

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3... Inspect track alignment by looking through the track windows to make sure the railsq are evenly spaced in the sliderw on each side... If the track runs to the left, loosen the left idler wheel mounting bolt and tighten the left track adjusting bolt... If the track runs to the right, loosen the right idler wheel mounting bolt and tighten the right track adjusting bolt...

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WARNING Never hold the snowmobile up or stand behind it while rotating the track... A loose track or flying debris could cause serious personal injury or death...

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Inspecting the track while the engine is running can result in serious personal injury if the track should being to move... Never inspect the track with the engine running... Never hold the snowmobile up or stand behind it while rotating the track... A loose track or flying debris could cause serious personal injury or

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SLIDER REPLACEMENT POLARIS rail slides have a wear limit indicator groove to indicate the minimum permissible slide thickness q... Replace the rail slides if they are worn to the top of the groovew at any point along their length... Failure to do so may result in permanent damage to the track or rails...

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STEERING ADJUSTMENT With the handlebars in a straight ahead position, and with vehicle weight compressing the suspension, measure from the straight edge of the skis at the center of the ski mounting bolt... The measurement between the skis at point X should be 1/8 (3 mm) greater than the measurement at point Y...

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access the adjuster bolts... If additional room is required, unzip one of the handlebar pad zippers and roll the pad to the side...

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SKI SKAGS The skagq is a replaceable bar attached to the underside of the ski... The purpose of the skag is to assist in turning the snowmobile and to prevent the wearing away of the ski caused by contact with roads and other bare terrain...

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SUSPENSION LUBRICATION To maintain rider comfort and to retard wear of the pivot shafts, lubricate the suspension pivot shafts with POLARIS Premium All Season Grease several times during the season and again before summer storage each year... Lack of lubrication will result in reduced performance and a less comfortable riding experience...

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TIP The Xs in the above illustration indicate lubrication points... A grease gun kit complete with grease and adaptors is available to lubricate all fittings on

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ELECTRICAL CONNECTIONS Separate the electrical connector blocks and clean corrosive build-up from the connectors... Lubricate the blocks with dielectric grease and re-connect... Replace worn or frayed electrical wire and connectors... Be sure wiring harnesses are properly secured away from sharp edges, steering linkage, moving parts, and hot exhaust components...

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immediately after washing... Remove the spindle shafts and lubricate the bushings on the top and bottom of the trailing arm... Also run the vehicle to evaporate any water that might have entered the engine or exhaust system...

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carburetor should be completely drained of gasoline... Observe all fire safety rules when draining the carburetor... Review the fuel-related warnings on page 42... To eliminate any fuel remaining in the carburetor, run the engine until it

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TRACK AND SUSPENSION Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support... This will allow the track to hang freely... Elevate the front end of the machine and place blocks securely under it to remove tension from the shocks and springs... This will minimize fatigue on the front shocks and springs...

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TOWING Do not pull or tow any person or object behind this snowmobile... If a disabled snowmobile must be towed by another snowmobile, attach the tow rope to the spindles of the disabled snowmobile, not to the ski toe loops...

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POSSIBLE CAUSE SOLUTION Tether switch not engaged Install tether switch/strap Engine stop switch not on Pull stop switch up to RUN position Throttle safety switch malfunction Your dealer can perform this service... Out of fuel Refuel Clogged fuel valve or filter Inspect and clean or replace Water is present in fuel Drain the fuel system and refuel Fuel valve is off Turn the fuel valve on Old or non-recommended fuel Replace with new fuel Fouled or defective spark plug(s) Inspect plug(s), replace if necessary No spark to spark plug Inspect plug(s), verify stop switch is on Overuse of choke Inspect, clean and/or replace spark

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CAPACITIES AND DIMENSIONS Body Style Mini Indy Rider/Weight Capacity 1/140 lbs... (63... 5 kg) maximum Dry Weight 147... 5 lbs... (67 kg) Fuel Tank Capacity ... 5 gal... (1... 9 l) Engine Oil Capacity 20 oz... (... 6 l) Height 31 in... (79 cm) Length 75 in... (191 cm) Width 34 in... (86 cm) Track Length 69 in... (175 cm) Track Width 10 in... (25 cm) Brake Type Mechanical Ski Center Distance 30 in... (76... 2 cm) Drive Clutch Type/Driven Clutch Type Centrifugal/Sprocket Drive Chain Length #40DLX74

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ENGINE AND COOLING Cooling Air Cylinders 1 Ignition Timing 23 [email protected] 3600 RPM Ignition Type Flywheel Magneto (solid state) Spark Plug/Gap NGK BR6ES/... 028" (... 70 mm) Recommended Engine Oil

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The carburetor jetting chart above is consistent with the provisions of U... S... A... federal regulation 40 CFR 1051... 115(d)(3) and is an acceptable alternative to the use of tamper-resistant features...

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Grease/Specialized Lubricants 2871312 Grease Gun Kit, All Season (3 oz... /89 ml) 2871322 All Season Grease (3 oz... /89 ml cartridge) 2871423 All Season Grease (14 oz... /414 ml cartridge) 2871329 Dielectric Grease (Nyogel)

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WARRANTY SERVICE AND WARRANTY INFORMATION OBTAINING SERVICE AND WARRANTY ASSISTANCE Read and understand the service data and the POLARIS warranty information contained in this manual... Contact your POLARIS dealer for replacement parts, service or warranty... Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual... Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you...

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REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase... Upon receipt of this registration, POLARIS will record the registration for warranty... No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage... If you have not signed the original registration and received the customer copy, please contact your dealer immediately... NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS... Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation... Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage...

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This warranty also excludes failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; failure due to snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket components; unauthorized repairs; repairs made after the warranty period expires or by an unauthorized repair center; use of the product in competition or for commercial purposes... Warranty will not apply to any product which has been damaged by abuse, accident, fire or any other casualty not determined a defect of materials or workmanship...

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IF YOU MOVE: If you move to another country, be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move... Product importation rules vary considerably from country to country... You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage... You may also be required to obtain documentation from POLARIS in order to register your product in your new country... You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle...

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EXPORTED PRODUCTS EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALERS AUTHORIZED LOCATION... This policy does not apply to products that have received authorization for export from POLARIS... Dealers may not give authorization for export... You should consult an authorized dealer to determine this products warranty or service coverage if you have any questions... This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealers authorized location... This policy does not apply to safety bulletins...

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U... S... A... EPA EMISSIONS LIMITED WARRANTY This Emissions Limited Warranty is in addition to the POLARIS standard Limited Warranty for your vehicle... POLARIS Industries Inc... warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U... S... Environmental Protection Agency emission regulations... POLARIS warrants that the vehicle is free from defects in materials and workmanship that would cause it to fail to meet these regulations...

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The exclusive remedy for breach of this Limited Warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products... THE REMEDIES SET FORTH IN THIS LIMITED WARRANTYARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY... POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OFANY DESCRIPTION,WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE... THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE...

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Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle... POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle... POLARIS also recommends that you use only POLARIS parts... It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicles emission controls... Tampering with emission controls is prohibited by federal law...

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MAINTENANCE LOG MAINTENANCE LOG Present this section of your manual to your dealer each time your snowmobile is serviced... This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile...

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DATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

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E Emergency Preparation ... 76 Emergency Stopping Procedures... 44 Emission Control Label ... 45 Engine Break-In ... 41 Engine Stop Switch... 19 Environmental Protection ... 10 Equipment Modifications ... 13 Exhaust System ... 51 Exported Products ... 89

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S Safety Labels... 15 Safety Symbols ... 4 Seat and Storage ... 18 Seat Latches ... 22 Signal Words ... 4 Skag Replacement ... 69 Ski Skags ... 69 Skis ... 19 Slider Replacement... 66 Snow Conditions ... 37 Snow Flap... 19 Spark Plug Removal ... 50 Spark Plug Replacement... 50 Spark Plugs... 50 SPECIFICATIONS... 79 Speed Regulation ... 43 Stabilize the Fuel ... 74 Starting the Engine ... 43 Steering Adjustment... 67 Steering Inspection ... 67 Steering System... 66 Stopping... 23 Storage ... 73 Storage Area ... 75 Strap Switch ... 20

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W Warning Symbols ... 4 Washing the Vehicle... 72 Waxing the Vehicle ... 73 Welcome Page ... 3 Wet Fouled Plug... 51 Windchill Charts ... 39

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For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www... polaris... com

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