Polaris Victory Roads, Cross Tour Motorcycle Rider's Manual PDF

Pages 129
Year 2014
Language(s)
English en
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1 of 129

Summary of Content for Polaris Victory Roads, Cross Tour Motorcycle Rider's Manual PDF

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Copyright 2013 Polaris Sales Inc... All information contained within this publication is based on the latest product information available at the time of publication... Product improvements or other changes may result in differences between this manual and the motorcycle... Depictions and/or procedures in this publication are intended for reference use only... No liability can be accepted for omissions or inaccuracies... Polaris Industries reserves the right to make changes at any time, without notice and without incurring obligation to make the same or similar changes to motorcycles previously built... Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited... All reference to RIGHT, LEFT, FRONT, REAR are from the operators perspective seated in a normal riding position... Features of VICTORY Motorcycles are covered by U... S... Patent Nos: 6,976,691; 6,407,663; D489670; D482311; D482304; D481980; D481973; D474142...

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Safety Training Safety training is a top priority for POLARIS... POLARIS strongly encourages you to take a motorcycle rider education course in your area of operation...

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Table of Contents Introduction ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6 Safety ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 Component Identification ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 18 Instruments, Features & Controls... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 21 Pre-Ride Inspections ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 40 Operation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 48 Maintenance... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 57 Cleaning and Storage... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 95 Warranty... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 103 Specifications ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 105 Audio System ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 108

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For the safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this riders manual... Keep this manual with the motorcycle, especially when ownership changes... If your riders manual is misplaced or damaged, please purchase a replacement from your VICTORY dealer... All references in this manual to RIGHT, LEFT, FRONT or REAR are from the operators perspective when seated in a normal riding position... If you have questions about the opera- tion or maintenance of your motorcycle after you've read this manual, please see your VIC- TORY dealer... To locate the nearest authorized VICTORY dealer, visit www... polaris... com... VICTORY motorcycles comply with all federal, state and local safety and emission regula- tions for the area of intended sale...

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This riders manual contains information that is essential to safe riding and proper mainte- nance of your VICTORY motorcycle... Anyone who uses the motorcycle (operators and pas- sengers) must read the riders manual before riding... Carefully read and understand the information found in the Safety section... Understand and follow the procedures outlined in the Maintenance section to keep your VICTORY motorcycle in top condition on the road or in storage... Bring the manual with you when you ride... Following the precautions and proce- dures in the manual will add to your enjoyment and help keep you riding safely... If you lose or damage this manual, you can purchase a new one through any authorized VICTORY dealer... The riders manual should be considered part of the motorcycle and remain with it if sold...

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Improper use of this motorcycle can result in serious injury or death to you, your passenger and others... To minimize the risk of injury, read and understand the information contained in this section before operating the motorcycle... This section contains safety information specific to the VICTORY motorcycle, as well as information about general motorcycle safety... Anyone who rides the motorcycle (operators and passengers) must follow these safety precautions...

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Ride defensively, as if you are invisible to other motorists, even in broad daylight... A motorist's failure to see or recognize a motorcycle is the leading cause of automobile/ motorcycle accidents... Ride where you're clearly visible to other motorists, and observe their behavior carefully...

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If possible, avoid applying the brakes while making a turn... Motorcycle tires have less traction during turns, so braking will increase the possibility of skidding... Bring the motorcycle to the upright position before applying the brakes...

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Wear gloves, a jacket, heavy boots and long pants to prevent or reduce injury from abra- sions, lacerations or burns should the motorcycle fall... Wear boots with low heels, as high heels can catch on pedals or footrests... The combination of boots and pants should com- pletely cover legs, ankles and feet, protecting skin from engine and exhaust system heat...

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Parking the Motorcycle When leaving the motorcycle unattended, turn the engine off... Remove the ignition key to prevent unauthorized use by minors or those without proper motorcycle certification and training... Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible materials near these hot areas... Do not park near a flammable source such as a kerosene heater or an open flame, where hot components could ignite combustible mate- rials... Park the motorcycle on a firm, level surface... Sloped or soft surfaces may not support the motorcycle... If you must park on a slope or soft surface, follow the precautions outlined on page 55...

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Distribute weight evenly on both sides of the motorcycle... Maintain even weight distribu- tion by checking accessories and cargo to make sure theyre securely attached to the motorcycle before riding and whenever you take a break from riding... Uneven weight dis- tribution, or accessories or cargo that shift suddenly while youre riding can make the motorcycle hard to handle, can cause loss of control, or cargo could fall from the motorcy- cle creating a hazard for surrounding vehicles...

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Position and restrain the motorcycle so it remains upright on the truck or trailer... If the motorcycle leans to one side, gasoline may leak from the fuel tank and result in a fire hazard or damage to the fin- ish...

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Failure to perform safety maintenance as recommended can result in difficult handling and loss of control, which could result in serious injury or death... Always perform the safety maintenance procedures as recommended in this manual... Perform maintenance and repairs promptly as outlined in the VICTORY Service Manual, or see your authorized VICTORY dealer for service...

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The maximum load capacity of your motorcycle is the maximum weight you may add to your motorcycle without exceeding the GVWR... This capacity is determined by calculating the difference between your motorcycles GVWR and wet weight... Refer to the specification section beginning on page 105 or the Manufacturing Information/ VIN label on the motorcycle frame for model-specific information... See page 17... When determining the weight you will be adding to your motorcycle, and to ensure you do not exceed the maximum load capacity, include the following: operator body weight passenger body weight weight of all riders apparel and items in or on apparel weight of any accessories and their contents weight of any additional cargo on the motorcycle

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Safety Safety and Information Labels Labels are model-specific and market-specific... Your motorcycle may not contain all of the labels shown... 1... Manufacturing Information Label 2... Operator/Fuel Warning 3... Cargo Information (in saddlebags) 4... Shock Air Pressure Label 5... Saddlebag Warning 6... Highway Bar Warning 7... Trunk Cargo Information Label (if equipped) 8... Lower Fairing Cargo Information Labels (both compartments) (if equipped)

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Identification Ignition Key Number The ignition key number is stamped on the small metal tag attached to the key ring... Remove the tag and record the number on page 107... Store the tag in a safe place... Additional keys can be copied from one of the original keys... A VICTORY key blank is required... If you lose both original keys, you will need the following:

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Right Side View 1... Exhaust Mufflers 2... Drive Belt Guard 3... Drive Sprocket (under cover) 4... Engine Oil Fill Cap / Dipstick 5... Rear Brake Fluid Reservoir 6... Rear Brake Pedal 7... Air Filter 8... Headlamp 9... Mirror 10... Fuel Tank 11... Access Cover 12... Fuse Box (under cover) 13... Accessory Fuse (under

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Console (CROSS ROADS) 1... Clutch Lever 2... Mirror 3... Speedometer 4... Indicator Light Panel 5... Tachometer (if equipped) 6... Front Brake Fluid Reservoir 7... Front Brake Lever 8... Throttle Control Grip 9... Switches 10... Throttle Cables 11... Fuel Cap 12... Auxiliary Forward Lighting

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Parking Lights On In the PARKING LIGHTS ON position, the taillight, indicator lights and license plate light illuminate... The radio can be operated and the instrumentation is active... The emergency flashers can be activated, and the ignition key can be removed... You must push the ignition key into the switch while selecting this position...

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The ABS indicator always illuminates when the key is in the ON position and remains on until the anti-lock system activates, which occurs when vehicle speed exceeds 6 MPH (10 km/h)... When the lamp is illuminated, the anti-lock brakes will not activate, but the conventional brake system will continue to operate normally...

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Trip Odometers The ignition switch must be in the ON or PARK position to access the trip odometers... The trip odometers (Trip 1 and Trip 2) display total distance traveled since being reset... To reset a trip odometer, toggle to the trip odometer, then press and hold the mode button until the trip odometer resets to zero...

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1... Turn the key to ON or PARK... Use the mode button to toggle to the odometer display... 2... Press and hold the mode button until the hour segment flashes... Release the button... 3... With the segment flashing, tap the mode button to advance to the desired setting... 4... Press and hold the mode button until the next segment flashes... Release the button... 5... Repeat steps 3-4 twice to set the 10-minute and 1-minute segments... After completing the

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Instruments, Features and Controls Instrument Cluster (CROSS ROADS) Multi-Function Display Engine Error Codes The error screen displays only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle... Error codes are not stored... When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine... If the CHECK ENGINE indicator lamp illu- minates, retrieve the error codes from the display... 1... If the error codes are not displayed, use

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Speedometer The speedometer displays vehicle speed in either miles per hour or kilometers per hour... Tachometer The tachometer displays engine speed in revolutions per minute (RPM)... A red line on the face of the gauge indicates the maximum safe engine speed... WARNING! Excessive engine speed can cause engine damage or failure, which could result in serious injury or death... Do not allow engine speed to exceed the red line...

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Check Engine This lamp illuminates momentarily when the ignition switch is in the ON position and the engine is off... This indicates proper function... If this lamp illuminates while the engine is running, contact an authorized VICTORY dealer promptly for diagnosis... The light will remain on if the tilt sensor shuts down the engine... See page 36... If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists... Retrieve the error codes for diagnosis... See page 28... This lamp is also known as a malfunction indicator lamp (MIL)...

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Engine Error Codes The error screen displays only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle... Error codes are not stored... When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine... If the CHECK ENGINE indicator lamp illumi- nates, retrieve the error codes from the display... 1... If the error codes are not displayed, use the

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2... Press and hold the mode button until the hour segment flashes... Release the button... 3... With the segment flashing, tap the mode button to advance to the desired setting... 4... Press and hold the mode button until the next segment flashes... Release the button... 5... Repeat steps 3-4 twice to set the 10-minute and 1-minute segments... After completing the

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Instruments, Features and Controls Instrument Cluster (CROSS COUNTRY) Multi-Function Display Odometer/Trip Odometer The odometer displays the total distance traveled by the vehicle... The trip odometer displays distance traveled since the trip odometer was reset... To view the trip odometer, turn the key to the ON position... Use the mode button to toggle to the trip odometer... To reset the trip odometer, toggle to the trip odometer, then press and hold the mode button until the trip odometer resets...

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Starter Interlock Switch The starter interlock switch prevents the electric starter from operating when the transmission is in gear and the clutch is engaged (lever released)... Read the engine starting procedures beginning on page 50 before starting the engine... WARNING! Never start the engine with the transmission in gear and the clutch disengaged unless you are properly seated with the front brake applied...

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Engine Starter Switch The starter switch is located on the right handlebar... Use the starter switch to start the engine and operate in reverse (if equipped)... The switch will operate only when the engine stop/run switch is in the RUN position and the transmis- sion is in neutral (or the clutch is disengaged)... The reverse lever (if equipped) must also be disengaged... Tip: If the reverse system fuse has blown, the starter switch will

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To lock a door, place the key in the lock and turn it coun- ter-clockwise... To unlock a door, turn the key clockwise... After unlocking a door, press the door lock to release the latch and open the door... Refer to the Gross Vehicle Weight Rating information beginning on page 16 for loading information...

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Brakes Anti-Lock Brake System (ABS) (if equipped) The anti-lock brake system automatically reduces or increases brake pressure as needed to provide optimum braking control, reducing the chance of wheel lock-up during hard braking events or when braking on rough, uneven, slippery or loose surfaces... See page 10... The anti-lock brake system cannot be turned off... The ABS indicator always illuminates when the key is in the ON or PARK position and

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Front Brake Lever The front brake lever is located on the right handlebar... This lever controls only the front brakes... The front brakes should be applied simultaneously with the rear brakes... To apply the front brake, pull the lever toward the handle- bar... See page 53 for braking procedures... Front brake lever reach (distance to the hand grip) is adjustable... 1... Pull and hold the lever away from the hand grip... 2... To increase reach distance, rotate the adjuster to align a lower number with the arrow on

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Sidestand Interlock Switch This vehicle is equipped with a sidestand interlock switch that prevents the engine from starting, although it will crank, if the sidestand is extended and the transmission is in gear... If this occurs, the check engine lamp will illumi- nate until the sidestand is retracted or until the transmis- sion is placed in neutral... The interlock switch error code will also display in the diagnostic screen... The SPN will read 520267 and the FMI will read 31... See page 28... Turn the ignition switch off to clear the code...

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Instruments, Features and Controls Storage Compartments (CROSS COUNTRY TOUR) A storage compartment is located at the top of each lower fairing... The maximum weight capacity for each compartment is five pounds (2... 3 kg)... Optional door locks are available for these compartments... The left compartment contains the iPod cord and a second 12-volt accessory outlet... To open a compartment door, pull the door handle and allow the door to pivot downward... Do not force a door to open beyond the door pivot stop...

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Instruments, Features and Controls Fairing Vents and Deflectors (CROSS COUNTRY TOUR) An air vent and a deflector are located in each lower fairing... Use the vent handles to open and close the vents... Do not force a vent to open beyond the vent pivot stop... Move a deflector inward or outward to adjust air flow... WARNING! Failure to inspect deflector clearance after removing and reinstalling a fairing could result in steering interference, which could result in serious injury or death...

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Instruments, Features and Controls Tool Kit The tool kit can be used to perform most basic mainte- nance items... Tools provided in the tool kit include: 1... 4 mm Ball Drive Allen Wrench 2... 5 mm Ball Drive Allen Wrench 3... 6 mm Ball Drive Allen Wrench 4... 4 mm / 6 mm Open End Wrench 5... 8 mm / 10 mm Open End Wrench 6... Combination Phillips / Slot Screw Driver 7... Rear Shock Absorber / Tire Pressure Gauge 8... Fuse Puller

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Pre-Ride Inspections To keep your motorcycle in safe operating condition, always perform the recommended pre- ride inspections before each ride... This is especially important before making a long trip and when removing the motorcycle from storage... WARNING! Failure to perform the recommended pre-ride inspections could result in component failure while riding, which could result in serious injury or death... Always perform the pre-ride inspections before each ride...

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General Engine Oil Level Check the oil level on the dipstick... Fuel Level View the fuel gauge or information bar... Tires Inspect condition, pressure and tread depth... Brake Operation Inspect pedal and lever movement... Brake Fluid Levels Check front and rear brake fluid levels... Brake Components Inspect hoses, connections, brake pads... Throttle Inspect hand grip and throttle freeplay... Clutch (Mechanical) Check lever operation and freeplay... Front Suspension Check for leaks, debris and damage... Steering Check for smooth operation... Rear Suspension Check shock movement and air pressure, verify ground clearance... Drive Belt Check for wear, damage, proper deflection... Sidestand Verify smooth operation, inspect pivot bolt, spring and pad... Fasteners Inspect for loose, damaged or missing fasteners... Mirrors Adjust for proper rear view...

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WARNING! Operating the engine with too much or too little oil can cause serious engine damage or engine seizure, which could result in loss of control and serious injury or death... Do not operate the motorcycle with the oil level above the FULL mark or below the ADD mark...

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Pre-Ride Inspections Tires Tire Pressure Check tire pressure before riding, when the tires are cold... This will provide the most accurate reading, as riding warms the tires and increases tire air pressure... Adjust tire pressure as needed based on the total weight of your intended load... See page 82... Tire Condition Inspect the tire sidewalls, road contact surface and tread base... If inspection reveals cuts, punctures, cracks or other wear or damage, replace the tire before riding... Use only approved replacement tires... See the VICTORY Service Manual or your authorized VICTORY dealer... Tire Tread Depth Measure the tread depth near the center of the tread on both tires... See page 81... Replace any tire with a tread depth of less than 1/16 (1... 7 mm)...

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WARNING! Brake fluid leaks or low brake fluid levels could cause brake system failure, which could result in serious injury or death... Do not operate the vehicle with low brake fluid levels or when leaks are evident (dampness or stains from dried fluid)... See your VICTORY dealer for service...

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Pre-Ride Inspections Brake Pads Inspect each front brake pad on both sides of the front disc... Inspect each rear brake pad on both sides of the rear disc... When the thinnest point of the friction material has worn to the minimum recommended thickness, see your VICTORY dealer for brake pad replacement... Replace brake pads when friction material thickness reaches 1... 0 mm... When checking brake pad friction material thickness, check each brake caliper for damp- ness or stains from leaking or dried brake fluid... If inspection reveals signs of fluid leakage, do not operate the vehicle... See your VICTORY dealer for service... See page 79 for brake disc inspection...

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sure label located in the left saddlebag near the air fitting... WARNING! Inadequate ground clearance could result in components contacting the ground, causing loss of control and serious injury or death... Always ensure ground clearance is at specification...

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Pre-Ride Inspections Sidestand 1... On level ground, straddle the motorcycle and bring it to the fully upright position... 2... Move the sidestand up to the stored position and down to the fully extended position sev-

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Perform the break-in maintenance outlined in the maintenance section of this manual... Break-in maintenance should be performed by an authorized VIC- TORY dealer... Break-in maintenance must include inspection, adjustments, fas- tener tightening and an engine oil and filter change... Performing break-in maintenance at the required odometer reading helps ensure peak engine per- formance, minimal exhaust emissions and maximum service life of the engine...

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Priming the Fuel System If the motorcycle runs out of fuel, prime the fuel system before attempting to restart the engine... 1... Fill the fuel tank... 2... Turn the ignition key to the ON position... 3... Move the engine stop/run switch from the STOP position to the RUN position... 4... Allow the fuel pump to run until it stops (about 3 seconds)... 5... Move the engine stop/run switch to the STOP position and wait 20 seconds... 6... Repeat steps 3-5 four to five times... 7... Turn the key to the OFF position... 8... Start the engine... See page 50...

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Operation Starting the Engine The starter interlock system allows the engine to be started only when the transmission is in neutral, or when the transmission is in gear with the clutch disengaged (clutch lever pulled in) and the sidestand retracted... Tip: If the motorcycle runs out of fuel, prime the system before attempting to restart the engine... See

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1... Start the engine... See page 50... 2... With the engine at idle speed, apply the front brakes... 3... Disengage the clutch (pull the clutch lever fully toward the handlebar)... 4... Push the shift pedal downward until you feel it stop in first gear... Tip: Shift to a higher gear by lifting the front of the gear shift pedal with your toe... Shift to a lower gear by

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Accelerating Accelerate by opening the throttle (rolling the throttle control grip rearward)... For even accel- eration, open the throttle with a smooth, continuous motion... When you reach the recom- mended speed for upshifting, shift up one gear... WARNING! Accelerating abruptly could cause your body to shift rearward suddenly, which could result in loss of control... Accelerating abruptly could also cause loss of control on low traction surfaces... Loss of control could result in serious injury or death... Always accelerate gradually, especially on wet, slippery or other low traction surfaces...

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Using Cruise Control (if equipped) If equipped, the cruise control is located on the right handlebar... Read this section and understand how to safely operate this fea- ture before using the cruise control... WARNING! Improper operation of cruise control could cause loss of control and result in serious injury or death... Follow all cruise operation procedures carefully... Never use cruise control when roads are wet or slippery... Do not use cruise control when riding in heavy or congested traffic...

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Operation Using Cruise Control (if equipped) Resume Speed After disengaging the cruise control with the brake, throttle or clutch, wait at least 3 seconds, then press the resume but- ton (RES) to return to the set speed... If the resume button is pressed within 3 seconds of disengag- ing, the cruise control may not engage, even if the cruise con- trol indicator illuminates... This is a safety feature that prevents cruise control from engaging if a button is stuck... To continue using cruise control, disengage it... Wait at least 3 seconds, then press the resume button... Tip: Turning the cruise control master switch off will erase the set

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Parking on a Soft Surface If parking on a soft surface is unavoidable, place a sidestand footrest under the foot of the sidestand to provide a firm surface... The sidestand footrest must be strong enough and large enough to support the motorcycle's weight without sinking into the parking surface... Asphalt becomes soft in hot weather... A sidestand can sink into soft asphalt and the motorcy- cle may fall... When parking on asphalt in hot weather, use a sidestand footrest... CAUTION! Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials... Always park the motorcycle clear of flammable materials and where people are not likely to contact hot components...

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wheel may travel outward and require a larger operating area... 2... Make sure the motorcycle is stationary... 3... Dismount any passenger... 4... Sit on the operators seat with legs astride and both feet on the ground... 5... Retract the sidestand (if down)... 6... Place the transmission in neutral... 7... With the engine idling, lift the reverse lever and verify that the reverse indicator (R) dis-

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Improperly installed or adjusted components can make the motorcycle unstable or hard to handle... Improperly installed electrical components can cause engine or electrical system failure... In either event, damage or serious injury could result... If you do not have the time, tools and expertise necessary to complete a procedure properly, please see your dealer for service...

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Periodic Maintenance Inspect, clean, lubricate, adjust and replace parts as necessary... When inspection reveals the need for replacement parts, use genuine VICTORY parts available from your VICTORY dealer... Record service and maintenance information in the Maintenance Log beginning on page 60... Perform maintenance at the intervals specified in the periodic maintenance table beginning on page 59... Perform the procedures more frequently if normal use of the motorcycle includes: high speed operation for extended periods low speed operation for extended periods operation in dusty or otherwise adverse conditions

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Maintenance Key: I = Inspect, clean, adjust, correct or replace if necessary; P = Perform; R = Replace / Rebuild L = Lubricate w/ proper lubricant; * = Replace at specified interval or annually; ** = Replace as specified or every 2 years

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Maintenance Performed Miles / Km Notes Performed by

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6... Clean the oil filter mounting threads and gasket sealing surface on the crankcase... Make sure the new oil filter gasket is properly seated in the new oil filter... Apply a thin film of clean engine oil to the gasket... Screw the new filter on until the gasket contacts the seal- ing surface... Tighten the filter by hand an additional 3/4 turn...

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Maintenance Air Filter Inspect the air filter often if riding in unusually wet or dusty conditions... Do not apply air filter oil to this air filter... The fuel line is secured to the main wiring harness with a cable tie... Do not cut or remove the cable tie... 1... Remove the fuel tank... See pages 62-63... 2... Loosen the three filter retainer screws... 3... Loosen the two air filter mounting screws only until the

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11... With the rear of the fuel tank raised, carefully slide the tank rearward and off the front mounts... When the tank is clear of the front mounts, lift the tank up and away from the frame... Reinstall the front isolators if they become dislodged...

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5... Slide the tank onto the isolators, then slide the tank fully forward... Pivot the rear of the tank upward to access the tank bottom... Support the rear of the tank in this position...

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13... Prime the fuel pump... See page 49... 14... Check for leaks... 15... Reinstall the seat and side covers...

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Maintenance Drive Belt Condition Replace the drive belt if it is cracked or has bro- ken teeth or frayed edges... No matter its condition, the drive belt should be replaced at periodic inter- vals... See the VICTORY Service Manual or an authorized VICTORY dealer... DO NOT attempt to check belt tension if the belt has been exposed to rain or washing within a 24 hour period or if the belt is hot from riding... Allow the belt to cool down to ambient temperature before measuring belt tension... Replace the drive belt and both sprockets as a set if the drive belt has over 5,000 miles (8,000 km) of service at the time of damage or failure...

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Maintenance Drive Belt Tension Data Specifications are listed below for deflection and sonic tension... Sonic tension measurement requires Gates Sonic Tension Meter 507C or an equivalent... Drive Belt Deflection (Using PV-43532 Tension Gauge)

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9... Be sure the tension gauge is seated squarely against the belt, and note the graduation mark on the rule that now aligns with the lower edge of the belt... This position rep- resents 10 lbs... force...

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Drive Belt Cleaning Cleaning the drive belt will maximize belt and sprocket life and minimize drive line noise... Clean the belt at every tire change... Clean the belt more often if riding in dirty, dusty or high debris environments... 1... Mix a few drops of mild dish soap with a cup of warm water... 2... Use a soft nylon brush to clean the belt and sprocket teeth with the soapy water... Clean

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If the VICTORY air pump and gauge are not available, use the gauge provided in the tool kit, and a pressurized air source with a maximum line pressure of 72 PSI (496 kPa)... After using this gauge, remove it quickly to minimize leakage... Expect to lose about 4 PSI (27... 6 kPa) with each pressure check when using this gauge... Use only a dry air source, such as a system with a water separator or air line dryer, to prevent moisture from entering the shock... CAUTION! Air pressure increases VERY quickly when using pressurized air... Wear eye and face protection...

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the suspension moves freely without binding... Listen for abnormal noises... 2... Elevate and support the motorcycle with the rear tire slightly off the floor... CAUTION! Make sure the motorcycle is stable when elevated... Injury may occur if the motorcycle tips or falls...

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4... Fork oil condition and level affects front suspension perfor- mance and internal component wear... Replace fork oil at the recommended intervals... Special tools are required to perform this procedure... See the VICTORY Service Manual or your authorized VICTORY dealer...

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Maintenance Fuel System Components 1... Inspect fuel hoses for cracks or damage... 2... Inspect hose connections at the fuel tank and at the fuel rail for dampness or stains from

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Throttle Cable Freeplay Throttle freeplay is the amount of throttle control grip movement from the rest position to the point of cable resistance... Measure this distance... Freeplay should be 2-4 mm... Adjust throttle freeplay as needed... 1... Position the front wheel straight ahead... Stop the

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Verify proper routing and smooth movement... Inspect for damage to the external casing, and inspect exposed cable wire for fraying, kinks or corrosion... Replace any damaged, sticky or sluggish cable... 1... Disconnect the cable at the throttle body... 2... Apply a light film of VICTORY All Purpose Grease or equivalent to the barrel end... 3... Reconnect the cable and adjust freeplay as needed...

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Verify proper routing and smooth movement... Inspect for damage to the external casing, and inspect exposed cable wire for fraying, kinks or corrosion... Replace any damaged, sticky or sluggish cable... 1... Disconnect the cable at the clutch lever and at the primary cover... 2... Lubricate the barrel ends with VICTORY All Purpose Grease or equivalent... 3... Reconnect the cable and adjust freeplay as needed...

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Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death... Use only DOT 4 brake fluid from a sealed container...

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Front Brake Fluid Change the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 59... Do not attempt to change the anti-lock brake system fluid... See your VICTORY dealer... 1... Straddle the motorcycle and bring it to the fully

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3... Clean discs if minor squeaks develop due to dirt or dust... Apply VICTORY Brake Cleaner (P/N 2872191) to a clean shop towel and wipe disc... DO NOT allow brake cleaner to contact painted or plastic parts... Read all precautions on the label...

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Wheel Spokes Inspect both wheels for loose, bent, broken or missing spokes (if equipped)... To identify loose spokes, grasp each spoke and try to move it side to side or up and down... All spokes should be equally tight and have the same amount of flex... Tighten loose spokes and replace bent, broken or missing spokes (see an autho- rized VICTORY dealer)... WARNING! Spokes adjusted or replaced improperly could distort the wheel, make the motorcycle difficult to handle, and cause loss of control...

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Operating the motorcycle with improper tires or with improper or uneven tire pressure could cause loss of control or accident... Always use the correct size and type of tires specified for your vehicle... Always maintain proper tire pressure as recommended in the riders manual and on safety labels...

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Maintenance Tires Tire Pressure Riding warms the tires and increases tire air pressure... For an accurate reading, check tire pressure before riding... Adjust tire pressure as recommended for the total weight of your intended load (see table)... WARNING! Do not exceed the maximum recommended inflation pressure to seat the bead... Tire or rim failure may result...

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Battery electrolyte is poisonous... It contains sulfuric acid... Serious burns can result from contact with skin, eyes or clothing... Antidote: External: Flush with water... Internal: Drink large quantities of water or milk... Follow with milk of magnesia, beaten egg, or vegetable oil... Call physician immediately... Eyes: Flush with water for 15 minutes and get prompt medical attention... Batteries may produce explosive gases...

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1... Following the charger manufacturers instructions, use a battery charger designed for use with 12-volt batteries... The charger should have a maximum charging rate of 1... 8 amps... Charge the battery for approximately 10 hours at a rate of 1... 8 amps... If you use a taper or trickle charger, it will take longer to charge the battery...

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Maintenance Handlebar Position On models equipped with two handlebar positions, the motorcycle is manufactured with handlebars in the low position... Before changing handlebar position, check regulations in your area of operation... Operation with the handlebars in the high position may not be legal in all areas or for all riders... WARNING! Handlebar controls must be repositioned each time handlebar position is changed... Failure to reposition handlebar controls could result in loss of vehicle control resulting in severe injury or death...

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Maintenance Side Covers Remove the left side cover to access the elec- tronic control module, diagnostic connector and chassis-to-engine harness connector... Remove the right side cover to access the fuses, rear suspension air fitting, clutch cable adjuster, purge valve and flasher unit... Remove both side covers to access the seat screws... 1... Pull outward at each corner of the side cover

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Luggage Rack Removal (if equipped) Removing the luggage racks is not recommended... If you do remove the luggage racks (even if you reinstall them) the disturbance may result in water leaks to the saddlebags and trunk... We recommend that you replace the saddlebag and trunk doors (lids) with new lids if you remove the luggage racks...

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1... Verify that tire pressure is at specification... See page 82... 2... Verify that rear suspension ride height (preload) is at specification... See page 70... 3... Position the motorcycle on a level surface with the headlight 25 feet (7... 6 m) from a wall... 4... With the operator and passenger (if applicable) on board, bring the motorcycle to the

Page 90

Headlight Lamp Replacement High Intensity Discharge (HID) Lamps (CROSS COUNTRY) High intensity discharge lamps should be handled only by a trained technician wearing the appropriate protective gear... See the VICTORY Service Manual or an authorized VICTORY dealer...

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4... Reinstall the fuse box cover with the double cut-out to the left (with print readable from right side of motorcycle)...

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Exhaust System Inspection Check the exhaust system for stains from leaking exhaust gasses... Replace damaged or leak- ing exhaust gaskets... See the VICTORY Service Manual or your authorized VICTORY dealer... Check all exhaust system fasteners... Tighten loose clamps and fasteners... Do not overtighten...

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Some procedures require raising the motorcycle to remove weight from the component being inspected... Elevate the motorcycle by placing a stable, flat platform jack or lift mechanism on a firm, flat surface and lifting under the engine crankcase... The platform should be a mini- mum of 12 inches (30 cm) square... DO NOT attempt to lift the motorcycle without proper equipment... Always secure the motorcycle properly before lifting so it cannot tip or fall when elevated...

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Maintenance Troubleshooting For your personal safety, do not attempt inspection or repairs not fully described in this riders manual... Contact an authorized VICTORY dealer for service if you cannot determine the cause of a problem or if the inspection / repair exceeds your mechanical ability or tool resources... Do not perform any inspection or repair with the engine running...

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Service Manual Availability Some procedures are beyond the scope of this manual... See your dealer to purchase a VIC- TORY Service Manual for your motorcycle... Some procedures provided in the Service Manual require specialized knowledge, equipment, and training... Be sure you have the required technical skills and tools that are needed before you attempt ANY service on your motorcycle... Please contact your VICTORY dealer before attempting any service work that is beyond your level of technical knowledge or experience, or if the work requires specialized equipment...

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Cleaning and Storage VICTORY Cleaning Products This section provides tips on the very best way to clean, polish and preserve every surface of your beautiful new VICTORY Motorcycle... We recommend the use of our new Pure VIC- TORY cleaning and polishing products and accessories, which have been specially designed to offer the best care possible for your VICTORY motorcycle... In addition to the products recommended in this section for cleaning and polishing, Pure VICTORY Polishes also has specialty products for: removing scratches, scuffs and swirls enhancing black and silver engines cleaning engines, tires and wheels removing brake dust After cleaning the motorcycle, inspect for damage to the painted surfaces... Repair chips or scratches promptly by applying VICTORY touch-up paint to prevent corrosion... For more information, or for answers to your cleaning and detailing questions, see your VICTORY dealer or write to the Pure VICTORY Polishes Staff at: [email protected] com...

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Standard Bucket Wash This is the conventional way to wash your motorcycle... We recommend the use of Pure VIC- TORY Bike Wash Concentrate, a concentrated gentle product formulated to clean without diminishing the life of any durable polish... This product does not contain alkalis, acids or abrasives and is formulated to perform as a wetting agent to soften bugs, road grime and soil, and to prevent abrasion from your wash mitt or cloth... This product also decreases drying time without spotting or streaking... 1... Add 1 ounce (about 2 capfuls) to 1 gallon of water... 2... Apply to a cool motorcycle with a wool or microfiber wash mitt... Tip: For best results, work one side of the motorcycle at a time, working from top to bottom...

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Cleaning and Storage Washing the Motorcycle Quick Clean-Ups For quick clean-ups between washings, or when water is not available, use Pure VICTORY Spray & Wipe Instant Detailer, a complete spray-and-wipe product designed to clean and polish all surfaces... It works quickly and easily and is silicone-free so it leaves no oily nor white residue... It provides protection from UV rays, acid rain, and dirt... It will remove bugs, road tar, and road grime from your windshield, paint and chrome... This product is safe for all surfaces, including pin striping, custom paint or murals... Its safe for Plexiglas, Lexan, Acrylic or factory-coated windscreens... Its non-streaking, and it provides polish protection and a water-repellent shine... 1... Spray on all surfaces, including the windshield, paint, chrome, wheels and leather to

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Standard Method of Polishing Paint and Chrome Pure VICTORY Windshield, Paint and Chrome Polish is a unique formula designed to pro- duce a glass-like shine on painted or clear-coated finishes and chrome surfaces... Use it on chrome-plated accessories to prevent surface rust and create a glass-like shine... This product creates a high reflective index point, giving a deep, shiny finish without sili-

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For the finest leather care, use Pure VICTORY Leather, Vinyl & Rubber Conditioner, a unique, pleasantly scented formula of premium-quality polymers designed to restore luster and softness to vinyl, leather and rubber without making them slippery... This product is a true conditioner, not a coating... It does not close the pores of the surfaces but penetrates, nourishes and softens the material... It protects against ultra violet (UV) rays and cracking, repels water and prolongs the life and like-new appearance of the materials... Applied to rubber, this product creates a water-repellent, like-new appearance... This product can also be used to restore or maintain the factory finish on a VICTORY instrument panel/ dash and rear storage compartment black vinyl surfaces... Regular use increases soil resis- tance... 1... Apply the product on a clean dry surface using a soft cloth... 2... Rub the product into the material... Repeat the treatment if the surface is extremely dry... 3... Wipe dry with a second cloth to remove excess product... Buff lightly with the second

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Cleaning and Storage If you will not operate the motorcycle for several months, such as during the winter, store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration... During storage you might use products that are potentially hazardous; such as fuel stabilizer... When using any of these products, follow the instructions and warnings on the product packaging... This section includes instructions for preparing the motorcycle for storage, maintaining it during storage and removing it from storage...

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Park and Cover the Motorcycle Park the motorcycle in its storage location... Cover it with a genuine VICTORY motorcycle cover, or a cover made from a durable, breathable material designed for storage... Covering the motorcycle helps protect it from dust and other airborne materials... The cover must be of a breathable material to prevent moisture from building up on the motorcycle which can cause oxidation of metal surfaces...

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Cleaning and Storage Removal From Storage 1... Remove the cover and unlock the front forks (if locked)... 2... Verify that tire pressure is at specification... 3... Install the battery and perform an electrical inspection... 4... Check the oil level... If the motorcycle was stored in an area subject to wide swings in

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Warranty Coverage and Exclusions: Limitations of Warranties and Remedies The warranty excludes any failures that are not caused by a defect in material or workmanship... This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling... This warranty also does not cover any VICTORY Motor- cycle that has been altered structurally, modified, neglected, improperly maintained, used for racing, or used for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts... In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tear- ing or puncturing of upholstery material, corrosion, or defects in parts, components or VICTORY Motorcycle due to fire, explo- sions or any other cause beyond VICTORY Motorcycle Division, Polaris Sales Inc... control... This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with the VICTORY Motorcycle... The exclusive remedy for breach of this warranty shall be, at VICTORY Motorcycle Division, Polaris Sales Inc... exclusive option, repair or replacement of any defective materials, or components or products... THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY... VIC- TORY MOTORCYCLES DIVISION OF POLARIS SALES INC... SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHER- WISE... THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PUR- POSE... Some states do not permit the exclusion or limitation of incidental or consequential damages or implied warranties, so the above limitations or exclusions may not apply to you if inconsistent with controlling state law...

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How To Obtain Warranty Service If your VICTORY Motorcycle requires warranty service, you must take it to a VICTORY Motorcycle Servicing Dealer... When requesting warranty service you must present your copy of the Warranty Registration form to the dealer... (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY)... VICTORY MOTORCYCLES division of Polaris Sales Inc... suggests that you use your original selling dealer; however, you may use any VICTORY Motorcycle Ser- vicing Dealer to perform warranty service... Please work with your dealer to resolve any warranty issues... Should your dealer require any additional assistance they will con- tact the appropriate person at VICTORY MOTORCYCLES division of Polaris Sales Inc... This warranty also gives you specific legal rights, and you may also have other rights which vary from state to state... If any of the above terms are void because of state or federal law, all other warranty terms will remain in effect...

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Configuration 50 V-Twin 4 Stroke SOHC Displacement 106 Cubic Inch (1731 cc) Cooling System Air & Oil Compression Ratio 9... 4:1 Valve Train 4 Valves per cylinder, Hydraulic Lifters & Self-Adjusting Cam Chains Bore & Stroke 101 x 108 mm Throttle Body Bore 45 mm Electronic Fuel Injection System Closed Loop Lubrication System Wet Sump Spark Plug / Gap NGK DCPR6E / ... 032 inch (0... 8 mm) Exhaust Split dual exhaust with crossover

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Chassis Front Suspension Type / Travel Telescopic Fork / 5... 1 in... (13 cm) Front Fork Tube Diameter 43 mm Rear Suspension Type / Travel Single Monotube Air Adjustable Shock: 4... 7 in... (12 cm) Swingarm Cast Aluminum with Constant Rate Linkage Front Brakes Dual 300 x 5 mm / Floating Rotor / 4 Piston Calipers Rear Brakes Single 300 x 7 mm / Floating Rotor / 2 Piston Caliper Total Storage Volume 21... 3 gallons (80... 6 liters) Drive System Final Drive Type Carbon Fiber Reinforced Belt Transmission Type 6 Speed Constant Mesh with True Overdrive Primary Drive Type (Reduction Ratio) Gear Drive with Torque Compensator (1... 49:1)

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Specifications Fuel Recommendation For best performance, use only unleaded gasoline with a 91 pump octane minimum (R+M/2 Method)... DO NOT USE E-85 GASOLINE OR GASOLINE CONTAINING METHANOL... Using E85 or gasoline / methanol blends can result in poor starting and driveability, and may damage critical fuel system components... Gasoline containing up to 10% Ethanol can be used... Gasoline containing up to 15% Methyl Tertiary Butyl Ether (MTBE) can be used...

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Audio System Overview Audio System Introduction Not all motorcycles are equipped with an audio system... Motorcycles equipped with an audio system may not be equipped with all components discussed in the audio sec- tion of this manual... Components not installed at the factory can be purchased from and installed by your VICTORY dealer... Software Updates Radio system software should be updated annually to ensure the best performance... Please see your authorized VICTORY dealer for this service...

Page 110

Citizens Band (CB) Radio Controls If equipped, the operators CB radio controls are located on the left handlebar above the audio controls... Operation of these controls is outlined in greater detail on the following pages... 1... Push-to-Talk (PTT): Press and hold the top or bottom of

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Audio System Operation Audio System Power The ignition key must be in the ACC or ON position to use the audio system... With the key in the ACC or ON position and audio system OFF, the screen will display VICTORY... Tip: To prevent battery drain, do not leave the key in the ACC position for long periods... VICTORY rec-

Page 112

Audio System Operation Selecting Audio Sources Press and release the MODE button until the desired source is active...

Page 113

Audio System Operation Audio Tuning Use the tuner on the left control to select radio stations... Press and release TUNE (+) or TUNE (-) to locate stations in single-step increments... Press and hold TUNE (+) or TUNE (-) to seek or scan for stations depending on mode setting...

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Audio System Operation Audio Mode Menus Entering Mode Menus Press and hold the MODE button until the system enters the audio system mode menus... Then press and release the MODE button until the desired mode menu displays... To change mode settings, enter the mode menu... Press TUNE (+) or TUNE (-) to change settings... Wait 5 seconds or push VOL (+) or VOL (-) to exit...

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CB Headset ENT Mode (if equipped) OFF: Only communications are audible in the headsets... Riders can listen to navigation commands and entertainment with the external speakers while reserving the headset for communication... MIX: The audio source volume drops lower than the ICOM volume whenever the voice-operated switch (VOX) is opened... The audio source volume gradually returns to its original level after the VOX is closed... MUTE: The audio source volume is muted when the VOX is opened... The audio source volume gradually returns to its original level after the VOX is closed...

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connected with an input cable... If using NAV MP3 mode, always pause the GARMIN unit before changing sources... Otherwise, music from the NAV unit will interrupt the new source, interpreting it as navigation com- mands, not music...

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Audio System Operation Weather Band (WX) Weather band channels are broadcast by the National Oceanic and Atmospheric Admin- istration (NOAA)... NOAA operates more than 940 transmitters covering the United States, Puerto Rico, the U... S... Virgin Islands, the U... S... Pacific Territories and adjacent coastal waterways... Press and release the MODE button until the desired source is active... When the WX source is selected, a total of 7 weather band channels are available... Typically, only one weather band channel will be available for a given location... When traveling, if a channel becomes unavailable, search for another active channel... Press TUNE (+) or TUNE (-) to access a channel...

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CB Radio / ICOM System CB/ICOM Introduction In the U... S... A... , refer to the Federal Commu- nications Commission (FCC) Plain Rules pamphlet accompanying this riders manual for a comprehensive guide of citizens band (CB) radio rules and regulations... Headset Use The use of helmet-mounted headsets may be restricted or prohibited in some areas... Always obey all applicable regulations and laws... The headsets have three separate volume settings: Intercom (ICOM) volume, CB receive volume and entertainment (ENT) volume... See page 114...

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When squelch is set to OPEN, no filtering occurs... Setting squelch to CLOSED blocks all signals, including strong signals... To set the squelch level, first lower the squelch level until noise or static is audible... Gradually increase the squelch level until the noise or static is gone...

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CB Radio / ICOM System Local/Distant CB Radio Mode To change mode settings, enter the mode menu... Press TUNE (+) or TUNE (-) to set the CB to local (LO) or distant (DX) mode... Distant: Use this setting for weaker signals... Receiver sensitivity will be increased... Static and noise levels are increased... Local: Use this setting for stronger signals or in high density areas... Receiver sensitivity will be decreased... Static and noise levels are decreased...

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VOX Break Setting The intercom is opened and closed using a voice-operated switch (VOX)... The volume sensitivity level required to open the inter- com can be adjusted using the VOX sensi- tivity setting... Press and hold ICOM on the upper left control to access the VOX sensitivity set screen... Push COM or ICOM to adjust the sensitiv- ity setting... Tip: Lower settings require less volume to open

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Use TUNE (+) or TUNE (-) to scroll through this song list... The selected song will be in reverse video on the center line of the display... Press and release the PRE but- ton to select and play the highlighted song, or press and release the MODE button to exit without selecting a new song...

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iPod Tuning Press TUNE (+) or TUNE (-) once to move one track forward or backward... Press and hold the button to advance fast-forward or fast-reverse... Press the button twice (double click) to bring up the track selection screen, then use the TUNE button to move forward and backward through the playlist... When the desired track is highlighted, press and release the PRE button to select the track... Tip: To exit the

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NAV MP3 Navigation MP3 Introduction Please read this manual and the GARMIN ZUMO 660 NAV MP3 information pro- vided with your player to become familiar with all unit features and operation... The audio integration kit must be installed to enable outputs from the NAV MP3 (such as navigation instructions or user-loaded MP3 media files) to play through the head- sets or speakers... The unit is fully functional without the kit installed, but there will be no interface with the vehicles audio system...

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C Cargo Distribution ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 Cargo Safety ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 CB Channels ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 117 CB Headset ENT Mode... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 114 CB Headset Volume Controls ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 114 CB Radio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 117 CB Radio Frequencies ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 119 CB Radio Mode, Local/Distant ... ... ... ... ... ... ... ... ... ... ... ... ... ... 119 CB Radio Volume, Driver ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 118 CB Radio Volume, Passenger ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 118 Check Engine Indicator ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25, 28 Citizens Band (CB) Radio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 109 Cleaning Products ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 95 Clock, Resetting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24, 29 Clutch Cable Lubrication, Mechanical ... ... ... ... ... ... ... ... ... 76 Clutch Inspection, Mechanical ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45 Clutch Lever ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 33 Clutch Lever Freeplay, Mechanical ... ... ... ... ... ... ... ... ... ... ... 75 Clutch Lever Lubrication, Mechanical ... ... ... ... ... ... ... ... ... 76 Compliance, Vehicle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 15 Component Locations

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Fork Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 72 Fuel Cap ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 34 Fuel Gauge ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 26 Fuel Handling Safety ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 14 Fuel Level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 42 Fuel Recommendation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 107 Fuel System Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 73 Fuel System, Priming ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 49 Fuel Tank Installation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 64-65 Fuel Tank Removal... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 62-63 Fueling ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 49 Fuse Recommendations ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 90 Fuse Replacement ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 90

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S Saddlebag Bumpers ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 87 Saddlebag Lock ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 33 Saddlebags, Using Safely ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 Safety Gear ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 11 Safety Labels ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16-17 Safety Symbols ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 Safety While Servicing ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 57 Seat Removal/Installation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 88 Service Manual ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 94 Service Procedure Safety... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 57 Shift Points... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 52 Shifting Gears ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 51-52 Side Covers, Removal/Installation ... ... ... ... ... ... ... ... ... ... ... 86 Sidestand ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 36 Sidestand Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 47 Sidestand Lubrication ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 84 Signal Words ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 Spark Plugs ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 82 Speedometer ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 22, 26 Squelch ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 118 Starter Interlock Switch ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 31 Steering Head Inspection... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 72 Steering Inspection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 46

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Tone Ring/Sensor Inspection, ABS ... ... ... ... ... ... ... ... ... ... ... 80 Tool Kit... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39 Transporting the Motorcycle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 14 Trip Odometer... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30 Troubleshooting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 93-94 Trunk Door Lock ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 33 Trunk Removal ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 86 Trunk, Using Safely ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 Turn Signal Switch ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 31

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Polaris Sales Inc... , 2100 Hwy... 55, Medina, MN 55340 USA

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