Contents

Pelco PT573 Series C325SM Lighting Maintenance Manual PDF

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Summary of Content for Pelco PT573 Series C325SM Lighting Maintenance Manual PDF

Pelco 300 W. Pontiac Way, Clovis CA 93612-5699 USA Pelco Online @ http://www.pelco.com

In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150 DataFAX (800) 289-9108

International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120 DataFAX (1-559) 292-0435

PT550P Series PT570 Series PT573 Series

PT680-24 Series Medium Duty Pan/Tilt

Maintenance/ Service Manual

C325SM (3/99)

LISTEDUL

2 Pelco Manual C325SM (3/99)

REVISION HISTORY

Manual # Date Comments

C323SM 10/98 Original version. 3/99 Revised Figure 3 preset pinouts, pins 2 and 9, for up/

down and right/left functions.

LIST OF TABLES

Figure Page

A PT550P Series Parts List ...................................................................9 B PT570P/PT570-24P Series Mechanical Parts List ...........................12 C PT570P/PT570-24P Series Hardware List ....................................... 13 D PT573 Series Parts List .................................................................... 15 E PT680-24P and PT680-24P/PP MechanicalParts List ..................... 19 F PT680-24SL and PT680-24SL/PP Mechanical Parts List ................20 G PT680-24 Series Hardware List ........................................................21 H PT550P Electrical Parts List .............................................................22 I PT550P/PP Electrical Parts List ....................................................... 23 J PT570P Series Electrical Parts List .................................................. 24 K PT570-24P Series Electrical Parts List .............................................24 L PT573 Series Electrical Parts List ....................................................25

LIST OF ILLUSTRATIONS

Figure Page

1 Servicing the Pan/Tilt ......................................................................... 6 2 Sealant Locations .............................................................................. 7 3 PT550P Series Exploded Assembly Diagram ....................................8 5 PT573 Series Exploded Assembly Diagram ..................................... 14 6 PT680-24P and PT680-24P/PP Exploded Assembly Diagram ......... 17 7 PT680-24SL and PT680-24SL/PP Exploded Assembly Diagram ..... 18 8 PT550P Wiring Diagram ...................................................................22 9 PT550P/PP Wiring Diagram ............................................................. 23 10 PT570P/PT570-24P Series Wiring Diagram ..................................... 24 11 PT573 Series Wiring Schematic ....................................................... 25 12 PT680-24P Wiring Schematic ........................................................... 26 13 PT680-24SL Wiring Schematic ......................................................... 27 14 PT680-24P/PP Wiring Schematic ..................................................... 28 15 PT680-24SL/PP Wiring Schematic ................................................... 29 16 PT680-24P/HB Wiring Schematic ..................................................... 30 17 PT680-24SL/HB Wiring Schematic ................................................... 31

CONTENTS

Section Page

1.0 GENERAL .................................................................................................. 3 1.1 IMPORTANT SAFEGUARDS AND WARNINGS ............................... 3

2.0 DESCRIPTION ..........................................................................................4 2.1 MODELS ............................................................................................4 2.2 OPTIONS ........................................................................................... 5

3.0 MAINTENANCE ......................................................................................... 6 3.1 SERVICING DRIVE CHAIN ASSEMBLIES ....................................... 6

3.1.1 Tightening Drive Chains .......................................................... 6 3.1.2 Chain Drive Lubrication ........................................................... 6

3.2 RESETTING POTENTIOMETERS .................................................... 7 4.0 EXPLODED ASSEMBLY DIAGRAMS ....................................................... 8 5.0 WIRING DIAGRAMS ................................................................................22 6.0 WARRANTY AND RETURN INFORMATION ...........................................32

Pelco Manual C325SM (3/99) 3

Please thoroughly familiarize yourself with the information in this manual prior to installation and operation.

1.0 GENERAL

1.1 IMPORTANT SAFEGUARDS AND WARNINGS

Prior to installation and use of this product, the following WARNINGS should be observed.

1. Installation and servicing should only be done by qualified service personnel and conform to all local codes.

2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or 6P enclosure, it is designed for indoor use only and it must not be installed where exposed to rain and moisture.

3. The weight of the camera, lens, and enclosure shall not exceed 40 lb (18.16 kg) for the PT550, PT570, and PT573 Series or 50 lb (22.7 kg) for the PT680 Series.

4. Only use replacement parts recommended by Pelco.

5. After replacement/repair of this units electrical components, conduct a resis- tance measurement between line and exposed parts to verify the exposed parts have not been connected to line circuitry.

6. The installation method and materials should be capable of supporting four times the weight of the enclosure, pan/tilt, camera and lens combination.

The product and/or manual may bear the following marks:

This symbol indicates that dangerous voltage constituting a risk of electric shock is present within this unit.

This symbol indicates that there are important operating and maintenance instructions in the literature accompanying this unit.

CAUTION: RISK OF

ELECTRIC SHOCK. DO NOT OPEN.

CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK,

DO NOT REMOVE COVER. NO USER- SERVICEABLE PARTS INSIDE. REFER SERVICING

TO QUALIFIED SERVICE PERSONNEL.

4 Pelco Manual C325SM (3/99)

2.0 DESCRIPTION

Pan/tilts in the PT550P Series are designed to remotely position a TV camera in both the horizontal and vertical attitudes. Pan (horizontal) and tilt (vertical) move- ments are caused by activating small DC motors in the pan/tilt unit. All Pelco units are equipped with adjustable limits for both pan and tilt, and all motors are equipped with electrical filtering circuits to suppress RF interference.

The PT573R and the PT573-24R are medium duty, indoor/outdoor pan/tilts de- signed for V330APT retrofit applications. Both units feature rugged worm gear final drives to minimize backlash and prevent wind drift, and are fully adjustable for wear.

The PT570P Series and the PT570-24P Series have been engineered to provide medium duty, indoor/outdoor pan and tilt operation. All units feature rugged worm gear final drives to minimize backlash and prevent wind drift, and are fully adjust- able for wear.

The pan/tilt units of the PT680-24 Series are designed for medium-duty, indoor/ outdoor use. They are factory pre-wired for pan and tilt control functions, motorized zoom lens operation, camera power, and video. All connections are made at the input/output connectors, eliminating the need for wiring harnesses. This greatly re- duces installation time, while increasing reliability and serviceability.

2.1 MODELS

PT550P Medium duty pan/tilt, 115 VDC

PT550P/FGP Medium duty pan/tilt, 115 VDC, with special speed gearing for pan (9/sec pan speed)

PT550P/HB Medium duty pan/tilt, 115 VDC, with blanket heater in cover. 75 watts total. 120 VAC.

PT550P/PP Medium duty pan/tilt, 115VDC, with position feedback modifi- cation. Requires preset control or control having AZL option (position indication meter).

PT550P/RAD Medium duty pan/tilt, 115 VDC, with radiation resistant wiring and white epozy paint. Low level radiation resistant up to 106

rads

PT570P Medium duty pan/tilt, 120 VAC operation.

PT570P/PP Medium duty pan/tilt, 120 VAC operation with preset position option (PP).

PT570P/RAD Same as PT570P except supplied with radiation resistant white epoxy paint (resistant up to 106 rads)

PT570-24P Medium duty pan/tilt, 24 VAC operation.

PT570-24P/PP Medium duty pan/tilt, 24 VAC operation with preset position option (PP)

PT570P-24P/RAD Same as PT570-24P except supplied with radiation resistant white epoxy paint (resistant up to 106 rads)

PT573R Medium-duty, indoor/outdoor, 120 VAC.

PT573-24R Medium-duty, indoor/outdoor, 24 VAC.

PT680-24P Medium-duty, indoor/outdoor, 24 VAC.

PT680-24P/PP PT680-24P with preset positioning capabilities.

PT680-24SL PT680-24P with 360 pan rotation.

PT680-24SL/PP PT680-24SL with preset positioning capabilities.

Pelco Manual C325SM (3/99) 5

2.2 OPTIONS

FG/570 Special high speed gears 9/4.5 per sec pan/tilt speed. (Reduces load to 20 lb or 9.08 kg)

FGP/570 Special high-speed gearing for pan 9/sec pan speed.

FGT/570 Special high-speed gearing for tilt 4.5/sec tilt speed. (Re- duces load to 20 lb or 9.08 kg)

HB/570 Blanket heater in cover. Allows operation to -50F (-46C). 75 watts total. 120 VAC, 50/60 HZ.

HB/680 Blanket heater in cover. Allows operation to -50F (-46C). 75 watts total. 120 VAC, 50/60 HZ.

6 Pelco Manual C325SM (3/99)

3.0 MAINTENANCE

3.1 SERVICING DRIVE CHAIN ASSEMBLIES

Inspect the pan/tilt unit every six months to ensure trouble-free operation and an extended product life. Harsh environments and/or continuous motion applications may require more frequent maintenance.

Please read all of the instructions that follow before servicing the pan/tilt.

To begin, remove the three screws on the front of the pan/tilt housing and lift the cover to gain access to the pan and tilt motor assemblies.

3.1.1 Tightening Drive Chains

Check the pan and tilt drive chains for tension. A movement of 1/32 of an inch to 3/32 of an inch in the chains is acceptable. If the movement of a chain exceeds 3/32 of an inch, adjust the chain as follows:

1. Loosen the screws securing the motor to the mounting frame.

2. Pry on the motor to apply tension to the chain. Do not over-tension the drive chain.

3. Keep tension on the chain while tightening the screws.

3.1.2 Chain Drive Lubrication

Sprockets, chains, and gears should be well greased. If necessary, lubricate the pan and tilt gears, sprockets, and chains as follows with a high-quality grease ca- pable of withstanding temperatures from -50 to 170F (-46 to 77C). Do the fol- lowing:

1. Liberally apply grease to the pan and tilt gears, chains, and sprockets (refer to Figure 1).

2. Operate the pan and tilt motors to spread the grease across the parts.

Figure 1. Servicing the Pan/Tilt

Pelco Manual C325SM (3/99) 7

3. Apply additional grease if necessary.

4. Reinstall the cover. If the pan/tilt is installed outdoors in an inverted position, apply RTV silicone sealant as shown in Figure 2.

3.2 RESETTING POTENTIOMETERS

Models with Preset Positioning (PP)

Models with preset positioning (PP) use potentiometer switches that are factory set to the full range of pan and tilt travel. Under normal operating conditions and at routine service intervals they do not need adjusting.

Should your pan/tilt require any work on the drive mechanism other than routine maintenance, perform the following procedure to reset the potentiometers.

To begin, remove the three screws on the front of the pan/tilt housing and lift the cover to gain access to the pan and tilt motor assemblies.

1. Remove the potentiometer gears and position the pan/tilt to the middle of its maximum pan and tilt travel, regardless of the position of the adjustable limit stops. That is, the tilt table should be level and the fixed limit stop should be opposite the limit switch.

2. Turn a potentiometer all the way in one direction until it stops, then observing the number of turns, turn it back the other way until it stops. Rotate the poten- tiometer half the number of turns the other way to reach the center.

3. Replace the potentiometer gear.

4. Perform steps 2 and 3 for the other potentiometer.

Figure 2. Sealant Locations

IMPORTANT: Be very careful when resetting potentiometer switches. Be sure that the pan/tilt has been centered between maxi- mum pan and tilt travel, regardless of the adjustable limit stops. Fail- ure to observe caution when reset- ting potentiometers could result in damage to the preset positioning ability of the pan/tilt.

WARNING: NEVER reposition the pan fixed limit stop. Doing so WILL DAMAGE the wiring harness and, if the pan/tilt has preset positioning, COULD cause the pan potenti- ometer to BREAK.

8 Pelco Manual C325SM (3/99)

4.0 EXPLODED ASSEMBLY DIAGRAMS

Figure 3. PT550P Series Exploded Assembly Diagram

Pelco Manual C325SM (3/99) 9

Item Qty Description Part Number

1 1 Gasket Conn PT1000L-1 105010010 2 4 Ring, Snap #Q2-18 15510000 3 2 Pin Dowel 1/8" x 5/8" Hardened Steel 15510001 4 4 Gasket 1/8" x 1/2" #G207N x Feet 15510002 5 2 Pin Dowel 1/8" x 1/2" Hardened Steel 15510003 6 1 Body assembly 1551008COMP 7 1 Tilt shaft assembly 1551009COMP 8 2 Bracket, PC board filter 1554000COMP 9 1 Tilt table 1554037COMP 10 1 Cover 1554041COMP 11 1 Pull up bar 1554042COMP 12 1 Gear, tilt 1554044COMP 13 1 Hub tilt gear 1554045COMP 14 1 Plate backup, tilt gear 1554046COMP 15 1 Spacer, body sides 1554047COMP 16 1 Gear, pan 1554048COMP 17 1 Pin, pan limit 1554049COMP 18 1 Pin, tilt limit 1554049TCOMP 19 2 Tilt limit stop 1554050COMP 20 1 Bracket, pan limit 1554051COMP 21 1 Bracket, tilt limit 1554052COMP 22 2 Cover plate, tilt shaft 1554053COMP 23 2 Bearing, ball, 5/16 dia. 1556000 24 2 Bearing 1556004 25 2 Motor, gearhead, 115 VDC 1558004A 26 1 Pin, #3 Taper x 1 1/4" 17510001 27 2 Chain motor assembly 1751002COMP 28 2 Sprocket 17512004 29 2 Screw, worm shaft thrust adjust 1754005COMP 30 2 Sprocket 1754022COMP 31 2 Plate, motor 1754062COMP 32 2 Shaft, worm gear 1754063COMP 33 1 Locknut, No. 5 2504012COMP 34 2 Bearing, pan spindle 2506000 35 1 Spindle, base assembly 5501021COMP 36 3 Limit stop, pan 58010006 37 1 Gear, tilt 7712006 38 1 Gear, pan 7712007 39 2 Bearing, cage only 776001 40 4 Bearing, washer only 776002 41 2 Bearing 776003 42 2 Grommet, neoprene GRO2172N 43 2 PC Board pan/tilt filter PCB5500126B 44 4 Switch SWI1SM1 45 4 Switch actuator with insulator SWIJS138B 46 2 Bracket, AZL pot (PT550P/PP only) 1754000COMP 47 2 Gear, PP pot shaft (PT550P/PP only) 1754003COMP 48 2 Sprocket, motor (PT550P/PP only) 1754004COMP 49 2 Gear (PT550P/PP only) 1754006COMP 50 2 Pot, Model 534, 5K ohm POT005.0K10534 51 1 Bolt, 1/4 - 20 x 5/8" hex cad ZH1/420X.625CH 52 6 Set screw, 10-32 x 5/16" soc knur black ZH10-32X.187S 53 1 Set screw, 10-32 x 5/16" soc knur black 10-32X.312S 54 10 Washer, flat #10 ZH204X436X60 55 8 Screw, 2.56 x 1/2" pan phil SS ZH2-56X.500SPP 56 Not Used 57 1 Washer, flat 3/16" VSS SPL - size plt D ZH260X562X65C 58 4 Screw 4-40 x 3/8" pan phil SS ZH4-40X.250SPP 59 4 Screw 4-40 x 3/8" pan phil SS ZH4-40X.375SPP 60 2 Washer, flat 1/2 AN - 960-816 ZH515X.875X62 61 4 Screw, 6-32 x 1/4" pan phil SS ZH6-32X.250SPP

Table A. PT550P Series Parts List

Continued on next page

10 Pelco Manual C325SM (3/99)

62 3 Screw, 6-32 x 3/8" soc cad ZH6-32X.375CS 63 3 Screw, 6-32 x 3/8" pan slot SS ZH6-32 X.375SPS 64 2 Screw, 6-32 x 5/8" flat slot SS ZH6-32X.625SFS 65 4 Set screw, 6-32 x 3/4" SS ZH6-32X.750SS 66 4 Nut, 6-32 a corn brass chrome ZH6-32XNUTCA 67 4 Nut, hex 6-32 SS ZH6-32XNUTSH 68 4 Washer, internal star #6 SS ZH6LWSIS 69 3 Washer, split lock #6 SS ZH6LWSSL 70 12 Screw, 8-32 x 1/2" soc cad ZH8-32X.500CS 71 2 Screw, 8-32 x 1/2" pan slot SS ZH8-32X.500SPS 72 3 Screw, 8-32 x 5/8" soc cad ZH8-32X.625CS 73 3 Screw, 8-32 x 3/4" pan slot SS ZH8-32X.750SPS 74 3 Nut, Hex 8-32 SS ZH8-32XNUTSH 75 3 Washer, internal #8" SS ZH8LWSIS 76 15 Washer, split lock #8" SS ZH8LWSSL 77 2 Pin, roll 3/32 x 1/2" ZHPIN3/32X1/2R 78 2 Pin, roll 3/32 x 3/8" ZHPIN3/32X3/8R

Table A. PT550P Series Parts List (continued)

Item Qty Description Part Number

Pelco Manual C325SM (3/99) 11

Figure 4. PT570P/PT570-24P Series Exploded Assembly Diagram

12 Pelco Manual C325SM (3/99)

Table B. PT570P/PT570-24P Series Mechanical Parts List

Item Qty Description Part Number

1 4 Ring, snap 15510000 2 4 NP Gasket, Poron 1/8" x 1/2", Blk, x ft EH550010030 3 2 Pin, dowel 1/8" x 1/2", hardened steel 15510003 4 1 Plate, side tilt 1554038COMP 5 1 Plate, side pan 1554039COMP 6 1 Bottom plate 1554055COMP 7 1 Tilt shaft assembly 1551009COMP 8 2 Pin, dowel 1/8" x 5/8", hardened steel 15510001 9 1 Gear tilt 1554144COMP 10 1 Hub tilt gear 6804049COMP 11 1 Plate, backup tilt gear 1554046COMP 12 1 Tilt table 1554037COMP 13 1 Cover 1554041COMP 14 1 Pull up bar 1554042COMP 15 1 Spacer, body sides 1554047COMP 16 1 Pin, pan limit 1554049COMP 17 1 Pin, tilt limit 1554049TCOMP 18 2 Tilt limit stop 1554050COMP 19 2 Cover plate, tilt shaft 1554053COMP 20 1 Spindle 1554054ACOMP 21 2 Bearing 1556004 22 1 Gasket 105010010 23 1 Flange PM102A4196COMP 24 1 Pin #3, taper x 1-1/4" 17510001 25 1 Spring, tilt 17510040 26 1 Bracket, pan limit 1554051COMP 27 1 Bracket, tilt limit 1554052COMP 28 4 Switch SWI1SM1 29 4 Switch actuator with insulator SWIJS138B 30 1 Term strip, 9 pin (not shown) TRS2009 31 1 Bracket, spring 1754061COMP 32 2 Bearing, #B46-2 5806005 33 2 Chain assembly 1751002COMP 34 1 Collar, spring 1754020COMP 35 2 Sprocket 17512004 36 2 Sprocket 1754022COMP 37 2 Motor plate 1751062WA 38 2 Shaft gear train 1754064COMP 39 2 Motor, gear head 1758006 40 2 Motor only, 120 VAC 1758005

Motor only, 24 VAC 5708007 41 1 Worm tilt 7712006 42 4 Bearing, cage only 776001 43 4 Bearing, washer only 776002 44 2 Bushing, 1/4" tilt shaft PT250010005 45 1 Gear pan 1554048COMP 46 1 Worm pan 7712007 47 1 Nut spindle 25010002 49 2 Bearing, pan spindle 2506000 52 3 Limit stop, pan 58010006 54 2 Cap, 60MF 200V Ax Bulk (not shown) CAPU0060.0/200N 55 1 Conn, 9 Pos Recp (not shown) CON206705-1 56 9 Conn, CPC Pin Crimp (not shown) CON66103-2 57 2 Grommet, neoprene GRO2172N 60 2 Bracket, AZL pot 1754000COMP 61 2 Gear, PP pot shaft 1754003COMP 62 2 Sprocket, motor, PP 1754004COMP 63 2 Gear, PP 1754006COMP 64 2 Pot, 5K ohm POT005.0K10534

Pelco Manual C325SM (3/99) 13

Table C. PT570P/PT570-24P Series Hardware List

Item Qty Description Part Number

A 4 Nut, 6-32, acorn brass chrome ZH6-32NUTCA B 4 Screw, 8-32 x 1/2", soc cad ZH8-32X.500CS C 10 Washer, split lock, #8 ZH8LWSSL D 4 Set screw, 6-32 x 3/4", SS ZH6-32X.750SS E 4 Nut, hex 6-32, SS ZH6-32NUTSH F 4 Washer, internal star, #6 ZH6LWSIS G 2 Screw, 6-32 x 1/2", pan phil, SS ZH8-32X.500SPP H 10 Washer, flat, #10, AN960C-10X064SS ZH204X436X60C I 2 Washer, flat, 1/2 AN960-816 cad ZH515X875X62 K 1 Washer, split lock, 1/4", SS ZH1/4LWSSL L 1 Bolt, 1/4 - 20 x 5/8", hex cad ZH1/420X.625CH M 3 Screw, 8-32 x 5/8", soc cad ZH8-32X.625CS N 3 Screw, 6-32 x 3/8", soc cad ZH6-32X.375CS O 5 Washer, internal star, #8, SS ZH8LWSIS P 1 Washer, flat 3/16", VSS ZH260X562X65C Q 1 Washer, internal star 1/4", SS ZH1/4LWSIS R 6 Nut, hex, 8-32, SS ZH8-32NUTSH S 3 Screw, 8-32 x 3/4", pan phil, SS ZH8-32X.750SPP T 3 Washer, split lock, #6, SS ZH6LWSSL U 9 Washer, split lock, #10, SS ZH10LWSSL V 10 Screw, 10-32 x 1/2", soc cad ZH10-32X.500CS W 2 Screw, 6-32 x 3/4", flat slot, SS ZH6-32X.750SFS X 8 Screw, 2.56 x 7/16", pan phil, SS ZH2-56X.437SPP Y 4 Screw, 4-40 x 3/8", pan phil, SS ZH4-40X.375SPP Z 6 Bolt, 1/4-20 x 3/4", flat slot, SS ZH1/420X.750SFS

AA 1 Pin, spring roll, 3/32" x 3/8" ZHPIN3/32X3/8R BB 4 Washer, internal star, #4, SS ZH4LWSIS CC 2 Screw, 6-32 x 3/8", pan phil, SS ZH6-32X.375SPP DD 1 Set screw, 6-32 x 3/16", soc, knurl blk ZH6-32X.187S EE 4 Screw, 4-40 x 3/8", pan phil, SS ZH4-40X.375SPP FF 3 Screw, 8-32 x 2 1/4", round slot ZH8-32X2.25CRC

14 Pelco Manual C325SM (3/99)

Figure 5. PT573 Series Exploded Assembly Diagram

Pelco Manual C325SM (3/99) 15

Table D. PT573 Series Parts List

Item Qty Description Part Number

1 1 Gasket 105010010 2 1 Frame scan circuit board (Model PT573R) 12501007ACOMP

Frame scan circuit board (Model PT573-24R) 12501007BCOMP 3 4 Snap ring 15510000 4 2 Dowel pin, 1/8" x 5/8" 15510001 5 2 Dowel pin, 1/8" x 1/2" 15510003 6 1 Plate, tilt side 1554038COMP 7 1 Plate, pan side 1554039COMP 8 1 Bottom plate 1554055COMP 9 1 Tilt shaft assembly 1551009COMP 10 1 Tilt table 1554037COMP 11 1 Pull-up bar 1554042COMP 12 1 Back-up plate, tilt side 1554046COMP 13 1 Spacer 1554047COMP 14 1 Pan gear 1554048COMP 15 1 Pan limit pin 1554049COMP 16 1 Tilt limit pin 1554049TCOMP 17 2 Tilt limit stop 1554050COMP 18 1 Pan limit bracket 1554051COMP 19 1 Tilt limit bracket 1554052COMP 20 2 Tilt shaft cover plate 1554053COMP 21 1 Spindle 1554054ACOMP 22 1 Cover 1554056BWA 23 1 Tilt gear 1554144COMP 24 2 Bearing 1556004 25 1 Taper pin 17510001 26 2 Chain assembly 1751002COMP 27 1 Tilt spring 17510040 28 2 Motor plate 1751062WA 29 2 Sprocket 17512004 30 1 Collar spring 1754020COMP 31 2 Sprocket 1754022COMP 32 1 Bracket spring 1754061COMP 33 2 Gear train shaft 1754064COMP 34 2 120 VAC motor (Model PT573R) 1758005

24 VAC motor (Model PT573-24) 5708007 35 2 Motor gearhead 1758006 36 1 Spindle nut 25010002 37 2 Pan spindle bearing 2506000 38 1 Plastic protector for circuit board 57310001 39 1 Mounting flange 5734000COMP 40 1 Bottom bracket for circuit board 5734001COMP 41 1 Side bracket for circuit board 5734002COMP 42 3 Pan limit stop 58010006 43 2 Bearing 5806005 44 1 Tilt gear hub 6804049COMP 45 1 Tilt worm 7712006 46 1 Pan worm 7712007 47 4 Bearing cage 776001 48 8 Bearing washer 776002 49 2 Capacitor, 60 MFD, 200 V (PT573-24R) (not shown) CAPU0060.0/200N

2 Capacitor, 1.8 MFD, 250 V (PT573R) (not shown) CAPU0001.8/250 1 Capacitor, 1.0 MFD, 600 V (PT573R) (not shown) CAPU0001.0/600

50 8 Crimp pin (not shown) CON66400-1 51 4 Gasket, 1/8" x 1/2" x foot EH550010030 52 2 Neoprene grommet GRO2172N 53 2 Tilt shaft bushing PT250010005 54 8 PVC sleeving in inches (not shown) SLV16105N 55 4 Switch SWI1SM1 56 4 Switch actuator with insulator SWIJS138B 57 1 7-pin terminal strip TRS2007

Continued on next page

16 Pelco Manual C325SM (3/99)

Item Qty Description Part Number

A 1 Bolt, 1/4-20 x 5/8-inch ZH1/420X.625CH B 9 Screw, 1/4-20 x 3/4-inch, flat head, Phillips ZH1/420X.750SFS C 1 Internal star washer, 1/4-inch ZH1/4LWSIS D 1 Split lock washer, 1/4-inch (not shown) ZH1/4LWSSL E 3 Set screw, 10-32 x 3/16-inch ZH10-32X.187S F 10 Allen screw, 10-32 x 1/2-inch ZH10-32X.500CS G 9 Split lock washer, #10 ZH10WSSL H 10 Flat washer, #10 ZH204X436X60C I 1 Flat washer, 3/16-inch ZH260X562X65C J - Not used K 8 Screw, 2-56 x 7/16-inch, pan head, Phillips ZH2-56X.437SPP L 18 Screw, 4-40 x 3/8-inch, pan head, Phillips ZH4-40X.375SPP M 3 Hex nut, 4-40 (not shown) ZH4-40NUTSH N 4 Internal star washer, #4 ZH4LWSIS O 2 Flat washer ZH515X875X62 P 1 Set screw, 6-32 x 3/16-inch ZH6-32X.187S Q 3 Allen screw, 6-32 x 3/8-inch ZH6-32X.375CS R 2 Screw, 6-32 x 3/8-inch, pan head, Phillips ZH6-32X.375SPP S 2 Screw, 6-32 x 3/4-inch, flat head ZH6-32X.750SFS T 4 Set screw, 6-32 x 3/4-inch ZH6-32X.750SS U 4 Acorn nut, 6-32 ZH6-32NUTCA V 4 Hex nut, 6-32 ZH6-32NUTSH W 4 Internal star washer, #6 ZH6LWSIS X 3 Split lock washer, #6 ZH6LWSSL Y 4 Allen screw, 8-32 x 1/2-inch ZH8-32X.500CS Z 2 Screw, 8-32 x 1/2-inch, pan head, Phillips (not shown) ZH8-32X.500SPP

AA 1 Allen screw, 8-32 x 5/8-inch ZH8-32X.625CS BB 3 Screw, 8-32 x 3/4-inch, pan head, Phillips ZH8-32X.750SPP CC 3 Screw, 8-32 x 2.25-inch, round head ZH8-32X.2.25CRC DD 6 Hex nut, 8-32 ZH8-32NUTSH EE 5 Internal star washer, #8 ZH8LWSIS FF 10 Split lock washer, #8 ZH8LWSSL GG 2 Roll pin ZHPIN3/32x1/2R HH 2 Spring roll pin ZHPIN3/32X3/8R

Table D. PT573 Series Parts List (continued)

Pelco Manual C325SM (3/99) 17

Figure 6. PT680-24P and PT680-24P/PP Exploded Assembly Diagram

18 Pelco Manual C325SM (3/99)

Figure 7. PT680-24SL and PT680-24SL/PP Exploded Assembly Diagram

Pelco Manual C325SM (3/99) 19

Item Qty Description Part Number

1 2 Neoprene grommet GRO2172 2 4 Snap ring 15510000 3 1 Tilt shaft 1551009COMP 4 1 Tilt table 1554037COMP 5 1 Cover 1554056BWA 6 4 Gasket, 1/8" x 1/2" x foot EH550010030 7 1 Pull-up bar 1554042COMP 8 1 Spacer 1554047COMP 9 2 Tilt limit stop 1554050COMP 10 1 Pan limit bracket 1554051COMP 11 1 Tilt limit bracket 1554052COMP 12 2 Tilt shaft cover plate 1554053COMP 13 2 Bearing 1556004 14 1 Taper pin 17510001 15 2 Dowel pin 15510001 16 2 Sprocket 1754022COMP 17 1 Pan chain assembly 2701004COMP 18 1 24 VAC motor 5708007 19 1 Nut lock 58010001 20 - Not used 21 1 Bearing retainer ring 58010008 22 1 Pan spindle bearing with retainer ring 5806000 23 3 Pan limit stop 58010006 24 1 Sprocket 90010028 25 1 Sprocket 5804022COMP 26 1 Pan worm 5804040COMP 27 1 Pan motor gearhead 5804044COMP 28 1 Tilt motor gearhead 5804045COMP 29 1 Tilt gear 6804047COMP 30 1 Pan gear 5804048COMP 31 1 Tilt gear hub 6804049COMP 32 2 Gear train bracket 5804062COMP 33 2 Worm gear shaft 5804063COMP 34 1 Tilt limit pin 1554049TCOMP 35 1 Pan spindle bearing with retainer ring 5806000 36 4 Bearing 5806002 37 8 Bearing washer 5806003 38 8 Bearing 5806005 39 1 Motor 5808000 40 1 Tilt chain assembly 6801002COMP 41 1 Body, tilt side 6804038COMP 42 1 Body, pan side 6804039COMP 43 1 Bottom plate 6804055COMP 44 1 Motor plate 6804000COMP 45 1 Spindle mount strain relief 6804001COMP 46 1 Pan limit pin 1554049COMP 47 1 Spindle 6804007COMP 48 1 Spindle flange 6804008COMP 49 3 Gland EH400010003 50 1 Nut EH400010004 51 1 Circuit board PCB9000225ASSY 52 1 Worm PS304013COMP 53 4 Switch SWI1SM1 54 4 Switch actuator with insulator SWIJS138B 55 2* Gear 5804012COMP 56 2* Potentiometer mounting bracket 5804090COMP 57 2* Potentiometer, 5K ohm POT005.0K10534 58 2* Potentiometer gear PT350010002

Table E. PT680-24P and PT680-24P/PP Mechanical Parts List

* Model PT680-24PP only

20 Pelco Manual C325SM (3/99)

Item Qty Description Part Number

1 1 Neoprene grommet GRO2172 2 2 Snap ring 15510000 3 1 Tilt shaft 1551009COMP 4 1 Tilt table 1554037COMP 5 1 Cover 1554056BWA 6 4 Gasket, 1/8" x 1/2" x foot EH550010030 7 1 Pull-up bar 1554042COMP 8 1 Spacer 1554047COMP 9 2 Tilt limit stop 1554050COMP 10 - Not used 11 1 Tilt limit bracket 1554052COMP 12 2 Tilt shaft cover plate 1554053COMP 13 2 Bearing 1556004 14 1 Taper pin 17510001 15 2 Dowel pin 15510001 16 2 Sprocket 1754022COMP 17 1 Pan chain assembly 2701004COMP 18 1 24 VAC motor 5708007 19 1 Nut lock 58010001 20 - Not used 21 1 Bearing retainer ring 58010008 22 1 Pan spindle bearing with retainer ring 5806000 23 - Not used 24 1 Sprocket 90010028 25 1 Sprocket 5804022COMP 26 1 Pan worm 5804040COMP 27 1 Pan motor gearhead 5804044COMP 28 1 Tilt motor gearhead 5804045COMP 29 1 Tilt gear 6804047COMP 30 1 Pan gear 5804048COMP 31 1 Tilt gear hub 6804049COMP 32 2 Gear train bracket 5804062COMP 33 2 Worm gear shaft 5804063COMP 34 1 Tilt limit pin 1554049TCOMP 35 1 Pan spindle bearing with retainer ring 5806000 36 4 Bearing 5806002 37 8 Bearing washer 5806003 38 8 Bearing 5806005 39 1 Motor 5808000 40 1 Tilt chain assembly 6801002COMP 41 1 Body, tilt side 6804038COMP 42 1 Body, pan side 6804039COMP 43 1 Bottom plate 6804055COMP 44 1 Motor plate 6804000COMP 45 - Not used 46 - Not used 47 1 Spindle 6804007COMP 48 1 Spindle flange (Model PT680-24SL) 6804008COMP

1 Spindle flange (Model PT68024SL/PP) 6804010COMP 49 2 Gland EH400010003 50 - Not used 51 1 Circuit board PCB9000225ASSY 52 1 Worm PS304013COMP 53 2 Switch SWI1SM1 54 2 Switch actuator with insulator SWIJS138B 55 1* Gear 5804012COMP 56 1* Potentiometer mounting bracket 5804090COMP 57 1* Potentiometer, 5K ohm POT005.0K10534 58 2* Potentiometer gear PT350010002 59 1* Potentiometer, dual arm, 10K ohm POTDARM010.0K 60 1* Spacer 6804011COMP

Continued on next page

Table F. PT680-24SL and PT680-24SL/PP Mechanical Parts List

Pelco Manual C325SM (3/99) 21

61 1* Gear 6804012COMP 62 1* Potentiometer mounting bracket 6804300COMP 63 1 Slip ring (Model PT680-24SL) SR18

Slip ring (Model PT68024SL/PP) 250010000 64 1 Neoprene grommet GRO2172 65 1 Hole plug ZH3091 66 1 Spacer 6804002COMP

*Model PT680-24SL/PP only

Table F. PT680-24SL and PT680-24SL/PP Mechanical (continued)

Item Qty Description Part Number

Table G. PT680-24 Series Hardware List

Item Qty Description Part Number

A 4 Hex nut, 1/4-20 ZH1/420NUTCHN B 2 Lock nut, 1/4 28 58010007 C 1 Bolt, 1/4-20 x 5/8-inch ZH1/420X.625CH D 6 Screw, 1/4-20 x 3/4-inch, flat head, Phillips ZH1/420X.750SFS E 2 Allen screw, 1/4-20 x 1.5-inch ZH1/420X1.50CX F 2 Allen bolt, 1/4-20 x 1.75-inch ZH1/420X1.75CS G 4 Allen screw, 1/4-20 x 2.25-inch, nylon ZH1/420X2.25BSN H 1 Internal star washer ZH1/4LWSIS I 4 Allen screw, 10-32 x 1/2-inch ZH10-32X.500CS J 8 Screw, 2-56 x 7/16-inch, pan head, Phillips ZH2-56X.437SPP K 10 Flat washer, #10 ZH204X436X60C L 1 Flat washer, 3/16 ZH260X562X65C M 8 Screw, 4-40 x 1/4-inch, pan head, Phillips ZH4-40X.250SPP N 7 Screw, 4-40 x 3/8-inch, pan head, Phillips ZH4-40X.375SPP O 15 Internal star washer, #4 ZH4LWSIS P 2 Flat washer, 1/2 ZH515X875X62 Q 2 Screw, 6-32 x 3/8-inch, pan head, Phillips ZH6-32X.375SPP R 2 Screw, 6-32 x 1/2-inch, flat head, Phillips ZH6-32X.500SFS S 4 Set screw, 6-32 x 3/4-inch ZH6-32X.750SS T 4 Acorn nut, 6-32 ZH6-32NUTCA U 4 Hex nut, 6-32 ZH6-32NUTSH V 4 Internal star washer, #6 ZH6LWSIS W 6 Allen screw, 8-32 x 3/8-inch ZH8-32X.375CS X 2 Screw, 8-32 x 3/8-inch, pan head, Phillips ZH8-32X.375SPP Y 6 Allen screw, 8-32 x 1/2-inch ZH8-32X.500CS Z 3 Screw, 8-32 x 3/4-inch, pan head, Phillips ZH8-32X.750SPP a 4 Screw, 8-32 x 2.25-inch, pan head, Phillips ZH8-32X2.25CRS b 4 Screw, 8-32 x 2.5-inch, pan head, Phillips ZH8-32X2.50CPS c 8 Hex nut, 8-32 ZH8-32NUTSH d 14 Split lock washer, #8 ZH8LWSSL e 6 Roll pin, 3/32-inch x 1/2-inch ZHPIN3/32X1/2R

22 Pelco Manual C325SM (3/99)

Figure 8. PT550P Wiring Diagram

Table H. PT550P Electrical Parts List

Quantity Symbol Description Manufacturer Part Number

8 C1-8 Capacitor .0047/1kv CDE CAPU0.0047/1000

4 C9-12 Capacitor .1/400V Sprague CAPU0000.1/400

4 L1-4 Choke 100mh Miller CHO5250

2 M1-2 Motor w/Gear Head Pelco 1558004A

1 P1 Connector AMP CON206705-1

9 Connector Pin AMP CON66103-2

4 R1-4 Resistor 47ohm 1/4W RES047.0-.25

2 P.C. Assembly Pelco 1551016COMP

1 Mating Connector Assy. AMP 1751000COMP

4 S1-S4 Switch SWI1SM1

5.0 WIRING DIAGRAMS

Pelco Manual C325SM (3/99) 23

Figure 9. PT550P/PP Wiring Diagram

Table I. PT550P/PP Electrical Parts List

Quantity Symbol Description Part Number

8 C1-8 Capacitor .0047/1kv CAPU0.0047/1000

4 C9-12 Capacitor .1/400V CAPU0000.1/400

4 L1-4 Choke 100mh CHO5250

2 M1-2 Motor w/Gear Head 1558004A

1 P1 Connector CON206036-1

4 R1-4 Resistor 47 ohm 1/4W RES047.0-.25

2 R5-6 Pot 5K Ten Turn POT005.0K10534

2 P.C. Assembly 1551016COMP

1 Mating Connector Assy. CONA16S

4 S1-S4 Switch SWI1SM1

16 Connector Pin CON66103-2

24 Pelco Manual C325SM (3/99)

P1 CONNECTOR

COM

LEFT RIGHT

UP DOWN

AC NEUT

120 VAC

GND

1

3 7

6 5

15

16

8

T

H1 75W

GRN

ORG YEL

RED BLU

BRN

WHT

BLK

S1

S2

S3

S4

C1

C2 C3

M1

M2

RIGHT

2 3

R1

1

UP

2 1

R2

3

PAN PRESET

PRESET COM

TILT PRESET

2

10

9

W/GREEN

W/BLK

W/VIO

W/BRN+5 VDC 11

ALL MODELS

MODELS W/PRESETS (PP)

MODELS W/HEATERS (HB)

PT570P MODELS ONLY

Figure 10. PT570P/PT570-24P Series Wiring Diagram

Table J. PT570P Series Electrical Parts List

Quantity Symbol Description Manufacturer Part Number

2 C1, C2 Capacitor, NP 1.8 MFD 250V CAPU0001.8/250 1 C3 Capacitor 1.0 MFD, 600 V CAPU0001.0/600 1 P1 Connector AMP CON206705-1 4 S1-S4 Switch Microswitch SWI1SM1 4 Actuator Microswitch SWIJS138B 2 M1, M2 Motor w/Gear Head Pelco 1758005/1758006 1 H1 Blanket Heater Benchmark EH6610054 1 T Thermostat Elmwood EH5510049A 2 R1, R2 POT 5K Ten Turn AMP POT005.0K10534 1 9-Pin Mating Connector Assy., or Spectrol 1751000COMP

16-Pin Mating Connector Assy. Spectrol CONA16S 9 (16) Connector Pin AMP CON66399-1

Table K. PT570-24P Series Electrical Parts List

Quantity Symbol Description Manufacturer Part Number

2 C1, C2 Capacitor, NP 60 MFD 200V Sprague CAPU0060.0/200 1 P1 Connector AMP CON206063-1 4 S1-S4 Switch Microswitch SWI1SM1 4 Actuator Microswitch SWIJS138B 2 M1, M2 Motor w/Gear Head Pelco 5708007/1758006 1 H1 Heater Blanket Benchmark EH110065A 1 T Thermostat Elmwood EH5510049A 2 R1, R2 POT 5K Ten Turn AMP POT005.0K10534 1 9-Pin Mating Connector Assy., or Spectrol 1751000COMP

16-Pin Mating Connector Assy. Spectrol CONA16S 9 (16) Connector Pin AMP CON66399-1

Pelco Manual C325SM (3/99) 25

Table L. PT573 Series Electrical Parts List

Symbol Qty Description Part Number

- 1 Frame scan circuit board (Model PT573R) 12501007ACOMP - Frame scan circuit board (Model PT573-24R) 12501007BCOMP

C1, C2 2 Capacitor, 1.8 MFD, 250 V (Model PT573R) CAPU0001.8/250 Capacitor, 60 MFD, 200 V (Model PT573-24R) CAPU0060.0/200N

C3 1 Capacitor, 1 MFD, 600 V (Model PT573R) CAPU0001.0/600 M1, M2 2 Motor (Model PT573R) 1758005

Motor (Model PT573-24R) 5708007 S1-S4 4 Switch SWI1SM1

- 4 Switch Actuator with Insulator SWIJS138B - 1 Heater blanket EH110065A T 1 Thermostat EH5510049A

Figure 11. PT573 Series Wiring Schematic

TO FRAME SCAN CIRCUIT BOARD

4 13 14 11 12 2 10 3 7

P1

VIO

RED

BLU

BRN/W

ORG

YEL

BRN

GRN

75W

T

M2C2C3

S3

S4

S2

S1

BLU/W

C1 M1

AUTO

LEFT

RIGHT

COM

UP

DOWN

COM

GND

AC NEUT

120 VAC

8

6

5

1

2

3

4

12

15

16

26 Pelco Manual C325SM (3/99)

Figure 12. PT680-24P Wiring Schematic

Pelco Manual C325SM (3/99) 27

Figure 13. PT680-24SL Wiring Schematic

28 Pelco Manual C325SM (3/99)

Figure 14. PT680-24P/PP Wiring Schematic

Pelco Manual C325SM (3/99) 29

Figure 15. PT680-24SL/PP Wiring Schematic

30 Pelco Manual C325SM (3/99)

Figure 16. PT680-24P/HB Wiring Schematic

Pelco Manual C325SM (3/99) 31

Figure 17. PT680-24SL/HB Wiring Schematic

32 Pelco Manual C325SM (3/99)

WARRANTY Pelco will repair or replace, without charge, any merchandise proved defective in material or workmanship for a period of one year after the date of shipment. Excep- tions to this warranty are as noted below:

Three years on Genex Series (multiplexers, server, and keyboard). Two years on all standard motorized and fixed focal length lenses. Two years on Esprit, Legacy, Intercept, PV1000 Series, CM6700/

CM8500/CM9500/CM9750/CM9760 Matrix, Spectra, DF5 Series and DF8 Fixed Dome products.

Two years on WW5700 series window wiper (excluding wiper blades). Two years on cameras. Six months on all pan and tilts, scanners or preset lenses used in continuous

motion applications (that is, preset scan, tour and auto scan modes).

Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment. All goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis, California. Repairs made necessary by reason of misuse, alteration, normal wear, or accident are not covered under this warranty.

Pelco assumes no risk and shall be subject to no liability for damages or loss result- ing from the specific use or application made of the Products. Pelcos liability for any claim, whether based on breach of contract, negligence, infringement of any rights of any party or product liability, relating to the Products shall not exceed the price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable for any special, incidental or consequential damages (including loss of use, loss of profit and claims of third parties) however caused, whether by the negligence of Pelco or otherwise.

The above warranty provides the Dealer with specific legal rights. The Dealer may also have additional rights, which are subject to variation from state to state.

If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or (559) 292-1981 to obtain a Repair Authorization number (RA), and provide the following information:

1. Model and serial number 2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number 3. Details of the defect or problem

If there is a dispute regarding the warranty of a product which does not fall under the warranty conditions stated above, please include a written explanation with the product when returned.

Ship freight prepaid to: Pelco 300 West Pontiac Way Clovis, CA 93612-5699

Method of return shipment shall be the same or equal to the method by which the item was received by Pelco.

RETURNS In order to expedite parts returned to the factory for repair or credit, please call the factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned for credit, and RA number if returned for repair). Goods returned for repair or credit should be clearly

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