Öhlins SD681 Steering Stabilizer Mounting Instructions PDF

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Öhlins SD681 Steering Stabilizer Mounting Instructions PDF
Öhlins Manual Öhlins Steering Stabilizer Manual Öhlins SD681 Manual Öhlins Steering Stabilizer Mounting Instructions
Pages 4
Year 2013
Language(s)
English en
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Summary of Content for Öhlins SD681 Steering Stabilizer Mounting Instructions PDF

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Steering Stabilizer for Yamaha

SD 681 Mounting Instructions

Note! Please note that this image is a general representation of the product and may differ slightly from your product.

Note! Please note that during storage and transportation, especially at high ambient temperature, some of the oil and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.

Before installing this product, check the contents of the kit. If anything is missing, please contact an hlins dealer.

Kit Contents Part No Pcs SD 681 SD681 1 Handlebar clamp, upper 15810-28 2 Handlebar clamp, lower 15811-28 2 Screw (M10x16) 00431-12 2 Screw (M8x30) 15209-03 4 Screw (M6x30/YZF450F) 00432-13 1 Screw (M6x35/YZF250F) 00432-12 1 Sticker 00192-01 2 Sleeve 6,4/12/8 15562-01 1

Warning! Before installing this product, read the hlins Owners Manual. The shock absorber/front fork/steering damper is an important part of your vehicle and will affect the stability.

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MouNtINg INStruCtIoNS Warning!

It is advisable to have an hlins dealer install the shock absorber/front fork/steering damper/stabilizer.

Warning! If working on a raised vehicle, ensure it is securely supported so that it will not tip.

Note! Before mounting this product clean the vehicle thoroughly.

Note! When working on this product, always see the Vehicle Service Manual for vehicle specific procedures and important data.

1 Remove the handle bar.

2 Remove the top nut.

3 Remove the triple clamp.

4 Remove the fuel tank screw.

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2

3

4

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MouNtINg INStruCtIoNS 5 Mount the hlins S3 triple clamp with the original top nut. Tighten according to the vehi- cle service manual.

6 Mont the frame link with the supplied screw and sleeve in the fuel tank mount. YZF 250F = 00432-12 YZF 450F = 00432-13 + sleeve 15562-01

7 Mount the front number plate with original screws.

Note! The number plate may need modification for the best possible fit.

8 Ensure that the bike steering stop works before the damper reaches its end position. Adjust the steering stop if necessary.

Caution! Ensure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber/front fork/steering damper/stabilizer when the suspension is fully compressed or extended.

9 Mount the clamps for the handle bar. There is a marking (C) in the upper clamps that should be directed in the driving direction. Ensure that there is a gap (D) between the upper and lower clamp. Tighten the forward screws (A) first, then tighten the remaining screws (B).

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6 00432-1300432-12

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A

B A

D

C

4 x 20 Nm

10 Nm

4 x 20 Nm

2 x 50 Nm Use thread locking fluid

15562-01

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hlins Racing AB Box 722

S-194 27 Upplands Vsby, Sweden Phone +46 8 590 025 00

fax +46 8 590 025 80

hlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of hlins Racing AB is prohibited.

hlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at

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