Öhlins 46HRCLB Shock Absorber Mounting Instructions PDF

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Öhlins 46HRCLB Shock Absorber Mounting Instructions PDF
Öhlins Manual Öhlins Shock Absorber Manual Öhlins 46HRCLB Manual Öhlins Shock Absorber Mounting Instructions
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Summary of Content for Öhlins 46HRCLB Shock Absorber Mounting Instructions PDF

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Mounting Instructions hlins shock absorber kit

TR for Triumph Speed Triple

hlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of hlins Racing AB is prohibited. Printed in Sweden.

hlins shock absorber 46 HRCLB Your hlins shock absorber type 46 HRCLB features the following adjusters:

Compression damping adjuster Adjustments are made on top of the reservoir.

Rebound damping adjuster Adjuster wheel on the piston shaft above the end bracket.

Spring pre-load adjuster Adjustments are made by turning the screw on the hydraulic adjuster. Clockwise for harder adjustment, counter clockwise to release the pre-load.

Length adjuster Adjustment is made by turning the end eye and tightening with the lock nut.

NOTE! When delivered the hlins shock absorber is dialed to recommended settings for the specific brand and make of the vehicle. If you have changed the settings, check like this:

The adjusters have a normal right hand thread. Turn the damping adjusters clockwise to fully closed (pos. zero [0]). Turn counter clockwise to open and count the clicks until you reach the recommended number of clicks. See Setup data at last page.

CAUTION! Do not use too much force, delicate sealing sur- faces can be damaged.

Spring pre-load adjuster

Rebound damping adjuster

Length adjuster

Compression damping adjuster

hlins Racing AB, Box 722, S-194 27 Upplands Vsby, Sweden. Phone +46 8 590 025 00. Fax +46 8 590 025 80.

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Setup data Shock absorber length 371 (+12/-0) mm Shock absorber stroke 61 mm Spring pre-load 15 mm Rebound damping adjuster 16 clicks Compression damping adjuster 10 clicks

Checking sag and ride height

Front suspension F1. Bike on a stand with the

suspension fully extended = ............

F2. Bike on the ground without rider = ............

F3. Bike on the ground with rider = ............

Free sag F1 - F2 = ............

Ride height F1 - F3 = ............

Rear suspension R1.Bike on a stand with the

suspension fully extended = ............

R2.Bike on the ground without rider = ........... .

R3.Bike on the ground with rider = ............

Free sag R1 - R2 = ............

Ride height R1 - R3 = ............

WARNING! If the shock absorber has an ad- justable end eye/bracket, this must not be threaded out more than that one groove is fully vis- ible beneath the lock nut. Make sure that the lock nut is tight- ened after adjustment.

Groove

Bike on a stand.

F1

R1

Bike on the ground.

F2

R2

Bike with rider on.

F3

R3

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Before installation hlins Racing AB can not be held responsible for any damage whatsoever to shock absorber or vehicle, or injury to persons, if the instructions for fitting and maintenance are not followed exactly.

Similarly, the warranty will become null and void if the instructions are not adhered to.

WARNING! 1. Installing a shock absorber, that is not approved by the vehicle manufacturer, may affect the stability of your vehicle. hlins Racing AB cannot be held responsible for any personal injury or damage whatsoever that may occur after fitting the shock absorber. Contact an hlins dealer or other qualified person for advice.

2. Please study and make certain that you fully understand all the mounting instructions and the owners manuals before handling this shock absorber kit. If you have any questions regarding proper installation procedures, contact an hlins dealer or other qualified person.

3. The vehicle service manual must be referred to when installing the hlins shock absorber

Safety signals Important information concerning safety is distinguished in this manual by the following notations:

The Safety alert symbol means: Caution! Your safety is involved.

WARNING! Failure to follow warning instructions could result in severe or fatal injury to anyone working with, inspecting or using the suspension, or to bystanders.

CAUTION! Caution indicates that special pre- cautions must be taken to avoid dam- age to the suspension.

NOTE! This indicates information that is of importance with regard to procedures.

hlins products are subject to continual improve- ment and development. Consequently, although these instructions include the most up-to-date information available at the time of printing, there may be minor differences between your suspen- sion and this manual. Please consult your hlins dealer if you have any questions with regard to the contents of the manual.

NOTE! During storage and transportation, especially at high ambient temperature, the oil and grease used for assembling may run out inside the packing and damage the expanded polystyrene packing material. This is not unusual and is in no way detrimental to the shock absorber.

Kit contents Before installing the shock absorber, please check the contents of the kit. If anything is missing, contact your hlins dealer.

Description Pcs. Part No. Shock absorber 46 HRCLB 1 TR 502 Hose clamp 2 00643-02 Rubber mount 2 00230-03 Sticker memo notes 1 01180-01 Sticker hlins 2 00192-01 Owners manual 1

7

WARNING! 1. Its advisable to have an hlins dealer or other qualified person to fit your shock absorber. 2. Instructions in the vehicle service manual are to be followed when changing the shock absorber. 3. When working on a lifted vehicle it must be securely supported to prevent it from falling.

Mounting instructions

1 Put the motorcycle on a stand so the rear wheel is clear of the ground. The swing arm must be free, so the suspension is unloaded. Make sure its steadily fixed so it will not fall over.

2 Remove the seat.

3 Remove the hose clamp holding the external reservoir of the original shock absorber.

NOTE! If the screw of the hose clamp not is accessible the fuel tank has to be removed.

4 Loosen the shock absorber, first from the lower then from the upper bracket

5 Take the shock absorber out downwards and let the hose and reservoir follow.

6 Fit the hlins shock absorber in reverse order, first the upper attachment then the lower one.

7 Fit the reservoir to the cross member behind the shock absorber. Use hose clamps (643-01) and rubber mounts (230-03) provided.

NOTE! Make sure that the hose makes soft turns and not will bend or twist.

8 Refit the fuel tank (if necessary) and the seat.

NOTE! Make sure that all bolts are tightened to the correct torque and that nothing fouls or restricts movement of the shock

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