Öhlins 2280-01 Reservoir Kit Mounting Instructions PDF

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Summary of Content for Öhlins 2280-01 Reservoir Kit Mounting Instructions PDF

SD Piston reservoir kit

2280-01 Mounting Instructions

otee!1 Please note that there can be small differences between your product and the images in these instructions.

otee!1 Please note that during storage and transport, especially at high ambient temperature, some of the oil and grease used for assembly may leak and stain the packaging. This will not cause damage to the product, wipe off the excessive oil or grease with a cloth.

otee!1 Before you install this product, check the kit contents. If anything is missing, please contact an hlins dealer.

Wrninge! Before you install this product, read the hlins Owners manual. This product is an important part of the vehicle and the vehicle stability.

Kit Contents

Description PWrt o Pcs

Valve SD assy for 2280 02227-04 1 Piston 02276-01 1 O-ring 00438-33 1 Piston 02276-02 1 O-ring 00338-59 1 Spring 02215-04 1 Cap 02212-03 1

2

Oil: R&T 43 (01309-xx) Grease: Grease Red (00146-xx)

1 Remove the original reservoir, drain the steering damper from oil and refill it according to the hlins Work shop manual (07620-01). If the steering damper is almost new, you may not need to change oil. Be careful when removing the original reservoir so air will not enter. Make sure there is oil up to the edge of the steering damper body before proceeding to step 3.

2 Disassemble the Piston reservoir by unscrewing the cap (2212-03), take out the spring (2215-04) and the two pistons by using a M4 threaded long screw.

3 Mount the valve housing (2227-04) into the steering damper body. Use a needle to open the one way valve (as in the hlins Work shop manual for the original reservoir) and push the valve housing down into the steering damper body as far as possible. Remove the needle and use a 8 mm allen key to screw the valve housing all the way in.

4 Fill with oil to the edge of the steering damper body.

MOU TI G I STRUCTIO S Wrninge!

We strongly recommend to let an hlins dealer install this product.

Wrninge! If you work with a lifted vehicle, make sure that it is safely supported to prevent it from tipping over.

otee!1 When you work with this product, see the vehicle service manual for vehicle specific procedures and important data.

otee!1 Before you install this product clean the vehicle.

5 Push the piston (2276-01) completely down into the valve housing, using the tip of a screwdriver or likewise that does not cover the hole in the piston. Be careful not to scratch the inside of the piston. Make sure the piston is completely covered with oil.

6 Push the second piston (2276-02) into the first as far as possible. Remove excess oil above the pistons.

7 Refit the spring, put red grease on the threads and refit the cap.

otee!1 Torque: 5 Nm. Do not use excessive torque!

8 Stroke the steering damper and make sure it feels OK; no trapped air or sticking.

3

MOU TI G I STRUCTIO S

PWrt o Description 02276-01 Piston 00438-33 O-ring 02276-02 Piston 00338-59 O-ring 02215-04 Spring 02212-03 Cap

SD Piston reservoir kit 2280-01 components

hlins Racing AB Box 722

S-194 27 Upplands Vsby, Sweden Phone +46 8 590 025 00

fax +46 8 590 025 80

hlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of hlins Racing AB is prohibited.

hlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.

To find the latest information contact an hlins distributor.

Please contact hlins if you have any questions

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