Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 PDF

1 of 2
1 of 2

Summary of Content for Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 PDF

AC

MR-CV11K MR-CV55K MR-CV11K4 MR-CV75K4 MR-CR55K/MR-CR55K4 MR-J4-DU700_ MR-J4-DU37K_ MR-J4-DU700_4 MR-J4-DU55K_4

IB()0300228-F(2008)MEE 20208

F

AC

(03)5812-1430 (011)212-3793 (022)216-4546 (048)600-5835 (025)241-7227 (045)224-2623 (076)233-5502 (052)565-3326 (0565)34-4112 (06)6486-4120 (082)248-5445 (087)825-0055 (092)721-2251

1-30-7()

4-1() 1-1-20() 11-2() 1-4-1()

2-2-1() 3-1-1() 3-28-12() 1-5-10() 4-20(A) 7-32() 1-1-8() 2-12-1()

110-0016 060-8693 980-0013 330-6034 950-8504 220-8118 920-0031 450-6423 471-0034 530-8206 730-8657 760-8654 810-8686

100-8310 2-7-3 ()

FA

FA

CAD

FA

1 9:0019:00 9:0017:00

//

/

/

/

/

MELSERVO

(MELSEC iQ-R/Q/L/AnS) (MELSEC iQ-R)

(MELSEC iQ-R/iQ-F/Q/L) CPU (MELSEC iQ-R/Q/AnS) (MR-MT) /

MELSOFT MT/MR/EM

052-712-6607

1:

Copyright2014 Mitsubishi Electric Corporation All Rights Reserved.

(1) (2)

1 1 (55 kW) 2 (30 kW) 2 () 1 (30 kW) 2 MR-CV/MR-CR/MR-J4-DU AC () 1 MR-CV/MR-CR/MR-J4-DU AC

() 1 . MR-CVCN23MR-CRCN1

KC

MODEL

TOKYO 100-8310, JAPAN MADE IN JAPAN DATE: 2014-6

MR-CR55K SER. A33001001

AC SERVO

POWER INPUT OUTPUT STD.: IEC/EN61800-5-1 MAN.: IB0300228 Max. Surrounding Air Temp.: 55C IP20 (Terminal block IP00)

: 55kW : 3AC200-240V 191.3A 50Hz/60Hz : DC270-324V 215.9A

MSIP-REI-MEK- TC300A911G51

KC

TOKYO 100-8310, JAPAN MADE IN JAPAN DATE: 2014-6

MR-J4-DU30KB SER. A33001001

AC SERVO

POWER INPUT OUTPUT STD.: IEC/EN61800-5-1 MAN.: IB0300228 Max. Surrounding Air Temp.: 55C IP20 (Terminal block IP00)

: 30kW : DC270-324V 117.7A : 3PH170V 0-360Hz 174A

MSIP-REI-MEK- TC300A916G51

MODEL

(a)

: MR-CR/MR-CV

AC 200 V 240 V AC 380 V 480 V4

JnSnUn (n00 999)

2 5 (RJEDPXRURZ)

[kW] 45K 45 55K 55 75K 75

[kW] 11K 11 18K 18 30K 30 37K 37

- C R 5M R 5 K 4

(b)

JnSnUn (n00 999) 2 5 (RJEDPXRURZ)

AC 200 V 240 V 4 AC 380 V 480 V

B

A SSCNET /H

[kW] 30K 30 37K 37 45K 45

[kW] 700 7 900 9 11K 11 15K 15 22K 22

55K 55

- -J 4 DM R U 3 0 K B 4

1 MELSERVO-J4 1.1 MELSERVO-J4 MR-J4 http://www.mitsubishielectric.co.jp/fa/ 1.2 MR-J4 1.3 1.3.1 IEC 61800-5-2 STO (IEC 61800-5-2: 2007 4.2.2.2 STO) STOMR-J4STO

2

2.1 MR-J4

(1) (2) (: )

2.2 MR-J4 ISO/EN ISO 13849-1: 2015 3 PL eIEC/EN 62061 SIL CL 3IEC/EN 61800-5-2 (STO)IEC/EN 61800-5- 1/GB 12668.501IEC/EN/KN 61800-3/GB 12668.3IEC/EN 60204-1 MR-J4MR-D30MR-J3-D05PLC MR-D30"MR-D30" MR-J3-D05 2.3 MR-J4 ()

20

2.3.1 IEC/EN 61800-5-1UL 508CCSA C22.2 No. 274

(1) 75 C/60 C [AWG]

1.

75 C/60 C [AWG] (2)

75 C/60 C [AWG] (2) L1/L2/L3 (3) L11/L21 L+/L- L11/L21 L+/L- U/V/W/ (3)

MR-CV11K (1) 8: h/6: i

14: g/14: g Bus Bar

MR-J4-DU700 (1)

14: g/14: g Bus Bar

8: o/6: m MR-CV18K (1) 4: q/2: - MR-J4-DU900 (1) 4:e/2:n MR-CV30K (1) 2: n/1/0: j MR-J4-DU11K (1) 4: e/2: n MR-CV37K (1) 1/0: j/1/0: j MR-J4-DU15K (1) 2: n/1/0: j MR-CV45K (1) 1/0: j/-: - MR-J4-DU22K (1) 1/0: j/-: - MR-CV55K (1) 3/0: k/-: - MR-J4-DU30K (1) 2/0: d/2/0: - MR-CV11K4 (1) 10: l/10: l MR-J4-DU37K (1) 2 2/0: d (4)/

-: - MR-CV18K4 (1) 8: h/6: i MR-CV30K4 (1) 6: m/4: e MR-J4-DU700_4 (1) 10: p/10: p MR-CV37K4 (1) 4: e/2: n MR-J4-DU900_4 (1) 8: o/6: m MR-CV45K4 (1) 4: e/2: n MR-J4-DU11K_4 (1) 8: o/6: m MR-CV55K4 (1) 2: n/1/0 :- MR-J4-DU15K_4 (1) 6: m/6: m MR-CV75K4 (1) 1/0: j/-: - MR-J4-DU22K_4 (1) 4: e/2: n

MR-CR55K (1) 2 2/0: d (4)/ 2 2/0: -

MR-J4-DU30K_4 (1) 3: f/2: f MR-J4-DU37K_4 (1) 2: f/1: c

MR-CR55K4 (1) 2: c/1/0: - MR-J4-DU45K_4 (1) 1/0: d/1/0: - MR-J4-DU55K_4 (1) 1/0: d/2/0: - 1. 2. 2 3. 4. 175 A2/0: d

2.

(2) (2) a FVD5.5-10 YNT-1210S

JST ( )

h FVD8-5 YF-1/E-4

JST ( )

b FVD22-10 YF-1/E-4 i FVD14-5 YF-1/E-4

c (1) R38-10 YPT-60-21 j (1) 60-S8 YF-1/E-4 YF-1/E-4 k (1) 80-10 YF-1/E-4

d (1) R60-10 YPT-60-21 l FVD5.5-5 YNT-1210S YF-1/E-4 m FVD14-8 YF-1/E-4

e FVD22-8 YF-1/E-4 n FVD38-8 YF-1/E-4

f (1) R38-8 YPT-60-21 o R8-8 YF-1/E-4 YF-1/E-4 p FVD5.5-8 YNT-1210S

g FVD2-4 YNT-1614 q (1) 22-S5 YF-1/E-4 1. 2.

(2) MCCB (T) (UL 489MCCB) (T) (T) (T)

(AC 240 V)

(300 V) (AC 480 V)

(600 V) MR-CV11K NF100-CVFU-60A (100 A60 A) 80 A MR-CV11K4 NF100-HRU-30A (100 A30 A) 40 A MR-CV18K NF100-CVFU-100A (100 A100 A) 150 A MR-CV18K4 NF100-HRU-50A (100 A50 A) 80 A MR-CV30K NF225-CVFU-150A (225 A150 A) 225 A MR-CV30K4 NF100-HRU-80A (100 A80 A) 150 A MR-CV37K NF225-CVFU-200A (225 A200 A) 300 A MR-CV37K4 NF100-HRU-100A (100 A100 A) 150 A MR-CV45K NF225-CWU-225A (225 A225 A) 350 A MR-CV45K4 NF250-SVU-125A (250 A125 A) 200 A MR-CV55K NF400-SKW-300A (400 A300 A) 400 A MR-CV55K4 NF250-SVU-150A (250 A150 A) 225 A MR-CR55K NF225-CWU-175A (225 A175 A) 300 A MR-CV75K4 NF250-SVU-200A (250 A200 A) 300 A MR-CR55K4 NF125-SVU-125A (125 A125 A) 200 A (3)

IEC/EN 60664-1 DC 24 V

(4) (PE) ( ) (PE) (PE) 11

PE

PE

(RCD) BRCD

(5) (120 % ) () 105 C(4)

2.3.2 EU ECEU CEEC

(1) EMC MR-J4EN 61800-3 ( 10 mCN8STO 3 m) ( 50 m) EMC

EMC: HF3000A-UNTF3000C-TX FTB : RSPD : FR-BLF

MR-J4

(2) (DoC) MITSUBISHI ELECTRIC EUROPE B.V.EC ( (2006/42/EC)EMC (2014/30/EU) (2014/35/EU) RoHS (2011/65/EU))

2.3.3 / UL 508CCSA C22.2 No. 274

(1) MR-J4150%55 C

IEC/EN 60204-1 (UL 50) 82

(2) (SCCR) 500 V100 kA

(3) National Electrical Code Canada Electrical Code

2.3.4 (MR-CR55K(4)MR-J4-DU30 kW) (KC) (A) , . ( (A) ) EMC 30 m 2.4 MR-J4

(1) (2) MR-J4

2.5

(1) (2) (3) 0.5 (4)

(ISO 13849-1: 2015 F F.1 No. 5)

(5) (ISO 13849-1: 2015 F F.1 No. 1) (6) () (7) /

2.6 (: European Waste 16 02 14) 2.7 (UN) (ICAO) (IATA) (IMO) (MR-BAT6V1SETMR-BAT6V1MR-BAT6V1BJ) (CR17335A) 2 UN (Class9) 3 / 80 mm

100 mm

120 mm

30 mm30 mm

+

2 IP54

4

(MCCB)

IEC/EN 60204-1IEC/EN 60204-1 20 ms UVWCN2_

IEC/EN/UL/CSA

STO

CN8

CN1

CN2

U/V/W/PE

L+ L-

CN40A

PE L11

L- P1 P2 C

CN40

L1L2L3

L21

L11 L21 PE

(AC 240 V)

MCCB

MCCB

MCCB

(AC 480 V)

()

L+MC CNP1

STO

CN8

CN1

CN2

U/V/W/PE

L+ L-

CN40A

PE L11

L- L1L2L3

L21

L11 L21 PE

(AC 240 V)

MCCB

MCCB

MCCB

(AC 480 V)

L+MC

CN4

MC1 MC2

AC

()

. ( ) ( )

(1) HGHFHCHA (: ) (2) IEC 60034-1 (OBAOSA) 5 5.1 MR-J4-DU30KB

CN3

1 2

3

5

4

6

7

9

8

10

11 12

13 14

15 16

17 18

19 20

DI1

MO1

DICOM

LG

DOCOM

DICOM

LZ

DI2

MO2

EM2

LG

MBR

LBR

LA

LB LZR

LAR ALM

DI3INP

TOFB2

STO2TOFB1

STO1 STOCOM

2

CN8

1

4 3

6 5

8 7 TOFCOM

STO

5.2

EM2 2 CN3 20

STOCOM STO1STO2 3 STO1 STO1 CN8 4 STO2 STO2 5

TOFCOM STO 8 TOFB1 STO1 CN8 6 TOFB2 STO2 7

5.3 STO STO1STO2 () () STO1STO2

STO1 STO2 STO1 STO2 (STO ) (STO ) (STO ) (STO ) (STO ) (STO ) (STO ) (STO )

6

6.1

(1)

/ [Nm] L1 L2 L3 P1 P2 C L+ L- L11 L21 U V W PE

MR-J4-DU700_/MR-J4-DU900_/MR-J4-DU11K_/ MR-J4-DU15K_/MR-J4-DU22K_/MR-J4-DU700_4/ MR-J4-DU900_4/MR-J4-DU11K_4/MR-J4-DU15K_4/ MR-J4-DU22K_4/MR-J4-DU30K_4/MR-J4-DU37K_4

3.0 1.2

6.0

MR-J4-DU30K_/MR-J4-DU37K_/MR-J4-DU45K_4/ MR-J4-DU55K_4 12.0

MR-CV11K_/MR-CV18K_/MR-CV11K_4/ MR-CV18K_4 2.0

2.0

MR-CV30K_/MR-CV37K_/MR-CV45K_/ MR-CV30K_4/MR-CV37K_4/MR-CV45K_4/ MR-CV55K_4/MR-CV75K_4

6.0 6.0

MR-CV55K 12.0 12.0

MR-CR55K/MR-CR55K4 12.0 (2) (3) (4) (5) (6) (7) (8) (9)

6.2

10 (3)

10STO/10 1 3 (2 3)

(1) 2 (20 C) (2) 5

1. MR-J4MR-BAT6V1SETMR-BAT6V1BJ

2. 5 3.

(1000 m40 C1000 m2000 m30 C) 10

7

[C] 0 55 3K3 (IEC/EN 60721-3-3) () [C] -20 65 2K12 (IEC/EN 60721-3-2) () [C] -20 65 1K4 (IEC/EN 60721-3-1)

5 %RH 90 %RH

10 Hz 57 Hz 0.075 mm 57 Hz 150 Hz IEC/EN 61800-5-1 (Test Fc of IEC 60068-2-6) 9.8 m/s2

5.9 m/s2 () 2M3 (IEC/EN 60721-3-2) 1M2 (IEC/EN 60721-3-2)

2

IP20 (IEC/EN 60529) IP00 (UL 50)

2000 m 10000 m

. 8 8.1

MR-_

CR_ CV_ CR_ CV_ 55K 11K 18K 30K 37K 45K 55K 55K4 11K4 18K4 30K4 37K4 45K4 55K4 75K4

DC 270 V DC 324 V DC 513 V DC 648 V [A] 215.9 41 76 144 164 198 238 113.8 21 38 72 82 99 119 150

()

AC 200 V 240 V50 Hz/60 Hz AC 380 V 480 V50 Hz/60 Hz [A] 191.3 35 65 107 121 148 200 100.7 18 35 61 70 85 106 130

() AC 200 V 240 V50 Hz/60 Hz0.3 A AC 380 V 480 V50 Hz/60 Hz0.2 A (SELV) DC 24 V 10% ( : MR-CR_150 mA; MR-CV_350 mA)

2 (IEC/EN 60664-1) AC 200 V/AC 400 V: III (IEC/EN 60664-1) I (IEC/EN 61800-5-1) (SCCR) 100 kA

8.2

MR-J4-DU_

700_ 900_ 11K_ 15K_ 22K_ 30K_ 37K_ 700_4 900_4 11K_4 15K_4 22K_4 30K_4 37K_4 45K_4 55K_4

AC170 V360 Hz AC323 V360 Hz [A] 37 54 68 87 126 174 204 17 25 32 41 63 87 102 131 143

() AC 200 V 240 V50 Hz/60 Hz0.3 A AC 380 V 480 V50 Hz/60 Hz0.2 A (SELV) DC 24 V 10% ( : MR-J4-DU_A_500 mA; MR-J4-DU_B_300 mA)

PWM (STO) IEC/EN 61800-5-2 () EN ISO 13849-1: 2015 3 PL eIEC 61508 SIL 3EN 62061 SIL CL3EN 61800-5-2 (MTTFd) MTTFd 100 [] (314a) (DC) DC = (Medium)97.6 [%] (PFH) PFH = 6.4 10-9 [1/h] (TM) TM = 20 [] 8 ms (STO ) 2 (IEC/EN 60664-1) AC 200 V/AC 400 V: III (IEC/EN 60664-1) I (IEC/EN 61800-5-1) (SCCR) 100 kA

. SIL 320158 8.3 /

W D

H

W1 W4 W2

W5 W3

(W5) (W3)

1910 34

2 36

0

0. 5

38 0

(1 9)

(1 0)

36 0

0.

5 34

2 1019

(1 0)

(1 9)

/

4-A

/ [mm] [kg] W H D

MR-CR55K/MR-CR55K4 300 380 300 22 MR-CV11K/MR-CV18K/ MR-CV11K4/MR-CV18K4 90 380 270 7.0

MR-CV30K/MR-CV37K/MR-CV45K/ MR-CV30K4/MR-CV37K4/MR-CV45K4 150 380 300 10.7

MR-CV55K/MR-CV55K4/MR-CV75K4 300 380 300 26.5 MR-J4-DU700_/ MR-J4-DU900_/ MR-J4-DU11K_/MR-J4-DU700_4/ MR-J4-DU900_4/MR-J4-DU11K_4

150 380 300 9.9

MR-J4-DU15K_/MR-J4-DU22K_ MR-J4-DU15K_4_/MR-J4-DU22K_4 240 380 300 15.2

MR-J4-DU30K_/MR-J4-DU37K_ 300 380 300 21 MR-J4-DU30K_4/MR-J4-DU37K_4 240 380 300 16 MR-J4-DU45K_4/MR-J4-DU55K_4 300 380 300 19

[mm]

W1 W2 W3 W4 W5 A MR-CR55K/MR-CR55K4/MR-J4-DU30K_/

MR-J4-DU37K_/MR-J4-DU45K_4/ MR-J4-DU55K_4

300 260 20 281 9.5 M6

MR-CV11K/MR-CV18K/MR-CV11K4/ MR-CV18K4 90 - 45 82 4 M5

MR-CV30K/MR-CV37K/MR-CV45K/ MR-CV30K4/MR-CV37K4/MR-CV45K4/ MR-J4-DU700_/MR-J4-DU900_/ MR-J4-DU11K_/MR-J4-DU700_4/ MR-J4-DU900_4/MR-J4-DU11K_4

150 60 45 142 4 M5

MR-CV55K/MR-CV55K4/MR-CV75K4 300 180 60 282 9 M5 MR-J4-DU15K_/MR-J4-DU22K_/

MR-J4-DU15K_4/MR-J4-DU22K_4/ MR-J4-DU30K_4/MR-J4-DU37K_4

240 120 60 222 9 M5

9

/MR-CV/MR-CR/MR-J4-DU

/

1. / [ ] [ ] 2. / (DoC) [ ] [ ] 3. [ ] [ ] 4. () [ ] [ ] 5. STO () [ ] [ ]

[] 1.

()

[] 12 618

[] (1)

(2)

(3)

(i)

(ii) (iii)

(iv) (v) () (vi) (vii) (viii)

2. (1) 7

(2) () 3.

FAFA

4.

(1) (2) (3) (4) 5.

6. (1) ACAC

(2) AC AC AC

MR-CV11K to MR-CV55K MR-CV11K4 to MR-CV75K4 MR-CR55K/MR-CR55K4 MR-J4-DU700_ to MR-J4-DU37K_ MR-J4-DU700_4 to MR-J4-DU55K_4

Model

General-Purpose

IB(NA)0300228-F(2008)MEE

HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310

Specifications are subject to change without notice.

AC Servo

FInstructions and Cautions for Safe Use of AC Servos Country/Region

USA

Germany

China

Korea

Japan

Sales office

Mitsubishi Electric Automation, Inc. 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A.

Mitsubishi Electric Europe B.V. German Branch Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany

Mitsubishi Electric Automation (China) Ltd. Mitsubishi Electric Automation Center, No.1386 Hongqiao Road, Shanghai, China

Mitsubishi Electric Automation Korea Co., Ltd. 7F-9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul 07528, Korea

Mitsubishi Electric Corporation Tokyo Building, 2-7-3, Marunouchi, Chiyoda-ku, Tokyo 100-8310, Japan

Tel/Fax

Tel Fax

Tel Fax

Tel Fax

Tel Fax

Tel

: +1-847-478-2100 : +1-847-478-2253

: +49-2102-486-0 : +49-2102-486-1120

: +86-21-2322-3030 : +86-21-2322-3000

: +82-2-3660-9510 : +82-2-3664-8372/8335

: +81-3-3218-2111

Copyright2014 Mitsubishi Electric Corporation All Rights Reserved. Contents of the package Unpack the product and check the rating plate to see if the servo amplifier is as you ordered.

(1) Converter unit (2) Drive unit Contents Quantity Contents Quantity

Converter unit 1 Drive unit 1 Eyebolt (55 kW or more) 2 Bus bar (30 kW or more) 2 Connector set (Note) 1 Eyebolt (30 kW or more) 2 MR-CV/MR-CR/MR-J4-DU Instructions and Cautions for Safe Use of AC Servos (this guide) 1

MR-CV/MR-CR/MR-J4-DU Instructions and Cautions for Safe Use of AC Servos (this guide) 1

Note. A connector set for CN23 is packed together with MR-CV. A

connector set for CN1 is packed together with MR-CR.

Rating plate The following shows an example of rating plate for explanation of each item. Converter unit

Serial number Model Capacity Applicable power supply Rated output Standard, Manual number Ambient temperature IP rating KC certification number The year and month of manufacture Country of origin

MODEL

TOKYO 100-8310, JAPAN MADE IN JAPAN DATE: 2014-6

MR-CR55K SER. A33001001

AC SERVO

POWER INPUT OUTPUT STD.: IEC/EN61800-5-1 MAN.: IB0300228 Max. Surrounding Air Temp.: 55C IP20 (Terminal block IP00)

: 55kW : 3AC200-240V 191.3A 50Hz/60Hz : DC270-324V 215.9A

MSIP-REI-MEK- TC300A911G51

Drive unit Serial number Model Capacity Applicable power supply Rated output Standard, Manual number Ambient temperature IP rating KC certification number The year and month of manufacture Country of origin

TOKYO 100-8310, JAPAN MADE IN JAPAN DATE: 2014-6

MR-J4-DU30KB SER. A33001001

AC SERVO

POWER INPUT OUTPUT STD.: IEC/EN61800-5-1 MAN.: IB0300228 Max. Surrounding Air Temp.: 55C IP20 (Terminal block IP00)

: 30kW : DC270-324V 117.7A : 3PH170V 0-360Hz 174A

MSIP-REI-MEK- TC300A916G51

MODEL

Warning plate The following shows an example of warning plate.

Model The following describes what each block of a model name indicates. Not all combinations of the symbols are available.

(a) Converter unit

Series: MR-CR/MR-CV

Power supplySymbol 3-phase 200 V AC to 240 V ACNone 3-phase 380 V AC to 480 V AC4

Power supply

Software special specification Blank, Jn, Sn, or Un (n = 00 to 999)

Hardware special specification Blank or 2 to 5 digit alphanumeric (RJ, ED, PX, RU, RZ, etc.)

Capacity

Symbol Capacity [kW] 45K 45 55K 55 75K 75

Symbol Capacity [kW] 11K 11 18K 18 30K 30 37K 37

- C R 5M R 5 K 4

(b) Drive unit

Software special specification Blank, Jn, Sn, or Un (n = 00 to 999) Hardware special specification Blank or 2 to 5 digit alphanumeric (RJ, ED, PX, RU, RZ, etc.)

Symbol Power supply

Series

None 3-phase 200 V AC to 240 V AC 4 3-phase 380 V AC to 480 V AC

Rated output Power supply

Interface

Drive unit

B

Symbol Interface A

SSCNET III/H General-purpose interface

Symbol Rated output [kW] 30K 30 37K 37 45K 45

Symbol Rated output [kW] 700 7

11K 11 900 9

15K 15 22K 22

55K 55

- -J 4 DM R U 3 0 K B 4

1. About the manuals To use the MELSERVO-J4 series safely, read each instruction manual carefully. Converter units and drive units are written as servo amplifiers in this guide under certain circumstances. 1.1 MELSERVO-J4 relevant manuals This installation guide explains how to mount MR-J4 servo amplifiers. You can also check it with our website for free. http://www.mitsubishielectric.com/fa/ If you have any questions about the operation or programming of the equipment described in this guide, contact your local sales office. In addition, when you mount a protective device, specific technical skills which are not detailed in the guide will be required. 1.2 Purpose of this guide This installation guide explains the safe operation of MR-J4 servo amplifiers for engineers of machinery manufacturers and machine operators. This installation guide does not explain how to operate machines in which safety servo system is, or will be integrated. For detailed information of the products, refer to each servo amplifier instruction manual. 1.3 Terms related to safety 1.3.1 IEC 61800-5-2 Stop function STO function (Refer to IEC 61800-5-2: 2007 4.2.2.2 STO.) MR-J4 servo amplifiers have the STO function. The STO function shuts down energy to servo motors, thus removing torque. This function electronically cuts off power supply in the servo amplifier. 2. About safety This chapter explains safety of users and machine operators. Please read the chapter carefully before mounting the equipment. In this installation guide, the specific warnings and cautions levels are classified as follows. WARNING Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury to personnel or may cause physical damage.

2.1 Professional engineer Only professional engineers should mount MR-J4 servo amplifiers. Here, professional engineers should meet all the conditions below.

(1) Persons who took a proper training of related work of electrical equipment or persons who can avoid risk based on past experience.

(2) Persons who have read and familiarized himself/herself with this installation guide and operating manuals for the protective devices (e.g. light curtain) connected to the safety control system.

2.2 Applications of the devices MR-J4 servo amplifiers comply with the following standards. ISO/EN ISO 13849-1: 2015 Category 3 PL e, IEC/EN 62061 SIL CL 3, IEC/EN 61800-5-2 (STO), IEC/EN 61800-5-1/GB 12668.501, IEC/EN/KN 61800-3/GB 12668.3, IEC/EN 60204-1 MR-J4 servo amplifiers can be used with the MR-D30 functional safety unit, MR-J3-D05 safety logic unit, or safety PLCs. For combinations of the servo amplifiers and MR-D30, refer to "MR-D30 Instruction Manual". For combinations of the servo amplifiers and MR-J3-D05, refer to each servo amplifier instruction manual. 2.3 Correct use Use the MR-J4 servo amplifiers within specifications. Refer to each instruction manual for specifications such as voltage, temperature, etc. Mitsubishi Electric Co. accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device, even in the context of mounting and installation.

WARNING

If you need to get close to the moving parts of the machine for inspection or others, ensure safety by confirming the power off, etc. Otherwise, it may cause an accident. It takes 20 minutes maximum for capacitor discharging. Do not touch the unit and terminals immediately after power off.

2.3.1 Selection of peripheral equipment and wire The followings are selected based on IEC/EN 61800-5-1, UL 508C, and CSA C22.2 No. 274.

(1) Local wiring and crimping tool The following table shows the stranded wire sizes [AWG] and the crimp terminal symbols rated at 75 C/60 C.

Table 1. Recommended wire

Converter unit 75 C/60 C stranded wire [AWG] (Note 2)

Drive unit 75 C/60 C stranded wire [AWG] (Note 2)

L1/L2/L3 (Note 3) L11/L21 L+/L- L11/L21 L+/L- U/V/W/ (Note 3) MR-CV11K (Note 1) 8: h/6: i

14: g/14: g Exclusive Bus Bar

MR-J4-DU700 (Note 1)

14: g/14: g Exclusive Bus Bar

8: o/6: m MR-CV18K (Note 1) 4: q/2: - MR-J4-DU900 (Note 1) 4:e/2:n MR-CV30K (Note 1) 2: n/1/0: j MR-J4-DU11K (Note 1) 4: e/2: n MR-CV37K (Note 1) 1/0: j/1/0: j MR-J4-DU15K (Note 1) 2: n/1/0: j MR-CV45K (Note 1) 1/0: j/-: - MR-J4-DU22K (Note 1) 1/0: j/-: - MR-CV55K (Note 1) 3/0: k/-: - MR-J4-DU30K (Note 1) 2/0: d/2/0: - MR-CV11K4 (Note 1) 10: l/10: l MR-J4-DU37K (Note 1) 2 2/0: d (Note 4)/

-: - MR-CV18K4 (Note 1) 8: h/6: i MR-CV30K4 (Note 1) 6: m/4: e MR-J4-DU700_4 (Note 1) 10: p/10: p MR-CV37K4 (Note 1) 4: e/2: n MR-J4-DU900_4 (Note 1) 8: o/6: m MR-CV45K4 (Note 1) 4: e/2: n MR-J4-DU11K_4 (Note 1) 8: o/6: m MR-CV55K4 (Note 1) 2: n/1/0 :- MR-J4-DU15K_4 (Note 1) 6: m/6: m MR-CV75K4 (Note 1) 1/0: j/-: - MR-J4-DU22K_4 (Note 1) 4: e/2: n

MR-CR55K (Note 1) 2 2/0: d (Note 4)/ 2 2/0: -

MR-J4-DU30K_4 (Note 1) 3: f/2: f MR-J4-DU37K_4 (Note 1) 2: f/1: c

MR-CR55K4 (Note 1) 2: c/1/0: - MR-J4-DU45K_4 (Note 1) 1/0: d/1/0: - MR-J4-DU55K_4 (Note 1) 1/0: d/2/0: -

Note 1. To connect these models to a terminal block, be sure to use the screws that come with the terminal block. 2. Alphabets in the table indicate crimping tools. For crimp terminals and applicable tools, refer to table 2. 3. Select wire sizes depending on the rated output of the servo motors. The values in the table are sizes based on rated output of the servo

amplifiers. 4. When the rated current is less than 175 A, 2/0: d can also be used.

Table 2. Recommended crimp terminal Symbol Servo amplifier-side crimp terminals Manufacturer

Symbol Servo amplifier-side crimp terminals Manufacturer Crimp terminal (Note 2) Applicable tool Crimp terminal (Note 2) Applicable tool a FVD5.5-10 YNT-1210S

JST (J.S.T. Mfg. Co., Ltd.)

h FVD8-5 YF-1/E-4

JST (J.S.T. Mfg. Co., Ltd.)

b FVD22-10 YF-1/E-4 i FVD14-5 YF-1/E-4

c (Note 1) R38-10 YPT-60-21 j (Note 1) 60-S8 YF-1/E-4 YF-1/E-4 k (Note 1) 80-10 YF-1/E-4

d (Note 1) R60-10 YPT-60-21 l FVD5.5-5 YNT-1210S YF-1/E-4 m FVD14-8 YF-1/E-4

e FVD22-8 YF-1/E-4 n FVD38-8 YF-1/E-4

f (Note 1) R38-8 YPT-60-21 o FVD8-8 YF-1/E-4 YF-1/E-4 p FVD5.5-8 YNT-1210S

g FVD2-4 YNT-1614 q (Note 1) 22-S5 YF-1/E-4 Note 1. Coat the crimping part with an insulation tube. 2. Some crimp terminals may not be mounted depending on their sizes. Make sure to use the recommended ones or equivalent ones.

(2) Selection example of MCCB and fuse Use a fuse (T class) or the molded-case circuit breaker (UL 489 Listed MCCB) indicated in the table below. The T class fuses and molded-case circuit breakers in the table are selected examples based on rated I/O of the servo amplifiers. When you select a smaller capacity servo motor to connect it to the servo amplifier, you can also use smaller capacity T class fuses or molded-case circuit breaker than ones in the table. For selecting ones other than Class T fuses and molded-case circuit breakers below, refer to each servo amplifier instruction manual.

Converter unit Molded-case circuit breaker (240 V AC) Fuse (300 V) Converter unit Molded-case circuit breaker (480 V AC) Fuse

(600 V) MR-CV11K NF100-CVFU-60A (100 A frame 60 A) 80 A MR-CV11K4 NF100-HRU-30A (100 A frame 30 A) 40 A MR-CV18K NF100-CVFU-100A (100 A frame 100 A) 150 A MR-CV18K4 NF100-HRU-50A (100 A frame 50 A) 80 A MR-CV30K NF225-CVFU-150A (225 A frame 150 A) 225 A MR-CV30K4 NF100-HRU-80A (100 A frame 80 A) 150 A MR-CV37K NF225-CVFU-200A (225 A frame 200 A) 300 A MR-CV37K4 NF100-HRU-100A (100 A frame 100 A) 150 A MR-CV45K NF225-CWU-225A (225 A frame 225 A) 350 A MR-CV45K4 NF250-SVU-125A (250 A frame 125 A) 200 A MR-CV55K NF400-SKW-300A (400 A frame 300 A) 400 A MR-CV55K4 NF250-SVU-150A (250 A frame 150 A) 225 A MR-CR55K NF225-CWU-175A (225 A frame 175 A) 300 A MR-CV75K4 NF250-SVU-200A (250 A frame 200 A) 300 A MR-CR55K4 NF125-SVU-125A (125 A frame 125 A) 200 A

(3) Power supply This servo amplifier can be used on the condition of overvoltage category III set forth in IEC/EN 60664-1. For the interface power supply, use an external 24 V DC power supply with reinforced insulation on I/O terminals.

(4) Grounding To prevent an electric shock, always connect the protective earth (PE) terminal (marked ) of the servo amplifier to the protective earth (PE) of the cabinet. Do not connect two grounding cables to the same protective earth (PE) terminal. Always connect cables to the terminals one-to-one.

PE terminal

PE terminal

This product can cause a DC current in the protective earthing conductor. Where a residual current-operated protective (RCD: earth-leakage current breaker) device is used for protection in case of direct or indirect contact, only an RCD of Type B is allowed on the supply side of this product.

(5) Motor overload and Over temperature protection Servo motors do not have the overheat protection function of own. The servo motors are protected by the servo motor overheat protection function of the servo amplifiers (a protection characteristic based on 120 % of the rated current). To provide the servo motor with overheat protection, use a magnetic contactor (electromagnetic switch) with a thermal relay. Alternatively, install a thermal sensor or equivalent equipment near the rating plate of the servo motor to check that the servo motor temperature is under 105 C with sensing device. (Refer to Chapter 4)

2.3.2 EU compliance The EC directives were issued to standardize the regulations of the EU countries and ensure smooth distribution of safety-guaranteed products. The CE marking proves the compliance of the manufacturer with the EC directives, and this marking also applies to machines and equipment incorporating servos.

(1) EMC requirement MR-J4 servo amplifiers comply with EN 61800-3. As for I/O wires (max. length 10 m. However, 3 m for STO cable for CN8.) and encoder cables (max. length 50 m), use shielded wires and ground the shields. Install an EMC filter and surge protector on the primary side of the servo amplifier. In addition, use a line noise filter for outputs of the servo amplifiers. The following shows recommended products.

EMC filter: Soshin Electric HF3000A-UN series, TF3000C-TX series, COSEL FTB series Surge protector: Okaya Electric Industries RSPD series Line noise filter: Mitsubishi Electric FR-BIF

The MR-J4 series is not intended to be used with low-voltage distribution lines for household. If it is used in such an environment, radio frequency interference may be generated. The installer shall provide a guide for Installation and use, including recommended mitigation devices. To avoid the risk of crosstalk to signal cables, the installation instructions shall either recommend that the power interface cable be segregated from signal cables.

(2) For Declaration of Conformity (DoC) MITSUBISHI ELECTRIC EUROPE B.V. hereby declares that the servo amplifiers are in compliance with EC directives (Machinery directive (2006/42/EC), EMC directive (2014/30/EU), Low voltage directive (2014/35/EU), and RoHS directive (2011/65/EU)). For the copy of Declaration of Conformity, contact your local sales office.

2.3.3 USA/Canada compliance This servo amplifier is designed in compliance with UL 508C and CSA C22.2 No. 274.

(1) Installation The minimum cabinet size is 150% of each MR-J4 servo amplifier's volume. Also, design the cabinet so that the ambient temperature in the cabinet is 55 C or less. The servo amplifier must be installed in a metal cabinet. Additionally, mount the servo amplifier on a cabinet that the protective earth based on the standard of IEC/EN 60204-1 is correctly connected. For environment, the units should be used in open type (UL 50) and overvoltage category shown in table in chapter 8. The servo amplifier needs to be installed at or below pollution degree 2. Use only copper wires or copper bus bars for wiring.

(2) Short-circuit current rating (SCCR) Suitable For Use On A Circuit Capable Of Delivering Not More Than 100 kA rms Symmetrical Amperes, 500 Volts Maximum.

(3) Branch circuit protection For installation in United States, branch circuit protection must be provided, in accordance with the National Electrical Code and any applicable local codes. For installation in Canada, branch circuit protection must be provided, in accordance with the Canada Electrical Code and any applicable provincial codes.

2.3.4 South Korea compliance (MR-CR55K(4) and 30 kW or more of MR-J4-DU) This product complies with the Radio Waves Act (KC mark) Please note the following to use the product. (A) , . (The product is for business use (Class A) and meets the electromagnetic compatibility requirements. The seller and the user must note the above point, and use the product in a place except for home.) In addition, use an EMC filter, surge protector, ferrite core, and line noise filter on the primary side for inputs. Use a ferrite core and line noise filter for outputs. Use a distance greater than 30 m between the product and third party sensitive radio communications. 2.4 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the MR-J4 servo amplifiers.

(1) For safety components and installing systems, only qualified personnel and professional engineers should perform.

(2) When mounting, installing, and using the MR-J4 servo amplifier, always observe standards and directives applicable in the country.

2.5 Residual risk

(1) Be sure that all safety related switches, relays, sensors, etc., meet the required safety standards. (2) Perform all risk assessments and safety level certification to the machine or the system as a whole. (3) If the upper and lower power modules in the servo amplifier are shorted and damaged simultaneously, the servo

motor may make a half revolution at a maximum. (4) Only qualified personnel are authorized to install, start-up, repair or adjust the machines in which these

components are installed. Only trained engineers should install and operate the equipment. (ISO 13849-1: 2015 Table F.1 No. 5)

(5) Separate the wiring for safety observation function from other signal wirings. (ISO 13849-1: 2015 Table F.1 No. 1) (6) Protect the cables with appropriate ways (routing them in a cabinet, using a cable guard, etc.). (7) Keep the required clearance/creepage distance depending on voltage you use.

2.6 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country-specific waste disposal regulations. (Example: European Waste 16 02 14) 2.7 Lithium battery transportation To transport lithium batteries, take actions to comply with the instructions and regulations such as the United Nations (UN), the International Civil Aviation Organization (ICAO), and the International Maritime Organization (IMO). The batteries (MR-BAT6V1SET, MR-BAT6V1, and MR-BAT6V1BJ) are assembled batteries from two batteries (lithium metal battery CR17335A) which are not subject to the dangerous goods (Class 9) of the UN Recommendations.

3. Mounting/dismounting Installation direction and clearances 80 mm or

more

SideFront

100 mm or more

120 mm or more

30 mm or more

30 mm or more

Top

Bottom

Converter unit Drive unit

Converter unit +

Drive unitCAUTION

The devices must be installed in the specified direction. Not doing so may cause a malfunction. Mount the servo amplifier on a cabinet which meets IP54 in the correct vertical direction to maintain pollution degree 2.

4. Electrical Installation and configuration diagram

WARNING

Turn off the molded-case circuit breaker (MCCB) to avoid electrical shocks or damages to the product before starting the installation or wiring.

CAUTION

The installation complies with IEC/EN 60204-1. The voltage supply to machines must be 20 ms or more of tolerance against instantaneous power failure as specified in IEC/EN 60204-1. Connecting a servo motor of the wrong axis to U, V, W, or CN2_ of the servo amplifier may cause a malfunction. Securely connect the cables in the specified method and tighten them with the specified torque. Otherwise, the servo motor may operate unexpectedly.

The following shows representative configuration examples to conform to the IEC/EN/UL/CSA standards. Connection with resistance regeneration converter unit

Drive unit

STO

Controller

Encoder cable Cabinet sides Machine side

CN8

CN1

CN2

U/V/W/PE

L+ L-

CN40A

PE L11

L- P1 P2 C

CN40

L1L2L3

L21

L11 L21 PE

Resistance regeneration converter unit(3-Phase 240 V AC)

MCCB or

fuse

MCCB or

fuse

MCCB or

fuse

(3-Phase 400 V AC)

Sensing device Servo motor

(Note)

Encoder

L+MC CNP1

Connection with power regeneration converter unit

Drive unit

STO

Controller

Encoder cable Cabinet sides Machine side

CN8

CN1

CN2

U/V/W/PE

L+ L-

CN40A

PE L11

L- L1L2L3

L21

L11 L21 PE

(3-Phase 240 V AC)

MCCB or

fuse

MCCB or

fuse

MCCB or

fuse

(3-Phase 400 V AC)

Sensing device Servo motor

Encoder

L+MC

CN4

Power regeneration converter unit

MC1 MC2

AC reactor

(Note)

Note. Supply neutral needs to be earthed. The connectors described by rectangles are safely separated from the main circuits described by circles. The connected motors will be limited as follows.

(1) HG/HF/HC/HA series servo motors (Mfg.: Mitsubishi Electric) (2) Using a servo motor complied with IEC 60034-1 and Mitsubishi Electric encoder (OBA, OSA)

5. Signals 5.1 Signal The following shows MR-J4-DU30KB signals as a typical example. For other servo amplifiers, refer to each servo amplifier instruction manual.

CN3

1 2

3

5

4

6

7

9

8

10

11 12

13 14

15 16

17 18

19 20

DI1

MO1

DICOM

LG

DOCOM

DICOM

LZ

DI2

MO2

EM2

LG

MBR

LBR

LA

LB LZR

LAR ALM

DI3INP

TOFB2

STO2TOFB1

STO1 STOCOM

2

CN8

1

4 3

6 5

8 7 TOFCOM

STO I/O signal connector

5.2 I/O device Input device

Symbol Device Connector Pin No. EM2 Forced stop 2 CN3 20

STOCOM Common terminal for input signals STO1/STO2 CN8

3 STO1 STO1 state input 4 STO2 STO2 state input 5

Output device Symbol Device Connector Pin No.

TOFCOM Common terminal for monitor output signal in STO state CN8

8 TOFB1 Monitor output signal in STO1 state 6 TOFB2 Monitor output signal in STO2 state 7

5.3 Signals and STO state The following table shows the STO1 and STO2 states when the power is on in normal state and STO1 and STO2 are on (closed) or off (opened).

STO1 STO2 Monitoring STO1 state Monitoring STO2 state OFF OFF ON (STO state) ON (STO state) OFF ON ON (STO state) OFF (STO release) ON OFF OFF (STO release) ON (STO state) ON ON OFF (STO release) OFF (STO release)

6. Maintenance and service

WARNING

To avoid an electric shock, only qualified personnel should attempt inspections. For repair and parts replacement, contact your local sales office.

6.1 Inspection items It is recommended that the following points periodically be checked.

(1) Check for loose terminal block screws. Retighten any loose screws. Drive unit/converter unit

Tightening torque: [Nm] L1 L2 L3 P1 P2 C L+ L- L11 L21 U V W PE

MR-J4-DU700_/MR-J4-DU900_/MR-J4-DU11K_/ MR-J4-DU15K_/MR-J4-DU22K_/MR-J4-DU700_4/ MR-J4-DU900_4/MR-J4-DU11K_4/MR-J4-DU15K_4/ MR-J4-DU22K_4/MR-J4-DU30K_4/MR-J4-DU37K_4

3.0 1.2

6.0

MR-J4-DU30K_/MR-J4-DU37K_/MR-J4-DU45K_4/ MR-J4-DU55K_4 12.0

MR-CV11K_/MR-CV18K_/MR-CV11K_4/ MR-CV18K_4 2.0

2.0

MR-CV30K_/MR-CV37K_/MR-CV45K_/ MR-CV30K_4/MR-CV37K_4/MR-CV45K_4/ MR-CV55K_4/MR-CV75K_4

6.0 6.0

MR-CV55K 12.0 12.0 MR-CR55K/MR-CR55K4 12.0

(2) Check servo motor bearings, brake section, etc. for unusual noise. (3) Check the cables and the like for scratches or cracks. Perform periodic inspection according to operating

conditions. (4) Check that the connectors are securely connected to the servo motor. (5) Check that the wires are not coming out from the connector. (6) Check for dust accumulation on the servo amplifier. (7) Check for unusual noise generated from the servo amplifier. (8) Check the servo motor shaft and coupling for connection. (9) Make sure that the emergency stop circuit operates properly such that an operation can be stopped immediately

and a power is shut off by the emergency stop switch. 6.2 Parts having service life Service life of the following parts is listed below. However, the service life varies depending on operating methods and environment. If any fault is found in the parts, they must be replaced immediately regardless of their service life. For parts replacement, please contact your local sales office.

Part name Life guideline Smoothing capacitor 10 years (Note 3) Relay Number of power-on, forced stop and controller forced stop times: 100,000 times

Number of on and off for STO: 100,000 times Cooling fan 10,000 hours to 30,000 hours (2 years to 3 years) Battery backup time (Note 1) Approximately 20,000 hours (equipment power supply: off, ambient temperature: 20 C) Battery life (Note 2) 5 years from date of manufacture

Note 1. The time is for using MR-J4 servo amplifier with a rotary servo motor using MR-BAT6V1SET or MR-BAT6V1BJ. For details and other battery backup time, refer to each instruction manual.

2. Quality of the batteries degrades by the storage condition. The battery life is 5 years from the production date regardless of the connection status.

3. The characteristic of smoothing capacitor is deteriorated due to ripple currents, etc. The capacitor will be the end of its life in 10 years of continuous operation in air-conditioned environment (ambient temperature of 40 C or less for use at the maximum 1000 m above sea level, 30 C or less for over 1000 m to 2000 m).

7. Transportation and storage

CAUTION

Transport the products correctly according to their mass. Stacking in excess of the limited number of product packages is not allowed. Do not hold the front cover, cables, or connectors when carrying the servo amplifier. Otherwise, it may drop. For detailed information on transportation and handling of the battery, refer to the servo amplifier instruction manual. Install the product in a load-bearing place of servo amplifier and servo motor in accordance with the instruction manual. Do not put excessive load on the machine.

When you keep or use it, please fulfill the following environment.

Item Environment

Ambient temperature

Operation [C] 0 to 55 Class 3K3 (IEC/EN 60721-3-3) Transportation (Note) [C] -20 to 65 Class 2K12 (IEC/EN 60721-3-2) Storage (Note) [C] -20 to 65 Class 1K4 (IEC/EN 60721-3-1)

Ambient humidity Operation, transportation, storage 5 %RH to 90 %RH

Vibration resistance

Test condition 10 Hz to 57 Hz with constant amplitude of 0.075 mm

57 Hz to 150 Hz with constant acceleration of 9.8 m/s2 to IEC/EN 61800-5-1 (Test Fc of IEC 60068-2-6)

Operation 5.9 m/s2 Transportation (Note) Class 2M3 (IEC/EN 60721-3-2) Storage Class 1M2 (IEC/EN 60721-3-2)

Pollution degree 2

IP rating IP20 (IEC/EN 60529), Terminal block IP00 Open type (UL 50)

Altitude Operation, storage Max. 2000 m above sea level Transportation Max. 10000 m above sea level

Note. In regular transport packaging

8.Technical data 8.1 Converter unit

Item MR-_

CR_ CV_ CR_ CV_ 55K 11K 18K 30K 37K 45K 55K 55K4 11K4 18K4 30K4 37K4 45K4 55K4 75K4

Output Rated voltage 270 V DC to 324 V DC 513 V DC to 648 V DC Rated current [A] 215.9 41 76 144 164 198 238 113.8 21 38 72 82 99 119 150

Power supply

Main circuit (line voltage)

Voltage, Frequency 3-phase 200 V AC to 240 V AC, 50 Hz/60 Hz 3-phase 380 V AC to 480 V AC, 50 Hz/60 Hz Current [A] 191.3 35 65 107 121 148 200 100.7 18 35 61 70 85 106 130

Control circuit (line voltage) 1-phase 200 V AC to 240 V AC, 50 Hz/60 Hz, 0.3 A 1-phase 380 V AC to 480 V AC, 50 Hz/60 Hz, 0.2 A Interface (SELV) 24 V DC 10% (required current capacity: MR-CR_, 150 mA; MR-CV_, 350 mA)

Pollution degree 2 (IEC/EN 60664-1) Overvoltage category 3-phase 200 V AC/400 V AC: III (IEC/EN 60664-1) Protective class I (IEC/EN 61800-5-1) Short-circuit current rating (SCCR) 100 kA

8.2 Drive unit

Item MR-J4-DU_

700_ 900_ 11K_ 15K_ 22K_ 30K_ 37K_ 700_4 900_4 11K_4 15K_4 22K_4 30K_4 37K_4 45K_4 55K_4

Output Rated voltage 3-phase 170 V AC, 360 Hz 3-phase 323 V AC, 360 Hz Rated current [A] 37 54 68 87 126 174 204 17 25 32 41 63 87 102 131 143

Power supply

Main circuit The main circuit power of the drive unit is supplied by the converter unit. Control circuit (line voltage)

1-phase 200 V AC to 240 V AC, 50 Hz/60 Hz, 0.3 A 1-phase 380 V AC to 480 V AC, 50 Hz/60 Hz, 0.2 A

Interface (SELV) 24 V DC 10% (required current capacity: MR-J4-DU_A_, 500 mA; MR-J4-DU_B_, 300 mA) Control method Sine-wave PWM control, current control method Safety observation function (STO) IEC/EN 61800-5-2 (Note)

EN ISO 13849-1: 2015 Category 3 PL e, IEC 61508 SIL 3, EN 62061 SIL CL 3, and EN 61800-5-2

Mean time to dangerous failure (MTTFd) MTTFd 100 [years] (314a) Diagnostic coverage (DC) DC = Medium, 97.6 [%] Probability of dangerous failures per hour (PFH) PFH = 6.4 10-9 [1/h] Mission time (TM) TM = 20 [years] Response performance 8 ms or less (STO input off energy shut off) Pollution degree 2 (IEC/EN 60664-1) Overvoltage category 3-phase 200 V AC/400 V AC: III (IEC/EN 60664-1) Protective class I (IEC/EN 61800-5-1) Short-circuit current rating (SCCR) 100 kA

Note. Servo amplifiers manufactured in August 2015 or later comply with SIL 3 requirements. 8.3 Dimensions/mounting hole process drawing

W D

H Front Side

Approx. W5 Approx. W3

1910 34

2 36

0 38

0

Approx. 10

36 0

34 2

1019

Converter unit/ Drive unit

Opening

4-A screw Approx. 19

Approx. 19 Approx. 10

W1 W4 W2

W5 W3

Converter unit/drive unit Variable dimensions [mm] Mass [kg] W H D MR-CR55K/MR-CR55K4 300 380 300 22 MR-CV11K/MR-CV18K/ MR-CV11K4/MR-CV18K4 90 380 270 7.0 MR-CV30K/MR-CV37K/MR-CV45K/ MR-CV30K4/MR-CV37K4/MR-CV45K4 150 380 300 10.7 MR-CV55K/MR-CV55K4/MR-CV75K4 300 380 300 26.5 MR-J4-DU700_/ MR-J4-DU900_/ MR-J4-DU11K_/MR-J4-DU700_4/ MR-J4-DU900_4/MR-J4-DU11K_4

150 380 300 9.9

MR-J4-DU15K_/MR-J4-DU22K_ MR-J4-DU15K_4_/MR-J4-DU22K_4 240 380 300 15.2 MR-J4-DU30K_/MR-J4-DU37K_ 300 380 300 21 MR-J4-DU30K_4/MR-J4-DU37K_4 240 380 300 16 MR-J4-DU45K_4/MR-J4-DU55K_4 300 380 300 19

Converter unit/Drive unit Variable dimensions [mm] Screw size W1 W2 W3 W4 W5 A MR-CR55K/MR-CR55K4/

MR-J4-DU30K_/MR-J4-DU37K_/ MR-J4-DU45K_4/MR-J4-DU55K_4

300 260 20 281 9.5 M6

MR-CV11K/MR-CV18K/ MR-CV11K4/MR-CV18K4 90 - 45 82 4 M5

MR-CV30K/MR-CV37K/ MR-CV45K/MR-CV30K4/ MR-CV37K4/MR-CV45K4/ MR-J4-DU700_/MR-J4-DU900_/ MR-J4-DU11K_/MR-J4-DU700_4/ MR-J4-DU900_4/MR-J4-DU11K_4

150 60 45 142 4 M5

MR-CV55K/MR-CV55K4/MR-CV75K4 300 180 60 282 9 M5 MR-J4-DU15K_/MR-J4-DU22K_/

MR-J4-DU15K_4/MR-J4-DU22K_4/ MR-J4-DU30K_4/MR-J4-DU37K_4

240 120 60 222 9 M5

9.Check list for user documentation

MR-CV/MR-CR/MR-J4-DU installation checklist for manufacturer/installer

The following items must be satisfied by the initial test operation at least. The manufacturer/installer must be responsible for checking the standards in the items. Maintain and keep this checklist with related documents of machines to use this for periodic inspection.

1. Is it based on directive/standard applied to the machine? Yes [ ], No [ ] 2. Is directive/standard contained in Declaration of Conformity (DoC)? Yes [ ], No [ ] 3. Does the protection instrument conform to the category required? Yes [ ], No [ ] 4. Are electric shock protective measures (protective class) effective? Yes [ ], No [ ] 5. Is the STO function checked (test of all the shut-off wiring)? Yes [ ], No [ ]

Checking the items will not be instead of the first test operation or periodic inspection by professional engineers.

[Warranty] 1. Warranty period and coverage

We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced.

[Term] For terms of warranty, please contact your original place of purchase.

[Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our

service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure.

(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product.

(3) Even during the term of warranty, the repair cost will be charged on you in the following cases. (i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software

problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device

required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and

replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and

acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product

from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The

announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production. 3. Service in overseas countries

Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details.

4. Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to:

(1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for

damages to products other than Mitsubishi products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks. 5. Change of Product specifications

Specifications listed in our catalogs, manuals or technical documents may be changed without notice. 6. Application and use of the Product (1) For the use of our AC Servo, its applications should be those that may not result in a serious damage even if any failure or

malfunction occurs in AC Servo, and a backup or fail-safe function should operate on an external system to AC Servo when any failure or malfunction occurs.

(2) Our AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require

Manualsnet FAQs

If you want to find out how the MR-CR55K Mitsubishi works, you can view and download the Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 on the Manualsnet website.

Yes, we have the Instruction Manual for Mitsubishi MR-CR55K as well as other Mitsubishi manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Instruction Manual should include all the details that are needed to use a Mitsubishi MR-CR55K. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2, simply download the document to your computer. Once downloaded, open the PDF file and print the Mitsubishi MR-CR55K Servo Amplifier Instruction Manual V2 as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.