Mitsubishi MELIPC MI5122 PC User's Manual PDF

MELIPC MI5000 Series User's Manual (Startup)

-MI5122-VW -MI5A1P -MI5122 -MI5FAN

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SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".

Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious consequences. Observe the precautions of both levels because they are important for personal and system safety. Make sure that the end users read this manual and then keep the manual in a safe place for future reference.

[Design Precautions]

[Design Precautions]

WARNING Configure safety circuits external to the product to ensure that the entire system operates safely even

when a fault occurs in the external power supply or the product.Failure to do so may result in an accident due to an incorrect output or malfunction. (1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting

operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured external to the product.

(2) When the product detects an abnormal condition, it stops the operation and all outputs are: Turned off if the overcurrent or overvoltage protection of the power supply module is activated. Held or turned off according to the parameter setting if the self-diagnostic function of the

product detects an error such as a watchdog timer error. Configure a circuit so that the product is turned on first and then the external power supply. If the

external power supply is turned on first, an accident may occur due to an incorrect output or malfunction.

For the operating status of each station after a communication failure, refer to manuals relevant to the network. Incorrect output or malfunction due to a communication failure may result in an accident.

Before performing operations for the product from the peripheral connected, read the relevant manuals carefully and ensure the safety.

CAUTION Do not install the control lines or communication cables together with the main circuit lines or power

cables.Doing so may result in malfunction due to electromagnetic interference.Keep a distance of 100mm or more between those cables.

When selecting fuses and breakers for external circuits, consider the specification values of fusing/ detection characteristics and inrush current.

When using an uninterruptible power supply (UPS), do not use the one that outputs square waves.

WARNING Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.

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[Security Precautions]

[Installation Precautions]

WARNING To maintain the security (confidentiality, integrity, and availability) of the product and the system

against unauthorized access, denial-of-service (DoS) attacks, computer viruses, and other cyberattacks from external devices via the network, take appropriate measures such as firewalls, virtual private networks (VPNs), and antivirus solutions.

CAUTION Use the product in an environment that meets Page 114 General specifications in this manual. Failure

to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product. To mount a power supply module, place the concave parts located at the bottom onto the guides of

the main module, and push in the power supply module until the hooks located at the top snaps into place. Incorrect interconnection may cause malfunction, failure, or drop of the module.

When using the product in an environment of frequent vibrations, fix the power supply module with a screw.

Tighten the screws within the specified torque range. Undertightening can cause drop of the screw, short circuit, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.

To connect a fan module, set the fan module at the correct position of the main module, and push in the fan module until the fan module fixing hook snaps into place. Check that the fan module fixing hook is fixed to the main module securely. If the fan module is not connected properly, the fan may not rotate or it may cause malfunction due to rise in temperature of the main module.

To disconnect a fan module, securely press the fan module fixing hook with your finger. Then, pull the module forward while pressing the hook.

Do not touch the exposed heatsink after removing the fan module. The heatsink is very hot immediately after the power is switched off and may cause burns. Additionally, touching the heat sink may deform it and decrease cooling efficiency.

Do not apply shock such as falling and dropping to the fan module during transportation. Doing so may result in damage to the product or deterioration in performance.

When using a CFast card, fully insert it into the CFast card slot. Check that it is inserted completely. Poor contact may cause malfunction.

Place hands to hold a CFast card when removing it from the slot because the card may be jumped out. If not placing hands, the card may fall, resulting in damage or failure.

Do not directly touch any conductive parts and electronic components of the module or CFast card. Doing so can cause malfunction or failure of the module.

Do not remove the protecting sheets attached to the plate of the base part. For this plate, it may raise to high temperature cause combined with heat-sink. So do not remove or touch this sheets when module is operating and turning off the power supply to prevent a burn.

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[Wiring Precautions]

[Wiring Precautions]

WARNING Shut off the external power supply (all phases) used in the system before installation and wiring.

Failure to do so may result in electric shock or cause the module to fail or malfunction. After installation and wiring, close the terminal cover before turning it on for operation. Failure to do so

may result in electric shock.

CAUTION Individually ground the FG and LG terminals of the product with a ground resistance of 100 ohms or

less. Failure to do so may result in electric shock or malfunction. Use applicable solderless terminals and tighten them within the specified torque range. If any spade

solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.

Check the rated voltage and signal layout before wiring to the power supply module, and connect the cables correctly. Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure.

Solderless terminals must be crimped with the tool specified by the manufacturer. Incomplete crimping may cause short circuit, fire, or malfunction.

Securely connect the connector of an external device to the product. Poor contact may cause malfunction.

Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction due to noise.

Place the cables in a duct or clamp them. (Cable ties made of nylon can be used as well.) If not, dangling cable may swing or inadvertently be pulled, resulting in damage to the module or cables or malfunction due to poor contact.

Check the interface type and correctly connect the cable. Incorrect wiring (connecting the cable to an incorrect interface) may cause failure of the module and external device.

Tighten the terminal screws or connector screws within the specified torque range. Undertightening can cause drop of the screw, short circuit, fire, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, fire, or malfunction.

Prevent foreign matter such as dust or wire chips from entering the product. Such foreign matter can cause a fire, failure, or malfunction.

A protective film is attached to the top of the module to prevent foreign matter, such as wire chips, from entering the product during wiring. Do not remove the film during wiring. Remove it for heat dissipation before system operation.

When disconnecting the cable from the product, do not pull the cable by the cable part. For the cable with connector, hold the connector part of the cable. For the cable connected to the terminal block, loosen the terminal screw. Pulling the cable connected to the module may result in malfunction or damage to the module or cable.

The product must be installed in control panels. Connect the main power supply to the power supply module in the control panel through a relay terminal block. Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock. For wiring, refer to Page 152 Wiring in this manual.

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[Startup and Maintenance Precautions]

[Startup and Maintenance Precautions]

WARNING Do not touch any terminal while power is on.Doing so will cause electric shock or malfunction. Correctly connect the battery connector. Do not charge, disassemble, heat, short-circuit, solder, or

throw the battery into the fire. Also, do not expose it to liquid or strong shock. Doing so will cause the battery to produce heat, explode, ignite, or leak, resulting in injury and fire.

Shut off the external power supply (all phases) used in the system before cleaning the module or retightening the terminal screws, connector screws, or module fixing screws. Failure to do so may result in electric shock.

Tighten the terminal screws or connector screws within the specified torque range. Undertightening can cause drop of the screw, short circuit, fire, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, fire, or malfunction.

CAUTION Do not disassemble or modify the product. Doing so may cause failure, malfunction, injury, or a fire. Use any radio communication device such as a cellular phone or PHS (Personal Handy-phone

System) more than 25cm away in all directions from the product.Failure to do so may cause malfunction.

Shut off the external power supply (all phases) used in the system before mounting or removing the product. Failure to do so may cause the product to fail or malfunction.

Do not touch the rotating fan with any part of your body or any object. Doing so may result in injury or failure of the fan module.

After the first use of the product, do not connect/disconnect the power supply module or fan module to/from the main module more than 50 times. Exceeding the limit may cause malfunction.

After the first use of the product, do not insert/remove a CFast card to/from the product more than 10000 times. Exceeding the limit may cause malfunction.

Place hands to hold a CFast card when removing it from the slot because the card may be jumped out. If not placing hands, the card may fall, resulting in damage or failure.

Do not drop or apply shock to the battery to be installed in the product. When removing the battery, hold the connector part so that the battery cable is not damaged.

Before handling the product, touch a conducting object such as a grounded metal to discharge the static electricity from the human body. Failure to do so may cause the product to fail or malfunction.

Do not remove the protecting sheets attached to the plate of the base part. For this plate, it may raise to high temperature cause combined with heat-sink. So do not remove or touch this sheets when module is operating and turning off the power supply to prevent a burn.

Usage under high temperature and humidity may cause the fan module to change colors, but this does not affect performance.

Do not turn OFF the power, reset this product, or remove the USB device during access of the USB device. This may cause data corruption on the USB device or a malfunction of the USB device. Stop access, and then remove the USB device.

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[Power-on Precautions]

[Disposal Precautions]

[Transportation Precautions]

CAUTION If input power is supplied again immediately after power supply shutdown of the product, an inrush

current that exceeds the specification value may flow. To avoid this, wait for five seconds or more after power supply shutdown of the product. Then, supply

input power again.

CAUTION When disposing of this product, treat it as industrial waste. When disposing of batteries, separate them from other wastes according to the local regulations. For

details on battery regulations in EU member states, refer to Page 183 Handling of Batteries and Devices with Built-In Batteries in EU Member States.

CAUTION When transporting lithium batteries, follow the transportation regulations. For details on the regulated

models, refer to Page 182 Considerations on Battery Transportation.

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CONDITIONS OF USE FOR THE PRODUCT (1) Mitsubishi Electric industrial PC ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries. MITSUBISHI ELECTRIC SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI ELECTRIC USER'S, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in; Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the

public could be affected if any problem or fault occurs in the PRODUCT. Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality

assurance system is required by the Purchaser or End User. Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator,

Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.

Notwithstanding the above restrictions, Mitsubishi Electric may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi Electric and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi Electric representative in your region.

(3) Mitsubishi Electric shall have no responsibility or liability for any problems involving the PRODUCT trouble and system trouble caused by DoS attacks, unauthorized access, computer viruses, and other cyberattacks.

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PRECAUTIONS FOR USING THE PRODUCT

For the product manufactured by Microsoft Corporation in the United States The product is equipped with Windows 10 IoT Enterprise manufactured by Microsoft Corporation in the United States as OS. For using this product, our company does not have any responsibility for a problem and the damage caused by the product manufactured by Microsoft Corporation in the United States. For the problems or specifications of the Microsoft Corporation product, refer to the corresponding manual or consult Microsoft Corporation. Contact information is available on the following website. Microsoft Corporation: support.microsoft.com/en-us/contactus

For the Wind River Systems product This product is loaded with VxWorks, manufactured by Wind River Systems, Inc., as a real-time operating system. Mitsubishi Electric accepts no responsibility for dealing with or damage from problems caused by products manufactured by Wind River Systems, Inc. when using this product. For the problems or specifications of the Wind River Systems product, refer to the corresponding manual or consult Wind River Systems, Inc. Contact information is available on the following website. Wind River Systems, Inc.: www.windriver.com

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INTRODUCTION Thank you for purchasing the Mitsubishi Electric Industrial PC. This manual describes the system configuration, specifications, installation, wiring, maintenance and inspection, and troubleshooting of the product. Before using the Mitsubishi Electric Industrial PC, please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance to handle the product correctly. Please make sure that the end users read this manual.

Relevant product MI5122-VW, MI5A1P, MI5122, MI5FAN

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CONTENTS SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 CONDITIONS OF USE FOR THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 PRECAUTIONS FOR USING THE PRODUCT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 RELEVANT MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

PART 1 PROCEDURE BEFORE OPERATION

CHAPTER 1 PROCEDURE BEFORE OPERATION 16

CHAPTER 2 PRODUCT INSTALLATION 18 2.1 Product Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installation environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Installing the product to a control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Mounting the product on a DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.2 Inserting a Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.3 Wiring the Power Supply Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

CHAPTER 3 HARDWARE DIAGNOSES 34 3.1 Items for Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.2 Performing Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

CHAPTER 4 CFast CARD INSTALLATION 40 4.1 Mounting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 4.2 Initialization (Format) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

CHAPTER 5 Windows SETUP 48 5.1 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 5.2 Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Windows update settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 IP address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Keyboard layout settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Time zone settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Automatic configuration of time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Configuration of .NET Framework 3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5.3 Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

CHAPTER 6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 57 6.1 Development Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Standalone development configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Cross development configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.3 Network Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Ethernet configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 CC-Link IE Field Network configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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CC-Link IE Field Network Basic configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6.4 Wiring and Connecting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Ethernet connected devices and external personal computers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Devices supporting CC-Link IE Field Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Devices supporting CC-Link IE Field Network Basic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 GOT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 RS-232 connectable device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

CHAPTER 7 PARAMETER SETTINGS 68 7.1 Project Creation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 7.2 Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 7.3 Parameter Writing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

CHAPTER 8 ERROR CHECK 70

CHAPTER 9 CREATION AND REGISTRATION OF USER PROGRAMS 72 9.1 Structure of Each Dedicated Function Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

C controller module dedicated function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 MELSEC data link function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Usage applicability list for dedicated function libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

9.2 User Programs for the Windows Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Creation of user programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Registration of user programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

9.3 User Programs for the VxWorks Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Creation of user programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Script file creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Registration of user programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

PART 2 MAINTENANCE AND INSPECTION

CHAPTER 10 MAINTENANCE AND INSPECTION 86 10.1 Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 10.2 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Fan module inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 10.3 Battery Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 10.4 Fan Module Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 10.5 CFast Card Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

PART 3 TROUBLESHOOTING

CHAPTER 11 TROUBLESHOOTING 92 11.1 Checking Errors with MI Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

MELIPC diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 External device configuration diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 CC-Link IE Field diagnoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 CC-Link IE Field Basic diagnoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

11.2 Checking Events with the Event Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

11

C O

N TE

N TS

APPENDIX 103 Appendix 1 Product Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Software configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Storage configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Appendix 2 Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Appendix 3 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Network specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Operational specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Performance specifications of dedicated functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Appendix 4 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Functions for Windows part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Functions for VxWorks part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Common functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Appendix 5 Turning OFF or Resetting This Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Product power OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Resetting the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Unified Write Filter (UWF) settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Appendix 6 Menu Operation Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Menu selection mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Offline mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Appendix 7 Product Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Types of initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Performing initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Appendix 8 Recovery of Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Execution of recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Appendix 9 Inserting and Removing a CFast Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Inserting a CFast card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Removing the CFast card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Appendix 10Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Power supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 CC-Link IE Field Network connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 RS-232 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 USB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 DisplayPort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 I/O connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Prevention of cable removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Appendix 11Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Replacement of power supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Fan module replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Appendix 12Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Appendix 13EMC and Low Voltage Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Measures to comply with the EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Measures to comply with the Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Appendix 14Considerations on Battery Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Considerations for transporting to or through with California, USA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

12

Appendix 15Handling of Batteries and Devices with Built-In Batteries in EU Member States . . . . . . . . . . . . . . 183 Appendix 16Considerations for repairing the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Appendix 17Checking Production Information and Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Appendix 18External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

INDEX 188

REVISIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 COPYRIGHTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192

13

RELEVANT MANUALS

e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated tool. e-Manual has the following features: Required information can be cross-searched in multiple manuals. Other manuals can be accessed from the links in the manual. The hardware specifications of each part can be found from the product figures. Pages that users often browse can be bookmarked.

Manual name [manual number] Description Available form MELIPC MI5000 Series User's Manual (Startup) [SH-081930ENG](this manual)

Performance specifications, procedures before operation, and troubleshooting of the MELIPC

Print book e-Manual PDF

MELIPC MI5000 Series User's Manual (Application) [SH-081932ENG]

Functions and parameters of a MELIPC Print book e-Manual PDF

MELIPC MI5000 Series Programming Manual (Windows) [SH-081934ENG]

Programming specifications and dedicated function libraries of the Windows part of a MELIPC

e-Manual PDF

MELIPC MI5000 Series Programming Manual (VxWorks) [SH-081936ENG]

Programming specifications and dedicated function libraries of the VxWorks part of a MELIPC

e-Manual PDF

MI Configurator Operating Manual [SH-081938ENG]

System configurations, parameter settings, and the operation methods of online functions in MI Configurator

e-Manual PDF

CW Workbench 4 Operating Manual [SH-081940ENG]

System configuration, specifications, functions, and troubleshooting of CW Workbench 4

e-Manual PDF

14

Terms Unless otherwise specified, this manual uses the following terms.

Terms Description CW Workbench 4 An abbreviation for the engineering tool for Mitsubishi Electric Industrial PC, CW Workbench 4.

C Controller module dedicated function A dedicated function library used for controlling a MELIPC.

GOT Another term for Mitsubishi Graphic Operation Terminal.

MELIPC An abbreviation for Mitsubishi Electric Industrial PC, MI5122-VW. It comprises a main module, a power supply module, and a fan module.

MELSEC data link function A dedicated function library used for accessing another station on a network.

MI Configurator A product name for SWnDNN-MICONF. ("n" indicates its version)

VxWorks A product name for a real-time operating system manufactured by Wind River Systems, Inc.

VxWorks part A device in which a real-time operating system VxWorks is embedded. The information acquired from a programmable controller CPU or a CC-Link IE Field Network connected device via CC-Link IE Field Network can be processed in this section.

Windows part A device in which Windows is embedded. Applications for processing complex calculations, such as data analysis, to process various information can run in this section.

Intelligent device station A station that performs cyclic transmission for bit input/output signals and word input/output data. This also supports transient transmission. Sends responses to transient transmissions (requests) from other stations. Additionally, this issues transient transmissions (requests) to other stations.

Virtual Ethernet A virtual network that connects the Windows part and VxWorks part in a MELIPC.

Cyclic Transmission A function to exchange data periodically between stations on network by using link devices.

Slave station Generic term for local stations, remote I/O stations, remote device stations, and intelligent device stations.

Power supply module An abbreviation for a power supply module for Mitsubishi Electric Industrial PC, MI5A1P.

Transient transmission A function that performs communications with other stations when a request is made from the product.

Fan module An abbreviation for a fan module for Mitsubishi Electric Industrial PC, MI5FAN.

Main module An abbreviation for a main module for Mitsubishi Electric Industrial PC, MI5122.

Master station A station that controls entire network system. This can perform cyclic transmission and transient transmission for all stations. Only one master station can be situated on each network.

Remote I/O station A station that performs cyclic transmission for bit input/output signals and a master station.

Remote device station A station that performs cyclic transmission for bit input/output signals and word input/output data. This station responds to a transient transmission (request) from another station.

Link scan (link scan time) Time required for every station on the network to transmit data in order one time. The link scan time will vary depending on the data quantity and transient transmission requests.

Local station A station that performs cyclic transmission and transient transmission for a master station and local stations.

15

PA R

T 1

PART 1 PROCEDURE BEFORE OPERATION

This part shows the procedure before operations of this product.

1 PROCEDURE BEFORE OPERATION

2 PRODUCT INSTALLATION

3 HARDWARE DIAGNOSES

4 CFast CARD INSTALLATION

5 Windows SETUP

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS

7 PARAMETER SETTINGS

8 ERROR CHECK

9 CREATION AND REGISTRATION OF USER PROGRAMS

16 1 PROCEDURE BEFORE OPERATION

1 PROCEDURE BEFORE OPERATION This section shows the procedure before operation of this product. When the product is to be run for the first time, prepare this product using the following procedure.

1. Installing this product ( Page 18 PRODUCT INSTALLATION) Perform the following operations to install this product. Installation of this product Insertion of a battery Wiring of the power supply module

2. Executing hardware diagnoses ( Page 34 HARDWARE DIAGNOSES)

3. Installing a CFast card ( Page 40 CFast CARD INSTALLATION) Insert a CFast card in the product as necessary.

4. Setting up Windows ( Page 48 Windows SETUP) Perform the following work to set up Windows. Connecting peripheral devices Windows setup and initial settings

5. Wiring and connecting system components ( Page 57 WIRING AND CONNECTION OF SYSTEM COMPONENTS)

6. Setting parameters ( Page 68 PARAMETER SETTINGS) Perform the following work to configure the parameters. Creating a project Setting parameters Writing parameters

7. Checking for errors( Page 70 ERROR CHECK)

8. Creating and registering user programs ( Page 72 CREATION AND REGISTRATION OF USER PROGRAMS)

Precautions Do not change product BIOS settings. If BIOS settings are changed, this may result in erroneous operation of the product.

1 PROCEDURE BEFORE OPERATION 17

1 MEMO

18 2 PRODUCT INSTALLATION

2 PRODUCT INSTALLATION This section shows the procedure before installing the product.

1. Installing the product. ( Page 19 Product Installation) Install the product on a control panel or DIN rail.

2. Inserting a battery. ( Page 29 Inserting a Battery) Insert a battery to this product.

3. Wiring the power supply module. ( Page 30 Wiring the Power Supply Module) Connect the power supply and grounding cables to the power supply module of this product.

2 PRODUCT INSTALLATION 2.1 Product Installation 19

2

2.1 Product Installation This section shows the procedure to attach this product to a control panel or similar device. When installing this product in the control panel, pay full attention to the ease of operability of connected cables and switches; the ease of maintenance including replacement and installation of power supply modules and fan modules; and environments resistant to noise and heat.

The power supply module is installed on the main module when this product is purchased. Before using this product, make sure that the power supply module is installed correctly on the main module.

When installing this product, hold the section near the base of the main module of this product.

Installation environment Install this product in the environment shown in the general specifications. ( Page 114 Product Specifications) Do not install or store the product in the following locations. Doing so may result in fire, malfunction, or deterioration in performance. Locations in which the ambient temperature is outside 0 to 55 Locations in which the ambient humidity is outside 5 to 95% RH Locations subject to condensation because of rapid changes to temperature or humidity Locations with corrosive gases or chemicals, flammable gases, or radioactive materials Locations with substantial quantities of conductive powder such as dust or dirt, oil mist, salt, or organic solvents Locations in direct sunlight Locations with strong electrical or magnetic fields Locations in which power supply lines are subject to strong electromagnetic noise Location subject to direct or indirect vibration or strong shocks

20 2 PRODUCT INSTALLATION 2.1 Product Installation

Installation position To improve the airflow and ensure easy replacement of power supply and fan modules, provide clearance between the product and structures/parts as shown below.

The shaded area in the illustration shows the control panel ceiling, wiring duct, and parts. *1 Provide clearance of 30 mm or more when the height of a wiring duct is 50 mm or less. If the height of the duct is more than 50 mm,

provide clearance of 40 mm or more. *2 If connecting an external device connector, 90 mm or more. *3 If connecting an external device connector and fixing mounting location fixing bands, 100 mm or more.

Installation direction To improve heat dispassion, install in the following direction.

Erroneous installation direction Do not install the product in the following direction.

5mm or more 5mm or more

30mm or more*1

90mm or more*2

100mm or more*3

2 PRODUCT INSTALLATION 2.1 Product Installation 21

2

Installation surface Install the product on a flat surface. If the installation surface is uneven, excessive force is applied to the printed-circuit board, which may cause malfunction.

Installation of the product with other devices, distances Pay attention to the following points when installing this product with other equipment. To avoid installation close to vibration sources such as electromagnetic contactors and no fuse breakers, either install the

product in a different control panel or at a distance. Provide the following clearance between the product and other devices such as a contactor and relay to avoid influence

from the radiated noise and heat.

(1) Equipment mounted to the front of the product: 100 mm or more (2) Equipment mounted to the left and right sides of the product: 50 mm or more

(1)

(2)

(2)

22 2 PRODUCT INSTALLATION 2.1 Product Installation

Installing the product to a control panel This section shows the procedure to attach this product to a control panel.

1. Fix mounting screws (x2) for the upper side of the product to the control panel.

2. Hitch the notch on the right side of the product to the screw attached on the right side.

3. Place the bell-shaped hole on the left side of the product on the screw on the left side of the control panel.

4. Fix the mounting screws (x2) into the holes at the bottom of the product.

5. Retighten all screws.

If it is difficult to tighten mounting screws, first remove the power supply module. ( Page 168 Replacement of power supply module)

2 PRODUCT INSTALLATION 2.1 Product Installation 23

2

Mounting the product on a DIN Rail This section shows the procedure for mounting this product on a DIN rail.

Applicable DIN rails When mounting this product to a DIN rail, use any one of the following rail. TH35-7.5Fe TH35-7.5Al TH35-15Fe

DIN rail adapter A DIN rail adapter (sold separately) is required to mount this product to the DIN rail.

Interval between DIN rail mounting screws When a DIN rail is used, tighten DIN rail mounting screws at intervals of 200 mm or less to ensure the sufficient strength of the rail. Tighten the DIN rail to the product mounting location using the screws in three locations, using the mounting screws and square washers included with the DIN rail adapter. * 1

*1 When DIN rail TH35-15Fe is used, the square washers are not required.

Tighten the A mounting area using the mounting screws and square washers included with the DIN rail adapter. When tightening the B mounting area, use of the mounting screws and square washers included with the DIN rail adapter is

not required. Tighten the DIN rail with the mounting screws sold separately. Set the interval of P to 200 mm or less.

Installation position of the square washers

Model name Pieces

Hook A Hook B-C (with 2 attachment screws mounted)

Stopper Square washer Mounting screw (M510)

R6DIN1 2 2 2 3 3

(1) Mounting screws (included) (2) Mounting screws (sold separately) (3) Stoppers

(1) DIN rail (2) Square washer (3) Mounting screw (M510) (4) Mounting side (control panel, etc.)

(1)

(3)

(3)

(2)

35mm

AB B

PP P P

(3)

(2)(1)

(1) (3)(2)

(4)

Side view A

A arrow view

24 2 PRODUCT INSTALLATION 2.1 Product Installation

Precautions Use a DIN rail for which M5 size screws can be used for mounting. Use only the square washers included with the DIN rail adapter. Use only one square washer for each mounting screw. If two or more square washers are used together for one mounting

screw, the screw may interfere with the product. Align the square washers parallel to the DIN rail.

Installing the DIN rail adapter This section shows the procedure to attach the DIN rail adapter.

1. Insert hook A (1) in the lower square hole of two square holes arranged vertically at the upper part of the base module.

2. Next, push the upper part of hook A (1) until a click is heard.

3. Project the hook B (3) of the hook B-C (2) on the downside.

(1)

(2)

(3)

2 PRODUCT INSTALLATION 2.1 Product Installation 25

2

4. Push the tab of the hook B-C (4) into two square holes on the left and right of the lower part of the product until it clicks. (2 spots)

5. Tighten the mounting screws (M310) of the hook B-C with a screwdriver and fix the hook B-C. (4 spots) Tightening torque: 0.37 to 0.48 Nm

6. Project the tab (6) of the hook B-C on the upside by pushing up the hook B (5).

(4)

(5)

(6)

26 2 PRODUCT INSTALLATION 2.1 Product Installation

7. Hitch the upper part of the product to the DIN rail and push the lower part of the base module until it clicks.

8. Fix stoppers of the DIN rail.

2 PRODUCT INSTALLATION 2.1 Product Installation 27

2

Fixing stoppers of the DIN rail The following shows the procedure for fixing stoppers of the DIN rail.

This method for fixing DIN rail stoppers is an example. Fix the module in accordance with the manual for the DIN rail stopper used.

1. Loosen the screw at the upper part of the stopper (1).

2. For the stopper fixed to the left side of the product, turn up the arrow mark printed on the stopper and hitch the tab (2) at the lower part of the stopper to the DIN rail (3).

3. Hitch the tab at the upper part of the stopper to the upper part of the DIN rail.

4. Similarly, attach the stopper to the right side of this product. Fix the stopper on the right side of the product upside down to the stopper of the left side.

5. Slide the stopper to the end of the base section.

6. Tighten the screw of the stopper with a screwdriver. (Tightening torque: 1.00 to 1.35 Nm)

7. Check that both stoppers are fixed on the DIN rail securely.

When attaching the DIN rail (1) to a control panel, refer to the dimensions of the stopper (2) below.

(1)

(3)

(2)

362

35

378

(1)

(2)(2)

28 2 PRODUCT INSTALLATION 2.1 Product Installation

Lateral dimensions of the base unit with the DIN rail This section shows the lateral dimensions when the product is mounted on the DIN rail.

5.7

7

35 10 6

98

135 119

110(9)

DIN rail depth (D)

TH35-7.5Fe: 7.5 TH35-7.5AL: 7.5 TH35-15Fe: 15

DIN rail adapter

DIN rail adapter

Internal surface of a control panel

2 PRODUCT INSTALLATION 2.2 Inserting a Battery 29

2

2.2 Inserting a Battery This section shows the procedure to insert a battery.

When inserting the battery to this product, turn OFF the power supply of this product. ( Page 134 Turning OFF or Resetting This Product)

1. Open the CFast/BATTERY cover on the front side of this product.

2. Insert the battery into the battery holder (1). Ensure that the battery is inserted fully into the battery holder.

3. Insert the battery connector (3) into the connector (2). Align this so that the black cable is above the battery connector, and ensure that it is fully inserted.

4. Close the CFast/BATTERY cover until a click is heard.

Precautions When closing the CFast/BATTERY cover of the product, ensure that the battery cable is not caught. After attaching the battery, configure the clock of this product from MI Configurator. (MI Configurator Operating Manual)

(1)

(2)

(3)

30 2 PRODUCT INSTALLATION 2.3 Wiring the Power Supply Module

2.3 Wiring the Power Supply Module This section shows the information for wiring the power supply module.

Precautions Be aware of the following points when wiring the power supply module. Furthermore, wait for about 5 seconds between turning the power supply OFF and ON. Wire the power supply module correctly. Make sure the voltage supplied to the power supply module is correct. ( Page 115 Performance specifications)

Terminal block The following shows the terminal block of the power supply module.

*1 Arrange ERR contact output cables within the control panel with a length of 30 m or less. *2 Ensure the FG and LG terminals are grounded with at least class D grounding (3rd class grounding). *3 The power input terminal (L) has a fuse built in. If the power supply for a power supply module is grounded, connect the power supply on

the grounded side to the N terminal, and the one on the ungrounded side to the L terminal.

Wiring specifications The following shows the wiring specifications of the power supply module.

*1 For ERR terminals.

No. Name Description (1) ERRContact output*1 ON when the system is operating normally.

This contact turns OFF (opens) in the following cases: When the power is not supplied When a stop error (including reset) occurs When the fuse is blown

(2) FG terminal*2 A functional ground terminal connected to the shield pattern of the printed circuit board. This product has a functioning grounding terminal.

(3) LG terminal*2 A functional ground terminal for the power supply input filter. This product has a functioning grounding terminal.

(4) Power input terminal (N)*3 A power input terminal for the power supply module. 100 to 240 VAC power input.(5) Power input terminal (L)*3

Item Specification Solderless terminal Terminal screw size M4

Solderless terminal RAV1.25-4*1

RAV2-4

Applicable tightening torque for a terminal block

1.02 to 1.38 Nm

Electrical cable Diameter AWG18*1 to 14

Type Stranded wire

Material Copper wire

Rated temperature 75 or higher

(1)

(2)

(3)

(4)

(5)

2 PRODUCT INSTALLATION 2.3 Wiring the Power Supply Module 31

2

Wiring example The following shows a wiring example for the power supply module.

Precautions Additionally, fully tighten terminal block screws that do not have wiring attached. If these are not fully tightened, then during

operation these may loosen or fall out because of vibration. Wiring must be twisted tightly starting from the terminal connection. Also, use the thickest wire (up to 2) to reduce the

voltage drop. For the wiring to a terminal block, use a solderless terminal. To prevent a short-circuit while loosening screws, use a solderless terminal (1) with an insulation sleeve of 0.8 mm or less.

Note that up to 2 solderless terminals (1) can be connected per terminal block (2).

For the LG and FG terminals, short by using the thickest and shortest ground cable possible (2), and ensure this is grounded. Failure to ground may result in deterioration of the signal from noise. Additionally, the LG terminal has half of potential of the input voltage, so ensure precautions are taken against electric shock.

Provide independent grounding when possible. In addition, grounding work is to be to a Class D grounding (third class grounding). (Insulation resistance of 100 or lower )

For the ERR+ and ERR- terminals, use wires with a thickness at least 0.75 and length of 30 m or less. When using cables longer than 3 m, either twist the cables or use a cabtyre cable.

ERR+ ERR- FG LG INPUT AC100/240

INPUT AC

(1) (2)

32 2 PRODUCT INSTALLATION 2.3 Wiring the Power Supply Module

Power Supply Wiring Precautions The following shows the considerations when wiring the power supply of this product.

Wiring of power supply, I/O power supply wiring, and motor wiring Wire cables of the product power supply, I/O power supply, and motor power supply separately as shown below.

If high noise Use an isolation transformer to reduce the noise such as the lightning surge. Use the isolation transformer according to its usage environment and storage environment. The following table lists the performance specifications of the recommended isolation transformer.

*1 Select an isolation transformer considering the power capacity of equipment to be used. *2 Select the secondary voltage so that the input voltage specifications of the power supply module are met. *3 Among required voltage values specified in UL and EN standards, stricter values are listed here. *4 Use an isolation transformer in the conditions that satisfy the requirements of standards.

Installation of breaker or external fuse Always connect a breaker or external fuse between a power supply and the power input terminals (L and N) of this product. By doing so, this product can be powered OFF on its own power input side. If a breaker or external fuse is not connected, a large current keeps flowing when this product fails, which may cause smoke or fire. When a single product is used, connecting a breaker around 10 A or an external fuse is recommended.

Power supply wiring Do not install 100 VAC or 24 VDC wires bundled with or near the main circuit lines (high voltage and large current) or I/O signal wires (including common lines). Keep a distance of 100 mm or more from these lines.

Item Specifications Number of phase Single phase

Frequency 50/60Hz

Rated capacity *1

Secondary voltage*2 200V/100V

Rating Continuous

Heat resistance class (insulation class)

H

Electrostatic shield Provided

Isolation resistance and withstand voltage*3

4200V/1 minute, 5M or more between P and S

2500V/1 minute, 7M or more between P and iron core

2500V/1 minute, 7M or more between S and iron core

Standard*4 UL506, UL5085

EN61558-1

EN61558-2-4

100VAC 200VAC

T1

MELIPC power supply

Isolation transformer

MELIPC

Motor power supply Motor equipment

Main power supply

I/O power supply

I/O equipment

Relay terminal block

2 PRODUCT INSTALLATION 2.3 Wiring the Power Supply Module 33

2

Momentary power failure or reset from lightning surge noise A momentary power failure may be detected, or the product may be reset because of the lightning surge noise. As a measure against the lightning surge noise, connect a low-voltage surge protective device (SPD) as shown below. Using the low-voltage surge protective device can reduce the influence from the lightning.

Precautions Separate the ground of the low-voltage surge protective device (E1) from that of a product (E2). Select a low-voltage surge protective device so that the power supply voltage of when line voltage is maximum does not

exceed the maximum allowable circuit voltage of the surge absorber. Select a low-voltage surge protective device for power supply that complies with IEC 61643-11/JIS C5381-11 and meets

the requirements of the test class "Class Unit".

Uninterruptible power supply (UPS) Always use an online power system or line interactive system for the uninterruptible power supply. For commercial supply method uninterruptible power supply systems, use Mitsubishi FREQUPS FW-J low-capacity series UPS devices.

Precautions This product incorporates a PFC circuit, therefore do not use a square wave output uninterruptible power supply.

Item Description Applicable circuits Single phase 2/3 wire 100 VAC/200 VAC

Protection mode Voltage to ground, spacing

Maximum continuous voltage used 240 VAC or higher

Maximum discharge current Voltage to ground: 10 kA or higher Spacing: 5kA or higher

AC

E1

E2

Low-voltage surge protective device (SPD)

MELIPC

I/O equipment

34 3 HARDWARE DIAGNOSES 3.1 Items for Diagnosis

3 HARDWARE DIAGNOSES Diagnose whether there is a hardware error with this product.

Perform hardware diagnoses at first operation, and during troubleshooting.

Precautions During a hardware diagnosis, do not turn OFF the power, or reset or restart the product. Doing so may result in the product not being able to start normally. If this product is unable to start normally, initialize the product. ( Page 145 Product Initialization)

3.1 Items for Diagnosis This section shows the items that can be diagnosed by hardware diagnoses.

*1 Carries out hardware fault diagnoses for DisplayPort, USB, RS232C, and Ethernet circuits.

Dot matrix LED display

Item Description

Mode00 Mode0 Diagnoses from Mode1 to Mode4 Perform diagnoses for Mode1 to Mode4 in order.

Mode01 Mode1 Memory diagnosis Perform the following diagnoses for product memory. Memory error detection Memory write, read, and reference

Mode02 Mode2 Product module diagnoses Diagnose hardware problems of this product.

Mode03 Mode3 External interface diagnoses Diagnose hardware problems of the external interfaces of this product. *1

Mode04 Mode4 Power supply module diagnoses Diagnose hardware problems of the power supply module of this product.

Mode05 Mode5 LED diagnoses Tests the display of product LEDs.

3 HARDWARE DIAGNOSES 3.2 Performing Diagnosis 35

3

3.2 Performing Diagnosis This section shows the procedure to diagnose hardware problems.

Preparation Before diagnosing hardware problems, prepare for the diagnosis using the following procedure.

1. Checking the wiring Check that the power supply wiring and supply voltage to this product are correct. Page 30 Wiring the Power Supply Module Page 115 Performance specifications

2. Preparations for diagnoses Perform preparations required for each diagnoses step.

Data backup The following shows the method to backup data of this product.

Item Description Mode0 Prepare as necessary for diagnosis from Mode1 through Mode4.

Mode1 Back up data.

Mode 2 to 5 No preparation required.

Target device Destination Method VxWorks part User drive (/ROM) Storage on an external device (another

personal computer) Using the FTP server function or file sharing server function of this product, copy data to the storage on an external device through Ethernet.

Windows part Copy data to the storage on an external device through USB or Ethernet.

36 3 HARDWARE DIAGNOSES 3.2 Performing Diagnosis

Performing diagnosis The following shows the procedure for performing hardware diagnosis.

Run a hardware diagnosis after selecting the operation mode when the power supply of this product has been turned ON. When the power supply of this product is ON, turn OFF the power supply of this product before performing a hardware diagnosis. ( Page 134 Turning OFF or Resetting This Product)

If the HOME switch is pressed when the display of the dot matrix LED is the status other than 'Offline mode', the dot matrix LED returns to the default display 'Offline mode'. (During diagnosing, the display of the dot- matrix LED does not return to 'Offline mode'.)

1. Power ON the product while pressing the SELECT switch () (1) and HOME switch (2). Press and hold the SELECT switch () and HOME switch until 'Offline mode' is displayed on the dot matrix LED.

2. After 'Offline mode' is displayed on the dot matrix LED, release the SELECT switch () and HOME switch.

3. Press the SELECT switches (/) (3) to select an operation mode. Switch until 'Diagnostic mode' is displayed on the dot matrix LED.

4. Press the SELECT switch () (4).

(2)

(1)

(3)

(4)

3 HARDWARE DIAGNOSES 3.2 Performing Diagnosis 37

3

5. Press the SELECT switch (/) (5) to select diagnoses items. The display of the dot matrix LED is changed to any of the modes from 'Mode 00' to 'Mode 05'.

6. Press the OK switch (6).

7. The selected diagnostic items are run. Page 37 If Mode00 to Mode04 is run Page 38 If Mode05 is run

If Mode00 to Mode04 is run If Mode00 to Mode04 is run, then perform diagnoses using the following steps.

1. During diagnosis, the MAIN LED is lit, and the diagnostic mode and its progress are displayed on the dot matrix LED. If Mode01 and progress 50%

2. When diagnosis ends, the MAIN RUN LED goes off, and the diagnostic results are displayed on the dot matrix LED. Normal end: 'OK' is displayed on the dot matrix LED. Error end: the error that occurred is displayed on the dot matrix LED. ( Page 39 If diagnoses results show an error)

Diagnoses from the detection of the error onwards stops when an error is detected.

3. Power OFF the product.

(5)

(6)

38 3 HARDWARE DIAGNOSES 3.2 Performing Diagnosis

If Mode05 is run 1. The LED display status is as follows during a hardware diagnosis. LEDs other than the main LED STORAGE LED and RS SD/RD LED are on.

The lighting status of the INFO LED of the main LED turns green or red by the operation of the SELECT switches (/).

The dot matrix LED will change from being fully lit to showing the following in order, by operating the SELECT switch (/).

3 HARDWARE DIAGNOSES 3.2 Performing Diagnosis 39

3

2. Check the dot matrix LED and the status of the main LED.

When there is a problem with the lighting status of the dot matrix LED or main LED, take measures in accordance with the diagnostic results. Page 39 If diagnoses results show an error

3. Power OFF the product.

If diagnoses results show an error The following shows actions when an error is detected by the diagnosis.

Mode00 to Mode04 The MAIN ERR LED flashes at the point an error is detected during hardware diagnosis or configuration, and a value corresponding to the error is displayed on the dot matrix LED. If only the MAIN ERR LED is flashing, this indicates a system error.

After the error ends, carry out settings and diagnoses again. If the error occurs again, this may indicate a hardware error with the product. Consult your local Mitsubishi representative.

Mode05 If any LEDs do not turn on, this may indicate a hardware error with the product. Consult your local Mitsubishi representative.

Item Description Dot matrix LED Make sure that all LEDs are on.

MAIN LED Make sure that all LEDs other than the STORAGE LED and RS SD/RD LED are on. In addition, make sure that the INFO LED lights green and red.

Dot matrix LED display Item 101 to 103 Mode1 Internal memory diagnoses

201 to 205 Mode2 Product module diagnoses

206 Fan module diagnoses

207 Main module temperature sensor diagnoses

301 Mode3 Ethernet diagnoses (CH1)

302 Ethernet diagnoses (CH2)

303 USB diagnoses

307 RS232C diagnoses

308 DisplayPort diagnoses

401 Mode4 Power supply module diagnoses

403 Power module temperature sensor diagnoses

40 4 CFast CARD INSTALLATION 4.1 Mounting Procedure

4 CFast CARD INSTALLATION This chapter shows the procedure to insert a CFast card. For procedure to remove the CFast card, refer to the following. Page 151 Inserting and Removing a CFast Card

Precautions Turn OFF the power supply of this product before inserting a CFast card. If a CFast card is inserted while the power supply of the product is ON, it will not be recognized. When using a CFast card for the first time, initialization (format) of the card is required. (Page 41 Initialization (Format))

4.1 Mounting Procedure 1. Open the CFast/BATTERY cover.

2. Pay attention to the orientation of the CFast card (1), and ensure that it is inserted straight into CFast card slot (2). Insert the CFast card until its position is approximately the same height as the printed mark on the surface of the product.

3. Close the CFast/BATTERY cover until it clicks.

(1)

(2)

4 CFast CARD INSTALLATION 4.2 Initialization (Format) 41

4

4.2 Initialization (Format) When using a CFast card for the first time, initialization of the card is required.

Do not insert any storage device other than a CFast card when performing the procedure below.

Only a CFast card with MBR partition style is available. A CFast card with GPT format is not available.

1. Insert a CFast card to the CFast card slot.

2. Right-click the Windows start menu, and select "Disk Management". Check that 'Disk 1 (Not Initialized)' is displayed in the "Disk Management" screen.

If the "Initialize Disk" screen appears at the same time with the "Disk Management" screen, go on to step 4.

42 4 CFast CARD INSTALLATION 4.2 Initialization (Format)

3. Right-click "Disk 1", and select [Initialize Disk] in the shortcut menu.

4. In the "Initialize Disk" screen, select MBR (Master Boot Record) and click the [OK] button.

Do not select GPT (GUID Partition Table) for the partition style; otherwise, a CFast card cannot be used. (Page 46 Initialization of a CFast card whose partition style is GPT)

4 CFast CARD INSTALLATION 4.2 Initialization (Format) 43

4

5. Right-click the area in "Disk 1", and select [New Simple Volume] in the shortcut menu.

6. Click the [Next] button.

44 4 CFast CARD INSTALLATION 4.2 Initialization (Format)

7. Specify the size for a new simple volume in "Simple volume size in", and click the [Next] button.

8. Select a drive letter to be assigned to the new simple volume from "Assign the following drive letter", and click the [Next] button.

4 CFast CARD INSTALLATION 4.2 Initialization (Format) 45

4

9. Select a format setting in "Format Partition", and click the [Next] button.

10.Click the [Finish] button.

46 4 CFast CARD INSTALLATION 4.2 Initialization (Format)

Initialization of a CFast card whose partition style is GPT If a CFast card is initialized in GPT format by mistake, or when using a GPT-formatted CFast card which was once used in another personal computer on this product, delete the configuration information of the CFast card first, then initialize the CFast card in MBR format.

Do not insert any storage device other than a CFast card when performing the procedure below. After completing the following procedure, all the files stored in the CFast card are deleted. All necessary

files in the CFast card must be saved in another personal computer.

1. Insert a CFast card to the CFast card slot.

2. Run the command prompt as Administrator.

3. Run 'diskpart' in the command prompt.

4. Run 'list disk' in the command prompt. Check that Disk0 and Disk1 are displayed.

If a storage device other than a CFast card is connected, another disk is displayed. In that case, remove the storage device and follow the procedure above again.

4 CFast CARD INSTALLATION 4.2 Initialization (Format) 47

4

5. Run 'select disk 1' in the command prompt.

6. Run 'clean' in the command prompt.

7. Run 'exit' in the command prompt.

8. Close the command prompt.

48 5 Windows SETUP

5 Windows SETUP This section shows the procedure before setting up Windows.

1. Connection of peripheral devices (Page 66 Wiring and Connecting Components) Connect peripherals including keyboards and monitors.

2. Product power ON Power ON the product.

3. Setup ( Page 49 Setup) Set up Windows.

4. Initial settings (Page 53 Initial Settings) Carry out the Windows initial settings as necessary. After configuring the initial setting, power off this product. (Page 134 Turning OFF or Resetting This Product)

Precautions Do not change product BIOS settings. If BIOS settings are changed, this may result in erroneous operation of the product.

5 Windows SETUP 5.1 Setup 49

5

5.1 Setup When the product is started the first time or after recovery is executed, Windows setup starts when the power supply of this product is turned ON. Perform setup in accordance with the Windows setup Wizard. Additionally, after setup is completed, configure Windows initial settings as necessary. ( Page 53 Initial Settings)

If the Japanese language is selected during Windows setup, then the Japanese language keyboard layout changes to an English layout (101). To change the keyboard layout to the Japanese language keyboard layout, use the Windows settings. ( Page 55 Keyboard layout settings)

Precautions Do not shutdown or restart*1 Windows or turn OFF the power supply of this product until setup is completed. Otherwise,

Windows may not be set up normally. If this product is started after Windows was shut down or restarted or the power supply of this product was turned OFF

during setup, Windows setup may not continue normally. When this happens, an error does not appear on the screen, but a part of the setup may not be carried out normally internally. Always recover Windows.

*1 Except when the system restarts automatically.

Setup procedure 1. Select the language to use in Windows.

50 5 Windows SETUP 5.1 Setup

2. Set the following items, and click the [Next] button. Select your home country/region. Select a preferred app language. * 1

Select a keyboard layout to use.* 2

Select a current time zone. *1 Select the same language to use in the application as that selected in language selection. *2 If Japanese was selected in Step 1, then the keyboard layout cannot be selected.

3. Read the details of the license, and click the [Agree] button.

5 Windows SETUP 5.1 Setup 51

5

4. Select the settings method. If using simple settings, click the [Use Simple Settings] button. If not using simple settings, click the [Customize] button.

When [Customize] was selected, the following items can be configured. Personal settings Location information Connectivity and error reporting Browser, protection, and update

5. Set a user name and password, and click the [Next] button.

Advancing to the next setting is possible even without setting a password.

6. Soon after the username and password are set, the screen changes, and the desktop appears.

7. Windows setup is now complete.

52 5 Windows SETUP 5.1 Setup

When connecting to the Internet, performing a manual Windows Update is recommended to apply Security Update for Windows. After Windows Update, restart the Windows part manually if Windows recommends; otherwise, Security Update content may not be applied since an automatic restart after Windows Update is disabled in this product.

System screen When the Windows system is displayed, the following items appear.

Displayed items

*1 Because the system of this product uses the Core CPU, 2 cores can be used by the user (4 threads). *2 License authentication will be carried out at connection to the Internet. Connect this product to the Internet if necessary.

Item Description Windows edition Windows 10 Enterprise 2016 LTSB

System Manufacturer Mitsubishi Electric Corporation

Model MI5122-VW

Processor Intel(R) Core(TM )i7 CPU 2.59GHz*1

Installed memory 12.0GB

System type 64-bit operating system x64-based processor

Pen & touch (Displayed details will differ depending on the connected display.)

Computer name, domain, and workgroup settings (Displayed details will correspondence to user settings.)

Windows license authentication Windows isnt activated*2

5 Windows SETUP 5.2 Initial Settings 53

5

5.2 Initial Settings After setup is completed, configure Windows initial settings as necessary. After configuring Windows initial settings, turn OFF the power supply of this product. ( Page 134 Turning OFF or Resetting This Product)

Windows update settings To prevent an automatic restart of the Windows part by an automatic update of Windows Update while this product is in operation (a user is logged into the Windows part), change the following group policy from the Windows default settings.

Setting after change To change the Windows Update settings, use the following procedure.

1. Starting the Local Group Policy Editor Start the Local Group Policy Editor using one of the following methods. For the file name, input 'gpedit.msc', and then run it In Windows search, input 'gpedit.msc', and then run it In the command prompt, input 'gpedit.msc', and then run it

2. Select Windows update settings. In the left pane of the Local Group Policy Editor, select Windows Update.

[Local Computer Policy][Computer Configuration][Administrative Templates][Windows Components][Windows Update][No auto-restart with logged on users for scheduled automatic updates installations]

Precautions To update Windows, stop an automatic restart of the Windows part by selecting "Disable" for "Auto-reset Windows" in the menu selection mode. (Page 140 Menu Operation Switch)

Group policy Settings after change No auto-restart with logged on users for scheduled automatic updates installations Enabled

54 5 Windows SETUP 5.2 Initial Settings

IP address setting The setting to automatically acquire the Ethernet port (CH2) IP address at initial Windows startup. The IP address settings of Ethernet port (CH2) is changed by Ethernet CH2 (Intel(R) I210 Gigabit Network Connection #*1) Change the IP address settings of the Ethernet port (CH2) as necessary. *1 : Number

Setting method Windows Start [Windows System Tools] [Control Panel] [View network status and tasks] [Change adapter settings]

Precautions If the Ethernet cable is not connected correctly, Ethernet CH2 (Intel(R) I210 Gigabit Network Connection #) may not be

displayed. Connect the Ethernet cable correctly. Do not change the virtual Ethernet (Wind River Virtual Network Adapter) settings. If the settings are changed,

communication between the VxWorks part and Windows part using virtual Ethernet is no longer possible. The following IP address ranges cannot be set for Ethernet port (CH2).

IP address: 172.16.0.1 to 172.31.255.255 Subnet mask: 255.240.0.0

5 Windows SETUP 5.2 Initial Settings 55

5

Keyboard layout settings If the Japanese language is selected during setup, then the Japanese language keyboard layout will change to an English layout (101). To use a Japanese language keyboard layout, change the keyboard layout.

Setting method Windows Start [Settings] [Time & language] [Region & language] [Languages] click Japanese (Windows display language) [Options] [Hardware keyboard layout]

Time zone settings The default time zone of this product is Japan (UTC+9:00 Osaka, Sapporo, Tokyo). Change the setting if necessary.

Setting method Windows Start [Settings] [Time & language] [Date and time] [Time zone]

Precautions Use the same time zone setting for the Windows part and VxWorks part. If time zone settings do not match, time data such as error and event occurrence times may not match. To configure the time zone of the VxWorks part, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Automatic configuration of time The default setting for [Set time automatically] on this product is [Off]. Change this setting as necessary, such as when the clock data synchronization function of this product is not used.

Setting method Windows Start [Settings] [Time & language] [Date and time] [Sent time automatically]

Configuration of .NET Framework 3.5 The settings of .NET Framework 3.5 of this product are enabled. Change the setting if necessary.

Setting method Windows Start[Settings][System][Apps & features][Programs & Features][.NET Framework 3.5 (includes .NET 2.0 and 3.0)]

56 5 Windows SETUP 5.3 Restrictions

5.3 Restrictions The following shows the restrictions for Windows.

Change of partitions Do not change the partitions (change partition size, split a partition, etc.) on the device upon which Windows is installed (including the C: drive). If a partition is changed, the product may not work correctly.

Sleep Windows sleep function is not supported.

Recovery options Windows recovery options are not supported. From Windows recovery options, do not use "Restore from system restore point", "Return PC to initial state", or similar options. To return Windows to its initial state, recover Windows. ( Page 149 Recovery of Windows)

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.1 Development Configuration 57

6

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS

This section shows the system configuration of this product, and wiring and connection of components.

6.1 Development Configuration This section shows the system configuration using this product in a development configuration.

Standalone development configuration Connect peripherals (keyboard, monitor, display, etc.) to this product, and then develop user programs on this product. It is not necessary to prepare a separate personal computer for user program development, and operation can be checked soon after a program is compiled.

(1) Development software (MI Configurator, CW Workbench 4, Visual Studio, etc.) (2) Peripherals (display, mouse, keyboard, etc.)

DisplayPort, USB

(1)

(2)

58 6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.1 Development Configuration

Cross development configuration Prepare a development environment (personal computer) separate from this product, and then develop user programs. This is optimal for development of embedded programs.

(1) Development environment (personal computer) (2) Development software (MI Configurator, CW Workbench 4, Visual Studio, etc.)

(1)

(2)

Ethernet

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.2 System Configuration 59

6

6.2 System Configuration The following shows the system configuration using this product.

A: PCs, file/mail servers, cloud, etc. B: peripheral devices (monitors, CFast cards, and USB devices) C: Devices supporting CC-Link IE Field Network D: Ethernet device (SLMP-compatible device) E: Devices supporting CC-Link IE Field Network Basic

CC-Link IE Field Basic

CC-Link IE Field

Ethernet

DisplayPort

USB

Ethernet

A

B C

D

E

60 6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.3 Network Configurations

6.3 Network Configurations This section shows the network configuration of this product.

Ethernet configuration The following shows the Ethernet configuration using this product. Ethernet comprises the product Ethernet port and Ethernet cabling.

Ethernet port (CH1) The Ethernet port (CH1) is managed by the VxWorks part of this product. This port is used to connect to a SLMP-compatible device or a peripheral device such as MELSOFT or GOT. For 'SLMP function' and 'MELSOFT product and GOT connection function,' refer to the following: MELIPC MI5000 Series User's Manual (Application)

Ethernet port (CH2) The Ethernet port (CH2) is managed by the Windows part of this product. This port is used to connect to a system or device for linking to higher-levels such as cloud and to connect an Ethernet device and application such as SLMP Data Collector, which runs on the Windows part.

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.3 Network Configurations 61

6

CC-Link IE Field Network configuration This section shows the CC-Link IE Field Network configuration using this product. The CC-Link IE Field Network comprises the CC-Link IE Field Network connector of this product and the Ethernet cable.

For details on CC-Link IE Field Network devices supported by this product, refer to the following catalog. Ethernet-based Open Network CC-Link IE Product Catalog (L-08111E)

Network topology CC-Link IE Field Network devices are connected using Ethernet cables using a star connection or line connection.

Star connections and line connections can be combined on a single network.

Star connection CC-Link IE Field Network devices are connected to a star connection by using a switching hub. Use of star connections enables, for example, easy addition of slave stations.

Line connection CC-Link IE Field Network devices are connected to a line connection. Line connections can be connected without using a switching hub.

If an error occurs in some slave stations, stations further along the line are disconnected.

Mixing of star and line connections Star and line connections can be mixed for connections.

(1) Master station (Station No.0)

(1)

62 6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.3 Network Configurations

Precautions This product does not support the following connections.

Ring connection

Station No. and connection position CC-Link IE Field Network devices do not need to be connected in station number order.

Cascade connection Cascade connection of switching hubs can be up to 4 levels.

(1) Station No.1 (2) Station No.3 (3) Station No.2 (4) Station No.0 (Master station)

(1) (2) (3) (4)

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.3 Network Configurations 63

6

Considerations when configuring the CC-Link IE Field Network This section presents the considerations when configuring the CC-Link IE Field Network.

Adding and removing slave stations Add and remove slave stations one by one. If two or more stations are added or removed, all stations reconnect to the network, so all stations may have errors momentarily. Additionally, if further slave stations are added when 120 slave stations are connected, the 121st and subsequent stations do not perform baton passes or data links, while the other stations continue baton passes and data links. When 121 or more stations are connected, even disconnected stations that are reconnected may not start data links.

Confirmation as to whether 121 or more slave stations (including sub master stations) is possible in 'Connected device number excess occurrence status' (SB0099). The number of connected stations detected using 'Connected device number excess occurrence status' (SB0099) is the total of currently connected slave stations and previously connected slave stations (disconnected stations).

By updating the CC-Link IE Field Network diagnosis network configuration, it is possible to reset the number of stations that were connected in the past. (MELIPC MI5000 Series User's Manual (Application))

Updating the network configuration carries out reconnection processing for all stations on the network, therefore this results in a momentary data link error for all stations, with output OFF for connected slave stations. Configure in order to save output as necessary. ( Page 63 Output retention at data link abnormality)

If cables are removed then reinserted, or power turned OFF/ON The actual network configuration and the CC-Link IE Field diagnosis network configuration may at times not match. Confirmation as to whether these match is possible in 'Network configuration mismatch occurrence status' (SB0098).

By updating the CC-Link IE Field Network diagnosis network configuration, it is possible to match the actual network configuration with the network configuration diagram. (MELIPC MI5000 Series User's Manual (Application))

When the network configuration is updated, all stations reconnect to the network, so all stations may have errors momentarily and output may be OFF for connected slave stations. Configure as necessary to maintain output. ( Page 63 Output retention at data link abnormality)

Network configuration (Transmission line type) and operation

Output retention at data link abnormality This product retains output at data link abnormality.

Station number of connection station Ensure no duplication when setting station numbers. If there is duplication in station numbers, then data link may stop.

Network configuration Operation Star connection Turning slave station or switching hub power OFF/ON

Removal and reinsertion of an Ethernet cable connected to a switching hub Changing an Ethernet cable connect destination to another slave station or switching hub Disconnecting 10 or more devices, or more than half the slave stations When adding slave stations, changing the network topology

Line connection Turning the power to 2 or more stations OFF or ON Removal and reinsertion of Ethernet cables from two or more stations

(when stations with a data link abnormality are reconnected, data link abnormalities result for all stations. ) Disconnecting 10 or more devices, or more than half the slave stations When adding slave stations, changing the network topology

64 6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.3 Network Configurations

CC-Link IE Field Network Basic configuration This section shows the CC-Link IE Field Network Basic configuration using this product. CC-Link IE Field Network Basic comprises the Ethernet port (CH1) and an Ethernet cable.

Use modules and partner products supported by CC-Link IE Field Network Basic when configuring the network.

Network topology Connect in a star configuration using switching hubs and general-purpose Ethernet cables.

access range The access range of the CC-Link IE Field Network Basic is within the same network address of the Ethernet . Ranges outside the router cannot be accessed.

Ex.

If subnet mask 255.255.255.0 and network address 192.168.3.

Have the subnet mask as the same value, and ensure there is no duplication in IP addresses.

(1) Master station (2) Switching hub (3) Slave station

(1) Master station (2) Switching hub (3) Router (4) Slave station

(1)

(2)

(3)

(1)

(2) (3)

(4)

192.168.3.39

192.168.4.2

192.168.3.1 192.168.3.1 192.168.3.1

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.3 Network Configurations 65

6

number of link points Link point numbers per slave station are for RX/RY: 64 points, and for RWr/RWw: 32 points. However, when changing the number of occupied stations, these can be set up to a maximum of 256 points by 64 point units for RX/RY, and 128 points by 32 point units for RWr/RWw. For the applicability of changing the number of occupied stations, refer to the manual of the slave station in use.

Changing the slave station link point numbers will change the assigned range and station numbers.

Ex.

Number of link points when 3 slave stations are connected

The following table shows the number of link points.

Having slave station link point numbers as two stations occupied is the same as having two 2 clave stations connected. Accordingly, increasing the number of slave station link points means that the number of slave stations that can be connected to a single network will decrease.

(1) Master station (2) Slave station 1: 1 station occupied (3) Slave station 2: 2 station occupied (4) Slave station 3: 4 station occupied

Slave station Number of occupied stations

number of link points

RX/RY RWr/RWw

Number of points

Start End Number of points

Start End

Slave station 1 1 station occupied 64 points 0 3F 32 points 0 1F

Slave station 2 2 station occupied 128 points 40 BF 64 points 20 5F

Slave station 3 3 station share 256 points C0 1BF 128 points 60 DF

(1)

(2) (3) (4)

66 6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.4 Wiring and Connecting Components

6.4 Wiring and Connecting Components This section shows wiring and connection of this product and components.

For details on wiring, refer to the following page. Page 152 Wiring

Precautions Before wiring and connecting this product, be sure to power OFF the product.

Peripheral devices The following shows the peripherals to connect to this product.

Monitor Monitors that comply with DisplayPort standards can be connected using a DisplayPort cable. The monitor is used to output the screen of Windows.

CFast card A CFast card can be inserted in the CFast card slot of the product. The CFast card can increase the storage of Windows and be used to store arbitrary folders and files.

USB devices Devices supporting USB3.0 and USB2.0 can be connected. Use USB compatible keyboards and mouse devices for Windows input.

Ethernet connected devices and external personal computers Ethernet connected devices and external personal computers can be connected to the Ethernet ports (CH1 and CH2) of this product.

Connection with other devices and stations Connect other devices and stations via Ethernet to the Ethernet port (CH1) of this product to enable data collection/change, operations monitoring, status control, and transfer of other data.

6 WIRING AND CONNECTION OF SYSTEM COMPONENTS 6.4 Wiring and Connecting Components 67

6

Devices supporting CC-Link IE Field Network For CC-Link IE Field Network devices that can be used this product, refer to the following catalog. Ethernet-based Open Network CC-Link IE Product Catalog (L-08111E)

Devices supporting CC-Link IE Field Network Basic For modules that support CC-Link IE Field Network Basic slave stations, refer to the manuals of each of these products.

GOT GOT that supports this product can be connected to the Ethernet port (CH1) of this product.

GOT can be connected by the CC-Link IE Field Network route. GOT transparent connections are also possible as a connection route of MI Configurator.

RS-232 connectable device An RS-232 supported device can be connected to the RS-232 connector on this product.

68 7 PARAMETER SETTINGS 7.1 Project Creation

7 PARAMETER SETTINGS This section shows the workflow up to the setting of parameters of this product.

1. Creating a project Create a new project.

2. Setting parameters Configure the parameters of this product.

3. Writing parameters Write the configured parameters to this product. After writing the parameters, power OFF this product. (Page 134 Turning OFF or Resetting This Product)

Use MI Configurator, which is installed on this product, to configure parameters. Settings of the connection destination are not necessary for MI Configurator that is installed on this product because they are the settings to connect to the VxWorks part of this product. (MI Configurator Operating Manual)

7.1 Project Creation Start MI Configurator and create a project.

Window

[Project] [New]

Operating procedure In the "New" screen, select the product, and click the [OK] button.

7.2 Parameter Settings Configure the parameters of this product.

Parameters For details on each parameter, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Basic parameters [Navigation window][Parameter][MI5122-VW][Basic Parameter]

CC-Link IE Field Network Parameters [Navigation Window][Parameter][MI5122-VW][Applicable Parameters][CC-Link IE Field Network Parameters]

7 PARAMETER SETTINGS 7.3 Parameter Writing 69

7

7.3 Parameter Writing Write parameters.

Window

[Online][Write to MELIPC]

Operating procedure 1. Select the parameters to be written to the product, and then click the [Execute] button.

2. After the writing of the parameters is complete, click the [Close] button.

70 8 ERROR CHECK

8 ERROR CHECK This section shows the workflow up to the confirmation of errors that occurred with this product.

1. Turn ON the power of the system.

2. After this product starts, check the MAIN ERR LED. If the MAIN ERR LED is on or flashing, an error has occurred. Check the error and eliminate the cause. ( Page 92 TROUBLESHOOTING)

8 ERROR CHECK 71

8

MEMO

72 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.1 Structure of Each Dedicated Function Library

9 CREATION AND REGISTRATION OF USER PROGRAMS

This section shows the creation and registration of the user programs for the Windows part and VxWorks part. Create and register user programs that suit the operating systems to run the user programs.

After registration, the user program runs after the power supply of the product is turned OFF to ON or after a reset.

9.1 Structure of Each Dedicated Function Library The dedicated function library of this product is made up of two function groups: C Controller module dedicated functions and MELSEC communication functions. Both libraries can be used with C language and C++ language programs. Furthermore, C Controller module dedicated functions and MELSEC communication functions can be used together with one program.

C controller module dedicated function The C Controller module dedicated functions are a dedicated function library that uses the following functions of this product. Functions associated with the VxWorks part (clock function, diagnostic function, maintenance function, etc.) Functions to access the hardware devices unique to this product under control of the VxWorks part. (LED, switches,

Ethernet port (CH1), CC-Link IE Field Network, etc.) OS linking function Programming assistance functions that can be used for development of user programs of the VxWorks part (timers, etc.) The C Controller module dedicated functions have a VxWorks part function library that can be used on the VxWorks part of this product and a Windows part function library that can be used on the Windows part. However, some C Controller module dedicated functions cannot be used on the Windows part as shown below.

For the usage applicability of the dedicated function library, refer to the following page. Page 74 Usage applicability list for dedicated function libraries

Function Usage conditions Functions associated with the VxWorks part Only functions that satisfy the following conditions can be used on the Windows part.

Functions that do not generate obstacles to functions and performance when run in a Windows environment.

Usage by a user program of the Windows part can be assumed.

Functions to access the hardware devices unique to this product under control of the VxWorks part

OS linking function All C Controller module dedicated functions can be used.

Programming assistance functions that can be used for development of user programs of the VxWorks part

No C Controller module dedicated functions can be used.

9 CREATION AND REGISTRATION OF USER PROGRAMS 9.1 Structure of Each Dedicated Function Library 73

9 MELSEC data link function MELSEC data link functions are a function library of communication functions that can be used independent of protocols types. A program to communicate with a MELSEC product can be created regardless of destination hardware or communication protocol by using the MELSEC data link functions. The MELSEC data link functions of this product have the following features. Can use the CC-Link IE Field Network as a communication method with external MELSEC equipment. Can access programmable controller devices of the product itself by specifying the product itself as the communication

partner. MELSEC communication functions can be used only on the VxWorks part of this product. For the usage applicability of the dedicated function library, refer to the following page. Page 74 Usage applicability list for dedicated function libraries

74 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.1 Structure of Each Dedicated Function Library

Usage applicability list for dedicated function libraries This section shows the usage applicability of dedicated function libraries.

C controller module dedicated function : Available, : Not available

Function Function name Description Applicability

VxWorks part

Windows part

Clock function CCPU_GetRTC Acquires the clock data (local time) of a MELIPC.

CCPU_SetRTC Sets the clock data (local time) of a MELIPC.

CC-Link IE Field Network function

CCPU_StartLinkDeviceAssurance Sets data assurance for the link devices of CC-Link IE Field Network.

CCPU_EndLinkDeviceAssurance Ends data assurance for the link devices of CC-Link IE Field Network.

CCPU_EntryLinkScanEndFunc Registers a routine to be executed when link scans of CC-Link IE Field Network is completed.

CC-Link IE Field Network Basic function

CCPU_StartCCIEFBDataAssurance Starts data assurance for link devices of CC-Link IE Field Network Basic.

CCPU_EndCCIEFBDataAssurance Ends data assurance for link devices of CC-Link IE Field Network Basic.

CCPU_EntryCCIEFBLinkScanEndFu nc

Registers a routine to be executed when link scans of CC-Link IE Field Network Basic is completed.

CCPU_ChangeCCIEFBCycPrm Changes the operation parameter of the cyclic transmission of the CC-Link IE Field Network Basic function.

CCPU_RestoreDefaultCCIEFBCycPr m

Restores the operation parameter of cyclic transmission of CC-Link IE Field Network Basic to the default value (which is set in the parameter).

CCPU_GetCCIEFBDiagnosticInfo Acquires the diagnostic information of CC-Link IE Field Network Basic.

Programmable controller device access functions

CCPU_ReadDevice Reads data from the internal user devices and internal system devices of a MELIPC.

CCPU_WriteDevice Writes data to internal user devices and internal system devices.

CCPU_SetDevice Sets internal user devices and internal system devices (bit devices) of a MELIPC.

CCPU_ResetDevice Resets internal user devices and internal system devices (bit devices).

CCPU_ReadLinkDevice Reads data from own station link devices of CC-Link IE Field Network.

CCPU_WriteLinkDevice Writes data to own station link devices of CC-Link IE Field Network.

CCPU_FromBuf Reads data from the buffer memory.

CCPU_ToBuf Writes data to the buffer memory.

Watchdog timer function CCPU_StartWDT Sets and starts a user watchdog timer.

CCPU_ResetWDT Resets a user watchdog timer.

CCPU_StopWDT Stops a user watchdog timer.

CCPU_EntryWDTInt Registers a routine to be called when a user watchdog timer error interrupt occurs.

Operating status management function

CCPU_ClearError Clears errors.

CCPU_GetErrInfo Acquires error information of a MELIPC.

CCPU_GetCpuStatus Acquires the operating status of a MELIPC.

CCPU_GetPowerStatus Acquires the power supply status of a MELIPC.

CCPU_Control Sets the MELIPC operating status to RUN/STOP.

CCPU_Reset Resets a MELIPC.

CCPU_WinReset Forces a restart of the Windows part of a MELIPC.

CCPU_MELIPCShutdown Shuts down a MELIPC.

9 CREATION AND REGISTRATION OF USER PROGRAMS 9.1 Structure of Each Dedicated Function Library 75

9 Event history function CCPU_RegistEventLog Registers event logs to an event history.

Interface functions (operation functions/ display functions)

CCPU_EntryShutdownFunc Registers a routine to be called before the MELIPC shutdown function is executed.

CCPU_EntryWinResetFunc Registers a routine to be called before a Windows forced- restart of the individual reset function is executed.

CCPU_GetSwitchStatus Acquires the statuses of the switches of a MELIPC.

CCPU_GetLEDStatus Acquires the status of the display LED of a MELIPC.

CCPU_SetLEDStatus Sets the INFO LED status of a MELIPC.

CCPU_GetDotMatrixLED Acquires the values displayed on the dot matrix LED of a MELIPC.

CCPU_SetDotMatrixLED Sets values to be displayed on the dot matrix LED of a MELIPC.

OS linking function CCPU_ReadSharedMemory Reads data of the shared memory.

CCPU_WriteSharedMemory Writes data to the shared memory.

CCPU_SendInterOSEvent Notifies inter OS events.

CCPU_ReceiveInterOSEvent Waits for notification of inter OS events.

Programming assistance functions

CCPU_EntryTimerEvent Registers a timer event.

CCPU_GetCounterMillis Acquires a 1 ms counter value of a MELIPC.

CCPU_GetCounterMicros Acquires a 1 s counter value of a MELIPC.

CCPU_GetSerialNo Acquires the serial number of a MELIPC.

CCPU_ShutdownRom Shuts down the user drive of the VxWorks part and sets it to a state in which the power can be turned OFF.

CCPU_SysClkRateGet Reads a system clock rate.

CCPU_SysClkRateSet Writes a system clock rate.

CCPU_WaitSwitchEvent Waits for a switch interruption event of a MELIPC to occur.

CCPU_WaitTimerEvent Waits for a timer event to occur.

Function Function name Description Applicability

VxWorks part

Windows part

76 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.1 Structure of Each Dedicated Function Library

C Controller module dedicated functions for ISR : Available, : Not available

MELSEC data link function : Available, : Not available

Function Function name Description Applicability

VxWorks part

Windows part

Programmable controller device access functions

CCPU_ReadDevice_ISR Reads data from the internal user devices and internal system devices of a MELIPC.

CCPU_WriteDevice_ISR Writes data to internal user devices and internal system devices.

CCPU_SetDevice_ISR Sets internal user devices and internal system devices (bit devices) of a MELIPC.

CCPU_ResetDevice_ISR Resets internal user devices and internal system devices (bit devices).

CCPU_ReadLinkDevice_ISR Reads data from own station link devices of CC-Link IE Field Network.

CCPU_WriteLinkDevice_ISR Writes data to own station link devices of CC-Link IE Field Network.

CCPU_FromBuf_ISR Reads data from the buffer memory.

CCPU_ToBuf_ISR Writes data to the buffer memory.

Event history function CCPU_RegistEventLog_ISR Registers event logs to an event history.

Interface functions (operation functions/ display functions)

CCPU_SetLEDStatus_ISR Sets the INFO LED status of a MELIPC.

CCPU_GetDotMatrixLED_ISR Acquires the values displayed on the dot matrix LED of a MELIPC.

CCPU_SetDotMatrixLED_ISR Sets values to be displayed on the dot matrix LED of a MELIPC.

Programming assistance functions

CCPU_GetCounterMillis_ISR Acquires a 1 ms counter value of a MELIPC.

CCPU_GetCounterMicros_ISR Acquires a 1 s counter value of a MELIPC.

Function Function name Description Applicability

VxWorks part

Windows part

Programmable controller device access functions

mdDevRstEx Resets bit devices.

mdDevSetEx Sets bit devices.

mdRandREx Reads devices randomly.

mdRandWEx Writes devices randomly.

mdReceiveEx Reads devices in a batch.

mdRemBufWriteEx Writes data to the buffer memory of a remote device station of CC-Link IE Field Network.

mdRemBufReadEx Reads data from the buffer memory of a remote device station of CC-Link IE Field Network.

mdSendEx Writes devices in a batch.

Operating status management function

mdControl Performs remote RUN/STOP/PAUSE of the programmable controller CPU.

Programming assistance functions

mdClose Closes a communication line.

mdOpen Opens a communication line.

mdTypeRead Reads the model name of programmable controller CPU.

9 CREATION AND REGISTRATION OF USER PROGRAMS 9.2 User Programs for the Windows Part 77

9 9.2 User Programs for the Windows Part This section shows the creation and registration procedures of the user programs of the Windows part.

1. Creation of user programs Create a user program using development software installed in the development environment.

2. Registration of user programs Register the user program to this product.

3. Turn the power OFF and ON or reset this product. (Page 134 Turning OFF or Resetting This Product) The user program is executed after restarting this product.

Creation of user programs A user program is programmed in accordance with Windows specifications using the Windows standard API functions and the dedicated function libraries provided by this product. For programming methods of Windows standard API functions, refer to the Microsoft website. For programming methods and usable dedicated functions, refer to the following manual. MELIPC MI5000 Series Programming Manual (Windows)

Registration of user programs Store the created user program (.exe) in the startup folder of Windows 10 IoT Enterprise.

78 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part

9.3 User Programs for the VxWorks Part This section shows the creation and registration procedures of the user programs of the VxWorks part.

1. Creation of user programs Create the user program using CW Workbench 4.

2. Creation of script files for user program startup Create a script file to start a user program on this product.

3. Registration of user programs Register the user program to this product. At this time, register the script file to start the user program as well.

4. Turn the power OFF and ON or reset this product. (Page 134 Turning OFF or Resetting This Product) The user program is executed after restarting this product.

Creation of user programs A user program is programmed in accordance with VxWorks specifications using the VxWorks standard API functions and the dedicated function library provided by this product. For programming methods of VxWorks standard API functions, refer to the manual of the following version of VxWorks. VxWorks Version 7 For details on usable dedicated functions, refer to the following manual. MELIPC MI5000 Series Programming Manual (VxWorks)

Creation flow This section shows the steps to create a user program.

Use CW Workbench 4 installed in the development environment to create of user programs. For details on CW Workbench 4, refer to the following manual. CW Workbench 4 Operating Manual

1. Install CW Workbench 4 in the development environment.

2. Create a user program and debug it in CW Workbench 4.

3. Create the script files for user program startup.

9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part 79

9 Precautions

The following shows the considerations for creating a user program.

Endian format (memory allocation) MELPIC employs little-endian format (memory allocation). Compiling user programs with little-endian format is required.

VxWorks real-time process (RTP) MELIPC does not support applications that run in VxWorks real-time process. Create a user program as VxWorks karnel- based application.

Execution of a user program To run a user program, start a task from a script file. Running a user program without starting a task may cause system malfunction.

Starting a task that calculates floating point values To start the following tasks, specifying the VX_FP_TASK option to the third argument of taskSpawn is required. A task that calculates floating point values A task that calls function to return floating point values A task that calls function for which a floating point value can be set to an argument If the tasks above are started without specifying the VX_FP_TASK option, the operating system will out of control. When specifying the VX_FP_TASK option in a script file, refer to the following section. Page 82 When specifying the VX_FP_TASK option For details on the VX_FP_TASK option, refer to the manual for VxWorks.

Task execution in the MELIPC STOP state Even if the operating status of a MELIP is in the STOP state, the user program task will not stop. To divide the process of a user program according to the MELIPC operation, use the C Controller module dedicated function (CCPU_GetCpuStatus).

Priority of execution tasks Set the priority of a task for running a user program as follows. When not to perform the access using an FTP or file sharing function while running a user program, set the priority of the

user program as 100 or more (within 100 to 255). Otherwise, the system may not operate properly. The access using an FTP or file sharing function while running a user program is available when the processing (task) of

the FTP or the file sharing function of a MELIPC operates with the priority 150. Therefore, set the priority of the user program within 151 to 255. When setting the priority within 100 to 150, set a waiting time (taskDelay) in the user program so that the FTP or file sharing function is enabled.

To send/receive data to/from a target device in Ethernet communications Before communicating with a target device though Ethernet, check the port number that is being used in the MELIPC using the VxWorks standard command, 'netstat' *1. Do not use the port number which has already been used for communications between the MELIPC and the target device. Doing so may result in abnormal communications. *1 'netstat' command must be run in the Telnet tool.

When a response is not returned from a function If an error occurs in a MELIPC, a response may not be returned from a function. Create a user program considering the aspect of this symptom. An error occurrence status can be checked by using the C Controller module dedicated function (CCPU_GetErrInfo).

80 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part

Memory fragmentation Reserving and releasing memory repeatedly causes memory fragmentation, and it may result incorrect system operation.

Restrictions on MELSEC data link functions A path for MELSEC data link function cannot be shared among multiple tasks. A path for opening/closing a task must be managed for each task.

Considerations when changing a system clock rate A system clock rate must be changed, not with the VxWorks standard API function (sysClkRateSet), but with the C

Controller module dedicated function (CCPU_SysClkRateSet). Otherwise, the operation on VxWorks will be unstable.

IP address setting Set an IP address for the VxWorks part of a MELIPC from MI Configurator. If an IP address is set using a user program, the network will not work properly.

Considerations on interrupt service routine A routine to execute in an interrupt service routine must be created after fully understand the specifications of VxWorks, which is the operating system on the VxWorks part of a MELIPC. Setting incorrect value to an argument or executing a function other than that for interrupt service routine may cause VxWorks runaway. In a dedicated function library provided by MELIPC, C Controller dedicated functions for ISR can be used. To execute another dedicated function synchronizing with an interrupt, implement a notification processing to a user program and execute it in a task.

Considerations on serial communications To run a program for serial communications, set the communication target for serial communications to the VxWorks part using the serial I/F switching function. Additionally, do not perform serial communications from multiple tasks; otherwise, the program may not run properly.

9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part 81

9 Script file creation A script file (STARTUP.CMD) is a file operated by C language interpreter when this product starts. Content listed in the C language form is analyzed and executed line by line. (Conditional branches and loops cannot be used. ) By listing the load destination and task start order of the user program in the script file, the user program can be started when this product starts.

Script description Describe the script in the following manner.

Command description Only one command can be described per line. Up to 10 arguments can be described per command.

Comment description For comments, use "//" at the start of a line. There are no character restrictions for comments.

Execution of functions of "C++" A symbol in C++ cannot be referenced directly from a script file. Describe the function declaration section in the source code of "C++" in the following manner. extern "C" {function declaration section}

Commands described in the script file have the same content as listed by the VxWorks startup script. For details, refer to the manual of VxWorks.

The following operations can be executed by describing commands in the script file. Copying of user programs Formatting of program memory

Ex.

When loading a user program (fileA.out) stored on the user drive (/ROM/DirA) and creating a task 'task A' to execute a function, 'funcA'. Storage files

Task content

Description example of script files

Up to 10 arguments can be specified per command. Therefore, up to five arguments are passed to the function entry (example: funcA) specified by taskSpawn of the description example. If more than six arguments are specified, the task does not start.

File Storage destination path

Name Description STARTUP.CMD Script file to load user program /ROM

fileA.out User program (function "funcA" embedded) ) /ROM/DirA

Task name Priority Stack size Function name Argument specification taskA 120 5,000 bytes funcA Yes (1st argument: 10)

ld(1,0,"/ROM/DirA/fileA.out") /*(1)*/ taskSpawn("taskA",120,0,5000,funcA,10,0,0,0,0) /*(2)*/ (1) A file 'fileA.out' is loaded from the directory, '/ROM/DirA'. (2) Function 'funcA' is generated by task named 'task A'. (The function 'funcA' has already been embedded in the fileA.out. )

82 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part

Precautions

Usage of macro (#define) A macro (#define) cannot be used in a script file.

Startup of user programs In user programs, describe commands so that the task is started*1 and then executed. *1 Priority: 100 to 255

When specifying the VX_FP_TASK option When specifying the VX_FP_TASK option for the third argument of taskSpawn, specify "0x1000000". The following results when the VX_FP_TASK option is specified and started for the function "funcA". taskSpawn("taskA",100,0x1000000,20000,funcA,0,0,0,0,0,0,0)

Storage location of script files Script files can be stored on the user drive (/ROM). Store files in the root directory of the user drive (/ROM).

Operation after registration of a script file When a script file has been registered, the 'VX RDY LED' turns on, and the following operations are performed after the startup of this product.

1. The MAIN RUN LED flashes, and the script file is run.

2. After the script file is executed, the user program runs. The MAIN RUN LED turns on and off depending on the operating status.

9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part 83

9 Registration of user programs This section shows the registration procedure for user programs.

Storage locations The following section shows the storage locations of user programs and script files. For the storage configuration of this product, refer to the following section. Page 106 Storage configuration

User program Store created user programs in a folder that can be accessed from the VxWorks part of this product.

Script files Store script files in the root directory of the user drive (/ROM).

Registration procedure Register the user program using the network file access function of this product.

1. Power ON the product.

2. During development in a cross development configuration, connect this product and the development environment.

During an operation in a standalone development configuration, it is not necessary to connect the development environment and this product.

3. Access the user drive (/ROM) on VxWorks part of this product using the network file access function.

4. Store the user programs and script files on this product.

5. Turn the power OFF and ON or reset this product.

6. After the script file is executed, the user program is executed. ( Page 82 Operation after registration of a script file)

Precautions A script file is necessary to execute a user program. ( Page 81 Script file creation)

84 9 CREATION AND REGISTRATION OF USER PROGRAMS 9.3 User Programs for the VxWorks Part

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PART 2 MAINTENANCE AND INSPECTION

This part shows the maintenance and inspection methods of this product.

10 MAINTENANCE AND INSPECTION

86 10 MAINTENANCE AND INSPECTION 10.1 Daily Inspection

10 MAINTENANCE AND INSPECTION This shows items that must be maintained or inspected daily or periodically to properly use the product in optimal condition at all times.

In order to prevent problems such as short circuits or bad insulation as a result of issues relating to service life or deterioration, ensure that the power supply is turned OFF when the product is not being operated for a long period of time.

From the perspective of preventive maintenance, regular replacement of parts with a finite service life is recommended. If an ambient temperature is 40, a guideline is to replace the power supply module every 5 years, and the fan module every 5 to 10 years.

10.1 Daily Inspection This section shows describes items that must be inspected daily.

Inspection Item Inspection method Judgment criteria Corrective action Product installation status

Loose Check that mounting screws are not loose.

The screws and cover must be fixed.

Retighten the screws in order to prevent looseness.

Check installation status of the power module and fan module

Loose Check that each module is securely mounted.

Check that the fan module fixing hook is fixed securely.

Check that each module is securely mounted.

The fan module fixing hook must be fixed.

Fix the module fixing hook securely.

Connection status Terminal screw loosening

Tighten the terminal screw using a screwdriver.

The connector must not be loose. Retighten the terminal screws in order to prevent looseness.

Clearance between the solderless terminals

Check for the clearance between the solderless terminals.

The proper clearance must be provided between solderless terminals.

Provide the proper clearance.

Connector loosening Check for the cable connector looseness.

The connector must not be loose. Connect the connector securely in order to ensure no looseness.

LED status POWER LED VX RDY LED WIN RDY LED MAIN RUN LED RUN LED

Check visually. The LED must be on. MELIPC MI5000 Series User's Manual (Application)

MAIN ERR LED ERR LED FAN LED BATTERY LED

The LED must be off.

Dot matrix LED The on/off status of the dot-matrix LED must be right.

Consult your local Mitsubishi representative.

Fan module Operating noise Confirm operating noise. No abnormal noise. Replace the fan module. ( Page 171 Fan module replacement)

10 MAINTENANCE AND INSPECTION 10.2 Periodic Inspection 87

10

10.2 Periodic Inspection This section describes items that must be inspected 1 to 2 times every 6 to 12 months. Inspect when the equipment has been relocated or modified, or wiring layout has been changed.

In order to prevent problems such as short circuits or bad insulation as a result of issues relating to service life or deterioration, ensure that the power supply is turned OFF when the product is not being operated for a long period of time.

From the perspective of preventive maintenance, regular replacement of parts with a finite service life is recommended. If an ambient temperature is 40, a guideline is to replace the power supply module every 5 years, and the fan module every 5 to 10 years.

*1 Environment within the control panel in which the product is installed. *2 After a fan module was cleaned or replaced, always execute [Alert reset]. If it is not executed, the FAN LED does not turn on. (Even if

the power supply of this product is turned off, the FAN LED turns on the next time the power supply is turned on. )(Page 140 Menu Operation Switch)

Inspection Item Inspection method Judgment criteria Corrective action Environment*1 Ambient temperature Measure temperature with a

thermometer. 0 to 55 Create the environment that

satisfies the judgment criteria.

Ambient humidity Measure humidity with a hygrometer.

5 to 95%RH

Atmosphere Measure corrosive gases. No corrosive gases.

Power supply voltage check Measure voltage between 100 to 240 VAC terminals.

85 to 264 VAC Change the supply power.

Installation Looseness and rattling Touch the module to check for the looseness and rattling.

The module must be mounted securely.

Retighten screws in order to prevent looseness.

If the module is loose, fix with screws.

Attachment of dirt and foreign matter

Check visually. Dirt and foreign matter must not be attached.

Remove and clean.

Connection status

Terminal screw loosening Tighten using a screwdriver. The connector must not be loose.

Retighten screws in order to prevent looseness.

Clearance between the solderless terminals

Check visually. The proper clearance must be provided between solderless terminals.

Provide the proper clearance.

Bends or damage to the solderless terminal

Check visually. No bends or damage. If it is bent, correct it. If there is any damage, replace.

Connector loosening Check visually. The connector must not be loose.

Connect the connector securely in order to ensure no looseness.

Ground terminal Attachment of dirt and foreign matter

Check visually. Dirt and foreign matter must not be attached.

Remove and clean.

Bends or damage to the solderless terminal

Check visually. No bends or damage. If it is bent, correct it. If there is any damage, replace.

Battery Check BATTERY LED. The LED must be off. If the LED is on, replace the battery.

Check the length of time after purchase of the battery.

The battery must not be used more than five years.

Replace the battery if it has been used more than 5 years.

Fan module*2 Check FAN LED. The LED must be off. If the FAN LED is on, then clean the fan module. ( Page 88 Fan module inspection and cleaning)

If this is lit, replace the fan module. ( Page 171 Fan module replacement)

Check the period of time since the manufacture of the fan module.

This must be no more than 10 years.

If 10 years or more have passed, then replace the fan module. ( Page 171 Fan module replacement)

Filter clogging or soiling Check visually. No clogging or soiling of the filter.

Clean the filter. ( Page 88 Fan module inspection and cleaning)

88 10 MAINTENANCE AND INSPECTION 10.2 Periodic Inspection

Fan module inspection and cleaning This section shows the fan module inspection and cleaning procedure. For methods to install and remove the fan module, refer to the following. Page 171 Fan module replacement

Precautions Turn OFF the power supply of this product before inspecting or cleaning the fan module.

Inspection and cleaning procedure 1. Remove the fan module from the product.

2. Press and hold both sides (1) of the filter cover, and remove the filter cover.

3. Confirm that there is no clogging or soiling in the filter. If there is clogging or soiling in the film to cover or filter, then wipe clean with a dry cloth.

4. Close the filter cover.

5. Install the fan module into the product.

6. Power ON the product.

7. Check that the fan module is running.

8. Execute [Alert reset]. ( Page 140 Menu Operation Switch)

9. Confirm that the FAN LED is off.

Precautions In order to avoid filter deformation or damage, do not push or scrape the filter forcefully. In order to prevent failure of the fan module, do not use water or detergent when cleaning. Additionally, take care to ensure

dust does not enter into the fan module. In order to prevent poor contact, wipe off any dust on connectors. Do not subject the fan module to shocks from drops or falls. These may lead to failure or reduced performance.

(1)

(1)

10 MAINTENANCE AND INSPECTION 10.3 Battery Life 89

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10.3 Battery Life Shows the battery actual service value and guaranteed value. For battery replacement, refer to the following page. Page 172 Battery Replacement

*1 Shows the ratio of the product power-ON time to 24 hours. (If the total power-on time is 12 hours, the ratio will be 50%. If the total power- on time is 6 hours, the ratio will be 25%.)

*2 The battery life is estimated based on the actual value measured by Mitsubishi under an ambient storage temperature of 40. This value depend on the characteristics and variation of the components, so use this as a reference value.

*3 Refers to the battery life at 75 guaranteed by Mitsubishi in a storage ambient temperature of 75 based on the characteristics of the memory device provided by the component manufacturer.

10.4 Fan Module Life This section shows the fan module life. The wear life of the fan module is 10 years, and the storage limit when unpowered is one year. However, the malfunctions may occur incidentally. Confirm the date of manufacture of the fan module on its ratings panel. ( Page 185 Checking Production Information and Firmware Version) For replacement of the fan module, refer to the following page. Page 171 Fan module replacement

When replacing the fan module, do so within 10 years from the date of manufacture, or one year after unpowered storage. If using a fan module that has exceeded this duration, then there is the possibility that the fan module may not operate correctly.

If storing the fan module for more than a year after manufacture, power up the fan module on a yearly cycle. Additionally, carry out hardware diagnostics (Mode 2) and confirm that there are no faults in the fan module. ( Page 34 HARDWARE DIAGNOSES)

10.5 CFast Card Life This section shows the CFast card life. For the number of writes to the CFast card (life), refer to the manual that accompanied the CFast card. If the number of writes (life) is exceeded, replace the CFast card. Page 151 Inserting and Removing a CFast Card

Power-on time ratio*1 Actual service value*2 Guaranteed value*3

0% 43800 hours (5.00 years) 27200 hours (3.10 years)

30% or more 43800 hours (5.00 years) 35800 hours (4.08 years)

(1) Year of manufacture (2) Month of manufacture

MADE IN THE PHILIPPINES

SERIAL 123456789ABCDEF MODEL

(1) (2) DATE YYYY - MM

90 10 MAINTENANCE AND INSPECTION 10.5 CFast Card Life

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PART 3 TROUBLESHOOTING

This part shows the troubleshooting for this product.

11 TROUBLESHOOTING

92 11 TROUBLESHOOTING

11 TROUBLESHOOTING This section explains the content, causes, and solutions of errors that occur when the system is used. If the issue is not resolved after troubleshooting, consult your local Mitsubishi representative.

Troubleshooting procedure If trouble occurs, troubleshoot using the following procedure.

1. Check the LEDs of this product. Check the lighting status of the LEDs of this product. (MELIPC MI5000 Series User's Manual (Application))

2. Connect MI Configurator, and then execute the diagnostic function. (Page 93 Checking Errors with MI Configurator) Error causes and corrective actions can be checked. If the cause cannot be identified by the MELIPC diagnosis, check the operation and error history from the event history of MI Configurator, and then identify the cause.

3. If the cause cannot be identified by steps 1 and 2, troubleshoot each phenomenon. (User's manual (application) for each module)

The errors that occurred on the Windows part of this product and the rest of the error log can be checked by using the event viewer. Page 101 Checking Events with the Event Viewer

11 TROUBLESHOOTING 11.1 Checking Errors with MI Configurator 93

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11.1 Checking Errors with MI Configurator Check the errors occurring and event history using MI Configurator, and then identify the cause. Information more detailed than via a visual inspection, error causes, and measures for errors can be checked. MI Configurator has the following troubleshooting support functions.

Item Description MELIPC Diagnosis Can check the operating status of this product.

Can check the event information including errors that occurred, operations that were executed, and network errors.

External device configuration diagnostics

Can check the network status of the Ethernet of this product.

CC-Link IE Field diagnoses Can check the network status of the CC-Link IE Field Network of this product.

CC-Link IE Field Basic diagnosis Can check the network status of the CC-Link IE Field Network Basic of this product.

94 11 TROUBLESHOOTING 11.1 Checking Errors with MI Configurator

MELIPC diagnosis The following information can be confirmed using MELIPC diagnosis.

Error information Displays details of currently occurring errors, and of handling methods.

Window

[Diagnosis] [MELIPC Diagnosis] [Error Information] tab

Displayed items

*1 In the event of a severe error, detailed information required when making an inquiry to us will be displayed. Please contact us with details of the displayed information.

Item Description Error information Displays details of currently occurring errors, and of handling methods.

Module information list Displays status information for this product.

Event history Can confirm the history of detected errors and executed operations on this product.

Item Description Detailed information Up to three items of detailed information is displayed for each error.*1

Cause Details of the cause of errors are displayed.

Action Displays handling methods for errors.

11 TROUBLESHOOTING 11.1 Checking Errors with MI Configurator 95

11

MELIPC information list Displays status information for this product.

Window

Click [Diagnosis] [MELIPC Diagnosis] [MELIPC Information List] tab

Dot matrix information "DotMatrixLED1_1" through "DotMatrixLED9_2" under "LED Information" show the Dot matrix LED display statuses. Display details are displayed in hexadecimal, and for the DotMatrixLED_2*1, the lower 8 bits are the valid data. *1 : 1 to 9

Item Description DotMatrixLED1_1 From top, line 1 (A) ON dot data

DotMatrixLED1_2 From top, line 1 (B) ON dot data

DotMatrixLED2_1 From top, line 2 (A) ON dot data

DotMatrixLED2_2 From top, line 2 (B) ON dot data

DotMatrixLED3_1 From top, line 3 (A) ON dot data

DotMatrixLED3_2 From top, line 3 (B) ON dot data

DotMatrixLED4_1 From top, line 4 (A) ON dot data

DotMatrixLED4_2 From top, line 4 (B) ON dot data

DotMatrixLED5_1 From top, line 5 (A) ON dot data

DotMatrixLED5_2 From top, line 5 (B) ON dot data

DotMatrixLED6_1 From top, line 6 (A) ON dot data

DotMatrixLED6_2 From top, line 6 (B) ON dot data

DotMatrixLED7_1 From top, line 7 (A) ON dot data

DotMatrixLED7_2 From top, line 7 (B) ON dot data

DotMatrixLED8_1 From top, line 8 (A) ON dot data

DotMatrixLED8_2 From top, line 8 (B) ON dot data

DotMatrixLED9_1 From top, line 9 (A) ON dot data

DotMatrixLED9_2 From top, line 9 (B) ON dot data

(1)

(2)

(B) (A)

96 11 TROUBLESHOOTING 11.1 Checking Errors with MI Configurator

Ex.

When "Menu" is displayed on the dot matrix LED

*1 : 1 to 9 *2 From the 16 bit portion displayed in "MELIPC diagnosis" "LED information", the lower 8 bits are the valid data. The higher 8 bits are

invalid data.

MELIPC information list Dot matrix LED display (binary)

Item Description DotMatrixLED _2*1,*2

DotMatrixLED _1*1

DotMatrixLED1_1 00000000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

DotMatrixLED1_2 0000

DotMatrixLED2_1 00000000 1000 1000 0000 0000 0000 0000 0000 0000 0000 0000

DotMatrixLED2_2 0088

DotMatrixLED3_1 00000000 1101 1000 0000 0000 0000 0000 0000 0000 0000 0000

DotMatrixLED3_2 00D8

DotMatrixLED4_1 9C900000 1101 1001 1001 1100 1001 0000 0000 0000 0000 0000

DotMatrixLED4_2 00D9

DotMatrixLED5_1 52900000 1010 1010 0101 0010 1001 0000 0000 0000 0000 0000

DotMatrixLED5_2 00AA

DotMatrixLED6_1 D2900000 1000 1011 1101 0010 1001 0000 0000 0000 0000 0000

DotMatrixLED6_2 008B

DotMatrixLED7_1 12900000 1000 1010 0001 0010 1001 0000 0000 0000 0000 0000

DotMatrixLED7_2 008A

DotMatrixLED8_1 D2700000 1000 1001 1101 0010 0111 0000 0000 0000 0000 0000

DotMatrixLED8_2 0089

DotMatrixLED9_1 00000000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

DotMatrixLED9_2 0000

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Event history The event history function shows event information including errors that occurred on this product, operations that were executed, and network errors. Because information collected before the power supply was turned OFF or a reset can be displayed, use this function to identify causes of problems from the trends of operations and errors that occurred in the past. For details on the functions and information collected by the event history function, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Window

[Diagnostics] [MELIPC Diagnostics] [Error Information] [Event History] button

Use the event history function in the following situations. Check the occurrence status of errors and identify the cause of problems that occurred with equipment and

devices Check when and where programs and parameters were changed Check for unauthorized access by a third-party

98 11 TROUBLESHOOTING 11.1 Checking Errors with MI Configurator

External device configuration diagnostics Displays communication statuses between the Ethernet port (CH1) of this product and external devices, and between virtual Ethernet and the communication target. For details on the external device configuration diagnostics, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Window

[Diagnosis] [External Device Configuration Diagnostics]

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11

CC-Link IE Field diagnoses Monitor, diagnose, and test network statuses. For details on CC-Link IE field diagnosis, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Window

[Diagnostics] [CC-Link IE Field Diagnostics]

100 11 TROUBLESHOOTING 11.1 Checking Errors with MI Configurator

CC-Link IE Field Basic diagnoses Monitor network information. For details on CC-Link IE Field Basic diagnosis, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Window

[Diagnostics] [CC-Link IEF Basic Diagnostics]

11 TROUBLESHOOTING 11.2 Checking Events with the Event Viewer 101

11

11.2 Checking Events with the Event Viewer Can check the log of events that occurred on the Windows part of this product.

Window

Windows Start [Administrative tools] [Event Viewer] [Applications and Services Logs] [MELIPC Service]

Displayed items

*1 In the event log generated on this product, 'MELIPC Service' is displayed. *2 'MELIPC Service' is not displayed. (Blank) *3 For 'MELIPC Service', 'None' is displayed.

Item Description dialog box Detailed information about error messages and error causes are displayed.

Log name Displays the name of the log of the event. *1

source Displays the name of the application that recorded the event to the log.

Event ID Displays the unique number assigned to the event.

level Displays the type of event log. The following events are displayed. Information: start/stop of Windows services, and other reference information Warning: minor errors that don't involve the corruption of data Error: Serious errors including device drivers and Windows service start errors

User Displays the name of the user that wrote the event. *2

Operation code Displays the operation that was being executed when the application generated the event. *2

Detailed information Displays "Event Log Online Help".

Log date Displays the date and time the event was written.

Task category Displays the category of the event. *3

keyword Displays "Classic".

Computer Displays the computer name.

102 11 TROUBLESHOOTING 11.2 Checking Events with the Event Viewer

Error events The following error events are registered to the system log of Event viewer. When an error occurs, the event and its solution are displayed in the dialog box .

Information events The following information events are registered to the system log of Event viewer. The event content is displayed in the dialog box.

Description Corrective action

source dialog box MELIPC System Watchdog Stop MELIPC System Watchdog service because an

error occurred. Restart Windows. If the same phenomenon occurs after restarting Windows, recover Windows.

MELIPC Time Synchronization Stop MELIPC Time Synchronization service because an error occurred.

MELIPC Internal Communication Stop MELIPC Internal Communication service because an error occurred.

Description

source dialog box MELIPC System Watchdog Start MELIPC System Watchdog service.

Stop MELIPC System Watchdog service.

MELIPC Time Synchronization Start MELIPC Time Synchronization service.

Stop MELIPC Time Synchronization service.

MELIPC Internal Communication Start MELIPC Internal Communication service.

Stop MELIPC Internal Communication service.

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APPENDIX Appendix 1 Product Configuration The appendix shows the hardware configuration, software configuration, storage configuration, and preinstalled applications of this product.

Hardware configuration This product comprises a power supply module (1), a main module*1 (2), and a fan module (3). *1 The base section is also included.

(1) (2)

(3)

104 APPX Appendix 1 Product Configuration

Software configuration This product contains a VxWorks part and a Windows part, and each operating system runs individually. Functions are provided by sharing processing on the VxWorks part and Windows part.

The operating systems installed on the VxWorks part and Windows part communicate using the OS linking function.

VxWorks part The VxWorks part comes loaded with the real time VxWorks operating system. Programs to collect device data can be easily incorporated by using the VxWorks standard API functions and the dedicated function libraries (MELIPC API) provided by this product for devices connected to the CC-Link IE Field Network.

VxWorks 7.0 VxWorks 7.0 is a real-time operating system provided by Wind River Systems, Inc. For OS standard functions, refer to the VxWorks components of this product. (MELIPC MI5000 Series User's Manual (Application))

For the specifications of VxWorks 7.0, refer to the manual of VxWorks 7.0 included on the DVD-ROM of CW Workbench 4.

Functions for VxWorks part Use these functions to maintain and inspect the VxWorks part and configure the necessary parameters and operations when using this product. For details on the functions for VxWorks part, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

MELIPC API (Library for VxWorks) Use the dedicated function library when creating user applications that use the functions for VxWorks part and OS linking function. For details on the dedicated function library, refer to the following page. Page 72 CREATION AND REGISTRATION OF USER PROGRAMS

MELIPC

VxWorks 7.0 Windows 10 IoT Enterprise 2016 LTSB

MELIPC API (Library for VxWorks)

(VxWorks 7.0 Component)

VxWorks standard API function library

VxWorks section functions

Windows section functions (Windows system)

MELIPC API (Library for Windows)

Windows system library

User application, Application

VxWorks section Windows section

OS linking function

User application, Application

APPX Appendix 1 Product Configuration 105

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Windows part Windows10 IoT Enterprise 2016 LTSB is embedded on Windows part. It allows peripherals to work on Windows, and applications for analyzing production information, including camera image analysis, production results, and traceability, can be used.

Windows 10 IoT Enterprise 2016 LTSB Windows 10 IoT Enterprise 2016 LTSB is an operating system provided by Microsoft Corporation in the United States.

It includes language packs for Japanese, English, and Chinese.

Precautions This product is not compatible with UEFI, so functions that require UEFI are not supported.

Functions for Windows part Use these functions to maintain and inspect the Windows part and execute the functions of the VxWorks part from the Windows part.

MELIPC API (Library for Windows) Use this dedicated function library when creating user applications that use the functions of the Windows part and OS linking function. For details on the dedicated function library, refer to the following page. Page 72 CREATION AND REGISTRATION OF USER PROGRAMS

OS linking A virtual network (VNIC) and a dedicated area (shared memory) that can be accessed bidirectionally from the VxWorks part and Windows part is installed between the VxWorks part and Windows part. By utilizing the VNIC and shared memory, device data collected by the VxWorks part can be passed to the Windows part, which enables high-speed data linking between operating systems.

Application The following applications (including partner software and middleware) run on either VxWorks 7.0 or Windows 10 IoT Enterprise. Applications can be installed to suit the usage of the user.

Preinstalled applications The following applications are preinstalled on the Windows part of this product. MI Configurator(MI Configurator Operating Manual) Edgecross Basic Software SLMP Data Collector (SLMP Data Collector User's Manual) CC-Link IE Field Network Data Collector (CC-Link IE Field Network Data Collector (MELIPC MI5122-VW) User's

Manual) Smart Device Communication Gateway (Smart Device Communication Gateway User's Manual) Intel(R) graphics driver

User application An application (user program) created by the user. For creation of applications (user programs), refer to the following page. Page 72 CREATION AND REGISTRATION OF USER PROGRAMS

106 APPX Appendix 1 Product Configuration

Storage configuration This section shows the storage configuration of this product. This product has internal storage in the main module and additional storage using a CFast card.

VxWorks part The following table shows the drive configuration of the VxWorks part.

File system, file size units, and file access The following table shows the file system, file size unit*1, and user file access permissions (reading and writing) of each drive. *1 The minimum unit (cluster size) of the capacity when a file is stored.

Type Drive name Application Internal storage /SYSTEMROM A system drive of the VxWorks part.

Stores the system files to run this product. The user cannot write files to this drive.

/ROM A user drive of the VxWorks part. Stores user programs, script files, parameter files, and arbitrary folders and files. The user can access this drive freely.

Drive name File system file size unit Access (reading, writing) /SYSTEMROM FAT32 8192Byte Read

/ROM FAT32 8192Byte Writing, reading

MELIPC

VxWorks section Windows section

Internal storage

Windows section

CFast card

System drive (/SYSTEMROM)

User drive (/ROM)

System drive (C:\)

APPX Appendix 1 Product Configuration 107

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Folder configuration

Storage files by folder (1): Availability at shipping, (2): Availability after initialization

*1 XX: upper two digits of serial number *2 Name specified arbitrarily by the user (maximum 60 characters)

Number of files The following table shows the maximum number of files that can be stored on the drive.*1

*1 Total number of files and folders that can be stored in a folder.

The maximum number may be reduced depending on the lengths of file names and text types. Keep filenames, including the extension, to 12 characters or less and do not use lowercase characters.

The number of files in one folder must be 500 or less. Storing more than 500 files or folders may significantly increase the access time.

folder Description /SYSTEMROM /OS_IMAGE Stores the OS image file.

Stores the files necessary to connect and debug this product and the integrated development environment (CW Workbench and WindRiver Workbench).

/VSB_PRJ Stores VSB project files. Stores the files necessary to create DKM (Downloadable Kernel Module) projects by the integrated development environment (CW Workbench and WindRiver Workbench).

/INCLUDE Stores function library headers.

/ROM /MELPRJ Stores parameters. Stores configuration information written by MI Configurator as parameter files. Do not access the parameter files. They are used by the system.

/MELAPP This is the data-collector storage folder. Stores the file necessary to run the data collector. Do not access this file. It is used by the data collector.

folder file Description R/W (1) (2) /SYSTEMROM /OS_IMAGE MI5122-VW_OS_IMAGE_XX*1 OS image file R Yes Yes

/VSB_PRJ MI5122-VW_VSB_PRJ_XX.zip*1 VSB project files R

/INCLUDE CCPUFunc.h CCPU function header file R

MDFunc.h MD function header file R

/ROM User program files, etc.*2 R/W No No

STARTUP.CMD script files R/W Yes Yes

/MELPRJ Parameter file written by MI Configurator R/W No No

/MELAPP Data collector file R/W

Drive name Number of files /ROM 65535

(Subfolder: 65,534)

108 APPX Appendix 1 Product Configuration

File names and folder names File names and folder names used in the VxWorks part Use the following characters for file names and folder names stored on the VxWorks part. Uppercase alphanumeric characters*1 and special characters (excluding \, /, *, ?, <, >, :, , ", and $) *1 If lowercase alphanumeric characters are used, the number of storable files may decrease from the maximum value.

Special character (.) Do not use the special character (.) for a folder name. If the special character (.) follows usable character codes, it is not included in the folder name. Furthermore, folder names that use only the special character (.) cannot be created. (Example: A folder named 'A' is created when the folder name is configured to 'A...'. )

If a file name is composed of lowercase characters, it may be displayed all in uppercase characters when viewed from FTP or Telnet.

Disabling synchronous control when writing data to a user drive (/ROM) Normally, synchronous control is performed when writing data to a user drive (/ROM). By disabling the synchronous control, high-speed writing may be achieved.

However, depending on the amount of data to be written or writing frequency, the rate for high-speed writing differs.

This increases the speed for writing data by the operations on VxWorks part or a user program, as well as from the Windows part or an external device that uses a function such as the file sharing server function or FTP function.

To enable/disable synchronous control, run the following commands in a script file, user program, or using Telnet before start writing to a folder in the user drive (/ROM). To disable synchronous control

To enable synchronous control

Precautions Before disabling synchronous control when writing data, read the following considerations. Not doing so may result in system file corruption. After starting the process for disabling synchronous control, do not perform any of the following operations until the

synchronous control is enabled next time. Turning OFF or resetting the product Shutting down the product Executing the C Controller dedicated function (CCPU_ShutdownRom)

Do not write data to the user drive (/ROM) during the process for disabling or enabling synchronous control. If there is a possibility that data will be written to the user drive (/ROM) by a task of a user program, do not perform the process for disabling or enabling synchronous control. Additionally, do not write parameters from MI Configurator during the process for disabling or enabling synchronous control since it leads to writing to the user drive (/ROM).

romfd = open("/ROM",2,666) ioctl(romfd,21,0) close(romfd) romfd = open("/ROM",2,666) ioctl(romfd,65,0) close(romfd)

romfd = open("/ROM",2,666) ioctl(romfd,21,0) close(romfd) romfd = open("/ROM",2,666) ioctl(romfd,65,0x00010000) close(romfd)

APPX Appendix 1 Product Configuration 109

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Precautions

Writing files Before writing files using FTP or a Telnet during user program operation, make sure that the files to be written will not affect the running user program.

Access to the same file A file being written cannot be accessed. Furthermore, it is not possible to write to a file being accessed.

If invalid characters are used Use alphanumeric characters and special characters (excluding \, /, *, ?, <, >, :, , ", and $) for file names and directory names to be stored on this product. If invalid characters are used in a name, the following problems may occur. Garbled file name and folder name Loss of file and folder

110 APPX Appendix 1 Product Configuration

Windows part This section shows the drive configuration of the Windows part.

File system, file size units, and file access The following table shows the file system, file size unit*1, and user file access permissions (reading and writing) of each drive. *1 The minimum unit (cluster size) of the capacity when a file is stored.

Folder configuration

Number of files The following table shows the maximum number of files that can be stored on the drive.*1

*1 Total number of files and folders that can be stored in a folder.

File names and folder names Use the following characters for folder names to be specified by a file sharing service (client). Alphanumeric characters and special characters (excluding \, /, *, ?, <, >, :, , ", and $)

Type Drive name Application Internal storage C:\ A system drive of the Windows part.

CFast card Depends on user operation

It can be used as a user drive of Windows part in an arbitrary configuration. (Page 40 CFast CARD INSTALLATION)

Drive name File system file size unit Access (reading, writing) C:\ NTFS 4096Byte Writing, reading

Folder name Description C\ Windows Windows system folder

Program Files(x86) Program folder

User Windows user folder

MELIPC Folder to store product related files

INCLUDE Folder to store dedicated function library headers

LIB Folder to store dedicated function libraries

Drive name Number of files C:\

APPX Appendix 2 Part Names 111

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Appendix 2 Part Names This section shows the part names of this product.

(1)

(2)

(3)

(4) (5) (6) (8) (9)

(10) (12)

(11)

(14)

(13)

(17)(16)(15)

(18)

(7)

(19)

(20)

112 APPX Appendix 2 Part Names

No. Name Description (1) POWER LED Indicates the operating status of the power supply module.

On: Normal (5 VDC/12 VDC output, 20 ms momentary power interruption) Off: Error (AC power is being supplied, but the power supply module is faulty (5 VDC/12 VDC error,

overload*1, internal circuit fault, fuse blown), AC power not being supplied, power outage (including momentary power interruptions of 20 ms or more))

(2) Terminal block The power supply module terminal block. For details on the terminal block, refer to the following page. Page 152 Wiring

(3) Production information marking Indicates the production information (16 digits) of the power supply module and main unit.

(4) Main LED*2 VX RDY LED Displays operating status of the VxWorks part. On: VxWorks part is running Flashing: VxWorks part is preparing Off: System watchdog timer error occurring, resetting,

initializing hardware, offline mode selected, major error is occurring

WIN RDY LED Displays operating status of the Windows part. On: Windows is running Flashing: Windows part is preparing, Windows part is shutting down Off: Windows part is stopping or resetting

MAIN ERR LED Displays product error status. On: Continuation error occurring, watchdog time error occurring (when VX RDY LED off) Flashing: Stop error is occurring Off: No error

MAIN RUN LED Displays product operating status. On: RUN state, offline mode function is executing Flashing*2: User drive shutdown completion status (VxWorks part) Flashing (slow speed)*2: Script file (STARTUP.CMD) is being executed Off: STOP state, offline mode function is stopped,

system watchdog timer error is occurring, resetting

STORAGE LED Displays the internal storage/CFast card access status. Flashing: Accessing internal storage/external CFast card Off: No internal storage/CFast card access

FAN LED Displays the operating status of the fan module. On: fan module filter clean notification Flashing: fan module fault error occurred Off: No fan module error

INFO LED The lighting status can be controlled by a user program.

RS SD/RD LED Displays the communications status of RS-232. On: Data being sent or received Off: Data not sent or not received

BATTERY LED Displays the status of the battery. On: Battery life error is occurring*3

Off: No battery error

(5) Dot matrix LED Menu display of offline mode and normal mode Display of mode specified by Display mode Display according to a user program

(6) Menu operation switch*4

SELECT switch Perform the following operations. Switches OFF the power or resets the product (Page 134 Turning OFF or Resetting This Product) Operations of the menu displayed on the dot matrix LED (Page 140 Menu Operation Switch)

OK switch

HOME switch

(7) STOP/ MAIN RUN switch*4 Switch that changes the hardware operating status. STOP: Changes the operating status to STOP. MAIN RUN: Changes the operating status to RUN.

SHUTDOWN switch*4 Shuts down this product. ( Page 134 Turning OFF or Resetting This Product)

MELIPC RESET/WIN RESET switch*4 Resets this product. ( Page 134 Turning OFF or Resetting This Product) MELIPC RESET: Forces a reset of this product. WIN RESET: Forces a reset of the Windows part.

(8) I/O connector Handles the following I/O signals. Shutdown request input Shutdown completed notification output

APPX Appendix 2 Part Names 113

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*1 Excess load is shown in the following instances. 5 V short-circuit fault within the power supply, 5 V-SG short-circuit in the main module Rated output current exceeded An increase from 5 V power supply interior, 5 V main module

*2 Flashing occurs at the following intervals. Flashing: 200 ms Flashing (low speed): 1 s

*3 Failure to replace the battery after a battery life error has occurred may result in corruption of clock data. ( Page 172 Battery Replacement)

*4 Operate a switch using a fingertip. Use of screwdrivers or other tools may damage the switch. *5 To prevent malfunctions, ensure that all front covers are closed when this product is in use.

(9) USB connector P1 Connector for connection to devices supporting USB3.0.

P2

P3 Connector for connection to devices supporting USB2.0.

P4

(10) DisplayPort Image output connector for liquid crystal displays, etc.

(11) RS-232 connector Connector for connection to devices supporting RS-232.

(12) Ethernet connector CH1 Ethernet port managed by the VxWorks part of this product.

CH2 Ethernet port managed by the Windows part of this product.

SPEED LED Displays the Ethernet communications status. On (orange): In link-up (1 Gbps) On (green): In link up (100 Mbps) Off: Link up (10 Mbps) or link down

SD/RD LED Displays the Ethernet transmission/reception status. On: Data being sent or received Off: Data not sent and not received

(13) CC-Link IE Field Network LED

RUN LED Displays the operational status of the CC-Link IE Field Network function. On: Normal operation Off: Major error is occurring

ERR LED Displays the error status of the CC-Link IE Field Network function. Off: Minor error is occurring, errors detected for all stations, major error is occurring (when RUN LED is off) Flashing: Moderate error is occurring, tethering error is detected, major error is occurring (when RUN LED is

off) Off: Normal operation

MST LED Displays if this product is operating as a master station or local station in the CC-Link IE Field Network. On: Operating as master station Off: Operating as local station

D LINK LED Displays the CC-Link IE Field Network data link status. On: Data link (cyclic transmission) Flashing: In data link (cyclic transmission stopped) Off: Data link not in progress (disconnected)

SD/RD LED Displays the CC-Link IE Field Network transmission status. On: Data being sent or received Off: Data not sent and not received

L ERR LED Displays the CC-Link IE Field Network received data and line error status. On: Normal data reception and loopback not in progress Off: Error data received or loopback in progress

(14) CC-Link IE Field Network connector

L ER LED Displays the port status. On: Abnormal data reception Off: Normal data reception

LINK LED Displays the link status. On: In link-up Off: In link-down

(15) CFast card slot Slot for the CFast card

(16) Battery Backup power source to retain clock data.

Battery slot Slot for battery.

(17) Fan module Product cooling module.

(18) Terminal cover A protective cover for the terminal block

(19) CFast/BATTERY cover*5 Protective cover for CFast card slot and battery slot.

(20) Switch cover*5 Protective cover for the switch section.

No. Name Description

114 APPX Appendix 3 Product Specifications

Appendix 3 Product Specifications This section shows the specifications of this product.

General specifications The following shows the general specifications of this product.

*1 The storage ambient temperature of the fan module is -25 to 70, and the storage ambient humidity is 20 to 85% RH. *2 Do not use or store under pressure higher than the atmospheric pressure of altitude 0 m. Doing so may cause malfunction. When using

the product under pressure, consult your local Mitsubishi representative. *3 When the product is used at altitude above 2000 m, the withstand voltage performance and the upper limit of the operating ambient

temperature decrease. Consult your local Mitsubishi representative. *4 When installing a ventilation fan in the control panel, situate it so it does not interfere with the exhaust flow from the fan module of this

product. *5 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power

distribution network and the machinery within premises. Category applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.

*6 Indicates the degree to which conductive material is generated in the environment in which the equipment is used. Pollution degree 2 is when only non-conductive pollution occurs. However, incidental condensation can create temporary electrical conduction in the environment.

Before installing/connecting a peripheral device, check the usage conditions of the peripheral device.

Item Specifications Operating ambient temperature 0 to 55

Storage ambient temperature*1 -25 to 75

Operating ambient humidity 5 to 95 %RH, non-condensing

Storage ambient humidity*1

Vibration resistance Compliant with JIS B 3502 and IEC 61131-2

Frequency Constant acceleration

Half amplitude Sweep count

Under intermittent vibration

5 to 8.4 Hz 3.5 mm 10 times each in X, Y, and Z directions

8.4 to 150 Hz 9.8 m/

Under continuous vibration

5 to 8.4 Hz 1.75 mm

8.4 to 150 Hz 4.9 m/

Shock resistance Compliant with JIS B 3502 and IEC 61131-2 (147 m/, 3 times each in X, Y, and Z bidirections)

Operating atmosphere No corrosive gases, flammable gases, less conductive dust

Operating altitude*2 0 to 2000 m*3

Installation location Inside a control panel*4

Overvoltage category*5 or less

Pollution degree*6 2 or less

Equipment class Class

APPX Appendix 3 Product Specifications 115

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Performance specifications The following shows the operational specifications of this product.

For specifications of Ethernet, the CC-Link IE Field Network, and the CC-Link IE Field Network Basic, refer to the following page. Page 118 Network specifications

Item Description

Windows part VxWorks part Power source (AC input) Input power supply voltage 100 to 240 VAC

(85 to 264 VAC)

Fuse Built-in (user-unchangeable)

Input frequency 50/60 Hz 5%

Allowable momentary power failure time Within 20ms

Inrush current 20 A, 8 ms or less

Maximum input apparent power 139 VA

Efficiency 72% or more

Hardware Endian method Little-endian

MPU Intel Core i7

RAM*1 12 GB 1 GB

MRAM 1MB

Battery life 5 years (Page 89 Battery Life)

Fan module life 10 years

Internal storage Capacity 45 GB 4 GB

Life Up to 10000 times of writing

CFast card Maximum capacity 64 GB

Interface CFast SATA2*2

Number of slots 1

Power supply 3.3 VDC, maximum 0.5 A

Software OS Windows 10 IoT Enterprise 2016LTSB (64 bit edition)

VxWorks 7.0

Format of dedicated APIs Standard DLL C/C++ format

Display interface Interface DisplayPort

Connector DisplayPort connector

Cable length Max. 15 m (HBR or RBR)/3 m(HBR2)

Number of ports 1

Resolution Maximum 38402160@60 Hz

Display colors Maximum 16.77 million

116 APPX Appendix 3 Product Specifications

RS-232 Interface Compliant with RS-232

Number of channels*3 1

Communications method Full duplex/half duplex communications method

Synchronous tracking mode Asynchronous tracking mode

Transmission rate 9600bps, 14400bps, 19200bps, 28800bps, 38400bps, 57600bps, 115200bps

Transmission distance Max. 15 m

Data format Start bit 1

Data bit 7/8

Parity bit 1/none

Stop bit 1/2

Parity check Yes (even/odd numbers)/no

Checksum code Y/N

Transmission control Flow control (RS/CS control)

Connector for external wiring D-sub9 pin (male)

USB Number of ports USB3.0: 2 USB2.0: 2

Connector USB A female

Transfer rate USB 3.0: 5 Gbps (Super Speed) USB2.0: 480Mbps(High Speed)

Power supply USB3.0: 5 VDC, maximum 900 mA USB2.0: 5 VDC, maximum 500 mA

Input terminals Number of input points 1 point

Rated input voltage 24 VDC (ripple rate 5% or less) (Allowable voltage range 19.2 VDC to 28.8 VDC)

Rated input current Approx. 7 mA typ. (at 24 VDC)

ON voltage/ON current 17.5 V or higher/2.0 mA or higher

OFF voltage/OFF current 1.8 V or less/0.18 mA or less

Input resistance 3.3k

Response time OFFON 7 ms or less

ONOFF

Insulation method Photo coupler

Insulation withstand voltage 510 VAC rms (1 min.)

Insulation resistance 10 M or higher with insulation resistor tester

Common method 1 point 1 common (common terminal: COM)

External line connection method Bar solderless terminal

Item Description

Windows part VxWorks part

APPX Appendix 3 Product Specifications 117

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*1 Shared memory: 0.25 GB *2 When a CFast card that complies with SATA3 is inserted, the interface is SATA2. *3 Can be allocated to the Windows part or VxWorks part through parameter settings.

(MELIPC MI5000 Series User's Manual (Application)) *4 This does not include current consumption used for USB and additional storage.

Output terminal Number of output points 1 point

Output type Sink type

Rated load voltage 24 VDC (ripple rate 5% or less) (Allowable voltage range 19.2 VDC to 28.8 VDC)

Maximum load current 100mA

Leakage current at OFF 0.1 mA or less

Maximum voltage drop at ON 1.9 V or less (output current100 mA)

Response time OFFON 6.7 ms or less (at rated load and resistance load)

ONOFF

Surge suppressor Zener diode

Fuse None

Insulation method Photo coupler

Insulation withstand voltage 510 VAC rms (1 min.)

Insulation resistance 10 M or higher with insulation resistor tester

Noise immunity Simulator noise 500 Vp-p, noise width 1sNoise frequency: 25 to 60 Hz (noise simulator condition)

Degree of protection IP2X

Number of common points 1 point 1 common (common terminal: COM)

Protection functions Overload protection functions

None

Overheat protection functions

External device connection method Bar solderless terminal

Internal current consumption*4 DC5V, 10A DC12V, 0.17A

Clock function (RTC) View Year, month, date, hour, minute, second, and day of the week (automatic leap year adjustment)

Accuracy Daily discrepancy: -8.62 to +3.35 sec. (0 to 55) Daily discrepancy: -1.71 to +3.35 sec. (25)

External dimensions Height 106 mm

Width 362 mm

Depth 119 mm

Weight 2.7kg

Item Description

Windows part VxWorks part

118 APPX Appendix 3 Product Specifications

Network specifications The following shows the network specifications of this product.

Ethernet

*1 Compatible with GigE Vision standards. *2 Number of connection steps possible when using a repeater hub. (No specification, given that all 1000BASE-T connect through a

switching hub.) Confirm the number of connection steps possible when using switching hubs with the manufacturer of the switching hub.

Item Description

Windows part VxWorks part Interface 10BASE-T/100BASE-TX/1000BASE-T

Number of channels 1(CH2)*1 1(CH1)

IP version IPv4/IPv6 IPv4

Communications method Full duplex/half duplex

Communications speed 1 Gbps(1000BASE-T) 100Mbps(100BASE-TX) 10Mbps(10BASE-T)

Cascade connection steps*2 1 Gbps: No restriction prescription 100 Mbps: Maximum 2 steps 10 Mbps: Maximum 4 steps

Maximum segment length 100m

Connector for external wiring RJ45

Support functions Auto negotiation function (automatic recognition of communications speed/ communications method)

Auto MDI/MDIX function (automatic recognition of straight/cross)

APPX Appendix 3 Product Specifications 119

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CC-Link IE Field Network

*1 The number of distributable points for each local station by the master station. With cyclic transmission, the range allocated to other stations is also receivable.

*2 High-speed mode specifications. High-speed mode allows high-speed input/output control, analog control, and digital input/output because cyclic transmission is prioritized.

*3 Uses the CC-Link IE Field Network synchronous communication function for synchronized control of slave stations. *4 For star type connections, use a switching hub that supports CC-Link IE Field Network synchronous communication.

Item Description Station type Master station and local station

Maximum link point numbers per network RWw 8K (8,192, 16 Kbyte)

RWr 8K (8,192, 16 Kbyte)

RX 16K (16,384, 2 Kbyte)

RY 16K (16,384, 2 Kbyte)

Maximum link point numbers per station

Master station RWr 8K (8,192, 16 Kbyte)

RWw 8K (8,192, 16 Kbyte)

RX 16K (16,384, 2 Kbyte)

RY 16K (16,384, 2 Kbyte)

Local station*1 RWr 256 (512 byte)*2

RWw 256 (512 byte)*2

RX 2K (2,048, 256 byte)

RY 2K (2,048, 256 byte)

Communications speed 1 Gbps

Synchronous communication cycle*3 0.888 ms, 1.00 ms, 1.777 ms, 2.00 ms, 3.555 ms, 4.00 ms

Maximum number of connected stations 120 (up to a maximum of 120 slave stations can be connected)

Connector RJ45

Number of ports 1

Communications cable Ethernet cable that meets 1000BASE-T specifications (Category 5e or better, double-shielded, STP straight cable)

Network topology Line type and star type*4

Overall cable distance line type 12,000 m (when 121 devices are connected)

Star type Depends on the system configuration

Cascade connection steps Maximum 4 steps

Maximum distance between stations 100 m (Compliant with ANSI/TIA/EIA-568-B (Category 5e))

Maximum number of networks 239

Communications method Token passing method

Transient transmission 1: N communication (monitor, etc.) Requests from user programs

Transient transmission capacity 1920byte maximum

Maximum transient numbers per link scan 4*2

120 APPX Appendix 3 Product Specifications

CC-Link IE Field Network Basic

*1 Maximum number of slave stations managed by the master station. Changes depending on numbers of occupied slave stations. However, configure so the total number of occupied slave stations does not exceed the total number of connected devices.

*2 Up to 128 depending on occupied stations. *3 Up to 256 depending on occupied stations.

Item Description Station type Master station

Number of slave stations on 1 network*1 64 units (16 units4 groups)

Number of occupied slave stations 1 to 4

Maximum link point numbers per network RWw 2,048

RWr 2,048

RX 4096 points

RY 4096 points

Maximum link point numbers per station

Master station RWr 2,048

RWw 2,048

RX 4096 points

RY 4096 points

Slave station RWr 32*2

RWw 32*2

RX 64*3

RY 64*3

data transmission speed 100Mbps

Cascade connection steps (100BASE-TX) Depends on the switching hub to be used.

Connection cables Ethernet cable that meets 100BASE-TX specifications

Number of ports 1

Maximum distance between stations 100 m (Compliant with ANSI/TIA/EIA-568-B (Category 5e))

Overall cable distance Depends on the system configuration

Network topology Star type

UDP port numbers used in cyclic transmission 61450

UDP port numbers used in automatic detection function Master station Automatic assignment

Slave station 61451

APPX Appendix 3 Product Specifications 121

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Operational specifications The following shows the operational specifications of this product.

Operating status The following operating statuses can be set for this product. RUN STOP For the method for changing the operating status, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

RUN state All the functions of this product can run.

STOP state Writing data from a user program*1 to buffer memory is disabled. *1 It indicates a program using a C Controller module dedicated function.

The following functions are affected by this restriction.

For details on each function, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Even when the operating status of this product is either STOP or RUN, writing data to buffer memory from MI Configurator, SMLP communication, and MELSEC data link function are available.

Even when the operating status of this product is either STOP or RUN, the data processing in a user program is performed. To divide the program processing according to the operating status, use the C Controller module dedicated function (CCPU_GetCpuStatus). (MELIPC MI5000 Series Programming Manual (VxWorks))

Function Description CC-Link IE Field Network function When STOP/RUN state is changed to STOP, select whether to clear or retain the output of cyclic data.

CC-Link IE Field Network Basic function

122 APPX Appendix 3 Product Specifications

Performance specifications of dedicated functions In this section, the performance of dedicated functions is explained in the following three processes: task of a VxWorks part, interrupt (ISR), and the thread (process) of a Windows part.

Performance on a user task of VxWorks part or thread (process) of Windows part The following shows the time required for processing one user program in which a dedicated function library is used on a VxWorks part or Windows part. The execution conditions on a VxWorks part or Windows part are as follows. Windows part: measured right after this product is started (the MAIN RUN LED is ON) (task priority: 100) Windows part: measured right after Windows is recovered

MELIPC

User programs of the VxWorks part

C Controller dedicated function

User device

Buffer memory

CC-Link IE Field Network

Link device

User programs of the Windows part

VxWorks part

OS linking function

Windows part

C Controller dedicated function

APPX Appendix 3 Product Specifications 123

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Access time for a user device or file register Function name Device name Device size

(Unit: Word) VxWorks part (Unit: Microsecond)

Windows part (Unit: Microsecond)

CCPU_ReadDevice Internal relay (M) 1 2.6 442

64 2.6 442

512 2.6 442

1024 2.6 442

2048 2.6 852.8

4096

Link relay (B) 1 2.6 458.9

64 2.6 458.9

612 2.6 458.9

1024 2.6 458.9

2048 2.6 825.5

4096 2.6 1314.3

Data register (D) 1 2.6 425.1

64 2.6 425.1

512 2.6 425.1

1024 2.6 425.1

2048 2.6 830.7

4096 2.6 1233.7

Link register (W) 1 2.6 444.5

64 2.6 444.5

512 2.6 444.5

1024 2.6 444.5

2048 2.6 828.1

4096 2.6 1456

File register (ZR) 1 5.2 423.8

64 328.9 665.6

512 2047.5 2310.1

1024 4044.3 4183.4

2048 8216 8329.1

4096 16389.1 16201.9

124 APPX Appendix 3 Product Specifications

CCPU_WriteDevice Internal relay (M) 1 2.6 435.5

64 2.6 435.5

512 2.6 435.5

1024 2.6 435.5

2048 2.6 829.4

4096

Link relay (B) 1 2.6 491.4

64 2.6 491.4

512 2.6 491.4

1024 2.6 491.4

2048 2.6 878.8

4096 1235

Data register (D) 1 2.6 423.8

64 2.6 423.8

512 2.6 423.8

1024 2.6 423.8

2048 2.6 826.8

4096 2.6 1337.7

Link register (W) 1 2.6 436.8

64 2.6 436.8

512 2.6 436.8

1024 2.6 436.8

2048 2.6 846.3

4096 2.6 1251.9

File register (ZR) 1 2.6 421.2

64 23.4 456.3

512 297.7 627.9

1024 512.2 843.7

2048 958.1 1660.1

4096 1914.9 2919.67

Function name Device name Device size (Unit: Word)

VxWorks part (Unit: Microsecond)

Windows part (Unit: Microsecond)

APPX Appendix 3 Product Specifications 125

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CC-Link IE Field device access time (when this product is a mater station) A CC-Link IE Field Network configuration when this product is a master station is as follows.

Function name Device name Device size (Unit: Word)

VxWorks part (Unit: Microsecond)

Windows part (Unit: Microsecond)

CCPU_ReadLinkDevice Remote input (RX) 1 3.9 461.5

64 3.9 461.5

512 3.9 461.5

1024 5.2 461.5

Remote output (RY) 1 5.2 475.8

64 32.5 479.7

512 334.1 751.4

1024 565.5 985.4

Remote register (RWr) 1 3.9 460.2

64 3.9 460.2

512 3.9 460.2

1024 5.2 460.2

2048 5.2 881.3

4096 5.2 1298.7

Remote register (RWw) 1 5.2 440.7

64 33.8 478.4

512 234 715

1024 591.5 981.5

2048 1053 1859

4096 2100.8 3277.3

CCPU_WriteLinkDevice Remote output (RY) 1 2.6 430.3

64 6.5 460.2

512 32.5 468

1024 62.4 505.7

Remote register (RWw) 1 2.6 457.5

64 6.5 444.6

512 33.8 473.2

1024 62.4 500.5

2048 148.2 988

4096 336.7 1483.3

MELIPC RJ71GF11-T2

Master station(Station No.0) Local station(Station No.1)

126 APPX Appendix 3 Product Specifications

CC-Link IE Field device access time (when this product is a local station) A CC-Link IE Field Network configuration when this product is a local station is as follows.

Function name Device name Device size (Unit: Word)

VxWorks part (Unit: Microsecond)

Windows part (Unit: Microsecond)

CCPU_ReadLinkDevice Remote input (RX) 1 3.9 503.1

64 3.9 503.1

512 3.9 503.1

1024 5.2 503.1

Remote output (RY) 1 3.9 516.1

64 3.9 516.1

512 3.9 516.1

1024 5.2 516.1

Remote register (RWr) 1 3.9 458.8

64 3.9 458.8

512 3.9 458.8

1024 5.2 458.8

2048 5.2 899.6

4096 5.2 1316.9

Remote register (RWw) 1 3.9 469.3

64 3.9 469.3

512 3.9 469.3

1024 5.2 469.3

2048 5.2 894.4

4096 5.2 1315.6

CCPU_WriteLinkDevice Remote output (RY) 1 2.6 455

64 6.5 457.6

512 32.5 510.9

1024 158.6 542.1

Remote register (RWw) 1 2.6 461.5

64 6.5 471.9

512 31.2 510.9

1024 62.4 549.9

2048 181.9 1024.4

4096 340.6 1518.4

MELIPCRJ71GF11-T2

Master station(Station No.0) Local station(Station No.1)

APPX Appendix 3 Product Specifications 127

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Shared memory access time Function name Device size

(Unit: Word) VxWorks part (Unit: Microsecond)

Windows part (Unit: Microsecond)

CCPU_ReadSharedMemory 1 2.6 22.1

64 2.6 22.1

512 2.6 22.1

1024 2.6 22.1

2048 2.6 23.4

4096 2.6 23.4

CCPU_WriteSharedMemory 1 2.6 22.1

64 2.6 22.1

512 2.6 22.1

1024 2.6 22.1

2048 2.6 23.4

4096 2.6 23.4

128 APPX Appendix 3 Product Specifications

Performance on an interrupt (ISR) of VxWorks part The following shows the time required for processing one user program in which a dedicated function library is used from an interrupt processing (ISR) on a VxWorks part.

Access time for a user device or file register Function name Device name Device size

(Unit: Word) VxWorks part (Unit: Microsecond)

CCPU_ReadDevice_ISR Internal relay (M) 1 1.3

64 1.3

512 2.6

1024 2.6

Link relay (B) 1 1.3

64 1.3

512 2.6

1024 2.6

Data register (D) 1 1.3

64 1.3

512 1.3

1024 2.6

Link register (W) 1 1.3

64 2.6

512 2.6

1024 2.6

File register (ZR) 1 5.2

64 256.1

512 *1

1024 *1

MELIPC

User programs of the VxWorks part

C Controller dedicated function

User device

Buffer memory

CC-Link IE Field Network

Link device

VxWorks part

During interrupt processing(ISR)

APPX Appendix 3 Product Specifications 129

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*1 Interrupt processing time exceeded

CCPU_WriteDevice_ISR Internal relay (M) 1 1.3

64 1.3

512 1.3

1024 2.6

Link relay (B) 1 1.3

64 1.3

512 2.6

1024 2.6

Data register (D) 1 1.3

64 1.3

512 1.3

1024 2.6

Link register (W) 1 1.3

64 1.3

512 1.3

1024 2.6

File register (ZR) 1 2.6

64 23.4

512 210.6

1024 422.5

Function name Device name Device size (Unit: Word)

VxWorks part (Unit: Microsecond)

130 APPX Appendix 3 Product Specifications

CC-Link IE Field device access time (when this product is a mater station) A CC-Link IE Field Network configuration when this product is a master station is as follows.

Function name Device name Device size (Unit: Word)

VxWorks part (Unit: Microsecond)

CCPU_ReadLinkDevice_ISR Remote input (RX) 1 2.6

64 2.6

512 2.6

1024 3.9

Remote output (RY) 1 3.9

64 41.6

512 232.7

1024 468

Remote register (RWr) 1 2.6

64 2.6

512 2.6

1024 3.9

Remote register (RWw) 1 3.9

64 32.5

512 232.7

1024 466.7

CCPU_WriteLinkDevice_ISR Remote output (RY) 1 2.6

64 5.2

512 28.6

1024 55.9

Remote register (RWw) 1 2.6

64 5.2

512 28.6

1024 55.9

MELIPC RJ71GF11-T2

Master station(Station No.0) Local station(Station No.1)

APPX Appendix 3 Product Specifications 131

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CC-Link IE Field device access time (when this product is a local station) A CC-Link IE Field Network configuration when this product is a local station is as follows.

Consideration Processing performance on a Windows part The processing time of a dedicated function may longer depending on the operating status of the system of Windows (operating status of other processes or Windows services).

Function name Device name Device size (Unit: Word)

VxWorks part (Unit: Microsecond)

CCPU_ReadLinkDevice_ISR Remote input (RX) 1 2.6

64 2.6

512 3.9

1024 3.9

Remote output (RY) 1 2.6

64 2.6

512 3.9

1024 3.9

Remote register (RWr) 1 2.6

64 2.6

512 3.9

1024 3.9

Remote register (RWw) 1 2.6

64 2.6

512 2.6

1024 3.9

CCPU_WriteLinkDevice_ISR Remote output (RY) 1 2.6

64 5.2

512 29.9

1024 58.5

Remote register (RWw) 1 2.6

64 5.2

512 29.9

1024 57.2

MELIPCRJ71GF11-T2

Master station(Station No.0) Local station(Station No.1)

132 APPX Appendix 4 Function List

Appendix 4 Function List This section lists the functions of this product.

Functions for Windows part The following table shows the functions of the Windows part of this product.

Functions for VxWorks part The following table shows the functions of the VxWorks part of this product.

Function Description Diagnostic and maintenance functions Watchdog timer (WDT) function To detect hardware errors of the Windows part of this product.

Function Description Clock function Clock setting function To set the clock data of the clock managed by the VxWorks part.

Time zone setting function To set the time zone of the clock managed by the VxWorks part.

Daylight saving time setting function

To set daylight saving time (summer time) of the clock managed by the VxWorks part.

Clock data synchronization setting function

To synchronize the clock managed by the VxWorks part and the clock managed by the Windows part.

Time setting function (SNTP client)

To collect time information at the specified time from the time information server (SNTP server) connected to the network and automatically configures the time of the VxWorks part of this product.

Programmable controller device memory function To create devices of the programmable controller CPU on the memory of this product and enables access to the devices from external devices.

SLMP function SLMP server function To write and read device data of the VxWorks part of this product from personal computers, display equipment (GOT, etc.), and other SLMP-compatible devices or the Windows part using SLMP.

iQSS function To make iQ Sensor Solution (iQSS) available in this product.

CC-Link IE Field Network function To perform data communications between this product and devices on the network through CC-Link IE Field Network.

CC-Link IE Field Network Basic function To perform data communications between this product and devices on the network through general Ethernet.

Diagnostic and maintenance functions Self-diagnosis function To diagnose this product to check errors.

Watchdog timer (WDT) function To detect errors of the hardware of this product and user applications (used programs).

Operating status management function

To manage the operating status (including STOP/RUN status) of this product.

Event history function To collect and save the following information: errors detected by this product, operations performed for this product, and errors occurred on a network.

Switch/LED operation function To operate the LEDs, acquire the LED statuses, acquire switch statuses, and manipulate operating statuses of this product.

External device configuration diagnostics function

To display communication statuses between the Ethernet port (CH1) of this product and external devices, and between virtual Ethernet and the communication target.

Function to forcibly restart part Windows during an error

To forcibly restart only the Windows part without resetting this product if a freeze or system error occurs on the Windows part or a system watchdog timer error occurs.

MELIPC shutdown function To set the VxWorks part and Windows part to the state in which the power can be turned OFF so that this product can be turned OFF.

Individual reset function To reset the Windows part of this product individually.

User drive initialization function To delete all folders and files stored on the user drive of this product.

Windows part startup monitoring function

To restart the Windows part automatically if the startup of the Windows part is not completed (the WIN RDY LED does not turn ON) within the specified monitoring time.

Telnet function To execute shell commands by a personal computer or Telnet tool of the Windows part using the TCP/IP network.

Network file access functions FTP Function To run the VxWorks part of this product as an FTP server.

File sharing function To run the VxWorks part of this product as a file sharing server.

APPX Appendix 4 Function List 133

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Common functions The following table shows the common functions between the VxWorks part and the Windows part.

Security function User authentication function To control users that can access this product.

Service setting function To enable and disable services running on the VxWorks part.

Package Filtering Function To identify the source IP address of accessing devices, thus preventing unauthorized access.

MELSOFT product and GOT connection function To monitor and test the VxWorks part from a MELSOFT product or GOT using the Ethernet port (CH1) of this product or virtual Ethernet.

System count function To count the elapsed time from when this product was turned ON.

Timer event function To notify events to user programs in a specified cycle.

Function Description OS linking function Virtual Ethernet function To connect the VxWorks part and Windows part of this product using a virtual

network.

Shared memory access function To perform inter OS communications by using shared memory, which is accessible bidirectionally from the VxWorks part and Windows part.

Inter OS event notification function

To perform synchronization processing by the user programs of the Windows part and VxWorks part.

Serial interface switching function To switch the connection destination of serial communication between the Windows part and the VxWorks part.

Function Description

134 APPX Appendix 5 Turning OFF or Resetting This Product

Appendix 5 Turning OFF or Resetting This Product This section shows the procedures for turning OFF the power and resetting this product.

Enabling the Unified Write Filter can prevent data from being written to specified folders and files. Even if the power of this product is turned OFF by a procedure other than normal one such as a power outage, the Windows system files can be protected. (Page 137 Unified Write Filter (UWF) settings)

Precautions Close all active programs on this product before turning OFF or resetting this product.

Product power OFF Perform one of the following procedures to turn OFF the power supply of this product. Performing the MELIPC shutdown function. ( Page 134 Performing the MELIPC shutdown function) Setting the Windows and VxWorks parts to turn OFF. (Page 135 Setting the Windows and VxWorks parts to turn OFF) However, if a system watchdog timer error has occurred on this product, perform the following procedure. Page 135 If a system watchdog timer error occurs

Precautions When the MELIPC shutdown function is executed, WIN RDY LED may keep flashing for a long period of time. In that case,

connect a display to DisplayPort on this product to check whether or not there are some errors (program execution is proceeding or file is overwritten) that inhibit the completion of the MELIPC shutdown function. If an error occurred, eliminate the errors and shut down Windows from Windows Start menu. If there is no error or Windows shut down is proceeding, wait until the MELIPC shutdown function is complete and WIN RDY LED turns OFF. However, if the Windows shutdown is not performed, perform the MELIPC shutdown function again, or shut down Windows from Windows Start menu.

If Windows shutdown is attempted by mistake, press and hold the MELIPC RESET/WIN RESET switch to the WIN RESET side for at least 1 second to forcibly reset the Windows part.

When powering OFF or resetting this product, be sure to follow the procedure for this product. Otherwise, Windows may not start normally, or the data in the user drive may be corrupted or a file system error may occur.

Performing the MELIPC shutdown function

Operating procedure 1. Perform the MELIPC shutdown function using any one of the following method. Press and hold the SHUTDOWN switch for at least 1 second. Execute the C Controller dedicated function (CCPU_MELIPCShutdown). Turn on the shutdown request input of the I/O connector OS for at least 1 second. ( Page 161 I/O connector) The WIN RDY LED flashes during a shutdown.

2. Check that the shutdown is completed by any one of the following method. Is the WIN RDY LED OFF, and the MAIN ERR LED flashing? Is the shutdown completion output of the I/O connector on? ( Page 161 I/O connector)

3. Power OFF the product.

VxWorks part processing that was registered by the user in advance can be executed before performing the MELIPC shutdown function. Advance processing is registered using the C Controller module dedicated function (CCPU_EntryShutdownFunc). (MELIPC MI5000 Series Programming Manual (VxWorks))

APPX Appendix 5 Turning OFF or Resetting This Product 135

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Setting the Windows and VxWorks parts to turn OFF

Operating procedure 1. Shut down Windows from Windows Start. * 1

The WIN RDY LED flashes during a shutdown.

2. Check that the WIN RDY LED turns OFF. * 1

3. Execute the C Controller module dedicated function (CCPU_ShutdownRom) on the VxWorks part. * 2

4. Confirm that the MAIN RUN LED is flashing (at high-speed). * 2

5. Power OFF the product. *1 This step can be omitted when the system drive is protected by the Unified Write Filter (UWF) and folders and files excluded from UWF

protection are not being accessed. ( Page 137 Unified Write Filter (UWF) settings) *2 This step can be omitted when user programs that access the user drive are not being executed.

If a system watchdog timer error occurs

Operating procedure 1. Shut down Windows from Windows Start.

2. Power OFF the product.

136 APPX Appendix 5 Turning OFF or Resetting This Product

Resetting the product This section shows the procedure to reset this product.

The Windows part of this product can be reset individually. For details on the individual reset function, refer to the following manual. MELIPC MI5000 Series User's Manual (Application)

Operating procedure 1. Shut down Windows from Windows Start. * 1

The WIN RDY LED flashes during a shutdown.

2. Check that the WIN RDY LED turns OFF. * 1

3. Execute the C Controller module dedicated function (CCPU_ShutdownRom) on the VxWorks part. * 2

4. Confirm that the MAIN RUN LED is flashing (at high-speed). * 2

5. Press and hold the MELIPC RESET/WIN RESET switch to MELIPC RESET for 1 second or more.

The MELIPC RESET/WIN RESET switch can also be operated through remote operation by MI Configurator. (MELIPC MI5000 Series User's Manual (Application))

6. This product is reset.

7. After the VX RDY LED and WIN RDY LED flash, confirm that they are on. *1 This procedure can be omitted when the system drive is protected by the Unified Write Filter (UWF) and folders and files excluded from

UWF protection are not being accessed. *2 This step can be omitted when user programs that access the user drive are not being executed.

APPX Appendix 5 Turning OFF or Resetting This Product 137

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Unified Write Filter (UWF) settings By default, the Unified Write Filter is installed on this product. When the Unified Write Filter is enabled, writing to specified folders and files can be prevented. This means that Windows system files can be protected even when the power supply was shut OFF by a power outage or other non-standard method. For details on the firmware update function, refer to the Microsoft website.

To protect the system files, protect the C drive by the Unified Write Filter. Note that applications cannot be installed after the C drive is protected. When folders and files protected by the Unified Write Filter are written to, the written data is deleted when Windows restarts. Take the following measures when necessary. Exclude target folders and target files from protection. Save necessary files to USB memory devices or other external memory devices.

Checking whether the Unified Write Filter is enabled or disabled 1. Run the command prompt as Administrator.

2. In Command Prompt, run 'uwfmgr.exe get-config'.

To use another parameter, run either 'uwfmgr.exe ?' or 'uwfmgr.exe Help', and then check the help information.

To change the settings of the Unified Write Filter or install software, it is necessary to temporarily disable the Unified Write Filter temporarily. ( Page 139 Disabling the Unified Write Filter)After the settings are changed or the software is installed, enable the Unified Write Filter. (Page 138 Enabling the Unified Write Filter)

Command list Command Description get-config The Unified Write Filter Configuration Utility appears.

? Help for the Unified Write Filter appears.

Help

138 APPX Appendix 5 Turning OFF or Resetting This Product

Enabling the Unified Write Filter 1. Run the command prompt as Administrator.

2. In Command Prompt, run 'uwfmgr.exe volume protect ' to enable protection of the drive. To enable protection of the C drive, enter 'uwfmgr.exe volume protect C:'.

Arbitrary folders and files of the drive can be excluded from protection. To exclude arbitrary folders and files from protection, run the following command. uwfmgr.exe file add-exclusion (file path to be excluded) Example: To exclude 'C:\Test\test.txt': uwfmgr.exe file add-exclusion C:\Test\test.txt Example: To exclude the desktop: uwfmgr.exe file add-exclusion C:\User\(user name)\Desktop

3. Run 'uwfmgr.exe filter enable' in the command prompt to enable the Unified Write Filter. If the command is not run, the settings are not enabled.

4. Restart Windows. The Unified Write Filter is enabled after Windows restarts.

Command list Command Description add-exclusion Excludes a folder or file in a drive from the protection.

filter enable Unified Write Filter is enabled.

volume protect Enables a drive protection.

APPX Appendix 5 Turning OFF or Resetting This Product 139

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Disabling the Unified Write Filter 1. Run the command prompt as Administrator.

2. In Command Prompt, run 'uwfmgr.exe filter disable' to disable the United Write Filter. The setting remains enabled without executing the command.

3. Restart Windows. The Unified Write Filter is disabled after Windows restarts.

Command list Command Description filter disable Disables Unified Write Filter.

140 APPX Appendix 6 Menu Operation Switch

Appendix 6 Menu Operation Switch This section shows the operation methods of the menu operation switches. This product is equipped with the following three modes, and the following operations can be performed from the menus displayed on the dot matrix LED.

Menu selection mode This section shows the operations during menu selection mode and the display specifications of the dot matrix LED.

Display of dot matrix LED The following table shows the menus displayed on the dot matrix LED and the operation after each menu is selected.

*1 The value specified by a C Controller module dedicated function (CCPU_SetDotMatrixLED) is displayed. When this operation is selected again after a change to another operation, the value displayed last time is displayed.

*2 The error that occurred most recently is displayed. (When no error has occurred, "" is displayed. ) To exit the display of the error code, select "User".

*3 If the power is turned OFF and ON or this product is reset, the selection status is returned to 'Parameter'. *4 The following shows the functions affected by this setting.

Function to forcibly restart Windows part during an error Windows part startup monitoring function For details on the functions, refer to the following: MELIPC MI5000 Series User's Manual (Application)

Operations are performed by pressing the OK switch after selecting a menu. (Page 141 Switch operations)

Sections that do not appear on the dot matrix LED are displayed by scrolling (right to left).

Mode Operation Reference Normal mode The power supply of the product is ON or the menu

selection mode was closed. (Nothing is displayed on the dot matrix LED)

Information items selected for the Display mode in the menu selection mode are displayed on the dot matrix LED.

Menu selection mode This mode (menu) appears on the dot matrix LED when the HOME switch was pressed in Normal mode.

The following operations can be performed. Display a user-specified character string Confirm generated error codes Confirm the Ethernet port (CH1) IP

address Confirm the period until the FAN LED turns

on Turn FAN LED off Set the operation for an automatic restart

of the Windows part

Page 140 Menu selection mode

Offline mode This mode (menu) appears on the dot matrix LED when the power supply of this product turned ON while the SELECT switch () and HOME switch were pressed.

The following operations can be performed. Initialize this product Diagnose hardware Recover Windows

Page 144 Offline mode

Dot matrix LED Description MENU The initial display when the menu selection mode starts.

Display mode User To display the content specified by the user. *1

Error code To display error codes. *2

CH1 IP address To display an IP address of the Ethernet port (CH1).

FAN alert term To display the period (unit: days) until the FAN LED turns on.

Maintenance FAN alert Alert reset To turn the FAN LED off. The count for the period (unit: days) until the FAN LED turns on is cleared as well.

Auto-reset Windows*3,*4

Parameter To restart the Windows part automatically according to the parameter settings. (Default)

Disable To stop an automatic restart of the Windows part regardless of the parameter settings.

APPX Appendix 6 Menu Operation Switch 141

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Switch operations This section shows the operations during menu selection mode.

If the HOME switch is pressed when the dot matrix LED display is not 'Menu', the dot matrix LED returns to the default display ('Menu').

If the HOME switch or OK switch is pressed when the dot matrix LED display is 'Menu', the menu is closed. (If the menu is closed, the content of the mode selected for Display mode is displayed on the dot matrix LED. )

Display mode 1. Power ON the product.

2. Press the HOME switch (1).

'Menu' is displayed on the dot matrix LED.

3. Select 'Display mode' using the SELECT switches (/) (2).

4. Press the SELECT switch () (3).

'User', 'Error code', 'CH1 IP address' or 'FAN alert term' is displayed on the dot matrix LED.

(1)

(2)

(3)

142 APPX Appendix 6 Menu Operation Switch

5. Select the function to run using the SELECT switches (/)(4).

6. Press the OK switch (5).

(4)

(5)

APPX Appendix 6 Menu Operation Switch 143

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Maintenance 1. Power ON the product.

2. Press the HOME switch (1).

'Menu' is displayed on the dot matrix LED.

3. Select 'Maintenance' using the SELECT switches (/) (2).

4. Press the SELECT switch () (3).

'FAN alert' or 'Auto-reset Windows' is displayed on the dot matrix LED.

5. Select the function to run using the SELECT switches (/)(4).

6. Press the SELECT switch () (5).

When 'FAN alert' is selected 'Alert reset' is displayed on the dot matrix LED. When 'Auto-reset Windows' is selected The current selection status ('Parameter' or 'Disable') is displayed on the dot matrix LED. Select the setting using the SELECT switches (/).

7. Press the OK switch (6).

(1)

(2)

(3)

(4)

(5)

(6)

144 APPX Appendix 6 Menu Operation Switch

Offline mode This section shows the operations during menu selection mode and the display specifications of the dot matrix LED.

Display of dot matrix LED The following table shows the displays of the dot matrix LED.

Switch operations For details of operations during offline mode, refer to the following. Page 34 HARDWARE DIAGNOSES Page 145 Product Initialization Page 149 Recovery of Windows

Dot matrix LED Description Offline mode Initial display when offline mode starts.

Setting mode Initialize this product.

Diagnostic mode Diagnose hardware problems of this product.

Recovery mode Recover the Windows part of this product.

APPX Appendix 7 Product Initialization 145

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Appendix 7 Product Initialization This section shows the procedure for initializing the product. Initialize this product in the following situations. This product does not start through execution of the script file registered to the VxWorks part of this product The username/password configured to the VxWorks part of this product has been forgotten It is not possible to connect to this product (incorrect settings were written to the service settings, etc.)

The VxWorks part of this product is returned to factory setting. Backup necessary data in advance because the data of the user drive of the VxWorks part is initialized.

To initialize the Windows part of this product to factory setting, recover Windows. ( Page 149 Recovery of Windows)

Initialization (clearing) is not performed when the fan module is operating.

A part of the VxWorks part does not return to factory setting even when this product has been initialized.

Precautions Do not turn OFF or reset this product when it is being initialized. If the product is turned OFF or reset, initialize it again.

Data backup The following shows the method to backup data of this product.

Target device Destination Method VxWorks part User drive (/ROM) Storage on Windows part Using the FTP server function or file sharing

server function of this product, copy the data to the storage on Windows part through virtual Ethernet.

Storage on an external device (another personal computer)

Using the FTP server function or file sharing server function of this product, copy data to the storage on an external device through Ethernet.

146 APPX Appendix 7 Product Initialization

Types of initialization This product has the following 2 initialization types.

Setting initialization function Initialize the user drive, parameters, file registers, and event history of the VxWorks part. Use the setting initialization function in the following cases. The username/password configured to the VxWorks part of this product has been forgotten It is not possible to connect to this product (incorrect settings were written to the service settings, etc.)

Post-initialization status This product is in the following state when it was initialized by the setting initialization function.

*1 The content of the CC-Link IE field network parameters written to this product are the default parameters, but they are not applied in the operation of the CC-Link IE field network function. (Operation uses the settings before the setting initialization function is run. )To apply the parameter file content to the operation of the CC-Link IE field network function, write the CC-Link IE field network parameters to this product, and then perform operations to apply the parameters.

Script initialization function Execute when an out-of-control user program must be stopped or when errors in a script file prevent this product from starting. The script file stored on the VxWorks part of this product is renamed, so that the script file does not start when the power supply of this product is turned ON. When the script initialization function is used, an empty script file named 'STARTUP.CMD' that does not process the user drive is created. The following comment is listed in the created script file. //Add application specific code here.

Operation according to file availability The following table shows the operation of the script initialization function depending on the availability of the script files 'STARTUP.CMD' or 'STARTUP.BAK'.

Precautions When the script initialization function is used when 'STARTUP.BAK' file is available, the 'STARTUP.BAK' file is overwritten or deleted. To protect the existing 'STARTUP.BAK', save it to another area.

Item Dot matrix LED display Description Setting initialization function Vx Initialization Initialize the user drive and parameters of the VxWorks part of this product.

Clear the values of the file registers to '0' and initialize the event history.

Script initialization function Script Initialization Rename the script file stored on the VxWorks part and create an empty file named 'STARTUP.CMD' so that the script file does not start when the power supply of this product is turned ON.

Item Description User drive All files stored on the user drive, including user programs and script files, are deleted.

Parameter The default parameters are configured. *1

File register The values of the file registers are all cleared. (Reset to '0'.)

Event history The event history is initialized.

File available Operation during execution

STARTUP.CMD STARTUP.BAK Yes Yes Creates an empty 'STARTUP.CMD' file.

Overwrites the 'STARTUP.BAK' file.

Yes No Creates an empty 'STARTUP.CMD' file. Creates the 'STARTUP.BAK' file.

No Yes Creates an empty 'STARTUP.CMD' file. Deletes the 'STARTUP.BAK' file.

No No Creates an empty 'STARTUP.CMD' file. 'STARTUP.BAK' is not created

APPX Appendix 7 Product Initialization 147

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Performing initialization Shows steps for performing initialization.

To initialize, select an operation mode when the power supply of the product is ON. If the HOME switch is pressed when the display of the dot matrix LED is not 'Offline mode', the dot matrix

LED returns to the default display ('Offline mode').

1. Power ON the product while pressing the SELECT switch () (1) and HOME switch (2). Press and hold the SELECT switch () and HOME switch until 'Offline mode' is displayed on the dot matrix LED.

2. After 'Offline mode' is displayed on the dot matrix LED, release the SELECT switch () and HOME switch.

3. Press the SELECT switches (/) (3) to select an operation mode. Switch until 'Setting mode' is displayed on the dot matrix LED.

4. Press the SELECT switch () (4).

(2)

(1)

(3)

(4)

148 APPX Appendix 7 Product Initialization

5. Select the initialization to be run using the SELECT switches (/)(5). Setting initialization function: Vx Initialization Script initialization function: Script Initialization

6. Press the OK switch (6).

7. The selected initialization is run. During initialization, the states of the main LED and dot matrix LED of this product are as follows. MAIN RUN LED: lit green Dot matrix LED: 'Running' is displayed

8. Make sure that initialization is completed, and then turn OFF the power supply of this product. When initialization is completed, the statuses of the main LED and dot matrix LED of this product are as follows. MAIN RUN LED: Off Dot matrix LED: 'OK' is displayed

If an error ends initialization If an error ends initialization of this product, the MAIN ERR LED flashes in red, and a value corresponding to the error appears on the dot matrix LED. In addition, a system error occurred if only the MAIN ERR LED flashes.

If an error ended initialization, initialize again. If an error occurs again, this product may be malfunctioning. Consult your local Mitsubishi representative.

Function Dot matrix LED display

Cause Corrective action

Setting initialization function (Vx Initialization)

1001 Initialization has failed. Initialize again.

Script initialization function (Script Initialization)

1101 Script initialization has failed.

(5)

(6)

APPX Appendix 8 Recovery of Windows 149

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Appendix 8 Recovery of Windows This section shows the recovery procedure for the Windows part of this product. Recover the Windows part when the Windows part does not start or Windows needs to be initialized to factory setting.

Precautions Do not turn OFF or reset this product during Windows recovery. Otherwise, Windows may not start normally. Recover Windows again if Windows does not start normally.

Execution of recovery This section shows the recovery procedure.

To recover Windows, select an operation mode when the power supply of the product is ON. If the HOME switch is pressed when the display of the dot matrix LED is not 'Offline mode', the dot matrix

LED returns to the default display ('Offline mode').

1. Power ON the product while pressing the SELECT switch () (1) and HOME switch (2). Press and hold the SELECT switch () and HOME switch until 'Offline mode' is displayed on the dot matrix LED.

2. After 'Offline mode' is displayed on the dot matrix LED, release the SELECT switch () and HOME switch.

3. Press the SELECT switches (/) (3) to select an operation mode. Switch until 'Recovery mode' is displayed on the dot matrix LED.

4. Press the SELECT switch () (4).

'Windows' is displayed on the dot matrix LED.

(2)

(1)

(3)

(4)

150 APPX Appendix 8 Recovery of Windows

5. Press the OK switch (5).

6. The MAIN RUN LED turns on and Windows recovery is run. During recovery, the state of the dot matrix LED of this product is as follows. Recovery start: 'Ready' is displayed. Running: 'Running' is displayed. Recovery completed: 'OK' is displayed. An error occurred if other text appears on the dot matrix LED. ( Page 150 If an error ends recovery)

7. Make sure that recovery is completed, and then turn the power supply OFF to ON or reset this product. At completion of recovery, the MAIN RUN LED turns off.

If an error ends recovery If an error occurs during recovery, the MAIN RUN LED turns off and the MAIN ERR LED turns on when the error is detected. An error code corresponding to the diagnosis for which the error occurred is displayed on the dot matrix LED. A system error occurred if an error code is not displayed on the dot matrix LED, and only the MAIN ERR LED is flashing.

Dot matrix LED display

Description Corrective action

1201 Check disk error (The CFast card may be corrupted.)

Recover Windows again. If an error is detected at this time, this product may be malfunctioning. Consult your local Mitsubishi representative.1202 Format error

(The CFast card may be corrupted.)

1203 Recovery execution error (Possible product fault.)

(5)

APPX Appendix 9 Inserting and Removing a CFast Card 151

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Appendix 9 Inserting and Removing a CFast Card This section shows the procedure for inserting/removing a CFast card. Inserted CFast cards are recognized as additional storage of the Windows part. ( Page 106 Storage configuration)

Precautions Turn OFF the power supply of this product before inserting a CFast card. If a CFast card is inserted while the power supply of the product is ON, it will not be recognized. Do not turn OFF the power supply of this product or remove a CFast card while file writing to the CFast card. Otherwise, the

data on the CFast card may be corrupted or a file system error may occur.

Inserting a CFast card The following shows the procedure to insert a CFast card.

Removing the CFast card The following shows the procedure to remove the CFast card.

1. Open the CFast/BATTERY cover.

2. Pay attention to the orientation of the CFast card (1), and ensure that it is inserted straight into CFast card slot (2).

Insert the CFast card until its position is approximately the same height as the printed mark on the surface of this product.

3. Close the CFast/BATTERY cover until it clicks.

1. Open the CFast/BATTERY cover.

2. Press the eject button (1).

3. Pull the CFast card (2) out straight from the CFast card slot.

4. Close the CFast/BATTERY cover until it clicks.

(1)

(2)

(2)

(1)

152 APPX Appendix 10 Wiring

Appendix 10Wiring This section shows the wiring of this product.

The bend radius (R) near the connector and ports should be 4 that of the cable external diameter.

Precautions Turn OFF the power supply of this product before wiring.

Power supply module For the wiring of the power supply module, see the following page. Page 30 Wiring the Power Supply Module

Ethernet connector This section shows the wiring of the Ethernet connector.

Wiring equipment The following shows the equipment for wiring.

Standard (1000BASE-T/100BASE-TX/10BASE-T) and full duplex/half duplex communication modes are determined by the product in accordance with the hubs being used. If hubs without auto negotiation functionality are used, set the hub to match the communications mode.

Ethernet cables and hubs (during Ethernet configuration) Use Ethernet cables and hubs that meet the following conditions. Ethernet cables

Hubs Ensure that hubs to use with an Ethernet configuration can handle the transmission speeds of communications.

Standard Specifications Communication s speed

Connector

1000BASE-T Category 5e or better, (shielded, STP) straight cable 1 Gbps RJ45

Category 5e or better, (shielded, STP) cross cable

100BASE-TX Category 5 or better, (shielded, STP) straight cable 100Mbps

Category 5 or better, (shielded, STP) cross cable

10BASE-T Category 3 or better, (shielded, STP) straight cable 10Mbps

Category 3 or better, (UTP) straight cable

Category 3 or better, (shielded, STP) cross cable

Category 3 or better, (UTP) cross cable

APPX Appendix 10 Wiring 153

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Ethernet cables and hubs (during CC-Link IE Field Network Basic configuration) Use Ethernet cables and hubs that meet the following conditions. Ethernet cables

Hubs Use cables that meet all of the following conditions. Operation cannot be guaranteed if conditions are not met. Compliant with IEEE802.3(100BASE-TX) standards Incorporating auto MDI/MDI-X function Incorporating auto negotiation function Switching hub (Layer 2 switch)*1

*1 Repeater hubs cannot be used.

Wiring procedure The following shows the procedure for wiring Ethernet cables.

Connection of Ethernet cables 1. While paying attention to the connector orientation, insert the Ethernet cable connector into the Ethernet connector of

this product until a click is heard.

2. Lightly pull on the Ethernet cable to check that it is properly connected.

3. Make sure that the SPEED LED of the connected connector is lit green.

The time required from when an Ethernet cable is connected to when the SPEED LED turns ON may vary. Normally, it turns ON in a few seconds. However, it may take longer because the linking-up processing is repeated due to the device condition on the line.

When the SPEED LED does not turn ON, check if the connected Ethernet cable has any failure. Replacing the cable may solve this problem.

If Ethernet devices are connected to a network that has a communications rate of 10 Mbps, the SPEED LED will turn OFF. Check communications status using PING or similar tools.

Removal of Ethernet cables Press and hold the clip on the Ethernet cable connector, and pull it out.

Standard Specifications Communication s speed

Connector

100BASE-TX Category 5 or better, (shielded, STP) straight cable 100Mbps RJ45

Category 5 or 5e, (shielded, STP) cross cable

154 APPX Appendix 10 Wiring

Precautions

Considerations when connecting Ethernet devices When replacing products or changing IP addresses, also reset Ethernet devices. If Ethernet devices retain the Ethernet

addresses (MAC addresses) of devices with which they are communicating, then replacing modules will change the Ethernet address (MAC address), and ongoing communications may not be possible.

If errors occur in Ethernet devices, then carry out troubleshooting in accordance with the Ethernet device manual. If the shell of Telnet or CW Workbench 4 is connected to this product when VxWorks detects an error, an event or error

message may be displayed. For details on displayed events or error messages, refer to the VxWorks Manual. When processing is not possible, consult Wind River Systems, Inc.

Considerations during 1000BASE-T/100BASE-TX connections In high-speed communications (1 Gbps/100 Mbps) using 1000BASE-T/100BASE-TX connections, high-frequency noise from devices other than this product in the installation environment may generate communications errors. This shows measures to take on the product side when constructing a network system, in order to counter the effect of high- frequency noise. When wiring cables, do not bundle together or situate in close proximity main circuits and power wiring. Place cables in ducts. In environments subject to noise, use shielded, STP cables. In environments subject to noise, use programming in the user program in order to carry out retry processing. Change other devices that connect to this product to 10 Mbps, and decrease communications speed.

APPX Appendix 10 Wiring 155

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CC-Link IE Field Network connector This section shows the wiring for a CC-Link IE Field Network connector.

Wiring equipment The following shows the equipment for wiring.

Ethernet cable Use Ethernet cables that meet the following conditions.

The CC-Link IE Field Network Ethernet cable is sold by Mitsubishi Electric System & Service, Co., Ltd.

Cables can be constructed at a specified length. Consult with your local Mitsubishi representative.

Hubs Use cables that meet all of the following conditions. Operation cannot be guaranteed if conditions are not met. Compliant with IEEE802.3(1000BASE-T) standards Incorporating auto MDI/MDI-X function Incorporating auto negotiation function Switching hub (Layer 2 switch)*1

*1 Repeater hubs cannot be used. This shows introduced products.

Use the following hubs when using CC-Link IE Field Network synchronous communication functions.

Standard Specifications Connector IEEE802.3(1000BASE-T) ANSI/TIA/EIA-568-B(Category 5e)

Category 5e or better, (double-shielded, STP) straight cable RJ45

Model name (Manufacturer) Specifications SC-E5EW Series (Mitsubishi Electric System & Service, Co., Ltd.)

(Double-shielded, STP) straight cable

Model name (Manufacturer) Type NZ2MHG-T8F2 (Mitsubishi Electric Corporation) CC-Link IE-supported intelligent hub

NZ2EHG-T8N (Mitsubishi Electric Corporation) Industrial-use switching hub

Model name (Manufacturer) Type Maximum connection levels when synchronization communications functions are used

NZ2MHG-T8F2 (Mitsubishi Electric Corporation) CC-Link IE-supported intelligent hub 4

NZ2EHG-T8N (Mitsubishi Electric Corporation) Industrial-use switching hub

156 APPX Appendix 10 Wiring

Wiring procedure The following shows the procedure for wiring Ethernet cables.

Connection of Ethernet cables 1. While paying attention to the connector orientation, insert the Ethernet cable connector into the CC-Link IE Field Network

connector of this product until a click is heard.

2. Lightly pull on the Ethernet cable to check that it is properly connected.

3. Make sure that the LINK LED of the connected connector is lit green.

The time required after the Ethernet cable is connected until the LINK LED turns on will vary. This normally takes several seconds. However, depending on the status of devices on the circuits, link-up processing may repeat, requiring more time.

If the LINK LED does not turn on, check that there are no problems with the Ethernet cable.

Removal of Ethernet cables Press and hold the clip on the Ethernet cable connector, and pull it out.

Precautions Ensure that Ethernet cables are used in a duct, or otherwise fixed using a clamp. If these are not put in a duct or otherwise

fixed with a clamp, this may result in the cable swinging or moving, or otherwise being pulled, resulting in damage to the product or cables or malfunction due to poor contact.

Take care in order to not touch the cable connectors or product connector wires with bare hands, or otherwise that dust or dirt come in contact with these. If oils, dirt, or dust on the hand contacts this wiring, this may lead to increased communication losses, preventing correct data link.

Check that the Ethernet cables being used do not have any breakages or shorts, and that there are no problems with the connector.

Do not use Ethernet cables with a broken connector clip. Using an Ethernet cable with a broken connector clip may result in the cable coming out, or malfunction.

Ensure that inserting and removing the Ethernet cable is carried out by grasping the connector itself. Pulling the cable connected to the product may result in malfunction or damage to the product or cable, or malfunction due to poor contact.

For Ethernet connectors that are not connected, use the attached cover to prevent ingress of dust and dirt. The maximum length between stations for Ethernet cable is 100 m. However, this distance may shorten depending on the

cable usage environment. For details, consult with the cable manufacturer. There is a minimum bend radius for the Ethernet cable. Check the specifications of the Ethernet cable being used for the

bend radius.

APPX Appendix 10 Wiring 157

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RS-232 connector This section shows the wiring for an RS-232 connector.

Wiring equipment The following shows the equipment for wiring.

Connector The specifications of RS-232 connector are as follows.

Use the connector of the following RS-232 connection cable.

Pin numbers Signal abbreviation Signal name Signal direction (This product RS-232 device)

1 CD(DCD) Reception carrier detection

2 RD(RXD) Reception data

3 SD(TXD) Transmission data

4 ER(DTR) Data terminal ready

5 SG(GND) Signal ground

6 DR(DSR) Data set ready

7 RS(RTS) Transmission request

8 CS(CTS) Transmission possible

9 CI(RI) Called display

Model name Manufacturer Connector 17JE-13090-02(D8C)(-CG) DDK Ltd (www.ddknet.co.jp) D-sub connector (soldered connection type)

1

2

3

4

5

6

7

8

9

158 APPX Appendix 10 Wiring

Wiring procedure The following shows the procedure for wiring an RS-232 connector.

Connection of an RS-232 connection cable 1. While paying attention to the connector orientation, insert the RS-232 connection cable into the RS-232 connector.

2. Tighten the connector screws. Connector fitting screws (#4-40UNC): tightening torque range 0.15 to 0.20 Nm

Removal of an RS-232 connection cable 1. Loosen the connector screws.

2. Pull out the RS-232 connection cable.

Precautions When not connecting a RS-232 cable, use the attached cover to prevent ingress of dust and dirt. Use a single point ground for RS-232 cable shielding. Please check specifications of connected devices as to connection methods for peripheral devices. Do not short the RS-232 connection cable FG signal and SG signal. If the FG signal and SG signal are connected within

peripheral devices, then do not connect the FG signal in the product. When connecting devices to the product, it is recommended that the same power supply be used. If the power plug of the device to connect is a three-pin, or has an earth cable in either the plug or on the device itself, then

ensure that a plug incorporating an earth is used, or that a class D type grounding (3rd class grounding) be used. When connecting AC-powered devices that do not have an earth wire, install using the following procedure.

1: Check that the power supply plug of the connected device is removed from the AC socket. 2: Using an RS-232 connection cable, connect the device to this product. 3: Insert the power supply plug of the connected device into the AC socket.

APPX Appendix 10 Wiring 159

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USB connector This section shows the wiring for a USB connector.

Wiring equipment The following shows the equipment for wiring.

USB cable Use the USB cable included with the connection equipment.

Precautions Cables with a Type A connector can connect this product.

Wiring procedure The following shows the procedure for wiring USB connectors.

Connection of USB cables While paying attention to the connector orientation, insert the USB cable into the USB connector.

After connecting the cable, take measures to prevent its removal. ( Page 167 Prevention of cable removal)

Removal of USB cables Pull out the USB cable.

Precautions When not connecting a USB cable, use the attached cover to prevent ingress of dust and dirt. Place connected devices within a control panel. When connecting devices to the product, it is recommended that the same power supply be used. If the power plug of the device to connect is a three-pin, or has an earth cable in either the plug or on the device itself, then

ensure that a plug incorporating an earth is used, or that a class D type grounding (3rd class grounding) be used. When connecting self-powered devices, install using the following procedure.

1: Check that the power supply plug of the connected device is removed from the AC socket. 2: Connect a USB cable, connect the device to this product. 3: Insert the power supply plug of the connected device into the AC socket.

160 APPX Appendix 10 Wiring

DisplayPort This section shows the wiring for DisplayPort.

Wiring equipment The following shows the equipment for wiring.

DisplayPort cable Use cables that meet both of the following conditions. With shielding. Meet DisplayPort 1.2a standards. Additionally, use locking connectors that prevent the cable from being disconnected.

Wiring procedure The following shows the procedure for wiring the DisplayPort.

Connection of DisplayPort cables While paying attention to the connector orientation, and insert the DisplayPort cable into the DisplayPort until a click is heard.

After connecting the cable, take measures to prevent its removal. ( Page 167 Prevention of cable removal)

Removal of DisplayPort cables Release the connector lock, and pull out the DisplayPort cable.

Precautions When not connecting a DisplayPort cable, use the attached cover to prevent ingress of dust and dirt. Check that the DisplayPort cables do not have any breakages or shorts, and that there are no problems with the connector.

APPX Appendix 10 Wiring 161

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I/O connector This section shows the wiring for an I/O connector.

Wiring equipment The following shows the equipment for wiring.

connector The I/O connector specifications are as follows.

*1 Do not connect anything.

Power wiring When connecting to the I/O connector, use power wiring with the following specifications.

Solderless terminal Use the following solderless terminals for wiring.

tool Use screwdrivers that meet the following conditions. Flathead screwdriver (shaft diameter: 3 mm or less, blade width: 2.6 mm or less)

Pin numbers Signal code Signal name Application Type 1 NC*1 Unused terminal NC

2

3 SHUTDOWN IN + Shutdown request input Shutdown request signal input terminal Input

4 SHUTDOWN IN - Shutdown request input common Shutdown request signal common terminal

5 SHUTDOWN OUT + Shutdown completed output Shutdown completed signal output terminal Output

6 SHUTDOWN OUT - Shutdown completed output common Shutdown completed signal common terminal

Power wiring Diameter Stranded wire 0.25 to 0.75

Solderless terminal Model name Manufacturer Insulated bar solderless terminal AI 0.25 to 10 YE (used wire: 0.25 )

AI 0.34 to 10 TQ (used wire: 0.3 , 0.34 ) AI 0.5 to 10 WH (used wire: 0.5 ) AI 0.75 to 10 GY (used wire: 0.75 )

Phoenix Contact (www.phoenixcontact.com)

1

6

2 3 4 5

162 APPX Appendix 10 Wiring

Mounting and unmounting of the terminal block When unmounting the terminal block, use a flat head screwdriver to loosen the terminal block mounting screws. When mounting the terminal block, tighten the terminal block mounting screws. Terminal block mounting screw tightening torque: 0.2 to 0.3 Nm

Precautions Failure to securely fix this may result in drops, short-circuit, or malfunction.

Power wiring end processing Use a bar solderless terminal for power wiring to insert into the I/O connector.

1. Strip 10 mm insulation from the tip of the power wiring.

2. Connect a bar solderless terminal to the stripped part of the cable. When attaching the bar solderless terminal, use a crimping tool that meets the solderless terminal manufacturer specifications.

10mm

APPX Appendix 10 Wiring 163

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Wiring procedure The following shows the procedure for wiring I/O connectors.

Connection of power wiring 1. Use a flat head screwdriver to press the terminal block, and release the power wiring slot. Keep pushing the terminal block button until the power wiring is inserted.

2. Insert power wiring with solderless terminal attached into the power wiring slot, then stop pressing the terminal block button.

3. Lightly pull on the power wiring to check that it is properly inserted.

Removal of power wiring 1. Use a flat head screwdriver to press the terminal block, and release the power wiring slot. Keep pushing the terminal block button until the power wiring is removed.

2. Remove the power wiring from the slot, then stop pressing the terminal block button.

Precautions Power wire is of the correct length, and that a solderless terminal is attached to the stripped portion. If the power wire

stripped portion is too long, the excess conductive part may protrude, and result in electric shock or short circuit between adjacent terminals. If the power wire stripped length is too short, this may result in the poor contact to the spring clamp terminal part.

For wiring to the terminal block, use bar solderless terminals that have acquired UL certification. Inserting stripped power wiring as is into the power wire slot will mean this is not securely clamped.

When attaching the bar solderless terminal to the power wiring, use a crimping tool recommended by the solderless terminal manufacturer.

Prior to insertion of the bar solderless terminal, check the condition of both the power wire slot and the bar solderless terminal, and ensure correct terminal orientation. Inserting a bar solderless terminal that is too large for the power wire slot may result in damage to the terminal block.

Do not use the wire soldered the head. Differences in finishing of soldered terminals may result in poor contact to the terminal block, or failure in insertion/removal.

Do not connect anything to terminal block No.1 and No.2. Even when not carrying out any wiring, ensure that the included spring clamp terminal block is installed in order to prevent

both foreign matter adhering to the I/O connector, and shorts resulting from unintended disconnection.

164 APPX Appendix 10 Wiring

Protection of input terminals Shutdown request input terminal Countermeasures for electromotive force When connecting an inductive load, connect a diode in parallel for this load. For diodes to connect, use those that meet the following conditions. Reverse breakdown voltage is ten times or more than circuit voltage Forward current is two times or more than load current

Shutdown completed output terminal Maximum open/close frequency when driving L load For the maximum open/close frequency, use 1 sec. ON, and 1 sec. or more OFF. Connected load When using counters, timers, and other devices that use DC/DC converters output module loads, check that the load inrush current is within the output terminal maximum load current. At ON or during operation, inrush current flows at a constant frequency from the connected load, and this may lead to damage to the module. If the load inrush current exceeds the output terminal maximum load current, then ensure that one of the following measures is taken in order to mitigate the impact of the inrush current. Connect a resistor in series with the load

Connect an inductor in series with the load

(1) Inductive load

(1) Load

(1) Load

(1)

IN

COM

OUT

COM

(1)

OUT

COM

(1)

APPX Appendix 10 Wiring 165

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Countermeasures for electromotive force When connecting an inductive load, connect a diode in parallel for this load. For diodes to connect, use those that meet the following conditions. Reverse breakdown voltage is ten times or more than circuit voltage Forward current is two times or more than load current

Protection of output terminals If the output terminal is subject to high noise, then output may turn ON because of output terminal protected operation. Implement the following measures in order that the terminal voltage between output terminals does not exceed the used load voltage range. If using relays or other inductive loads, then a surge protector ill also be required on the load side. Take into account details

of measures to handle counter electromotive force, and implement these measures. In order to prevent excess noise enduring, do not bundle drive wiring and I/O wiring.

(1) Inductive load

OUT

COM

(1)

166 APPX Appendix 10 Wiring

Circuit configuration Shutdown request input

Shutdown completed output The shutdown completion output remote controller (SHUTDOWN OUT -) outputs L at shutdown completion, and maintains L output until AC power OFF.

Precautions Shutdown request input and shutdown completed output functions are only supported on this product. When shutting down

the product using a shutdown request input, use 1 or more seconds for the input ON time. Even if input to the shutdown request input terminal is longer than 3 seconds, a forced shutdown will not occur.

If using shutdown processing, and restarting the product after it has entered a shutdown state (product shutdown completion output is ON), then turn the system power supply on again. Even after shutdown, if the SHUTDOWN switch is operated or there is again input into the shutdown request input terminal, the product will not restart.

If the shutdown request input is in an ON status, then the product cannot restart. Do not attempt to shut down this product by using the I/O connector while Windows is starting. This may prevent Windows

from shutting down correctly. If the shutdown-complete output signal is used for control of external devices, ensure that its use is in accordance with

shutdown-complete output timing specifications.

(1) Internal circuit

(1) Internal circuit (2) Load

3.3k

DC24V

SHUTDOWN IN +

SHUTDOWN IN -

(1)

DC24V

SHUTDOWN OUT +

SHUTDOWN OUT -

(1)

(2)

APPX Appendix 10 Wiring 167

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Grounding Provide independent grounding when possible. Grounding work is to be to a class D grounding (3rd class grounding). Use the thickest cable (maximum of 2). Bring the grounding point close as close to the product as possible in order to

reduce to the minimum the length of the ground cable. If independent grounding cannot be provided, employ shared grounding with all grounding wires the same length.

Prevention of cable removal Take measures to prevent removal of USB and DisplayPort cables connected to this product.

1. Pass a fixing band through the fixing band attachment structure (1) on the underside of the product.

2. Pass a cable through the attached fixing band (2).

3. Pass cables through the fixing bands (3).

(1) (2) (3)

MELIPC MELIPC MELIPCEquipment Equipment Equipment

Ground resistance of 100 or less

Ground resistance of 100 or less

(1)

(2)

(3)

168 APPX Appendix 11 Module Replacement

Appendix 11 Module Replacement This section shows the procedures to replace the power supply module and the fan module.

Precautions Turn OFF the power supply of this product before replacing modules.

Replacement of power supply module The following shows the procedure for replacing a power supply module.

Precautions The product power supply module surface temperature may be high immediately after power-OFF. When the power supply

module is removed, pay attention in order to prevent burn injuries. Install and remove the power supply module 50 times or less. If 50 times is exceeded, malfunctions may be caused. Additionally, fully tighten terminal block screws that do not have wiring attached. If these are not fully tightened, then during

operation these may loosen or fall out because of vibration.

1. Remove the power supply cable from the power supply module.

2. Support the power supply module with both hands, and securely press the module fixing hook (1) with your finger.

When module fixing screws are used, remove the screws, and then remove module from the base unit. Failure to do so may damage the module.

3. Pull the module straight, using the bottom of the module as a fulcrum, while pressing the module fixing hook.

(1)

APPX Appendix 11 Module Replacement 169

A

4. While lifting the power supply module, remove the concave part (2) from the guide (3) of the base unit.

5. Align the new concave parts (4) of the power supply module and the tips of the guides (5) of the main module.

(2)

(3)

(3)

(2)

(4)

(5)

(5)

(4)

170 APPX Appendix 11 Module Replacement

6. Using the guide as a support, push in the direction of the arrows until the module fixing hook clicks.

7. Check that the module fixing hooks (6) hang on the main module and the power supply module is mounted securely.

When using the product in an environment of frequent vibration or impact, secure the power supply module to the product using screws (1). Module fixing screws (M312): tightening torque 0.36 to 0.48 Nm

8. Connect the power supply cable to the power supply module. ( Page 30 Wiring the Power Supply Module)

(6)

(1)

APPX Appendix 11 Module Replacement 171

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Fan module replacement The following shows the procedure for replacing a fan module.

For the life of the fan module, refer to the following page. Page 89 Fan Module Life

1. Check that the fan module has stopped operation. After turning OFF the power supply, the fan in the fan module continues to rotate, so wait approximately 10 seconds until the fan stops.

2. Use your fingers to grasp the fan module fixing hook (1) and the bottom of the fan module (2), and then pull out the fan module slowly.

Immediately after turning OFF the power supply of the product, the heat sink exposed after removing the fan is very hot. When removing the fan module, be careful not to touch the heat sink. Additionally, touching the heat sink may deform it and decrease cooling efficiency.

3. Align the case grooves of the main module and fan module, and then push the fan module until it clicks.

4. Power ON the product.

5. Check that the fan module is running.

6. Execute an Alert reset, and the make sure that the FAN LED is off. ( Page 140 Menu Operation Switch)

Precautions In order to prevent poor contact, wipe off any dust on connectors. Do not subject the fan module to shocks from drops or falls. These may lead to failure or reduced performance.

(1)

(2)

172 APPX Appendix 12 Battery Replacement

Appendix 12Battery Replacement This section shows the procedure for replacing a battery.

For the battery life, refer to the following page. Page 89 Battery Life

Precautions Turn OFF the power supply of this product before replacing the battery. When removing the battery, hold the battery connector in order to prevent damage to the battery cable. When closing the CFast/BATTERY cover of the product, ensure that the battery cable is not caught. After installing the battery, configure clock settings in MI Configurator. (MI Configurator Operating Manual)

1. Open the CFast/BATTERY cover.

2. Remove the battery connector (2) from the connector (1).

3. Remove the battery from the battery holder (3).

4. Insert the battery into the battery holder (4).

(1)

(2)

(3)

(4)

APPX Appendix 12 Battery Replacement 173

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5. Insert the battery connector (6) into the connector (5). Align this so that the black cable is above the battery connector, and ensure that it is fully inserted.

6. Close the CFast/BATTERY cover until it clicks.

7. Power ON the product.

8. Make sure that the BATTERY LED is off. If the BATTERY LED is on, the battery may have been installed incorrectly. Install the battery again. If the BATTERY LED still is not off, a battery error is likely. Replace with another battery.

(5)

(6)

174 APPX Appendix 13 EMC and Low Voltage Directives

Appendix 13EMC and Low Voltage Directives In each country, regulations concerning electromagnetic compatibility (EMC) and electrical safety are enacted. For the products sold in the European countries, compliance with the EU's EMC Directive has been a legal obligation as EMC regulation since 1996, as well as the EU's Low Voltage Directive as electrical safety regulation since 1997. Manufacturers who recognize their products are compliant to the EMC and Low Voltage Directives are required to attach a "CE marking" on their products in European countries. In some other countries and regions, manufacturers are required to make their products compliant with applicable laws or regulations and attach a certification mark on the products as well (such as UK Conformity Assessed (UKCA) marking in the UK, and Korea Certification (KC) marking in South Korea). Each country works to make their regulatory requirements consistent across countries based on international standards. When the requirements are consistent, measures to comply with the EMC and electrical safety regulations become common across countries. The UK and South Korea have enacted EMC regulations whose requirements are consistent with those of the EMC Directive. The UK has also enacted electrical safety regulations whose requirements are consistent with those of the Low Voltage Directive. In this section, the requirements of the EMC and Low Voltage Directives are described as examples of those of the EMC and electrical safety regulations.

Measures to comply with the EMC Directive The EMC Directive sets requirements for emission (conducted and radiated electromagnetic interference emitted by a product) and immunity (the ability of a product not to be influenced by externally generated electromagnetic interference). This section describes the precautions for machinery constructed with this product, to comply with the EMC Directive. These precautions are based on the requirements of the EMC Directive and the harmonized standards. However, they do not guarantee that the entire machinery constructed according to the descriptions complies with the EMC Directive. The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the EMC Directive.

Cable processing Ethernet cable, CC-Link IE Field Network cable For twisted pair cables connecting to 10BASE-T/100BASE-TX/1000BASE-T connectors and CC-Link IE Field Network connectors, use shielded twisted pair cables. Additionally, ensure that the shielded part of the twisted cables is grounded.

RS-232 cable Additionally, for the RS-232 cables, ensure that the shielded part of the twisted cables is grounded.

USB cable, DisplayPort cable Use shielded cables. Additionally, ensure that the DisplayPort cable is 3 m or less in length.

I/O connector Use shielded cables, and ensure that the shielded part is grounded. Furthermore, use a cable with a length of 30 m or less.

EMC Directive related standards Emission requirements Standard: EN61131-2:2007

*1 This product is an open-type device and must be placed in a conductive control panel or similar type of enclosure. The tests were conducted with the product installed in a control panel, applying the maximum rated input voltage of the power supply module.

*2 QP: Quasi-Peak value, Mean: Average value

Test item Test description Value specified in standard CISPR16-2-3 Radiated emission*1

The electromagnetic wave emitted by the product to the external space is measured.

30 to 230 MHzQP: 40 dBV/m (measured at 10 m distance)*2

230 to 1000 MHzQP: 47 dBV/m (measured at 10 m distance)

CISPR16-2-1, CISPR16-1-2 Conducted emission*1

The noise level which the product emits to the power line is measured.

150k~500kHzQP: 79dB, Mean: 66dB*2

500k~30MHzQP: 73dB, Mean: 60dB

APPX Appendix 13 EMC and Low Voltage Directives 175

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Immunity requirements Standard: EN61131-2:2007

*1 This product is an open-type device and must be placed in a conductive control panel or similar type of enclosure. Carry out tests with the product installed in a control panel.

Specifications: EN 61000-3-2

*2 This regulates the harmonic current generated by electronic devices, therefore electronic devices are classified into Class A to Class D as below, with harmonic current maximum limit values set for each of these. Class A: All devices not belonging to balanced 3-phase devices or other classes Class B: Hand-held electric tools Class C: Lighting equipment Class D: Devices with a special current waveform 600 W or less The power module for this product corresponds to Class A.

Test item Test description Value specified in standard EN61000-4-2 Electrostatic discharge immunity*1

Immunity testing in which an electrostatic discharge is applied to the enclosure of the product.

8kV: Air discharge 4kV: Contact discharge

EN61000-4-3 Radiated, radio-frequency, electromagnetic field immunity*1

Immunity testing in which an electric field is radiated to the product.

80% AM modulation @1 kHz 80M~1000MHz: 10V/m 1.4G~2.0GHz: 3V/m 2.0G~2.7GHz: 1V/m

EN61000-4-4 Fast transient/burst immunity*1

Immunity testing in which burst noise is applied to power lines and signal lines.

AC/DC power, I/O power, and AC I/O (unshielded) lines: 2 kV

DC I/O, analog, and communication lines: 1 kV

EN61000-4-5 Surge immunity*1

Immunity testing in which lightning surge is applied to power lines and signal lines.

AC power, AC I/O power, and AC I/O (unshielded) lines: 2 kV CM, 1 kV DM

DC power and DC I/O power lines: 0.5 kV CM, DM

DC I/O, AC I/O (shielded), analog, and communication lines: 1 kV CM

EN61000-4-6 Conducted RF immunity*1

Immunity testing in which high-frequency noise is applied to power lines and signal lines.

0.15 M to 80 MHz, 80%AM modulation@1 kHz, 10 Vrms

EN61000-4-8 Power-frequency magnetic field immunity*1

Immunity testing in which the product is immersed in the magnetic field of an induction coil.

50Hz/60Hz, 30A/m

EN61000-4-11 Voltage dips and interruptions immunity*1

Immunity testing in which supply power voltage is momentarily interrupted.

0%, 0.5 periods, starting at zerocrossing 0%, 250/300 periods (50/60 Hz) 40%, 10/12 periods (50/60 Hz) 70%, 25/30 periods (50/60 Hz)

Test item Test description Value specified in standard EN 61000-3-2*2

Power source harmonica Class A device

Test to determine whether the power supply voltage harmonic current exceeds the value limit

As per the table below

Order Harmonic order n Maximum permissible harmonic current [A]

Odd-numbered harmonic 1 3 2.30

2 5 1.14

3 7 0.77

4 9 0.40

5 11 0.33

6 13 0.21

7 15n39 0.15(15/n)

Even-numbered harmonic 1 2 1.08

2 4 0.43

3 6 0.30

4 8n40 0.23(8/n)

176 APPX Appendix 13 EMC and Low Voltage Directives

Installation in a control panel This product is an open-type device intended to be placed in a conductive control panel or similar type of enclosure. Remote modules on each network must be also installed inside the control panel. Waterproof type remote modules can be installed outside the control panel. Placing the product inside a conductive control panel ensures safety as well as effective shielding of electromagnetic noise emitted from the product.

Control panel Use a conductive control panel. Mask off the area used for grounding when securing the top or bottom plate to the control panel using bolts. To ensure electrical contact between inner plates and the control panel, mask off the bolt installation areas of each inner

plate so that conductivity can be ensured in the largest area. Ground the control panel with a thick ground cable so that low impedance can be ensured even at high frequencies. Keep the diameter of the holes on the control panel to 10 cm or less. If the diameter is larger than 10 cm, electromagnetic

wave may leak. In addition, because electromagnetic wave leaks through a clearance between the control panel and its door, reduce the clearance as much as possible. Use of EMI gaskets (sealing the clearance) can suppress undesired radiated emissions.

The tests were conducted by Mitsubishi Electric Corporation using a control panel having damping characteristics of 37 dB (maximum) and 30 dB (average) (measured at 3 m distance, 30 to 300 MHz).

Power cable and ground cable Provide a ground point to the control panel near the power supply module. Ground the LG and FG terminals of the power

supply module to the ground point with the thickest and shortest ground cable possible (2 or less, a length of 30 cm or shorter). The role of the LG and FG terminals is to send to ground noise generated by the product, therefore it is necessary to use a ground wire with as low an impedance as possible. Additionally, the ground cable removes noise, but can carry noise itself, therefore using a short wire prevents this from acting as an antenna.

Twist the ground cable extended from the ground point together with the power cable. Twisting this together with the power cable sends the largest amount of noise generated form the power cable to the ground. Note that if a noise filter is attached to the power cable, twisting may not be required.

DIN rails Aluminum DIN rails may have insulation films. If there is not any electrical interengagement between the DIN rail and the product, ensure conductivity to the extent possible. Methods to obtain conductivity are shown below. Screw this product to the control panel. (Do not use the DIN rail) Use iron DIN rails, such as TH35-7.5Fe and TH35-15Fe.

Manufacturer Inquiries KITAGAWA INDUSTRIES CO.,LTD. www.kitagawa-ind.com

Zippertubing (Japan),Ltd. www.ztj.co.jp

SEIWA ELECTRIC MFG. CO.,LTD. www.seiwa.co.jp

APPX Appendix 13 EMC and Low Voltage Directives 177

A

Noise filter (power supply line filter) A noise filter is effective for reducing radiated noise in the band up to 10 MHz. For the noise filter, use a HF3010C-SZA from Soshin Electric Co., Ltd. (or a noise filter with equivalent performance). Do not bundle the cables on the input side and output side of the noise filter. If bundled, the noise on the output side is

induced into the filtered cable on the input side.

Ground the ground terminal of the noise filter to the ground point of the control panel with the shortest cable possible (approximately 10 cm).

Problematic example Noise is induced when the input and output cables are bundled.

Modification example Install the input and output cables separately.

Filter Induction

Input side (power supply side)

Output side (device side)

Filter

Input side (power supply side)

Output side (device side)

178 APPX Appendix 13 EMC and Low Voltage Directives

Cables extended out of the control panel Use a shielded cable for a cable extended out of the control panel such as an I/O signal line (including a common line) and cable for communications. If a shielded cable is not used or not grounded properly, the noise immunity will not meet the requirement.

Installing a shielded cable Ground the shield of a shielded cable as close to the product as possible so that the grounded cable will not be affected by

electromagnetic induction from ungrounded cables. Ground the exposed shield to a large area on the control panel. A clamp can be used as shown below. In this case, mask

off the inner wall surface of the control panel, which comes in contact with the clamp.

Do not use the tip of a PVC wire soldered onto a shield of the shielded cable for grounding. Doing so will raise the high-frequency impedance, resulting in loss of the shielding effect.

Grounding cables with a cable clamp Use shielded cables for external wiring and ground the shields of the shielded cables to the control panel with an AD75CK cable clamp (manufactured by Mitsubishi). Ground the shields within 20 to 30 cm from the module.

For details on the AD75CK, refer to the following. AD75CK-type Cable Clamping Instruction Manual

(1) Paint mask (2) Clamp

(2)

(1)

PVC wire

Solderless terminal

Shielded cable

AD75CK 20 to 30cm

APPX Appendix 13 EMC and Low Voltage Directives 179

A

Ferrite core A ferrite core is effective for reducing radiated noise in the 30MHz to 100MHz frequency band. It is recommended to install a ferrite core if a shield cable extended out of the control panel does not provide sufficient shielding effects. Install a ferrite core to each power cable and signal cable as shown below. If the installation position is not appropriate, the ferrite core will not produce any effect. (Ferrite core used for the tests conducted by Mitsubishi: ESD-SR-25 manufactured by NEC TOKIN Corporation) Power cable Twist the power cable (including the earth wire).

Install a ferrite core on twisted cables. The installation location should be as close as possible to the power supply module. Signal wire Set the installation location immediately before pulling the signal wires to the outside of the control panel.

180 APPX Appendix 13 EMC and Low Voltage Directives

Measures to comply with the Low Voltage Directive The Low Voltage Directive requires electrical equipment that is designed or adapted for use between 50 to 1000 VAC or 75 to 1500 VDC to satisfy the safety requirements. This section describes the precautions for use of these products to comply with the Low Voltage Directive. These precautions are based on the requirements of the Low Voltage Directive and the harmonized standards. However, they do not guarantee that the entire machinery constructed according to the descriptions complies with the Low Voltage Directive. The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the Low Voltage Directive.

Regulations applicable to this product EN61131-2 "Safety requirements for electrical equipment for measurement, control and laboratory use" This product and those that operate at 50 VAC/75 VDC or higher rated input voltage have also been developed in accordance with EN61131-2.

Range of application of product Power supply modules Power supply modules for the AC power supply have hazardous voltage (peak voltage higher than or equal to 42.4 V) internally. Therefore, insulation between the primary and secondary circuits is reinforced for CE-marked power supply modules.

Main module, fan module These products are not targeted for the Low Voltage Directive compliance because the circuits in the products operate at the 24 VDC or less rated voltage.

Power supply Power supply modules are designed to meet the overvoltage category . Confirm that the power supply to a product meets the overvoltage category .

Control panel Protection against electric shock Handle the control panel as necessary to protect a person who does not have adequate knowledge of electrical installation from an electric shock. This shows example handling. Lock the control panel so that only a person who is trained and has acquired enough knowledge of electrical installation can

open the panel. Set a configuration in which the power supply is automatically shut off when the control panel is opened. (On this product,

the OS must be shut down. ) Use a control panel with a protection degree of IP20 or higher.

Protection from dust and water The control panel needs to be dustproof and waterproof. Insufficient dustproof and waterproof lower the dielectric withstand of the control panel, possibly causing dielectric breakdown. This product is designed to be used in an environment of pollution degree 2. Use them in an environment of pollution degree 2 or below. The environment of pollution degree 2 can be achieved when the product is installed inside the control panel with a protection degree of IP54 or equivalent.

APPX Appendix 13 EMC and Low Voltage Directives 181

A

Grounding Use with the following ground terminals connected.

External wiring External devices For external devices connected to a this product, use the one of which insulation between the interface circuit section to this product and the hazardous voltage circuit section is reinforced (if the device internally has a hazardous voltage circuit section).

Reinforced insulation Reinforced insulation means insulation having the following withstand voltage.

(Overvoltage category , source: IEC 60664-1)

Terminal name Application Protective grounding Guarantees product safety, and increases immunity to noise.

Functional grounding Increases immunity to noise.

Rated voltage of hazardous voltage Surge withstand voltage (1.2/50s) 150 VAC or less 2500V

300 VAC or less 4000V

182 APPX Appendix 14 Considerations on Battery Transportation

Appendix 14Considerations on Battery Transportation

When transporting lithium batteries, follow the transportation regulations.

Regulated models The batteries for this product are classified as shown below.

Transport guidelines Products are packed in compliance with the transportation regulations prior to shipment. When repacking any of the unpacked products for transportation, make sure to observe the IATA Dangerous Goods Regulations, IMDG (International Maritime Dangerous Goods) Code, and other local transportation regulations. For details, consult the shipping carrier used.

Considerations for transporting to or through with California, USA Since December 31, 2006, in California it is obligatory to include the following warning text on packaging of products incorporating or containing lithium primary cells that have a perchlorate composition of 6 ppb. Perchlorate Material - special handling may apply, See

www.dtsc.ca.gov/hazardouswaste/perchlorate This product incorporates the lithium primary cells detailed above, therefore when transporting this product to or through California, ensure that the warning text above is included on the packaging.

Model name Supply status Transport guidelines FX3U-32BL Lithium battery Non-dangerous goods

APPX Appendix 15 Handling of Batteries and Devices with Built-In Batteries in EU Member States 183

A

Appendix 15Handling of Batteries and Devices with Built-In Batteries in EU Member States

This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and/or devices with built-in batteries to EU member states.

Disposal precautions In EU member states, there is a separate collection system for waste batteries. Dispose of batteries properly at the local community waste collection/recycling center. The following symbol mark is printed on batteries and the packaging of devices with built-in batteries. The symbol mark indicates that batteries need to be disposed of separately from other waste.

This symbol mark is for EU member states only. The symbol mark is specified in the new EU Battery Directive (2006/66/EC) Article 20 "Information for end-users" and Annex.

Exportation precautions The new EU Battery Directive (2006/66/EC) requires the following when marketing or exporting batteries and/or devices with built-in batteries to EU member states. To print the symbol mark on batteries, devices, or their packaging To explain the symbol mark in the manuals of the products

Labeling To market or export batteries and/or devices with built-in batteries, which have no symbol mark, to EU member states, print the symbol mark shown in the following on the batteries, devices, or their packaging. Page 183 Disposal precautions

Explaining the symbol in the manuals To export devices incorporating this product to EU member states, provide the latest manuals that include the explanation of the symbol mark. If manuals are not provided, separately attach an explanatory note regarding the symbol mark to each manual of the devices.

The requirements apply to batteries and/or devices with built-in batteries manufactured before the enforcement date of the new EU Battery Directive (2006/66/EC).

184 APPX Appendix 16 Considerations for repairing the product

Appendix 16Considerations for repairing the product This section shows the considerations for repairing this product. When repairing, software and data installed by the customer on the product may be deleted, and the product may be

returned to its default shipping condition. We shall not be held responsible for the loss or damage of content stored within storage devices regardless of faults, damage, theft during transport, or any other reason.

When requesting repair, please ensure that you back up all data in advance. When a product is received for repair, we will work under the assumption that the data has been backed up.

When requesting backup overseas, ensure that the following software and data is first deleted. Software subject to export restrictions on its export (encryption software, etc.) Software or data such as confidential company information

We assume responsibility for the deletion or destruction of the contents of removable media removed in the repair process. Note that we will not return any removed media or issue certification regarding deletion or destruction.

Data backup The following shows the method to backup data of this product.

Target device Destination Method VxWorks part User drive (/ROM) Storage on an external device (another

personal computer) Using the FTP server function or file sharing server function of this product, copy data to the storage on an external device through Ethernet.

Windows part Copy data to the storage on an external device through USB or Ethernet.

APPX Appendix 17 Checking Production Information and Firmware Version 185

A

Appendix 17Checking Production Information and Firmware Version

This section shows how to check the production information and firmware versions of modules.

Checking on the module Rating plate The rating plate is located on the side of the module. The production information (16 digits) of the module is shown on the SERIAL field.

Production information marking The production information (16 digits) of the module is printed on the marking on the front (at the bottom) of the module.

A: Main module B: Fan module C: Power supply module (1) Production information (16 digits) (2) Relevant regulation standards (3) QR code

MADE IN JAPAN

SERIAL 123456789ABCDEF

MODEL

MADE IN THE PHILIPPINES

SERIAL 123456789ABCDEF MODEL

MODEL

SERIAL 123456789ABCDEF

MADE IN JAPAN

A B C

(1)

(2)

(3)

(1)

(2)

(3) (1)

(2)

(3)

1234567890ABCDEF

186 APPX Appendix 17 Checking Production Information and Firmware Version

Confirmation using MI Configurator MELIPC Diagnosis The firmware version and the production information (16 digits) of the module can be checked on the "MELIPC diagnosis" window.

[Diagnosis][MELIPC diagnosis]

APPX Appendix 18 External Dimensions 187

A

Appendix 18External Dimensions The following diagrams shows the external dimensions of this product.

(Unit: mm)

362135

10 6

119

98

7

347.8 0.5

80

0 .3

28 30

198.5

188

INDEX

A Applicable DIN rail . . . . . . . . . . . . . . . . . . . . . . 23 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

B BIOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

C CC-Link IE Field Basic diagnoses . . . . . . . . . . . 100 CFast card . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Cross development configuration . . . . . . . . . . 58,83

D Development software . . . . . . . . . . . . . . . . . . 57,58

E EMC directive . . . . . . . . . . . . . . . . . . . . . . . . . 174

G General specifications . . . . . . . . . . . . . . . . . . . 114 Group policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

K Keyboard layout . . . . . . . . . . . . . . . . . . . . . . . . 55

L Low voltage directive . . . . . . . . . . . . . . . . . . . . 180

M Menu selection mode . . . . . . . . . . . . . . . . . . . 140 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

N Normal mode . . . . . . . . . . . . . . . . . . . . . . . . . 140

O Offline mode. . . . . . . . . . . . . . . . . . . . . . . . . . 140

P Partition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Preinstalled application . . . . . . . . . . . . . . . . . . 105

R Recovery option . . . . . . . . . . . . . . . . . . . . . . . . 56

S Script file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Script initialization function. . . . . . . . . . . . . . . . .146 Setting initialization function. . . . . . . . . . . . . . . .146 Sleep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Standalone development configuration . . . . . . 57,83

U Uninterruptible power supply . . . . . . . . . . . . . . . .33 USB device . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 User application . . . . . . . . . . . . . . . . . . . . . . . .105

V Virtual Ethernet . . . . . . . . . . . . . . . . . . . . . . . . .54 VxWorks section. . . . . . . . . . . . . . . . . . . . 104,106

W Windows section . . . . . . . . . . . . . . . . . . . 105,110

I

189

MEMO

190

REVISIONS *The manual number is given on the bottom left of the back cover.

Japanese manual number: SH-081929-J

2018 MITSUBISHI ELECTRIC CORPORATION

Revision date *Manual number Description May 2018 SH(NA)-081930ENG-A First edition

May 2018 SH(NA)-081930ENG-B Partial correction

September 2018 SH(NA)-081930ENG-C Partial correction

March 2019 SH(NA)-081930ENG-D Partial correction

August 2019 SH(NA)-081930ENG-E Added or modified parts Section 5.2, Appendix 1, Appendix 4, Appendix 6

March 2020 SH(NA)-081930ENG-F Added or modified parts Section 2.3, Section 5.1, Section 6.3 , Section 9.1, Appendix 1, Appendix 2, Appendix 3, Appendix 10

July 2020 SH(NA)-081930ENG-G Added or modified parts SAFETY PRECAUTIONS, CONDITIONS OF USE FOR THE PRODUCT

September 2021 SH(NA)-081930ENG-H Added or modified parts Appendix 13

September 2022 SH(NA)-081930ENG-I Added or modified parts Section 2.3, Appendix 13, COPYRIGHTS

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

191

WARRANTY Please confirm the following product warranty details before using this product.

1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company. However, if repairs are required onsite at domestic or overseas location, expenses to send an engineer will be solely at the customer's discretion. Mitsubishi shall not be held responsible for any re-commissioning, maintenance, or testing on-site that involves replacement of the failed module. [Gratis Warranty Term] The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place. Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and the longest gratis warranty term after manufacturing shall be eighteen (18) months. The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs. [Gratis Warranty Range] (1) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc., which

follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution labels on the product.

(2) Even within the gratis warranty term, repairs shall be charged for in the following cases. 1. Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure caused

by the user's hardware or software design. 2. Failure caused by unapproved modifications, etc., to the product by the user. 3. When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if functions

or structures, judged as necessary in the legal safety measures the user's device is subject to or as necessary by industry standards, had been provided.

4. Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the instruction manual had been correctly serviced or replaced.

5. Failure caused by external irresistible forces such as fires or abnormal voltages, and Failure caused by force majeure such as earthquakes, lightning, wind and water damage.

6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi. 7. Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.

2. Onerous repair term after discontinuation of production (1) Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is discontinued.

Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc. (2) Product supply (including repair parts) is not available after production is discontinued.

3. Overseas service Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at each FA Center may differ.

4. Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and

compensation for damages to products other than Mitsubishi products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

5. Changes in product specifications The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.

192

TRADEMARKS Microsoft and Windows are trademarks of the Microsoft group of companies. Intel is either registered trademarks or trademarks of Intel Corporation in the United States and/or other countries. VxWorks and Wind River are either registered trademarks or trademarks of Wind River Systems, Inc. The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies. In some cases, trademark symbols such as '' or '' are not specified in this manual.

COPYRIGHTS The screens (screenshots) are used in accordance with the Microsoft Corporation guideline.

SH(NA)-081930ENG-I(2209)KWIX MODEL: MELIPC-MI5000-U-IN-E MODEL CODE: 13JX87

Specifications subject to change without notice.

When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGAS