Contents

Mitsubishi E68 Numerical Control Maintenance Manual PDF

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Summary of Content for Mitsubishi E68 Numerical Control Maintenance Manual PDF

SanDisk and the SanDisk logo are registered trademarks of SanDisk Corporation, USA. EZMotion is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.

Introduction This manual is called MITSUBISHI EZMotion-NC Series CONNECTION AND MAINTENANCE MANUAL and covers the items related to installation, connection and maintenance of this NC unit. Read this manual thoroughly before using. To safely use this NC unit, thoroughly study the "Precautions for Safety" on the next page before use.

Details described in this manual

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible". This manual is written on the assumption that all option functions are added.

Confirm with the specifications issued by the machine tool builder before use. Refer to the Instruction Manual issued by each machine tool builder for details on

each machine tool. Some screens and functions may differ depending on the NC system (or its version),

and some functions may not be possible. Please confirm the specifications before use.

Precautions for Safety

Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER When there is a great risk that the user could be subject to fatalities or serious injuries if handling is mistaken.

WARNING When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION When the user could be subject to injuries or when physical damage could occur if handling is mistaken.

Note that even if the items is ranked as " CAUTION", incorrect handling could lead to serious results. Important information is described in all cases, so please observe the items.

DANGER

Not applicable in this manual.

WARNING

1. Items related to prevention of electric shocks

Do not operate the switches with wet hands, as this may lead to electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may lead to electric shocks.

CAUTION 1. Items related to noise

Always treat the shield cables indicated in this manual with grounding treatment such as cable clamps.

Separate the signal wire from the drive line/power line when wiring.

2. Items related to installation

Install the NC Card on noncombustible material. Installation directly on or near combustible material may lead to fires.

Always observe the installation direction.

Do not install or operate an NC Card that is damaged or that have missing parts.

Do not allow conductive foreign matter such as screws or metal chips or combustible foreign matter such as oil enter the NC Card.

The NC Card are precision devices so do not drop or apply strong impacts on them.

Do not install the NC Card where it may be subject to cutting oil.

3. Items related to connection

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise measure.

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

Do not connect or disconnect the connection cables between each unit while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Pay more attention to connecting or disconnecting connectors when RS-232C is used as peripheral devices. On the device side, the type of the AC power supply switch must be the one that shuts off the both lines of the power supply. Make sure that the AC power supply of the device side is OFF when connect or disconnect the connectors.

NC

device Device Switch AC outlet

RS-232C

4. Items related to battery If the battery voltage drop warning alarm occurs, save the programs, tool data and parameters

with the input/output device before exchanging batteries.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

Dispose the spent battery according the local laws.

CONTENTS

I. Connection Manual

1. OUTLINE ......................................................................................................................................... 1

2. CONFIGURATION........................................................................................................................... 2 2.1 System Configuration ................................................................................................................. 2 2.2 Lists of Components ................................................................................................................... 3

3. INSTALLATION ............................................................................................................................... 6 3.1 General Specification.................................................................................................................. 6 3.2 Designing Conditions for Cabinet ............................................................................................... 9

3.2.1 Depth dimension of cabinet .................................................................................................. 9 3.2.2 Heat radiation treatment of cabinet..................................................................................... 12

3.3 Noise Prevention ...................................................................................................................... 13 3.3.1 Frame ground connection (FG connection) ........................................................................ 13 3.3.2 Shield clamping of cables................................................................................................... 15 3.3.3 Connecting spark killer ....................................................................................................... 16 3.3.4 Lightning surge protection .................................................................................................. 17

3.4 Installation................................................................................................................................. 18

4. CONNECTION AMONG COMPONENTS...................................................................................... 19 4.1 General View ............................................................................................................................ 19

4.1.1 E60 General connection diagram ....................................................................................... 19 4.1.2 E68 General connection diagram ....................................................................................... 21

4.2 Connecting NC unit................................................................................................................... 22 4.2.1 NC unit connection system drawing ................................................................................... 22 4.2.2 Layout drawing of NC unit .................................................................................................. 24 4.2.3 Connector pin assignment of NC unit ................................................................................. 25 4.2.4 Connection of RS-232C cable ............................................................................................ 29 4.2.5 Connection of manual pulse generator............................................................................... 29 4.2.6 Connection of operation board I/O...................................................................................... 30 4.2.7 Connection of emergency stop (EMG) ............................................................................... 30

4.3 Connection of Display Unit and Keyboard Unit......................................................................... 32 4.3.1 Connection of FCU6-DUE71 .............................................................................................. 32 4.3.2 Connection of FCU6-DUT11............................................................................................... 32 4.3.3 Connection of FCU6-DUN24/FCU6-DUN26....................................................................... 33

4.4 Connection of Power Supply .................................................................................................... 34 4.4.1 Stabilized power supply for general purpose ...................................................................... 34 4.4.2 Power supply PD25 ............................................................................................................ 34

5. I/O INTERFACE CONNECTION.................................................................................................... 37 5.1 Outline of I/O Interface.............................................................................................................. 37

5.1.1 Variations of I/O interfaces.................................................................................................. 37 5.1.2 Example of I/O unit connection........................................................................................... 37 5.1.3 Station number setting of I/O unit ....................................................................................... 37

5.2 Connection of Base I/O Unit ..................................................................................................... 38 5.2.1 Base I/O unit connection system drawing........................................................................... 38 5.2.2 Connecter layout of base I/O unit ....................................................................................... 39 5.2.3 Connector pin assignment of base I/O unit......................................................................... 41 5.2.4 Outline of digital signal input circuit .................................................................................... 46 5.2.5 Outline of digital signal output circuit .................................................................................. 48 5.2.6 Connection of machine control signal................................................................................. 49 5.2.7 Outline and connection of analog signal output circuit (Only FCU6-HR341/HR351).......... 53 5.2.8 Connection of power supply ............................................................................................... 54 5.2.9 Connection of servo drive unit ............................................................................................ 56 5.2.10 Connection of synchronous feed encoder ........................................................................ 56 5.2.11 Connection of skip signal .................................................................................................. 57

5.2.12 Connection of remote I/O unit........................................................................................... 58

6. REMOTE I/O CONNECTION......................................................................................................... 59 6.1 Outline of Remote I/O Unit........................................................................................................ 59 6.2 Names of Each Remote I/O Unit Section ................................................................................. 60 6.3 Connection of Remote I/O Power Supply ................................................................................. 61 6.4 Outline of Digital Signal Input Circuit ........................................................................................ 62 6.5 Outline of Digital Signal Output Circuit ..................................................................................... 64 6.6 Outline of Analog Signal Output Circuit .................................................................................... 65 6.7 Outline of Analog Signal Input Circuit ....................................................................................... 65 6.8 Connection of FCUA-DX10x/DX14x Unit and Machine Control Signal .................................... 66 6.9 Connection of FCUA-DX11x Unit and Machine Control Signal................................................. 69 6.10 Connection of FCUA-DX12x Unit and Machine Control Signal .............................................. 72 6.11 Connection of FCUA-DX14x Unit and Analog Input/Output Signal ......................................... 75 6.12 Setting of Station No. When Using Multiple Remote I/O Units ............................................... 76

7. OPTION CARD.............................................................................................................................. 77 7.1 HR751....................................................................................................................................... 77 7.2 HR753....................................................................................................................................... 77 7.3 FCU6-EP105-1 ......................................................................................................................... 77

II. Maintenance Manual

1. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE ............................. 1 1.1 Maintenance Tools...................................................................................................................... 1

1.1.1 Measuring instruments ......................................................................................................... 1 1.1.2 Tools ..................................................................................................................................... 1

1.2 Maintenance Items ..................................................................................................................... 1 1.3 Replacement Methods................................................................................................................ 2

1.3.1 How to connect and disconnect cable .................................................................................. 2 1.3.2 Replacing control unit ........................................................................................................... 4 1.3.3 Replacing control PBCs mounted inside of the control unit.................................................. 5 1.3.4 Replacing CRT ..................................................................................................................... 6 1.3.5 Replacing LCD...................................................................................................................... 7

1.4 Cleaning and Handling ............................................................................................................... 8 1.4.1 Escutcheon........................................................................................................................... 8 1.4.2 Handling CRT ....................................................................................................................... 8 1.4.3 Handling the LCD ................................................................................................................. 9 1.4.4 ATA Memory Card ................................................................................................................. 9

1.5 Durable Parts............................................................................................................................ 10 1.5.1 Replacing battery................................................................................................................ 10

2. TROUBLESHOOTING................................................................................................................... 11 2.1 List of Unit LEDs....................................................................................................................... 11

2.1.1 List of control unit LED........................................................................................................ 11 2.1.2 List of base IO unit LED...................................................................................................... 12

2.2 Trouble shooting ....................................................................................................................... 13 2.2.1 Confirmation of trouble state............................................................................................... 13 2.2.2 When in trouble................................................................................................................... 13

III. Appendix

APPENDIX 1. OUTLINE DRAWING.................................................................................................... 1 Appendix 1.1 E60 Control Unit, Display Unit, Keyboard Unit Outline Drawing................................. 1

Appendix 1.1.1 Control unit, display unit (FCU6-MU071,FCU6-DUN26) outline drawing ............. 1 Appendix 1.1.2 Keyboard unit (FCU6-KB024) outline drawing...................................................... 2 Appendix 1.1.3 Control unit (FCU6-MU071, FCU6-KB071) outline drawing ................................. 3 Appendix 1.1.4 Display unit (FCU6-DUE71) outline drawing ........................................................ 5 Appendix 1.1.5 Display unit (FCU6-DUT11) outline drawing......................................................... 7

Appendix 1.2 E68 Control Unit, Display Unit, Keyboard Unit Outline Drawing................................. 9 Appendix 1.2.1 Control unit, display unit (FCU6-MU072,FCU6-DUN24) outline drawing ............. 9 Appendix 1.2.2 Keyboard unit (FCU6-KB024) outline drawing.................................................... 10 Appendix 1.2.3 Front IC card I/F unit (FCU6-EP105-1) outline drawing...................................... 11

Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing ............................................... 12 Appendix 1.4 Base I/O Unit Outline Drawing.................................................................................. 13

Appendix 1.4.1 FCU6-HR341/HR351 outline drawing................................................................. 13 Appendix 1.4.2 FCU6-DX220/DX221 outline drawing ................................................................. 13

Appendix 1.5 Remote I/O Unit (FCUA-DX1xx) Outline Drawing..................................................... 14 Appendix 1.6 Manual Pulse Generator Outline Drawing ................................................................ 15

Appendix 1.6.1 HD60/HD60-1 outline drawing ............................................................................ 15 Appendix 1.6.2 UFO-01-2Z9 outline drawing .............................................................................. 16

Appendix 1.7 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing......................... 17 Appendix 1.8 F Installation Plate Outline Drawing.......................................................................... 18 Appendix 1.9 Ground Plate, Clamp Fitting Outline Drawing........................................................... 19

APPENDIX 2. CABLE DRAWING..................................................................................................... 20 Appendix 2.1 F070 cable ................................................................................................................ 21 Appendix 2.2 F110 / F170 cable ..................................................................................................... 21 Appendix 2.3 F120 cable ................................................................................................................ 22 Appendix 2.4 F053/F054 cable....................................................................................................... 23 Appendix 2.5 FCUA-R100 / F590 cable ......................................................................................... 24 Appendix 2.6 F090 cable ................................................................................................................ 24 Appendix 2.7 F023 / F024 / F320 / F321 cable .............................................................................. 25 Appendix 2.8 F034 cable ................................................................................................................ 26 Appendix 2.9 F010 cable ................................................................................................................ 27 Appendix 2.10 SH21 cable ............................................................................................................. 28 Appendix 2.11 F221 cable .............................................................................................................. 28 Appendix 2.12 F351 cable .............................................................................................................. 28 Appendix 2.13 F102 cable .............................................................................................................. 29 Appendix 2.14 F040 / F041 cable................................................................................................... 29 Appendix 2.15 ENC-SP1 / ENC-SP2 cable .................................................................................... 31 Appendix 2.16 FCUA-R211 / SH41 cable....................................................................................... 32 Appendix 2.17 FCUA-R300 / R301 cable ....................................................................................... 33 Appendix 2.18 FCUA-R031 cable................................................................................................... 33

APPENDIX 3. EMC INSTALLATION GUIDELINES.......................................................................... 34 Appendix 3.1 Introduction ............................................................................................................... 34 Appendix 3.2 EMC Directives ......................................................................................................... 35 Appendix 3.3 EMC Measures ......................................................................................................... 36 Appendix 3.4 Panel Structure ......................................................................................................... 36

Appendix 3.4.1 Measures for door............................................................................................... 36 Appendix 3.4.2 Measures for door............................................................................................... 37 Appendix 3.4.3 Measures for power supply................................................................................. 37

Appendix 3.5 Measures for Wiring in Panel.................................................................................... 38 Appendix 3.5.1 Precautions for wiring in panel............................................................................ 38 Appendix 3.5.2 Shield treatment of cables .................................................................................. 39

Appendix 3.6 Parts for EMC Measures .......................................................................................... 41

Appendix 3.6.1 Shield clamp fitting.............................................................................................. 41 Appendix 3.6.2 Ferrite core ......................................................................................................... 42 Appendix 3.6.3 Surge protector ................................................................................................... 43 Appendix 3.6.4 Selection of stabilized power supply................................................................... 46

APPENDIX 4. TRANSPORTATION RESTRICTIONS FOR LITHIUM BATTERIES.......................... 47 Appendix 4.1 Restriction for Packing.............................................................................................. 47

Appendix 4.1.1 Target products ................................................................................................... 47 Appendix 4.1.2 Handling by user................................................................................................. 48 Appendix 4.1.3 Reference ........................................................................................................... 49

Appendix 4.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation................................................................................................................................. 50

Appendix 4.2.1 Outline of regulation............................................................................................ 50 Appendix 4.2.2 Target products ................................................................................................... 50 Appendix 4.2.3 Handling by user................................................................................................. 50 Appendix 4.2.4 Reference ........................................................................................................... 50

Appendix 4.3 Example of Hazardous Goods Declaration List ........................................................ 51

APPENDIX 5. PRECAUTIONS FOR COMPLIANCE TO UL/C-UL STANDARDS ........................... 53 APPENDIX 6. PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND COMMERCIALLY AVAILABLE DEVICES ...................................................................................................................... 54 APPENDIX 7. COMPLIANCE WITH CHINA COMPULSORY PRODUCT CERTIFICATION (CCC CERTIFICATION) SYSTEM............................................................................................................... 55

Appendix 7.1 Outline of China Compulsory Product Certification System ..................................... 55 Appendix 7.2 First Catalogue of Products Subject to Compulsory Product Certification................ 55 Appendix 7.3 Precautions for Shipping Products ........................................................................... 56 Appendix 7.4 Application for Exemption ......................................................................................... 57 Appendix 7.5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification......................... 58

I. CONNECTION MANUAL

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

I - 1

1. OUTLINE This manual explains the configurations/electrical specifications/connection methods required for installing and connecting the NC device. This manual assumes that all functions are added, but the actually delivered device may not have all the functions. Refer to the following documents for explanations on the functions. EZMotion-NC E60/E68 Series Specifications Manual: IB-1500171 EZMotion-NC E60/E68 Series PLC Interface Manual: IB-1500176 AC Servo/Spindle MDS-C1 Series Specifications Manual: BNP-C3000 AC Servo/Spindle MDS-C1 Series Instruction Manual: BNP-B2365 AC Servo/Spindle MDS-C1 Series Specifications Manual: BNP-C3040 AC Servo MDS-SVJ2 Specification Manual: BNP-B3937 AC Servo MR-J2-CT Series (with built-in indexing function) Specifications Manual: BNP-B3944 AC Spindle MDS-B-SPJ2 Series Specification Manual: BNP-B2164 AC Servo MDS-R Series Specifications and Instruction Manual: BNP-C3045 Refer to the following manual on the EMC Instructions for the European CE Marking. EMC Installation Manual: BNP-B2230 Refer to the following manual on compliance with UL/c-UL Standards. Instruction Manual for Compliance with UL/c-UL Standard: BNP-A2993-81

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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2. CONFIGURATION 2.1 System Configuration

RS-232C device

Remote I/O unit FCUA-DX1xx Servo motor Spindle motor

Remote I/O unit FCUA-DX1xx

Servo drive unit MDS-B-SVJ2 series

MDS-R series MR-J2-CT series

Spindle drive unit MDS-x-SPx series

MDS-B-SPJ2 series

Power supply unit MDS-x-CV series

MITSUBISHI

Synchronous feed encoder

Manual pulse generator

Sensor Max. 4 points

h l

Sensor

Display unit / NC unit

MC link B

MC link A

Refer to connection manuals of servo.

Base I/O unit

MC link B

NC unit

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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2.2 Lists of Components

(1) NC unit Model Configuration module model Function

HR761/HR763 card Main card HR741 card Memory card Q6-BAT Battery Base plate

FCU6-MU071 (E60)

Cover HR761/HR763 card Main card HR742 card Memory card Q6-BAT Battery Base plate

FCU6-MU072 (E68)

Cover (2) Option for NC unit

Configuration module model Function HR753 card (E60) E60 spindle connection option HR751 card (E68) PLC accelerator card

(3) Front IC card I/F unit

Model Configuration module model Function HR253 Front IC card HR551 Bus extension card F161 cable Bus cable

FCU6-EP105-1 (E68)

Installation plate (4) Display unit

Model Configuration module model Function MDT962B-4A 9-type monochrome CRT FCUA-R100 cable CRT power supply cable F590 cable Between HR761 and CRT Menu key Escutcheon

FCU6-DUE71 /FCU6-DUE71-1 (Note 1) (E60)

Base plate LTBLDT168G6C 7.2-type monochrome LCD HR721 card Power supply for backlight F090 cable Between HR761 and HR721 NZ24-4 cable Between HR721 and LCD Menu key Escutcheon

FCU6-DUT11 /FCU6-DUT11-1 (Note 1) (E60)

Base plate AA084VC06 8.4-type color LCD HR722 card LCD relay card CXA-L0605-VJL Backlight inverter F090 L0.1M cable Between HR761 and HR722 F098 cable Between HR722 and LCD F484 L0.25M cable Inverter cable Menu key Escutcheon

FCU6-DUN24 (Note 2) (E68) FCU6-DUN26 (E60) (Note 3)

Base plate (Note 1) The units with the name FCU6-xxxxx-1 are provided with an adapter for mounting on the front of

the units. (Note 2) With E68 standard, the display unit is mounted from the front. (Note 3) Escutcheon of FCU6-DUN26 differs from that of FCU6-DUN24.

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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(5) Keyboard unit

Model Configuration module model Function Housing Sheet attached for machining center KS-6MB911A-P Keyboard switch F053 cable Between HR761 and keyboard

FCU6-KB071 /FCU6-KB071-1 (Note 1) (E60) Base plate

Housing Sheet attached for machining center KS-6MB911B-P Keyboard switch F054 cable Between HR761 and keyboard

FCU6-KB024 (Note 2) (E60/E68)

Base plate

(6) Base I/O unit Model Configuration module model Function

HR341 card DI64/DO48/AO1 FCUA-R-TM Terminal resistor Aluminum die-cast

FCU6-HR341 Sink/Source input 64 points Sink output 48 points Analog output 1 point I/O share line (Note 5)

HR351 card DI64/DO48/AO1 FCUA-R-TM Terminal resistor Aluminum die-cast

FCU6-HR351 Sink/Source input 64 points Sink output 48 points Analog output 1 point I/O share line (Note 5)

HR327 card DI64/DO64 FCUA-R-TM Terminal resistor

FCU6-DX220 (E68)

Sink/Source input 64 points Sink output 64 points I/O share line (Note 3)(Note 4) Aluminum die-cast

HR337 card DI64/DO64 FCUA-R-TM Terminal resistor

FCU6-DX221 (E68)

Sink/Source input 64 points Source output 64 points I/O share line (Note 3)(Note 4) Aluminum die-cast

(Note 1) The units with the name FCU6-xxxxx-1 are provided with an adapter for mounting on the front of

the units. (Note 2) With E68 standard, the keyboard unit is mounted from the front. (Note 3) DI/O is a cable with no strain relief. (Note 4) The 5th to 8th channels of SKIP and 2nd channel of RIO cannot be used. (Note 5) I/O share line is the interface with servo drive unit, remote I/O, skip signal input and synchronous

feed encoder.

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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(7) Remote I/O unit

Model Component module model Function RX311 card DI32/DO32 FCUA-DX100 Sink/Source input 32 points

Sink output 32 points Case RX312 card DI32/DO32 FCUA-DX101 Sink/Source input 32 points

Sink output 32 points Case RX311 card DI32/DO32 RX321-1 card DI32/DO16

FUCA-DX110 Sink/Source input 64 points Sink output 48 points

Case RX312 card DI32/DO32 RX322-1 card DI32/DO16

FCUA-DX111 Sink/Source input 64 points Sink output 48 points

Case RX311 card DI32/DO32 RX321 card DI32/DO16/AO1

FUCA-DX120 Sink/Source input 64 points Sink output 48 points Analog output 1 point Case

RX312 card DI32/DO32 RX322 card DI32/DO16/AO1

FUCA-DX121 Sink/Source input 64 points Sink output 48 points Analog output 1 point Case

RX311 card DI32/DO32 RX341 card AI4/AO1

FCUA-DX140 Sink/Source input 32 points Sink output 32 points Analog input 4 points Analog output 1 point

Case

RX312 card DI32/DO32 RX341 card AI4/AO1

FCUA-DX141 Sink/Source input 32 points Sink output 32 points Analog input 4 points Analog output 1 point

Case

(8)Peripheral devices

Model Component module model Function PD25 Input: 200VAC

Output: 24VDC With the power supply ON/OFF

function HD60 Manual pulse

generator Manual pulse generator for 12VDC

(25pulse/rev) Use F320/F321 cable. Without MELDAS logo.

HD60-1 Manual pulse generator

Manual pulse generator for 12VDC (25pulse/rev) Use F320/F321 cable. With MELDAS logo.

UFO-01-2Z9 Manual pulse generator

Manual pulse generator for 5VDC (100pulse/rev) Use F023/F024 cable. Without MELDAS logo.

FCUA-R-TM Terminal connector Terminal for remote I/O communication

FCUA-A-TM Terminal connector Terminal for drive part communication

Ground plate D A complete set of ground plate D

Appendix 1.9

Ground plate E A complete set of ground plate E

Appendix 1.9

OSE-1024-3-15-68 Synchronous feed encoder

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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3. INSTALLATION 3.1 General Specification

(1) Environment conditions in control part (a) E60: Color display

Unit name NC unit Display unit Keyboard unit Model FCU6-MU071 FCU6-DUN26 FCU6-KB024

During operation 0 to 55C Ambient

temperature During storage -20 to 60C

Long term 10 to 75% RH (With no dew condensation) Ambient

humidity Short term 10 to 95% RH (With no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 or less Shock resistance 29.4m/s2 or less G

en er

al s

pe ci

fic at

io n

Working atmosphere No corrosive gas, dust or oil mist

Power supply voltage 24VDC 5% Ripple 200mV max.

Instantaneous stop tolerance time

Depends on the specifications of 24VDC power supply unit used. (Use more than 20ms)

P ow

er s

up pl

y sp

ec ifi

ca tio

n

Current consumption (max.)

2A (NC unit + display unit + keyboard unit)

Heating value (max.) 50W Mass 3.2kg (with FUC6-DUN26) 1.0kg Outline dimension Refer to Appendix 1.1

(Note 1) Short term refers to within one month. (b) E60: Monochrome display

Unit name NC unit Display unit Model FCU6-MU071 FCU6-DUE71 FCU6-DUT11

During operation 0 to 55C

Surface temperature of LCD display unit: 0 to 50C (Note 1)

Ambient temperature

During storage -20 to 60C

Long term 10 to 75% RH (With no dew condensation) Ambient humidity Short term 10 to 95% RH (With no dew condensation) (Note 2) Vibration resistance 4.9m/s2 or less Shock resistance 29.4m/s2 or less G

en er

al s

pe ci

fic at

io n

Working atmosphere No corrosive gas, dust or oil mist

Power supply voltage 24VDC 5% Ripple 200mV max.

Single phase 100VAC -15% to +10% 50/60Hz

Instantaneous stop tolerance time 20ms (with an external power supply unit PD25)

P ow

er s

up pl

y sp

ec ifi

ca tio

n

Current consumption (max.)

2A (NC unit + display unit) 100VAC 0.4A

Heating value (max.) 80W (with FCU6-DUE71), 50W (with FCU6-DUT11) Mass 5.5kg (with FCU6-DUE71), 2.5 kg (with FCU6-DUT11) Outline dimension Refer to Appendix 1.1

(Note 1) If it is hotter than 45C, the quality of the LCD (contrast ratio) deteriorates. (Note 2) Short term refers to within one month.

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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(c) E68

Unit name NC unit Display unit Keyboard unit Model FCU6-MU072 FCU6-DUN24 FCU6-KB024

During operation 0 to 55C Ambient

temperature During storage -20 to 60C

Long term 10 to 75% RH (With no dew condensation) Ambient

humidity Short term 10 to 95% RH (With no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 or less Shock resistance 29.4m/s2 or less G

en er

al s

pe ci

fic at

io n

Working atmosphere No corrosive gas, dust or oil mist

Power supply voltage 24VDC 5% Ripple 200mV max.

Instantaneous stop tolerance time

Depends on the specifications of 24VDC power supply unit used. (Use more than 20ms)

P ow

er s

up pl

y sp

ec ifi

ca tio

n

Current consumption (max.)

2A (NC unit + display unit + keyboard unit)

Heating value (max.) 50W Mass 3.2kg (with FCU6-DUN24) 1.0kg Outline dimension Refer to Appendix 1.2

(Note 1) Short term refers to within one month.

EZMotion-NC E60/E68 Series Connection and Maintenance Manual

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(2) Environment conditions in electric cabinet

Unit name Base I/O unit Model FCU6-HR341 FCU6-HR351 FCU6-DX220 FCU6-DX221

During operation 0 to 55C Ambient

temperature During storage -20 to 60C

Long term 10 to 75% RH (With no dew condensation) Ambient humidity Short term 10 to 95% RH (With no dew condensation) (Note 1) Vibration resistance 4.9m/s2 or less Shock resistance 29.4m/s2 or less

G en

er al

s pe

ci fic

at io

n

Working atmosphere No corrosive gas, dust or oil mist

Power supply voltage 24VDC 5% Ripple 200mV max.

Instantaneous stop tolerance time

Depends on the external power supply used. (Use more than 20ms)

P ow

er s

up pl

y sp

ec ifi

ca tio

n

Current consumption (max.) 0.8A (Note 2)

Heating value (max.) 40W (Note 3) Mass 0.6kg Outline dimension Refer to Appendix 1.4.

(Note 1) Short term refers to within one month. (Note 2) This value is only of the control circuit part (DCIN connector). For the current value of the I/O

circuit, calculate with the number of points used and load. (Note 3) When all DI/DO points are ON.

Unit name Remote I/O unit

Model FCUA-DX10x FCUA-DX11x FCUA-DX12x FCUA-DX14x

During operation 0 to 55C Ambient

temperature During storage -20 to 60C

Long term 10 to 75% RH (With no dew condensation) Ambient

humidity Short term 10 to 95% RH (With no dew condensation) (Note 1)

Vibration resistance 4.9m/s2 or less Shock resistance 29.4m/s2 or less G

en er

al s

pe ci

fic at

io n

Working atmosphere No corrosive gas, dust or oil mist

Power supply voltage 24VDC 5% Ripple 200mV max.

Instantaneous stop tolerance time

Depends on the external power supply used. (Use more than 20ms)

P ow

er s

up pl

y sp

ec ifi

ca tio

n

Current consumption (max.) 0.4A (Note 2) 0.7A (Note 2) 0.8A (Note 2) 0.7A (Note 2)

Heating value (max.) 25W (Note 3) 40W (Note 3) 40W (Note 3) 30W (Note 3) Mass 470g 570g 590g 550g Outline dimension Refer to Appendix 1.5.

(Note 1) Short term refers to within one month. (Note 2) This value is only of the control circuit part (DCIN connector). For the current value of the I/O

circuit, calculate with the number of points used and load. (Note 3) When all DI/DO points are ON.

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3.2 Designing Conditions for Cabinet 3.2.1 Depth dimension of cabinet

(1) E60: Color display

60 (S

pa ce

fo r w

iri ng

)

20 110 or more (Depth dimension)

20 120 or more (Depth dimension: with expansion PCB)

20 0

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(2) E60: Monochrome display

20 81

23020

280 or more (Depth dimension)

60 (S

pa ce

fo rw

iri ng

)

140 or more (Depth dimension)

20 0

(Note 1) When the display unit is FCU6-DUT11 (LCD), apply the depth dimension of the figure above. (Note 2) Depth dimension includes the space for wiring. Refer to "3.4 Installation" also.

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(3) E68

60

(S pa

ce fo

r w iri

ng )

20 110 or more (Depth dimension)

20

20 120 or more (Depth dimension:

with expansion PCB)

120 or more (Depth dimension: with expansion PCB)

20 0

(Note 1) Depth dimension includes the space for wiring. Refer to "3.4 Installation" also.

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3.2.2 Heat radiation treatment of cabinet

Refer to the following method for heat radiation treatment.

(1) Average temperature in cabinet : T = 55C (2) Cabinet peripheral temperature : Ta 0C to 45C (3) Internal temperature rise value : T = TTa (max) = 10C

(1) Refer to "3.1 General Specification" for the

heat generated by each unit. (2) Enclosed cabinet (thin steel plate) cooling

capacity calculation equation

W1 = U A T U: 6W/m2 C ... with internal agitator fan 4W/m2 C ... without internal agitator fan A: Effective heat radiation area (m2) T: Internal temperature rise value (10C) (Area where heat can be radiated from cabinet) When calculating the effective heat radiation area, do not include the parts that contact other objects.

(3) Points of caution for heat radiation treatments when designing mounting state * Consider convection in cabinet (eliminate heat spots) * Collect hot air at suction port in heat exchanger cabinet.

(4) Criterion for internal temperature rise distribution data

T (average value)10C Tmax (maximum value)15C Iinconsistency Tmax Tmin)6C (Evaluate existence of heat spots)

For heat radiation value of each unit, refer to "3.1 General Specification". If heat wont escape from the upper part of the NC unit, equip an agitator fan.

If the conditions below are not satisfied, equip an agitator fan in the cabinet. Criterion for internal temperature rise distribution data T (average value) 10C Tmax (maximum value) 15C

Procedures for heat design and verification

Example of heat radiation treatment

Calculate total heat radiation of each mounted unit (W)

Comparison of W and W1 WW1

Collection of internal temperature rise distribution data

Mounting design

Improvements

Completion

Selection of heat exchanger

Evaluation

W>W1

T10C

T>10C

Calculate cabinets cooling capacity (W1)

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3.3 Noise Prevention 3.3.1 Frame ground connection (FG connection)

To avoid coupling caused by the common impedance among each unit, the frame should basically be grounded at one ground point. However, as in the case of a type of machine whose operation part is pendant box type, if the NC unit and display unit are equipped away from the cabinet, ground the ground terminal of the NC unit and display unit to the ground plate of the operation part, and from the ground plate of the operation part, ground to the ground plate of the cabinet. (1) The NC unit and display unit are in or near the cabinet

24VDC stabilized power supply

24VDC stabilized power supply

Cabinet ground plate

Base I/O unit

SV2 (Servo drive unit) SKIP (Skip signal)

24VDC 0V FG

ENC (Synchronous feed encoder)

24VDC

FG 0V

AO (Analog output) CF10 (I/O interface) SV1 (Servo drive unit)

RIO (Remote I/O)

FG terminal block

CRT

SIO(RS-232C) HANDLE (Manual pulse

generator)

NCKB (NC keyboard) RIO (Remote I/O)

FG terminal block

Display unit

CF10 (I/O interface)

FG terminal block

Emergency stop button

DCIN

EMG

24VDC 0V FG

CF01 (ACFAIL) 24VDC

NC unit

LCD

24VDC

FG 0V

(Note 1) means that the metal case of the connector is connected to the FG terminal block by the FG pattern on the board.

(Note 2) The figure above shows the case when more than one 24VDC stabilized power supply are used. (Note 3) The E68 control unit and display unit share the same FG terminal block.

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(2) The NC unit and display unit are away from the cabinet

NC unit

LCD

SIO (RS-232C) HANDLE (Manual pulse generator)

NCKB (NC keyboard) RIO (Remote I/O)

FG terminal block

24VDC stabilized power supply

Operation part

Electric Cabinet

Display unit

24VDC stabilized power supply

Cabinet ground plate

CF10 (I/O interface)

FG terminal block

CRT

Emergency stop button

DCIN

EMG

Base I/O unit

SV2 (Servo drive unit) SKIP (Skip signal)

24VDC 0V FG

CF01 (ACFAIL)

24VDC

24VDC 0V FG

ENC (Synchronous feed encoder)

24VDC

FG

0V

AO (Analog output) CF10 (I/O interface) SV1 (Servo drive unit)

RIO (Remote I/O)

FG terminal block

Operation part ground plate

24VDC

FG 0V

(Note 1) means that the metal case of the connector is connected to the FG terminal block by the FG pattern on the board.

(Note 2) The figure above shows the case when more than one 24VDC stabilized power supply are used. (Note 3) The E68 control unit and display unit share the same FG terminal block.

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3.3.2 Shield clamping of cables

The shield cable connected to the NC unit, servo drive unit and spindle drive unit must be connected to the ground plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the ground plate with GND plate or clamp fittings. Refer to the following drawings to treat the shield cable. (1) Example of connection with ground plate of connector

Ground plate

Cable Shield

Example of cable treatment

Fold the wire material shield over the sheath, and wrap copper foil tape over it. Then clamp it with the connectors GND plate. (2) Example of connection with clamp fitting

Clamp fitting Ground plate

Cable

Shield Unit

Max. 0.8m

Clamp fitting

Cable Ground plate

1. Peel a part of the cable sheath and expose the shield as shown in the drawing.

Press the exposed part against the grounding plate with the cable clamp fittings. 2. If the cable is thin, clamp several together in a bunch. 3. Use adequate force when tightening the cable so that the wire material is not damaged. 4. Connect each grounding plate together and ground them at one point. For outline drawings of clamp

fittings and ground plates, refer to Appendix 1.9.

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Grounding method of each cable is as in the table below.

Unit name Connector name Usage/Function Grounding method CF10 I/O interface Ground plate in the connector HANDLE Manual pulse generator Ground plate in the connector

NC unit

SIO RS-232C Ground plate in the connector CF10 I/O interface Ground plate in the connector SV1 Servo drive unit

Spindle drive unit Ground plate in the connector

SV2 Servo drive unit (Auxiliary axis)

Ground plate in the connector

ENC Synchronous feed encoder Ground plate in the connector SKIP Skip signal input Ground plate in the connector

Base I/O unit

AO Analog output Ground plate in the connector 3.3.3 Connecting spark killer

Get rid of noises during coil/contact operating. To get rid of noises, connect a spike killer parallel to the coil/contact.

C oi

l

Contact

E S K

SK

The CR compound element is effective to remove noises caused by electromagnetic induction.

Spark killer C: 0.033 to 0.1F R: 10 to 120

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3.3.4 Lightning surge protection

Generally, the lightning surge enters the control power supply of the device via the power supply line, which may damage the internal circuits through the control power supply or the control power supply itself. In the case of our NC devices, surge absorbers are added to the control part and control power supply of the drive part. However, if the lightning surge protection is not done to all parts that require the protection in the control cabinet (refer to the figure below), the lightning surge may run via signal lines, which may damage the other devices.

NC

Drive unit (Servo / Spindle drive unit)

Power supply

Control panel (Relay panel, etc)

Power source

Route of lightning surge

(1) Protection method Add a surge absorber to the power supply line of power supply devices prepared separately. (Refer to the figure below.)

(2) Example of surge absorber In the case of surge absorbers of OKAYA ELECTRIC INDUSTRIES CO., LTD.

Model

Circuit voltage 50/60Hz [Vrms]

Max. tolerance

circuit voltage

Clamp voltage

[V] 10%

Surge resistance

value 8/20s[A]

Surge withstand pressure

(Voltage when discharge

starts) 1.2/50s[V]

(1) RAV-781BYZ-2 250 3 300 783 2500 20k (2) RAV-781BXZ-4 250 3 500 700 2500 2k

(Note) For outline drawings, refer to Appendix 3.6.3 Surge absorber. For characteristics, outline dimension and connection method of surge absorber, refer to your surge absorber manufacturers catalogue.

(3) Installation example of surge absorber Refer to Appendix 3.6.3 Surge absorber.

Figure 2. Lightning surge measurement in the case of three-phase power supply

Power source

Circuit protector

Surge absorber (1) Surge absorber (2)

Another device (Power

supply for panel, etc)

Control panel (Relay

panel, etc)

Figure 1. Damage route by lightning surge

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3.4 Installation

In principle, install the NC unit and display unit in the sealed structure cabinet. In the case when they are installed in cabinet, pay attention to the points below. (1) Install the NC unit and display unit vertically. (2) Refer to the following drawing to consider the NC units heat dissipation wiring and ventilation, and

secure enough space.

(Top)

(Bottom)

NC unit / Display unit

Operation box

Front view

Min. 50mm

(For heat radiation and wiring)

Min. 100mm

(For heat radiation and wiring)

Min. 50mm (For heat radiation)

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4. CONNECTION AMONG COMPONENTS 4.1 General View 4.1.1 E60 General connection diagram

(1) E60: Color display

DCIN

CF01 (ACFAIL)

HR741

RIO

HANDLE SIO

F023/F024 F320/F321

F070

F034

NC unit FCU6-MU071

EMG OT release switch

F120

Transformer 200VAC: 100VAC

M

MC

TE1 L1

R

R

FCUA-R211 (SH41) (Note 1)

24VDC

FCUA-R211 (SH41)

Relay/Contact for machine control

To the next remote I/O

RIO2RIO1

1 DCIN

F070

Remote I/O unit FCUA-DX1xx

24VDC

F070

NFB

FCUA-R211 (SH41)

Machines cabinet

DIF351

CF10

Synchronous feed encoder

S R T

No fuse breaker (NFB)

3-phase 200VAC to 230VAC

Base I/O unit FCU6-HR341/FCU6-HR351

HR753

HR761

LCD

RS-232C device

F070

Servo drive unit MR-J2-CT

Analog output

Terminal resistance FCUA-R-TM

Manual pulse generator

FG

24VDC stabilized power supply 24VDC

NFB

100VAC

NFB

(Note 2) EMG

CF10

NCKB

F010

FG

DCIN

CF31

CF32

CF33

CF34

ENC

SKIP

AO RIOSV2SV1

HR341/HR351

F351

F351

F351

F040/F041

F102

F221

DI

DO

DO

Skip signal Input: 4 points

24VDC stabilized power supply

(Note 2) FG

Remote I/O unit FCUA-DX1xx

DCIN RIO1 RIO2

R

R

FCUA-R211 (SH41)

To the next remote I/O

Terminal resistance FCUA-R-TM

Relay/Contact for machine control

L2 L3 L11 L12 TE2

PE

CN1A CN1B

24VDC stabilized power supply

NFB (Note 2) FG

MC NFB

Servo drive unit MR-J2-CT

CN30 L1 L2 L3

CN22

PE

CN1A CN1B

M

MCNFB

M

Spindle drive unit MDS-B-SPJ2

T1 L1 L2 L3

T2

PE

CN1A CN1B

L11 L12

Keyboard unit FCU6-KB024

Backlight inverter

F484

F090

F054

Menu key

F098

HR72

8.4-type color TFT (VGA:640*480)

Display unit FCU6-DUN26

(Note 1) For the remote I/O cable, use FCUA-R211 normally. If the cable length is short (such as a bridge among units in the cabinet), SH41 cable can be used. (Note 2) 24VDC stabilized power supply must be installed on each control unit, base I/O unit and MDS-R. (Note 3) Refer to 4.4.2 Power supply PD25 for using the power supply PD25.

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(2) Monochrome display

DCIN

CF01 (ACFAIL)

HR741

NZ24-4 100VACNC keyboard FCU6-KB071-1

RIO

HANDLE SIO

CRT

F023/F024 F320/F321

F070

F034

F090

FCUA-R100

NC unit FCU6-MU071

EMG

OT release switch

F590

F120

Transformer 200VAC: 100VAC

MC

MC

TE1 L1

R

R

FCUA-R211 (SH41)

(Note 1)

24VDC

FCUA-R211 (SH41)

Relay / Contact for machine control

To the next remote I/O

RIO2 RIO1

1 DCIN

F070

Remote I/O unit FCUA-DX1xx

24VDC

F070

NFB

FCUA-R211

Machine's cabinet

DIF351

CF10

Synchronous feed encoder

S R T No fuse breaker (NFB)

3-phase 200VAC to 230VAC

HR721

Base I/O unit FCU6-HR341/FCU6-HR351

HR753

HR761

LCD

RS-232C device

Display unit (CRT) FCU6-DUE71-1

CRT2 LCD

F070

Servo drive unit MR-J2-CT

Analog output

Terminal resistance FCUA-R-TM

Attached to menu key

CCFL

CN1

Manual pulse generator

FG

24VDC stabilized power supply 24VDC

NFB

100VAC

NFB

(Note 2) EMG

CF10

NCKB

Display unit (LCD) FCU6-DUT11-1

CRT1

F010

FG

DCIN

CF31

CF32

CF33

CF34

ENC

SKIP

AO RIOSV2SV1

HR341/HR351

F351

F351

F351

F040/F041

F102

F221

DI

DO

DO

Skip signal Input: 4 points

24VDC stabilized power supply

(Note 2) FG

Remote I/O unit FCUA-DX1xx DCIN RIO1 RIO2

R

R

FCUA-R211 (SH41)

To the next remote I/O

Terminal resistance FCUA-R-TM

Relay / Contact for machine control

L2 L3 L11 L12 TE2

PE CN1A CN1B

24VDC stabilized power supply

NFB (Note 2) FG

MC NFB

Servo drive unit MDS-R

CN30 L1 L2 L3

CN22

PE

CN1A CN1B

MC

MCNFB

MC

Spindle drive unit MDS-B-SPJ2

T1 L1 L2 L3

T2

PE

CN1A CN1B

L11 L12

F053

(Note 1) For the remote I/O cable, use FCUA-R211 normally. If the cable length is short (such as a bridge among units in the cabinet), SH41 cable can be used.

(Note 2) 24VDC stabilized power supply must be installed on each control unit, base I/O unit and MDS-R. (Note 3) If the power supply PD25 is not used, refer to "4.4.1 Stabilized power supply for general

purpose".

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4.1.2 E68 General connection diagram

MC

R S T

ON OFF

MC

No fuse breaker (NFB)

DCOUT

FG ACIN

NFB

24VDC stabilized power supply

Keyboard unit FCU6-KB024

MC

24VDC

FG

RIO

RS-232C Device

RIO2

Servo/Spindle Drive Units MDS series

Synchronous feed encoder

DCIN

EMG

CF01

SIO

NCKB

8.4-type color TFT

LCD

Backlight inverter

F034

FGRA

EMG

Machine operation panel

(VGA:640*480)

NC unit FCU6-MU072

RIO1

Terminal resistance FCUA-R-TM

HANDLE

DIO DCIN

Remote I/O unit FCUA-DX1xx

RIO1 SKIP

ENC

Relay/Contact for machine control

F484

F090

F054

HR761

HR751

HR742

HR 551

Menu key

CF10

F098

Base I/O unit FCU6-HR341/351 FCU6-DX220/221

CF10

DCIN

24VDC

F070

HR722

Machine's cabinet

CF31

CF32

CF33

CF34

F351 (note)DI

DI

DO

DO

Skip signal Input:4 points

Manual pulse generator

OT release switch

SV1

SV2

SH21

F023/F024/F320/321

F040/041

F102

SH41

F010

To the next remote I/OSH41

Remote I/O unit FCUA-DX1xx

F070

24VDC

Display unit FCU6-DUN24

F070 24VDC

SH41

ATA-compliant memory card

HR253

F161

Front IC card I/F unit FCU6-EP105-1

F351 (note)

F351 (note)

F351 (note)

(Note) R300/301 cable for FCU6-DX220/221

Expansion card

Expansion card

(Note 1) If the power supply PD25 is used, refer to "4.4.2 Power supply PD25". (Note 2) For the remote I/O cable, use FCUA-R211 normally.

If the cable length is short (such as a bridge among units in the cabinet), SH41 cable can be used.

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4.2 Connecting NC unit Connect the display unit, keyboard unit, base I/O unit, remote I/O unit, manual pulse generator, RS-232C devices to the NC unit.

4.2.1 NC unit connection system drawing (1) E60

Display unit

Keyboard unit

NC unit

CRT

LCD

NCKB

DCIN

CF01 (ACFAIL)

CF10

HANDLE

SIO

RIO

EMG

Base I/O unit

Manual pulse generator

RS-232C device

Remote I/O unit

Emergency stop signal

F590 cable

F090 cable

F053 cable

F070 cable

F010 cable

F023/F024/ F320/F321 cable

FCUA-R211 cable

F120 cable

(For CRT)

(For LCD) F034 cable

CRT1

LCD

24VDC stabilized power supply

Connector description

FCU6-MU071 CF10 Connect with base I/O unit. HANDLE Connect with manual pulse generator. SIO Connect with RS-232C devices. RIO Connect with remote I/O unit. EMG Connect with emergency stop signal. CRT Connect with display unit. (Connect when FCU6-DUE71 is used.) LCD Connect with display unit. (Connect when FCU6-DUN26/FCU6-DUT11 is used.) NCKB Connect with keyboard unit. DCIN Connect with the 24VDC power supply. CF01 Connect with power supply failure signal. (ACFAIL) (Open during using general

purpose power supply)

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(2) E68

Display unit

Keyboard unit

NC unit

LCD

NCKB

DCIN

CF01 (ACFAIL)

CF10

HANDLE

SIO

RIO

EMG

Base I/O unit

Manual pulse generator

RS-232C device

Remote I/O unit

Emergency stop signal

F090 cable

F054 cable

F070 cable

F010 cable

F023/F024/ F320/F321 cable

FCUA-R211 cable

F120 cable

(For LCD)

F034 cable

LCD

24VDC stabilized power supply

Connector description

FCU6-MU072 CF10 Connect with base I/O unit. HANDLE Connect with manual pulse generator. SIO Connect with RS-232C devices. RIO Connect with remote I/O unit. EMG Connect with emergency stop signal. LCD Connect with display unit. (Connect when FCU6-DUN24 is used.) NCKB Connect with keyboard unit. DCIN Connect with the 24VDC power supply. CF01 Connect with power supply failure signal. (ACFAIL) (Open during using general

purpose power supply)

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4.2.2 Layout drawing of NC unit

Appearance of back of NC unit

EMG

NCKB

CF10

DCIN

CF01

LCD

CRT

HANDLE SIO

RIO

F o

r e xp

a n

sio n

ca rd

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4.2.3 Connector pin assignment of NC unit (1) CF10 connector I/O interface

125

50 26 Plug: 10150-6000EL Shell: 10350-3210-000 Recommended manufacturer: 3M (2) SIO connector RS-232C Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: 3M

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

1 I/O TXRX1 26 I/O TXRX1* 2 reserve 27 reserve 3 GND 28 GND 4 I SKIP1 29 I SKIP1* 5 I SKIP2 30 I SKIP2* 6 I SKIP3 31 I SKIP3* 7 I SKIP4 32 I SKIP4* 8 reserve 33 reserve 9 reserve 34 reserve

10 reserve 35 reserve 11 reserve 36 reserve 12 GND 37 GND 13 I ENC1A 38 I ENC1A* 14 I ENC1B 39 I ENC1B* 15 I ENC1Z 40 I ENC1Z* 16 GND 41 GND 17 O SVTXD2 42 O SVTXD2* 18 I SVALM2 43 I SVALM2* 19 I SVRXD2 44 I SVRXD2* 20 O SVEMG2 45 O SVEMG2* 21 GND 46 GND 22 O SVTXD1 47 O SVTXD1* 23 I SVALM1 48 I SVALM1* 24 I SVRXD1 49 I SVRXD1* 25 O SVEMG1 50 O SVEMG1*

1 GND 11 GND 2 I RXD1 12 O TXD1 3 I CTS1 13 O RTS1 4 I DSR1 14 O DTR1 5 GND 15 GND 6 reserve 16 reserve 7 I RCSD2 17 O TXD2 8 I CTS2 18 O RTS2 9 I DSC2 19 O DTR2

10 reserve 20 reserve

1 10

11 20

CAUTION

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(3) HANDLE connector Manual pulse generator

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: 3M

(4) RIO connector Remote I/O

1 2 3

Connector: 1-178288-3 Contact: 1-175218-2 Recommended manufacturer: Tyco Electronics AMP

(5) DCIN connector 24VDC input

1 2 3

Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

1 I/O TXRX2 2 I/O TXRX2* 3 GND

1 I 24VDC 2 0V(RG) 3 FG

1 GND 11 GND 2 reserve 12 reserve 3 I 2HA 13 I 2HB 4 I 1HA 14 I 1HB 5 GND 15 GND 6 O 12VDC 16 O 12VDC 7 reserve 17 reserve 8 reserve 18 reserve 9 reserve 19 reserve

10 O 5VDC 20 O 5VDC

1 10

11 20

CAUTIO

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(6) CF01 connector Power supply failure detection (ACFAIL)

12

Connector: 51030-0230 Contact: 50084-8160 Recommended manufacturer: MOLEX

(7) EMG connector Emergency stop

1 2

3

Connector: 51030-0330 Contact: 50084-8160 Recommended manufacturer: MOLEX

(8) NCKB connector Keyboard Connector: 7926-6500SC Strain relief: 3448-7926 Recommended manufacturer: 3M

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

1 GND 2 I ACFAIL

1 FG 2 I EMG IN 3 O COM

A B 1 O KBCS0* 1 O KBCS1* 2 O KBCS2* 2 O KBCS3* 3 O KBAD0 3 O KBAD1 4 O KBAD2 4 O BUZOUT* 5 O RDYOUT* 5 O SPOUT* 6 I KBRES* 6 reserve 7 I KBD0 7 I KBD1 8 I KBD2 8 I KBD3 9 GND 9 GND

10 GND 10 GND 11 GND 11 GND 12 O 5VDC 12 O 5VDC 13 O 5VDC 13 O 5VDC

13B 1B

1A 13A

CAUTION

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(9) LCD connector Relay board for LCD

20A1A

20B1B Connector: DHD-RB40-20AN Recommended manufacturer: DDK

(10) CRT connector CRT Connector: UFS-10B-04 Contact: 66-1-BF Recommended manufacturer: YAMAICHI ELECTRONICS

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

A B 1 GND 1 GND 2 O FPD0 2 O FPD1 3 O FPD2 3 O FPD3 4 O FPD4 4 O FPD5 5 O FPD6 5 O FPD7 6 O FPD8 6 O FPD9 7 GND 7 GND 8 O FPD10 8 O FPD11 9 O FPD12 9 O FPD13

10 O FPD14 10 O FPD15 11 O LCDDRDY 11 O LCON0 12 O LCON1 12 O LCON2 13 O FPD16 13 O FPD17 14 I LCDID3 14 I LCDID2

15 O LCDFRAM E 15 O LCDLINE

16 O LCDSHIFT 16 O 5VON* 17 I LCDID1 17 O DISPOFF 18 O CLFOFF 18 I LCDID0 19 O 5VDC 19 O 5VDC 20 O 5VDC 20 O 5VDC

A B 1 O HSYNC 1 GND 2 O VSYNC 2 GND 3 reserve 3 GND 4 O VIDEO(G) 4 GND 5 reserve 5 GND

5B 1B

1A 5A

CAUTION

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4.2.4 Connection of RS-232C cable

Connect the RS-232C cable to the SIO connector.

F034 CableSIO

NC Unit

Cable drawing: Appendix 2 (F034 cable) Connector pin assignment: "4.2.2 Connector pin assignment of NC unit (2)"

4.2.5 Connection of manual pulse generator

Connect a manual pulse generator to the HANDLE connector of the NC unit. To this unit, it is possible to connect the 5VDC power supply type and 12VDC power supply type. The maximum number of manual pulse generators is 2.

F023/F024 or F320/F321 cable

HANDLE

NC unit

CH-1

CH-2

Outline drawing: Appendix 1.6 Manual pulse generator outline drawing Cable drawing: Appendix 2 (F023 cable) Connector pin assignment: "4.2.2 Connector pin assignment of NC unit (3)"

Incorrect connection may damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

Manual pulse generator cable Channel 1 2

F023 cable OK F024 cable 5VDC spec OK OK F320 cable OK F321 cable 12VDC spec OK OK OK: Available channel

CAUTION

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4.2.6 Connection of operation board I/O

Connect the operation board I/O to the RIO connector of the NC unit. Normally, connect the remote I/O unit to the RIO connector, and configurate the number of I/O points suitable for your machine tool builders specifications. Operation board I/O can be used up to four channels by channel setting. (In the case of FCUA-DX11x, possible to connect two units). Also note that analog input/output units cannot be used (FCUA-DX12x, FCUA-DX14x). As for remote I/O unit, refer to "6. CONNECTION OF REMOTE I/O UNIT".

Remote I/O unit NC unit

RIO

FCUA-R211 cable Cable drawing: Appendix 2 (FCUA-R211 cable) Connector pin assignment, refer to "4.2.2 Connector pin assignment of NC unit (4)"

4.2.7 Connection of emergency stop (EMG) Connect the emergency stop button to the EMG connector of the NC unit. For wiring of the emergency stop button, refer to the next page. Do not use the EMG connector other purposes than the emergency stop signal.

F120 Cable EMG

NC Unit

Cable drawing: Appendix 2 (F120 cable) Connector pin assignment: "4.2.2 Connector pin assignment of NC unit (7)"

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connection may damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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Wiring of emergency stop button

NC Unit 24VDC

COM

EMG IN

FG

Emergency stop circuit

Base I/O Unit

EMG Emergency stop switch

Over Travel release switch

Limit switch

Diode

RA

24VDC stabilized power supply

24VDC stabilized power supply

24VDC

GND

24VDC

GND

FG

FG

1

2

3

Brake 3

1

DCIN

CN20

Servo Drive Unit

24VDC

0V

EM1

EM2

The connection above wont shut off the power supply of the drive unit directly.

CAUTION

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4.3 Connection of Display Unit and Keyboard Unit

As each unit is separated from one another, the connection below is necessary.

4.3.1 Connection of FCU6-DUE71 Connect the F590 cable to the CRT connector of the NC unit, and cable for menu keys to the connector of the bottom of the NC units keyboard unit. It is necessary to supply AC100V to the CRT2 connector of the display unit by the FCUA-R100 cable.

Display unitNC unit

CRT

F590 cable

FCUA-R100 cable (100VAC)

Accessory cable for menu key

Key board

4.3.2 Connection of FCU6-DUT11

Connect the cable F090 to the LCD connector of the NC unit, and cable for menu keys to the connector of the bottom of the NC units keyboard unit.

Display unit NC unit

LCD

Accessory cable for menu key

Key board

F090 cable

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4.3.3 Connection of FCU6-DUN24/FCU6-DUN26

Connect the cable F054 to the connector of the keyboard unit, and cable for menu keys to the connector of the bottom of the NC units keyboard unit.

Accessory cable for menu key

Display unit Keyboard unit

LCD

NC unit

F054 cable

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4.4 Connection of Power Supply 4.4.1 Stabilized power supply for general purpose

Choose the stabilized power supply for general purpose that satisfies the specifications below. (1) Power supply connection

NFB 24VDC general purpose stabilized power supply

ACIN

DCOUT

NFB NC unit

DCINF070 cable

(2) Power supply specification

External power supply unit Output voltage 24VDC 5% Ripple 200mV max. Output current 3A or more

(Note 1) For the connection of the NC units DCIN connector, refer to "4.2.2 Connector pin assignment of NC unit (5)".

(Note 2) Leave the ACFAIL connector of the NC unit open.

4.4.2 Power supply PD25 Use the PD25 unit for the system whose NC unit requires the power supply failure detection signal (ACFAIL). (1) Connection of PD25

NFB PD25 power supply unit

ACIN

ON/OFF

DCOUT

NFB NC unit

CF01 (ACFAIL) DCIN

ON/OFF switch

F110 cable

F172 cable

OFF

ON

(2) Power supply specification External power supply unit Input voltage 200VAC to 230VAC (-15%, +10%) Output voltage 24VDC 3A max Unit size 13065230(mm) Refer to Appendix 1.3. Output holding time 300ms

(Note) Do not turn the PD25 ON immediately after turning it OFF. Turn the power ON after about 2 seconds.

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(3) Layout drawing of connectors

ACIN

ON/OFF SW

ON/OFF

POWER

DCOUT

ACIN: 200VAC input

ON/OFF SW: Switch ON Up)--- 24VDC output Switch OFFDown--- 24VDC output OFF

ON/OFF: Connect to the ON/OFF switch

DCOUT: Left side connector: ---- 24VDC output Right side connector ---- Power supply failure detection signal ACFAIL output

POWER: Green light ON when 24VDC output

(Note) For usual turning ON/OFF, use the ON/OFF switch of the operation board. (4) Connector pin assignment of PD25 unit

(1) ACIN connector

200VAC input Connector: 2-178128-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

(2) DCOUT connector 24VDC output / power supply failure notice

Connector: 3-178127-6 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

(3) ON/OFF connector

ON/OFF control Connector: 1-178288-5 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connection may damage the devices, so connect the cables to the specified connectors.

1 I ACIN 2 I ACIN 3 FG

1 2 3

1A 2A 3A

1B 2B 3B

1 NC 2 I P-OFF 3 GND 4 GND 5 I P-ON

1 5

A(X) B(Y) 1 O ACFAIL 24VDC 2 GND 0V 3 FG FG

CAUTION

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(5) Installation direction and space Install the PD25 unit vertically so that it can be seen from the front. Keep the spaces shown in the figure below around the unit for heat radiation / ventilating.

Min. 100mm

Min. 20mm

Top

Bottom

ACIN

ON/OFF SW

ON/OFF

POW ER

DC OU T

Min. 100mm

Min. 20mm

Do not damage, apply excessive stress, place heave thing on or sandwich the cables, as this may lead to electric shocks.

Separate the signal wire from the drive line/power line when wiring.

Do not connect or disconnect the connection cables between each unit while the power is ON.

WARNING

CAUTION

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5. I/O INTERFACE CONNECTION 5.1 Outline of I/O Interface 5.1.1 Variations of I/O interfaces

There are two types of I/O interfaces. Type Detail Connection Detail of configuration 1 Base I/O Used for connecting DI/DO, servo

drive unit, synchronous feed encoder, skip signal, remote I/O unit. Each NC unit needs one base I/O.

Refer to "5.2 Connection of Base I/O unit".

Refer to "2.2 Lists of configuration unit (6)".

2 Remote I/O Used for connecting connector RIO of base I/O unit and NC unit. Other than DI/DO, analog input and output is possible.

Refer to "6. CONNECTION OF REMOTE I/O UNIT".

Refer to "2.2 Lists of configuration unit (7)".

5.1.2 Example of I/O unit connection

Normally, use one base I/O unit. If one is not enough, connect remote I/O units to the connector RIO to compose the number of I/O points that is suitable for the machine tool builders specifications. (Refer to the figure below.) For remote I/O unit, refer to "6. REMOTE I/O UNIT CONNECTION". Connection when a remote I/O unit is used Base I/O unit

RIO/RIO1

FCUA-R211(SH41) cable

Remote I/O unit

Terminal resistance R-TM

Figure 1

Connect the terminal resistor to the terminal end of the remote I/O unit connected to the connector RIO. Model name of the terminal resistor: FCUA-R-TM If a remote I/O unit isnt connected to a base I/O unit, connect the terminal resistor to the connector RIO.

5.1.3 Station number setting of I/O unit Base I/O unit occupies two stations, whose station numbers are assigned to be "0" and "1". It is not possible to change the station numbers in the case with FCU6-HR341/HR351. In the case you connect a remote I/O unit, set from among "2" to "7" as "0" and "1" are already used for base I/O unit. For station number setting of remote I/O unit, refer to "6.12 Station Number Setting When Using Multiple Remote I/O Units".

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5.2 Connection of Base I/O Unit

Base I/O units is used for connecting DI/DO, servo drive unit, synchronous feed encoder, skip signal and remote I/O unit. Each NC unit needs one base I/O unit.

5.2.1 Base I/O unit connection system drawing

NC unit

Base I/O unit

24VDC stabilized power supply

CF10 F010 cable

F070 cable

SH21 cable

SH21 cable

F040 cable

F102 cable

FCUA-R211 cable

F221 cable

F351 cable

F351 cable

F351 cable

F351 cable

CF10

DCIN

SV1

SV2

ENC

SKIP

RIO/RIO1

AO

CF31

CF32

CF33

CF34

Servo drive unit

Servo drive unit

Synchronous feed encoder

Skip signal (4 points)

Remote I/O unit

Analog output (only FCU6-HR341/HR351)

DI

DI

DO

DOCS1 CS2

0 1

CS1 and CS2 are used to set the remote I/O communication station No. (FCU6-DX220/DX221 only)

(Note 1) The base I/O unit occupies 2 stations for the remote I/O communication (MC link B communication). (Note 2) RIO2 cannot be used.

Connecter description FCU6-HR341 FCU6-HR351 FCU6-DX220 FCU6-DX221 SV1 Connect with Part system 1 of servo drive unit. SV2 Connect with Part system 2 of servo drive unit. ENC Connect with synchronous feed encoder. SKIP Connect with skip signal input. (Max: Four points)

Connect with remote I/O unit. (As base I/O unit has two occupied stations, the other six stations can be used. As for the number of stations to occupy, refer to "6.12 Station Number Setting When Using

RIO/ RIO1

Multiple Remote I/O Units".) RIO2 cannot be used. AO Connect with the analog output signal.

(One point) -

CF31 DI32 (Sink/Source) DI32 (Sink/Source) DI32 (Sink/Source) DI32 (Sink/Source) CF32 DI32 (Sink/Source) DI32 (Sink/Source) DI32 (Sink/Source) DI32 (Sink/Source) CF33 DO32 (Sink) DO32 (Source) DO32 (Sink) DO32 (Source) CF34 DO16 (Sink) DO16 (Source) DO32 (Sink) DO32 (Source) CF10 Connect with the NC unit. DCIN Connect with the 24VDC stabilized power supply.

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Explanation of rotary switch FCU6-DX220 FCU6-DX221 CS1 Rotary switch CS1: Set the station No. for DI:X0-X1F (32 points )and DO:Y0-Y1F (32 points) of the remote

I/O communication 1CH. Normally, this is used at "0".

CS2 Rotary switch CS2: Set the station No. for DI:X20-X3F (32 points) and DO:Y20-Y3F (32 points) of the remote I/O communication 1CH. Normally, this is used at "1".

* The setting of rotary switch CS1 and CS2 may be differed depending on the machine configuration or the

status as to whether the other remote I/O units are used. Set within the range from 0 to 7. 5.2.2 Connecter layout of base I/O unit

(1) FCU6-HR341/HR351 Appearance of base I/O unit

RI0 DCIN

SV1

CF31 CF32

CF34CF33

CF10 SV2

SKIP

ENC

AO RIOFG

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(2) FCU6-DX220/DX221 Appearance of base I/O unit

0 1 2

3 5

79A B

C D

E F

4 6

8

0 1 2

3 5

79A B

C D

E F

4

6

8

SKIP ENC

CF10 SV2 SV1

DCIN RIO1 RIO2

CR31

CF31 CF32 CF33 CF34

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5.2.3 Connector pin assignment of base I/O unit

(1) CF10 connector I/O interface For connector pin assignment, refer to "4.2.3 Connector pin assignment of NC unit (1)".

125

50 26 Plug: 10150-6000EL Shell: 10350-3210-000 Recommended manufacturer: 3M

(2) SV1 connector Servo drive unit

110

1120 Plug: 10120-6000EL Shell: 10320-3210-000 Recommended manufacturer: 3M (3) SV2 connector Servo drive unit

110

1120 Plug: 10120-6000EL Shell: 10320-3210-000 Recommended manufacturer: 3M

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

1 GND 11 GND 2 O SVTXD1 12 O SVTXD1* 3 I SVALM1 13 I SVALM1* 4 I SVRXD1 14 I SVRXD1* 5 GND 15 GND 6 reserve 16 reserve 7 O SVEMG1 17 O SVEMG1* 8 reserve 18 reserve 9 reserve 19 reserve 10 reserve 20 reserve

1 GND 11 GND 2 O SVTXD2 12 O SVTXD2* 3 I SVALM2 13 I SVALM2* 4 I SVRXD2 14 I SVRXD2* 5 GND 15 GND 6 reserve 16 reserve 7 O SVEMG2 17 O SVEMG2* 8 reserve 18 reserve 9 reserve 19 reserve 10 reserve 20 reserve

CAUTION

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(4) ENC connector Synchronous feed encoder

15

69 Connector: CDE-9PF Contact: CD-PC-111 Case: HDE-CTH Recommended manufacturer: Hirose Electric (5) SKIP connector Skip signal input

18

915 Connector: CDA-15P Contact: CD-PC-111 Case: HDA-CTH Recommended manufacturer: Hirose Electric (6) DCIN connector 24VDC input

1 2 3

Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP (7) RIO/RIO1 connector Remote I/O

1 2 3

Connector: 1-178288-3 Contact: 1-175218-2 Recommended manufacturer: Tyco Electronics AMP

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

1 I ENC1A 2 I ENC1B 3 I ENC1Z 4 GND 5 GND

6 I ENC1A* 7 I ENC1B* 8 I ENC1Z* 9 O 5VDC

1 GND 2 I SKIP IN1 3 I SKIP IN3 4 reserve 5 reserve 6 reserve 7 reserve 8 GND

9 GND 10 I SKIP IN2 11 I SKIP IN4 12 reserve 13 reserve 14 reserve 15 GND

1 I 24VDC 2 0V(RG) 3 FG

1 I/O TXRX2 2 I/O TXRX2* 3 GND

CAUTION

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(8) AO connector (Only FCU6-HR341/HR351) Analog output

110

1120 Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: 3M

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

1 GND 11 GND 2 reserve 12 reserve 3 reserve 13 reserve 4 reserve 14 reserve 5 GND 15 GND 6 reserve 16 reserve 7 O AO 17 reserve 8 reserve 18 reserve 9 reserve 19 reserve 10 reserve 20 reserve

CAUTION

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(9) CF31/CF32/CF33/CF34 connector (a) FCU6-HR341/HR351 DI/DO DI: CF31/CF32 DO: CF33/CF34 (Note 1) Different connection is applied depending on sink or source. To COM, supply the voltages below. Sink: 24VDC Source: 0V(RG) Connector: 7940-6500SC Strain relief: 3448-7940 Recommended manufacturer: 3M

CF31 B A

20 I X0 20 I X10 19 I X1 19 I X11 18 I X2 18 I X12 17 I X3 17 I X13 16 I X4 16 I X14 15 I X5 15 I X15 14 I X6 14 I X16 13 I X7 13 I X17 12 I X8 12 I X18 11 I X9 11 I X19 10 I XA 10 I X1A 9 I XB 9 I X1B 8 I XC 8 I X1C 7 I XD 7 I X1D 6 I XE 6 I X1E 5 I XF 5 I X1F 4 reserve 4 reserve 3 I COM(Note1) 3 I COM(Note1)

2 O 24VDC 2 0V(RG) 1 O 24VDC 1 0V(RG)

CF32 B A

20 I X20 20 I X30 19 I X21 19 I X31 18 I X22 18 I X32 17 I X23 17 I X33 16 I X24 16 I X34 15 I X25 15 I X35 14 I X26 14 I X36 13 I X27 13 I X37 12 I X28 12 I X38 11 I X29 11 I X39 10 I X2A 10 I X3A 9 I X2B 9 I X3B 8 I X2C 8 I X3C 7 I X2D 7 I X3D 6 I X2E 6 I X3E 5 I X2F 5 I X3F 4 reserve 4 reserve 3 I COM(Note1) 3 I COM(Note1)

2 O 24VDC 2 0V(RG) 1 O 24VDC 1 0V(RG)

CF33 B A

20 O Y0 20 O Y10 19 O Y1 19 O Y11 18 O Y2 18 O Y12 17 O Y3 17 O Y13 16 O Y4 16 O Y14 15 O Y5 15 O Y15 14 O Y6 14 O Y16 13 O Y7 13 O Y17 12 O Y8 12 O Y18 11 O Y9 11 O Y19 10 O YA 10 O Y1A 9 O YB 9 O Y1B 8 O YC 8 O Y1C 7 O YD 7 O Y1D 6 O YE 6 O Y1E 5 O YF 5 O Y1F 4 reserve 4 reserve 3 reserve 3 reserve 2 I 24VDC 2 0V(RG) 1 I 24VDC 1 0V(RG)

CF34 B A

20 O Y20 20 19 O Y21 19 18 O Y22 18 17 O Y23 17 16 O Y24 16 15 O Y25 15 14 O Y26 14 13 O Y27 13 12 O Y28 12 11 O Y29 11 10 O Y2A 10 9 O Y2B 9 8 O Y2C 8 7 O Y2D 7 6 O Y2E 6 5 O Y2F 5 4 O AO 4 O AO* 3 reserve 3 reserve 2 I 24VDC 2 0V(RG) 1 I 24VDC 1 0V(RG)

For details of assignment number of signals, refer to the PLC Interface Manual.

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(b) FCU6-DX220/DX221 DI/DO

CF31 CF32 B A B A

20 I X0 20 I X10 20 I X20 20 I X30 19 I X1 19 I X11 19 I X21 19 I X31 18 I X2 18 I X12 18 I X22 18 I X32 17 I X3 17 I X13 17 I X23 17 I X33 16 I X4 16 I X14 16 I X24 16 I X34 15 I X5 15 I X15 15 I X25 15 I X35 14 I X6 14 I X16 14 I X26 14 I X36 13 I X7 13 I X17 13 I X27 13 I X37 12 I X8 12 I X18 12 I X28 12 I X38 11 I X9 11 I X19 11 I X29 11 I X39 10 I XA 10 I X1A 10 I X2A 10 I X3A 9 I XB 9 I X1B 9 I X2B 9 I X3B 8 I XC 8 I X1C 8 I X2C 8 I X3C 7 I XD 7 I X1D 7 I X2D 7 I X3D 6 I XE 6 I X1E 6 I X2E 6 I X3E 5 I XF 5 I X1F 5 I X2F 5 I X3F 4 reserve 4 reserve 4 Reserve 4 reserve 3 I COM(note1) 3 I COM(note1) 3 I COM(note1) 3 I COM(note1) 2 O 24VDC 2 0V(RG) 2 O 24VDC 2 0V(RG)

DI: CF31/CF32 DO: CF33/CF34

1 O 24VDC 1 0V(RG) 1 O 24VDC 1 0V(RG) (Note 1) Different connection is applied depending on sink or source. To COM, supply the voltages below. Sink: 24VDC Source: 0V(RG)

CF33 CF34 B A B A

20 O Y0 20 O Y10 20 O Y20 20 O Y30 19 O Y1 19 O Y11 19 O Y21 19 O Y31 18 O Y2 18 O Y12 18 O Y22 18 O Y32 17 O Y3 17 O Y13 17 O Y23 17 O Y33 16 O Y4 16 O Y14 16 O Y24 16 O Y34 15 O Y5 15 O Y15 15 O Y25 15 O Y35 14 O Y6 14 O Y16 14 O Y26 14 O Y36 13 O Y7 13 O Y17 13 O Y27 13 O Y37 12 O Y8 12 O Y18 12 O Y28 12 O Y38 11 O Y9 11 O Y19 11 O Y29 11 O Y39 10 O YA 10 O Y1A 10 O Y2A 10 O Y3A 9 O YB 9 O Y1B 9 O Y2B 9 O Y3B 8 O YC 8 O Y1C 8 O Y2C 8 O Y3C 7 O YD 7 O Y1D 7 O Y2D 7 O Y3D 6 O YE 6 O Y1E 6 O Y2E 6 O Y3E 5 O YF 5 O Y1F 5 O Y2F 5 O Y3F 4 reserve 4 reserve 4 reserve 4 reserve 3 reserve 3 reserve 3 reserve 3 reserve 2 I 24VDC 2 0V(RG) 2 I 24VDC 2 0V(RG)

1 I 24VDC 1 0V(RG) 1 I 24VDC 1 0V(RG)

CS1

0

CS2

1

In this example, CS1 is set to "0", CS2 is set to "1". For details, refer to the PLC Interface Manual.

Connector: 7940-6500SC Recommended manufacturer: 3M

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5.2.4 Outline of digital signal input circuit

The digital signal input circuit can be selected from the sink type or source type for each connector of each unit.

Unit name FCU6-HR341 FCU6-HR351 FCU6-DX220 FCU6-DX221 Card name HR341 HR351 HR327 HR337 Input type Sink/Source Sink/Source Sink/Source Sink/Source COM pin connection 24VDC/GND 24VDC/GND 24VDC/GND 24VDC/GND The number of input points 64 points 64 points 64 points 64 points Pin for input X0 to X3F X0 to X3F X0 to X3F X0 to X3F

(1) Input circuit Source type

3.3k

3.3k

3.3k

3.3k

3.3k

Control circuit

0V

0V

0V

0V

0V

24VDC

A3, B3 COM

(Machine side)

CF31(DI1) / CF32(DI2)

Sink type

3.3k

3.3k

3.3k

3.3k

3.3k

Control circuit

A3, B3 COM

(Machine side) CF31 (DI1) / CF32 (DI2)

24VDC

24VDC

24VDC

24VDC

24VDC

0V

: 2.2k for FCU6-DX220/DX221

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(2) Conditions for input The input signals must be used within the following condition ranges. Sink type

Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more, 25.2V or less Input current at external contact OFF 2mA or less Tolerable chattering time 3ms or less (Refer to T1 below) Input signal holding time 40ms or more (Refer to T2 below) (Note 1) Input circuit operation delay time 3msT3T416ms Machine side contact capacity 30V or more, 16mA or more

(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts

longer than the period of the process cycle of the ladder. Source type

Input voltage at external contact ON 18V to 25.2V Input current at external contact ON 9mA or more Input voltage at external contact OFF 4V or less Input current at external contact OFF 2mA or less Tolerable chattering time 3ms or less (Refer to T1 below) Input signal holding time 40ms or more (Refer to T2 below) (Note 1) Input circuit operation delay time 3msT3T416ms Machine side contact capacity 30V or more, 16mA or more

(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts

longer than the period of the process cycle of the ladder.

Sink type Source type

T1 T1 T1 T1

T2 T2

T3 T4 T3 T4

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5.2.5 Outline of digital signal output circuit

The digital signal output circuit has the sink type and source type. Use within the specification ranges shown below.

Unit name FCU6-HR341 FCU6-HR351 FCU6-DX220 FCU6-DX221 Card name HR341 HR351 HR327 HR337 Output type Sink Source Sink Source Output current 60mA/Point 60mA/Point 60mA/Point 60mA/Point The number of output points 48 points 48 points 64 points 64 points Pin for output Y0 to Y2F Y0 to Y2F Y0 to Y3F Y0 to Y3F

(1) Output circuit

(Machine side) (Machine side)

Sink type Source type

CF33 (DO1) / CF34 (DO2) CF33 (DO1) / CF34 (DO2)

RA

RA

PL

PL

R

R

24VDC 24VDC

Control circuit Control circuit

(2) Conditions for output

Insulation method Non-insulation Rated load voltage 24VDC Max. output current 60mA/Point Output delay time 40s

(3) Setting of rotary switch (CS1, CS2) (For FCU6-DX220/DX221)

CS1 Rotary switch CS1: Set the station No. for DI:X0-X1F (32 points ) and DO:Y0-Y1F (32 points) of the remote I/O communication 1CH. Normally, this is used at "0".

CS2 Rotary switch CS2: Set the station No. for DI:X20-X3F (32 points) and DO:Y20-Y3F (32 points) of the remote I/O communication 1CH. Normally, this is used at "1".

The number of occupied stations for this card is 2. -CAUTION-

1. When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,100mA or more) in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resistor (R=150) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

When using an inductive load such as a relay, always connect a diode in parallel to the load. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

CAUTION

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5.2.6 Connection of machine control signal

(1) FCU6-HR341/HR351 Connect the machine control signal from CF34 to CF31 of base I/O unit. Using the input 64 points and output 48 points requires four cables (all F351, single-end connector).

Base I/O unit

RI0 D CIN

SV1

C F31 CF32 CF34CF33

CF10 SV2

SKIP EN C

AO

Machine signal

Machine signal

CF31 (DI1)

F351 cable

CF32 (DI2)

CF33 (DO1)

CF34 (DO2)

F351 cable

Cable drawing: Appendix 2: F351 cable Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit. (9)(a)" (a) Outline of connection

24VDC

24VDC

Machine control panel

CF31/ CF32 FCU6-HR341

COM A3 B3

B1 B2 A1 A2

B1 B2

3.3k Input circuit Sink type

Output circuit Sink type

CF33/ CF34

0V

RA

PL

24VDC

COMA3 B3

B1 B2 A1 A2

3.3k Input circuit Source type

Output circuit Source type

0V

0V

CF31/ CF32

CF33/ CF34

FCU6-HR351

B4 A4

DAC R

R

220

CF34

Analog output

Stabilized power supply

DCIN

24VDC 0V FG

1 2 3

Control circuit

0V A1 A2

24VDC

FG

Machine control panel

B1 B2

B4 A4

DAC R

R

220

CF34

Analog output

Stabilized power supply

DCIN

24VDC 0V FG 1 2 3

Control circuit

0V

A1 A2

FG

RA

PL

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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(b) Signal assignment table For details of signal assignment, refer to the PLC Interface Manual.

Machine side control panel, etc

24VDC(+)

0V

RA

24VDC(+)

0V

PL

0V

24VDC(+)

FCU6-HR341/HR351

Y

DCIN 1 2 3

+24V 0V FG

24VDC(+)

0V

RA

24VDC(+)

0V

PL

CF31 (DI1)

CF32 (DI2)

CF33 (DO1)

CF34 (DO2)

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F COM 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F COM 0V 0V

A

CF32(DI2)

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F AO 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A AO* 0V 0V

A

CF34(DO2)

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F 0V 0V

A

CF33(DO1)

CF31(DI1)

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F COM 0V 0V

A

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F COM 24VDC 24VDC

B

(c) Adaptive connector

DCIN

Connector: 2-178288-3 Contact: 1-175218-5 Manufacturer: Tyco Electronics AMP

CF31/CF32/CF33/CF34 Connector: 7940-6500SC Strain relief: 3448-7940 Manufacturer: 3M

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(2) FCU6-DX220/DX221 Connect the machine control signal from CF34 to CF31 of base I/O unit. Four FCUA-R300/R301 cables are required when using 64 points each for both input and output.

0 1 2

3 5

79A B

C D

E F

4

6

8

0 1 2

3 5

79A B

C D

E F

4

6

8

SKIP ENC

CF10 SV2 SV1

DCIN RIO1 RIO2

CR31

CF31 CF32 CF33 CF34

R301 cable

Machine signal

CF31 (DI1)

R301 cable

Machine signal

Base I/O unit

CF32 (DI2)

CF33 (DO1)

CF34 (DO2)

Cable drawing: Appendix 2: FCUA-R300/R301 cable Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit. (9)(b)" (a) Outline of connection

Machine control panel

24VDC(+)

24VDC(+)

CF31/ CF32 FCU6-DX220

COM A3 B3

B1 B2 A1 A2

B1 B2

2.2k Input circuit Sink type

Output circuit Sink type

CF33/ CF34

0V

RA

PL

Stabilized power supply

DCIN

24VDC(+) 0V FG

1 2 3

Control circuitA1

A2

FG

24VDC(+)

COM A3 B3

B1 B2 A1 A2

2.2k Input circuit Source type

Output circuit Source type

0V

0V

CF31/ CF32

CF33/ CF34

FCU6-DX221

Machine control panel

B1 B2

Stabilized power supply

DCIN

24VDC(+) 0V FG 1 2 3

Control circuit A1

A2

FG

RA

PL

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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(b) Signal assignment table For details of signal assignment, refer to the PLC Interface Manual.

24VDC(+)

0V

R

24VDC(+)

0V

PL

0V

24VDC(+)

FCU6-DX220/DX221

Y

DCIN 1 2 3

+24V 0V FG

24VDC(+)

0V

R

24VDC(+)

0V

PL

CF31 (DI1)

CF32 (DI2)

CF33 (DO1)

CF34 (DO2)

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F COM 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F COM 0V 0V

A

CF32(DI2)

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y38 Y39 Y3A Y3B Y3C Y3D Y3E Y3F 0V 0V

A

CF34(DO2)

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F 0V 0V

A

CF33(DO1)

CF31(DI1)

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F COM 0V 0V

A

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F COM 24VDC 24VDC

B

Machine side control panel, etc

(c) Adaptive connector

DCIN Connector: 2-178288-3 Contact: 1-175218-5 Manufacturer: Tyco Electronics AMP

CF31/CF32/CF33/CF34 Connector: 7940-6500SC Manufacturer: 3M

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5.2.7 Outline and connection of analog signal output circuit (Only FCU6-HR341/HR351)

Analog signals are output to the CF34 connector or AO connector, so connect either of the connectors which is easier to connect. (1) Output circuit

220

AO

AO*

AO

AO*

CF34 (DO2)

AO

7

1, 5, 11, 15

B4

A4

(2) Conditions for output

Output voltage 0V to 10V(5%) Resolution 12bits (10Vn/4096) (n=20 to 211) Load condition 10k load resistance Output impedance 220

(3) Connection

RI0 DCIN

SV 1

CF31 CF32 CF34CF33

CF10 SV 2

SKIP ENC

AO RIOFG

Base I/O unit

Machine signal analog output signal

CF34 (DO2)

F351 cable

AOF221 cableor

Cable drawing: Appendix 2: F221 cable Connector pin assignment: Refer to "5.2.3 Connector pin assignment of base I/O unit (8)".

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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5.2.8 Connection of power supply

Supply the power supply 24VDC to the base I/O unit by the connector DCIN. The power supply for the input/output circuit of the unit FCU6-HR341/HR351 is a different system, so wire power supply and ground which are necessary for the connectors CF31 to CF34. The power supply and ground pin of the connectors CF31 to CF34 are connected internally. (1) FCU6-HR341/HR351

24VDC stabilized power supply

Base I/O unit

F070 cable

24VDC

0V

FG

24VDC

0V

FG

DCIN

Control circuit

CF31 CF32

CF33 CF34

B2 B1 A2 A1

24VDC

0V

FG

B2 B1 A2 A1

B2 B1 A2 A1

B2 B1 A2 A1

Input/ Output circuit

FG

FG

24VDC stabilized power supply

Cable drawing: Appendix 2 (F070 cable) Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit" (6) and (9).

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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(2) FCU6-DX220/DX221

Base I/O unit

CF31 CF32

CF33 CF34

B2 B1 A2 A1

B2 B1 A2 A1

B2 B1 A2 A1

B2 B1 A2 A1

24VDC stabilized power supply

24V DC

0V

FG

24VDC

0V

FG

DCIN

FG

Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit" (6) and (9). (Note) For both sink type and source type, 24VDC stabilized power must be supplied from the DCIN

connector.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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5.2.9 Connection of servo drive unit

Connect the servo drive unit to the SV1 connector (servo axis, PLC axis, spindle) and SV2 connector (Auxiliary axis MR-J2-CT) of the base I/O unit.

Base I/O unit

SH21 cable

SH21 cable

SV1

SV2

Servo drive unit

CN1A CN1B

CN1A

CN1A

Auxiliary axis servo drive unit

(Servo axis, PLC axis, spindle)

Connect the terminal resistor (FCUA-A-TM) to the terminal end of the servo drive unit. Cable drawing: Appendix 2 (SH21 cable) Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (2) (3)"

5.2.10 Connection of synchronous feed encoder Connect the synchronous feed encoder to the connector ENC of the base I/O unit..

Base I/O unit

F040/F041 cable ENC

Synchronous feed encoder

RI0 DCIN

SV 1

CF31 CF32 CF34CF33

CF10 SV 2

SKIP ENC

AO RIOFG

Cable drawing: Appendix 2 (F040/F041 cable) Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (4)"

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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5.2.11 Connection of skip signal

Connect the skip signal to the connector SKIP of the base I/O unit. The skip signal is used for processing high-speed signal. Ground the cable. (1) Connection of skip signal cable

: 2.2k for FCU6-DX220/DX221

Base I/O unit

Control circuit

SKIP IN1 SKIP IN2 SKIP IN3 SKIP IN4

SKIP

3.3k

3.3k

3.3k

3.3k

10

2

3

11

1,8,9,15 FG

24VDC Stabilized power supply

24VDC

0V

FG

FG

(2) Conditions for input Use the input signal within the following condition ranges.

Cable drawing: Appendix 2 (F102 cable) Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (5)"

-CAUTION- The skip signal recognizes an input signal longer than 2ms as valid. Using machine contact (such as relay) causes erroneous operation by chattering, so use semi-conductor contact such as transistor.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

Input voltage at external contact ON 18V to 25.2V Input current at external contact ON 9mA or more Input voltage at external contact OFF 4V or less Input current at external contact OFF 1mA or less Input signal holding time (Ton) 2ms or more Internal response time 0.08ms or less Machine side contact capacity +30V or more, 16mA or more

Ton2ms

Ton

GND

+24V

CAUTION

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5.2.12 Connection of remote I/O unit

Connect the remote I/O unit to the connector RIO of the base I/O unit. For remote I/O unit, refer to "6. REMOTE I/O CONNECTION".

Remote I/O unit

Base I/O unit

FCUA-R211 cable

RI0 DCIN

SV1

CF31 CF32 CF34CF33

CF10 SV2 SKIP

ENC

AO RIOFG

RIO (Connect the FG wire to the RIOFG terminal.)

Cable drawing: Appendix 2 (FCUA-R211 cable) Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (7)" (Note) The 2nd channel of the FCU6-DX220/DX221 RIO cannot be used.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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6. REMOTE I/O CONNECTION 6.1 Outline of Remote I/O Unit

We have ten types of remote I/O units (FCUA-DXxxx) according to signal types possible to input/output and the number of contacts. Use serial link connections (MC link B) to connect the unit with the NC unit or the NC keyboard. When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No. of occupied stations (channels) is within 8. (Refer to Section "6.12 Setting of Channel No. When Using Multiple Remote I/O Units" for details.)

Digital input Digital output Analog input

Analog output

# of stations

occupiedUnit name

# of points Insulation Type # of

points Insulation Type

FCUA-DX110 32 Photo- coupler insulation

Sink/Source 32 Non-insu- lation Sink - - 1

FCUA-DX101 32 Photo- coupler insulation

Sink/Source 32 Non-insu- lation Source - - 1

FCUA-DX110 64 Photo- coupler insulation

Sink/Source 48 Non-insu- lation Sink - - 2

FCUA-DX111 64 Photo- coupler insulation

Sink/Source 48 Non-insu- lation Source - - 2

FCUA-DX120 64 Photo- coupler insulation

Sink/Source 48 Non-insu- lation Sink - 1 2

FCUA-DX121 64 Photo- coupler insulation

Sink/Source 48 Non-insu- lation Source - 1 2

FCUA-DX140 32 Photo- coupler insulation

Sink/Source 32 Non-insu- lation Sink 4 1 2

FCUA-DX141 32 Photo- coupler insulation

Sink/Source 32 Non-insu- lation Source 4 1 2

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6.2 Names of Each Remote I/O Unit Section

3

4

2

Front view

1

5

6

7

(Front)

(Rear)

FCUA-DX10x

Bottom view

1

DS (Transfer speed changeover switch)

RIO1 (Serial connection connector #1)5

3

DI-L (Machine input signal connector)

4 DO-L (Machine output signal connector)

2

CS (Station No. changeover switch)

6 RIO2 (Serial connection connector #2)

7

DI-R (Machine input signal connector)8

DO-R (Machine output signal connector)9

DCIN (24VDC (+) power input connector)

1

4 2

5 6 7

A

D

9

B

F E

0

C

8

3

Selection of station No.

Enlarged drawing of CS

10 AIO (Analog signal input/output connector

For changeover of transfer speed.

Not used

Normally, set to left.

Enlarged drawing of DS

1 8

9

3 3

4

2

(Front)

(Rear)

FCUA-DX11x FCUA-DX12x

Front view

Bottom view

5

6

7

FCUA-DX14x

3

4

2

Front view

1

(Front)

(Rear)

10

3

Bottom view

5

6

7

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6.3 Connection of Remote I/O Power Supply

24VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfied the following conditions.

Output voltage 24VDC 5% Ripple 200mV max.

FCUA-DX10x 2.4A or more FCUA-DX11x 3.8A or more FCUA-DX12x 3.8A or more

Max output current

FCUA-DX14x 3.4A or more Supply the 24VDC power for the control circuit from the DCIN connector on the bottom of the unit. When manufacturing the R300 cable, use the one-end CN300 connector (optional, with one end). When manufacturing the R301 cable, use the CS301 connector set (optional, with both ends).

Bottom view

(Front)

(Rear)

DCIN

24VDC

FG 0V

1 2 3

24VDC

FG

0V

Stabilized power supply (Prepare separately)

F070 cable Y

Y

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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6.4 Outline of Digital Signal Input Circuit

The digital signal input circuit can be selected from sink type or source type for each connector of units. (1) Input circuit Source type

2.2k

Control circuit

2.2k

2.2k

2.2k

2.2k

COM

0V

24VDC

(Machine side)

A3,B3

0V

0V

0V

0V

DI-L/DI-R

Sink type

2.2k

Control circuit

2.2k

2.2k

2.2k

2.2k

COM

0V

24VDC

(Machine side)

A3, B3

24VDC

24VDC

24VDC

24VDC

DI-L/DI-R

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(2) Input conditions The input signals must be used within the following condition ranges. Sink type

Input voltage at external contact ON

6V or less

Input current at external contact ON

9mA or more

Input voltage at external contact OFF

20V or more, 25.2V or less

Input current at external contact OFF

2mA or less

Tolerable chattering time 3ms or less (Refer to T1 below) Input signal holding time 40ms or more (Refer to T2)

(Note1) Input circuit operation delay time 3msT3T416ms Machine side contact capacity 30V or more, 16mA or more

(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts longer than the period of the process cycle of the ladder. Source type

Input voltage at external contact ON

18V or more, 25.2V or less

Input current at external contact ON

9mA or more

Input voltage at external contact OFF

4V or less

Input current at external contact OFF

2mA or less

Tolerable chattering time 3ms or less (Refer to T1 below) Input signal holding time 40ms or more (Refer to T2)

(Note1) Input circuit operation delay time 3msT3T416ms Machine side contact capacity 30V or more, 16mA or more

(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts longer than the period of the process cycle of the ladder.

T2 T1 T1

T3 T4

T2 T1 T1

T3 T4

Sink type Source type

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6.5 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX1x0) or source type (DX1x1). Use within the specification ranges shown below. (1) Output circuit

RA

(Machine side) DO-L/DO-R 24VDC

DO-L/DO-R

R

Sink type (DX1x0)

PL

Control circuit

RA

(Machine side) 24VDC

R

Source type (DX1x1)

PL

Control Circuit

(2) Output conditions

Insulation method Non-insulation Rated load voltage 24VDC Max. output current 60mA / 1 point Output delay time 40s

-CAUTION- 1. When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,

100mA or more) in parallel to the load. 2. When using a capacitive load such as a ramp, always connect a protective resistor (R=150) serially to

the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

When using an inductive load such as a relay, always connect a diode in parallel to the load.

When using a capacitive load such as a ramp, always connect a protective resistor serially to the load to suppress rush currents.

CAUTION

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6.6 Outline of Analog Signal Output Circuit

The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141. (1) Output circuit

DAC

R

220 R AO

AO*

(2) Output conditions Output voltage 0V to 10V(5%) Resolution 12bits (10Vn/4096) (n=20 to 211) Load conditions 10k load resistance Output impedance 220

6.7 Outline of Analog Signal Input Circuit

The analog signal input circuit can be used only for the FCUA-DX140DX141. (1) Input circuit

ADC150 AI

AI*

(2) Input conditions

Max. input rating 15V Resolution 10V/2000 (5mV) Accuracy Within 25mV AD input sampling time 14.2ms (AI0) ,42.6ms (AI1 to AI3)

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6.8 Connection of FCUA-DX10x/DX14x Unit and Machine Control Signal

When using a unit with 32 input points and 32 output points, you need two of the R300 cable (one-end connector) or R301 cable (both-end connector). For the R300 cable, refer to APPENDIX 2 (FCUA-R300 cable). To manufacture the R300 cable, use the connector set FCUA-CN300 (optional). For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable). To manufacture the R301 cable, use the connector set FCUA-CS301 (optional). The terminal block that applies the R301 cable is the I/O terminal BX1F-T40 by IDEC Corporation.

DO-L

R300 cable/ R301 cable

Machine signal

DI-L

R300 cable/ R301 cable

Machine signal

FCUA-DX10x or FCUA-DX14x

(1) Outline of connection

24VDC(+)

24VDC(+)

DI-L FCUA-DX100/140

DO-L

DCIN

24VDC(+) 0V FG

RIO2 RIO1

FG

24VDC(+)

DI-L FCUA-DX101/141

DO-L

DCIN

24VDC(+) 0V FG

RIO2 RIO1

Machine control panel

COM A3 B3

B1 B2 A1 A2

B1 B2

2.2k Input circuit Sink type

Output circuit Sink type

0V

RA

PL

Stabilized power supply

1 2 3

Control circuitA1

A2

COM A3 B3

B1 B2 A1 A2

2.2k Input circuit Source type

Output circuit Source type

0V

0V

Machine control panel

B1 B2 Control

circuitA1 A2

RA

PL

FG Stabilized power supply

1 2 3

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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(2) Signal assignment table When using two or more remote I/O units or when connecting to the NC keyboard, the signal assignment will differ. Refer to the "PLC Interface Manual" for details.

DI-L

Machine control panel, etc

24VDC(+)

0V

RA

24VDC(+)

0V

PL

0V

24VDC(+)

DO-L

FCUA-DX10x/14x

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F COM 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F COM 0V 0V

A

DI-L

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F 0V 0V

A

DO-L

NC unit

Base I/O unit

R-TM

Remote I/O unit

Y

DCIN 1 2 3

RIO1 1 2 3

TxRx TxRx* GND

RIO2 1 2 3

TxRx TxRx* GND

X X

24VDC 0V FG

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(3)Adaptive connector 1. DCIN Connector set name: FCUA-CN220

2. RIO1/RIO2 Connector set name: FCUA-CN211

3. DI-L/DO-L Connector set name: FCUA-CN300,FCUA-CS301

(4) Others 1. Terminator FCUA-R-TM

AMPD-3

X

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6.9 Connection of FCUA-DX11x Unit and Machine Control Signal

When using a unit with 64 input points and 48 output points, you need four of the R300 cable (one-end connector) or R301 cable (both-end connector). For the R300 cable, refer to APPENDIX 2 (FCUA-R300 cable). To manufacture the R300 cable, use the connector set FCUA-CN300 (optional). For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable). To manufacture the R301 cable, use the connector set FCUA-CS301 (optional). The terminal block that applies the R301 cable is the I/O terminal BX1F-T40 by IDEC Corporation.

DO-L

R300 cable/ R301 cable

Machine signal

DI-L

R300 cable/ R301 cable

Machine signal

FCUA-DX11x

DI-R

DO-R

DCIN RIO2

RIO1

(1) Outline of connection DI-L/R FCUA-DX110

DO-L/R

DI-L/R

DO-L/R

FCUA-DX111

24VDC(+)

24VDC(+)

DCIN

24VDC(+) 0V FG

RIO2 RIO1

FG

Machine control panel

COM A3 B3

B1 B2 A1 A2

B1 B2

2.2k Input circuit Sink type

Output circuit Sink type

0V

RA

PL

Stabilized power supply

1 2 3

Control circuitA1

A2

24VDC(+)

DCIN

24VDC(+) 0V FG

RIO2 RIO1

COM A3 B3

B1 B2 A1 A2

2.2k Input circuit Source type

Output circuit Source type

0V

0V

Machine control panel

B1 B2

Control circuitA1

A2

RA

PL

FG Stabilized power supply

1 2 3

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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(2) Signal assignment table When using two or more remote I/O units or when connecting to the NC keyboard, the signal assignment will differ. Refer to the "PLC Interface Manual" for details.

Machine side control panel, etc

24VDC(+)

0V

RA

24VDC(+)

0V

PL

0V

24VDC(+)

FCUA-DX11x

Y

DCIN 1 2 3

RIO1 1 2 3

TxRx TxRx* GND

RIO2 1 2 3

TxRx TxRx* GND

XX

24VDC(+)

0V

RA

24VDC(+)

0V

PL

DI-L

DI-R

DO-L

DO-R

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F COM 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F COM 0V 0V

A

DI-R

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A 0V 0V

A

DO-R

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F 0V 0V

A

DO-L

DI-L

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F COM 0V 0V

A

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F COM 24VDC 24VDC

B

NC unit

R-TM

Remote I/O unit

Base I/O unit 24VDC 0V FG

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(3) Adaptive connector 1. DCIN Connector set name: FCUA-CN220

2. RIO1/RIO2 Connector set name: FCUA-CN211

3. DI-L/DO-L Connector set name: FCUA-CN300,FCUA-CS301

(4) Others 1. Terminator FCUA-R-TM

AMPD-3

X

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6.10 Connection of FCUA-DX12x Unit and Machine Control Signal

When using a unit with 64 input points, 48 output points and 1 analog output, you need four of the R300 cable (one-end connector) or R301 cable (both-end connector). For the R300 cable, refer to APPENDIX 2 (FCUA-R300 cable). To manufacture the R300 cable, use the connector set FCUA-CN300 (optional). For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable). To manufacture the R301 cable, use the connector set FCUA-CS301 (optional). The terminal block that applies the R301 cable is the I/O terminal BX1F-T40 by IDEC Corporation.

DO-L

R300 cable/ R301 cable

Machine signal

DI-L

R300 cable/ R301 cable

Machine signal

FCUA-DX12x

DI-R

DO-R

DCIN RIO2

RIO1

(1) Outline of connection

DO-R DAC

R R

220

Analog output

Stabilized power supply

DCIN 1 2 3

FG

B4 A4

DI-L/R FCUA-DX120

DO-L/R

24VDC(+)

24VDC(+)

24VDC(+) 0V FG

RIO2 RIO1

Machine control panel

COMA3 B3

B1 B2 A1 A2

B1 B2

2.2k Input circuit Sink type

Output circuit Sink type

0V

RA

PL

Control circuit A1

A2

DO-R DAC

R R

220

Analog output

Stabilized power supply

DCIN 1 2 3

FG

B4 A4

DI-L/R FCUA-DX121

DO-L/R

24VDC(+) 0V FG

RIO2 RIO1

Machine control panel

COMA3 B3

B1 B2 A1 A2

B1 B2

2.2k

RA

PL

Control circuit A1

A2

24VDC(+) Input circuit Source type

Output circuit Source type

0V

0V

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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(2) Signal assignment table When using two or more remote I/O units or when connecting to the NC keyboard, the signal assignment will differ. Refer to the "PLC Interface Manual" for details.

24VDC(+)

0V

RA

24VDC(+)

0V

PL

0V

24VDC(+)

FCUA-DX12x

Y

DCIN 1 2 3

RIO1 1 2 3

TxRx TxRx* GND

RIO2 1 2 3

TxRx TxRx* GND

XX

24VDC(+)

0V

RA

24VDC(+)

0V

PL

DI-L

DI-R

DO-L

DO-R

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F COM 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F COM 0V 0V

A

DI-R

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F AO 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A AO* 0V 0V

A

DO-R

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 24VDC 24VDC

B

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F 0V 0V

A

DO-L

DI-L

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F COM 0V 0V

A

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F COM 24VDC 24VDC

B

NC unit

R-TM

Remote I/O unit

Base I/O unit FG0V24VDC

Machine side control panel, etc

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(3) Adaptive connector 1. DCIN Connector set name: FCUA-CN220

2. RIO1/RIO2 Connector set name: FCUA-CN211

3. DI-L/DO-L Connector set name: FCUA-CN300,FCUA-CS301

(4) Others 1. Terminator FCUA-R-TM

AMPD-3

X

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6.11 Connection of FCUA-DX14x Unit and Analog Input/Output Signal

For the analog input/output signal, connect the R031 cable to the connector AIO. Up to four input points and one output of the analog input/output signal can be connected. For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable). To manufacture the R301 cable, use the connector set FCUA-CS301 (optional).

AIO

FCUA-DX14x

R031 cable

(1) Input/Output circuit

D/A220 R

R

150

A/D

AI0

AI1

AI2

AI3

AO

FCUA-DX14x

150

150

150

2

12

3

13

1

11

5

15

7

GND

GND

GND

GND

Input

Output

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections my damage the devices, so connect the cables to the specified connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

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6.12 Setting of Station No. When Using Multiple Remote I/O Units

When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. of occupied station sis within 8 stations. In the case of a remote I/O unit that is connected to the connector RIO of the base I/O unit, as the base I/O unit occupies two stations, No. of stations is 6. When using multiple remote I/O units, a characteristic station No. must be set for each unit. The FCUA-DX10x unit has one station No. switch, and FCUA-DX11x, DX12x and DX14x units have two switches. The No. of stations that each unit occupies is as follows.

Unit name No. of occupied serial link stations

FCUA-DX10x 1 FCUA-DX11x 2 FCUA-DX12x 2 FCUA-DX14x 2

Setting example 1

FCUA-DX10x unit

0 1

RI0 DCIN

SV1

CF31 CF32 CF34CF33

CF10 SV2 SKIP

ENC

A O

The number of occupied stations: 2

Base I/O unit

The number of occupied stations: 1

The total number of occupied stations: 3

2

Setting example 2

2 3 4 5 6 7

The number of occupied stations: 2

The number of occupied stations: 2

The number of occupied stations: 2

Three of FCUA-DX11x units or FCUA-DX12x units

The total number of occupied stations: 8 (Max. configuration)

0 1

RI0 DCIN

SV1

CF31 CF32 CF34CF33

CF10 SV2 SKIP

ENC

AO

The number of occupied stations: 2

Base I/O unit

-CAUTION-

The assignment of each units input/output signal address will change with the setting of the channel No. Refer to "PLC Interface manual" for details.

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7. OPTION CARD 7.1 HR751

PLC accelerator card: This speeds up PLC operation.

7.2 HR753 E60 spindle drive unit connection card: This enables a connection with MITSUBISHI spindle drive unit MDS- series.

7.3 FCU6-EP105-1 E68 front IC card I/F unit: The card configuration is HR253, HR551, F161. PC Card Standard ATA specifications. (1) Dedicated for the ATA-compliant memory card (supports FLASH_ATA IC memory card only). I/O card,

such as LAN card, cannot be used. (2) Supports 5V compatible IC card only. (3.3V compatible products cannot be used.) (3) Maximum consumption current for the ATA-compliant memory card has to be 220mA/5V or less. (4) Either one of the IC card types, Typeor Type , can be structurally used. Note that Type III cannot

be used. (5) A CardBus compliant unit cannot be used. (However, CardBus compatible cables are used.)

II. MAINTENANCE MANUAL

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1. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE

1.1 Maintenance Tools 1.1.1 Measuring instruments

The following measuring instruments are used to co60nfirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to the NC unit is correct and to carry out simple trouble shooting.

Tool Condition Application Tester To check that the wiring to the NC unit is correct before

turning the power ON. AC voltmeter Tolerable error is

2% or less. To measure the AC power voltage being supplied to the external 24VC power supply unit.

DC voltmeter Tolerable error is 2% or less.

To measure the DC power voltage. Supply voltage to the connector DCIN (control unit, base IO unit) Battery voltage

Synchroscope General measurement and simple troubleshooting.

(Note) Currently, a high-accuracy digital multi-meter is commonly used as a tester. This digital multi-meter can be used as both an AC voltmeter and a DC voltmeter.

1.1.2 Tools Screwdriver (large, medium, small) Radio pliers

1.2 Maintenance Items Maintenance is categolized into daily maintenance items (items to be carried at set intervals) and periodic maintenance items (replacement of parts when life is reached). Some functions do not work when the life is reached, so these should be replaced before the life is reached. Class Name Life Inspection/replacemen

t Remarks

Daily maintenance

Cleaning escutcheon and keyboard

Once in two months (Accordingly when dirty)

Battery Data holding time 50,000 hr

When battery voltage drop caution alarm occurs

CRT (FCU6-DUE71 when using display unit)

7,000 hr When the screen becomes darker

LCD (FCU6-DUT11 when using display unit)

20,000 hr

When the screen becomes darker

Backlight cannot be replaced individually.

Periodic maintenance

LCD (FCU6-DUN24 /FCU6-DUN26 when using display unit)

40,000 hr

When the screen becomes darker

Backlight can be replaced individually.

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CAUTION

1.3 Replacement Methods 1.3.1 How to connect and disconnect cable

Before connecting or disconnecting the cable, make sure to turn the power OFF. If the cable is replaced with keeping the power ON, the normal unit or peripheral devices could be damaged, and additionally, risks could be imposed. Disconnect each cable with the following procedures. (1) For the following type of connector, press the tab with a thumb and foreigner in the direction of the

arrow, and pull the connector off.

(1) Press

(2) Pull

Y

(1) Press

(2) Pull

(1) Press

(2) Pull

View from above

(1) Press

(2) Pull

If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable.

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CAUTION

(2) For a flat cable type connector with latches, in the direction of the arrows, and pull the connector off.

(1) Open

(2) Pull

(3) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and

pull the connector off.

(2) Pull

(1) Hold with thumb and forefinger.

(4) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.

(2) Pull

(1) Loosen

(2) Pull

(1) Loosen

If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable.

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CAUTION

1.3.2 Replacing control unit

Always replace the control unit with the electric cabinet power turned OFF. (1) Confirm that electric cabinet power is turned OFF. (2) Open the electric cabinet door. (3) Disconnect all cables connected to the control unit. (4) Remove the 4 screws fixing the control unit, and remove the control unit. At this time, handle with

care not to drop the control unit. (5) Replace with a new control unit, and fix the control unit with 4 fixing screws. (6) Connect all cables that were connected with the control unit before the replacement. (7) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the

electric cabinet door.

If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable.

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CAUTION

1.3.3 Replacing control PBCs mounted inside of the control unit Before replacing the control PCBs including memory PCB (HR741/HR742), external PLC PCB (HR751), E60 spindle serial connection PCB (HR753) and main PCB (HR761/HR763), always remove the control unit according to the procedures described in [1.3.3 Control unit replacement] to prevent the fitting screws etc. from dropping.

(1) Remove 2 screws fixing the case and remove the case from control unit. (2) In case of replacing memory PCB (HR741/HR742), remove 3 screws fixing the memory PCB and

disconnect the cable connecting the main PCB with the connector. (3) In case of replacing external PLC PCB (HR751)/E60 spindle serial connection PCB (HR753), remove

2 screws fixing PCB and disconnect the cable connecting the main PCB. (These PCBs are option items and are not installed under the basic configuration.)

(4) In case of removing the memory PCB (HR761/HR763), remove the screws fixing the memory PCB and external PLC PCB/E60 spindle serial connection PCB so that the memory PCB can be removed from the base plate. To remove from the base plate, remove with force as heat conduction rubber is attached between the main PCB and base PCB.

(5) In case of replacing memory PCB (HR741/HR742) or external PLC PCB (HR751)/E60 spindle serial connection PCB (HR753) only, connect a new module with the connector of the PCB and fix with screws.

(6) In case of replacing the main PCB (HR761/HR763), confirm that he heat conduction rubber remains on base plate side, mount a new PCB, connect the main PCB and external PLC PCB with the connector of main PCB and fix with screws.

(7) Fix the case with 2 screws. (8) Attach the control unit to the keyboard unit/display unit following the procedures described in [1.3.3

Control unit replacement].

If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable. Do not connect or disconnect each PCB module while the power is ON.

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CAUTION

1.3.4 Replacing CRT

Always replace the CRT with the electric cabinet power turned OFF. (1) Confirm that the electric cabinet power is turned OFF. (2) Open the electric cabinet door. (3) Disconnect all cables connected to CRT. (4) Remove 4 screws fixing the CRT onto base plate and remove CRT. At this time, handle with care

not to drop the CRT. (5) Replace with a new CRT and fix it with 4 screws onto the base plate. (6) Connect all the cables that were connected to the CRT before the replacement. (7) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the

electric cabinet door.

If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable.

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CAUTION

1.3.5 Replacing LCD

Always replace the LCD with the electric cabinet power turned OFF. (1) Confirm that the electric cabinet power is turned OFF. (2) Open the electric cabinet door. (3) From the back of the display unit, disconnect the cable of menu key on keyboard side and 2 cables

coneccted to LCD panel. (4) Remove the 4 screws fixing the escutcheon from the back of the display unit. (5) From the front of display unit, remove 4 screws fixing the LCD panel as LCD panel appears at the

surface. At this time, handle with care not to drop the LCD. (6) Attach a new LCD panel and fix onto the base plate with 4 screws. (7) Attach an escutcheon and fix with 4 screws from the back of the display unit. (8) Connect all cables that were connected to the LCD panel before the replacement. Connect the

menu key cable with the keyboard unit. (9) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the

electric cabinet door.

In case of replacing the back light power supply PCB (HR721) at the back of the display unit, turn the electric cabinet power OFF before the replacement. (1) Confirm that the electric cabinet power is turned OFF. (2) Open the electric cabinet door. (3) From the back of the display unit, disconnect the 3 cables connected to the backlight power supply

PCB. (4) Remove the screws fixing onto the base plate. (5) Attach a new backlight power supply PCB and fix onto the base plate with 4 screws. (6) Connect all the cables that were connected to the backlight power supply PCB before the

replacement. (7) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the

electric cabinet door.

If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable

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1.4 Cleaning and Handling 1.4.1 Escutcheon

Wipe surface of the escutcheon and keyboard with a soft, clean and dry cloth. If cleaning still required, put some neutral detergent on a cloth and wipe. Do not use alcohol, thinner etc. Make sure that the liquid does not infiltrate inside as the escutcheon and the keyboard are not specified as waterproof.

1.4.2 Handling CRT

(1) Influence of the magnetic field CRT displays the screen by scanning the electric beam with magnetic field, therefore, the display is affected by the external magnetic field. Mind the external magnet field as it causes "screen distortion" or "screen blurring". In case that the cabinet to contain the CRT with is made of iron plate, magnetizing could occur by attaching the magnetic stand. Note that the "screen distortion" can be caused in such case also. In this case, the magnetic field caused by the motor, transformer and magnetized workpiece will affect. (2) Cathode-ray tube life Generally, it is said that the life of the cathode-ray tube is approx. 7,000 hours. However, this means the time for the emission rate to become lower than 70% of the initial emission rate (though this percentage depends on each cathode-ray tube makers) and it does not mean that the cathode-ray tube cannot be used any more. Although the brightness of the screen will be darker as for the phenomenon, the cathode-ray tube can be used continuously. (3) Adjustment CRT has already been adjusted at the factory before the shipment, thus, no adjustment is required.

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1.4.3 Handling the LCD

(1) Precautions for use (a) Polarizing plate (display surface) of the LCD panel surface can be easily scratched, so be

careful during handling. (b) Glass is used in the LCD panel. Be careful not to drop the LCD panel or allow it to hit hard

objects, as the glass may clip or break. (c) The polarizing plate may be stained or discolored if drops of water, etc., adhere to it for long

periods, so be sure to wipe off any moisture immediately. (d) Wipe off any dirt, dust, etc., on the polarizing plate using absorbent cotton or other soft cloth. (e) A COMS LSI is used in the LCD panel, so be careful of static electricity when handing. (f) Never disassemble the LCD panel. Doing so will damage the panel.

(2) Precautions for storage (a) Do not storage the LCD panel in locations having a high unit temperature or humidity. (Store

within the storage temperature range) (b) When storing panel as an individual unit, be sure that other projects do not touch or hit the

polarizing plate (display surface). (c) When storing the LCD panel for long periods, be sure to store in a dark place away from

exposure to direct sunlight or fluorescent light. (3) Backlight life

The life of the backlight is 20,000 hours for the FCU6-DUT11 and 40,000 hours for the FCU6-DUN24/FUC6-DUN26 (ambient temperature 25C). (Time for luminance to drop to 50% of initial value.) The backlight life depends on the temperature. The life tends to be shorter when used continuously at lower temperatures. The backlight cannot be replaced as an individual unit. When the backlight life is over, LCD panel has to be changed.

(4) Luminance start Due to the characteristics of the backlight, the luminance could drop slightly at lower temperatures. It will take approx. 10 to 15 minutes for the luminance to reach the rated value after the power is turned ON.

(5) Unevenness, luminescent spots and irregularities Uneven brightness, small luminescent spots or small dark spots may appear on LCD, bit this is not a fault.

1.4.4 ATA Memory Card (1) Handling the PCMCIA card

The general handling methods for the PCMCIA card are described below. Refer to the instruction manual of the PCMCIA card used for details.

(a) Precautions for use 1) Insert the card in the correct direction. 2) Do not touch the connector area with the hands or metal. 3) Do not apply excessive force to the connector area. 4) Do not subject the card to bending or strong impacts. 5) Do not open the cover or disassemble the card. 6) Do not use the card in dusty locations.

(b) Precautions for storage 1) Do not store the card in locations having a high temperature or humidity. 2) Do not store the card in dusty locations.

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CAUTION

1.5 Durable Parts 1.5.1 Replacing battery

All data, such as the parameters and machining programs that need to be backed up when the power is turned OFF, are saved by lithium battery installed in the control units battery holder. Replace the battery when the battery voltage drop caution alarm appears on the NC screen. The internal data could be damaged if the battery voltage drop warning alarm appears.

Battery -------------------------- Q6BAT (CR17335SE-R produced by SANYO with MITSUBISHI specifications)

Initial battery voltage --------- 3V Voltages at which voltage -- drop is detected

2.7V (Battery voltage drop caution alarm screen display) 2.5V (Battery voltage drop warning alarm screen display + control unit LED)

Battery cumulative data ----- holding time

50,000 hours (At room temperature. The life will be shorter if the temperature is high.)

Battery life ---------------------- Approx. 5 years (from date of battery manufacture) Discharge current ------------ 40A or less

Always replace the battery with the control unit power turned OFF. Complete the replacement within 30 minutes after turning the power OFF. (If the battery is not connected within 30 minutes, the data being backed up will be destroyed.) (1) Turn the machine power OFF. (2) Open the machine control panel door and confirm that the control unit is OFF. (3) Remove the 3 screws fixing the cover onto the control unit, and remove the cover. (4) Remove the battery from the battery holder. (5) Pull the connector connected to the battery out from the memory PCB. (6) Replace the battery with the new one. Insert connecter connected to a new battery into connector

orientation, being careful not to insert backwards. (7) Fit the battery into the battery holder. (8) Attach the cover of the control unit and fix with 3 screws. At this time, make sure to use the correct

type of screws. (9) Close the door of the machine control panel. How to remove the control unit cover Remove the screw (1) to (3).

If the battery voltage drop warning alarm occurs, replace the battery after saving the programs, tool data and parameters with input/output device after replacing the battery. Do not short circuit, charge, overheat, incinerate or disassemble the battery. Dispose the spent battery according to local laws.

(1) The same screw as the screw fixing onto the keyboard unit/display unit.

(2)

(3)

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2. TROUBLESHOOTING 2.1 List of Unit LEDs 2.1.1 List of control unit LED

(Note) The underlined names are names of connectors. [Explanation of LED functions]

Status Name Function Color When

normal During error

Correspondence for error

24DCIN During DC24V supply Green Lit Not lit DCOUT During internal power output Green Lit Not lit

Refer to 2.2.2 (1)

RWDG Remote IO watchdog error Red Not lit Lit WDERR Watchdog error Red Not lit Lit PSEMG Emergency stop Red Not lit Lit BATALM Battery drop warning Red Not lit Lit

Refer to 2.2.2 (2)

NCLD1 System status display Red System status is displayed.

CF10

CF01

HANDLE

CRT

[24DCIN]

[DCOUT]

DCIN

LCD

CBUS

EMG

RIO

SIO

[WDER] [BATALM] [PSEMG]

[NCLD1]

[RWDG] NCKB

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2.1.2 List of base IO unit LED

[Explanation of LED functions]

Status Name Function Color When

normal During error

Correspondence for error

RAL1 Remote IO 1st station communication error Red Not lit Lit

24IN During DC24V supply Green Lit Not lit

RAL2 Remote IO 1st station communication error Red Not lit Lit

5OUT During internal power supply outputted Green Lit Lit

Refer to 2.2.2 (5)

RI0 DCIN

SV1

CF31CF32 CF34CF33

CF10 SV2 SKIP

ENC

AO

[RAL1] [24IN]

[RAL2] [5OUT]

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2.2 Trouble shooting 2.2.1 Confirmation of trouble state

Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When?

What time did the trouble occur? (2) When doing what?

What was the NC operation mode? -During automatic operation --- Program No., sequence No. and program details when the trouble

occurred. -During manual operation ------ What was the manual operation mode?

What was the operation procedure? What were the previous and next steps?

-What was the setting display unit screen? -Did the trouble occur during input/output operations? -What was the machine side state? -Did the trouble occur while replacing the tools? -Did hunting occur in the control axis?

(3) What kind of trouble?

-What was displayed on the setting display units Alarm Diagnosis screen? Display the Alarm Diagnosis Screen, and check the alarm details.

-What was displayed for the machine sequence alarm? -Is the CRT and LCD screen normal?

(4) How frequently?

-When did the trouble occur? What was the frequency? (Does it occur when other machines are operating?) If the trouble occurs infrequently or if it occurs during the operation of another machine, there may be an error in the power voltage or the trouble may be caused by noise etc. Check whether the power is normal (does it drop momentarily when other machines are operating?), and whether the noise measures have been taken?

-Does the trouble occur during the specific mode? -Does the trouble occur when the overhead crane is operating? -What is the frequency in the same workpiece? -Check whether the same trouble can be repeated during the same operation. -Check whether the same trouble occurs when the conditions are changed. (Try changing the override, program details, and operation procedures, etc.) -What is the ambient temperature? (Was there a sudden change in the temperature? Was the fan at the top of the control unit rotating?)

-Is there any contact defect or insulation defect in the cables? (Has any oil or cutting oil splattered onto the cables?)

2.2.2 When in trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the flowing points and then contact the Mitsubishi Service Center. [Examples of trouble] -The power does not turn ON. -The power turns off suddenly. -Nothing appears on the screen. -The operation keys do not function. -Machining operation is not possible.

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(1) Problem related to the power supply The power does not turn ON.

Cause Remedy The external power supply is faulty. Check that the power can be turned ON with just

the external power supply. Check also that the input voltage is within 200V to 230VAC and output voltage is 24VDC5%.

24VDC power supply cable is connected incorrectly.

Check the cables and wires again. Check also that the output voltage is 24VDC5% at the connector end on control unit side.

The ON/OFF cable is short-circuited. (when using PD25 power supply unit)

Check the cables and wires again.

The external power turns ON but the power supply of the control unit does not turn ON. Cause Remedy

The external power supply output is not correct.

Check that the output voltage is 24VDC5% at the connecter end on control unit side.

24VDC power supply connector is pulled off or disconnected.

Insert the connector on control unit side firmly. Check the cables and wires again.

The cable connected from the NC unit to the peripheral device is short-circuited.

Disconnect the cable connected to the peripheral device one at a time and check that the external power supply output is normal.

The control unit is broken. Check whether the "DCOUT" (green) LED on control unit is lit without connecting the cables to the peripheral device. If the "24DCIN" (green) LED turns ON and "DCOUT" does not turn ON, internal power supply circuit is damaged.

The power turns OFF. Cause Remedy

There is a problem in the power socket. Check whether the voltage fluctuates at certain time zones. Check whether an instantaneous power failure has occurred.

A problem occurres when peripheral device starts operating.

Check whether voltage drop instantaneously when the peripheral device operation starts.

(2) Problems related to the control unit

The NC does not start-up correctly. Phenomenon Remedy

8 is displayed on the control units 7-segment LED "NCLD1".

Check that the rotary switch NCSYS is set to 0. If not set to 0, set to 0 and restart.

E or F is displayed on the control units 7-segment LED "NCLD1".

The control unit is possibly broken.

The "BATALM" (red) LED on control unit is lit. Cause Remedy

"BATALM" is lit when the voltage of the battery connected to the control unit becomes less than 2.5V.

Replace the battery.

The "PSEMG" (red) LED on control unit is lit. Cause Remedy

The external emergency stop switch is the emergency stop status. Or, the connector "EMG" is disconnected.

In case that the emergency stop status cannot be canceled with the external emergency stop switch, check the cables and wires.

The "WDER" (red) LED on control unit is lit. Cause Remedy

The system processing is not completed within the timeout time.

The control unit is possibly broken.

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The "RWDG" (red) LED on control unit is lit.

Cause Remedy Remote IO system processing is not completed within the timeout time.

The control unit is possibly broken.

(3) Problems related to display unit CRT screen is not displayed.

Cause Remedy The CRT power supply (100VAC) is not supplied.

Check the cables and wires again.

F590 cablle is not connected to the control unit.

Check the cables and wires again.

Other problems Control unit or CRT is possibly broken. CRT screen is disturbed.

Cause Remedy CRT screen is affected by the external magnetic field.

Reconsider the installation so that the screen is not affected by the magnetic field.

F590 cable is defect. Check the cables and wires again.

Other problems Control unit or CRT is possibly broken. LCD screen is not displayed.

Cause Remedy F090 is not connected to the control unit. Check the cables and wires again. The cable connected from HR721/HR722 cable to LCD panel is disconnected.

Check the cables and wires again.

Other problems HR721/HR722 card or the control unit is possibly broken.

LCD screen is disturbed. Cause Remedy

Cable is defect. Check the cables and wires again.

Other problems HR721/HR722 card or the control unit is possibly broken.

LCD screen is dark and not easy to see. Cause Remedy

The surface of LCD is exposed to the direct rays of the sun and the screen looks darker.

Shut the direct rays of the sun.

The backlight life has been reached. LCD panel has to be replaced. (The backlight cannot be replaced individually.)

(4) Problems related to the keyboard unit The input with menu keys is not input.

Cause Remedy The attached cable of the menu key is not connected.

Check the cables and wires again.

The input with NC keys is not input. Cause Remedy

F053/F054 cable is not connected. Check the cables and wires again.

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CAUTION

(5) Problems related to the base IO unit The external power supply turns ON but the power supply of the base IO unit does not turn ON.

Cause Remedy The external power supply output is not correct.

Check that the output voltage is 24VDC5% at the connecter end on base IO unit side.

The 24VDC power supply cable is pulled out or disconnected.

Insert the connector on base IO unit side firmly. Check the cables and wires again.

The cable connected from the base IO unit to the peripheral device is short-circuited.

Disconnect the cable connected to the peripheral device one at a time, and check that the external power supply output is normal. Check that there are no short circuited cables.

Base IO unit is broken. Check whether the "5OUT" (green) LED on base IO unit is lit without connecting the cables to the peripheral device. If the "24DCIN" (green) LED turns ON and "5OUT" does not turn ON, internal power supply circuit is damaged.

The power supply of the base IO unit turns ON but the machine input/output signal is not inputted nor outputted.

Cause Remedy The power for the machine input/output is not supplied.

The control power supply of base IO unit is separated from that for machine input/output. Thus, the machine input/output power supply has to be supplied separately.

Cable is not connected to the connector CF31 to CF34. Or, the connected connecter is not correct.

Check the cables and wires again.

Sink connection or source connection is incorrect.

2 types of base IO unit are used. One is FCU6-HR341/DX220 for sink connection and FCU6-HR351/DX221 for source connection. Check whether the correct unit is used.

Other problems Base IO unit is possibly broken. The "RAL1" "RAL2" (red) LED turns ON.

Cause Remedy Remote IO cable (FCUA-R211, SH41) is not connected. Or the cable is snapped.

Check the cables and wires again.

The station number setting of the remote IO unit to be connected with base IO unit is not correct.

Set the station number of remote IO unit to 2 to 7 as 0 and 1 are used by base IO unit.

Other problems Base IO unit is possibly broken.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.

Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the cable by pulling on the cable.

III. APPENDIX

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APPENDIX 1. OUTLINE DRAWING Appendix 1.1 E60 Control Unit, Display Unit, Keyboard Unit Outline Drawing Appendix 1.1.1 Control unit, display unit (FCU6-MU071, FCU6-DUN26) outline drawing

20 0

260 20 120 (Space required for wiring:

with expansion PCB)

260(Unit outline) 2500.3

19 1

251

19 00

.3

20 0(

U ni

t o ut

lin e)

4-M3 screw

4-C10

Panel-cut drawing

How to fix with screws from the front of the unit (Reference)

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Appendix 1.1.2 Keyboard unit (FCU6-KB024) outline drawing

20 110

20 0

140

140 (Keyboard outline)

1300.3

122

20 0

(K ey

bo ar

d ou

tli ne

)

19 00

.3

18 2

4-M3 screw

Panel-cut drawing How to fix with screws from the front of the unit (Reference)

Space required for wiring

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Appendix 1.1.3 Control unit (FCU6-MU071, FCU6-KB071) outline drawing

(1) In the case of FCU6-KB071 (Fix with screws from the back of the unit)

20 80140

20 0

(60)

Wiring space

Panel-cut drawing

Square hole

(K ey

bo ar

d ou

tli ne

)

hole (Keyboard outline)

Machine side mounting plate

How to fix with screws from the back of the unit (Reference)

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(2) In the case of FCU6-KB071-1 (Fix with screws from the front of the unit)

24 76140 (60)

Wiring space

21 8

Machine side mounting plate

Panel-cut drawing How to fix with screws from the front of the unit (Reference)(Keyboard outline)

Square hole

(K ey

bo ar

d ou

tli ne

)

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Appendix 1.1.4 Display unit (FCU6-DUE71) outline drawing

(1) In the case of FCU6-DUE71 (Fix with screws from the back of the unit)

23020260

20 0

(50)

Wiring space

Panel-cut drawing

Machine side mounting plate

How to fix with screws from the back of the unit (Reference)

Square hole

(Display unit outline) hole

(D is

pl ay

un it

ou tli

ne )

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(2) In the case of FCU6-DUE071-1 (Fix with screws from the front of the unit)

Wiring space

22624260 (50)

21 8

Panel-cut drawing

Machine side mounting plate

How to fix with screws form the front of the unit (Reference)

Square hole

(D is

pl ay

un it

ou tli

ne )

(Display unit outline)

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Appendix 1.1.5 Display unit (FCU6-DUT11) outline drawing

(1) In the case of FCU6-DUT11 (Fix with screws from the back of the unit)

2220

20 0

(50)

Wiring space

260 Panel-cut drawing

Machine side mounting plate

How to fix with screws from the back of the unit (Reference)

Square hole

(Display unit outline)

(D is

pl ay

un it

ou tli

ne )

hole

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(2) In the case of FCU6-DUT11-1 (Fix with screws from the back of the unit)

21 8

260 1824 (50)

Wiring space

Panel-cut drawing

Machine side mounting plate

How to fix with screws from the front of the unit (Reference)

Square hole

(Display unit outline)

(D is

pl ay

un it

ou tli

ne )

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Appendix 1.2 E68 Control Unit, Display Unit, Keyboard Unit Outline Drawing Appendix 1.2.1 Control unit, display unit (FCU6-MU072,FCU6-DUN24) outline drawing

20 0

260 20 120

260 (Unit outline) 2500.3

19 1

251

19 00

.3

20 0

(U ni

t o ut

lin e)

4-M3 screw

4-C10

Panel-cut drawing How to fix with screws from the front of the unit (Reference)

(Space required for wiring: with expansion PCB)

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Appendix 1.2.2 Keyboard unit (FCU6-KB024) outline drawing

20 110

20 0

140

140 (Keyboard outline)

1300.3

122

20 0

(K ey

bo ar

d ou

tli ne

)

19 00

.3

18 2

4-M3 screw

Panel-cut drawing How to fix with screws from the front of the unit (Reference)

Space required for wiring

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Appendix 1.2.3 Front IC card I/F unit (FCU6-EP105-1) outline drawing

(1)

Explanation of the front IC card I/F unit/connector functions

No. Connector Function

(1) Memory Card I/F

PC Card Standard ATA-compliant CF card TYPEI, TYPEII only (5VDC : max 220mA)

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Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing

AC IN

ON/OFF SW

ON/OFF

POWER

DC OUT

65

6

22 0

23 0

2-R 3

30

66

23 0

130

20 8

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Appendix 1.4 Base I/O Unit Outline Drawing Appendix 1.4.1 FCU6-HR341/HR351 outline drawing

(100)

220

16 8

15 6

6 66

6 208

Wiring space

Appendix 1.4.2 FCU6-DX220/DX221 outline drawing

Wiring space

(100)

6 208

220

6 15

6

16 8

6

6

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Appendix 1.5 Remote I/O Unit (FCUA-DX1xx) Outline Drawing

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Appendix 1.6 Manual Pulse Generator Outline Drawing Appendix 1.6.1 HD60/HD60-1 outline drawing

3.6

16 24 270.5

77 0.5 80 1

60 0.560 0.5 Do not install other than M36

3-M4 stud bolt L10

8.89 7.60

12 V

0 V

A B

Packing t2.0

[Panel-cut drawing]

3 - 4.8

62 +2 0

72 0.2

(Divide equally by 3)

120

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Appendix 1.6.2 UFO-01-2Z9 outline drawing

Index Gasket 3-M4 stud Panel cut diameter 72

at equal pitch

Above size only

3-4.8 at equal pitch

[Panel-cut drawing]

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Appendix 1.7 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing

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Appendix 1.8 F Installation Plate Outline Drawing

76

38

5

2-R2.5

655.5 5.5

Square

Hole

42.60.2

47.10.2

2-R1.75

12

24

Thickness: 1.6mm

120.2

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Appendix 1.9 Ground Plate, Clamp Fitting Outline Drawing The shield wire generally only needs to be grounded to the connectors case frame. However, the effect can be improved by directly grounded to the grounding plate as shown on the right. Install the ground plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath. Press that section against the ground plate with the clamp fitting. Note that if the cable is thin, several can be clamped together. (For details, refer to Appendix 3.6.1 Shield clamp fitting.) Install the ground plate directly onto the cabinet or connect a ground wire so that sufficient frame ground is achieved. If a complete set of a ground plate and clamp fitting is required, contact Mitsubishi.

Ground plate Attached fitting A complete set of ground plate D

Ground plate D Two clamp fittings A

A complete set of ground plate E

Ground plate E One clamp fitting B

L Clamp fitting A 70mm Clamp fitting B 45mm

A B C Note Ground plate D

100mm 86mm 30mm Two clamp fittings

Ground plate E

70mm 56mm - One clamp fitting

M4 screw

11

35 6 22

35 A

C

24 0 -0

.2

17.5

63 7

B

0. 3

2- 5 hole Installation hole

Screw hole for wiring to ground plate of cabinet.(Note 1)

Note 1

(Note 2) The thickness of the ground plate is 1.6mm.

Ground plate Clamp fitting

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APPENDIX 2. CABLE DRAWING No Appendix

No Cable model Application Max length Remarks

1 2.1 F070 24VDC input 30m For general purpose power supply

2 2.2 F110 24VDC input, Power supply failure detection 15m For PD25

3 2.2 F170 ON/OFF switch 15m For PD25 4 2.3 F120 Emergency stop 30m 5 2.4 F053/F054() NC keyboard 1m 6 2.5 FCUA-R100() CRT power supply 10m 7 2.5 F590() CRT 1m Between HR761 - CRT

0.5m Between HR761 - HR721 8 2.6 F090() LCD 0.1m Between HR761 - HR722

9 2.7 F023 Manual pulse generator: 1ch 20m For power supply 5VDC 10 2.7 F024 Manual pulse generator: 2ch 20m For power supply 5VDC 11 2.7 F320 Manual pulse generator: 1ch 50m For power supply 12VDC 12 2.7 F321 Manual pulse generator: 2ch 50m For power supply 12VDC 13 2.8 F034 RS232C: 1ch **15m 14 2.9 F010 I/O interface 20m 15 2.10 SH21 Servo drive unit *30m 16 2.11 F221 Analog output 30m 17 2.12 F351 DI/DO: Single end connector 50m For unit HR341/HR351 18 2.13 F102 SKIP signal input 50m 19 2.14 F040 Synchronous feed encoder: Straight *50m

20 2.14 F041 Synchronous feed encoder: Right angle *50m

21 2.15 ENC-SP1 Synchronous feed encoder *50m Between NC - Spindle drive unit

22 2.15 ENC-SP2 Synchronous feed encoder *50m Among NC - FR - TK 23 2.16 FCUA-R211 Remote I/O *50m 24 2.16 SH41 Remote I/O m For wiring in the same cabinet 25 2.17 FCUA-R301 DI/DO: Double-end connector 50m For unit DX1xx/DX22x 26 2.17 FCUA-R300 DI/DO: Single-end connector 50m For unit DX1xx/DX22x 27 2.18 FCUA-R031 Analog input/output 30m For unit DX14x

(Note 1) Cables marked with () are included in display unit we supply. (Note 2) For cable lengths marked with *, make sure that the total length (L1 + L2) of the length from the

control unit to base I/O unit (L1) and the length from the base I/O unit to each unit (L2) (in the case of more than one unit, length to the terminal unit) must be less than the max. length. For cable lengths marked with **, make sure that the total cable length (including cables of devices connected to the control unit) must be less than the max. length.

Synchronous feed encoder

Remote I/O unit

Servo drive unit

FCUA-R211

F034

F010

F040/F041

SH21

Max. length L2L1

Base I/O unit

NC unit RIO

SV1/SV2

ENC

RS-232C device The devices cable

SIO (Note 3) Symbols in the cable drawings are as follows.

1. indicated twist. 2. indicates shield sheath. 3. indicates shield clamping to the grounding plate. 4. In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of the

connectors at both ends are not necessarily in number of order. 5. Equivalent parts ca be used for the connector, contact and wire material.

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Appendix 2.1 F070 cable Usage: 24VDC input, general purpose power supply

Y

DCI N24VDC

0V FG

1 2 3

24VDC 0V FG

DCIN

(NOTE) If the cable is 15m or longer, use 16AWG (1.25mm2). Select the crimp terminal suitable for the terminal block and external power supply you use. Appendix 2.2 F110 / F170 cable (1) F110 cable Usage: 24VDC input, power supply failure detection for PD25

Y

24VDC

0V

FG

ACFAIL

GND

1B

2B

3B

1A

2A

1

2

3

2

1

24VDC

0V

FG

ACFAIL

GND

AWG16

AWG22

B20-9 B20-9

DCOUT DCIN

CF01

DCOUT

DCIN

CF01

Crimp terminal: V1.25-3 or V1.25-4 Recommended manufacturer: JST

DCIN Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

Wire material: B-18(19)U2SJ-19 Recommended manufacturer:

Sumitomo Electric Industries

DCOUT Connector: 3-178127-6 Contact: 1-175218-5 (For AWG16)

: 1-175217-5 (For AWG22) Recommended manufacturer: Tyco Electronics AMP

DCIN Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

Wire material: UL2464 2 22AWG+216AWG SS-95138 Recommended manufacturer: Bando Electric Wire

CF01 Connector: 51030-0230 Contact: 50084-8160 Recommended manufacturer: MOLEX

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(2) F170 cable Usage: ON/OFF switch for PD25

X

ON/OFF

NC P-OFF GND GND P-ON

1 2 3 4 5

OFF-1 OFF-2 ON-1 ON-2

ON/OFF

PD25

(NOTE) Select the crimp terminal suitable for the terminal block and external power supply you use. Appendix 2.3 F120 cable Usage: Emergency stop input

FG

EMG IN

COM

1

2

3 EMG IN

COM

EMG B22-9

EMG

(NOTE) Select the crimp terminal suitable for the terminal block and emergency stop button you use.

ON/OFF Connector: 1-178288-5 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

Crimp terminal: V1.25-3 or V1.25-4 Recommended manufacturer: JST

Wire material: DPVVSB 3P 0.3mm2 Recommended manufacturer: Bando Electric Wire

EMG Connector: 51030-0330 Contact: 50084-8160 Recommended manufacturer: MOLEX

Wire material: B-22(19)U2SJ-19 Recommended manufacturer: Sumitomo Electric Industries

Crimp terminal: V1.25-3 or V1.25-4 Recommended manufacturer: JST

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Appendix 2.4 F053/F054 cable (1) F053 cable

Usage: NC keyboard NCKB

(2) F054 cable

Usage: NC keyboard NCKB

Connector: 7926-6500SC Strain relief: 3448-7926 Recommended manufacturer: 3M

Connector: 7926-6500SC Strain relief: 3448-7926 Recommended manufacturer: 3M

Wire material: B26-B Recommended manufacturer: Oki Electric Cable

Connector: 7926-6500SC Strain relief: 3448-7926 Recommended manufacturer: 3M

Wire material: B26-B Recommended manufacturer: Oki Electric Cable

Connector: 7926-6500SC Strain relief: 3448-7926 Recommended manufacturer: 3M

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Appendix 2.5 FCUA-R100 / F590 cable (1) FCUA-R100 cable Usage: CRT power supply

1

2

100VA C

CRT 2

CRT 2

1 100VA C

(NOTE) Select the crimp terminal suitable for the terminal block you use. (2) F590 cable Usage: CRT signal

F

K

J L

HSYNC

VSYNC

VIDEO GND

CRT1

CRT1

A L

A 1

1A 1B 2A 2B 4A 4B

Appendix 2.6 F090 cable Usage: LCD signal

- Caution - The maximum length of cable is 50cm for FCU6-DUT11, 10cm for FCU6-DUN024.

Crimp terminal: V1.25-3 Recommended manufacturer: JST

Wire material: DPVVSB-1P 0.3SQ Recommended manufacturer: Bando Electric Wire

Connector: 3191-03R1 Contact: 1381TL Recommended manufacturer: MOLEX

Wire material: UL20528-50 28AWG(7/0.127) Recommended manufacturer: Fujikura

Connector: DHD-RB40-20AN Recommended manufacturer: DDK

Connector: DHD-RB40-20AN Recommended manufacturer: DDK

Connector: CR7E-20DA-3.96E Recommended manufacturer: Hirose Electric

Wire material: DPVVSB-6P0.2SQ Recommended manufacturer: Bando Electric Wire

Connector: UFS-10B-04 Contact: 66-1-BF Recommended manufacturer: YAMAICHI ELECTRONICS

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Appendix 2.7 F023 / F024 / F320 / F321 cable (1) F023 / F024 cable Usage: Manual Pulse Generator (5VDC spec)

(NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connectors GND plate.

(2) F320 / F321 cable Usage: Manual pulse generator (12VDC spec)

(NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connectors GND plate.

Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M

Wire material: UL1061-2464 AWG226P Recommended manufacturer: Oki Electric Cable

Crimp terminal: V1.25-3 Recommended manufacturer: JST

Manual pulse generator cable Channel 1 2

Cable F023 OK Cable F024 OK OK

Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M

Wire material: UL1061-2464 AWG226P Recommended manufacturer: Oki Electric Cable

Crimp terminal: V1.25-3 Recommended manufacturer: JST

4

14

10

1

3

13

20

11

1HA

1HB

5VDC

GND

2HA

2HB

5VDC

GND

ch1

ch2

FG

HANDLE

HANDLE

4 14 6 1 3 13 16 11

1HA 1HB 12VDC GND 2HA 2HB 12VDC GND

ch1

ch2

FG

HANDLE

HANDLE

Manual pulse generator cable Channel 1 2

Cable F320 OK Cable F321 OK OK

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Appendix 2.8 F034 cable Usage: RS-232C

(NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connectors GND plate.

Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M

Wire material: UL1061-2464 AWG226P Recommended manufacturer:

Oki Electric Cable

Connector: CDB-25S Contact: CD-SC-111 Lock nut: HD-LNA Recommended manufacturer: Hirose Electric

7 17 8

18 9

19 1

3 2 5 4 6 20 7

F installation plate: Refer to Appendix 1 (F Installation

Plate Outline Drawing)SIO

RXD TXD CTS RTS DSR DTR GND

FG

SIO

2 2 3 3 4 4

3 2 5 4 6 20 7

i sta l tion plate: f r t i 1 (F Installation

l t tline Drawing)

RXD TXD CTS RTS DSR DTR GND

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Appendix 2.9 F010 cable

TXRX1 TXRX1*

TXRX2 TXRX2*

GND GND

SKIP1 SKIP1*

SKIP2 SKIP2*

SKIP3 SKIP3*

SKIP4 SKIP4*

SKIP5 SKIP5*

SKIP6 SKIP6*

SKIP7 SKIP7*

SKIP8 SKIP8*

GND GND

ENC1A ENC1A*

ENC1B ENC1B*

ENC1Z ENC1Z*

GND GND

SVTXD2 SVTXD2*

SVALM2 SVALM2*

SVRXD2 SVRXD2*

SVEMG2 SVEMG2*

GND GND

SVTXD1 SVTXD1*

SVALM1 SVALM1*

SVRXD1 SVRXD1*

SVEMG1 SVEMG1*

1 26

2 27

3 28

4 29

5 30

6 31

7 32

8 33

9 34

10 35

11 36

12 37

13 38

14 39

15 40

16 41

17 42

18 43

19 44

20 45

21 46

22 47

23 48

24 49

25 50

1 26

2 27

3 28

4 29

5 30

6 31

7 32

8 33

9 34

10 35

11 36

12 37

13 38

14 39

15 40

16 41

17 42

18 43

19 44

20 45

21 46

22 47

23 48

24 49

25 50

FG FG

CF10 CF10

CF10 CF10

Usage: I/O interface CF10 Plug: 10150-6000EL Shell: 10350-3210-000 Recommended manufacturer: Sumitomo 3M

(NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connector's GND plate. Wire material: UL20276 AWG2825P Recommended manufacturer: TOYOKUNI ELECTRIC CABLE

Usage: I/O interface CF10 Plug: 10150-6000EL Shell: 10350-3210-000 Recommended manufacturer: 3M Wire aterial: UL20276 AWG28x25P Recommended manufacturer: Toyokuni Electric Cable (NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Co nect the copper foil tape to the connector's GND pl t .

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Appendix 2.10 SH21 cable Usage: Servo drive unit

SV1, SV2 Servo drive unit

(NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connectors GND plate. Appendix 2.11 F221 cable Usage: Analog output

7

1

AO

GND

AO GND

AO

AO

(NOTE) Follow the instruction of the machine side in connecting the shield. Do not connect on the base I/O unit side. Select the crimp terminal suitable for the terminal block used. Appendix 2.12 F351 cable Usage: DI/DO (For unit FCU6-HR341/HR351)

CF31, CF32, CF33, CF34

SV1,SV2 Plug: 10120-6000EL Shell: 10320-3210-000 Recommended manufacturer: 3M

Servo drive unit Plug: 10120-6000EL Shell: 10320-3210-000 Recommended manufacturer: 3M

Wire material: UL20276 AWG2810P Recommended manufacturer: Toyokuni Electric Cable

Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M

Wire material: B-22(19)2SJ-19 Recommended manufacturer: Sumitomo Electric Industries.

Crimp terminal: V1.25-3 Recommended manufacturer: JST

Connector: 7940-6500SC Strain relief: 3448-7940 Recommended manufacturer: 3M

Wire material: B40-S Recommended manufacturer: Oki Electric Cable

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Appendix 2.13 F102 cable Usage: Skip signal input

2

1

10

8

3

9

11

15

SKIP1

GND

SKIP2

GND

SKIP3

GND

SKIP4

GND

ch1

ch2

ch3

ch4

FG

SKIP

SKIP

(NOTE) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connectors GND plate. Appendix 2.14 F040 / F041 cable (1) F040 cable Usage: Synchronous feed encoder (Straight)

ENC1A (ENC2A) ENC1A* (ENC2A*) ENC1B (ENC2B) ENC1B* (ENC2B*) ENC1Z (ENC2Z) ENC1Z* (ENC2Z*) GND (GND)

GND (GND)

5VDC (5VDC)

1 6 2 7 3 8 4

5

9

ENC

A N C R B P K

H

FG

Synchronous feed encoderENC

(NOTE) To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.

Connector: CDA-15P Contact: CD-PC-111 Case: HDA-CTH Recommended manufacturer: Hirose Electric

Wire material: UL1061-2464 AWG226P Recommended manufacturer: Oki Electric Cable

Crimp terminal: V1.25-3 Recommended manufacturer: JST

Connector: CDE-9PF Contact: CD-PC-111 Case: HDE-CTF/HDE-CTH Recommended manufacturer: Hirose Electric

Wire material: DPVVSB 6P0.2mm2 Recommended manufacturer: Bando Electric Wire

Synchronous feed encoder: Connector: MS3106B20-29S Cable cramp: MS3057-12A Recommended manufacturer: ITT Cannon

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(2) F041 cable Usage: Synchronous feed encoder (Right angle)

1 6 2 7 3 8 4

5

9

ENC

A N C R B P K

H

FG

ENC1A (ENC2A) ENC1A* (ENC2A*) ENC1B (ENC2B) ENC1B* (ENC2B*) ENC1Z (ENC2Z) ENC1Z* (ENC2Z*) GND (GND)

GND (GND)

5VDC (5VDC)

Synchronous feed encoder

ENC

(NOTE) To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.

Connector: CDE-9PF Contact: CD-PC-111 Case: HDE-CTF/HDE-CTH Recommended manufacturer: Hirose Electric

Wire material: DPVVSB 6P0.2mm2 Recommended manufacturer: Bando Electric Wire

Synchronous feed encoder: Connector: MS3108B20-29S Cable cramp: MS3057-12A Recommended manufacturer: ITT Cannon

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Appendix 2.15 ENC-SP1 / ENC-SP2 cable (1) ENC-SP1 Usage: Synchronous feed encoder (Between NC and spindle drive unit)

ENC1A (ENC2A) ENC1A* (ENC2A*) ENC1B (ENC2B) ENC1B* (ENC2B*) ENC1Z (ENC2Z) ENC1Z* (ENC2Z*) GND (GND) GND (GND) 5VDC (5VDC)

1 6 2 7 3 8 4 5 9

ENC CN8

2 12 3

13 4

14 1 5

FG

ENC CN8

(NOTE) Do not connect the power supply (5VDC). To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.

(2) ENC-SP2 cable Usage: Synchronous feed encoder (Between NC and FR-TK) (NOTE)

Do not connect the power supply (5VDC). To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.

Connector: CDE-9PF Contact: CD-PC-111 Case: HDE-CTF/HDE-CTH Recommended manufacturer: Hirose Electric

Wire material: DPVVSB 6P0.2mm2 Recommended manufacturer: Bando Electric Wire

Connector: 10120-6000EL Contact: 10320-3210-000 Case: HDA-CTF Recommended manufacturer: 3M

Connector: CDE-9PF Contact: CD-PC-111 Case: HDE-CTF/HDE-CTH Recommended manufacturer: Hirose Electric

Wire material: DPVVSB 6P0.2mm2 Recommended manufacturer: Bando Electric Wire

Connector: MRP-20F01 Contact: MRP-F102 Case: MR20L Recommended manufacturer: HONDA TSUSHIN

1

6

2

7

3

8

4

5

9

ENC CONBA

2

12

3

13

4

14

1

5

ENC CONBA

ENC1A (ENC2A)

ENC1A* (ENC2A*)

ENC1B (ENC2B)

ENC1B* (ENC2B*)

ENC1Z (ENC2Z)

ENC1Z* (ENC2Z*)

GND (GND)

GND (GND)

5VDC (5VDC)

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Appendix 2.16 FCUA-R211 / SH41 cable (1) FCUA-R211 cable Usage: Remote I/O

TXRX

TXRX*

GND

1

2

3

1

2

3

TXRX

TXRX*

GND

FG FG

RIO RIO

(NOTE)

1. Protect both ends of the wire material with insulation bushing. 2. Available both for the unit side and base I/O unit side.

(2) SH41 cable Usage: Remote I/O (Between unit and unit)

TXRX

TXRX*

GND

1

2

3

1

2

3

TXRX

TXRX*

GND

RIO RIO

(NOTE) 1. Protect both ends of the wire material with insulation bushing. 2. Use this cable for a short bridge such as between remote I/O units in the same cabinet.

Normally, use the cable FCUA-R211 with the high noise resistance.

Connector: 1-178288-3 Contact: 1-175218-2 Recommended manufacturer: Tyco Electronics AMP

Wire material: MVVS 3C0.3mm2 (MIC 3C0.3mm2) Recommended manufacturer: Takeuchi Densen

Connector: 1-178288-3 Contact: 1-175218-2 Recommended manufacturer: Tyco Electronics AMP

Wire material: MVVS 3C0.3mm2 (MIC 3C0.3mm2) Recommended manufacturer: Takeuchi Densen

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Appendix 2.17 FCUA-R300 / R301 cable (1) R300 cable

Usage: DI/DO (For unit FCUA-DX1xx,FCU6-DX22x) DI-L/DI-R/DO-L/DO-R

(2) R301 cable Usage: DI/DO (For unit FCUA-DX1xx,FCU6-DX22x)

DI-L/DI-R/DO-L/DO-R

Appendix 2.18 FCUA-R031 cable Usage: Analog input/output (For unit FCUA-DX14x)

2 1

12 11 3 5

13 15

FG

AIO

AIO

7

AI1 GND AI2 GND AI3 GND AI4 GND AO

AI 1ch AI 2ch AI 3ch AI 4ch AO 1ch

Wire material: UL1061-2464 AWG22x6P Recommended manufacturer: Oki Electric Cable

Connector: 10120-3000VE Case: 10320-52F-008 Recommended manufacturer: 3M

Crimp terminal: V1.25-3 Recommended manufacturer: JST

(Note) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the copper foil tape to the connector's GND plate.

Wire material: B40-S Recommended manufacturer: Oki Electric Cable

Connector: 7940-6500SC Recommended manufacturer: 3M

Connector: 7940-6500SC Recommended manufacturer: 3M

Wire material: B40-S Recommended manufacturer: Oki Electric Cable

Connector: 7940-6500SC Strain relief: 3448-7940 Recommended manufacturer: 3M

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APPENDIX 3. EMC INSTALLATION GUIDELINES This section is an extract from "EMC Installation Guidelines BNP-B2230" for EZMotion-NC E60/E68 series. For drive units (servo/spindle), refer to "EMC Installation Guidelines BNP-B8582-45".

Appendix 3.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives. As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC Directives subject. However, we would like to introduce the following measure plans to back up EMC Directives compliance of the machine tool as the NC unit is a major component of the machine tools. (1) Methods of installation in control/operation panel (2) Methods of wiring cables to outside of panel (3) Introduction of members for measures Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by the machine manufacturer. Refer to "EMC Installation Guidelines BNP-B2230" for details.

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Appendix 3.2 EMC Directives

The EMC Directives largely regulate the following two items. Emission: Capacity to prevent output of obstructive noise that adversely affects external devices. Immunity: Capacity to not malfunction due to obstructive noise from external source. The details of each level are classified in the table below. It is assumed that the Standards and test details required for a machine tool are the same as these.

Class Name Details EN Standards Emission

Radiated noise Restriction of electromagnetic noise radiated through the air

Conductive noise

Restriction of electromagnetic noise discharged from power supply line

EN61000-6-4 (General industrial machine)

EN61800-3 (Motor control unit)

EN55011 (CLASS: A)

Immunity Static electricity electrical discharge

(Example) Regulation of withstand level of static electricity electrical discharge accumulated in human body

EN61000-4-2

Radiation immunity

(Example) Simulation of immunity from digital wireless telephones EN61000-4-3

Burst immunity (Example) Regulation of withstand level of noise from relay or plug and play EN61000-4-4

Conductive immunity

(Example) Regulation of withstand level of noise flowed from power supply wires, etc. EN61000-4-6

Power supply frequency magnetic field

(Example) Regulation of electromagnetic noise of 50/60Hz power supply frequency EN61000-4-8

Power supply dip (fluctuation)

(Example) Regulation of power voltage drop withstand level EN61000-4-11

Surge (Example) Regulation of withstand level of noise caused by lightning

EN61000-6-2 (General industrial machine)

EN61800-3 (Motor control unit)

EN61000-4-5

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Appendix 3.3 EMC Measures

The main items relating to EMC measures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the drive line and signal wire. (4) Shield the cables wired outside of the panel. (5) Install a noise filter. Take care to the following items to suppress the noise radiated outside of the panel. (1) Accurately ground the devices. (2) Use shielded cables. (3) Increase the electrical seal of the panel. Reduce the gaps and holes.

Appendix 3.4 Panel Structure The design of the panel is a very important factor for the EMC measures, so take the following measures Appendix 4.4.1 Measures for Control Panel Body

Appendix 3.4.1 Measures for door (1) Use metal for all members configuring the panel. (2) When joining the metal plate, treat the welded or contacting sections so that the impedance is

reduced, and then fix with screws.

Plating mask

Joining clearance: approx. 20cm

(3) Note that if the plate warps due to the screw fixing, etc., by that creating a clearance, noise could

leak from that place. (4) Plate (nickel, tin) the metal plate surface at the grounding plate, and connect the connections with a

low impedance. (5) If there is a large opening, such as ventilation holes, make sure to close the hole.

Control panel

Mesh cover (conductive sponge)

Opening

-CAUTION- Using screws to fix the plates that have been painted is the same as an insulated state. Peel the paint and fix the screws.

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Appendix 3.4.2 Measures for door

(1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a

structure with a large contact area as shown below.

Control panel

Door

EMI gasket

a) Use of gasket

b) Large contact area

Contact area

Cross-section drawing

Control panel

Door

-CAUTION-

The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position. When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's impedance. Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated state. Peel the paint and fix the screws.

Appendix 3.4.3 Measures for power supply

Shield the power supply section and insert a filter to prevent the noise from flowing in or out. The conductive noise can be suppressed just by inserting a noise filter, but the radiated noise will flow out. The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.

Device

Radiated noise

AC input

Noise filter

NFPartition plate

Device

Radiated noise

AC input

Flow out

Conductive noise Conductive

noise

NF

Noise filter

Figure 1 Figure 2

-CAUTION- Selection of the noise filter capacity will differ according to the drive amplifier and devices being used. Refer to the "EMC Installation Guidelines" NC Servo Amplifier Section [BNP-B8582-45].

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Appendix 3.5 Measures for Wiring in Panel

Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21/F010/FCUA-R211) that carry out high-speed communication.

Appendix 3.5.1 Precautions for wiring in panel (1) If the cables are led unnecessary in the panel, they will pick up noise. Thus, keep the wiring length

as short as possible.

Device

Noise

Device Device Device Device Device

(2) Always connect the grounding wire to the FG terminal indicated on the device. (3) Keep the distance between the drive line and detector cable to the drive section motor as far apart as

possible when wiring. (4) Do not lead the power supply wire around the panel without using a filter.

NF Partition plate

Device

Radiated noise

AC input Conductive noise

Flow out

Noise filter

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Appendix 3.5.2 Shield treatment of cables

Use shielded cables for the cables wired outside the panel in the M64/M65/M66 Series. Use a shield clamp within 10cm of the lead-out port from the panel. (1) I/O interface cable [F010 cable]

Operation panel Control panel

NC unit Base I/O unit

F010 cable

Shield clamp

-CAUTION- Always use the shield camp on both ends of the connected units. The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.

(2) DC power supply cable [F110/F070/FCUA-R220 cable]

Operation panel Control panel

NC unit PD25

F110 cable

Shield clamp

General-purpose stabilized power supply

F070 or FCUA-R220 cable

Ferrite core -CAUTION- Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. (Refer to "Appendix 3.6.2 Ferrite Core".) Always install a ferrite core on the general-purpose stabilized power supply.

(The ferrite core may not be required depending on the selected power supply.)

(3) Remote I/O cable [FCUA-R211 cable]

Control panel Control panel

Base I/O unit Remote I/O unit

FCUA-R211 cable

Shield clamp

Ferrite core -CAUTION- Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. The shield clamp and ferrite core are not required if the control unit and base I/O unit are wired in the same

panel.

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(4) Servo communication cable [SH21/FCUA-R000 cable]

Control panel Control panel

Base I/O unit Drive section unit

SH21 cable

Shield clamp

Drive section unit

FCUA-R000 cable

Ferrite core -CAUTION- Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. The shield clamp and ferrite core are not required if the drive section unit and base I/O unit are wired in the

same panel.

(5) Ethernet cable

Control panel Control panel

Peripheral device

Ethernet cable

Shield clamp

Ferrite core

NC unit

-CAUTION- Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. Depending on peripheral devices, shield clamp and ferrite core are not necessary.

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Appendix 3.6 Parts for EMC Measures Appendix 3.6.1 Shield clamp fitting

The ground can be directly connected to the grounding plate as shown below to increase the effect. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together. To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a grounding wire. If the grounding plate and clamp fitting set AERSBAN-SET is required, please contact Mitsubishi.

Cable

Ground plate

Clamp fitting (Fitting A,B)

Shield sheath

Clamp section

Peel the cable sheath at the clamp section

Cable

As for the outline drawings of ground plate and clamp fitting, refer to Appendix 1.9 Outline drawing of ground plate and clamp fitting.

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Appendix 3.6.2 Ferrite core

The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal. Recommended ferrite core TDK ZCAT Series ZCAT3035-1330(-BK)

Unit: mm

Part name A B C D E Applicable cable outer diameter Weight (g)

ZCAT1518-0730-M(-BK)*1 221 181 71 151 7max. 6 ZCAT1518-0730(BK)*2 221 181 71 151 7max. 6 ZCAT2017-0930-M(-BK) 211 171 91 201 9max. 11 ZCAT2032-0930-M(-BK)*1 361 321 91 19.51 9max. 22 ZCAT2032-0930(-BK)*2 361 321 91 19.51 9max. 22 ZCAT2132-1130-M(-BK)*1 361 321 111 20.51 11max. 22 ZCAT2132-1130(-BK)*2 361 321 111 20.51 11max. 22 ZCAT3035-1330-M(-BK)*1 391 341 131 301 13max. 63 ZCAT3035-1330(-BK)*2 391 341 131 301 13max. 63 ZCAT1525-0430AP-M(-BK) 251 201 41 151 11.51 2.5 to 4(USB) 7 ZCAT1325-0530A-M(-BK)*1 251 201 51 12.81 11.21 3 to 5(USB) 7 ZCAT1325-0530A(-BK) 251 201 51 12.81 11.21 3 to 5(USB) 7 ZCAT1730-0730A-M(-BK) 301 231 71 16.51 151 4 to 7(USB/IEEE1394) 12 ZCAT2035-0930A-M(-BK)*1 351 281 91 19.51 17.41 6 to 9 22 ZCAT2035-0930A(-BK) 351 281 91 19.51 17.41 6 to 9 22 ZCAT2235-1030A-M(-BK) 351 281 101 21.51 201 8 to 10 27 ZCAT2436-1330A-M(-BK) 361 291 131 23.51 221 10 to 13 29 ZCAT2017-0930B-M(-BK) 211 171 91 201 28.51 9max. 12 ZCAT2749-0430C-M(-BK) 491 271 4.51 19.51 4.5max. 26 ZCAT4625-3430D(-BK) 45.51 24.51 341 121 26 (For core flat cable) 32 ZCAT4625-3430DT(-BK)*3 45.51 24.51 341 131 26 (For core flat cable) 32 ZCAT6819-5230D(-BK) 67.51 18.51 521 161 40 (For core flat cable) 58 ZCAT6819-5230DT(-BK)*3 67.51 18.51 521 171 40 (For core flat cable) 58 ZCAT-C type ZCAT-D type *1 The M stamp is attached. *2 Fixing band is attached at shipment. *3 With double-faced tape. (Tape attached at shipment.) ZCAT-B type: Cabinet fixing type installation hole 4.8 to 4.9mm, plate thickness 0.5 to 2mm ZCAT-AP, ZCAT-C type: Has the structure that prevents easy opening once case is closed.

ZCAT type ZCAT-A, ZCAT-AP type ZCAT-B type

ZCAT-C type ZCAT-D type

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Appendix 3.6.3 Surge protector

(1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge killer. 1) Part name : RAV-781BYZ-2 Manufacturer : OKAYA ELECTRIC INDUSTRIES

Circuit voltage 50/60Hz [Vrms]

Max. tolerable circuit voltage

[V]

Clamp voltage [V ] 10%

Surge resistance

level 8/20s [A]

Surge withstand

voltage 1.2/50s [V]

Electro-s tatic

capacity [pF}

Working temperature

range []

250 3 300 783 2500 20k 75 20 to +70

Outline drawing

Circuit drawing

Unit: mm

(1) Black (2) Black (3) Black

-CAUTION-

Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the surge absorber.

2) Part name : RAV-781BXZ-4 Manufacturer : OKAYA ELECTRIC INDUSTRIES

Circuit voltage 50/60Hz [Vrms]

Max. tolerable circuit voltage

[V]

Clamp voltage [V ] 10%

Surge resistance

level 8/20s [A]

Surge withstand

voltage 1.2/50s [V]

Electro-s tatic

capacity [pF}

Working temperature

range []

250 3 300 700 2500 2k 75 20 to +70C

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U

28 .5

1

5. 5

1

11

1 28

1

20 0

3 0 0

411

UL-1015 AWG16

4. 5

0. 5

(1) Black (2) Black (3) Black

Unit: mm

Green

Outline drawing Circuit drawing

-CAUTION- Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the surge absorber.

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(2) Example of surge absorber installation

Surge absorber installation method

NC control section

Control panel (Relay panel, etc.)

Surge absorber (2) Surge absorber (1)

Other device (Power supply for panel, etc.)

NC drive section

Other device (Power supply for panel, etc.)

Earth leakage breaker

Input 200V/ 230VAC

No fuse breaker

No fuse breaker MC Reactor

Transformer

Circuit protector

Ground Ground

From power supply

C

BA

-CAUTION-

(1) Thick wires enhance the lightning surge absorption effect, so use as thick and short a wire as possible. Wire material: Wire diameter 2mm2 or more Wire length: Connection wire length A to surge absorber (1): 2m or less.

Connection wire length B to surge absorber (2): 2m or less. Ground wire length C to surge absorber (2): 2m or less. (2) When carrying out an insulation withstand voltage test on the power supply line, remove surge

absorber (2) as it will activate with the applied voltage. (3) A short-circuit fault will occur if a surge exceeding the tolerance is applied on the surge absorber.

Thus, always insert a circuit protector to protect the power supply line. A current does not flow to surge absorber (1) and (2) during normal use, so the circuit protector can

be shared with other devices.

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Appendix 3.6.4 Selection of stabilized power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by user). Use a power supply that complies with CE Marking or that follows the Safety Standards given below. Stabilized power supply selection items

Item Conditions Voltage fluctuation 5% 5% or less of 24VDC Ripple noise max 120mV 5% or less of 24VDC

Out- put

Spike noise max 500mV Output current - Refer to Connection Manual. Output holding time min 20ms Instantaneous OFF time

Standards

Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant Noise Terminal Voltage : FCC Class A, VCCI-1 Class Higher Harmonics Current Restrictions : IEC1000-3-2

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APPENDIX 4. TRANSPORTATION RESTRICTIONS FOR LITHIUM BATTERIES

Appendix 4.1 Restriction for Packing

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations must be taken. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium content. To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi are packaged in a dedicated container (UN package) for which safety has been confirmed. When the customer is transporting these products with means subject to the UN Regulations, such as air transport, the shipper must follow the details explained in the section "Appendix 4-1-2 Handling by user".

Appendix 4.1.1 Target products

The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium content. If the batteries subjected to hazardous materials are incorporated in a device and shipped, a dedicated packaging (UN packaging) is not required. However, the item must be packed and shipped following the Packing Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book. Also, all lithium battery products incorporated in a machinery or device must be fixed securely in accordance with the Packing Instruction 900 and shipped with protection in a way as to prevent damage or short-circuits.

(1) Products requiring dedicated packaging (Materials falling under Class 9)

Mitsubishi type (Type for

arrangement) Battery type Lithium metal

content Application Battery class

MDS-A-BT-4 ER6-B4-11 2.6g For servo MDS-A-BT-6 ER6-B6-11 3.9g For servo MDS-A-BT-8 ER6-B8-11 5.2g For servo

FCU6-BT4-D1 Combination of

ER6-B4D-11 and ER6

2.6g+0.65g For NC/ servo

Battery

CR23500SE-CJ5 (Note1) CR23500SE-CJ5 1.52g For NC(M500) Battery cell

(2) Products not requiring dedicated packaging (Materials not falling under Class 9)

Mitsubishi type (Type for

arrangement) Battery type Lithium metal

content Application Battery class

MDS-A-BT-2 ER6-B2-12 1.3g For servo FCU6-BTBOX 2CR5 1.96g For NC/ servo

Battery

CR2032 (for built-in battery) CR2032 0.067g For NC

CR2450 (for built-in battery) CR2450 0.173g For NC

ER6, ER6V series (for built-in battery) ER6, ER6V 0.7g For NC/servo

MR-BAT MR-BAT 0.48g For servo Q6BAT Q6BAT 0.49g For NC

Battery cell

(Note 1) When CR23500SE-CJ5 is incorporated in the unit, this battery is not subject to the regulation. (Note 2) Dedicated packaging is required if the shipment exceeds 12 batteries/24 battery cells. Package the batteries so that this

limit is not exceeded. (Note 3) The battery units labeled as "FCUA-" instead of "MDS-A-" also use the same battery. (Note 4) Always use the cell battery (MR-BAT) in combination with the dedicated case (MDS-BTCASE). Maximum 8 (either 2, 4, 6 or

8) cell batteries can be installed to the dedicated case (MDS-BTCASE). Example) Rating nameplate

for battery units

Mitsubishi type

Safety class Battery manufacturer type

Lithium metal content

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Appendix 4.1.2 Handling by user

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation.

IATA : International Air Transport Association IMDG Code : A uniform international code for the transport of dangerous goods by seas

determined by IMO (International Maritime Organization).

When shipping isolated lithium battery products (Packing Instruction 903)

(1) Reshipping in Mitsubishi UN packaging Mitsubishi packing applies the isolated battery's safety test and packaging specifications complying with the UN Regulations (Packing Instruction 903). The user only needs to add the following details before shipping. (Consult with the shipping company for details.)

(a) Indication of container usage mark on exterior box (Label with following details

recorded.) Proper shipping name (Lithium batteries) UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or

included) Shipper and consignee's address and name

(b) Preparation of shipping documents (Declaration of dangerous goods)

(Refer to the section "Appendix 4-3 Example of hazardous goods declaration list")

(2) When packaged by user The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc.

(a) Packing a lithium battery falling under Class 9

Consult with The Ship Equipment Inspection Society of Japan for details on packaging. Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging". The Ship Equipment Inspection Society of Japan

Headquarters Telephone: 03-3261-6611 Fax: 03-3261-6979

(b) Packing a lithium battery not falling under Class 9 Cells and batteries are separated so as to prevent short circuits and are stored in a strong

outer packaging. (12 or less batteries, 24 or less cells.) Prepare for the certificates or test results showing compliance to battery safety test.

The safety test results have been obtained from the battery manufacturer. (Consult with Mitsubishi when the safety test results are required.)

Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".

Example of completing form

Consignee information Shipper information

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When shipping lithium batteries upon incorporating in a machinery or device

(Packing Instruction 900) Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in the IATA DGR (Dangerous Goods Regulation) book. (Securely fix the batteries that comply with the UN Manual of Tests and Criteria to a machinery or device, and protect in a way as to prevent damage or short-circuit.) Note that all the lithium batteries provided by Mitsubishi have cleared the UN recommended safety test; fixing the battery units or cable wirings securely to the machinery or device will be the users responsibility. Check with your shipping company for details on packing and transportation.

When shipping a device with lithium batteries incorporated (Packing Instruction 912) A device incorporating lithium batteries does not require a dedicated packaging (UN packaging). However, the item must be packed, prepared for shipping and labeled following the Packing Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book. Check with your shipping company for details on packing and transportation. The outline of the Packing Instruction 912 is as follows:

All the items in the packing instructions for shipping the isolated lithium battery products (Packing Instruction 903) must be satisfied, except for the items related to container, short-circuit, and fixation.

A device incorporating lithium batteries has to be stored in a strong water-proofed outer packaging.

To prevent an accidental movement during shipment, securely store the item in an outer packaging.

Lithium content per device should be not more than 12g for cell and 500g for battery. Lithium battery mass per device should be not more than 5kg.

Appendix 4.1.3 Reference

Refer to the following materials for details on the regulations and responses. Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)

Battery Association of Japan

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Appendix 4.2 Issuing Domestic Law of the United States for Primary Lithium Battery

Transportation Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register" on Dec.15 2004. This regulation became effective from Dec.29, 2004. This law is a domestic law of the United States, however if also applies to the domestic flight and international flight departing from or arriving in the United States. Therefore, when transporting lithium batteries to the United State, or within the United State, the shipper must take measures required to transport lithium batteries. Refer to the Federal Register and the code of Federal Regulation ("Appendix 4-2-4 Reference") for details.

Appendix 4.2.1 Outline of regulation (1) Transporting primary lithium battery by passenger aircraft is forbidden.

Excluding primary lithium battery for personal use in a carry-on or checked luggage (Lithium metal content should be not more than 5g for cell and 25g for battery. For details on the lithium metal content, refer to "Appendix 4-1-1 Target products".)

(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger

aircraft is forbidden on the exterior box.

Appendix 4.2.2 Target products All NC products for which the lithium batteries are used are subject to the regulation. (Refer to the table "Appendix 4-1-1 Target products".)

Appendix 4.2.3 Handling by user

The "Appendix 4-2-1 Outline of regulation" described above is solely Mitsubishi's opinion. The shipper must confirm orders of "Appendix 4-2-4 Reference" described below for transportation method corresponding the regulation. Actually, these should be checked by the company commissioned for the actual lithium buttery transportation.

(1) Indication of exterior box

When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden on the exterior box. Display example

PRIMARY LITHIUM BATTERIES FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.

The character color must be displayed with contrast. (black characters against white background,

black characters against yellow background, etc.) The height (size) of characters to be displayed is prescribed depending on the packaging weight.

When the total weight is over 30kg: at least 12mm When the total weight is less than 30kg: at least 6mm

Appendix 4.2.4 Reference

(1) Federal Register (Docket No. RSPA-2004-19884 (HM-224E) ) PDF format

http://www.regulations.gov/fredpdfs/05-11765.pdf (2) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.)

http://www.access.gpo.gov/nara/cfr/waisidx_00/49cfr173_00.html (3) DOT regulation body (Department of Transportation)

http://hazmat.dot.gov/regs/rules/final/69fr/docs/69fr-75207.pdf

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Appendix 4.3 Example of Hazardous Goods Declaration List

This section describes a general example of the hazardous goods declaration list. For details, please inquire each transportation company. This will be applied only to the batteries described in "Appendix 4-1 Restriction for Packing". (1) Outline of hazard

Principal hazard and effect Not found. Specific hazard As the chemical substance is stored in a sealed metal container, the battery itself is

not hazardous. But when the internal lithium metal attaches to human skin, it causes a chemical skin burn. As a reaction of lithium with water, it may ignite or forms flammable hydrogen gas.

Environmental effect Not found. Possible state of emergency Damages or short-circuits may occur due to external mechanical or electrical

pressures. (2) First-aid measure

Inhalation If a person inhales the vapor of the substance due to the battery damage, move the person immediately to fresh air. If the person feels sick, consult a doctor immediately.

Skin contact If the content of the battery attaches to human skin, wash off immediately with water and soap. If skin irritation persists, consult a doctor.

Eye contact In case of contact with eyes due to the battery damage, rinse immediately with a plenty of water for at least 15 minutes and then consult a doctor.

Ingestion If swallowed, consult a doctor immediately. (3) Fire-fighting measure

Appropriate fire-extinguisher Dry sand, dry chemical, graphite powder or carbon dioxide gas Special fire-fighting measure Keep the battery away from the fireplace to prevent fire spreading. Protectors against fire Fire-protection gloves, eye/face protector (face mask), body/skin protective cloth

(4) Measure for leakage

Environmental precaution Dispose of them immediately because strong odors are produced when left for a long time.

How to remove Get them absorbed into dry sand and then collect the sand in an empty container. (5) Handling and storage

Handling

Cautions for safety handling

Do not peel the external tube or damage it. Do not dispose of the battery in fire or expose it to heat. Do not immerse the battery in water or get it wet. Do not throw the battery. Do not disassemble, modify or transform the battery. Do not short-circuit the battery.

Appropriate storage condition

Avoid direct sunlight, high temperature and high humidity. (Recommended temp. range: +5 to +35 oC, humidity: 70%RH or less) Storage

Material to avoid Flammable or conductive material (Metal: may cause a short-circuit) (6) Physical/chemical properties

Physical form Solid Shape Cylinder type Smell Odorless pH Not applicable (insoluble) Appear-

ance Boiling point/Boiling range, Melting point, Decomposition temperature, Flash point

No information

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(7) Stability and reactivity

Stability Stable under normal handling condition. Condition to avoid Do not mix multiple batteries with their terminals uninsulated. This may cause a

short-circuit, resulting in heating, bursting or ignition. Hazardous decomposition products

Irritative or toxic gas is emitted in the case of fire.

(8) Toxicological information

As the chemical substance is stored in a sealed metal container, the battery has no harmfulness. Just for reference, the table below describes the main substance of the battery.

(Lithium metal) Acute toxicity No information Local effect Corrosive action in case of skin contact

(9) Ecological information

Mobility, Persistence/Decomposability, Bio-accumulation potential, Ecological toxicity

Not found.

(10) Caution for disposal

Dispose of the battery following local laws or regulations. Pack the battery properly to prevent a short-circuit and avoid contact with water.

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APPENDIX 5. PRECAUTIONS FOR COMPLIANCE TO UL/C-UL STANDARDS

Observe the following matters to comply with UL/c-UL Standards. Refer to "UL/c-UL Standards Compliance Unit Instruction Manual" (BNP-A2993-81) for details. (1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool

builder.) MITSUBISHI EZMotion-NC Series numerical control unit complies with the UL Standards on the

condition that the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part. Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit. (2) Unit ambient temperature MITSUBISHI EZMotion-NC Series numerical control unit complies with the UL Standards on the

condition that the unit is used at a temperature less than the maximum ambient temperature given in chapter 3.

Make sure that the maximum ambient temperature of each unit does not exceed the temperature given in chapter 3.

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APPENDIX 6. PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND COMMERCIALLY AVAILABLE DEVICES

Peripheral device Precautions

CF card Commercially available CF cards may not be compatible with MITSUBISHI units or

suitable for FA environment for temperature- or noise-wise. In the case of using it,

careful performance check must be required by the machine tool builder.

When inserting/removing a commercially available CF card, preferably, turn the

MITSUBISHI device's power OFF to avoid any troubles. When inserting/removing a

card while the power is ON, make sure to have sufficient time (approx. ten seconds

or more) in between.

Do not pull out the card or turn OFF the power during access to the CF card. Failure

to observe this could cause the memory contents to be erased. In case of

emergency, always perform backups by having your important data duplicated, etc.

as MITSUBISHI will not guarantee the broken or lost data. Be sure to inform this

matter to the end users.

Recommended products are the SanDisk products listed below:

64MB SDCFB-64-J60 (JAN: 4523052000294)

128MB SDCFB-128-J60 (JAN: 4523052000300)

256MB SDCFB-256-J60 (JAN: 4523052000317)

512MB SDCFB-512-J60 (JAN: 4523052000324)

PCCARD adapter SDAD-38-J60 (JAN: 4523052000645)

The performance of the above recommended products were checked under given

conditions. The same performance may not be attained at the end-user side

because of the difference in system environment. Also, no absolute performance

guarantee can be provided even for the same type name as its constituent parts

may differ.

Some products may have been discontinued. Contact the respective manufacturer

or distributor for inquiries about orders.

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APPENDIX 7. COMPLIANCE WITH CHINA COMPULSORY PRODUCT CERTIFICATION (CCC CERTIFICATION) SYSTEM

Appendix 7.1 Outline of China Compulsory Product Certification System

The Safety Certification enforced in China included the "CCIB Certification (certification system based on the "Law of the Peoples Republic of China on Import and Export Commodity Inspection" and "Regulations on Implementation of the Import Commodities Subject to the Safety and Quality Licensing System" enforced by the State Administration of Import and Export Commodity Inspection (SACI) on import/export commodities, and the "CCEE Certification" (certification system based on "Product Quality Certification Management Ordinance" set forth by the China Commission for Conformity Certification of Electrical Equipment (CCEE) on commodities distributed through China. CCIB Certification and CCEE Certification were merged when China joined WTO (November 2001), and were replaced by the "China Compulsory Product Certification" (hereinafter, CCC Certification) monitored by the State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the People's Republic of China. The CCC Certification system was partially enforced from May 2002, and was fully enforced from May 2003. Target commodities which do not have CCC Certification cannot be imported to China or sold in China. (Indication of the CCIB or CCEE mark has been eliminated from May 1, 2003.)

CCIB : China Commodity Inspection Bureau CCEE : China Commission for Conformity Certification of Electrical Equipment CCC : China Compulsory Certification

Appendix 7.2 First Catalogue of Products Subject to Compulsory Product

Certification The First Catalogue of Products subject to Compulsory Product Certification, covering 132 items (19 categories) based on the CCIB products (104 items), CCEE products (107 items) and CEMC products (Compulsory EMC Certification products) was designated on December 3, 2001.

Class Product catalogue Class Product catalogue 1 Electric Wires and Cables (5 items) 5 Electric tools (16 items) 2 Switches, Installation protective and connection devices (6 items) 6 Welding machines (15 items)

Low-voltage Electrical Apparatus (9 items) Compulsory Certification Regulations

7 Household and similar electrical appliances

(18 items)

Circuit-breakers (including RCCB, RCBO, MCB) 8 Audio and video equipment (16 items) 9 Information technology

equipment (12 items)

10 Lighting apparatus (2 items)

Low-voltage switchers (disconnectors, switch-disconnectors, and fuse-combination devices.

11 Telecommunication terminal equipment

(9 items)

12 Motor vehicles and Safety Parts

(4 items)

13 Tyres (4 items) 14 Safety Glasses (3 items)

Other protective equipment for circuits (Current limiting devices, circuits protective devices, over current protective devices, thermal protectors, over load relays, low-voltage electromechanical contactors and motor starters) 15 Agricultural Machinery (1 item)

Relays (36V < Voltage 1000V) 16 Latex Products (1 item) 17 Medical Devices (7 items) 18 Fire Fighting Equipment (3 items) 19 Detectors for Intruder Alarm

Systems (1 item)

Other switches (Switches for appliances, vacuum switches, pressure switches, proximity switches, foot switches, thermal sensitive switches, hydraulic switches, push-button switches, position limit switches, micro-gap switches, temperature sensitive switches, travel switches, change-over switches, auto-change-over switches, knife switches)

Other devices (contactors, motor starters, indicator lights, auxiliary contact assemblies, master controllers, A.C. Semiconductor motor controllers and starters)

Earth leakage protectors Fuses

CNCA -01C -011: 2001 (Switch and Control Equipment)

CNCA -01C -012: 2001 (Installation Protective Equipment)

3

Low-voltage switchgear CNCA-01C-010:2001 (Low-voltage switchgear)

4 Small power motors (1 item) (Note)

CNCA-01C-013:2001 (Small power motors)

(Note) When the servomotor or the spindle motor of which output is 1.1kW or less (at 1500 r/min) is used, NC could have been considered as a small power motor. However, CQC (China Quality Certification Center) judged it is not.

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Appendix 7.3 Precautions for Shipping Products

As indicated in Appendix 7.2, NC products are not included in the First Catalogue of Products subject to Compulsory Product Certification. However, the Customs Officer in China may judge that the product is subject to CCC Certification just based on the HS Code.Note 2 NC cannot be imported if its HS code is used for the product subject to CCC Certification. Thus, the importer must apply for a "Certification of Exemption" with CNCA.Note 3 Refer to Appendix 7.4. Application for Exemption for details on applying for an exemption. (Note 1) The First Catalogue of Products subject to Compulsory Product Certification (Target HS

Codes) can be confirmed at http://www.cqc.com.cn/Center/html/60gonggao.htm. (Note 2) HS Code: Internationally unified code (up to 6 digits) assigned to each product and used for

customs. (Note 3) CNCA: Certification and Accreditation Administration of People's Republic of China (Management and monitoring of certification duties)

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Appendix 7.4 Application for Exemption

Following "Announcement 8" issued by the Certification and Accreditation Administration of the People's Republic of China (CNCA) in May 2002, a range of products for which application for CCC Certification is not required or which are exempt from CCC marking has been approved for special circumstances in production, export and management activities. An application must be submitted together with materials which prove that the corresponding product complies with the exemption conditions. Upon approval, a "Certification of Exemption" shall be issued.

Range of products not requiring application

(a) Items brought into China for the personal use by the foreign embassies, consulates, business agencies and visitors

(Excluding products purchased from Service Company for Exporters) (b) Products presented on a government-to-government basis, presents (c) Exhibition products (products not for sale) (d) Special purpose products (e.g., for military use) Products not requiring application for CCC Certification are not required to be CCC marked or

certified. Range of products for which application is exempted

(e) Products imported or manufactured for research and development and testing purposes (f) Products shipped into China for integration into other equipment destined for 100% re-export to a

destination outside of China (g) Products for 100% export according to a foreign trade contract (Excluding when selling partially

in China or re-importing into China for sales) (h) Components used for the evaluation of an imported product line (i) The products imported or manufactured for the service (service and repairs) to the end-user. Or

the spare parts for the service (service and repairs) of discontinued products. (j) Products imported or manufactured for research and development, testing or measurements (k) Other special situations

The following documents must be prepared to apply for an exemption of the "Import Commodity Safety and Quality License" and "CCC Certification". (1) Formal Application

(a) Relevant introduction and description of the company. (b) The characteristics of the products to be exempted. (c) The reason for exemption and its evidence (ex. customs handbook). (d) The name, trademark, quantity, model and specification of the products to be exempted. (Attach a

detail listing of these items for a large quantity of products. When importing materials for processing and repair equipments, submit a list of the importing materials for each month and repair equipments.)

(e) Guarantee for the safety of the products; self-declaration to be responsible for the safety during the manufacturing and use.

(f) To be responsible for the authenticity and legitimacy of the submitted documents. Commitment to assist CNCA to investigate on the authenticity of the documents (When CNCA finds it necessary to investigate on the authenticity of the documents.)

(2) Business license of the company (Copy) (3) Product compliance declaration

Indicate which standards requirements the products comply with or submit a test report (Copy is acceptable. The report can be prepared in a manufacturers laboratory either at home or overseas.)

(4) Import license (Only if an import license is needed for this product. Copy is acceptable.) (5) Quota certificate (Only if a quota certificate is needed for this product. Copy is acceptable.) (6) Commercial contract (Copy is acceptable.) (7) If one of item (4), (5) or (6) cannot be provided, alternative documents, such as bill of lading, the

invoice, and other evidential documents must be submitted.

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Appendix 7.5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification

The state whether or not Mitsubishi NC products are subject to the CCC Certification is indicated below, based on the "First Catalogue of Products subject to Compulsory Product Certification" issued by the State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the People's Republic of China and the Certification and Accreditation Administration of the People's Republic of China (CNCA) on July 1, 2002.

Model China HS Code (Note 1) Judgment on whether or not subject to CCC Certification

Power supply unit Servo/spindle drive unit

85044090 85371010 Not subject to CCC Certification

Servo/spindle 85015100 85015200 Not subject to CCC Certification

NC Not subject to CCC Certification Display unit Not subject to CCC Certification

(Note 1) The China HS Code is determined by the customs officer when importing to China. The above

HS Codes are set based on the HS Codes used normally when exporting from Japan. (Note 2) Reference IEC Standards are used as the actual IEC Standards may not match the GB

Standards in part depending on the model. Whether or not the NC products are subject to CCC Certification was judged based on the following five items. (a) Announcement 33 (Issued by AQSIQ and CNCA in December 2001) (b) HS Codes for the products subject to CCC Certification (Export Customs Codes)

* HS Codes are supplementary materials used to determine the applicable range. The applicable range may not be determined only by these HS Codes.

(c) GB Standards (This is based on the IEC Conformity, so check the IEC. Note that some parts are

deviated.) (d) Enforcement regulations, and products specified in applicable range of applicable standards within (e) "Products Excluded from Compulsory Certification Catalogue" (Issued by CNCA, November 2003)

Reference Outline of China's New Certification System (CCC Mark for Electric Products), Japan Electrical

Manufacturers' Association Outline of China's New Certification System (CCC Mark for Electric Products) and Electric Control

Equipment, Nippon Electric Control Equipment Industries Association

Revision History

Date of revision Manual No. Revision details

Mar. 2006 IB(NA)1500159-A First edition created.

Aug. 2006 IB(NA)1500159-B FCU6-DUN26, color display for E60 was added. Mistakes were corrected.

Global service network

NORTH AMERICA FA Center EUROPEAN FA Center

ASEAN FA Center

CHINA FA Center

TAIWAN FA Center

HONG KONG FA Center

KOREAN FA Center

North America FA Center (MITSUBISHI ELECTRIC AUTOMATION INC.)

Illinois CNC Service Center 500 CORPORATE WOODS PARKWAY, VERNON HILLS, IL. 60061, U.S.A. TEL: +1-847-478-2500 (Se FAX: +1-847-478-2650 (Se California CNC Service Center 5665 PLAZA DRIVE, CYPRESS, CA. 90630, U.S.A. TEL: +1-714-220-4796 FAX: +1-714-229-3818 Georgia CNC Service Center 2810 PREMIERE PARKWAY SUITE 400, DULUTH, GA., 30097, U.S.A. TEL: +1-678-258-4500 FAX: +1-678-258-4519 New Jersey CNC Service Center 200 COTTONTAIL LANE SOMERSET, NJ. 08873, U.S.A. TEL: +1-732-560-4500 FAX: +1-732-560-4531 Michigan CNC Service Satellite 2545 38TH STREET, ALLEGAN, MI., 49010, U.S.A. TEL: +1-847-478-2500 FAX: +1-269-673-4092 Ohio CNC Service Satellite 62 W. 500 S., ANDERSON, IN., 46013, U.S.A. TEL: +1-847-478-2608 FAX: +1-847-478-2690 Texas CNC Service Satellite 1000, NOLEN DRIVE SUITE 200, GRAPEVINE, TX. 76051, U.S.A. TEL: +1-817-251-7468 FAX: +1-817-416-1439 Canada CNC Service Center 4299 14TH AVENUE MARKHAM, ON. L3R OJ2, CANADA TEL: +1-905-475-7728 FAX: +1-905-475-7935 Mexico CNC Service Center MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO TEL: +52-55-9171-7662 FAX: +52-55-9171-7698 Monterrey CNC Service Satellite ARGENTINA 3900, FRACC. LAS TORRES, MONTERREY, N.L., 64720, MEXICO TEL: +52-81-8365-4171 FAX: +52-81-8365-4171 Brazil MITSUBISHI CNC Agent Service Center (AUTOMOTION IND. COM. IMP. E EXP. LTDA.) ACESSO JOSE SARTORELLI, KM 2.1 18550-000 BOITUVA SP, BRAZIL TEL: +55-15-3363-9900 FAX: +55-15-3363-9911

European FA Center (MITSUBISHI ELECTRIC EUROPE B.V.)

Germany CNC Service Center GOTHAER STRASSE 8, 40880 RATINGEN, GERMANY TEL: +49-2102-486-0 FAX:+49-2102486-591 South Germany CNC Service Center KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY TEL: +49-711-3270-010 FAX: +49-711-3270-0141 France CNC Service Center 25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE TEL: +33-1-41-02-83-13 FAX: +33-1-49-01-07-25 Lyon CNC Service Satellite U.K CNC Service Center TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K. TEL: +44-1707-282-846 FAX:-44-1707-278-992 Italy CNC Service Center ZONA INDUSTRIALE VIA ARCHIMEDE 35 20041 AGRATE BRIANZA, MILANO ITALY TEL: +39-039-60531-342 FAX: +39-039-6053-206 Spain CNC Service Satellite CTRA. DE RUBI, 76-80 -APDO.420 08190 SAINT CUGAT DEL VALLES, BARCELONA SPAIN TEL: +34-935-65-2236 FAX: Turkey MITSUBISHI CNC Agent Service Center (GENEL TEKNIK SISTEMLER LTD. STI.) DARULACEZE CAD. FAMAS IS MERKEZI A BLOCK NO.43 KAT2 80270 OKMEYDANI ISTANBUL, TURKEY TEL: +90-212-320-1640 FAX: +90-212-320-1649 Poland MITSUBISHI CNC Agent Service Center (MPL Technology Sp. z. o. o) UL SLICZNA 34, 31-444 KRAKOW, POLAND TEL: +48-12-632-28-85 FAX: Wroclaw MITSUBISHI CNC Agent Service Satellite (MPL Technology Sp. z. o. o) UL KOBIERZYCKA 23, 52-315 WROCLAW, POLAND TEL: +48-71-333-77-53 FAX: +48-71-333-77-53 Czech MITSUBISHI CNC Agent Service Center (AUTOCONT CONTROL SYSTEM S.R.O. ) NEMOCNICNI 12, 702 00 OSTRAVA 2 CZECH REPUBLIC TEL: +420-596-152-426 FAX: +420-596-152-112

ASEAN FA Center (MITSUBISHI ELECTRIC ASIA PTE. LTD.) Singapore CNC Service Center 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL: +65-6473-2308 FAX: +65-6476-7439 Thailand MITSUBISHI CNC Agent Service Center (F. A. TECH CO., LTD) 898/19,20,21,22 S.V. CITY BUILDING OFFICE TOWER 1 FLOOR 12,14 RAMA III RD BANGPONGPANG, YANNAWA, BANGKOK 10120. THAILAND TEL: +66-2-682-6522 FAX: +66-2-682-6020 Malaysia MITSUBISHI CNC Agent Service Center (FLEXIBLE AUTOMATION SYSTEM SDN. BHD.) 60, JALAN USJ 10/1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA TEL: +60-3-5631-7605 FAX: +60-3-5631-7636 JOHOR MITSUBISHI CNC Agent Service Satellite (FLEXIBLE AUTOMATION SYSTEM SDN. BHD.) NO. 16, JALAN SHAHBANDAR 1, TAMAN UNGKU TUN AMINAH, 81300 SKUDAI, JOHOR MALAYSIA TEL: +60-7-557-8218 FAX: +60-7-557-3404 Indonesia MITSUBISHI CNC Agent Service Center (PT. AUTOTEKNINDO SUMBER MAKMUR) WISMA NUSANTARA 14TH FLOOR JL. M.H. THAMRIN 59, JAKARTA 10350 INDONESIA TEL: +62-21-3917-144 FAX: +62-21-3917-164 India MITSUBISHI CNC Agent Service Center (MESSUNG SALES & SERVICES PVT. LTD.) B-36FF, PAVANA INDUSTRIAL PREMISES M.I.D.C., BHOASRI PUNE 411026, INDIA TEL: +91-20-2711-9484 FAX: +91-20-2712-8115 BANGALORE MITSUBISHI CNC Agent Service Satellite (MESSUNG SALES & SERVICES PVT. LTD.) S 615, 6TH FLOOR, MANIPAL CENTER, BANGALORE 560001, INDIA TEL: +91-80-509-2119 FAX: +91-80-532-0480 Delhi MITSUBISHI CNC Agent Parts Center (MESSUNG SALES & SERVICES PVT. LTD.) 1197, SECTOR 15 PART-2, OFF DELHI-JAIPUR HIGHWAY BEHIND 32ND MILESTONE GURGAON 122001, INDIA TEL: +91-98-1024-8895 FAX: Philippines MITSUBISHI CNC Agent Service Center (FLEXIBLE AUTOMATION SYSTEM CORPORATION) UNIT No.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD SOUTH SUPERHIGHWAY, ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771 TEL: +63-2-807-2416 FAX: +63-2-807-2417 Vietnam MITSUBISHI CNC Agent Service Center (SA GIANG TECHNO CO., LTD) 47-49 HOANG SA ST. DAKAO WARD, DIST.1 HO CHI MINH CITY, VIETNAM TEL: +84-8-910-4763 FAX: +84-8-910-2593

China FA Center (MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD.)

China CNC Service Center 2/F., BLOCK 5 BLDG.AUTOMATION INSTRUMENTATION PLAZA, 103 CAOBAO RD. SHANGHAI 200233, CHINA TEL: +86-21-6120-0808 FAX: +86-21-6494-0178 Shenyang CNC Service Center TEL: +86-24-2397-0184 FAX: +86-24-2397-0185 Beijing CNC Service Satellite 9/F, OFFICE TOWER1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE, DONGCHENG DISTRICT, BEIJING 100005, CHINA TEL: +86-10-6518-8830 FAX: +86-10-6518-8030 China MITSUBISHI CNC Agent Service Center (BEIJING JIAYOU HIGHTECH TECHNOLOGY DEVELOPMENT CO.) RM 709, HIGH TECHNOLOGY BUILDING NO.229 NORTH SI HUAN ZHONG ROAD, HAIDIAN DISTRICT , BEIJING 100083, CHINA TEL: +86-10-8288-3030 FAX: +86-10-6518-8030 Tianjin CNC Service Satellite RM909, TAIHONG TOWER, NO220 SHIZILIN STREET, HEBEI DISTRICT, TIANJIN, CHINA 300143 TEL: -86-22-2653-9090 FAX: +86-22-2635-9050 Shenzhen CNC Service Satellite RM02, UNIT A, 13/F, TIANAN NATIONAL TOWER, RENMING SOUTH ROAD, SHENZHEN, CHINA 518005 TEL: +86-755-2515-6691 FAX: +86-755-8218-4776 Changchun Service Satellite TEL: +86-431-50214546 FAX: +86-431-5021690 Hong Kong CNC Service Center UNIT A, 25/F RYODEN INDUSTRIAL CENTRE, 26-38 TA CHUEN PING STREET, KWAI CHUNG, NEW TERRITORIES, HONG KONG TEL: +852-2619-8588 FAX: +852-2784-1323

Taiwan FA Center (MITSUBISHI ELECTRIC TAIWAN CO., LTD.) Taichung CNC Service Center NO.8-1, GONG YEH 16TH RD., TAICHUNG INDUSTIAL PARK TAICHUNG CITY, TAIWAN R.O.C. TEL: +886-4-2359-0688 FAX: +886-4-2359-0689 Taipei CNC Service Satellite TEL: +886-4-2359-0688 FAX: +886-4-2359-0689 Tainan CNC Service Satellite TEL: +886-4-2359-0688 FAX: +886-4-2359-0689

Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.)

Korea CNC Service Center DONGSEO GAME CHANNEL BLDG. 2F. 660-11, DEUNGCHON-DONG KANGSEO-KU SEOUL, 157-030 KOREA TEL: +82-2-3660-9607 FAX: +82-2-3663-0475

Notice

Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.

Duplication Prohibited This manual may not be reproduced in any form, in par

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