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Mitsubishi MD-CX520-3.5K Magnetic Motor Instruction Manual PDF

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Summary of Content for Mitsubishi MD-CX520-3.5K Magnetic Motor Instruction Manual PDF

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1

Please read here first Thank you for choosing the Mitsubishi Magnetic Motor Drive Unit. This instruction manual gives handling information and precautions for use of the drive unit. Incorrect handling of the equipment may cause an unexpected fault. To optimize the unit capability, please read this manual carefully before using the equipment.

General precautions Please forward this instruction manual to the end user. Many of the diagrams and drawings in this instruction manual show the

drive unit without a cover, or partially open for explanation. Never operate the drive unit in this manner. The cover must be installed and the instruction in this manual must be followed when operating the drive unit.

After reading this manual, the manual must be stored in a place where it is easily accessible for the operator.

This instruction manual is subject to modifications for specification changes and manual improvements. After such modifications have been made, the instruction manual will be published as a revised version with a new number located on the bottom left of the back cover.

For safe operation of this product

This product has not been designed or manufactured for use in or with a device or system which will be used under circumstances where life may be endangered.

Consult with Mitsubishi if you are planning to use this product for special purposes, e.g. equipment or systems designed for manned transport vehicles, medical purposes, aerospace, nuclear power, electric power or undersea junctions.

This product has been manufactured under strict quality control. However, when installing the product where serious accidents or losses could occur if the product fails, install appropriate safety devices in the system.

This product must be used with the instructed motor. A single drive unit must be used with a single motor.

2

Please read here first (Continued)

Safety Instructions

This section is specifically about safety matters Do not attempt to install, operate, maintain or inspect the drive unit until you have read through this instruction manual and appended documents carefully and can use the equipment correctly. Do not use the drive unit until you have a full knowledge of the equipment, safety information and instructions. In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

The CAUTION level may lead to a serious consequence according to conditions. Please follow the instructions of both levels because they are important to personal safety. NOTICE denotes the items which do not correspond to "WARNING" or

"CAUTION" but should be observed by the customer. MEMO denotes the items which the user should know for operation.

3

1. Usage

WARNING The MELIPM series motor is a synchronous motor with high-performance

magnets built in its rotor. Therefore, after the drive unit is powered off, there are high voltages at the motor terminals while the motor is running. Before wiring or inspection, the motor must be confirmed to be stopped. In any application where the motor is rotated by a load such as a fan or blower, connect a low-voltage manual switch on the drive unit's output side, open the switch, and start wiring or maintenance and inspection.

Not doing so can cause an electric shock. Never disassemble or modify the unit. Doing so can cause an electric

shock, fire or injury. Do not use the unit with any load other than the specified motor. Doing so

can cause a fire or injury. Safety devices must be provided for the whole system, e.g. emergency

brakes, to ensure that the machine or device is not placed in hazardous conditions if the drive unit fails.

CAUTION If a holding brake is required, it must be prepared separately. Stop status

cannot be held by the inverter's brake function. This may result in injury. Before operating the drive unit which had been stored for an extended

period of time, inspection and test operations must be performed on the unit before using. Not doing so can cause accidents.

2. Transportation

CAUTION Do not stack the drive unit boxes higher than the number indicated on the

package. Injury may result. The weight must be confirmed before carrying the drive unit. Not doing so

can cause injury. When carrying the drive unit, do not exert a force partially, i.e. do not hold

the front cover or operation panel. Doing so can cause the unit to drop, leading to injury.

The drive unit is precision piece of equipment. Do not drop the unit, or subject it to impact. Doing so can damage the drive unit.

4

3. Installation CAUTION

Do not install or operate the drive unit if it is damaged or has parts missing. Such installation or operation can cause accidents.

The drive unit must be always installed in the specified orientation and environment. Otherwise, they can cause a fire or accidents.

The drive unit must be installed on an inflammable material such as metal. Not doing so can cause a fire.

Do not place combustible materials nearby. Doing so can cause a fire. The drive unit must be installed to the position where it can withstand the

weight of the drive unit. Failure to do so can cause accidents. Foreign conductive objects must be prevented from entering the drive unit.

That includes screws and metal fragments or other flammable substance such as oil. They can cause a fire or accidents.

4. Wiring

WARNING Any person who is involved in the wiring of this equipment should be fully

competent to do the work. Otherwise electric shock or fire may occur. A moulded case circuit breaker or earth leakage circuit breaker must be

installed. Otherwise, a drive unit failure can cause large currents to flow, resulting in a fire.

The unit must be installed before wiring. Not doing so can cause an electric shock or fire.

Before restarting wiring after power-on, the motor must be confirmed to be stopped, and 10 minutes or longer time must be elapsed after switching power off. Wiring must be performed after confirming that the DC voltage across the DC terminals P/+ and N/- is low enough to do the work. Immediately after power-off, the DC terminals P/+, N/- are charged with more than 200V (residual voltage of the internal capacitor). It may cause an electric shock.

Even after power-off, the motor connection terminals U, V, W have high voltages while the motor is running. The work must be started after confirming that the motor has stopped. Not doing so can cause an electric shock.

This drive unit must be earthed (grounded). Earthing (grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 536 class 1 and other applicable standards). Not doing so can cause an electric shock or fire.

5

CAUTION

The input power supply voltage must match the rated voltage specifications. Mismatch can cause a fire or accidents.

The terminal layout and terminal symbols must be checked to ensure that connections are correct. Wrong connections can cause a fire or accidents.

Do not connect a power supply to the motor connection terminals U, V, W. Doing so can cause a fire or accidents.

The motor connection terminals U, V, W must match the motor phase sequence. Wrong connections can cause accidents due to reverse rotation of the motor.

Do not connect a resistor across the DC terminals P/+-N/-. Doing so can cause a fire or accidents.

Take measures to prevent peripheral sensors and equipment from malfunctioning due to electromagnetic noises. Not doing so can cause accidents.

Measures must be taken to prevent peripheral power capacitors and generators from overheating or being damaged due to power harmonics. Not doing so can cause a fire.

The power factor correction capacitor, surge suppressor, and radio noise filter (FR-BIF option) must be connected on the power supply side. Connection on the output side can cause a fire.

5. Operation

WARNING The front cover must be reinstalled before switching input power on. While

power is on, do not remove the front cover. Doing so can cause an electric shock.

Do not touch the switches with wet hands. Doing so can cause an electric shock.

A separate switch that makes an emergency stop must be provided. The "STOP/RESET" key of the operation panel or parameter unit is valid for stopping only when the function setting has been made. Not providing a separate emergency switch may cause accidents.

When the stall prevention function is activated, operation will be performed independently of the preset acceleration/deceleration time and preset speed. The machine must be designed to ensure safety if the stall prevention function is activated. Not doing so can cause accidents.

At the occurrence of an alarm, the run signal must be turned off before resetting the alarm. The drive unit will restart abruptly if you reset the alarm with the run signal on. This may result in injury.

At occurrence of an alarm, the run signal must be turned off. If you do not turn off the run signal, the alarm may be reset due to power OFF-ON at the occurrence of an instantaneous power failure or like, restarting the drive unit suddenly. This may result in injury.

6

CAUTION

You can set the motor speed easily between low speed and high speed. The speed command must be set so that the machine speed will not exceed the permissible range of the machine design. Failure to do so can cause accidents.

If the motor is rotated by the load, the motor must be ensured not to exceed its maximum speed. Otherwise the drive unit may break.

While power is on or some time after power-off, do not touch the heatsink and brake resistor as they are hot. You may get burned.

The electronic overcurrent protection function for motor overheat protection is initialized when the drive unit is reset. Frequent resetting of the drive unit will disable motor overheat protection. The motor may be burned if it is operated under overload.

6. Maintenance, Inspection and Part (Cooling Fan) Replacement WARNING

Any person who is involved in maintenance, inspection or part replacement should be fully competent to do the work. Otherwise, an electric shock or injury can occur.

The motor must be confirmed to be stopped and 10 minutes or longer time must be elapsed after switching power off. Replacement must be performed after confirming that the DC voltage across the DC terminals P/+ and N/- is low enough to do the work. Immediately after power-off, the DC terminals P/+, N/- are charged with more than 200V (residual voltage of the internal capacitor). Not doing so can cause an electric shock.

Even after power-off, the motor connection terminals U, V, W have high voltages while the motor is running. Always start replacement after confirming that the motor has stopped. Not doing so can cause an electric shock.

Do not conduct a pressure test. A pressure test can damage the drive unit. Do not perform an insulation resistance test on the control circuit using a

megger. A pressure test can damage the drive unit. While power is on, do not replace the cooling fan. Replacing the cooling

fan during power-on can be hazardous. 7. Disposal

CAUTION Dispose of the drive unit as general industrial waste. Its solder (lead) can

cause environmental contamination.

7

CONTENTS

Page 1. PRE-OPERATION INFORMATION 1-1 1.1 Checking the Product 1-2 1.1.1 Contents 1-2 1.1.2 Type 1-2 1.1.3 Drive units to be used with motors 1-2 1.2 Parts Identification 1-3 1.3 Handling of Covers and Operation Panel 1-4 1.3.1 Removal and reinstallation of the front cover 1-4 1.3.2 Removal and reinstallation of the wiring cover 1-4 1.3.3 Removal and reinstallation of the operation panel1-5 1.4 Transportation 1-7 1.5 Storage 1-7

2. INSTALLATION 2-1 2.1 Checking the Installation Environment 2-2 2.1.1 Operating environment2-2 2.1.2 Installation in enclosure2-3 2.2 Preparation of Peripheral Devices 2-5 2.2.1 Basic configuration2-5 2.2.2 Selection of peripheral devices 2-6 2.3 Installation Method 2-10

3. WIRING 3-1 3.1 Pre-Wiring Instructions 3-3 3.1.1 Terminal connection diagram3-3 3.1.2 Electromagnetic noise3-4 3.2 Wiring of the Main Circuit Terminals 3-5 3.2.1 Terminals3-5 3.2.2 Terminal layout and connection specifications 3-5

8

3.2.3 Wiring of the AC power input terminals R, S, T 3-6 3.2.4 Wiring of the motor connection terminals U, V, W 3-6 3.2.5 Wiring of the earth (ground) terminals 3-7 3.2.6 Wiring of the DC reactor connection terminals P/+, P13-8 3.2.7 Wiring of the brake resistor connection terminals P/+, PR 3-8 3.2.8 Wiring of the DC terminals P/+, N/- 3-8 3.3 Wiring of the Control Circuit Terminals 3-9 3.3.1 Terminals3-9 3.3.2 Terminal layout and connection specifications 3-13 3.3.3 Wiring of the contact input terminals 3-14 3.3.4 Wiring of the speed command input terminals3-15 3.3.5 Wiring of the transistor output terminals 3-16 3.3.6 Wiring of the contact output terminals3-17 3.3.7 Wiring of the instrument connection terminals 3-17 3.4 Wiring of the PU Connector 3-18 3.4.1 Pin layout3-18 3.4.2 Using the cable to connect the operation panel3-18 3.4.3 System configuration examples for communication operations 3-18 3.4.4 Wiring methods for communication operation3-20

4 HANDLING OF OPERATION PANEL 4-1 4.1 Parts Identification and Function 4-2 4.2 Operation Detail 4-4 4.3 Operation Method 4-5 4.4 Restrictions with FR-PU04 4-8

5. OPERATION 5-1 5.1 Power On 5-2 5.2 Parameter Setting 5-2 5.2.1 Selecting the operation mode parameters 5-2 5.2.2 Checking the basic parameters5-2

9

5.3 Operation Example 5-3 5.3.1 PU operation mode 5-3 5.3.2 External operation mode 5-5 5.3.3 External/PU combined operation mode 1 5-6 5.3.4 External/PU combined operation mode 2 5-7 5.3.5 Operation at start 5-8

6. TROUBLESHOOTING 6-1 6.1 Message Appearing on the Operation Panel 6-2 6.1.1 Protective function activated 6-2 6.1.2 Alarm function activated6-6 6.1.3 Others6-7 6.1.4 Correspondences between digital and actual characters 6-8 6.2 Motor Operation Out of Ordinary 6-9 6.3 Malfunction Due to Electromagnetic Noise and Countermeasures 6-11 6.4 Maintenance and Inspection 6-15 6.4.1 Inspection 6-15 6.4.2 Wear parts6-18 6.4.3 Cooling fan replacement method 6-19 6.4.4 Power measurement at circuits6-20

7. SPECIFICATIONS 7-1 7.1 Drive Unit Specifications 7-2 7.1.1 Standard specifications 7-2 7.1.2 Outline drawings 7-6 7.1.3 Option list 7-8 7.2. Motor Specifications 7-10 7.2.1 Standard specifications 7-10

10

8. PARAMETER FUNCTIONS 8-1 8.1 Protection and Editing of the Parameters 8-5 8.2 Selection of Operation Mode 8-6 8.3 Selection of the Speed Command 8-11 8.3.1 Selection of the analog speed command specifications 8-11 8.3.2 Variable-speed operation using contact input signals8-16 8.4 Selection of the Control Circuit Contact Input Terminal Functions 8-17 8.5 Setting of the Operation Pattern 8-19 8.5.1 Running speed region 8-19 8.5.2 Acceleration time and deceleration time 8-22 8.5.3 Stop operation8-23 8.5.4 Selection of regenerative brake unit 8-25 8.5.5 Stall prevention operation level 8-25 8.5.6 Motor sound selection 8-26 8.5.7 Other settings8-26 8.6 Communication Operation from the PU Connector 8-28 8.7 Monitoring of Operation Status 8-39 8.7.1 Selection of operation panel display data 8-39 8.7.2 Selection of the control circuit output terminal functions8-41 8.7.3 Detection of running speed 8-42 8.7.4 Detection of output current8-43 8.7.5 Selection of the instrument connection terminal functions8-44 8.8 Control Parameters 8-46

APPENDIX APPENDIX 1 Parameter List (Numerical Order) 8-49

1. PRE-OPERATION INFORMATION

1-1

1

2

3

4

5

6

7

8

1. PRE-OPERATION INFORMATION This section provides basic information required to use a drive unit.

Contents of This Section

Page

1.1 Checking the Product 1-2 1.1.1 Contents 1-2 1.1.2 Model1-2 1.1.3 Drive units to be used with motors 1-2 1.2 Parts Identification 1-3 1.3 Handling of Covers and Operation Panel 1-4 1.3.1 Removal and reinstallation of the front cover 1-4 1.3.2 Removal and reinstallation of the wiring cover 1-4 1.3.3 Removal and reinstallation of the operation panel1-5 1.4 Transportation 1-7 1.5 Storage 1-7

PU

Operation panel and parameter unit (FR-PU04) Drive unit

Mitsubishi magnet motor drive Pr.

Parameter number PU operation

Operation using PU External operation

Operation using the control circuit signals Combined operation

Combined operation using PU and External operations

1. PRE-OPERATION INFORMATION

1-2

1.1 Checking the Product Unpack the drive unit, inspect the contents, and check the rating plate to ensure that the product agrees with your order. 1.1.1 Contents

Contents Quantity Drive unit 1

Instruction manual 1 1.1.2 Model

Locations of the capacity plate and rating plate and definitions of their descriptions

MD-CX520-0.5K/

Drive unit model Serial number

Rating plateCapacity plate

Input rating

MITSUBISHI MODEL

MELIPM

MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN

MD-CX520-0.5K INPUT :

OUTPUT :

SERIAL :

XXXXX

XXXXX

PASSED

Output rating

Serial number

Drive unit model

Rating plate

Capacity plate

Model

C X 5 2 0M D - - K

Series Power supply: 3-phase 200V

Capacity

1.1.3 Drive units to be used with motors Use a drive unit and motor in the following combinations. (Combine same capacities.)

Drive unit Motor MD-CX520-0.5K MM-CF52 MD-CX520-1.0K MM-CF102 MD-CX520-1.5K MM-CF152 MD-CX520-2.0K MM-CF202 MD-CX520-3.5K MM-CF352

1. PRE-OPERATION INFORMATION

1-3

1

1.2 Parts Identification

Appearance of drive unit

Operation panel front cover

Operation panel

Speed setting potentiometer

Front cover Rating plate

Capacity plate Wiring cover

Without the front cover and the operation panel front cover

Wiring cover

Control circuit terminal block

Main circuit terminal block

Without the operation panel

PU connector POWER lamp (Yellow) ALARM lamp (Red)

1. PRE-OPERATION INFORMATION

1-4

1.3 Handling of Covers and Operation Panel 1.3.1 Removal and reinstallation of the front cover The front cover is fastened by the latches in positions A and B. Push either A or B in the direction of arrow, and using the other end as a support, pull the front cover toward you to remove.

BA

1) 2) 3)

To reinstall the front cover, fasten it with the latches securely. 1.3.2 Removal and reinstallation of the wiring cover The wiring cover is fastened by the latches in positions 1 and 2. Push either 1 or 2 in the direction of arrow, and pull the wiring cover downward to remove.

Wiring hole

2)1)

Run the cables through the wiring hole and reinstall the cover securely in the original position.

1. PRE-OPERATION INFORMATION

1-5

1

1.3.3 Removal and reinstallation of the operation panel Hold down the arrow part A, and using the arrow part B as a support, pull the right hand side of the operation panel toward you and remove the panel rightward.

A

B1) 2) 3)

If the operation panel is removed in any other method, force will be applied to the internal connector, damaging the panel. To reinstall, insert the tab (left side) of the operation panel into the mounting position of the drive unit and push in the right hand side tab.

A 3)

Operation panel

Tab

2)1)

Mounting position

1. PRE-OPERATION INFORMATION

1-6

To use a connection cable

1) Remove the operation panel. 2) Mount the back cover of the option (FR-E5P) to the back of the operation

panel. 3) Connect one side of the connection cable to the PU connector on the drive

unit, and the other side to the connection adaptor of the option FR-E5P. Make sure that the operation panel is securely installed.

PU connector (RS-485 cable specification)

To mount the operation panel on the enclosure Open the front cover of the operation panel and find the mounting screw guides on the top left and the bottom right corners. These guides are used to securely mount an operation panel to the enclosure. Remove the operation panel, then mount the back cover of the option (FR-E5P) to the operation panel. Make holes on the mounting guides, and securely mount the operation panel to the enclosure with screws.

Removal of the operation panel front cover

1) Open the operation panel front cover at 90 degrees. 2) Move the cover to the left to remove the operation panel front cover.

90 degrees

1. PRE-OPERATION INFORMATION

1-7

1

1.4 Transportation When carrying, always support the whole drive unit. 1.5 Storage Store the drive unit in the following environment.

Atmosphere No corrosive gas, flammable gas, oil mist, dust and dirt. No exposure to direct sunlight. No salt.

Surrounding air temperature -10C to +50C (non-freezing)

Storage temperature -20C to +65C (applies to short-time transit)

Ambient humidity 90%RH or less (non-condensing) Vibration 5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z axes)

NOTICE

Even if the specification value of humidity is satisfied, condensation and/or freezing will occur in places where temperatures vary greatly. Avoid storing the equipment in such places.

Avoid placing the unit directly on the floor. Place it on a stand or shelf.

MEMO

2. INSTALLATION

2-1

1

2

3

4

5

6

7

8

2. INSTALLATION This section gives preparatory information on installation and wiring of the drive unit.

NOTICE

The Japanese harmonic suppression guidelines for suppression of harmonics were established by the Ministry of Economy, Trade and Industry (formerly Ministry of International Trade and Industry) in September 1994. To comply with the regulation levels determined by the Japan Electrical Manufacturers' Association in accordance with the "harmonic suppression guideline for household appliances and general-purpose products", connect the optional power factor improving reactor (FR-BEL or FR-BAL).

Contents of This Section

Page

2.1 Checking the Installation Environment 2-2 2.1.1 Operating environment2-2 2.1.2 Installation in enclosure2-3 2.2 Preparation of Peripheral Devices 2-5 2.2.1 Basic configuration2-5 2.2.2 Selection of peripheral devices 2-6 2.3 Installation Method 2-10

2. INSTALLATION

2-2

2.1 Checking the Installation Environment 2.1.1 Operating environment

General operating environment Install the unit in the following environment.

Atmosphere Indoors (No corrosive gas, flammable gas, oil mist, dust and dirt. No exposure to direct sunlight. No salt.)

Surrounding air temperature -10C to +50C (non-freezing)

Ambient humidity 90%RH or less (non-condensing) Altitude Maximum 1000m above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z axes)

CAUTION

Install the equipment on a non-flammable material. Failure to do so can cause a fire.

Do not place flammable materials nearby. Doing so can cause a fire. Install the unit in a load-bearing place. Failure to do so can cause accidents.

Noise environment

Since drive unit is an electronic piece of equipment, the drive unit may malfunction if there are machines which generate large noises (e.g. welder, power equipment) in the periphery. Fit surge suppressors, noise filters and/or like to the noise sources, install the drive unit as far away as possible from noise sources, or place shielding plates and the like to fully suppress noises.

CAUTION

The drive unit itself can be the source of noises. Take noise suppression measures to prevent peripheral equipment from malfunctioning due to noises. Refer to: Section 3.1.2 Electromagnetic noise

Section 6.3 Malfunction due to Electromagnetic Noise and Countermeasures

2. INSTALLATION

2-3

2

2.1.2 Installation in enclosure A drive unit heats up by itself or by peripheral devices when it is used in an enclosure. Make sure that the internal temperature inside the enclosure is within the permissible value.

Measurement positions of surrounding air temperatures

5cm 5cm

5cm Measurement position

Drive unit

Measurement position

Layout of drive units within enclosure Ventilation fan

Drive unit

(Correct example) (Incorrect example)

Drive unit

Position of ventilation fan

Built-in cooling fans

Accommodation of two or more drive units

Drive unit Drive unit Drive unit

Drive unit

(Incorrect example)(Correct example)

NOTICE

Leave the specified clearances between the drive unit and enclosure walls or other equipment. Not doing so can cause a failure. In addition, improper convection of air in the enclosure will reduce the heat dissipation effect. Fully consider the equipment layout in the enclosure and the use of a cooling fan for ventilation, for example.

10cm or more

1cm or more

Drive unit 1cm or more

These clearances are also required for replacement of the cooling fan.

Leave sufficient clearance above and under the drive unit to ensure adequate ventilation.

Cooling fan built in the drive unit

Cooling air

10cm or more

2. INSTALLATION

2-4

Installation in totally-enclosed enclosure

The following formula shows the relation between the internal temperature rise and the dissipation area in the totally-closed enclosure (hereinafter referred to as enclosure), which encloses a drive unit.

P A = KT A: Dissipation area (m2) P: Total loss of the enclosure (W) T: Difference between the temperatures inside and outside of

the enclosure (C) K: Dissipation coefficient The dissipation area A excludes the areas that touch dissipation-interfering structures, such as walls and floors. The dissipation coefficient K is usually 5 or 6. However, it differs depending on factors such as enclosure structure, internal component layout, and outside temperature.

Incurred loss The following table lists incurred losses in a rated-load operation with a drive unit.

Capacity Incurred loss (W) of the drive unit while in continuous operation under rated load

0.5K 45 1.0K 50 1.5K 85 2.0K 100 3.5K 160

2. INSTALLATION

2-5

2

2.2 Preparation of Peripheral Devices 2.2.1 Basic configuration

I/O

M

U V W

R S T P/+

P1

PR

N/-

U V

W

Always connect either of the above for circuit (wiring) protection. Make selection in accordance with the selection table. Choose the earth leakage circuit breaker which has harmonic suppression.

Molded case circuit breaker or earth leakage circuit breaker

Refer to: Section 2.2.2 Selection of peripheral devices

Reactor (FR-BAL) Install it for power factor improvement, power coordination, or harmonic suppression.

Radio noise filter (FR-BIF) Connect it to reduce radio noise in the AM frequency band. This filter is designed for use on the input side only.

Operation panel or parameter unit (FR-PU04)

Analog signal setting potentiometer

Contact signal switch

Meter

Low-voltage manual switch Connect it in any application where the motor is run by the load after the drive unit has been powered off. Refer to 1. Usage on page 3 Do not open/close the switch during drive unit operation (while it is outputting). Motor

Power equipment capacity For the power equipment capacity, select the kVA value not less than the one given in the specifications. Refer to: Section 7.1.1 Standard specifications

PU connector

Magnetic contactor Install this to open/close the power supply remotely. Make selection in accordance with the selection table. Refer to: Section 2.2.2 Selection of peripheral devices Line noise filter (FR-BSF01) (FR-BLF) Connect it to reduce high frequency noises outgoing to the power supply side. Its effect is higher as the number of wire turns is greater.

Main circuit cables Choose the wire size in accordance with the selection table. Refer to: Section 2.2.2 Selection of peripheral devices

Reactor (FR-BEL) Install it for power factor improvement, power coordination, or harmonic suppression.

Brake resistor (MRS) (FR-ABR) Connect it to increase braking capability for deceleration.

Line noise filter (FR-BSF01) (FR-BLF) Connect it to reduce high frequency noises outgoing to the output side. When installing it on the output side, do not turn the wire more than four times.

Magnetic motor Use the specified motor. It cannot be run using commercial power.

BU brake unit Connect it to increase braking capability for deceleration. Use this in combination with a discharging resistor.

2. INSTALLATION

2-6

2.2.2 Selection of peripheral devices (1) Wire size

AC power input terminals R, S, T, motor connection terminals U, V, W, DC reactor connection terminals P/+, P1, DC terminals P/+, N/-, earth (ground) terminals

Wire Size, Unit: mm2

Capacity (K)

Terminal Screw Size R, S, T U, V, W P/+, P1,

N/-

Earth (ground)

cable

Wire Type

0.5 1.0

M3.5 2 2 2 2

1.5 2.0 3.5

M4 2 to 5.5 2 to 5.5 2 to 5.5 2 to 5.5

Power cable 600V vinyl wire or equivalent

Control circuit terminals (all terminals)

Capacity Terminal Screw Size

Wire Size, Unit: mm2 Wire Type

All capacities M2.5 0.3 to 0.75

Twisted shielded wire, polyethylene insulated vinyl wire for instrumentation or equivalent

MEMO Refer to the corresponding instruction manual for wire connection of a stand-alone option connected to the DC terminals P/+, N/-.

NOTICE

Choose the size of the wires connected to the motor connection terminals so that a voltage drop due to the wires is less than 4V. The minimum wire size in the above selection table assumes that the wiring length is less than 20m. A voltage drop can be found by the following expression: Line voltage drop (mV) = 3 wire resistance (/km) wiring length (m) current (A)

Use the earth (ground) cable which is as thick as possible. (2) Crimping terminals

Wire Size, Unit: mm2 Terminal Screw Size Crimping Terminal Size M3.5 2-3.5 2 M4 2-4

3.5/5.5 M4 5.5-4

2. INSTALLATION

2-7

2

(3) Moulded case circuit breaker, magnetic contactors

Moulded Case Circuit Breaker Magnetic Contactor Capacity

(K) With power factor improving reactor

Without power factor improving reactor

With power factor improving

reactor 0.5 30AF/5A 1.0 30AF/10A 1.5 30AF/15A

S-N10

2.0 30AF/15A 30AF/20A S-N11, S-N12 3.5 30AF/30A S-N20

If the magnetic contactor does not have power factor improving reactor, select the magnetic contactor as indicated in the following table depending on the power equipment capacity and the wiring length from the power equipment to the drive unit.

Power Supply Capacity

Less than 50kVA 50kVA or More

Wiring length 20m or more 10m to 20m Less than 10m

0.5 1.0

S-N18 S-N21 S-N21

1.5 S-N21 S-N25 S-N50 2.0 S-N11, S-N12

Capacity (K)

3.5 S-N20 (4) Earth leakage circuit breakers

Selection method Use the earth leakage circuit breaker which has harmonic/surge suppression. Mitsubishi product: Progressive Super Series NV-SF, NV-CF

Earth Leakage Circuit Breaker Capacity (K) With power factor

improving reactor Without power factor

improving reactor 0.5 30AF/5A 1.0 30AF/10A 1.5 30AF/15A 2.0 30AF/15A 30AF/20A 3.5 30AF/30A

2. INSTALLATION

2-8

MEMO

Leakage currents from the wiring and motor include frequency components of a higher degree than those from the commercial power supply. Therefore, the earth leakage circuit breaker which is not a harmonic/surge suppression product can cause unnecessary operations. Minimize the wiring distance of I/O cables. Run I/O cables away (more than 30cm) from the earth. Set a lower value in Pr.72 "motor sound selection setting." [Section

8.5.6].

Setting the rated detection current Rated detection current 10{Ig1+Ign+K(Ig2+Igm)}

K: Constant set in consideration of harmonic components

Earth Leakage Circuit Breaker

Type Mitsubishi product

K

Harmonic/surge suppression type

NV-SF NV-CF 1

Noise filter Drive

unit

NV

Ig1 Ign Ig2 Igm

M

Standard type

NV-CA NV-CS NV-SS

3

Ig1: Leakage current on the line between the leakage circuit breaker and the drive unit. (Refer to Fig. 2-2.) Ig2: Leakage current on the line between the drive unit and the motor. (Refer to Fig. 2-2.)

0

20

40

60

80

100

120

2 3.5 5.5

8 1422 30 38

60 80 100

150

Leakage current (m

A)

Cable size(mm2)

(200V 60Hz)

Fig. 2-2 Graph showing the leakage current per 1km when the CV cable is routed in metal conduit

2. INSTALLATION

2-9

2

Ign: Leakage current from the filter installed at the input side. Refer to Section 7.1.3 Option list for dedicated filters by Mitsubishi. Igm: Leakage current from the motor

Capacity (K) Leakage current (mA) 0.5, 1.0 0.1 1.5, 2.0 0.2

3.5 0.3

NOTICE Install a leakage current breaker at the input side (power supply

side) of the drive unit. Installing it at the output side will cause the leakage current breaker to overheat and malfunction.

MEMO Leakage current may flow into another system via earth (ground) cable, etc.

2. INSTALLATION

2-10

2.3 Installation Method 1) Remove the front cover. 2) Open the operation panel front cover (for 1.0K or lower). 3) Remove the wiring cover (for 2.0K or lower). 4) Pass screws or bolts into the four mounting holes and secure the drive unit.

(Three mounting holes for 1.0K or lower)

CAUTION

Prevent screws, metal pieces and other conductive foreign matter and oil and other flammable foreign matter from entering the drive unit.

Securely screw or bolt the unit to the mounting surface vertically without looseness. Always install the unit in the specified mounting orientation. Not doing so can cause a failure.

Do not drop the unit, or subject it to impact. 5) Reattach the removed cover to the original position. Leave the cover removed

when continuing the wiring work.

NOTICE

Carefully check that the front cover has been mounted securely. Insecure mounting can cause a drop due to vibration or faulty display on the operation panel.

The front cover is fitted with the capacity plate and the drive unit with the rating plate. The same serial number is printed on these plates. Always reinstall the cover to the drive unit from where it had been removed.

3. WIRING

3-1

1

2

3

4

5

6

7

8

3. WIRING This section describes the wiring of the drive unit.

WARNING

Any person who is involved in the wiring of this equipment should be fully competent to do the work. Not doing so can cause an electric shock or fire.

Always install the unit before wiring. Not doing so can cause an electric shock or fire.

Before restarting wiring after switching power "ON", make sure that the motor is at a stop, wait for more than 10 minutes after switching power "OFF", and confirm that the DC voltage across the DC terminals P/+ and N/- is low enough to do wiring. Immediately after power "OFF", the DC terminals P/+, N/- are charged with more than 200V (residual voltage of the internal capacitor). Therefore, an electric shock may occur.

Even after power-off, the motor connection terminals U, V, W have high voltages while the motor is running. Always start the work after confirming that the motor has stopped. Not doing so can cause an electric shock.

CAUTION

Take measures to prevent peripheral sensors and equipment from malfunctioning due to electromagnetic noises. Not doing so can cause accidents.

Take measures to prevent peripheral power factor improving capacitors and generators from overheating or being damaged due to power harmonics. Not doing so can cause a fire.

Do not leave wire offcuts in the drive unit. Doing so can cause a fault, failure or malfunction.

If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor on the power supply side and also make up a sequence which will not turn "ON" the start signal automatically when power is restored.

Tighten the terminal screws to the specified torque. Undertightening can cause an inter-terminal short circuit or malfunction. Overtightening can cause the screws and unit to be damaged, resulting in a short circuit, malfunction or the like.

3. WIRING

3-2

Contents of This Section

Page

3.1 Pre-Wiring Instructions 3-3 3.1.1 Terminal connection diagram3-3 3.1.2 Electromagnetic noise3-4 3.2 Wiring of the Main Circuit Terminals 3-5 3.2.1 Terminals3-5 3.2.2 Terminal layout and connection specifications 3-5 3.2.3 Wiring of the AC power input terminals R, S, T 3-6 3.2.4 Wiring of the motor connection terminals U, V, W 3-6 3.2.5 Wiring of the earth (ground) terminals 3-7 3.2.6 Wiring of the DC reactor connection terminals P/+, P13-8 3.2.7 Wiring of the brake resistor connection terminals P/+, PR 3-8 3.2.8 Wiring of the DC terminals P/+, N/- 3-8 3.3 Wiring of the Control Circuit Terminals 3-9 3.3.1 Terminals3-9 3.3.2 Terminal layout and connection specifications 3-13 3.3.3 Wiring of the contact input terminals 3-14 3.3.4 Wiring of the speed command input terminals3-15 3.3.5 Wiring of the transistor output terminals 3-16 3.3.6 Wiring of the contact output terminals3-17 3.3.7 Wiring of the instrument connection terminals 3-17 3.4 Wiring of the PU Connector 3-18 3.4.1 Pin layout3-18 3.4.2 Using the cable to connect the operation panel3-18 3.4.3 System configuration examples for communication operation3-18 3.4.4 Wiring methods for communication operation3-20

3. WIRING

3-3

3

3.1 Pre-Wiring Instructions 3.1.1 Terminal connection diagram The following shows the wiring of all terminals. After confirming the function of each terminal, wire necessary terminals according to your application. When an operation panel is used to perform operation, merely doing the main circuit wiring enables the motor to run.

MCCB

R

+ -

R

S

T

U

V

W

PC STF STR

RH RM RL

MRS RES

SD

10(+5V)

2

4(4 to 20mADC)

P1

PR

A B C

RUN FU

SE

FM

SD

P/+

N/-

3-phase AC power supply

Drive unit

PU connector (RS-485)

External transistor common

rotation start

rotation start

Forward

Reverse

Low speed

High speed Middle speedContact input

terminals

Output stop Reset

Speed command input terminals

Speed setting potentiometer

Common

Voltage input

Contact input common

0 to 10VDC 0 to 5VDC Switched

5(Analog common) Meter connection terminals

Calibration resistor

Transistor output terminals

Running Up to speed

Contact output terminals

Brake resistor (option)

Power factor improving reactor FR-BEL (option)

Ground (Earth)

Jumper

Motor

Control circuit terminal Main circuit terminal

Transistor output common

Pulse output (0 to 1440 pulses/s)

MC

Current input

* This resistor is not needed when you use an operation panel or

parameter unit (FR-PU04) to make calibration. Use a calibration resistor when the meter needs to be calibrated by a neighboring device because the meter is located far from the drive unit. Note that when you connect the calibration resistor, the meter may not deflect to the full scale. In this case, use the operation panel or parameter unit with the resistor to make calibration.

3. WIRING

3-4

3.1.2 Electromagnetic noise Perform the following measures to suppress electromagnetic noise that affects the drive unit, or to use weak-signal-handling devices (meter, receiver, telephone line, various sensors, etc.). (1) When propagation of electromagnetic noise is expected via the signal

line of the drive unit Install a data line filter to the signal line.

(2) When a nearby device is connected to a power supply different from

the one for the drive unit Lay the signal lines of devices as far as possible away from the drive unit and its power cable.

Do not lay the signal lines of devices and the power line of the drive unit in parallel. Do not bundle them either.

Install a line noise filter to the power line of the drive unit. Install it either to the input or output side.

Install a radio noise filter to the power line of the drive unit. Install it to the input side.

Use shielded cables for signal lines and power lines. Put a signal line and a power line to individual metal ducts.

(3) When a device is sharing the same power source with the drive unit

Install a line noise filter to the power line of the drive unit. Install it to the input side.

Install a radio noise filter to the power line of the drive unit. Install it to the input side.

NOTICE

The noise propagation pass and noise tolerances of devices have an influence on the effect of the noise reduction measures. Refer to: Section 6.3 Malfunction due to Electromagnetic Noise

and Countermeasures

3. WIRING

3-5

3

3.2 Wiring of the Main Circuit Terminals 3.2.1 Terminals

Symbol Name Description

R, S, T AC power input terminals Connect to the commercial power supply.

U, V, W Motor connection terminals

Connect to a dedicated variable-speed synchronous motor.

P/+, PR Brake resistor connection terminals

Connect the brake resistor (option).

P/+, P1 DC reactor connection terminals

Disconnect the jumper from terminals P/+ and P1, and connect the FR-BEL power factor improving DC reactor (option).

P/+, N/- DC terminals Connect to the BU brake unit (option).

Earth (ground) terminals

Terminals for connection of the earth (ground) cables. (There are two terminals.)

3.2.2 Terminal layout and connection specifications

CX520-0.5,1.0K CX520-1.5K to 3.5K Layout

P1N/- P/+ PR

R/L1S/L2 T/L3 U V W

TB1

Layout

P1

N/- P/+

PR R/L1 S/L2 T/L3 U V W

TB1 TB2

Screw size

M3.5 Tightening torque

1.2Nm Screw size

M4 Tightening torque

1.5Nm

CAUTION

Tighten the terminal screws to the specified torque. Undertightening can cause an inter-terminal short circuit or malfunction. Overtightening can cause the screws and unit to be damaged, resulting in a short circuit, malfunction or the like.

3. WIRING

3-6

3.2.3 Wiring of the AC power input terminals R, S, T Connect these terminals to the AC power supply. You need not match the phase sequence.

R S T

R S T

Power supply

Molded case circuit breaker

CAUTION

Always apply power to only the AC power input terminals R, S, T. Applying power to the other terminals will damage the unit.

3.2.4 Wiring of the motor connection terminals U, V, W Connect these terminals to the motor. Match the phase sequence of the motor connection terminals U, V, W with that of the motor cables. Incorrect phase sequence will run the motor in reverse.

U V W

U V W

Motor

CAUTION

The wiring length between the drive unit and motor should be 100m maximum. Long wiring may cause torque to be insufficient or the overcurrent protection function to be activated.

Between the drive unit and motor, do not fit a power factor improving capacitor, surge suppressor or FR-BIF radio noise filter (option).

3. WIRING

3-7

3

3.2.5 Wiring of the earth (ground) terminals There are two earth (ground) terminals. Connect one earth (ground) terminal to the motor's earth (ground) terminal and perform shared earthing (grounding) on the drive unit.

MotorDrive unit

NOTICE

Avoid shared earthing (grounding) with the other equipment susceptible to noise, and perform exclusive or single-point earthing (grounding).

Drive unit Drive unit Drive unit Other

equipment Other

equipment Other

equipment

Shared earthing (grounding) Not allowed

Exclusive earthing (grounding) Allowed

1-point earthing (grounding) Allowed

WARNING

Earth (ground) the drive unit and motor securely to prevent an electric shock due to leakage currents. Earthing (grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 536 class 1 and other applicable standards).

For earthing (grounding), connect the cable to the exclusive earth (ground) terminal. (Do not use the screw of the casing, chassis or the like.)

3. WIRING

3-8

3.2.6 Wiring of the DC reactor connection terminals P/+, P1 These terminals are designed for connection of the power factor improving reactor (FR-BEL). Remove the jumper across the terminals P/+-P1 and connect the DC reactor.

P1 P FR-BEL

Remove jumper.

P1 P

FR-BEL

Remove jumper.

/+N/ PR CX520-0.5K,1.0K CX520-1.5K to 3.5K

- +/

NOTICE The wiring distance (overall length) should be within 5m.

MEMO Without removal of the jumper, the reactor will not be active.

3.2.7 Wiring of the brake resistor connection terminals P/+, PR These terminals are designed for connection to the brake resistor (heavy-duty brake resistor). Change Pr. 30 and Pr. 70 settings before use. NOTICE Connect only the specified brake resistor.

3.2.8 Wiring of the DC terminals P/+, N/- These terminals are designed for connection of the BU brake unit.

Connection of the BU brake unit. 1) Connect the BU brake unit. For full information, read the BU brake unit

instruction manual. 2) Change the Pr. 30 setting.

R S T

U V W

Motor M

P/+ N/-

MCCB

P N BU brake unit

CAUTION

Do not connect the brake resistor or the like to the DC terminals P/+, N/- directly. Doing so can cause a fire.

Incorrect (opposite) connection to the DC terminals P/+, N/- will damage the drive unit.

3. WIRING

3-9

3

3.3 Wiring of the Control Circuit Terminals

CAUTION

Use shielded or twisted cables for wiring the control circuit input terminals. Also run them away from the main circuit wiring and other power cables. Not doing so can cause a malfunction due to noise.

3.3.1 Terminals After confirming the function of each terminal, use necessary terminals according to your application. (1) Contact input terminals

Turning "ON" (closing) between any terminal and the common terminal, or turning "OFF" (opening) between any terminal and the common terminal provides the corresponding function as described below.

The shaded terminal symbols indicate that their functions can be changed.

Refer to: Section 8.8.4 Selection of the control circuit contact input terminal functions Symbol Name Description

STF Forward rotation start

Turn on this signal to start forward rotation or turn it off to stop.

STR Reverse rotation start

Turn on this signal to start reverse rotation or turn it off to stop.

Simultaneously turning on these signals gives a stop command.

RES Reset Turn on this signal (for more than 0.1s) to reset the protective circuit activated. Turn it off after the protective circuit is reset.

MRS Output stop

Turn on this signal (for more than 0.1s) to stop the output and disconnect the motor electrically, causing it to coast. Turing it off with the start signal input will restart the motor at the starting speed.

RH High speed

RM Middle speed

RL Low speed

Combine on/off of these signals as appropriate to select multiple speeds.

Refer to: Section 8.3.2 Variable-speed operation using contact input signals

SD Contact input common

Common to the contact input terminals. (Not isolated from terminal 5.)

PC External transistor common

Common terminal used when the contact input terminal is connected to the transistor output (open collector output) of the external controller. This terminal can prevent a malfunction caused by a sneak current.

3. WIRING

3-10

MEMO

Ratings of the contact input terminals Input resistance: 4.7k, open-time voltage: 243VDC, short

circuit-time current: 4 to 6mADC Use the terminal PC as a power supply terminal.

Can be used as a power supply for a sensor or equivalent. The common terminal is terminal SD. Power supply voltage range: 242VDC, max. permissible current: 100mA

When the terminal is used as a power supply, it cannot be used as an external transistor common terminal to prevent a sneak current.

The response time of the contact input terminal is 20ms15ms. (When the stall prevention function is activated, response may be slower.)

NOTICE

When a transistor is used to input the signal of the contact input terminal, make sure that the electrical characteristics of the transistor used satisfy the following:

IC: Collector current, 10mA or more VCEX: Open-time collector-emitter permissible voltage,

30V or more VCE(sat): Conduction-time collector-emitter saturation

voltage, 3V or less ICEX: Collector shutoff current (leakage current), 100uA

or less When a relay contact is used to input the signal of the contact

input terminal, use two faint signal contacts in parallel or use a twin contact to prevent a contact fault.

3. WIRING

3-11

3

(2) Speed command input terminals

Terminals used to vary the motor speed with analog signals. The parameter function allows you to choose the analog speed command specifications.

Refer to: Section 8.3.1 Selection of the analog speed command specifications Symbol Name Rating Description

2 Voltage input

Input resistance: 101k Max. permissible voltage: 20VDC

You can perform operation at the speed proportional to a 0 to 10VDC (or 0 to 5VDC) voltage signal.

4 Current input

Input resistance: 2502% Max. permissible current: 30mA DC

You can perform operation at the speed proportional to a 4 to 20mADC current signal.

5 Analog common -

Common to the speed command input terminals. Do not earth (ground).

10 Power supply 5V

5V0.2VDC Permissible load current: 10mA

Can be used as a power supply for the analog input signal, e.g. speed setting potentiometer. The common terminal is terminal 5.

(3) Transistor output terminals

When the function of any terminal is activated, the internal transistor (open collector output) connected across that terminal and common terminal turns ON (conducts).

You can set the parameter function to change the function of each terminal. Refer to: Section 8.7.2 Selection of the control circuit output terminal functions Section 8.7.3 Detection of running speed

Symbol Name Description

RUN Running ON (conducts) while the drive unit is outputting a speed command to the motor. OFF (does not conduct) during stop or coasting.

FU Speed detection

Turns ON (conducts) when the speed output by the drive unit reaches or exceeds the preset value. OFF (does not conduct) when the speed is less than that.

SE Transistor output common

Common to the transistor output terminals. Isolated from the terminals SD, 5.

MEMO Ratings of transistor output terminals Max. permissible voltage: 27VDC, max. permissible current: 0.1ADC

NOTICE When driving a coil load, connect a diode. Refer to: 3.3.5 Wiring of the transistor output terminals

3. WIRING

3-12

(4) Contact output terminals

When the protective function is activated, the relay contact connected to the terminal opens/closes.

Refer to: Section 6.1.1 Protective function activated You can set the parameter function to change the function of each terminal.

Refer to: Section 8.7.2 Selection of the control circuit output terminal functions

Symbol Contact Capacity Description

A, B, C 200VAC 0.3A or 30VDC 0.3A

Normal: Terminals B-C closed (Terminals A-C open) Protective function activated: Terminals B-C open (Terminals A-C closed)

MEMO

The response time of the contact output terminals is less than 100ms. (After drive unit output shutoff)

When the drive unit is powered off, the contact output is placed in a normal status. Therefore, the contact output signal is not held when power is switched off after the protective function has been activated. When the signal must be held, provide an external holding circuit.

(5) Instrument connection terminals

Used to display the motor speed externally. You can use the parameter function to choose the item other than the motor

speed. Refer to: Section 8.7.5 Selection of the instrument connection terminal functions

Symbol Name Description

FM Meter connection

The output voltage has an 8VDC pulse waveform. The output varies in proportion to the motor speed and the average voltage is preset to approx. 4.7V at the rated speed and 1440 pulses/s. As a meter, use a 1mA moving-coil type DC ammeter or digital counter. As the common terminal, use terminal SD.

MEMO The output signal from the FM terminal is updated at intervals of several 10ms.

3. WIRING

3-13

3

3.3.2 Terminal layout and connection specifications Layout

Terminal layout of control circuit

RH RM RL

MRS RES SD FM PC SE

RUN FU

A B C 10 2 5 4

SD STF STR SD

Screw size M2.5

Tightening torque 0.25Nm to 0.49 Nm

Wiring method

1) For wiring the control circuit, use cables after stripping their sheaths. Refer to the gauge printed on the drive unit and strip the sheaths to the following dimensions. If the sheath is stripped too much, its cable may be shorted with the adjoining cable. If the sheath is stripped too little, the cable may come off.

7mm 1mm 2) When using blade terminals and solid wires for wiring, their diameters

should be 0.9mm maximum. If they are larger, the threads may be damaged during tightening.

3) Loosen the terminal screw and insert the cable into the terminal. 4) Tighten the screw to the specified torque.

Undertightening can cause cable disconnection or misoperation. Overtightening can cause damage to the screw or unit, leading to short circuit or misoperation. Tightening torque: 0.25Nm to 0.49Nm * Use a screwdriver No. 0 to tighten.

Note: When routing the stripped cables, twist them so that they do not become loose. In addition, do not solder it. Soldering can cause poor contact.

NOTICE

When using a blade terminal or a solid wire for wiring, use one of 0.9mm or less diameter. Using one of larger diameter may damage the threads during tightening.

Connect stripped cable so that its core does not become loose. Not doing so can cause shorting of adjacent cables.

3. WIRING

3-14

3.3.3 Wiring of the contact input terminals Use shielded or twisted shielded cables for wiring. Connect one shield sheath to the common terminal. Leave the other shield sheath open.

When using contact signals The following shows the wiring of the terminals STF, STR. The same wiring also applies to the other terminals.

Terminal SD is the common terminal.

R

R STF

STR

SD

Drive unit

24VDC

When using non-contact switches When using transistor outputs having an external power supply, such as a programmable controller (PLC), to input signals, perform the following wiring to prevent a malfunction caused by a sneak current from the external power supply. The following shows the wiring of the terminals STF, STR. The same wiring also applies to the other terminals.

Terminal PC is the common terminal.

PLC 1

2

9

10

External power supply SD

PC

STR

STF

Drive unit

24VDC

3. WIRING

3-15

3

When using push buttons

Assign the STOP signal to self-hold a start signal (forward/reverse rotation). Once a start signal is input, the start signal is held in the drive unit until a stop signal input. This button can be used only as a start signal.

Terminal SD is the common terminal.

STOP

SD

Drive unit

STF

STR

Stop

Forward rotation

Reverse rotation

NOTICE

Do not apply voltages to the contact input terminals. Do not short the terminals PC and SD. Doing so will damage the

unit. When the terminal PC is used as a power supply terminal, the

wiring length should be within 30m. 3.3.4 Wiring of the speed command input terminals Use shielded or twisted shielded cables for wiring. Connect one shield sheath to the terminal 5. Leave the other shield sheath open. The following diagram shows the wiring of the terminal 2. The same wiring also applies to the other terminals.

Drive unit 10

2

5

3. WIRING

3-16

3.3.5 Wiring of the transistor output terminals Terminal SE is the common terminal.

RUN

FU

SE

1

2

9

R

R R

R

24VDC

Drive unit

When driving a coil load such as a relay coil, always connect the following diode. Connect the diode with correct polarity. Opposite polarity will cause the drive unit to fail.

Drive unit

24VDC RUN

SE

Relay

NOTICE Terminal SE is isolated from terminals SD and 5. Do not connect them each other.

3. WIRING

3-17

3

3.3.6 Wiring of the contact output terminals The following wiring example assumes that when the protective circuit is activated, the magnetic contactor (MC) on the power supply side is opened to switch off the main circuit power.

Drive unit

R

S

T

B

C MC

F Operation-ready

MC

Stop

MCCB

Power supply

MC

3.3.7 Wiring of the instrument connection terminals

Drive unit

FM

SD

Meter

Calibration resistor

MEMO

The calibration resistor is not needed when the operation panel or parameter unit is used to make calibration.

Refer to: Pr. 900 [Section 8.7.5] The wiring distance between the drive unit and an indicator should

be: 200m or less (analog indicator) 50m or less (digital indicator)

Up to two analog indicators can be connected in parallel. Refer to Section 6.4.4 Power measurement at circuits for output

signal waveforms.

3. WIRING

3-18

3.4 Wiring of the PU Connector 3.4.1 Pin layout As seen from the drive unit (receptacle side) front

SG SDA P5S RDB RDA SG SDB P5S

8) to 1)

1) 2) 3) 4)

5) 6) 7) 8)

NOTICE Pins No. 2 and 8 (P5S) provide power to the operation panel. Do not use them when making RS-485 communication.

3.4.2 Using the cable to connect the operation panel Use the optional "FR-CB2 parameter unit connection cable" or commercially available connector and cable for wiring.

Connector RJ45 connector Example: 5-554720-3, Tyco Electronics Corporation

Cable

Cat.5e cable that is compatible with TIA/EIA standards. (10BASE-T/100BASE-T/1000BASE-T) Example: SGLPEV-T (Cat5e/300m) 24AWG 4 Mitsubishi Cable Industries, Ltd.

NOTICE The maximum wiring length is 20m.

3.4.3 System configuration examples for communication operation 1) For RS-485 communication operation

Computer

RS-485 interface /terminal

10BASE-T cable

Station No. 1 Station No. 2 Station No. n

Drive unit PU

connector

Splitter Terminating resistor

Drive unit PU

connector

Drive unit PU

connector

3. WIRING

3-19

3

Parts used (Use commercially available parts for wiring)

Connector RJ45 connector Example: 5-554720-3, Tyco Electronics Corporation

Cable

Cat.5e cable that is compatible with TIA/EIA standards. (10BASE-T/100BASE-T/1000BASE-T) Example: SGLPEV-T (Cat5e/300m) 24AWG 4

Mitsubishi Cable Industries, Ltd. 2) For RS-232C communication operation

Computer

10BASE-T cable

Station No. 1 Station No. 2 Station No. n

Drive unit PU

connector

Splitter Terminating resistor

RS-485 terminal

Converter

connector

cable

Max. 15m RS-232C

RS-232C

Drive unit PU

connector

Drive unit PU

connector

Parts used (Use commercially available parts for wiring)

Connector RJ45 connector Example: 5-554720-3, Tyco Electronics Corporation

Cable

Cat.5e cable that is compatible with TIA/EIA standards. (10BASE-T/100BASE-T/1000BASE-T) Example: SGLPEV-T (Cat5e/300m) 24AWG 4 Mitsubishi Cable Industries, Ltd.

NOTICE Do not connect the PU connector to the computer's LAN board,

FAX modem socket or telephone modular connector. Doing so may damage the drive unit due to electrical incompatibilities.

3. WIRING

3-20

3.4.4 Wiring methods for communication operation 1) Wiring of one computer and one drive unit for RS-485

SDB SDA RDB RDA

FG SG

CSB CSA RSB RSA

RDB RDA SDB SDA

SG

Computer Side Terminals Signal name Description

Receive data Receive data Send data Send data

Request to send Request to send

Clear to send Clear to send Signal ground Frame ground

Cable connection and signal direction PU connector

Drive unit

*1

0.3mm or more2

10 BASE-T cable

2) Wiring of one computer and "n" drive units for RS-485

SDB SDA RDB RDA

FG SG

CSB CSA RSB RSA

SG

R D

B R

D A

SD B

SD A

SG

R D

B R

D A

SD B

SD A

SG

R D

B R

D A

SD B

SD A

Computer Cable connection and signal direction

Terminating resistor

Station No. 1 Drive unit

Station No. 2 Drive unit

Station No. n Drive unit

*1

10 BASE-T cable

NOTICE

Communication may be affected by reflection depending on the transmission speed and/or transmission distance. Connect a terminating resistor if reflection interferes with communication. For connection using the PU connector, use a splitter since the termination resistor cannot be fitted. Connect the terminating resistor to only the remotest drive unit from the computer. (Terminating resistor: 100)

Connect the terminals marked *1 in accordance with the instruction manual of the computer used. Fully check the terminal numbers of the computer as they differ between models.

4. HANDLING OF OPERATION PANEL

4-1

1

2

3

4

5

6

7

8

4. HANDLING OF OPERATION PANEL This section describes how to use the operation panel on the drive unit.

MEMO For the way to use the FR-PU04 parameter unit, refer to the instruction manual of the FR-PU04 parameter unit. When the FR-PU04 is used, some of the FR-PU04 functions are restricted.

Refer to: 4.4 Restrictions with FR-PU04

Contents of This Section

Page

4.1 Parts Identification and Function 4-2 4.2 Operation Detail 4-4 4.3 Operation Method 4-5 4.4 Restrictions with FR-PU04 4-8

4. HANDLING OF OPERATION PANEL

4-2

4.1 Parts Identification and Function

Hz RUN A MON PU EXT

MODE SET REV

STOP RESETFWD

STOP RESETRUN

MAXMIN

MAX

MIN

Hz RUN A MON PU EXT

Main display (LED)

Unit indicator (LED)

Operation mode indicator

(LED)

Operation keys Speed setting potentiometer

Operating keys

With the front cover closed With the front cover open

Name Function

Main display (4-digit LED) Displays the monitored value of speed, output current, etc. Also displays the setting values for different functions.

Hz A

Indicates that speed (r/min), machine speed, or voltage is monitored.

Indicates that frequency is monitored.

Unit indicator

(LED) :lit :unlit Indicates that current is monitored.

MON Lit during monitoring mode. EXT PU Indicates that External operation mode is selected.

Indicates that PU operation mode is selected. Also indicates that speed setting or parameter setting mode is being made.

Indicates that External/PU combined operation mode 1 or 2 is selected.

Indicates that the help function is being used.

Operation mode

indicator (LED) : lit :

flicker :

unlit RUN : During forward rotation

: During reverse rotation : In a stop status

4. HANDLING OF OPERATION PANEL

4-3

4

MODE Use this key during monitoring, speed setting, parameter setting, operation mode setting, and when using the help function.

(UP/DOWN)

Use this key to change a speed setting value, parameter number, parameter setting value, and help item. Press to increase the value, and to decrease the value.

SET Use this key to enter an operation such as a speed setting and parameter setting.

REV Use this key to operate in the reverse direction. FWD

(RUN) Use this key to operate in the forward direction.

Operation keys

STOP/ RESET

Use this key to decelerate to stop. This key also resets a fault at a fault occurrence.

Speed setting potentiometer

Use this potentiometer to set a speed. Turn right to increase the speed.

4. HANDLING OF OPERATION PANEL

4-4

4.2 Operation Detail Use the operation panel to start/stop an operation, to set a speed, to monitor commanded operation and status, and to display faults.

Use MODE key to display different setting modes in sequence.

Mode Description

Monitoring Mode

Select this mode to display a speed, motor current, and output voltage. Set a parameter to display other items.

Refer to: Section 8.7.1 Selection of operation panel display data.

Speed Setting Mode

Use this mode to input a speed command with the operation panel. This mode is only available under PU operation mode or PU/External combined operation 1 and 2.

Refer to: Section 5. OPERATION Parameter Setting Mode Use this mode to set a parameter.

Operation Mode Select External operation mode or PU operation mode. Set a parameter to keep the selected operation mode.

Refer to: Pr. 79 [Section 8.2] The following functions are available in this mode. Faults history reading

Reads the past four faults. The latest fault history has "." after the alphabet E. "E._ _0" indicates that there is no fault history.

Faults history clear Clears all the faults history.

Parameter clear

Initializes all parameter settings to the factory settings. This command does not initialize Pr. 75, Pr. 146, Pr. 180 to Pr. 195, Pr. 900 to Pr. 905, Pr. 922, Pr. 923 and control parameters. Set a parameter to disable parameter clear.

Refer to: Pr. 77 [Section 8.1]

Help Mode

All parameter clear

Initializes all parameter settings and calibrated values to the factory settings. This command does not initialize Pr. 71, Pr. 75, Pr. 80, and Pr. 188.

4. HANDLING OF OPERATION PANEL

4-5

4

4.3 Operation Method (1) Monitoring mode

MODE

SET

To the initial display in monitoring mode

Press for 2s or longer to display the current monitor or voltage monitor at power-ON. The fault monitor display only appears when the drive unit trips. To see a fault history one by one, press for 2s or longer while the fault monitor is displayed

MEMO

Initial display Speed monitor

(Screen at power-ON) Current monitor Voltage monitor Fault monitor

SET

SET SET

SET

SET

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT A

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXTPU

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

(2) Speed setting mode Setting example: Set the speed to 1000r/min.

To the initial display in monitoring mode

MODE

MODE

To parameter setting mode

Initial display Present setting Change the set speed Flicker

SET

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

4. HANDLING OF OPERATION PANEL

4-6

(3) Parameter setting mode Setting example: Set "50" in Pr.232.

To the initial display in operation mode

MODE

MODE

SET

Initial display Setting

parameter Present setting

Change the set value Write the set value

MEMO

Each digit can be set for parameter numbers. It cannot be done for setting values.

When keys are selected to be used for the parameter number selection, "ron" appears at power-ON. Press keys to display a parameter number.

SET SET SET

SET SET SET

Initial display

Set the first digit

Set the middle digit

Set the last digit

To the currently set value

Flicker SET SET

Press for 2s. MODE SET REV

STOP RESETFWD MAX

MIN

PU

(4) Operation mode

MODE

To help mode

To the initial display in operation mode

Initial display External operation PU operation

MODE SET REV

STOP RESETFWD MAX

MIN

EXT

MODE SET REV

STOP RESETFWD MAX

MIN

PU

4. HANDLING OF OPERATION PANEL

4-7

4

(5) Help mode

To S/W version reading

To all parameter clear To faults history reading

Initial display in help mode

S/W version reading

SET

Flicker

To the initial display in monitoring mode

Initial display Most recent fault

Second most recent

fault

Third most recent

fault

Fourth most recent

fault

Faults history reading

Faults history clear

Faults history reading

Parameter clear

To faults history clear

Parameter clear

All parameter clear

To all parameter clear

To parameter clear

SET

MODE

SET SET

SET

SET

SET

SET

SET

Flicker

Flicker

Flicker

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

SET

SET

MEMO

Press SET while a fault history is displayed to display the output frequency of the drive unit at the fault occurrence.

Parameter clear and all parameter clear are available under PU operation mode and PU/External combined operation 1 and 2. "Err" flickers under External operation mode.

4. HANDLING OF OPERATION PANEL

4-8

4.4 Restrictions with FR-PU04 When the FR-PU04 parameter unit (option) is used, some of the FR-PU04 functions are unavailable. (1) Display language on parameter unit

Only Japanese is available. It cannot be changed to any other language. (2) Parameter name and setting range

Parameter names (katakana characters) do not appear. (Except Pr.900, Pr.902 to Pr.905, Pr.922, and Pr.923.)

Parameter setting ranges do not appear. (3) Function-by-function parameter setting

Not available. (4) Help function

The parameter list does not appear. The parameter change list does not appear. The troubleshooting function is unavailable. The remedy screen for "

" appears but the corresponding parameter function does not exist.

The terminal assignment function is not displayed.

MEMO

Copy mode Copying is not allowed between drive units of different capacities. If you have copied accidentally, perform all clear of the copy destination drive unit. In addition, copying is not allowed to drive units other than the MD-CX520 series.

5. OPERATION

5-1

1

2

3

4

5

6

7

8

5. OPERATION This section descries the basic operation method of drive units.

CAUTION

If the machine should become out of control, perform test operation after ensuring safety.

Start operation after performing test operation under light load at low speed to ensure that operation is performed safely.

Check that the machine has no damage. Securely set the parameter values to match the operating machine system

environment.

Contents of This Section

Page

5.1 Power On 5-2 5.2 Parameter Setting 5-2 5.2.1 Selecting the operation mode parameters5-2 5.2.2 Checking the basic parameters 5-2 5.3 Operation Example 5-3 5.3.1 PU operation mode5-3 5.3.2 External operation mode5-5 5.3.3 External/PU combined operation mode 15-6 5.3.4 External/PU combined operation mode 25-7 5.3.5 Operation at start 5-8

5. OPERATION

5-2

5.1 Power On Switch power on after making sure that the unit has been installed and wired properly and that the start signal is OFF. An LED on the operation panel and the POWER lamp are lit.

NOTICE

If an LED is not lit, check the following points: Contact faults do not exist between the drive unit and the

operation panel. The jumper across the DC reactor connection terminals P/+-P1

is fitted properly. 5.2 Parameter Setting 5.2.1 Selecting the operation mode parameters Set appropriate parameters depending on how you input a start signal (forward rotation, reverse rotation, stop) and a speed signal. Use Pr. 79 and Pr. 146 [Section 8.2] to select an operation mode. 5.2.2 Checking the basic parameters Drive units have various parameters to support different applications. Simple variable-speed operation can be performed with the initial setting. Enhanced operation can be performed for some load (machine) specifications with adjusted parameter settings. Before changing parameter settings, check the setting values. The parameters, which we recommend to be pre-checked before operation, are indicated with B in the index of Section 8 PARAMETER FUNCTIONS. Set a value which is suitable for the load specification.

5. OPERATION

5-3

5

5.3 Operation Example 5.3.1 PU operation mode (1) Setting the speed to 1000r/min with the speed setting potentiometer

Step Operation procedure Display (upon completion)

1. Checking the operation mode

1) The operation mode indicators "MON" and "PU" LEDs are lit, and the monitoring mode display appears at turn ON of the power supply. If the operation mode indicator "EXT" LED is lit, check if "1" is set in Pr. 79 [Section 8.2].

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

2. Inputting a start signal

1) Press RUN(FWD) key for the operation mode indicator "RUN" LED to be lit and get ready for the forward rotation . Press REV key for the operation mode indicator "RUN" LED to flicker and get ready for the reverse rotation.

Forward rotation

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

RUN

PU

3. Inputting a speed

2) Turn the speed setting potentiometer clockwise to rotate a motor. Turn it further clockwise to increase its speed. Turn it counterclockwise to decrease the motor speed. If the value on the main display does not change even though the speed setting potentiometer is turned, check that "0" is set in Pr. 146 [Section 8.2].

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

RUN

PU

4. Inputting a stop signal

1) Press the STOP/RESET key to decelerate the motor to stop according to the set deceleration time. After the motor stops, operating mode indicator "RUN" LED turns OFF.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

MEMO

The motor accelerates (decelerates) according to the commanded speed changes or the acceleration (deceleration) time setting, whichever is slower.

An operation speed can be set prior to the input of a start signal. In this case, the motor accelerates/decelerates according to the set acceleration/deceleration time.

Use Pr. 922 and Pr. 923 [Section 8.2] to change the degree of motor speed allocated to a turn of the speed setting potentiometer.

5. OPERATION

5-4

(2) Setting the speed to 1000r/min with (UP/DOWN) keys

Step Operation procedure (initial setting) Display (upon completion)

1) Operation mode indicators "MON" and "PU" LEDs are lit, and the monitor mode display appears when the power supply turns ON.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

1. Checking

the operation mode

2) Set Pr. 146 = 1 in the parameter setting mode [Section 8.2].

MODE SET REV

STOP RESETFWD MAX

MIN

PU

2. Inputting a speed

1) Use keys to set a speed in the speed setting mode.

MODE SET REV

STOP RESETFWD MAX

MIN

PU

1) Press RUN(FWD) key to start the

forward rotation and REV key to start the reverse rotation. The speed increases according to the set acceleration time.

2) The display automatically changes from the speed setting mode to the monitoring mode. The operation mode indicator "RUN" LED is lit during the forward rotation and flickers during the reverse rotation.

3. Inputting a start signal

3) Acceleration is completed when the set speed is displayed on the main display.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

RUN

PU

4. Inputting a stop signal

1) Press the STOP/RESET key to decelerate the motor to stop according to the set deceleration time. After the motor stops, operation status indicator "RUN" LED turns OFF.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

5. OPERATION

5-5

5

5.3.2 External operation mode (1) Operation with the analog speed command (voltage input)

Step Operation procedure (initial setting) Display (upon completion)

1) Operation mode indicator "MON" LED is lit, and the monitor mode display appears at turn ON of the power supply. MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

1. Checking the operation mode

2) Set Pr. 79 = "0 or 2" in the parameter setting mode [Section 8.2]. The operation mode indicator "EXT" LED is lit while the External operation mode is selected.

MODE SET REV

STOP RESETFWD MAX

MIN

EXT

2. Inputting a start signal

1) Turn ON the start signal connected to the terminal STF (or STR). The operation status indicator "RUN" LED is lit (or flickers).

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

RUN

3. Inputting a speed

1) Input a speed setting signal to the terminal 2 to run the motor. The speed increases in proportion to the increased ratio of the speed setting signal.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

RUN

4. Inputting a stop signal

2) Give a lower speed setting signal to the terminal 2 to reduce the speed. Turn the start signal off after the rotation speed becomes "0." Operation status indicator "RUN" LED turns off.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

MEMO

The motor speed changes according to the change ratio (slope) of the input signal when using an analog command. The set acceleration/deceleration speed is the fastest speed change possible. To set the operation speed to correspond with the change ratio of the input signal, set "0" in the acceleration/deceleration time setting.

The start signal can be turned ON/OFF after the speed setting signal has been input. In this case, the motor accelerates/decelerates according to the set acceleration/deceleration time.

Use Pr. 902 to Pr. 905 [Section 8.3.1] to change the degree of motor speed allocated to an analog speed command.

5. OPERATION

5-6

5.3.3 External/PU combined operation mode 1 Setting the speed to 1000r/min

Step Operation procedure (initial setting) Display (upon completion)

1) Operation mode indicators "MON" and "PU" LEDs are lit, and the monitoring mode display appears when the power supply turns ON.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

1. Checking

the operation mode

2) Set Pr. 79 = 3 in the parameter setting mode [Section 8.2]. The operation mode indicators "EXT" and "PU" LEDs are lit while External/PU operation mode is selected. Set "1" in Pr. 146 [Section 8.2] to use keys for speed setting.

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

2. Inputting a start signal

1) Turn ON the start signal assigned to the terminal STF (or STR). The operation status indicator "RUN" LED is lit (or flickers).

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

RUN

PU

3. Inputting a speed

1) Set a speed in the speed setting mode. Turn the speed setting potentiometer or press keys to rotate the motor. The display automatically changes from the speed setting mode to the monitoring mode.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

RUN

PU

4. Inputting a stop signal

1) Turn OFF the start signal. The motor decelerates to stop according to the set deceleration time. After the speed becomes "0," operation status indicator "RUN" LED turns OFF.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXTPU

5. OPERATION

5-7

5

5.3.4 External/PU combined operation mode 2 Operation with the analog speed command (voltage input)

Step Operation procedure (initial setting) Display (upon completion)

1) Operation mode indicators "MON" and "PU" LEDs are lit, and the monitor mode display appears when the power supply turns ON.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

1. Checking the operation mode

2) Set Pr. 79 = 4 in the parameter setting mode [Section 8.2]. The operation mode indicators "PU" and "EXT" LEDs are lit while External/PU operation mode is selected.

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

2. Inputting a start signal

1) Press RUN(FWD) key to lit the operation mode indicator "RUN" LED. Press REV key to lit the operation mode indicator "RUN" LED.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

RUN

PU

3. Inputting a speed

1) Input a speed setting signal to the terminal 2 to rotate the motor. The speed increases in proportion to the increased degree of the speed setting signal.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXT

RUN

PU

4. Inputting a stop signal

1) Press the STOP/RESET key to decelerate the motor to stop according to the set deceleration time. After the motor stops, operation status indicator "RUN" LED turns OFF.

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

EXTPU

MEMO

The motor rotation speed changes according to the change ratio (slope) of the input signal when using an analog command. The set acceleration/deceleration speed becomes the fastest speed change possible. To set the operation speed to correspond with the change ratio of the input signal, set "0" to the acceleration/deceleration time setting.

The start signal can be turned ON/OFF after the speed setting signal has been input. In this case, the motor accelerates/decelerates according to the set acceleration/deceleration time.

Use Pr. 902 to Pr. 905 [Section 8.3.1] to change the degree of motor speed allocated to an analog speed command.

5. OPERATION

5-8

5.3.5 Operation at start The drive unit detects the magnetic pole of the motor at every start. The magnetic pole detection time is approx. 0.1s (85ms15ms) after the start signal and speed signal are input. During this period, the motor remains stopped and starts running after magnetic pole detection is finished.

When inputting a speed command with the operation panel or with contact signals

Approx. 0.1s

Start signal

Speed command

Motor speed

ON RUN signal 5 to 35ms

ON

When inputting the speed command with an analog signal

Approx. 0.1s

100r/min Start signal

Speed command

Motor speed

ON RUN signal 5 to 35ms

ON

MEMO

When the start signal is entered after the input of the speed command, the motor starts running approx. 0.1s after the input of the start signal.

When the analog signal is used to give the speed command, the motor starts running approx. 0.1s after the speed command has reached the value equivalent to 100r/min (setting of Pr. 13).

When the operation is switched from forward to reverse, the motor stops approx. 0.1s to 0.3s according to the operating condition.

5. OPERATION

5-9

5

NOTICE

When restarting the motor after decelerating it to a stop, start the motor after ensuring that it has stopped. If you start the motor that has not yet come to a complete stop, sufficient starting torque may not be provided. Especially with small load torque (friction torque) and large load moment of inertia, the motor rotates slightly even after the voltage brake operation is completed. Make sure the motor is completely stopped before restarting the operation.

Refer to: Section 8.5.3 Stop operation Do not switch off the AC input power while the motor is running at

a high speed. Doing so may activate the undervoltage protective circuit instantaneously under the influence of a motor-generated voltage.

Refer to: Section 6.1.1 Protective function activated

MEMO

6. TROUBLESHOOTING

6-1

1

2

3

4

5

6

7

8

6. TROUBLESHOOTING This section describes how to remedy a fault which occurred in your drive unit or motor and the maintenance and inspection of the drive unit.

NOTICE If you have found any fault, immediately perform inspection and

take action to remove its cause. If you cannot identify the cause and resolve the malfunction, contact your sales representative.

WARNING

At occurrence of an alarm, turn off the operation signal before resetting the alarm. Resetting the alarm with the operation signal on will restart the motor suddenly. Injury may result.

At occurrence of an alarm, immediately turn off the operation signal. Not doing so may reset the alarm due to power OFF-ON, e.g. instantaneous power failure, restarting the motor suddenly. Injury may result.

Contents of This Section

Page

6.1 Message Appearing on the Operation Panel 6-2 6.1.1 Protective function activated6-2 6.1.2 Alarm function activated 6-6 6.1.3 Others 6-7 6.1.4 Correspondences between digital and actual characters 6-8 6.2 Motor Operation Out of Ordinary 6-9 6.3 Malfunction Due to Electromagnetic Noise and Countermeasures 6-11 6.4 Maintenance and Inspection 6-15 6.4.1 Inspection 6-15 6.4.2 Wear parts 6-18 6.4.3 Cooling fan replacement method6-19 6.4.4 Power measurement at circuits 6-20

6. TROUBLESHOOTING

6-2

6.1 Message Displayed on the Operation Panel 6.1.1 Protective function activated When the protective function is activated, one of the following messages appears on the operation panel. At this time, the ALARM lamp is lit, the drive unit output is shut off, and the motor, if running, coasts.

MEMO The protective function that has been activated can be exported

from the control circuit output terminal. Refer to: Section 8.7.2 Selection of the control circuit output

terminal functions When the protective function is activated, perform inspection and take action in accordance with Table 6-1 to remove its cause.

To restart, reset the drive unit in any of the following methods. Switch the power OFF once, then ON

Short the terminals RES-SD for more than 0.1s. Press the STOP/RESET key on the operation pane or parameter unit. Table 6-1

Display detail Operation

panel (actual

character)

Parameter unit

Protective function name

Detection level

Possible cause ( ) and corrective action ()

(E.OC1)

Acceleration-time overcurrent

Output current is more than 200%

of the motor rating.

The acceleration torque is beyond the drive unit capability. Increase the acceleration time. Change to the S-pattern acceleration/deceleration.

Outputs U, V and W are in a short circuit or ground fault. Check the motor winding resistance. Check the connection cables for damage.

The motor restarted during coasting. Drive unit capacity does not match with the motor capacity.

(E.OC2)

Constant speed-time overcurrent

Output current is more than 200%

of the motor rating.

Excessive load was applied instantaneously. Outputs U, V and W resulted in a short circuit or ground

fault during constant-speed operation. Check the motor winding resistance. Check the connection cables for damage.

Drive unit capacity does not match with the motor capacity.

6. TROUBLESHOOTING

6-3

6

Table 6-1 (Continued)

Display detail Operation

panel (actual

character)

Parameter unit

Protective function name

Detection level

Possible cause ( ) and corrective action ()

(E.OC3)

Deceleration- time

overcurrent

Output current is more than 200% of motor rating.

The deceleration torque is beyond the drive unit capability. Increase the deceleration time. Change to the S-pattern acceleration/deceleration

Outputs U, V and W resulted in a short circuit or ground fault during deceleration operation. Check the motor winding resistance. Check the connection cables for damage.

The mechanical brake of the motor operates too early. Delay the operation timing.

Drive unit capacity does not match with the motor capacity.

(E.OV1)

Acceleration- time overvoltage

Main circuit DC voltage is more than 400V.

Surge compounded with power during acceleration operation. Install a reactor. Fit a surge suppressor or like to the surge source.

The regenerative energy handling capability is insufficient. Fit the regenerative brake option.

(E.OV2)

Constant speed-time overvoltage

Main circuit DC voltage is more than 400V.

Surge compounded with power during constant speed operation. Install a reactor. Fit a surge suppressor or like to the surge source.

Load increased suddenly, activating the stall prevention function.

The regenerative energy handling capability is insufficient. Fit the regenerative brake option.

(E.OV3)

Deceleration- time overvoltage

Main circuit DC voltage is more than 400V.

The deceleration torque is beyond the drive unit capability. Increase the deceleration time. Change to the S-pattern acceleration/deceleration

The regenerative energy handling capability is insufficient. Fit the regenerative brake option.

Surge compounded with power during deceleration operation or stop. Install a reactor. Fit a surge suppressor or like to the surge source.

6. TROUBLESHOOTING

6-4

Table 6-1 (Continued) Display detail

Operation panel (actual

character)

Parameter unit

Protective function name

Detection level

Possible cause ( ) and corrective action ()

(E.THT)

(E.THM)

Electronic thermal O/L

relay

Refer to Pr. 9 [Section 8.5.7]

The motor and drive unit are operated under overload. Reduce the load. Increase the capacities of the motor and drive unit.

(E.UVT)

Undervoltage

AC input power supply voltage is less than about 150V.

An instantaneous voltage drop in the AC input power supply from the starting of a large capacity equipment, for example.

NOTICE Do not switch the AC input power off while the motor is running at high speed. Doing so may activate the undervoltage protective circuit instantaneously under the influence of a motor-generated voltage.

The AC input power supply voltage is insufficient. MEMO An alarm signal is not output if this protective

circuit is activated with the AC input power insufficient. It is also not recorded in the faults history. To export as an external signal the fact that this protective circuit has been activated, assign the UVT signal to the control circuit output terminal using Pr. 190, Pr. 194, or Pr. 195 [Section 8.7.2]

(E.FIN)

Fin overheat

Heatsink temperature is higher than the

permissible value of the components.

The surrounding air temperate exceeded the permissible temperature.

The cooling fan failed. MEMO An alarm signal can be provided by making

control circuit output terminal assignment.

6. TROUBLESHOOTING

6-5

6

Table 6-1 (Continued)

Display detail Operation

panel (actual

character)

Parameter unit

Protective function name

Detection level

Possible cause ( ) and corrective action ()

(E.OHT)

External failure

An external relay or another relay, which is connected to the terminal where the OH signal is assigned, turned ON.

Refer to: Section 8.4 Selection of the Control Circuit Contact Input Terminal Functions

(E.PUE)

PU

PU disconnection

A connection fault of the operation panel or the parameter unit occurred.

Refer to: Pr. 75 [Section 8.2] RS-485 communication was interrupted. The number of communication retries

exceeded the Pr. 121 setting. Refer to: Pr. 121 [Section 8.6]

(E.OLT)

Stall prevention

stop

Refer to Pr. 22 [Section

8.5.5]

Motor overload activated the stall prevention function consecutively, stopping the motor. Reduce the load. Increase the capacities of the motor and

drive unit.

(E.LF)

Open loss

One of the output phases U, V, or W was lost .

MEMO Phase loss during motor driving may activate the overcurrent protective function.

6. TROUBLESHOOTING

6-6

If any of the messages in Table 6-2 appear, the drive unit is assumed to have failed. If the same message reappears after a fault reset, immediately replace the drive unit. Table 6-2

Display detail Operation

panel (actual

character)

Parameter unit

Protective function name

Possible cause ( ) and corrective action ()

(E.CPU)

CPU CPU fault Malfunction of CPU. CPU became faulty.

(E.PE)

Storage

device fault The storage device failed.

(E.BE)

Brake circuit fault

The regenerative brake circuit failed. If E. BE reappears after a reset,

immediately switch power off. Leaving power on will overheat the brake resistor.

6.1.2 Alarm function activated If the alarm function is activated during motor operation, one of the displays in Table 6-3 is provided on the operation panel or the parameter unit. If you ignore the alarm message and continue operation, the fault detection function may be activated, leading to an operation stop. When you noticed that the alarm function had been activated, immediately remove its cause.

MEMO

The alarm function that has been activated can be exported as an alarm signal. Refer to: Section 8.7.2 Selection of the control circuit output

terminal functions Table 6-3

Display detail Operation

panel (actual

character)

Parameter unit

Alarm name Detection

level Related protective function

(OL)

OL

Overload 1

Pr. 22 setting

[Section 8.5.5]

Acceleration-time overcurrent, constant speed-time overcurrent, deceleration-time overcurrent, stall stop

6. TROUBLESHOOTING

6-7

6

(oL)

oL

Overload 2

Main circuit DC voltage more than

390V

Deceleration-time overvoltage

(FN)

FN

Fan failure Cooling fan

fault

Refer to Pr. 244 [Section

8.5.7]

Fin overheat

6.1.3 Others Table 6-4

Display detail Operation

panel (actual

character)

Parameter unit

Name Possible cause ( ) and corrective action ()

(Err)

A sentence will appear

according to the fault.

Operation error

Parameter changing operation was performed during External operation.

The value that was set is outside the parameter setting range.

The RES signal remains ON. The operation panel is in a connection

fault. Check the fitting status.

MEMO An operation error does not activate the relay contact output.

(PS)

PS Emergency

stop operation

The STOP/RESET key on the operation panel or parameter unit was pressed to make a stop during External operation.

MEMO A reset cannot be made in the normal method.

Refer to Pr. 75 [Section 8.2]

6. TROUBLESHOOTING

6-8

6.1.4 Correspondences between digital and actual characters There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on the operation panel.

Actual Digital Actual Digital Actual Digital

0

1

2

3

4

5

6

7

8

9

A

B

C

E

F

G

H

I

J

L

D

M

N

O

o

P

T

U

V

r

-

S

6. TROUBLESHOOTING

6-9

6

6.2 Abnormal Motor Operation If any of the following faults has occurred in the motor, identify the cause and take adequate measures.

Event Area of inspection

Possible cause ( ) and corrective action ()

Check the main circuit.

A normal power supply voltage is not applied. The jumper across terminals P/+-P1 has been

disconnected. The motor is not wired properly. The switch connected between the motor and drive

unit is open.

Check the control signals.

The start signal has not been initiated. Both the forward and reverse rotation signals are

input. The speed setting signal is not input. AU signal is not ON while 4 to 20mA speed setting

signal is given. The MRS signal remains ON.

Check the parameter settings.

The reverse rotation prevention, Pr. 78 [Section 8.5.1], has been set.

Operation mode setting, Pr.79 [Section 8.2], is incorrect.

"0" was set as the maximum speed, Pr. 1 [Section 8.5.1].

Check the load. The load is too heavy. (The alarm message OL

appears.) The motor shaft is locked.

Motor remains stopped.

Others

The alarm lamp is lit. The POWER lamp is off. Terminals PC and SD are shorted. Drive unit capacity does not match with the motor

capacity. Check the main circuit.

The wiring of the motor connection terminals U, V, W does not match the motor phase sequence. Motor rotates

in opposite direction. Check the

control signals.

The wiring of the forward rotation signal (terminal STF) and that of the reverse rotation signal (terminal STR) was exchanged.

6. TROUBLESHOOTING

6-10

Check the control signals.

The speed setting signal differs from the setting. The speed setting signal is compounded with

noise.

Speed differs from the setting. Check the

parameter settings.

The speed signal bias/gain, Pr. 902 to Pr. 905 [Section 8.3.1], have been set.

The maximum speed, Pr. 1 [Section 8.5.1], or minimum speed, Pr. 2 [Section 8.5.1], has been set.

The stall prevention function, Pr. 22 [Section 8.5.5], has been activated. Increase the acceleration or deceleration time

setting. Reduce the load.

Acceleration/ deceleration is not smooth.

Check the parameter settings.

The stall prevention function, Pr. 22 [Section 8.5.5], has been activated. Increase the acceleration or deceleration time

setting. Reduce the load.

Check the control signals. The speed setting signal varies. Speed

varies. Check the load. The load varies.

At start, motor shaft runs in opposite direction instantaneously.

Check the parameter settings.

The acceleration time setting is more than that for the maximum permissible starting torque. Increase the acceleration time setting.

6. TROUBLESHOOTING

6-11

6

6.3 Malfunction Due to Electromagnetic Noise and the Corresponding Countermeasures

Electromagnetic noises from the drive unit are roughly categorized into the following:

Noise that is radiated from the drive unit and the cable connected to its main circuit (I/O).

Electromagnetically or electro-statically induced noise to the signal cable positioned near main circuit cables.

The noise that propagates power supply lines External noises also take such propagation paths to make the drive unit malfunction.

(1) Electromagnetic noise types and propagation paths

Noise propagated through

power supply cable

Path 3)

Path 2)

Path 1) Noise directly

radiated from inverter

Air propagated

noise

Electrical path

propagated noise

Path 8)

Path 7)

Drive unit generated

electromagnetic

noise

Electromagnetic

induction noise

Electrostatic

induction noise

Noise radiated from

power supply cable

Noise radiated from motor connection cable

Path 4), 5)

Path 6)

Noise from earth (ground) cable due to leakage current

Meter

Drive unit

MMotor

Telephone

Sensor

1)

2)

3)

2)

3)

8)

7)

5)

7)

4) 6)

Sensor power supply

Receiver

6. TROUBLESHOOTING

6-12

(2) Countermeasures Take the following countermeasures according to the expected noise propagation path. Refer to the expected effect (estimated level) in each section to determine whether to perform the countermeasure.

(Significantly effective), (Effective), (Slightly effective), (Not effective)

Noise propagation path

Air propagated Cable propagated

Location

Countermeasure Radiated from drive

unit

Radiated from power

cable

Radiated from motor

cable

Electro- magnetically

induced

Electro-sta tically

induced Through power cable

Through earth

(ground) cable

D rive unit

Set a lower value in Pr.72 "motor sound selection."

Install FR-BIF radio noise filter.

Install FR-BSF01 or FR-BLF line noise filter.

Put the power cable in a metal conduit or use shielded cable.

Install insulation transformer or noise suppression transformer

A C

pow er supply side

Separate the power supply line.

6. TROUBLESHOOTING

6-13

6

Install FR-BSF01 or FR-BLF line noise filter.

Put the motor cable to metal conduit or use shielded cable.

M otor side Use 4-wire

cable for the motor power cable. Earth (ground) one wire of the cable.

Use shielded cable for signal input cable.

Use twisted shield cable for speed input cable.

C ontrol circuit side

Insert commercially available ferrite cores to speed input cable.

6. TROUBLESHOOTING

6-14

Noise propagation path

Air propagated Cable propagation

Location

Countermeasure Radiated from drive

unit

Radiated from power

cable

Radiated from motor

cable

Electro- magnetically

induced

Electro-sta tically

induced Through power cable

Through earth

(ground) cable

Use twisted shield cable for speed input cable. Connect shield sheath to the common terminal of target unit.

Stop using parallel wiring with the power cable of the drive unit.

Place the unit as far as possible from the drive unit and power cable.

Install a shielding plate between drive unit and power cable.

Insert commercially available ferrite cores to signal input cable, etc.

C onnected device side

Lower the output impedance from the speed signal output circuit.

6. TROUBLESHOOTING

6-15

6

6.4 Maintenance and Inspection

WARNING

When performing inspection by removing the front cover or the like, switch power off, wait 10 or more minutes, then check that the voltage across the DC terminals P/+-N/- is less than 30VDC with a tester or like before starting inspection. Otherwise, an electric shock can occur.

Any person who is involved in inspection should be fully competent to do the work. Otherwise, an electric shock can occur. Do not disassemble or repair the unit.

6.4.1 Inspection (1) Daily inspection During operation and power-on, visually check for the following faults without removing the cover and like.

1) Faulty motor operation 2) Improper installation environment (surrounding air temperature, humidity,

dust, dirt, etc.) 3) Unusual noise, unusual vibration, foul odor, etc. 4) Overheat trace, discoloration, etc. 5) Improper cooling fan rotation 6) Improper on/off of lamps, LEDs and others 7) Improper meter indications

NOTICE

Always use the drive unit in a clean status. When cleaning, always switch power off and gently wipe dirty

areas with a soft cloth immersed in neutral detergent or ethanol. Do not use detergent or the like to clean the display section of the operation panel and parameter unit.

When cleaning, do not use solvent, e.g. acetone, benzene, toluene or alcohol, as they will cause the drive unit surface paint to peel off.

(2) Periodic inspection After operation has stopped, switch power off, remove the front cover, and perform periodic inspection referring to Table 6-5 Periodic Inspection List.

6. TROUBLESHOOTING

6-16

Table 6-5 Periodic Inspection List

Area of inspection Inspection items Methods Criteria

Surrounding environment

1) Check surrounding air temperature, humidity, vibration, atmosphere (for dust, dirt, gas, oil mist, water drops, etc.)

2) Check for tools, foreign matter and dangerous articles in the periphery.

1) Measure visually or with instruments. Thermometer Hygrometer Recorder

2) Visual check

1) Standard specification values must be satisfied.

2) Must not be left unremoved.

Overall unit Check for unusual vibration and unusual noise.

Visual and auditory checks.

No fault.

General

1) Check for loose screws and bolts.

2) Check parts and members for deformation, crack, damage, and discoloration caused by overheat or deterioration.

3) Check for contamination and sticking dust and dirt.

1) Retighten. 2), 3) Visual

check.

1), 2), 3) No fault.

Conductors, cables

1) Check conductors for discoloration and distortion caused by overheat.

2) Check cable sheaths for breakage and discoloration.

1), 2) Visual check.

1), 2) No fault.

Terminal block

Check for damage. Visual check. No fault.

Smoothing capacitor

1) Check for liquid leakage, discoloration, crack and casing expansion.

2) Check for projected safety valve.

3) Measure capacitance.

1), 2) Visual check.

3) Use capacitance meter for measurement.

1), 2) No fault. 3) 85% or more

of rated capacitance.

M ain circuit

Resistor Check for foul odor and insulation crack due to overheat.

Olfactory, visual checks.

No fault.

6. TROUBLESHOOTING

6-17

6

C ontrol circuit

Control printed circuits, connectors

1) Check for loose screws, bolts and connectors.

2) Check for unusual odor and discoloration.

3) Check for crack, damage, deformation, and rust.

4) Check capacitor for liquid leakage and traces of deformation.

1) Retighten. 2) Olfactory,

visual checks.

3), 4) Visual check.

1), 2), 3), 4) No fault.

Cooling fan

1) Check for sticking foreign matter.

2) Check for loose connection.

1) Hand turn. 2) Visual check.

1) Smooth turn. 2) No fault.

C ooling system

Ventilation path

Check for clogged heat sink, suction/exhaust ports, and sticking foreign matter.

Visual check. No fault.

NOTICE

Insulation resistance test using megger Where possible, do not conduct an insulation resistance test using a megger since an insulation test has been done before shipment from the factory. When it is inevitable to make an insulation resistance test using a megger, disconnect all cables from the control circuit to prevent a test voltage from leaking into the control circuit. The drive unit will fail if the test voltage is applied to the control circuit.

R S T

U V W

M Motor

Power supply

500VDC megger

Drive unit

Earth terminal

Pressure test Do not conduct a pressure test. A pressure test can deteriorate the semiconductor parts in the drive unit.

6. TROUBLESHOOTING

6-18

6.4.2 Wear parts The replacement lives of the parts are as indicated below. Since the lives vary with the operating environment and/or usage, you must replace the parts if you have found any fault during periodic inspection or the like.

Part name Standard

replacement intervals

Method Remarks

Cooling fan 2 to 3 years Change (as required)

The bearing life of the cooling fan is 10,000 to 35,000 hours. For continuous operation, therefore, normally replace the fan every 2 to 3 years as a guideline.

Main circuit smoothing capacitor

5 years Change (as required)

On-board smoothing capacitor

5 years Change (as required)

The life greatly depends on the surrounding air temperature and operation specifications of the drive unit. When continuous operation is performed in normal air-conditioned environment, the life is approximately 5 years. The life halves for each 10C rise in surrounding air temperature. The capacitor deteriorates rapidly after the given period has elapsed, causing the motor to run unstably or activating the overcurrent protective function.

6. TROUBLESHOOTING

6-19

6

6.4.3 Cooling fan replacement method Removal

1) Remove the wiring cover. 2) Unplug the fan connector.

The cooling fan is connected with the cooling fan connector on the drive unit terminal block side. Unplug the connector and remove the drive unit and cooling fan.

3) Remove the cooling fan cover. Push the cover in the direction of arrows and pull it down.

4) Remove the cooling fan and cooling fan cover. The cooling fan is secured by latches. The cooling fan and cooling fan cover can be removed by disengaging the latches.

Reinstallation

1) After confirming the orientation of the fan, reinstall the fan to the cover so that the arrow on the left of "AIR FLOW" faces in the opposite direction of the fan cover. Note: The wrong direction of air flow can shorten the drive unit life.

2) Reinstall the fan cover to the drive unit. Pass the wiring through the wiring groove to avoid it from being caught between the chassis and cover.

3) Connect the wiring to the connector. 4) Reinstall the wiring cover.

6. TROUBLESHOOTING

6-20

6.4.4 Power measurement at circuits (1) Measurement of the main circuit voltage and current The voltage/current at the power supply side and the output side of the drive unit contain harmonic components. Its measured value may differ according to the measuring tool. Follow the following procedure to measure with a commercially available frequency meter.

Measurement circuit

+ -

Ar

As

At

Vr

Vs

Vt

W11

W12

W13

Au

Av

Aw

Vu

Vv

Vw

W21

W22

V

R

S

T

U

V

W

Drive unit

P/+ N/-

Three-phase power supply

To motor

Input power = W11+W12+W13

Output power = W21+W22 Measurement tool

Input (power supply) side Output (motor) side

Item

Voltage waveform

Current waveform

Voltage waveform

Current waveform

DC circuit

terminals P/+, N/-

M eter

nam e

Ammeter Ar,s,t

Voltmeter Vr,s,t

Wattmeter W11,12,13

Ammeter Au,v,w

Voltmeter Vu,v,w

Wattmeter W21,22

DC voltmeter

V

M eter

type Movable core type

Rectifier type or

movable core type

Electro dynamometer

Movable core type (NOTE 1)

Rectifier type

(NOTE 2) Electro

dynamometer Movable coil type

M eter

signal

NOTE 1. Eddy current loss incurred to the metal portion inside the meter becomes

large with a carrier frequency larger than 5kHz (Pr. 72=3 or higher [Section 8.5.7]). The drive unit may even burn in such a condition. Do not perform such a setting. In such case, use the approximate effective value.

2. Use FFT to correctly measure the output voltage. Correct measurement cannot be executed with a tester or a commercially available meter.

6. TROUBLESHOOTING

6-21

6

(2) Measurement of power factor Power factor cannot be measured with a commercially available power-factor meter, which measures phase difference between the voltage and current. Measure the voltage/current and power at the power supply side, and perform the following calculation. To obtain the power factor of the motor alone, calculate it with voltage/current/power at the power supply side.

Formula

Power factor (%) = Power(W)

3 Voltage(V) Current(A) 100

(3) Measurement of control circuit power supply signal

Signal name Location of measured terminal

Measurement tool Measured value

Across 2(+) and 5 0 to 10VDC /0 to 5VDC Speed setting signal Across 4(+) and 5 4 to 20mADC

Power supply for speed

setting Across 10(+) and 5 5VDC

"5" is the common

Indicator signal

Across FM(+) and SD

Approx. 5VDC of maximum speed (without a meter)

DC8V

T1

T2 Pulse width T1: adjust with Pr. 900 Pulse cycle T2: adjust with Pr.55 (only valid for speed monitor)

Selected start signal

Across SD and the following: STF, STR, RH, RM, RL

Reset Across RES(+) and SD Output stop Across MRS(+) and SD

Moving-coil type (tester can be used) (50k or more internal resistance)

20 to 30VDC when terminals are open 1V or less during ON

SD is the common.

6. TROUBLESHOOTING

6-22

Fault signal Across A and C Across B and C

Moving-coil type (such as tester)

Conduction measurement Across A and C

no conduction conduction

Across B and C conduction no conduction

7. SPECIFICATIONS

7-1

1

2

3

4

5

6

7

8

7. SPECIFICATIONS

Contents of This Section

Page

7.1 Drive Unit Specifications 7-2 7.1.1 Standard specifications 7-2 7.1.2 Outline drawings 7-6 7.1.3 Option list 7-8 7.2. Motor Specifications 7-10 7.2.1 Standard specifications 7-10

7. SPECIFICATIONS

7-2

7.1 Drive Unit Specifications 7.1.1 Standard specifications (1) Rated specifications

MD-CX520- 0.5K 1.0K 1.5K 2.0K 3.5K Applicable motor capacity (kW) 0.5 1.0 1.5 2.0 3.5

Overload capacity 150% 60s (inverse-time characteristics)

O utput

Regenerative braking torque (Note 1) 10% or more 5% or more

Rated input AC voltage

Three phase, 200V to 220V 50Hz, 200 to 230V 60Hz

Permissible AC voltage fluctuation 170 to 242V 50Hz, 170 to 253V 60Hz

Permissible frequency fluctuation 5%

P ow

er supply Power supply system capacity (kVA) 1.1 2.2 3.1 4.3 7.3

Protective structure Enclosed type (IP20)

Cooling system Self- cooling Air cooling

Approx. mass (kg) 0.8 1.0 1.7 1.7 2.2 Note 1: Regenerative control torque indicates the short-time average torque

(which varies with motor loss) provided when a motor alone is decelerated from the rated speed at the shortest time, and does not indicate continuous regenerative torque. The average deceleration torque becomes lower when the motor decelerates from a speed higher than the rated speed. Since the drive unit does not have a built-in brake resistor, use an optional brake resistor when regenerative energy is large. You can also use the brake unit (model BU).

MEMO

The rated output capacity and rated speed of the motor used with the drive unit assume the rated input AC voltage indicated above. They cannot be guaranteed when the power supply voltage drops.

The overload capacity indicated in % is the ratio of the overload current to the motor's rated output.

The power supply system capacity varies with the values of the power supply side impedances (including those of the input reactor and cables).

The drive unit cannot run multiple motors.

7. SPECIFICATIONS

7-3

7

(2) Control specifications Control system Sensor-less PWM control

Carrier frequency The following four carrier frequencies are available: 2kHz, 6kHz, 10kHz, and 14kHz

Max. output speed 3000r/min (output frequency 200Hz)

Analog input 1/1000 of the max. preset speed

(must be 0.15r/min or higher) 1/500 when 5VDC is selected

Speed resolution

Digital input 1r/min Speed output resolution 0.15r/min

Analog input (25C 10C) Within 0.5% of maximum output speed Speed

accuracy Digital input Within 0.05% of maximum output speed Starting torque 150% or more Speed control range 1:20 Initial magnetic pole detection time Approx. 0.1s (85ms15ms)

Acceleration/deceleration time setting range

0.08 to 3600.0s (acceleration and deceleration can be set individually)

Acceleration/deceleration pattern Linear

Voltage braking Operating speed, period of operation Stall prevention operation level

Operation level (150%), presence or absence can be selected.

7. SPECIFICATIONS

7-4

(3) Operational specifications

PU operation Operation panel (standard equipment) operation Parameter unit (option) operation

External operation Operation using external analog/contact signals

O peration m

ethod Communication operation

Communication operation using RS-485 8-pole, 8-core modular connector, 1 channel

Speed command Analog input, 2 channels

Voltage input DC0 to 10V/DC0 to 5V

Current input DC4 to 20mA

Start/stop Contact input, 2 channels (Forward rotation/stop, reverse rotation/stop)

Reset Contact input, 1 channel Operation function input signal selection Contact input, 4 channels

Selection signals

Multi-speed operation (up to 15 speeds), current input selection, external signal input selection, PU/External operation switchover, output stop, start self-holding

selection Relay changeover contact output, 1 channel Operation status

output signal selection Open collector output, 2 channels

Selection signals

Running, up-to-frequency, overload alarm, speed detection (1 point), operation ready, output current

detection, fault detection Meter output signal selection Pulse train output, 1 channel

Term inal functions

Selection signals Motor speed, motor current, preset speed

Protective functions

Overcurrent (acceleration/deceleration/constant speed), regenerative overvoltage (acceleration/deceleration/constant

speed), undervoltage, instantaneous power failure (NOTE 2), overload (electronic thermal O/L relay), brake transistor

alarm, output short circuit, brake resistor overheat, heatsink overheat, parameter error, PU disconnection, output

phase loss, CPU fault Alarm functions Overload, fan failure, undervoltage

Start (forward rotation/reverse rotation) and stop commanded by operation of individual keys Operation commands

Speed command with keys or potentiometer

Monitor items Motor speed, motor current, output voltage, alarm display, preset speed, actual operation time

O peration panel Others

Faults history storage (4 faults), reading the number of motor rotations, motor current, and output voltage immediately before the protective function

activation. NOTE 2. Fault display and fault output are not available.

7. SPECIFICATIONS

7-5

7

(4) Environmental specifications Surrounding air temperature -10C to +50C (non-freezing)

Ambient humidity 90%RH or less (non-condensing) Storage temperature -20C to +65C (applies to short-time transit, etc.)

Atmosphere Indoors. (No corrosive and flammable gases, oil mist, dust and dirt.)

Altitude, vibration Max. 1000m above sea level, 5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z axes)

7. SPECIFICATIONS

7-6

7.1.2 Outline drawings CX520-0.5K, 1.0K

STOP RESETRUN

MAXMIN

6 56 68

5 6

11 8

12 8

5

5 hole

5 4

D

The knob of the speed setting potentiometer can be removed.

11 55 D1 7

Wiring holes

(Unit: mm)

Drive unit model D D1

0.5K

1.0K

108 42

128 62

CX520-1.5K, 2.0K

STOP RESETRUN

MIN

29 68 5

2- 5hole

8

131 11 55 65

7

MAX

11

11 8

12 8

5 5

Wiring holes

6 96 108

6

Cooling fan 1

(Unit: mm)

The knob of the speed setting potentiometer can be removed.

7. SPECIFICATIONS

7-7

7

CX520-3.5K

The knob of the speed setting potentiometer can be removed.2- 5 hole

STOP RESETRUN

MIN

82.5 68 5 5

138 11 55 72

7

MAX

19.5

11 8

12 8

5 5

Wiring holes

6 158 170

6 114.555.5

Cooling fan 2

(Unit: mm)

Parameter unit (FR-PU04)

40

23.75

11.75

81 .5

1.25

1. 5

13

17

16.5

1. 5

12 5

72 15 10.5

18 .5

40

80

48

24

13

2021 .5

14 .5

5-M3 threads Effective depth 4.5

5- 4 hole

(Unit: mm)

Select the mounting screws so that their length will not exceed the mounting threads' effective depth.

7. SPECIFICATIONS

7-8

7.1.3 Option list

Name Model Applicable capacity Application, specification, etc.

Parameter unit (Japanese only) FR-PU04 All

capacities

LCD display and direct input with keys are available. Refer to: Section 4.4 Restrictions with FR-PU04

Parameter unit connection cable

FR-CB201 FR-CB203 FR-CB205

All capacities

Connection cable for operation panel and parameter unit. Cable lengths are 1m, 3m, and 5m.

Control panel rear cover and adapter set

FR-E5P All capacities

Use this rear cover/junction adapter set to use the operation panel with the connection cable.

Power factor improving DC reactor

FR-BEL-0.4K FR-BEL-0.75K FR-BEL-1.5K FR-BEL-2.2K FR-BEL-3.7K

0.5K 1.0K 1.5K 2.0K 3.5K

Use this to improve the input power factor (approx. 95% of total power factor) and to coordinate the power supply.

Power factor improving AC reactor

FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K

0.5K 1.0K 1.5K 2.0K 3.5K

Use this to improve the input power factor (approx. 90% of total power factor) and to coordinate the power supply.

Radio noise filter FR-BIF All capacities

Use this to reduce radio noise. (Leakage current = approx. 4mA)

Line noise filter FR-BSF01 FR-BLF

All capacities

Use this to reduce line noise. (Leakage current can be ignored.)

Brake resistor

MRS120W200 MRS120W100 MRS120W60 MRS120W40

0.5K 1.0K 1.5K,2.0K 3.5K

Use this to improve the braking capability of the drive unit. (Permissible duty: 3%ED)

High-duty brake resistor

FR-ABR-0.4K FR-ABR-0.75K FR-ABR-2.2K FR-ABR-3.7K

0.5K 1.0K 1.5K,2.0K 3.5K

Use this to improve the braking capability of the drive unit. (Permissible duty: 10%ED)

BU type brake unit

BU-1500 BU-3700 BU-7.5K

0.5K,1.0K, 1.5K 2.0K 3.5K

Use this to improve the braking capability of the drive unit. Use this in combination with a discharging resistor.

S tand alone

Discharging resistor

GZG, GRZG type - This is a resistor for BU-type

brake unit resistor.

7. SPECIFICATIONS

7-9

7

Three speed selector FR-AT

Use this to switch among three speeds of high, medium, and low.

Deviation detector FR-FD

Use this to perform differential-speed operation. Use this in combination with a deviation sensor and synchronizer.

Master controller FR-FG Up to 35 drive units can be controlled in parallel.

Ratio setter FR-FH Use this to perform ratio operation. Operation ratio to five drive units can be set.

Motorized speed setter FR-FK

Use this to perform a remote operation. Operation can be enabled from several locations.

O peration and setting box

Speed detector FR-FP

All capacities

Use this to perform tracking operation for pilot generator (PG) signals.

Pilot generator QVAH-10 Use this to perform tracking operation.

Deviation detector

YVGC-500W -NS

Use this to perform differential speed operation. (mechanical deviation detection)

O thers

Frequency setting potentiometer

WA2W1k

All capacities

Use this to set a speed. Wire wound 2W 1k B characteristic

7. SPECIFICATIONS

7-10

7.2. Motor Specifications 7.2.1 Standard specifications

2000r/min series Motor Item MM-CF52 MM-CF102 MM-CF152 MM-CF202 MM-CF352 Applicable drive unit MD-CX520- 0.5K 1.0K 1.5K 2.0K 3.5K

Rated output [kW] 0.5 1.0 1.5 2.0 3.5 Continuous characteristic (NOTE 1)

Rated torque[Nm] 2.39 4.78 7.16 9.55 16.70

Rated speed (NOTE 1) [r/min] 2000 Maximum speed [r/min] 3000

Short-time permissible speed [r/min] 3450

Maximum torque [Nm] 4.78 9.56 14.32 19.09 33.41 Moment of inertia J [10-4kgm2] 6.6 13.7 20.0 45.5 85.6

Permissible load inertia moment ratio to the motor shaft (NOTE 2)

100 times or less 50 times or less

Rated current [A] 1.81 3.70 5.22 7.70 12.50 Insulation level F class Structure Totally enclosed self-cooling type (protective

structure: IP 44 (NOTE 3)) Surrounding air temperature

-10C to +40C (non-freezing)

Ambient humidity 90%RH or less (non-condensing)

Storage temperature -20C to +70C (non-freezing)

Storage humidity 90%RH or less (non-condensing)

Atmosphere Indoors (avoid direct sunlight)

without corrosive gas, flammable gas, oil mist, dust and dirt

Altitude Maximum 1000m

Environment condition (NOTE 4)

Vibration X: 9.8m/s2 Y: 24.5m/s2 Mass [kg] 5.1 7.2 9.3 13.0 19.0 NOTE 1. The output and rated speeds cannot be guaranteed when the power

supply voltage drops. 2. Under the load torque that is 20% of the rated motor torque.

When the load torque is larger, the permissible load inertia moment ratio becomes smaller. Contact us if the load moment inertia ratio exceeds the written value.

3. It excludes the area where the shaft passes through.

7. SPECIFICATIONS

7-11

7

4. Special specification is required to use in a condition where oil and water splashes, etc., such as a factory with machines.

Torque characteristics

Instantaneous operation range Short-time (60s) operation range

Continuous operation range

200

150

100

50To rq

ue [%

]

Speed[r/min] 0 100 1000 2000 3000

MEMO

8. PARAMETER FUNCTIONS

8-1

1

2

3

4

5

6

7

8

8. PARAMETER FUNCTIONS Refer to Appendix 1 for the parameter list. This section describes parameter functions of drive units. The following figure shows basic items given in the description and how to read them. Example: Description of Pr.10 and Pr.11

Pr.10 "voltage braking speed" 100

Pr.11 "voltage braking time period" 9999

Initial Value Parameter number Parameter name Factory setting

Pr. Setting Range Unit Operation

10 0 to 200 r/min Voltage braking is applied to stop the motor when the speed drops to the set speed or lower.

0.0 to 60.0 s Set the voltage braking time. While "0" is set, the motor coasts to stop when the speed drops to the Pr.10 setting or lower. 11

9999 Voltage braking time (0 to 3s) is automatically adjusted.

The minimum increment of the setting is 0.1 in the setting range 0.0 to 60.0, or

1 in the range 0 to 60. The value having a 0 on the right of the decimal point can be entered as an

integer. (Example: 10.0 10)

MEMO

If any parameter cannot be set, check that: The start signal (STF or STR) is not "ON". The parameter write disable selection (Pr. 77) setting has not

been made. The PU operation mode has not been selected.

When the PU operation mode cannot be selected, check that: The start signal (STF or STR) is not "ON". The operation mode (Pr.79) is set to a value other than "0."

Contents of This Section

The parameters with the B mark are the basic parameters. Refer to: 5.2.2 Basic parameters for operation.

8-2

Page 8.1 Protection and Editing of the Parameters 8-5 Pr. 77 "parameter write disable selection" 8.2 Selection of Operation Mode 8-6 B Pr. 79 "operation mode selection"

B Pr. 146 "speed command source selection"

B Pr. 75 "disconnected PU detection/PU stop selection"

Pr. 922 "operation panel potentiometer bias"

Pr. 923 "operation panel potentiometer gain" 8.3 Selection of the Speed Command 8-11 8.3.1 Selection of the analog speed command specifications8-11 B Pr. 73 "speed command range selection"

Pr. 74 "filter time constant"

B Pr. 38 "speed at 10V(5V) input"

B Pr. 39 "speed at 20mA input"

B Pr. 902 "speed setting voltage bias"

B Pr. 903 "speed setting voltage gain"

B Pr. 904 "speed setting current bias"

B Pr. 905 "speed setting current gain" 8.3.2 Variable-speed operation using contact input signals 8-16 B Pr. 4 "three-speed setting (high speed)"

B Pr. 5 "three-speed setting (middle speed)"

B Pr. 6 "three-speed setting (low speed)"

Pr. 24 to 27 "multi-speed setting (speed 4 to 7)"

Pr. 232 to 239 "multi-speed setting (speed 8 to 15)" 8.4 Selection of the Control Circuit Contact Input

Terminal Functions 8-17 Pr. 180 "RL terminal function selection"

Pr. 181 "RM terminal function selection"

Pr. 182 "RH terminal function selection"

Pr. 187 "MRS terminal function selection"

8. PARAMETER FUNCTIONS

8-3

8

Pr. 188 "RES terminal operation selection"

Pr. 189 "STF, STR terminal operation selection" 8.5 Setting of the Operation Pattern 8-19 8.5.1 Running speed region8-19 B Pr. 1 "maximum speed"

B Pr. 2 "minimum speed"

Pr. 13 "minimum motor speed"

Pr. 31 to 36"speed command jumps 1A to 3B"

B Pr. 78 "reverse rotation prevention selection" 8.5.2 Acceleration time and deceleration time8-22 B Pr. 7 "acceleration time"

B Pr. 8 "deceleration time"

Pr. 20 "acceleration/deceleration reference speed"

Pr. 21 "acceleration/deceleration time unit" 8.5.3 Stop operation 8-23 Pr. 10 "voltage braking speed"

Pr. 11 "voltage braking time period" 8.5.4 Selection of regenerative brake unit 8-25 Pr. 30 "regenerative brake option selection"

Pr. 70 "regenerative brake duty" 8.5.5 Stall prevention operation level 8-25 Pr. 22 "stall prevention operation level" 8.5.6 Motor sound selection8-26 Pr. 72 "motor sound selection" 8.5.7 Other settings 8-26 Pr. 9 "electronic thermal O/L relay"

Pr. 84 "rated motor speed"

Pr. 244 "cooling fan operation selection" 8.6 Communication operation from the PU connector 8-28 Pr. 117 "station number"

Pr. 118 "communication speed"

8-4

Pr. 119 "stop bit length/data length"

Pr. 120 "parity check presence/absence"

Pr. 121 "number of communication retries"

Pr. 122 "communication check time interval"

Pr. 123 "waiting time setting"

Pr. 124 "CR-LF presence/absence selection" 8.7 Monitoring of Operation Status 8-39 8.7.1 Selection of operation panel display data8-39 Pr. 37 "speed unit switch-over 1"

Pr. 144 "speed unit switch-over 2"

Pr. 52 "main display screen data selection" 8.7.2 Selection of the control circuit output terminal functions 8-41 Pr. 190 "RUN terminal function selection"

Pr. 194 "FU terminal function selection"

Pr. 195 "A, B, C terminal function selection" 8.7.3 Detection of running speed8-42 Pr. 41 "detected speed range"

Pr. 42 "speed detection"

Pr. 43 "speed detection for reverse rotation" 8.7.4 Detection of output current 8-43 Pr. 150 "output current detection level"

Pr. 151 "output current detection time" 8.7.5 Selection of the instrument connection terminal functions8-44 Pr. 54 "FM terminal function selection"

Pr. 55 "speed monitoring reference"

Pr. 56 "current monitoring reference"

Pr. 900 "FM terminal calibration" 8.8 Control Parameters 8-46

8. PARAMETER FUNCTIONS

8-5

8

8.1 Protection and Editing of the Parameters Initial Value Pr. 77 "parameter write disable selection" 0 You can select between write-enable and disable for parameter setting.

Setting range Function Exempt parameters

0

You can change the setting only during a stop in the PU operation mode.

Even during operation, you can change the values of the parameters whose numbers are shaded in the parameter list in Appendix 1. However, Pr.72 [Section 8.5.6] can be changed only in PU operation mode.

1

Whether the motor is running or at a stop, you cannot change the settings in any operation mode. Parameter clear, all parameter clear operations are also disabled.

Pr.22 [Section 8.5.5], Pr.75 [Section 8.2], and Pr.77, Pr.79 [Section 8.2], and Pr. 188 [Section 8.4] allow their values to be changed in any operation mode.

2

Whether the motor is running or at a stop, you can change the values in any operation mode.

Pr.79 [Section 8.2], Pr.180 to Pr.182, Pr.187, Pr. 189 [Section 8.4], 190, Pr.194, and Pr.195 [Section 8.7.2] allow their values to be changed during a stop only.

8-6

8.2 Selection of Operation Mode Initial Value Pr. 79 "operation mode selection" 1

To keep the selected operation mode Setting Range Mode Function (Refer to: Section 5.3 Operation Example)

0 PU/External operation switchover

Switchover between PU operation mode and External operation mode is available with the operation panel or parameter unit (FR-PU04). At power-on, the drive unit is placed in External operation mode.

1 PU operation PU operation mode is enabled.

2 External operation External operation mode is enabled.

3 External/PU combined operation 1

External/PU combined operation mode 1 is enabled.

4 External/PU combined operation 2

External/PU combined operation mode 2 is enabled.

Operation

Mode Start signal input Speed signal input

Input with the speed setting potentiometer on the operation panel. (Pr. 146=0)

PU operation mode (operation panel)

Input with keys on the operation panel.

STOP/RESET

RUN(FWD) REV

Input with keys on the operation panel. (Pr. 146=1)

External operation mode

Input via control circuit terminals.

STF

STR

SD

Input via control circuit terminals.

10

2

5

RM

RL

SD

RH

8. PARAMETER FUNCTIONS

8-7

8

Input with the speed setting potentiometer on the operation panel. (Pr. 146=0) External/PU

combined operation mode 1 (operation panel)

Input via control circuit terminals.

STF

STR

SD

Input with keys on the operation panel. (Pr. 146=1)

Multi-speed input can be also made via control circuit terminals.

External/PU combined operation mode 2 (operation panel)

Input with keys on the operation panel.

STOP/RESET

RUN(FWD) REV

Input via control circuit terminals.

10

2

5

RM

RL

SD

RH

Initial Value Pr. 146 "speed command source selection" 0 Select whether to input a speed command with the speed setting potentiometer or with the keys on the operation panel.

Setting Range Speed setting signal

0 The speed setting potentiometer is enabled. 1 keys are enabled.

Initial Value Pr. 75 "disconnected PU detection/PU stop selection" 0

Disconnected PU detection function You can make selection between continuous operation or a trip ("E.PUE" indication) when the operation panel or FR-PU04 parameter unit has been removed from the drive unit during operation.

MEMO This function is invalid if power is switched on with the operation panel or FR-PU04 parameter unit removed.

8-8

PU stop selection

Select the operation mode in which an operation stop is made valid by the STOP/RESET key of the operation panel or FR-PU04 parameter unit.

Setting Range

PU Disconnection Detection Function PU Stop Selection Operation Mode

0 Operation continued.

1 Trip.

Any operation mode. When operation is stopped in External operation mode or PU/External combined operation mode 1, "PS" appears on the main display LED. No alarm signal is output.

2 Operation continued. 3 Trip.

PU operation mode, PU/External combined operation mode 2

Restarting method when "PS" appears in the main indicator LED To restart operation, turn "OFF" the operation command (STF or STR) signal, perform the following operation, and then turn "ON" the operation command. (1) Operation panel

1) Press MODE key on the operation panel for 3 times. External operation mode display "OP.nd" appears. Press MODE key 3 times, then press key while Pr. 79=3.

2) Press SET key. (2) Parameter unit (FR-PU04)

1) Press EXT key.

MEMO The PU disconnection detection function is not available in the communication operation mode.

Parameter settings do not return to their initial values even if parameter clear or all clear [Section 4.3] is performed.

Pr. 922 "operation panel potentiometer bias" Approx. 0/0 Pr. 923 "operation panel potentiometer gain" 100/2000 Set the relationship between the motor speed and the scale of the speed setting potentiometer on the operation panel. When the potentiometer is turned all the way to the left (MIN), it is approx. 0%. When it is turned all the way to the right (MAX), it is 100%.

8. PARAMETER FUNCTIONS

8-9

8

Setting Range Pr. Motor speed Unit Scale value Unit

922 0 to 2000 0.0 to 300.0 923 1 to 3000

r/min 0.0 to 300.0

%

Set the speed to be 500r/min at MIN scale and 1500r/min at MAX scale.

R unning speed (r/m

in)

1500

MIN MAX Scale

500

Item Operation detail Operation panel display (upon completion)

1) Set Pr. 79="1" and Pr. 146="0" to select PU operation mode. The Pr. 922 setting is displayed.

MODE SET REV

STOP RESETFWD MAX

MIN

PU

2) Set "500" as the operation

speed with keys. Press SET key until the display changes (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD

MON

MAX

MIN

PU

Value changes according to the potentiometer's position.

Bias setting

3) Set the potentiometer to MIN. Press SET key until the set value starts flickering (approx. 2s).

Flicker MODE SET REV

STOP RESETFWD MAX

MIN

PU

4) Pr. 923 setting is

displayed. MODE SET REV

STOP RESETFWD MAX

MIN

PU

5) Set "1500" as the

operation speed with keys. Press SET key until the display changes (approx. 2s).

Value changes according to the potentiometer's position.

MODE SET REV

STOP RESETFWD MAX

MIN

PU

MODE SET REV

STOP RESETFWD MAX

MIN

PU

Gain setting

6) Turn the potentiometer to MAX. Press SET key until the set value starts flickering (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU

Flicker

8-10

Allocate a deadband. Set the speed to be 3000r/min at the MAX scale.

R unning speed (r/m

in)

3000

MIN MAX Scale

Deadband

Item Operation detail Operation panel display (upon completion)

1) Set Pr. 79="3" and Pr. 146="0" to select PU operation mode. The Pr. 922 setting is displayed.

MODE SET REV

STOP RESETFWD MAX

MIN

PU

2) Set "0" as the operation

speed with keys. Press SET key until the display changes (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

Value changes according to the potentiometer's position.

Bias setting

3) Set the potentiometer to 20%. Press SET key until the set value starts flickering (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Flicker

4) Pr. 923 setting is

displayed. MODE SET REV

STOP RESETFWD MAX

MIN

PU

5) Set "3000" as the

operation speed with keys. Press SET key until the display changes (approx. 2s).

Value changes according to the potentiometer's position.

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

Gain setting

6) Turn the potentiometer to MAX. Press SET key until the set value starts flickering (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Flicker

8. PARAMETER FUNCTIONS

8-11

8

8.3 Selection of the Speed Command 8.3.1 Selection of the analog speed command specifications Initial Value Pr. 73 "speed command range selection" 0 Setting Range

Terminal 2 Input Voltage

0 0 to 10V 1 0 to 5V

Initial Value Pr. 74 "filter time constant" 1 You can set the filter time constants of the speed command input terminals (terminals 2 and 4). Increase the value if stable operation cannot be performed due to the influence of noise on the speed command signal. Decreasing the value makes the speed command signal more susceptible to noise but the response of the speed command faster. Conversely, increasing the value makes the speed command signal less susceptible to noise but the response of the speed command slower.

Setting Range 0 to 8

Initial Value Pr. 38 "speed at 10V(5V) input" 2000 Set the speed at 10VDC (5VDC) of analog speed command. Analog speed command is input from the potentiometer (speed setter) connected across terminals 2 and 5.

Setting Range Unit 1 to 3000 r/min

S peed (r/m

in)

Analog speed command 10V

8-12

Initial Value Pr. 39 "speed at 20mA input" 2000 Set the speed at 20mA analog speed command. Analog speed command is input from the potentiometer (speed setter) connected across terminals 4 and 5.

Setting Range Unit 1 to 3000 r/min

S peed (r/m

in)

Analog speed command 20mA Initial Value Pr. 902 "speed setting voltage bias" approx. 0/0 Pr. 903 "speed setting voltage gain" 100/2000 You can set the relationship between the magnitude of the speed setting analog voltage signal input to the terminal 2 and the motor speed. 0V of the speed setting signal corresponds to approx. 0%, and 5V or 10V (depending on Pr. 73 setting) to approx. 100%.

Setting Range Pr. Motor speed Unit Speed setting

signal Unit

902 0 to 2000 0.0 to 300.0 903 1 to 3000

r/min 0.0 to 300.0

%

0 100 Speed setting signal (%)

Factory setting

Gain Pr. 903Bias

Pr. 902

Motor rating

R unning

speed (r/m in)

8. PARAMETER FUNCTIONS

8-13

8

Set the speed to be 500r/min at 0V speed setting signal and 1500r/min at 10V peed setting signal.

R unning

speed (r/m in)

1500

0 10 Speed setting voltage (V)

500

Confirm that a 0 to 10V voltage is selected to be input to the terminal 2. (Pr. 73=0)

Item Operation detail Operation panel display (upon completion) 1) Select PU/External combined

operation mode 2 (Pr. 79=4 [Section 8.2]). The Pr. 902 setting is displayed.

Initial value "0" appears. MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

2) Set "500" as the operation

speed with keys. MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

3) Press SET until the "0.0" is

displayed (approx. 2s).

Value changes according to the potentiometer's position.

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Bias setting

4) Set "0" (speed setting signal) with keys. Press SET key until the set value starts flickering (approx. 2s).

Flicker MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

1) Pr. 903 setting is displayed.

Initial value "2000" appears. MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

2) Set "1500" as the

operation speed with keys. Press SET key until the display changes (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Value changes according to the potentiometer's position.

Gain setting

3) Set "100" with keys, or input 10V across terminals 2 and 5.

Press SET key until the set value starts flickering (approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Flicker

8-14

Set the speed to be 0r/min at 1V speed setting signal and 3000r/min at 5V speed setting signal.

R unning

speed (r/m in)

3000

0 5(100%) Speed setting voltage (V)

1(20%)

Confirm that a 0 to 5V voltage is selected to be input to the terminal 2. (Pr. 73=1)

Item Operation detail Operation panel display (upon completion) 1) Select PU/External

combined operation mode 2 (Pr. 79=4 [Section 8.2]). The Pr. 902 setting is displayed.

Initial value "0" appears. MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

2) Set "0" as the operation speed with keys. Press SET key until the "0" is displayed. (approx. 2s).

Value changes according to the voltage across terminals 2 and 5

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

Bias setting

3) Set "20" with keys, or input 1V across terminals 2 and 5.

Press SET key until the set value starts flickering

(approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Flicker

1) Pr. 903 setting is displayed. Initial value "2000" appears.

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

2) Set "3000" as the

operation speed with keys. Press SET key until the display changes

(approx. 2s).

Value changes according to the voltage across terminals 2 and 5

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

MODE SET REV

STOP RESETFWD MAX

MIN

EXTPU

Gain setting

3) Set "100" with keys, or input 5V across terminals 2 and 5.

Press SET key until the set value starts flickering

(approx. 2s).

MODE SET REV

STOP RESETFWD MAX

MIN

PU EXT

Flicker

8. PARAMETER FUNCTIONS

8-15

8

Initial Value Pr. 904 "speed setting voltage bias" approx. 20/0 Pr. 905 "speed setting voltage gain" 100/2000 You can set the relationship between the magnitude of the speed setting analog current signal input to the terminal 4 and the motor speed. When the speed setting signal is 0mA, it is approx. 0%. When it is 20mA, it is 100%.

Setting Range Pr. Motor speed Unit Speed setting

signal Unit

904 0 to 2000 0.0 to 300.0 905 1 to 3000

r/min 0.0 to 300.0

%

Setting can be made in the same way as for the speed setting voltage bias/gain (Pr. 902 and 903).

8-16

8.3.2 Variable-speed operation using contact input signals Initial Value Pr. 4 "three-speed setting (high speed)" 2000 Pr. 5 "three-speed setting (middle speed)" 1000 Pr. 6 "three-speed setting (low speed)" 500 Pr. 24 to 27 "multi-speed setting (speed 4 to 7)" 9999 Pr. 232 to 239 "multi-speed setting (speed 8 to 15)" 9999

Pr. Setting Range Unit 4 to 6 0 to 3000

0 to 3000 r/min

24 to 27 232 to 239 9999

Combining "ON"/"OFF" of the contact signals allows you to choose the preset running speed (any of up to fifteen different speeds). To use another terminal, select the control circuit contact input terminal function.

Refer to: 8.4 Selection of the Control Circuit Contact Input Terminal Functions The following table lists the relationships between the contact signal input combinations and running speeds.

Contact Signal Input Speed

REX RH RM RL

Running Speed Setting

Parameter Remarks

Speed 1 OFF ON OFF OFF Pr. 4

Speed 2 OFF OFF ON OFF Pr. 5

Speed 3 OFF OFF OFF ON Pr. 6

When two or more contact signals are "ON", priority is given to the signals in order of terminals RL, RM and RL.

Speed 4 OFF OFF ON ON Pr. 24

Speed 5 OFF ON OFF ON Pr. 25

Speed 6 OFF ON ON OFF Pr. 26

Speed 7 OFF ON ON ON Pr. 27

Speed 8 ON OFF OFF OFF Pr.232

Speed 9 ON OFF OFF ON Pr.233

Speed 10 ON OFF ON OFF Pr.234

Speed 11 ON OFF ON ON Pr.235

Speed 12 ON ON OFF OFF Pr.236

Speed 13 ON ON OFF ON Pr.237

Speed 14 ON ON ON OFF Pr.238

Speed 15 ON ON ON ON Pr.239

When performing multi-speed operation at speed 4 and higher, set the running speed in the corresponding parameter. When "9999" is set in the parameter, input of the corresponding signal performs operation at the lower preset speed.

MEMO Simultaneous input of the multi-speed operation signal and analog

speed signal gives priority to the multi-speed operation signal. Any setting less than the Pr.13 setting will be a stop (0r/min) setting.

Refer to: 8.5.1 Running speed region

8. PARAMETER FUNCTIONS

8-17

8

8.4 Selection of the Control Circuit Contact Input Terminal Functions Initial Value Pr. 180 "RL terminal function selection" 0 Pr. 181 "RM terminal function selection" 1 Pr. 182 "RH terminal function selection" 2 Pr. 187 "MRS terminal function selection" 24 You can select/change the functions of the control circuit contact input terminals with parameter setting. The following table shows the setting values and function of each parameter.

Setting Range

Signal Name Function

0 RL 1 RM 2 RH

For multi-speed setting (speed 1 to 7) operation Refer to: 8.3.2 Variable-speed operation using contact input signals

4 AU For a current input speed command. Refer to: 8.3.1 Selection of the analog speed command specifications

7 OH When the external contact connected across terminals OH and SD is "OPEN", "external failure" activates. Refer to: Section 6.1.1 Protective function activated

8 REX For multi-speed setting (speed 8 to 15) operation Refer to: Section 8.3.2 Variable-speed operation using contact input signals

24 MRS Same function as the contact input terminal MRS. Refer to: Section 3.3.1 Terminals

25 STOP Start self-holding selection 9999 - No function

MEMO

One function can be assigned to two or more terminals. In this case, the logic of terminal input is OR.

The speed command is given in the order of multi-speed, current input (AU), and voltage input.

8-18

Initial Value Pr. 188 "RES terminal operation selection" 0 Select the reset operation of the RES terminal. Reset operation is performed when RES-SD are shorted more than 0.1s. Setting Range Name Function

0 CPU reset

The cumulative thermal value of the electronic overcurrent protection stored during operation is initialized. The alarm status is canceled. Performing reset operation during operation coasts the motor, and canceling the reset restarts the motor.

1 Alarm / CPU reset

The alarm status is canceled. At this time, the cumulative thermal value of the electronic overcurrent protection is also initialized. A reset input is not accepted during normal operation.

MEMO

The reset operation performed using the STOP/RESET key on the operation panel or the parameter unit FR-PU04 will result in an alarm reset regardless of the Pr. 188 setting.

The Pr. 188 setting does not return to the initial value if parameter clear or all clear [Section 4.2] is performed.

Initial Value Pr. 189 "STF, STR terminal operation selection" 0 You can turn the terminal STF into a start/stop function and the terminal STR into a direction of rotation direction switching function.

Forward Rotation Operation

Reverse Rotation Operation Stop Setting

Range STF STR STF STR STF STR OFF OFF 0 ON OFF OFF ON ON ON OFF OFF 1 ON OFF ON ON OFF ON

8. PARAMETER FUNCTIONS

8-19

8

8.5 Setting of the Operation Pattern 8.5.1 Running speed region Initial Value Pr. 1 "maximum speed" 3000 Pr. 2 "minimum speed" 0

Pr. Setting Range Unit 1 0 to 3000 r/min 2 0 to 3000 r/min

Set the maximum and minimum motor speed. If the speed command entered is more than the maximum speed set in Pr. 1, the running speed is clamped at the maximum speed. If the speed command entered is less than the minimum speed set in Pr. 2, the running speed will not fall below the minimum speed. If the speed command is not input, turning "ON" the start signal will start operation at the minimum speed.

5,10V 20mA, etc.

Pr.1

Pr.2

Motor speed

Speed command value 0

Initial Value Pr. 13 "minimum motor speed" 100

Setting Range Unit 40 to 100 r/min

Motor stops at a speed command less than the Pr. 13 setting. When the speed command rises to the set value or higher, the motor accelerates according to the acceleration time set in Pr. 7 [Section 8.5.2].

NOTICE Set 100r/min in Pr. 13. Setting a value lower than 100r/min under

some load types may cause a large current to flow and trip the drive unit.

8-20

Initial Value Pr. 31 to 36 "speed command jumps 1A to 3B" 9999

Pr. At A side

At B side

Setting Range Unit

31 32 0 to 3000, 9999 r/min 33 34 0 to 3000, 9999 r/min 35 36 0 to 3000, 9999 r/min

You can set up to three speed areas where continuous operation will be disabled. You can avoid continuous operation at the speed at which resonance will occur due to the natural frequency of a mechanical system. When the speed command within the setting range is input, continuous operation is performed at the preset speed of value A. Setting "9999" in the parameter makes this function invalid.

Pr.31(1A)

Speed jump

Pr.32(1B)

Pr.33(2A) Pr.34(2B)

Pr.35(3A) Pr.36(3B)

R un

ni ng

s pe

ed

Set Pr. 31 to "500(r/min)", Pr. 32 to "700(r/min)." The operation speed is 500(r/min) while the speed command is between 500 and 700(r/min).

Set Pr. 31 to "700(r/min)", Pr. 32 to "500(r/min)." The operation speed is 700(r/min) while the speed command is between 500 and 700(r/min).

MEMO

The "speed command jump" function is designed to disable continuous operation between the preset A and B points. When the running speed command is outside A-B, the speed varies between A and B in accordance with the preset acceleration/deceleration time.

Any setting less than the Pr. 13 setting will be a stop (0r/min) setting.

8. PARAMETER FUNCTIONS

8-21

8

Initial Value Pr. 78 "reverse rotation prevention selection" 0 You can fix the direction of rotation. Setting Range Function

0 Forward or reverse rotation operation is performed in accordance with the forward or reverse rotation command.

1 Forward rotation operation is performed in accordance with the forward rotation command. Operation is stopped in response to the reverse rotation command.

2 Reverse rotation operation is performed in accordance with the reverse rotation command. Operation is stopped in response to the forward rotation command.

8-22

8.5.2 Acceleration time and deceleration time Initial Value Pr. 7 "acceleration time" 5 Pr. 8 "deceleration time" 5 Pr. 20 "acceleration/deceleration reference speed" 2000 Pr. 21 "acceleration/deceleration time unit" 0

Pr. Pr.21 Setting Range Unit 0 0.0 to 3600 7, 8 1 0.00 to 360.0

s

20 1 to 3000 r/min In Pr. 7, set the time required to increase the speed from a start to the speed set in Pr. 20 In Pr. 8, set the time required to decrease the speed from the speed set in Pr. 20 to a stop. Use Pr. 21 to change the setting increments.

Running speed

Time

S pe

ed

Pr.7 Pr.8

Pr.20

Voltage braking or coasting Refer to: Section 8.5.3 Stop operation

The minimum acceleration/deceleration setting increment differs according to the acceleration/deceleration time setting while using the operation panel.

Minimum setting increment Pr.21 Setting value is

less than 100 Setting value is 100 or

more and less than 1000 Setting value is 1000 or more

Unit

0 0.1 1 1 0.01

0.1 -

s

MEMO

The minimum value of acceleration/deceleration time is 0.08s. Any acceleration/deceleration time setting of less than 0.08 is handled as 0.08s.

The upper limit of acceleration time at up to 100r/min is 5s (converted with 2000r/min as the reference speed). When the acceleration time setting is greater than 5s, therefore, the acceleration time required to reach the acceleration/deceleration reference speed is represented by the following expression and is shorter than the preset acceleration time: Required acceleration time = 0.25 + T1 T1 = (preset speed command - 100) Pr. 7 setting /Pr. 20 setting

The motor stops by voltage braking or by coasting when the speed falls to a speed lower than the Pr.10 setting. The required deceleration time from the speed set in Pr.20 to the speed set in Pr.10 can be calculated with: Required deceleration time = Pr. 8 setting (Pr. 20 setting -Pr. 10 setting)/Pr. 20 setting.

Too short of an acceleration/deceleration time setting can cause an abnormal stop due to overload, overcurrent or overvoltage. Make a setting which will not display overload on the operation panel.

Sudden acceleration in a time period less than 0.2s may cause starting torque shortage.

8. PARAMETER FUNCTIONS

8-23

8

8.5.3 Stop operation Initial Value Pr. 10 "voltage braking speed" 100 Pr. 11 "voltage braking time period" 9999

Pr. Setting Range Unit Operation

10 40 to 200 r/min Voltage braking is applied to stop the motor when the speed falls to the set speed or lower.

0.0 to 60.0 s

The value set here is always applied as the voltage braking time regardless of the time a motor requires to stop. When "0" is set, the motor coasts to stop at the Pr.10 setting or lower speed. 11

9999 - Detects the voltage at the motor terminal and automatically adjusts the voltage braking time (0 to 3s).

R unning speed (r/m

in) Voltage braking time

Coasting to stop Pr.10

Time

ON OFFRUN signal 5 to 35ms

Voltage braking time changes according to the load moment of inertia. The following table shows the voltage braking time references at different motor shaft load moment of inertia ratios. Moment ratio 5 times 38 times 77 times Voltage braking time 50ms 250ms 600ms

The voltage braking is applied as follows depending on the Pr. 13 "minimum motor speed" setting [Section 8.5.1] and its greater/smaller relationship. (1) Pr.13 setting > Pr.10 setting

Voltage braking is applied when the speed drops to a speed lower than Pr. 13.

8-24

(2) Pr. 13 setting < Pr.10 setting

1) Deceleration by turning OFF the start signal Voltage braking applies when the

speed drops to a speed lower than the Pr. 10 setting.

Voltage braking applies at turn OFF of the start signal while the speed is between Pr. 10 and Pr. 13 settings.

Voltage braking

Pr.10

R unning

speed (r/m in)

ONSTF 0

Pr.13

2) Deceleration by lowering the operation

command Voltage braking applies when the

speed drops to a speed lower than the Pr. 13 setting.

R unning

speed (r/m

in)

ONSTF 0

Voltage braking

Pr.10

Pr.13

MEMO

Voltage braking is a type of dynamic braking, and it uses the power generated at motor terminals. Braking power is not generated in the low-speed operation (approx. 20r/min or less) where the motor terminal voltage is low, and the motor coasts to stop.

NOTICE Set Pr. 10 to 100r/min or higher. Setting a value lower than 100r/min under some load types may cause a large current to flow and trip the drive unit

8. PARAMETER FUNCTIONS

8-25

8

8.5.4 Selection of regenerative brake unit Initial Value Pr. 30 "regenerative brake option selection" 0 Pr. 70 "regenerative brake duty" 3

Pr. Setting Range Unit 30 0, 1 - 70 0.0 to 15.0 %

Set Pr. 30 and Pr. 70 according to the regenerative brake unit used. At the setting of Pr. 30 = 0, the Pr. 70 "regenerative brake duty" value is fixed at 3% and Pr. 70 cannot be read. When Pr. 30 = "1", set the value given in the following table since Pr. 70 setting is enabled.

Regenerative brake option Pr. 30 Pr. 70 MRS brake resistor (option) 0 - BU- brake unit (option) 0 - FR-ABR- high-duty brake resistor (option) 1 10

CAUTION

Do not set the Pr. 70 value which exceeds the setting of the brake resistor used. Doing so will overheat the brake resistor.

8.5.5 Stall prevention operation level Initial Value Pr. 22 "stall prevention operation level" 150

Setting Range Unit Remarks 0,150 % When 0 is set, the stall prevention function is not activated.

When the output current reaches the Pr. 22 setting, the speed is varied with the running status to suppress the torque. The setting is based on the rated motor current. When the stall prevention function is activated, OL appears on the screen of the operation panel or FR-PU04 parameter unit. That the stall prevention function has been activated can be exported as OL signal from the terminal.

Refer to: Section 8.7.2 Selection of the control circuit output terminal functions

MEMO

If the stall prevention function is activated during acceleration or deceleration, the acceleration or deceleration time [Section 8.5.2] will be longer than the setting. When the travel of a machine or the like is determined by the acceleration or deceleration time, the travel will increase due to the operation of the stall prevention function.

If the stall prevention function is activated during constant speed operation, the running speed may vary abruptly.

8-26

8.5.6 Motor sound selection Initial Value Pr. 72 "motor sound selection" 1 Setting Range Unit

1 to 4 - Decreasing the setting value reduces the acoustic noise (metallic sound) from the motor, but increases electromagnetic noise from the drive unit. 8.5.7 Other settings Initial Value Pr. 9 "electronic thermal relay function selection." 1 The motor electronic thermal function protects the motor from overheating. The transistor thermal function protects the drive unit from overheating. Set "1" for normal operation. Setting Range Motor thermal function operation Transistor thermal function operation

0 Disabled Enabled 1 Enabled Enabled

Electronic thermal function operation rangeO

peration tim

e (s)

180

120

60

0 50 100 150 Rated motor current ratio (%)

180200

Motor thermal function

Transistor thermal function

CAUTION

Electric thermal function is initialized at a reset of the drive unit (including power supply OFF, and reset with RES terminal and key operation). Frequent resets of the drive unit may disable the overheat protection of the motor and may cause the motor to be burnt at an overloaded condition.

Pr. 84 "rated motor speed" Read-only The rated speed of the motor used with the drive unit is displayed. This parameter is for read-only and its value cannot be changed.

8. PARAMETER FUNCTIONS

8-27

8

Initial Value Pr. 244 "cooling fan operation selection" 0 When the drive unit has a built-in cooling fan, you can select the operation of the cooling fan. Setting Range Operation

0 While the drive unit power is on, the cooling fan keeps running.

1 While the motor is operating, the cooling fan keeps running. While the motor is at a stop, the cooling fan is stopped according to the temperature of the drive unit.

MEMO

If the cooling fan stops due to a failure, the "FN" alarm indication appears on the operation panel.

Refer to: Section 6.1.2 Alarm function activated That the cooling fan has stopped due to a failure can be exported as

an alarm signal. Refer to: Section 8.7.2 Selection of the control circuit output terminal functions

When Pr. 244 = 1, the alarm function is activated if the fan starts running during the fan "OFF" command.

8-28

8.6 Communication operation from the PU connector Initial Value Pr. 117 "station number" 0 Pr. 118 "communication speed" 192 Pr. 119 "stop bit length/data length" 1 Pr. 120 "parity check presence/absence" 2 Pr. 121 "number of communication retries" 1 Pr. 122 "communication check time interval" 0 Pr. 123 "waiting time setting" 9999 Pr. 124 "CR-LF presence/absence selection" 1 Make settings necessary for performing RS-485 communication operation from the PU connector using a personal computer or similar equipment. After you have made parameter settings, reset the CPU or switch power "OFF" once. Switching power on again makes the parameter values valid.

Pr. Setting Range Unit Description

117 0 to 31 Station Set the station number of the drive unit. 48 4800bps 96 9600bps 118

192 19200bps 0 Stop bit length 1 bits/data length 8 bits 1 Stop bit length 2 bits/data length 8 bits 10 Stop bit length 1 bits/data length 7 bits

119

11 Stop bit length 2 bits/data length 7 bits 0 None 1 Odd parity present 120 2 Even parity present

0 to 10 Times

Set the number of retries to be made at occurrence of a data receive error. If errors in excess of the setting occur consecutively, E. PUE appears, resulting in a trip. 121

9999

Assigning the LF signal to the control circuit output terminal allows a communication error occurrence signal to be output. Occurrence of a communication error will not cause a trip. [Section 8.7.2]

0 No communication. (Communication operation not performed)

0.1 to 999.8 s When a no-communication status time reaches the

setting, E. PUE appears and an alarm stop occurs. 122

9999 No-communication status time check is not made.

0 to 150 Set the waiting time from when the drive unit has received data until it gives a reply. The actual waiting time is (setting 10 + 12)ms (processing time). 123

9999 Set the waiting time using communication data.

8. PARAMETER FUNCTIONS

8-29

8

0 Without CR (carriage return), LF (line feed) 1 With CR (carriage return) 124 2 With CR (carriage return)/LF (line feed)

Set Pr.146 "speed command source selection" = "1." Refer to: Section 6.1.1 Protective function activated

(1) Communication specifications

Conforming standard RS-485 Standard conformance Number of units connected 1:N (max. 32 units)

Communication speed Selected between 19200, 9600 and 4800bps Control protocol Asynchronous

Communication method Half-duplex Character system ASCII (7 bits/8 bits) selectable

Stop bit length Selectable between 1 bit and 2 bits. Terminator CR/LF presence/absence selectable

Parity check Selectable between presence (even/odd) and absence

Sum check Presence

C om

m unication

D ata

Waiting time setting Selectable between presence and absence (2) Communication operation functions Setting a value other than 0 in Pr. 122 enables RS-485 communication with the computer connected to the PU connector, allowing you to make operation and parameter settings.

Setting Item Description

Start Give a forward rotation operation, reverse rotation operation or stop command.

Speed setting Set the running speed.

Monitor You can read the motor speed, motor current, output voltage, drive unit fault, or control circuit output terminal assignment function activated.

O peration

Reset Used to reset the drive unit. A reset from the terminal RES is also valid. Reset operation is performed as set in Pr. 188 [Section 8.4].

Parameter write and read

You can change or read each parameter value. Parameter write is performed as set in Pr. 77 [Section 8.1].

Select the operation mode through communication. Operation Mode Description Communication operation mode

Start, speed setting and other operation settings are made through serial communication.

External operation mode

Start and speed setting are made using the input signals from the control circuit terminals. Speed setting via communication can be also enabled by selecting External/PU combined operation mode 1 (Pr. 79 [Section 8.2]).

8-30

The following operation is performed when a communication operation fault occurs. Operation Location of Fault

Occurrence Communication operation mode External operation mode

Motor operation stopped Motor operation stopped Drive unit Communication continued Communication continued Whether motor operation is

stopped or continued depends on the Pr. 75 [Section 8.2] setting.

Motor operation continued Communication (Computer or

communication cable) Communication stopped Communication stopped

NOTICE

Communication operation is performed in response to the communication request from the personal computer. Therefore, if communication is suspended due to a communication cable break or computer failure during operation, the drive unit cannot detect a fault and stop operation. However, operation trips (E. PUE) if the time set as the communication check time interval has elapsed. To stop operation before the time set as the communication check time interval is reached, reset the CPU using the RES terminal or switch power off. The motor will then coast to a stop.

(3) Communication data and communication protocol The following table provides the communication data and communication protocol between the computer and drive unit. Communication Data Description

Computer sending data The computer gives a communication request to the drive unit in accordance with the user program.

Drive unit returning data

In response to the communication request from the computer, the drive unit returns data to the computer.

Computer replying data The computer replies to the drive unit whether it could receive the drive unit returning data properly or not.

Communication protocol in write mode (when drive unit writes data)

12ms

Drive unit Drive unit

Computer

Computer 12ms or more

Time

Computer sending data

returning data Drive unit

Computer sending data

Waiting time

MEMO

On detection of an error at the receipt of the data sent by the computer, the drive unit returns an error code, making the sent data invalid. Data is retransmitted (resending of data by the computer) when an error occurs. Setting of Pr. 121 allows the drive unit to trip if consecutive errors occur in the computer sending data.

8. PARAMETER FUNCTIONS

8-31

8

Communication protocol in read mode (when data is read from drive unit)

12ms

Drive unit Drive unit Time

Computer Waiting time

12ms or more 12ms or moreComputer

sending data Computer

returning data Drive unit

Computer replying data sending data

Computer

MEMO

On detection of an error at the receipt of the drive unit returning data, an error occurrence is sent using the computer replying data. In this case, the drive unit makes retry transmission (resending of drive unit returning data). Setting of Pr. 121 allows the drive unit to trip if consecutive errors occur in the computer replying data.

Approximately 12ms plus waiting time after the drive unit has completed receiving the data sent by the computer, the drive unit sends the drive unit returning data to the computer. Set the waiting time in Pr. 123 to match the answerable time of the computer.

MEMO The waiting time may also be set using the computer sending data. In this case, set 9999 in Pr. 123

(4) Communication data structure

Number of Characters Mode Communication Data 1 2 3 4 5 6 7 8 9 10

Computer sending data ENQ Station

number Instruction

code Data code Sum check CR LF

Without error ACK Station

number CR LF Write Drive unit

returning data With error NAX Station

number Error Code

CR LF

Computer sending data ENQ Station

number Instruction

Code Sum check CR LF

Without error STX Station

number Data code ETX Sum check CR LF Drive unit

sending data With

error NAX Station number

Error Code

CR LF

Without error ACK Station

number CR LF

Read

Computer replying

data With error NAX Station

number CR LF

MEMO

The above format assumes that the data code has two characters. The number of characters in the data code changes with the communication data.

When using the computer sending data to set the "waiting time", insert the "waiting time" data (one character) in the position next to the instruction code. In this case, set 9999 in Pr. 123.

(Example)

ENQ Sum

check Station number

Instruction code

Waiting time Data code CR

LF

8-32

MEMO

The CR (carriage return) and LF (line feed) codes at the format end are automatically set by the computer when data is sent from the computer to the drive unit. In this case, the sending data from the drive unit must also be set to match the computer data. Select whether the CR and LF are used or not by setting the Pr. 124 value.

Expression for calculating the communication data sending time Data send time (s) = total number of bits in one character total number

of characters / communication speed (bps) The total number of bits in one character is equal to the total number of following bits. Start bit: 1 bit Data: 7 or 8 bits (selected using Pr. 119) Stop bit: 1 or 2 bits (selected using Pr. 119) Parity check: 0 or 1 bit (selected using Pr. 120)

(5) Explanation of communication data structure

1) Control codes The following table lists the ASCII codes and their definitions of the control code names which are set at the beginning, end and like of the format.

Signal Name ASCII Code Description

STX H02 Start of Text (Start of data) ETX H03 End of Text (End of data) ENQ H05 Enquiry (Communication request) ACK H06 Acknowledge (No data error detected) LF H0A Line Feed CR H0D Carriage Return

NAX H15 Negative Acknowledge (Data error detected)

2) Station number Specify the station number of the drive unit used for communication with the computer. Specify the drive unit station number within the range H00 to H1F (stations 0 to 31) in hexadecimal. The communication data is converted into ASCII automatically.

Example: H00 (binary) H3030 (ASCII)

3) Instruction codes and data codes The instruction code and data code have been set in correspondence with the operation mode, operation or parameter write or read. The communication data is converted into ASCII automatically.

8. PARAMETER FUNCTIONS

8-33

8

i) Setting the operation mode

Setting

Item Mode Instruction

Code Data Codes and Definitions Character count

Write HFB H0001: External operation mode H0002: Communication operation mode 4 Operation

mode Read H7B H0001: External operation mode

H0002: Communication operation mode 4

ii) Setting the operation items

Setting

Item Mode Instruction

Code Data Codes and Definitions Character count

Start Write HFA

H00: Stop H02: Forward rotation H04: Reverse rotation

0 0 01000 0

b7 b0

For forward rotation

2

Write HED Speed setting (RAM) Read H6D

H0000 to H0BB8: 1r/min increments (hexadecimal) To change the running speed consecutively, write to the drive unit RAM.

4

Write HEE Speed setting

(E2PROM) Read H6E H0000 to H0BB8: 1r/min increments (hexadecimal) 4

Speed Read H6F H0000 to H0BB8: 0 to 3000r/min 4 Motor current Read H70 H0000 to HC350: 0 to 500.00A 4

Output voltage Read H71 H0000 to H0FA0: 0 to 400.0V 4

H74 Second most recent fault Most recent fault

H** ** 4

H75 H** **

Third most recent fault Fourth most recent fault

4

H76 H** **

Fifth most recent fault Sixth most recent fault

4

M onitor

Fault definition Read

H77 H** **

Seventh most recent fault Eighth most recent fault

H00: No alarm H10: 0C1 H11: 0C2 H12: 0C3 H20: 0V1 H21: 0V2 H22: 0V3 H30: THT

H31: THM H40: FIN H60: OLT H70: BE H81:LF H90:OHT HB0: PE HB1: PUE 4

8-34

M onitor

Drive unit status Read H7A

H01: Function assigned to RUN terminal is activated

H02: During forward rotation (STF terminal signal ON)

H04: During reverse rotation (STR terminal signal ON)

H40: Function assigned to FU terminal is activated

H80: Function assigned to ABC terminal is activated

2

Reset Write HFD

H9696: The drive unit is reset. In this case, the drive unit returning data is not returned. After a reset, wait for more than 100ms and send the computer sending data.

4

Fault definition

batch-clear Write HF4 H9696: Eight alarms stored as a history

are all cleared. 4

iii) Parameter write and read Parameter write and read require the setting of the extension codes given in Appendix 1 Parameter List (Numerical Order). After setting the extension code, set the instruction code given in Appendix 1 Parameter List (Numerical Order) and perform write or read. This function is performed as set in Pr. 77 [Section 8.1].

Setting

Item Mode Instruction

Code Data Codes and Definitions Character count

Write HFF Extension

code setting

Read H7F

H00: Parameter of extension code 0 can be accessed for read/write.

H01: Parameter of extension code 1 can be accessed for read/write.

H02: Parameter of extension code 2 can be accessed for read/write.

H09: Parameter of extension code 9 can be accessed for read/write.

2

Write Parameter

Read

Refer to: Appendix 1 Parameter

List.

H0000 to HFFFF: Parameter settings (hexadecimal)

4

When converting a value having a decimal place, e.g. parameter setting range, into a data code, make conversion in the setting range whose decimal place has been carried. Use "HFFFF" with the value "9999" which means no function.

8. PARAMETER FUNCTIONS

8-35

8

(Example)

Parameter Setting Range (Parameter list)

Setting Range (Communication) Data Code

Pr. 7 0.0 to 3600 0 to 36000 H0000 to H8CA0

Pr. 24 0 to 3000 9999

0 to 3000 9999

H0000 to H0BB8 HFFFF

Pr.44 0.0 to 3600 9999

0 to 36000 9999

H0000 to H8CA0 HFFFF

Pr. 122 0 0.1 to 999.8 9999

0 1 to 9998 9999

H0000 H0001 to H270E HFFFF

Pr. 124 0 1 2

0 1 2

H0001 H0002 H0003

Set the bias and gains in Pr. 902 to 905 [Section 8.3.1].

Setting Item Mode

Instruction Code Data Codes and Definitions Character

count Write HEC

Bias/gain Read H6C

H00: Bias/gain H01: Any analog A/D value H02: Analog A/D value of terminal

2

Clear the parameters.

Setting Item

Mode Instruction

Code Data Codes and Definitions Character

count

Parameter clear Write HFC

H5A5A: The parameter settings other than the following are initialized to the factory settings. Communication parameters

(Pr. 117 to 124) Calibration parameter

(Pr. 900 [Section 8.7.5], Pr. 902 to Pr. 905 [Section 8.3.1])

Control parameters (Refer to: Section 8.8 Control Parameters)

Pr. 75 [Section 8.2], Pr. 188 [Section 8.4]

Also use the data code H9696 to initialize the communication parameters.

4

8-36

All clear Write HFC

H55AA: The parameter settings other than the following are initialized to the factory settings. Communication parameters

(Pr. 117 to 124) Pr. 75, Pr. 188

Also use the data code H9966 to initialize the communication parameters.

4

4) Sum check

As a sum check value, set the lower 1 byte (8 bits) of the sum derived from ASCII data (station number, instruction code, waiting time, data code) except the control code. The communication data is converted into ASCII automatically.

ENQ

0 1 E 1 1 0 7 A D F 4

(H05) H30 H31 H45 H31 H31 H30 H37 H41 H44 (H46 H34)

Sum CheckData

Binary code

ASCII code

Station Number

Instruction Code

Waiting Time Data Code

Sum check value calculation: H30+31+45+31+31+30+37+41+44=H1F4

8. PARAMETER FUNCTIONS

8-37

8

5) Error codes

When the data received by the drive unit is in error, the error code is returned to the computer. The definitions of the error codes are as follows.

Error Code Error Item Error Definition Drive Unit

Operation

H0 Computer NAK error

The number of errors consecutively detected in communication request data from the computer is greater than the permissible number of retries.

H1 Parity error The parity check result does not match the specified parity.

H2 Sum check error

The sum check value in the computer does not match that of the data received by the drive unit.

H3 Protocol error

Data received by the drive unit is in the wrong protocol, data receive is not completed within the given time, or CR and LF are not as set in the parameter.

H4 Framing error The stop bit length differs from the initial setting.

H5 Overrun

New data has been sent by the computer before the drive unit completes receiving the preceding data.

If errors occur consecutively more than the permissible number of communication retries (Pr. 121 setting), the drive unit displays E. PUE and trips. Refer to: Section 6.1.1 Protective function activated

H7 Character error The character received is invalid (other than 0 to 9, A to F, control code).

HA Mode error

Parameter write was attempted in other than the computer link operation mode or during drive unit operation, for example.

HB Instruction code error

The specified command does not exist.

HC Data range error

Invalid data has been specified for parameter write, running speed write, etc.

The receive data is made invalid and the drive unit continues operation.

8-38

(6) Program example (Switching the operation mode to communication

operation)

10 OPEN "COM1 : 9600,E,8,2,HD" AS #1

80 A$=MID$(D$,I,1) 90 A=ASC(A$) 100 S=S+A 110 NEXTI 120 D$=CHR$(&H5)+D$+RIGHT$(HEX$(S),2) 130 PRINT#1,D$ 140 GOTO 50 1000 REC 1010 IF LOC(1)=0 THEN RETURN 1020 PRINT "RECEIVE DATA"

1040 RETURN

60 S=0

40 COM(1)ON 50 D$= "01FB10002"

20 COMST1,1,1:COMST1,2,1

30 ON COM(1)GOSUB REC

70 FOR I=1 TO LEN(D$)

1030 PRINT INPUT$(LOC(1),#1)

Initial setting of input file : Communication file opening

: Interrupt definition at data receive

: Circuit control signal (RS (ON in data-receivable status), ER (unit ready signal)) ON/OFF setting

Transmission data setting : Interrupt enable

Sum code calculation

: Addition of control and sum codes Data transmission

Interrupt data receive : Interrupt occurrence at data receive

General flowchart

Line number Input file

initial setting

Interrupt

10 to 40

50

to

140

Transmission data processing

Data setting Sum code calculation Data transmission

1000

to

1040

processing Receive data

Data import Screen display

NOTICE

The drive unit does not accept data from the computer if it is in error. Hence, always insert a data error retry program in the user program.

Since the communication of any data, e.g. run command, monitor, is started from the computer, the drive unit will not return data without the computer's command. For monitoring, therefore, design the program to cause the computer to provide a data read request as required.

8. PARAMETER FUNCTIONS

8-39

8

8.7 Monitoring of Operation Status 8.7.1 Selection of operation panel display data Initial Value Pr. 37 "speed unit switch-over 1" 0 Change the display unit of the operation panel or FR-PU04 parameter unit (option).

Setting Range Function

0 The motor speed is displayed. The unit is r/min.

1 to 9998

By setting a value corresponding to the rated speed, a machine operation amount equivalent can be displayed. At the setting of "10", 10 appears when the motor reaches the rated speed and "3" appears when the motor reaches 1/3 of the rated speed.

MEMO

Display on the operation panel is 4 digits. When the monitored value is "10000" or higher, it is displayed as "." Use the option parameter unit, FR-PU04, in order to display "10000" or higher.

Changing the speed unit switch-over setting also changes the units of the other speed-related parameter settings.

Initial Value Pr. 144 "speed unit switch-over 2" 0 Set this parameter to show the display unit of the operation panel or the FR-PU04 parameter unit (option) as an output frequency.

Setting Range Function

0 The Pr. 37 setting is enabled.

1 The Pr. 37 setting is disabled and the output frequency is displayed. The unit is Hz.

8-40

Initial Value Pr. 52 "main display screen data selection" 0 You can select the display data of the main display on the operation panel or the FR-PU04 parameter unit (option). Setting Range Display Data Unit Display

Motor speed r/min Motor current A Output voltage V

0

Alarm indication Motor speed (during operation) Preset speed (during stop)

r/min

Motor current A Output voltage V

100

Alarm indication

Use SET key on the operation panel or SHIFT key on the parameter unit (FR-PU04) to shift the displayed item sequentially.

5 Preset speed r/min

6 Motor speed r/min

23 Actual operation time h

Values are displayed on the voltage monitor display. Use SET key on the operation panel

or SHIFT key on the parameter unit (FR-PU04) twice to shift to the voltage monitor display. Refer to: Section 4.3. Operation Method.

MEMO

When "23" is set, the actual operation time indicates the cumulative operation time period of the motor excluding the stopped time period. Actual operation time is added every hour and displayed. If the power supply of the drive unit is turned OFF within an hour, that operation time period less than hour is not recorded.

When "23" is set, the maximum actual operation time is 65535h. Once the value is reached, the count goes back to 0 and accumulates from 0 again. On the operation panel, 9999h or higher value is displayed as "." Use FR-PU04 to check 9999h or higher value.

The units of A, V, and Hz are used for the displayed data on the operation panel. Other units are not displayed.

For the way to use FR-PU04 , refer to the instruction manual of FR-PU04.

8. PARAMETER FUNCTIONS

8-41

8

8.7.2 Selection of the control circuit output terminal functions Initial Value Pr. 190 "RUN terminal function selection" 0 Pr. 194 "FU terminal function selection" 4 Pr. 195 "A, B, C terminal function selection" 99 You can select/change the functions of the control circuit output terminals. At the initial values, the terminal names and signal names match. Set Pr. 190=99 to assign the ABC signal to the RUN terminal. The same function as the ABC terminal is assigned to the RUN terminal when Pr. 195 = "99." It is possible to obtain the same signal from two terminals. Setting Range

Signal Name Operation

0 RUN "ON" during motor operation, "OFF" during voltage braking operation or stop.

1 SU "ON" upon reaching the set speed. Refer to: Section 8.7.3 Detection of running speed

3 OL "ON" when the stall prevention function activates. Refer to: Section 8.5.5 Stall prevention operation level

4 FU "ON" at the preset speed or more. Refer to: Section 8.7.3 Detection of running speed

11 RY "ON" while the running is enabled with the start signal input.

12 Y12 "ON" at the set output current or higher. Refer to: Section 8.7.4 Detection of output current

21 UVT "ON" when AC input power supply voltage is insufficient. Refer to: Section 6.1.1 Protective function activated (undervoltage)

25 FAN "ON" only when the cooling fan fails.

98 LF "ON" at a communication error Refer to: Pr. 121 "number of communication retries" [Section 8.6]

99 ABC "ON" when the protective function activates and the output is stopped

Refer to: Section 6 TROUBLESHOOTING 9999 No function

8-42

8.7.3 Detection of running speed Initial Value Pr. 41 "detected speed range" 10

Setting Range Unit 0.0 to 100.0 %

Assign the SU signal to an output terminal of the control circuit, and use that terminal to know when the motor speed reaches the setting range set with Pr. 41. Pr. 41 sets a range of a commanded speed.

Refer to: Section 8.7.2 Selection of the control circuit output terminal functions This signal is output when the motor speed reaches the commanded speed. This signal can be used to give a start signal for related devices.

R unning speed

A

B

a b c

Pr.41

Pr.41

Time

With Pr.41 = "10" setting a = 0.9A, b = 1.1B, c = 0.9C

SU signal ON ON

MEMO

The SU signal may repeat "ON" and "OFF" if the speed is changed with analog signals and keys on the operation panel. In that case, set "0" in the acceleration/deceleration time. [Section 8.5.2]

8. PARAMETER FUNCTIONS

8-43

8

Initial Value Pr. 42 "speed detection" 180 Pr. 43 "speed detection for reverse rotation" 9999

Pr. Setting Range Unit Signal 42 0 to 3000 r/min FU

0 to 3000 r/min FU 43 9999 Once the motor speed has reached or exceeded the speed set in the corresponding parameter, it is exported from the control circuit output terminals where the FU signal has been assigned. Pr. 43 is valid for only the operation performed using the reverse rotation signal (terminal STR or REV key). Setting the Pr. 43 value makes the Pr. 42 setting invalid for reverse rotation signal operation so that you can separate detection between forward rotation operation and reverse rotation operation. Setting "9999" in Pr. 43 provides the same function as set in Pr. 42

Refer to: Section 8.7.2 Selection of the control circuit output terminal functions

FU signal

R un

ni ng

sp ee

d

Forward rotation

Reverse rotation

TimePr.42 Pr.43

ON ON 8.7.4 Detection of output current Initial Value Pr. 150 "output current detection level" 150 Pr. 151 "output current detection time" 0

Pr. Setting Range Unit 150 0.0 to 200.0 % 151 0.0 to 10.0 s

If the motor current remains higher than the Pr. 150 setting for longer than the time set in Pr. 151, the terminal where the assigned Y12 signal turns "ON". The Pr. 150 value is based on the rated motor current. Use any of Pr. 190, Pr. 194, and Pr. 195 [Section 8.7.2] to assign the terminal used for Y12 signal output. Once turned on, the Y12 signal remains on for at least 100ms.

Pr. 151

Pr. 150

ON OFF

Time

At least 100ms

Y12 signal

Output current

8-44

8.7.5 Selection of the instrument connection terminal functions Initial Value Pr. 54 "FM terminal function selection" 1 You can select the signals output to the FM terminal designed for instrument connection. Setting Range Display Data Unit Full-Scale

1 Motor speed r/min Value set in Pr. 55 2 Motor current A Value set in Pr. 56 5 Preset speed r/min Value set in Pr. 55

MEMO The maximum number of pulses of the terminal FM is 2400 pulses/s.

The output signals from the terminal FM is updated at intervals of several 10ms.

Initial Value Pr. 55 "speed monitoring reference" 2000 Pr. 56 "current monitoring reference" rated motor current The terminal FM outputs a 1440 pulse/s signal at the value set in Pr. 55 or 56.

Pr. Setting Range Unit 55 0 to 3000 r/min 56 0.00 to 500.00 A

1440 pulses/s(terminal FM) Full scale(PU level monitoring)

Selection signal Pr.55 Pr.56

O ut

pu t o

r in

di ca

tio n

8. PARAMETER FUNCTIONS

8-45

8

Pr. 900 "FM terminal calibration" Using the operation panel or parameter unit, you can calibrate the full scale of a meter connected to the FM instrument connection terminal. The terminal FM outputs a 1mADC current at the value set in Pr. 55 or 56. When the full scale of the meter used must be calibrated, it can be adjusted using Pr. 900. Connect a 1mADC ammeter, which has "25" at the full scale. Calibrate it to indicate "20" at the running speed of 2000r/min. 1mADC ammeter

0 20

25

1) Confirm that Pr. 55 is set to "2000." 2) Confirm that the + terminal of the ammeter is connected to the terminal FM,

and the terminal to the terminal SD. 3) If the ammeter is equipped with a calibration resistor, adjust the resistance to

be "0," or remove the resistor. 4) Select PU operation mode. 5) Set the running speed to 2000r/min. 6) Press SET key. 7) Pr. 900 setting is displayed. 8) Press FWD key or REV key to start the operation. It does not require a

motor to be connected. 9) Use keys to make the needle to point "20." Hold key to decrease the

current flowing to the ammeter.) Press to increase. 10) Press SET key until Pr. 900 starts flickering (approx. 2s). 11) Press STOP/RESET to stop the operation.

MEMO

Holding the key increases the current to approx. 2mA. Confirm the maximum rating of the ammeter and make adjustments.

Calibration can be also performed for external operation. Set a frequency in External operation mode, and calibrate the meter in the procedure of 7) to 11).

Calibration can be also performed during operation.

8-46

8.8 Control Parameters These parameters are already set to optimal values when shipped from the factory. Do not change the settings. Pr. 77 needs to be set to "801" for a setting to be changed. Initial Value Pr. 733 "electronic thermal O/L relay setting for motor protection" 100

Pr. Setting Range Unit Operation

733 0.0 to 200.0 % Set the reference torque to activate the motor overheating protection.

CAUTION

Do not set a value higher than the initial value "100" in Pr. 733. If you are using your own forced-cooling system for the motor, please contact us.

Initial Value Pr. 728 "acceleration time in low-speed range" 5

Pr. Setting Range Unit Operation

728 0.00 to 15.00 s

Specify the maximum acceleration time at a speed less than the speed control range (lower than 100r/min). The reference speed during acceleration is the rated speed 2000r/min.

CAUTION

Do not set a value higher than the initial value, "5," in Pr. 728. Doing so disable the output of 150% starting torque.

Initial Value Pr. 713 "response speed time" 10 Pr. 714 "response speed adjustment" 100

Pr. Setting Range Unit Operation

713 2 to 30

714 20.0 to 300.0 %

Setting a higher value in the parameters improves the response speed.

8. PARAMETER FUNCTIONS

8-47

8

CAUTION

Setting a higher value to Pr. 713 and Pr. 714 improves the response speed. However, vibration may occur under some load conditions. Use the initial settings. If vibration occurs, set a lower value in Pr. 714.

Initial Value Pr. 71 "applied motor" 1

Pr. Setting Range Unit Operation

71 1 Set the motor to be used. Pr. 80 "motor capacity"

Pr. Setting Range Unit Operation

80 0.5,1.0, 1.5,2.0,3.5 kW

Set the motor capacity. The same capacity as the drive unit should be used.

NOTE: Changing Pr. 71 and Pr. 80 changes the motor-dedicated control constant

inside the drive unit. It should be reset after the change.

8-48

Initial Value Pr. 736 "overspeed adjustment coefficient" 100

Pr. Setting Range Unit Operation

736 0 to 100 Adjust overspeed (overshoot, undershoot). Over-speed amount depends on the load moment of inertia, acceleration/deceleration time, and load torque (friction torque). Adjust the overspeed adjustment coefficient with the acceleration torque (proportional to "load moment of inertia"/"acceleration/deceleration time") and the load torque (friction) as shown in the figure below. Doing so can effectively suppress the overspeed amount.

Overspeed adjustment coefficient

0 to 100

Load torque Large Small

Acceleration torque Large Small

Initial Value Pr. 737 "maximum voltage braking time period (s)"3

Pr. Setting Range Unit Operation

737 0.0 to 60.0 s

Set the maximum voltage braking time when Pr. 11 "voltage braking time period" [Section 8.5.4.] is set to 9999. The motor usually stops within 3s. However, when it is rotated by an external force, it is forcibly stopped with voltage braking according to this parameter setting.

Initial Value Pr. 738 "stop time during forward/reverse rotation switching (s)" 0

Pr. Setting Range Unit Operation

738 0.0 to 60.0 s

Set the stop time period when switching from the forward to reverse rotation, or vice versa. At least approx. 100ms of stop time is required even if "0" is set.

8-49

APPENDIX APPENDIX 1 Parameter List (Numerical Order)

Instruction code Data No. Name Setting Range Initial

Value Customer

Setting Read Write Extension

Refer to

page 1 Maximum speed 0 to 3000r/min 3000 01 81 0 2 Minimum speed 0 to 3000r/min 0 02 82 0

8-19

4 Three-speed setting (high speed) 0 to 3000r/min 2000 04 84 0

5 Three-speed setting (middle speed) 0 to 3000r/min 1000 05 85 0

6 Three-speed setting (low speed) 0 to 3000r/min 500 06 86 0

8-16

7 Acceleration time 0.0 to 3600s/ 0.00 to 360.0s 5 07 87 0

8 Deceleration time 0.0 to 3600s/ 0.00 to 360.0s 5 08 88 0

8-22

9 Electronic thermal O/L relay selection

0,1 1 09 89 0 8-26

10 Voltage braking speed 40 to 200r/min 100 0A 8A 0

11 Voltage braking time period

0.0 to 60.0s, 9999 9999 0B 8B 0

8-23

13 Minimum motor speed 40 to 100r/min 100 0D 8D 0 8-19

20 Acceleration/ deceleration reference speed

1 to 3000r/min 2000 14 94 0

21 Acceleration/ deceleration time unit

0,1 0 15 95 0

8-22

22 Stall prevention operation level 0,150% 150 16 96 0 8-25

24 Multi-speed setting (speed 4)

0 to 3000r/min, 9999 9999 18 98 0

25 Multi-speed setting (speed 5)

0 to 3000r/min, 9999 9999 19 99 0

26 Multi-speed setting (speed 6)

0 to 3000r/min, 9999 9999 1A 9A 0

27 Multi-speed setting (speed 7)

0 to 3000r/min, 9999 9999 1B 9B 0

8-16

30 Regenerative brake option selection

0,1 0 1E 9E 0 8-25

PA R

A M

ETER LIST

8-50

APPENDIX 1 Parameter List (Numerical Order)

Instruction code Data No. Name Setting Range Initial

Value Customer

Setting Read Write Extension

Refer to

page

31 Speed command jump 1A

0 to 3000r/min, 9999 9999 1F 9F 0

32 Speed command jump 1B

0 to 3000r/min, 9999 9999 20 A0 0

33 Speed command jump 2A

0 to 3000r/min, 9999 9999 21 A1 0

34 Speed command jump 2B

0 to 3000r/min, 9999 9999 22 A2 0

35 Speed command jump 3A

0 to 3000r/min, 9999 9999 23 A3 0

36 Speed command jump 3B

0 to 3000r/min, 9999 9999 24 A4 0

8-20

37 Speed unit switch-over 1 0 to 9998 0 25 A5 0 8-39

38 Speed at 10V(5V) input 1 to 3000r/min 2000 26 A6 0 8-11

39 Speed at 20mA input 1 to 3000r/min 2000 27 A7 0 8-12

41 Detected speed range 0.0 to 100.0% 10 29 A9 0 8-42

42 Speed detection 0 to 3000r/min 180 2A AA 0

43 Speed detection for reverse rotation

0 to 3000r/min, 9999 9999 2B AB 0 8-43

52 Main display screen data selection

Refer to manual description.

0 34 B4 0 8-40

54 FM terminal function selection

Refer to manual description. 1 36 B6 0

55 Speed monitoring reference 0 to 3000r/min 2000 37 B7 0

56 Current monitoring reference

0.00 to 500.00A

Rated motor current 38 B8 0

8-44

70 Regenerative brake duty 0.0 to 15.0% 3 46 C6 0 8-25

72 Motor sound selection 1 to 4 1 48 C8 0 8-26

73 Speed command range selection 0,1 0 49 C9 0

74 Filter time constant 0 to 8 1 4A CA 0

8-11

PA R

A M

ETER LIST

8-51

APPENDIX 1 Parameter List (Numerical Order)

Instruction code Data No. Name Setting Range Initial

Value Customer

Setting Read Write Extension

Refer to

page

75 Disconnected PU detection/PU stop selection

0 to 3 0 4B CB 0 8-7

77 Parameter write disable selection 0,1,2 0 4D CD 0 8-5

78 Reverse rotation prevention selection

0,1,2 0 4E CE 0 8-21

79 Operation mode selection 0 to 4 1 4F CF 0 8-6

84 Rated motor speed Read-only 54 0 8-26 117 Station number 0 to 31 0 11 91 1

118 Communication speed 48,96,192 192 12 92 1

119 Stop bit length/data length 0,1,10,11 1 13 93 1

120 Parity check presence /absence 0,1,2 2 14 94 1

121 Number of communication retries

0 to 10,9999 1 15 95 1

122 Communication check time interval

0,0.1 to 999.8, 9999 0 16 96 1

123 Waiting time setting

0 to 150, 9999 9999 17 97 1

124 CR-LF presence/absence selection

0,1,2 1 18 98 1

8-28

144 Speed unit switch-over 2 0,1 0 2C AC 1 8-39

146 Speed command source selection 0,1 0 2E AE 1 8-7

150 Output current detection level 0.0 to 200.0% 150 32 B2 1

151 Output current detection time 0.0 to 10.0s 0 33 B3 1

8-43

PA R

A M

ETER LIST

8-52

APPENDIX 1 Parameter List (Numerical Order)

Instruction code Data No. Name Setting Range Initial

Value Customer

Setting Read Write Extension

Refer to

page

180 RL terminal function selection

Refer to manual description.

0 14 94 2

181 RM terminal function selection

Refer to manual description.

1 15 95 2

182 RH terminal function selection

Refer to manual description.

2 16 96 2

187 MRS terminal function selection

Refer to manual description.

24 1B 9B 2

8-17

188 RES terminal operation selection 0,1 0 1C 9C 2

189 STF, STR terminal operation selection 0,1 0 1D 9D 2

8-18

190 RUN terminal function selection

Refer to manual description. 0 1E 9E 2

194 FU terminal function selection

Refer to manual description. 4 22 A2 2

195 A, B, C terminal function selection

Refer to manual description.

99 23 A3 2

8-41

232 Multi-speed setting (speed 8)

0 to 3000r/min, 9999 9999 28 A8 2

233 Multi-speed setting (speed 9)

0 to 3000r/min, 9999 9999 29 A9 2

234 Multi-speed setting (speed 10)

0 to 3000r/min, 9999 9999 2A AA 2

235 Multi-speed setting (speed 11)

0 to 3000r/min, 9999 9999 2B AB 2

236 Multi-speed setting (speed 12)

0 to 3000r/min, 9999 9999 2C AC 2

237 Multi-speed setting (speed 13)

0 to 3000r/min, 9999 9999 2D AD 2

238 Multi-speed setting (speed 14)

0 to 3000r/min, 9999 9999 2E AE 2

239 Multi-speed setting (speed 15)

0 to 3000r/min, 9999 9999 2F AF 2

8-16

244 Cooling fan operation selection

0,1 0 34 B4 2 8-27

PA R

A M

ETER LIST

8-53

APPENDIX 1 Parameter List (Numerical Order)

Instruction code Data No. Name Setting Range Initial

Value Customer

Setting Read Write Extension

Refer to

page

900 FM terminal calibration - - 5C DC 1 8-45

902 Speed setting voltage bias

0.0 to 300.0% 0 to 2000r/min

Approx. 0 0

5E DE 1

903 Speed setting voltage gain

0.0 to 300.0% 1 to 3000r/min

100 2000 5F DF 1

8-12

904 Speed setting current bias

0.0 to 300.0% 0 to 2000r/min

Approx. 20 0

60 E0 1

905 Speed setting current gain

0.0 to 300.0% 1 to 3000r/min

100 2000 61 E1 1

8-15

922

Operation panel potentiometer bias

0.0 to 300.0% 0 to 2000r/min

Approx. 0 0

16 96 9

923

C alibration param

eters

Operation panel potentiometer gain

0.0 to 300.0% 1 to 3000r/min

100 2000 17 97 9

8-8

991 LCD contrast Available for option (FR-PU04). 5B DB 9

PA R

A M

ETER LIST

REVISIONS

* The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision Jul. 2011 IB-0600463ENG-A First edition

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