Introduction
This manual describes the specifications of Mitsubishi Electric CNC.
Supported models are as follows:
Abbreviations in this manual are as follows:
To safely use this CNC unit, thoroughly study the "Precautions for Safety" on the next page before use.
Be sure to keep this manual always at hand.
At the beginning of each item, a table indicating it's specification according to the model.
M : Machining center system
L : Lathe system
: Standard
: Optional
: Selection
In this manual, the following abbreviations might be used.
MTB: Machine tool builder
The items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included. Some of them,
however, may not be available for your NC system.
Refer to the specifications issued by the machine tool builder before use.
Some screens and functions may differ depending on each NC system (or version), and some functions
may not be possible. Please confirm the specifications before starting to use.
To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including
unauthorized access, denial-of-service (DoS) (*1) attack, and computer virus from external sources via a
network, take security measures such as firewall, VPN, and anti-virus software.
(*1) Denial-of-service (DoS): refers to a type of cyber-attack that disrupts services by overloading the
system or by exploiting a vulnerability of the system.
Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of
cyber-attacks including DoS attack, unauthorized access and computer virus.
General precautions
(1) When the contents of this manual is updated, the version (A, B, ...) on the cover will be incremented.
Also refer to the manuals on "Manual List" as necessary.
Supported models Abbreviations in this manual
M800W Series M850W, M830W
M800S Series M850S, M830S
M80W Series M80W
M80 Series M80 TypeA, M80 TypeB
E80 Series E80 TypeA, E80 TypeB
C80 Series C80
Abbreviations Supported models
M800, M800 Series M800W Series/M800S Series
M80, M80 Series M80W Series/M80 Series
M800/M80, M800/M80 Series M800W Series/M800S Series/M80W Series/M80 Series
M8, M8 Series M800W Series/M800S Series/M80W Series/M80 Series/E80 Series
CAUTION
Manual List
Manuals related to M800/M80/E80/C80 Series are listed as follows.
These manuals are written on the assumption that all optional functions are added to the targeted model.
Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the
specifications before use.)
The manuals issued by MTB take precedence over these manuals.
Manual IB No. Purpose and Contents
M800/M80/E80 Series Instruction Manual
IB-1501274 Operation guide for NC
Explanation for screen operation, etc.
C80 Series Instruction Manual
IB-1501453 Operation guide for NC
Explanation for screen operation, etc.
M800/M80/E80/C80 Series Programming Manual (Lathe System) (1/2)
IB-1501275 G code programming for lathe system
Basic functions, etc.
M800/M80/E80/C80 Series Programming Manual (Lathe System) (2/2)
IB-1501276 G code programming for lathe system
Functions for multi-part system, high-accuracy function, etc.
M800/M80/E80/C80 Series Programming Manual (Machining Center System) (1/2)
IB-1501277 G code programming for machining center system
Basic functions, etc.
M800/M80/E80/C80 Series Programming Manual (Machining Center System) (2/2)
IB-1501278 G code programming for machining center system
Functions for multi-part system, high-accuracy function, etc.
M800/M80/E80 Series Alarm/Parameter Manual
IB-1501279 Alarms
Parameters
C80 Series Alarm/Parameter Manual
IB-1501560 Alarms
Parameters
Manuals for MTBs (NC)
Manuals for MTBs (drive section)
Manual IB No. Purpose and Contents
M800/M80/E80/C80 Series Specifications Manual (Function)
IB-1501505 Model selection
Outline of various functions
M800/M80/E80/C80 Series Specifications Manual (Hardware)
IB-1501506 Model selection
Specifications of hardware unit
M800W/M80W Series Connection and Setup Manual
IB-1501268 Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
M800S/M80/E80 Series Connection and Setup Manual
IB-1501269 Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
C80 Series Connection and Setup Manual
IB-1501452 Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
M800/M80/E80 Series PLC Development Manual
IB-1501270
Electrical design
I/O relation (assignment, setting, connection), field network
Development environment (PLC on-board, peripheral development environment), etc.
M800/M80/E80 Series PLC Programming Manual
IB-1501271
Electrical design
Sequence programming
PLC support functions, etc.
M800/M80/E80/C80 Series PLC Interface Manual
IB-1501272 Electrical design
Interface signals between NC and PLC
M800/M80/E80 Series Maintenance Manual
IB-1501273 Cleaning and replacement for each unit
Other items related to maintenance
C80 Series Maintenance Manual
IB-1501454 Cleaning and replacement for each unit
Other items related to maintenance
Manual IB No. Contents
MDS-E/EH Series Specifications Manual
IB-1501226 Specifications for power supply regeneration type
MDS-E/EH Series Instruction Manual
IB-1501229 Instruction for power supply regeneration type
MDS-EJ/EJH Series Specifications Manual
IB-1501232 Specifications for regenerative resistor type
MDS-EJ/EJH Series Instruction Manual
IB-1501235 Instruction for regenerative resistor type
MDS-EM/EMH Series Specifications Manual
IB-1501238 Specifications for multi-hybrid, power supply regeneration
type
MDS-EM/EMH Series Instruction Manual
IB-1501241 Instruction for multi-hybrid, power supply regeneration type
DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.
Manuals for MTBs (Others)
For M800/M80/E80 Series
Manual No. Purpose and Contents
GOT2000 Series Users Manual (Hardware)
SH-081194ENG Outline of hardware such as part names, external dimensions,
installation, wiring, maintenance, etc. of GOTs
GOT2000 Series Users Manual (Utility)
SH-081195ENG Outline of utilities such as screen display setting, operation
method, etc. of GOTs
GOT2000 Series Users Manual (Monitor)
SH-081196ENG Outline of each monitor function of GOTs
GOT2000 Series Connection Manual (Mitsubishi Electric Products)
SH-081197ENG Outline of connection types and connection method between
GOT and Mitsubishi Electric connection devices
GT Designer3 (GOT2000) Screen Design Manual
SH-081220ENG Outline of screen design method using screen creation
software GT Designer3
Manual No. Purpose and Contents
GOT2000/GOT1000 Series CC-Link Communication Unit User's Manual
IB-0800351 Explanation for handling CC-Link communication unit (for
GOT2000 series/GOT1000 series)
GX Developer Version 8 Operating Manual (Startup)
SH-080372E Explanation for system configuration, installation, etc. of PLC
development tool GX Developer
GX Developer Version 8 Operating Manual
SH-080373E Explanation for operations using PLC development tool GX
Developer
GX Converter Version 1 Operating Manual
IB-0800004 Explanation for operations using data conversion tool GX
Converter
GX Works2 Installation Instructions BCN-P5999-0944 Explanation for the operating environment and installation
method of GX Works2
GX Works2 Version 1 Operating Manual (Common)
SH-080779ENG
Explanation for the system configuration of GX Works2 and the functions common to Simple project and Structured project such as parameter setting, operation method for the online function
GX Works2 Version 1 Operating Manual (Simple Project)
SH-080780ENG Explanation for methods for such as creating and monitoring
programs in Simple project of GX Works2
GX Works2 Version 1 Operating Manual (Simple Project, Function Block)
SH-080984ENG Explanation for methods for such as creating function blocks,
pasting function blocks to sequence programs, and operating FB library in Simple project of GX Works2
GX Works2 Version 1 Operating Manual (Structured Project)
SH-080781ENG Explanation for methods for such as creating and monitoring
programs in Structured project of GX Works2
GX Works3 Installation Instructions BCN-P5999-0391 Explanation for the operating environment and installation
method of GX Works3
MELSEC-Q CC-Link System Master/ Local Module Users Manual
SH-080394E Explanation for system configuration, installation, wiring, etc.
of master/local modules for CC-Link system
GOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 1)
SH-081198ENG Explanation for connection types and connection method
between GOT and other company's devicesGOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 2)
SH-081199ENG
GOT2000 Series Connection Manual (Microcomputers, MODBUS/ Fieldbus Products, Peripherals)
SH-081200ENG Explanation for connection types and connection method
between GOT and microcomputers, MODBUS/fieldbus products, peripherals
GT SoftGOT2000 Version1 Operating Manual
SH-081201ENG Explanation for system configuration, screen configuration
and operation method of monitoring software GT SoftGOT2000
For C80 Series
Reference Manual for MTBs
Manual No. Purpose and Contents
MELSEC iQ-R Module Configuration Manual
SH-081262 Outline of system configuration, specifications, installation,
wiring, maintenance, etc.
MELSEC iQ-R CPU Module Users Manual (Startup)
SH-081263 Outline of specifications, procedures before operation,
troubleshooting, etc. for CPU module
MELSEC iQ-R CPU Module Users Manual (Application)
SH-081264 Outline of memory, functions, devices, parameters, etc. for
CPU module
MELSEC iQ-R CC-Link IE Field Network User's Manual (Application)
SH-081259 Explanation for functions, parameter settings, programming,
troubleshooting, etc. of the CC-Link IE Field Network function
QCPU Users Manual (Hardware Design, Maintenance and Inspection)
SH-080483 Outline of specifications, necessary knowledge to configure
the system and maintenance-related descriptions for Q series CPU module, etc.
GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.
Manual No. Purpose and Contents
M800/M80 Series Smart safety observation Specification manual
BNP-C3072-022 Explanation for smart safety observation function
C80 Series Smart safety observation Specification manual
BNP-C3077-022
M800/M80 Series CC-Link (Master/ Local) Specification manual
BNP-C3072-089 Explanation for CC-Link
M800/M80 Series PROFIBUS-DP Specification manual
BNP-C3072-118 Explanation for PROFIBUS-DP communication function
M800/M80 Series Interactive cycle insertion (Customization) Specification manual
BNP-C3072-121- 0003
Explanation for interactive cycle insertion
M800/M80 Series EtherNet/IP Specifications manual
BNP-C3072-263 Explanation for EtherNet/IP
M800/M80 Series CC-Link IE Field (Master/local) Specifications manual
BNP-C3072-283 Explanation for CC-Link IE Field
M800/M80 Series GOT Connection Specifications manual
BNP-C3072-314 Explanation for GOT connection
M800/M80 Series CC-Link IE Field Basic Specifications manual
BNP-C3072-337 Explanation for CC-Link IE Field Basic
M800/M80 Series FL-net Specifications manual
BNP-C3072-368 Explanation for FL-net
M800/M80 Series Synchronous Control Specifications manual
BNP-C3072-074 Explanation for synchronous control
M800/M80 Series Multiple-Axis Synchronization Control Specifications manual
BNP-C3072-339 Explanation for multiple-axis synchronization control
Precautions for Safety
Always read this manual, related manuals and attached documents before installation, operation, programming,
maintenance or inspection to ensure correct use. Understand all the conditions described in this manual before using the
unit. We rank the safety precautions into "DANGER", "WARNING" and "CAUTION" for the manuals issued by Mitsubishi,
including this manual.
Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case,
important information that must always be observed is described.
The following signs indicate prohibition and compulsory.
The meaning of each pictorial sign is as follows.
DANGER
When there is a great risk that the user could be subject to fatalities or serious injuries if handling is
mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if handling is mistaken.
CAUTION
When the user could be subject to injuries or when physical damage could occur if handling is mistaken.
This sign indicates prohibited behavior (must not do).
For example, indicates "Keep fire away".
This sign indicated a thing that is pompously (must do).
For example, indicates "it must be grounded".
CAUTION
CAUTION rotated
object
CAUTION HOT
Danger Electric shock
risk
Danger explosive
Prohibited
Disassembly is
prohibited
KEEP FIRE AWAY
General instruction
Earth ground
Not applicable in this manual.
Not applicable in this manual.
1. Items related to product and manual
The items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included. Some of them,
however, may not be available for your NC system.
Refer to the specifications issued by the machine tool builder before use.
Some screens and functions may differ depending on the NC system (or its version), and some functions
may not be possible. Please confirm the specifications before use.
To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including
unauthorized access, denial-of-service (DoS) (*1) attack, and computer virus from external sources via a
network, take security measures such as firewall, VPN, and anti-virus software.
(*1) Denial-of-service (DoS): refers to a type of cyber-attack that disrupts services by overloading the
system or by exploiting a vulnerability of the system.
Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of
cyber-attacks including DoS attack, unauthorized access and computer virus.
2. Items related to start up and maintenance
Follow the power specifications (input voltage range, frequency range, momentary power failure time
range) described in this manual.
Follow the environment conditions (ambient temperature, humidity, vibration, atmosphere) described in
this manual.
Follow the remote type machine contact input/output interface described in this manual. (Connect a diode
in parallel with the inductive load or connect a protective resistor in serial with the capacitive load, etc.)
If the parameter is used to set the temperature rise detection function to invalid, overheating may occur,
thereby disabling control and possibly resulting in the axes running out of control, which in turn may result
in machine damage and/or bodily injury or destruction of the unit. It is for this reason that the detection
function is normally left "valid" for operation.The parameter for the temperature rise detection function will
be validated forcibly when the NC unit is turned ON.
DANGER
WARNING
CAUTION
Treatment of waste
The following two laws will apply when disposing of this product. Considerations must be made to each law. The
following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If
necessary, indicate or notify these laws to the final user of the product.
(1) Requirements for "Law for Promotion of Effective Utilization of Resources"
(a) Recycle as much of this product as possible when finished with use.
(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap contractors.
Mitsubishi Electric recommends sorting the product and selling the members to appropriate contractors.
(2) Requirements for "Law for Treatment of Waste and Cleaning"
(a) Mitsubishi Electric recommends recycling and selling the product when no longer needed according to item (1)
above. The user should make an effort to reduce waste in this manner.
(b) When disposing a product that cannot be resold, it shall be treated as a waste product.
(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment contractor,
and appropriate measures, including a manifest control, must be taken.
(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal laws.
Disposal
(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and
Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components
which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your
household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or
accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.
Please, help us to conserve the environment we live in!
Trademarks
MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT,
CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of
Mitsubishi Electric Corporation in Japan and/or other countries.
Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
Microsoft, Windows, SQL Server and Access are either trademarks or registered trademarks of Microsoft
Corporation in the United States and/or other countries.
SD logo and SDHC logo are either registered trademarks or trademarks of LLC.
UNIX is a registered trademark of The Open Group in the United States and/or other countries.
Intel and Pentium are either trademarks or registered trademarks of Intel Corporation in the United States and/or
other countries.
MODBUS is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated
companies in Japan and/or other countries.
EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc.
PROFIBUS-DP and PROFINET are either trademarks or registered trademarks of PROFIBUS User Organization.
Oracle is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United
States and /or other countries.
VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.
Punchtap is licensed by EMUGE.
BiSS is a registered trademark of iC-Haus GmbH.
Other company and product names that appear in this manual are trademarks or registered trademarks of the
respective companies.
( /Japanese)
( A)
Handling of our product
(English)
This is a class A product. In a domestic environment this product may cause radio interference in which case the user
may be required to take adequate measures.
( /Korean)
(A )
.
WARRANTY
Please confirm the following product warranty details before using Mitsubishi Electric CNC.
1. Warranty Period and Coverage
Should any fault or defect (hereafter called "failure") for which we are liable occur in this product during the warranty period, repair services shall be provided at no cost through the distributor from which the product was purchased or through a Mitsubishi Electric service provider. Note, however, that this does not apply if the customer was informed prior to purchasing the product that the product is not covered under warranty. Also note that we are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit is replaced.
[Warranty Term] The term of warranty for this product shall be twenty-four (24) months from the date of delivery of the product to the end user, provided the product purchased from Mitsubishi Electric or a distributor in Japan is installed in Japan (but in no event longer than thirty (30) months, including distribution time after shipment from Mitsubishi Electric or a distributor). Note that, in the case where the product purchased from Mitsubishi Electric or a distributor in or outside Japan is exported and installed in any country other than where it was purchased, please refer to "2. Service in Overseas Countries" below.
[Limitations] (1) The machine tool builder is requested to conduct an initial failure diagnosis, as a general rule. The diagnosis may also be
carried out by Mitsubishi Electric or our service provider for a fee at the machine tool builder's request. (2) This warranty applies only when the conditions, method, environment, etc., of use are in compliance with the terms,
conditions and instructions that are set forth in the instruction manual, users manual, and the caution label affixed to the product, etc.
(3) Even during the term of warranty, repair costs will be charged to the customer in the following cases: (a) a failure caused by improper storage or handling, carelessness or negligence, etc., or a failure caused by a problem
with the customer's hardware or software (b) a failure caused by any alteration, etc., to the product made by the customer without Mitsubishi Electrics approval (c) a failure which may be regarded as avoidable, if the customers equipment in which this product is incorporated is
equipped with a safety device required by applicable laws or has any function or structure considered to be indispensable in the light of common sense in the industry
(d) a failure which could have been avoided if consumable parts designated in the instruction manual, etc. had been duly maintained and replaced
(e) any replacement of consumable parts (including the battery, relay and fuse) (f) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal
fluctuation of voltage, and acts of God, including without limitation earthquakes, lightning, and natural disasters (g) a failure which could not have been foreseen under technologies available at the time of shipment of this product from
Mitsubishi Electric (h) any other failures which are not attributable to Mitsubishi Electric or which the customer acknowledges are not
attributable to Mitsubishi Electric
2. Service in Overseas Countries
If the customer installs a product purchased from Mitsubishi Electric in a machine or equipment and exports it to any country other than where it was purchased, the customer may sign a paid warranty contract with our local FA center. This applies in the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased. For details please contact the distributor from which the product was purchased.
3. Exclusion of Responsibility for Compensation against Loss of Opportunity, Secondary Loss, etc.
Regardless of the gratis warranty term, Mitsubishi Electric shall not be liable for compensation for: (1) Damage arising from any cause found not to be the responsibility of Mitsubishi Electric. (2) Lost opportunity or lost profit incurred by the user due to a failure of a Mitsubishi Electric product. (3) Special damage or secondary damage, whether foreseeable or not, compensation for accidents, and compensation for
damages to products other than Mitsubishi Electric products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.
4. Changes in Product Specifications
Specifications shown in our catalogs, manuals or technical documents are subject to change without notice.
5. Product Application
(1) For use of this product, applications should be those that will not result in a serious damage even if a failure or malfunction occurs in the product, and a backup or failsafe function should operate on an external system when any failure or malfunction occurs to the product.
(2) Mitsubishi Electric CNC is designed and manufactured solely for applications to machine tools for industrial purposes. Do not use this product in applications other than those specified above, especially those which have substantial influence on public interest or which are expected to have significant influence on human lives or properties.
CONTENTS
Mitsubishi Electric CNC M800W/M800S/M80W Series Specifications List [L system]
: Standard: Option: Selection
M850W M830W M850S M830S M80W
1 Control Axes 1
1.1 Control Axes 2
1.1.1 Number of Basic Control Axes (NC Axes) 2 2 2 2 2 2
1.1.2 Max. Number of Axes (NC Axes + Spindles + PLC Axes)
16 32
16 32
16 32
16 32
12 2
1.1.2.1 Max. Number of NC Axes (In Total for All the Part Systems)
16 32
16 32
16 32
16 32
10 2
1.1.2.2 Max. Number of Spindles 8 8 8 8 4+G/B (*2)
2
1.1.2.3 Max. Number of PLC Axes 8 8 8 8 6 2
1.1.4 Max. Number of PLC Indexing Axes 8 8 8 8 4 3
1.1.5 Number of Simultaneous Contouring Control Axes
8 4 8 4 4 3
1.1.6 Max. Number of NC Axes in a Part System
8 12
8 12
8 12
8 12
8 3
1.1.7 Axis Name Extension 3
1.2 Control Part System 4
1.2.1 Standard Number of Part Systems 1 1 1 1 1 4
1.2.2 Max. Number of Part Systems (Main + Sub)
4 8
4 8
4 8
4 8
4 4
1.2.2.1 Max. Number of Main Part Systems 4 8
4 8
4 8
4 8
2 4
1.2.2.2 Max. Number of Sub Part Systems 4 8
4 8
4 8
4 8
2 4
1.3 Control Axes and Operation Modes 5
1.3.1 Tape (RS-232C Input) Mode 5
1.3.2 Memory Mode 5
1.3.3 MDI Mode 5
1.3.4 High-Speed Program Server Mode 6
1.3.4.1 Control Unit-side High-speed Program Server Mode
6
1.3.4.2 Display Unit-side High-speed Program Server Mode
/ / / 6
1.3.4.3 FTP High-speed Program Server Mode 6
1.3.5 Front-side SD Card Mode 7
1.3.6 Front-side USB Memory Mode 7
2 Input Command 9
2.1 Data Increment 10
2.1.1 Least Command Increment 10
Least command increment 1m 10
Least command increment 0.1m 10
Least command increment 0.01m(10nm) 10
Least command increment 0.001m(1nm) 10
2.1.2 Least Control Increment 12
Least control increment0.01m(10nm) 12
Least control increment0.001m(1nm) 12
Class Page
Lathe system
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Lathe system
2.1.3 Indexing Increment 12
2.2 Unit System 13
2.2.1 Inch/Metric Changeover 13
2.2.2 Input Command Increment Tenfold 13
2.3 Program Format 14
2.3.1 Program Format 14
2.3.1.1 Format 1 for Lathe (G Code List 2, 3)
14
2.3.1.2 Format 2 for Lathe (G Code List 4, 5)
14
2.3.1.3 Special Format for Lathe (G Code List 6, 7)
14
2.3.1.4 Format 1 for Machining Center 14
2.3.1.5 Format 2 for Machining Center (M2 Format)
14
2.3.1.6 MITSUBISHI CNC Special Format 14
2.3.2 Program Format Switch 15
2.4 Command Value 17
2.4.1 Decimal Point Input I, II 17
2.4.2 Absolute/Incremental Command 18
2.4.3 Diameter/Radius Designation 19
2.4.4 Diameter/Radius Designation Switch 20
3 Positioning/Interpolation 21
3.1 Positioning 22
3.1.1 Positioning 22
3.1.2 Unidirectional Positioning 23
3.2 Linear/Circular Interpolation 24
3.2.1 Linear Interpolation 24
3.2.2 Circular Interpolation (Center/Radius Designation)
25
3.2.3 Helical Interpolation 27
3.2.4 Spiral/Conical Interpolation 30
3.2.5 Cylindrical Interpolation 32
3.2.6 Polar Coordinate Interpolation 33
3.2.7 Milling Interpolation 34
3.2.8 Hypothetical Axis Interpolation 35
3.3 Curve Interpolation 36
3.3.1 Involute Interpolation 36
3.3.2 Exponential Interpolation 38
3.3.3 Spline Interpolation (G05.1Q2/G61.2) 39
3.3.4 NURBS Interpolation 40
3.3.5 3-Dimensional Circular Interpolation 41
3.3.6 Spline Interpolation2 (G61.4) 42
4 Feed 45
4.1 Feedrate 46
4.1.1 Rapid Traverse Rate (m/min) 1000 1000 1000 1000 1000 46
4.1.2 Cutting Feedrate (m/min) 1000 1000 1000 1000 1000 47
4.1.3 Manual Feedrate (m/min) 1000 1000 1000 1000 1000 48
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Lathe system
4.1.4 Rotary Axis Command Speed Tenfold 48
4.2 Feedrate Input Methods 49
4.2.1 Feed per Minute (Asynchronous Feed) 49
4.2.2 Feed per Revolution (Synchronous Feed) 51
4.2.3 Inverse Time Feed 53
4.2.4 F 1-digit Feed 54
4.2.5 Manual Speed Command 55
4.2.7 G00 Feedrate Designation (,F Command) 55
4.2.8 Selection of Axis (Axes) for Feedrate Command
57
4.3 Override 58
4.3.1 Rapid Traverse Override 58
4.3.2 Cutting Feed Override 58
4.3.3 2nd Cutting Feed Override 58
4.3.4 Override Cancel 59
4.4 Acceleration/Deceleration 60
4.4.1 Automatic Acceleration/Deceleration after Interpolation
60
4.4.2 Rapid Traverse Constant-gradient Acceleration/Deceleration
62
4.4.3 Rapid Traverse Constant-gradient Multi-step Acceleration/Deceleration
63
4.5 Thread Cutting 64
4.5.1 Thread Cutting (Lead/Thread Number Designation)
64
4.5.2 Variable Lead Thread Cutting 67
4.5.3 Synchronous Tapping 68
4.5.3.1 Synchronous Tapping Cycle 68
4.5.3.2 Pecking Tapping Cycle 70
4.5.3.3 Deep-hole Tapping Cycle 72
4.5.3.4 Synchronous Tapping with Multiple Spindles
74
4.5.3.5 Synchronous Tapping with Analog I/F Spindle
74
4.5.4 Chamfering 74
4.5.6 Circular Thread Cutting 75
4.5.8 High-speed Synchronous Tapping (OMR-DD) 76
4.5.10 Thread Recutting 77
4.5.11 Thread Cutting Override 78
4.5.12 Variable Feed Thread Cutting 78
4.5.13 Thread Cutting Time Constant Switch 79
4.6 Manual Feed 80
4.6.1 Manual Rapid Traverse 80
4.6.2 Jog Feed 80
4.6.3 Incremental Feed 81
4.6.4 Handle Feed 81
4.6.5 Manual Feedrate B 82
4.6.6 Manual Feedrate B Surface Speed Control 83
4.6.8 Manual Speed Clamp 84
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Lathe system
4.7 Dwell 85
4.7.1 Dwell (Time-based Designation) 85
4.7.2 Dwell (Revolution-based Designation) 86
5 Program Memory/Editing 87
5.1 Memory Capacity 88
5.1.1 Memory Capacity (Number of Programs Stored)
88
230kB[600m] (400 programs) 88
500kB[1280m] (1000 programs) 88
1000kB[2560m] (1000 programs) 88
2000kB[5120m] (1000 programs) 88
5.2 Editing 89
5.2.1 Program Editing 89
5.2.2 Background Editing 90
5.2.3 Buffer Correction 91
5.2.5 Multi-part System Simultaneous Program Editing
92
5.2.6 Special Program Editing Display for Synchronization between Part Systems
92
5.2.7 Finish Shape View Programming 93
6 Operation and Display 95
6.1 Structure of Operation/Display Panel 96
6.1.1 Color Display (8.4-type LCD TFT) 96
6.1.2 Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.3 Color Touchscreen Display (15-type LCD TFT)
96
6.1.4 Separated-type Color Display (8.4-type LCD TFT)
96
6.1.5 Separated-type Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.6 Separated-type Color Touchscreen Display (15-type LCD TFT)
96
6.1.7 Separated-type Color Touchscreen Display (15-type LCD TFT/Windows8)
96
6.1.8 Separated-type Color Touchscreen Display (19-type LCD TFT/Windows8)
97
6.1.9 Separated-type Color Touchscreen Display (19-type Horizontal LCD TFT/Windows8)
97
6.1.11 GOT (GOT2000 Series GT27/GT25 12.1/10.4/8.4/5.7)
97
6.2 Operation Methods and Functions 98
6.2.1 Operation Input 98
6.2.2 Absolute/Incremental Setting 98
6.2.3 Multiple Display Connection 99
6.2.4 Common Display to Multiple NCs 99
6.2.5 Displayed Part System Switch 99
6.2.6 Menu List 100
6.2.7 Display Switch by Operation Mode 100
6.2.8 External Signal Display Switch 100
: Standard: Option: Selection
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Lathe system
6.2.9 Screen Saver 100
6.2.10 Parameter Guidance 100
6.2.11 Alarm Guidance 101
6.2.12 Machining Program Input Mistake Check Warning
101
6.2.14 Screenshot Capture / / / 101
6.2.15 User Selectable Menu Configuration 101
6.2.16 PC-NC Network Automatic Connection / / / 102
6.2.17 Device Open Parameter 102
6.2.18 SRAM Open Parameter 102
6.2.19 MTB Selectable Menu Configuration 102
6.2.20 Remote Desktop Connection / / / 103
6.2.21 VNC Server / / / 104
6.3 Display Methods and Contents 105
6.3.1 Status Display 105
6.3.2 Clock Display 105
6.3.3 Monitor Screen Display 106
6.3.4 Setup Screen Display 107
6.3.5 Edit Screen Display 107
6.3.6 Diagnosis Screen Display 107
6.3.7 Maintenance Screen Display 108
6.3.8 Home Application / / / 108
6.3.9 Home Screen 109
6.3.10 Additional Languages 110
6.3.10.1 Japanese 110
6.3.10.2 English 110
6.3.10.3 German 110
6.3.10.4 Italian 110
6.3.10.5 French 110
6.3.10.6 Spanish 110
6.3.10.7 Chinese 110
6.3.10.7.1 Chinese (Traditional Chinese Characters)
110
6.3.10.7.2 Chinese (Simplified Chinese Characters)
110
6.3.10.8 Korean 111
6.3.10.9 Portuguese 111
6.3.10.10 Hungarian 111
6.3.10.11 Dutch 111
6.3.10.12 Swedish 111
6.3.10.13 Turkish 111
6.3.10.14 Polish 111
6.3.10.15 Russian 111
6.3.10.16 Czech 111
6.3.10.17 Indonesian 112
6.3.10.18 Vietnamese 112
: Standard: Option: Selection
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Lathe system
7 Input/Output Functions and Devices 113
7.1 Input/Output Data 114
7.1.1 Machining Program Input/Output 114
7.1.2 Tool Offset Data Input/Output 114
7.1.3 Common Variable Input/Output 114
7.1.4 Parameter Input/Output 114
7.1.5 History Data Output 114
7.1.7 System Configuration Data Output 114
7.2 Input/Output I/F 115
7.2.1 RS-232C I/F 115
7.2.2 SD Card I/F 115
7.2.2.1 Control Unit-side SD Card I/F [Up to 32GB]
115
7.2.2.2 Front-side SD Card I/F [Up to 32GB] / / / 115
7.2.3 Ethernet I/F 115
7.2.4 Display Unit-side Data Server I/F 116
7.2.5 Front-side USB Memory I/F [Up to 32GB] 116
7.2.6 USB I/F (GOT Front-side USB I/F) 116
7.2.7 SD I/F (GOT Back-side SD Card I/F) 116
7.3 Computer Link 117
7.3.1 Computer Link B 117
7.4 Others 118
7.4.1 Handy Terminal Connection 118
7.4.3 IP Filter Setting 119
8 Spindle, Tool and Miscellaneous Functions 121
8.1 Spindle Functions (S) 122
8.1.1 Spindle Control Functions 122
8.1.1.1 Spindle Digital I/F 123
8.1.1.2 Spindle Analog I/F 123
8.1.1.3 Coil Switch 123
8.1.1.4 Automatic Coil Switch 123
8.1.1.5 Encoder Input I/F 124
8.1.1.6 Spindle-mode Servo Motor Control 125
8.1.1.7 Spindle-mode Rotary Axis Control 126
8.1.1.8 Turret Gear Change Control 127
8.1.1.9 Spindle Control with Pulse Train Output
128
8.1.2 S Code Output 129
8.1.3 Constant Surface Speed Control 130
8.1.4 Spindle Override 132
8.1.5 Multiple-spindle Control 132
8.1.5.1 Multiple-spindle Control I 133
8.1.5.2 Multiple-spindle Control II 134
8.1.6 Spindle Orientation 135
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Lathe system
8.1.7 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.1 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.2 C Axis Control during Spindle Synchronization
137
8.1.8 Spindle Synchronization 138
8.1.8.1 Spindle Synchronization I 138
8.1.8.2 Spindle Synchronization II 139
8.1.8.3 Guide Bushing Spindle Synchronization
139
8.1.9 Tool Spindle Synchronization I (Polygon)
140
8.1.9.1 Tool Spindle Synchronization IA (Spindle-Spindle, Polygon)
140
8.1.9.2 Tool Spindle Synchronization IB (Spindle-Spindle, Polygon)
141
8.1.9.3 Tool Spindle Synchronization IC (Spindle-NC Axis, Polygon)
142
8.1.10 Tool Spindle Synchronization II (Hobbing)
143
8.1.11 Spindle Speed Clamp 144
8.1.13 Spindle Oscillation 144
8.1.14 Spindle Superimposition Control 145
8.1.15 Multiple Spindle Synchronization Set Control
147
8.1.16 Spindle Speed Fluctuation Detection 150
8.1.17 Spindle Motor Temperature Output to PLC
151
8.2 Tool Functions (T) 152
8.2.1 Tool Functions (T Command) 152
8.3 Miscellaneous Functions (M) 153
8.3.1 Miscellaneous Functions 153
8.3.2 Multiple M Codes in 1 Block 153
8.3.3 M Code Independent Output 154
8.3.4 Miscellaneous Function Finish 155
8.3.5 M Code Output during Axis Traveling 156
8.3.6 Miscellaneous Function Command High-speed Output
157
8.4 2nd Miscellaneous Functions (B) 159
8.4.1 2nd Miscellaneous Functions 159
8.4.2 2nd Miscellaneous Function Name Extension
159
9 Tool Compensation 161
9.1 Tool Length/Tool Position 162
9.1.1 Tool Length Offset 162
9.1.2 Tool Position Offset 165
9.1.3 Tool Compensation for Additional Axes 165
9.1.4 Tool Position Compensation (G43.7) 166
9.2 Tool Radius 167
9.2.1 Tool Radius Compensation 167
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Lathe system
9.2.2 3-dimensional Tool Radius Compensation (*3) (*3) 169
9.2.3 Tool Nose Radius Compensation (G40/41/42)
170
9.2.4 Automatic Decision of Nose Radius Compensation Direction (G46/40)
171
9.2.5 Tool Radius Compensation Diameter Designation
171
9.3 Tool Offset Amount 172
9.3.1 Number of Tool Offset Sets 172
99 sets 172
128 sets 172
200 sets 172
256 sets 172
400 sets 172
999 sets 172
9.3.2 Offset Memory 173
9.3.2.1 Tool Shape/Wear Offset Amount 173
9.3.2.2 Compensation Type Selection by Parameter
176
9.3.3 Number of Tool Offset Sets Allocation to Part Systems
177
10 Coordinate System 179
10.1 Coordinate System Type and Setting 180
10.1.1 Machine Coordinate System 181
10.1.2 Coordinate System Setting 182
10.1.3 Automatic Coordinate System Setting 183
10.1.4 Workpiece Coordinate System Selection 184
10.1.4.1 Workpiece Coordinate System Selection (6 Sets)
184
10.1.4.2 Extended Workpiece Coordinate System Selection (48 Sets) G54.1P1 to P48
186
10.1.4.3 Extended Workpiece Coordinate System Selection (96 Sets) G54.1P1 to P96
186
10.1.4.4 Extended Workpiece Coordinate System Selection (300 Sets) G54.1P1 to P300
186
10.1.5 External Workpiece Coordinate Offset 187
10.1.6 Workpiece Coordinate System Preset (G92.1)
188
10.1.7 Local Coordinate System 189
10.1.8 Coordinate System for Rotary Axis 190
10.1.9 Plane Selection 191
10.1.10 Origin Set/Origin Cancel 192
10.1.11 Counter Set 193
10.1.12 Workpiece Position Offset for Rotary Axis
194
10.1.13 Workpiece Coordinate System Shift 196
10.2 Return 197
10.2.1 Manual Reference Position Return 197
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Lathe system
10.2.2 Automatic 1st Reference Position Return
198
10.2.3 2nd, 3rd, 4th Reference Position Return
200
10.2.4 Reference Position Check 201
10.2.5 Absolute Position Detection 202
10.2.6 Tool Exchange Position Return 203
11 Operation Support Functions 205
11.1 Program Control 206
11.1.1 Optional Block Skip 206
11.1.2 Optional Block Skip Addition 206
11.1.3 Single Block 207
11.2 Program Test 208
11.2.1 Dry Run 208
11.2.2 Machine Lock 208
11.2.3 Miscellaneous Function Lock 208
11.2.4 Graphic Check 209
11.2.4.1 Graphic Check 209
11.2.4.2 3D Solid Program Check 209
11.2.4.3 Graphic Check Rotary Axis Drawing 210
11.2.5 Graphic Trace 211
11.2.5.1 Graphic Trace 211
11.2.5.2 Graphic Trace Rotary Axis Drawing 212
11.2.6 Machining Time Computation 212
11.2.7 Manual Arbitrary Reverse Run (Program Check Operation)
213
11.2.8 High-speed Simple Program Check 214
11.3 Program Search/Start/Stop 215
11.3.1 Program Search 215
11.3.2 Sequence Number Search 215
11.3.3 Collation and Stop 216
11.3.4 Program Restart 217
11.3.5 Automatic Operation Start 218
11.3.6 NC Reset 218
11.3.7 Feed Hold 219
11.3.8 Search & Start 219
11.3.10 Auto-restart 219
11.4 Interrupt Operation 220
11.4.1 Manual Interruption 220
11.4.2 Automatic Operation Handle Interruption
220
11.4.3 Manual Absolute Switch 221
11.4.4 Thread Cutting Cycle Retract 222
11.4.5 Tapping Retract 223
11.4.6 Manual Numerical Value Command 224
11.4.7 Arbitrary Reverse Run 225
11.4.8 MDI Interruption 226
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Lathe system
11.4.9 Simultaneous Operation of Manual and Automatic Modes
226
11.4.10 Simultaneous Operation of JOG and Handle Modes
226
11.4.11 Reference Position Retract 227
11.4.12 Tool Retract and Return 228
11.4.13 Skip Retract 229
11.4.14 PLC Interruption 229
11.4.16 Machining Interruption 230
12 Program Support Functions 231
12.1 Machining Method Support Functions 232
12.1.1 Program 232
12.1.1.1 Subprogram Control [Layers] 10 10 10 10 10 232
12.1.1.2 Figure Rotation 234
12.1.1.3 Scaling 236
12.1.1.4 Axis Name Switch 237
12.1.2 Macro Program 238
12.1.2.1 User Macro [Layers] 4 4 4 4 4 238
12.1.2.2 Machine Tool Builder Macro 241
12.1.2.3 Macro Interruption 243
12.1.2.4 Variable Command 244
200 sets 244
600 sets 244
700 sets 244
8000 sets 244
(600+100number of part systems) sets 244
(7900+100number of part systems) sets 244
12.1.3 Fixed Cycle 246
12.1.3.1 Fixed Cycle for Drilling 247
12.1.3.2 Fixed Cycle for Drilling (Type II) 252
12.1.3.3 Special Fixed Cycle 253
12.1.3.4 Fixed Cycle for Turning Machining 256
12.1.3.5 Compound Type Fixed Cycle for Turning Machining
261
12.1.3.6 Compound Type Fixed Cycle for Turning Machining (Type II)
266
12.1.3.7 Small-diameter Deep-hole Drilling Cycle
270
12.1.4 Mirror Image 270
12.1.4.1 Mirror Image by Parameter Setting 270
12.1.4.2 Mirror Image by External Input 270
12.1.4.3 Mirror Image by G Code 271
12.1.4.4 Mirror Image for Facing Tool Posts 272
12.1.4.5 T Code Mirror Image for Facing Tool Posts
272
12.1.5 Coordinate System Operation 273
12.1.5.1 Coordinate Rotation by Program 273
12.1.5.2 Coordinate Rotation by Parameter 275
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Lathe system
12.1.5.3 3-dimensional Coordinate Conversion 276
12.1.6 Dimension Input 278
12.1.6.1 Corner Chamfering/Corner R 278
12.1.6.2 Linear Angle Command 285
12.1.6.3 Geometric Command 286
12.1.6.4 Polar Coordinate Command 287
12.1.7 Axis Control 288
12.1.7.1 Chopping 288
12.1.7.1.1 Chopping 288
12.1.7.2 Normal Line Control 289
12.1.7.3 Circular Cutting 290
12.1.7.4 Vibration Cutting Control 291
12.1.8 Multi-part System Control 292
12.1.8.1 Timing Synchronization between Part Systems
292
12.1.8.2 Start Point Designation Timing Synchronization
293
12.1.8.3 Mixed Control 296
12.1.8.3.1 Mixed Control (Cross Axis Control)
296
12.1.8.3.2 Arbitrary Axis Exchange Control
297
12.1.8.4 Control Axis Superimposition 299
12.1.8.4.1 Control Axis Superimposition 299
12.1.8.4.2 Arbitrary Axis Superimposition Control
301
12.1.8.5 Control Axis Synchronization between Part Systems
301
12.1.8.6 Balance Cut 303
12.1.8.7 Common Memory for Part Systems 305
12.1.8.8 Multi-part System Simultaneous Thread Cutting
305
12.1.8.8.1 Two-part System Simultaneous Thread Cutting
306
12.1.8.8.2 Multi-part System Simultaneous Thread Cutting
308
12.1.8.9 Multi-part System Program Management
309
12.1.8.10 Synchronization between Part Systems
310
12.1.8.10.1 Single Block between Part Systems
310
12.1.8.10.2 Dwell/Miscellaneous Function Time Override
311
12.1.8.10.3 Synchronization between Part Systems OFF
312
12.1.8.11 Sub Part System Control I 313
12.1.8.12 Sub Part System Control II 315
12.1.8.13 Loader Control Part System 317
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Lathe system
12.1.9 Data Input/Output by Program 318
12.1.9.1 Parameter Input by Program 318
12.1.9.2 Compensation Data Input by Program 319
12.1.9.3 Tool/Material Shape Input by Program
323
12.1.9.5 API Section and Sub-section Nos. Input/Output by Program
325
12.1.9.6 R-Navi Data Input by Program 325
12.1.10 Machining Modal 326
12.1.10.1 Tapping Mode 326
12.1.10.2 Cutting Mode 326
12.1.11 High-speed Parts Machining 327
12.1.11.1 Rapid Traverse Block Overlap 327
12.2 Machining Accuracy Support Functions 329
12.2.1 Automatic Corner Override 329
12.2.2 Deceleration Check 330
12.2.2.1 Exact Stop Check Mode 332
12.2.2.2 Exact Stop Check 332
12.2.2.3 Error Detection 332
12.2.2.4 Programmable In-position Check 333
12.2.2.5 Automatic Error Detection 333
12.3 High-speed and High-accuracy Functions [kBPM: k Block per Minute]
334
12.3.1 High-speed Machining Mode 334
12.3.1.1 High-speed Machining Mode I (G05P1) Maximum [kBPM]
33.7 33.7 33.7 33.7 33.7 334
12.3.1.2 High-speed Machining Mode II (G05P2) Maximum [kBPM]
168 168 168 168 67.5 335
12.3.2 High-accuracy Control 336
12.3.2.1 High-accuracy Control (G61.1/G08) 336
12.3.2.2 Multi-part System Simultaneous High-accuracy Control
340
12.3.2.3 SSS Control 341
12.3.2.4 Tolerance Control 342
12.3.2.5 Variable-acceleration Pre-interpolation Acceleration/Deceleration
343
12.3.2.6 High-accuracy Acceleration/Deceleration Time Constant Extension
343
12.3.2.7 Axis-specific Acceleration Tolerance Control
344
12.3.3 High-speed High-accuracy Control 345
12.3.3.1 High-speed High-accuracy Control I (G05.1Q1) Maximum [kBPM]
67.5 67.5 67.5 67.5 33.7 345
12.3.3.2 High-speed High-accuracy Control II (G05P10000) Maximum [kBPM]
168 168 168 168 67.5 346
12.3.3.3 High-speed High-accuracy Control III (G05P20000) Maximum [kBPM]
349
12.3.3.4 Smooth Fairing 351
12.3.4 Machining Condition Selection I 352
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Lathe system
12.3.5 Direct Command Mode 352
12.4 Programming Support Functions 353
12.4.1 Playback 353
12.4.3 Interactive Cycle Insertion 354
12.4.4 Simple Programming (NAVI MILL/LATHE) 357
12.4.5 G code Guidance 357
12.4.7 DXF Data Input 358
13 Machine Accuracy Compensation 359
13.1 Static Accuracy Compensation 360
13.1.1 Backlash Compensation 360
13.1.2 Memory-type Pitch Error Compensation [sets]
32 32 32 32 16 361
13.1.3 Memory-type Relative Position Error Compensation
362
13.1.4 External Machine Coordinate System Compensation
363
13.1.5 Circular Radius Error Compensation 363
13.1.6 Ball Screw Thermal Expansion Compensation
364
13.1.7 Rotation Center Error Compensation 365
13.1.8 Position-dependent Gradually Increasing-type Backlash Compensation
367
13.1.9 Bidirectional Pitch Error Compensation 368
13.1.10 Cyclic Error Compensation 368
13.1.11 Spatial Error Compensation 369
13.1.12 Backlash Compensation II 370
13.2 Dynamic Accuracy Compensation 371
13.2.1 Smooth High-gain (SHG) Control 371
13.2.2 Dual Feedback 372
13.2.3 Lost Motion Compensation 372
13.2.4 OMR II (Backlash with Filter) 373
13.2.6 OMR-FF 374
13.2.7 Distance-coded Reference Position Detection
375
13.2.9 Variable Torsion Compensation 376
13.2.10 Cogging Torque Compensation 377
14 Automation Support Functions 379
14.1 Measurement 380
14.1.1 Skip 380
14.1.1.1 Skip 380
14.1.1.2 Multiple-step Skip 382
14.1.1.4 PLC Skip 383
14.1.1.5 Speed Change Skip 383
14.1.1.6 Torque Limitation Skip 384
14.1.2 Automatic Tool Length Measurement 385
14.1.3 Manual Tool Length Measurement 1 388
14.1.4 Manual Tool Length Measurement 2 391
14.1.5 Workpiece Coordinate Offset Measurement
392
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Lathe system
14.1.6 Workpiece Position Measurement 393
14.1.7 Rotation Measurement 395
14.1.8 Rotation Center Error Measurement 396
14.1.9 Workpiece Installation Error Measurement
397
14.2 Tool Life Management 398
14.2.1 Tool Life Management 398
14.2.1.1 Tool Life Management I 398
14.2.1.2 Tool Life Management II 399
14.2.1.3 Tool Life Management III 399
14.2.2 Number of Tool Life Management Sets 400
99 sets 400
128 sets 400
200 sets 400
256 sets 400
400 sets 400
999 sets 400
14.2.3 Tool Life Management Set Allocation to Part Systems
402
14.3 Others 404
14.3.1 Programmable Current Limitation 404
14.3.2 Auto Power OFF 404
14.3.4 Load Monitoring I 405
14.3.5 Power ON/OFF Sequence / / / 405
14.3.6 PLC Axis Current Limit 405
14.3.7 Direct Robot Control 406
15 Safety and Maintenance 407
15.1 Safety Switches 408
15.1.1 Emergency Stop 408
15.1.2 Data Protection Key 408
15.2 Display for Ensuring Safety 409
15.2.1 NC Warning 409
15.2.2 NC Alarm 409
15.2.3 Operation Stop Cause 410
15.2.4 Emergency Stop Cause 410
15.2.5 Thermal Detection 410
15.2.6 Battery Alarm/Warning 411
15.3 Protection 412
15.3.1 Stroke End (Over Travel) 412
15.3.2 Stored Stroke Limit 412
15.3.2.1 Stored Stroke Limit I/II 413
15.3.2.2 Stored Stroke Limit IB 415
15.3.2.3 Stored Stroke Limit IIB 415
15.3.2.4 Stored Stroke Limit IC 416
15.3.3 Stroke Check before Travel 417
15.3.4 Chuck/Tailstock Barrier Check 419
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Lathe system
15.3.5 Interlock 420
15.3.6 External Deceleration 420
15.3.7 Interference Check III 421
15.3.8 3D Machine Interference Check 423
15.3.9 Door Interlock 424
15.3.9.1 Door Interlock I 424
15.3.9.2 Door Interlock II 426
15.3.10 Parameter Lock 428
15.3.11 Program Protection (Edit Lock B, C) 428
15.3.12 Program Display Lock 428
15.3.13 Data Protection by User's Level 428
15.3.15 Vertical Axis Pull-up 429
15.3.16 Machine Group-based Alarm Stop 429
15.3.17 Interference Check Between Part Systems
431
15.3.18 Spindle Protection 432
15.4 Maintenance and Troubleshooting 433
15.4.1 Operation History 433
15.4.2 Data Sampling 434
15.4.3 NC Data Backup 434
15.4.4 Servo Tuning Support 435
15.4.4.1 NC Analyzer2 435
15.4.5 Automatic Backup 437
15.4.8 Application Error Detection / / / 437
15.4.9 Email Notification to Operator 438
15.4.10 NC Configurator2 439
15.4.11 Diagnosis Data Output 439
15.4.12 Backup/Restore 439
15.4.14 Field Network Diagnostics 440
15.4.15 Remote service iQ Care Remote4U 441
15.4.15.1 Connection with RGU 441
15.5 Functional Safety 442
15.5.1 Safety Observation 442
15.5.2 Smart Safety Observation 443
15.5.2.1 Safety-related I/O Observation 443
15.5.2.2 Emergency Stop Observation 443
15.5.2.3 Drive Safety Function 444
15.5.2.3.1 SLS (Safely-Limited Speed) 444
15.5.2.3.2 SLP (Safely-Limited Position) 444
15.5.2.3.3 SOS (Safe Operating Stop) 444
15.5.2.3.4 SSM (Safe Speed Monitor) 444
15.5.2.3.5 SBC/SBT (Safe Brake Control/Safe Brake Test)
445
: Standard: Option: Selection
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Lathe system
15.5.2.3.6 SCA (Safe Cam) 445
15.5.2.3.7 SS1/SS2 (Safe Stop) 445
15.5.2.3.8 STO (Safe Torque Off) 445
15.5.2.3.9 SCN (Safety Communication Network)
446
16 Drive System 447
16.1 Servo/Spindle 448
Feed axis -
MDS-E-Vx -
MDS-EH-Vx -
MDS-EJ-Vx -
MDS-EJH-Vx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Spindle -
MDS-E-SPx -
MDS-EH-SPx -
MDS-EJ-SPx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Power supply -
MDS-E-CV -
MDS-EH-CV -
MDS-EX-CVP -
17 Machine Support Functions 449
17.1 PLC 450
17.1.1 Built-in PLC Processing Mode 450
17.1.2 PLC Functions 450
17.1.2.1 Built-in PLC Basic Function 450
17.1.2.1.1 Index Modification 453
17.1.2.1.2 Multi-program [Number of Programs]
120 120 120 120 60 453
17.1.2.1.3 Multi-project [Number of Projects Stored]
454
Number of PLC projects: 2 454
Number of PLC projects: 3 454
Number of PLC projects: 6 454
17.1.2.1.4 Function Block (FB) 454
17.1.2.1.5 Label Programming 454
17.1.2.2 PLC Exclusive Instruction 455
17.1.2.3 Enhanced PLC Security Mode 457
17.1.3 PLC Support Functions 458
17.1.3.1 Alarm Message Display 458
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Lathe system
17.1.3.2 Operator Message Display 458
17.1.3.3 Memory Switch (PLC Switch) 459
17.1.3.3.1 Memory Switch (PLC Switch) 32 Points
459
17.1.3.3.2 Memory Switch (PLC Switch) 64 Points
459
17.1.3.3.3 Memory Switch (PLC Switch) 96 points
459
17.1.3.4 Load Meter Display 460
17.1.3.5 User PLC Version Display 460
17.1.3.6 Ladder Program Writing during RUN 460
17.1.3.7 PLC Program Protection 460
17.1.4 Built-in PLC Capacity 461
17.1.4.1 Standard PLC Capacity [Number of Steps]
128K 128K 128K 128K 64K 461
17.1.4.2 Large PLC Capacity: 256 Ksteps 461
17.1.4.3 Large PLC Capacity: 512 Ksteps 461
17.1.5 Machine Contact Input/Output I/F 461
17.1.6 Ladder Monitor 462
17.1.7 PLC Development 463
17.1.7.1 On-board Development 463
17.1.7.2 MELSEC Development Tool (GX Developer)
463
17.1.7.3 MELSEC Development Tool (GX Works2)
463
17.1.7.4 MELSEC Development Tool (GX Works3)
464
17.1.8 PLC Parameter 464
17.1.8.1 PLC Constant (150 Points) 464
17.1.8.2 PLC Constant Extension (Up to 750 Points)
464
17.1.9 GOT Connection 465
17.1.9.1 Ethernet Connection 465
17.1.9.2 CC-Link Connection 465
17.1.9.3 CC-Link IE Field Connection 465
17.1.10 Pallet Program Registration 466
17.2 Machine Construction 467
17.2.1 Servo OFF 467
17.2.2 Axis Detachment 468
17.2.3 Synchronous Control 469
17.2.4 Inclined Axis Control 473
17.2.5 Position Switch 24 24 24 24 24 474
17.2.7 Index Table Indexing 475
17.2.8 Tool Length Compensation along the Tool Axis
(*3) (*3) (*3) (*3) 477
17.2.9 Tool Handle Feed & Interruption 478
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Lathe system
17.2.10 Tool Center Coordinate Display 478
17.2.11 Tool Center Point Control 479
17.2.11.1 Tool Center Point Control (G43.4/G43.5)
479
17.2.12 Inclined Surface Machining Command 482
17.2.13 Simple Inclined Surface Machining Command
484
17.2.14 3-dimensional Tool Radius Compensation (Tool's Vertical-direction Compensation)
(*3) (*3) (*3) (*3) 486
17.2.15 Workpiece Installation Error Compensation
(*3) (*3) 487
17.2.16 3-dimensional Manual Feed 488
17.2.17 R-Navi 489
17.2.18 Simple Synchronous Control 491
17.2.20 Real-time Tuning 492
17.2.20.1 Real-time Tuning 1 (Speed Gain) 492
17.2.20.2 Real-time Tuning 2 (Rapid Traverse Time Constant)
493
17.2.21 Constant Torque Control 494
17.2.22 External Encoder Position Output I/F 495
17.2.23 Multiple-axis Synchronization Control 496
17.2.24 Hypothetical Linear Axis Control 496
17.2.25 BiSS Encoder I/F 497
17.3 PLC Operation 498
17.3.1 Arbitrary Feed in Manual Mode 498
17.3.2 Circular Feed in Manual Mode 499
17.3.3 PLC Axis Control 501
17.3.5 PLC Axis Indexing 502
17.3.6 NC Axis/PLC Axis Switchover 504
17.4 PLC Interface 505
17.4.1 CNC Control Signal 505
17.4.2 CNC Status Signal 506
17.4.3 PLC Window 508
17.4.4 External Search 509
17.4.5 Direct Screen Selection 509
17.4.6 Buzzer Sound Control 510
17.5 Machine Contact I/O 511
17.5.1 Operation Panel I/O 511
17.5.1.1 DI:64/DO:64 / / / 511
17.5.1.2 DI:64/DO:64 + SDI:8 / / / 511
17.5.1.3 DI:96/DO:64 / / / 511
17.5.1.5 DI:64/DO:48/AO:1 / / / 511
17.5.2 Remote I/O 512
17.5.2.1 DI:32/DO:32 512
17.5.2.2 DI:64/DO:48 512
17.5.2.3 DI:64/DO:48 + AO:1 512
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Lathe system
17.5.2.5 DI:16/DO:8 512
17.5.2.6 DI:32/DO:32 + SDI:8/SDO:4 512
17.5.2.7 SDI:8/SDO:4 512
17.6 External PLC Link 513
17.6.1 CC-Link (Master/Local) 513
17.6.2 PROFIBUS-DP (Master) 519
17.6.3 CC-Link IE Field (Master/Local) 520
17.6.4 PROFINET 521
17.6.5 EtherNet/IP 522
17.6.8 FL-net 523
17.6.9 DeviceNet (Master) 523
17.6.10 CC-Link IE Field Basic 524
17.7 Installing S/W for Machine Tools 526
17.7.1 Customization (NC Designer2) 526
17.7.1.1 Customization Data Storage Capacity [MB]
6 6 528
17.7.1.2 Customization Working Memory Size [MB]
6 6 6 6 3 528
17.7.2 User-defined Key 528
17.7.3 EZSocket I/F 528
17.7.4 APLC Release 529
17.7.5 Custom API Library 530
17.7.6 MES Interface Library 530
17.7.7 SLMP Server 531
17.7.8 Numerical Control (CNC) Communication Software FCSB1224W000
532
17.7.10 GOT2000 Screen Design Tool GT Works3 532
17.8 Others 533
17.8.1 System Lock 533
17.8.2 CNC Remote Operation Tool 533
17.8.2.1 NC Monitor2 533
17.8.2.2 NC Explorer 533
17.8.3 Automatic Operation Lock 533
17.8.4 Power Consumption Computation 534
17.8.5 EcoMonitorLight Connection 534
17.8.6 GOT Window 535
17.8.7 Log Viewer 536
(*2)G/B: Guide Bush
(*3)This function is available
during program format switch
CONTENTS
Mitsubishi Electric CNC M800W/M800S/M80W Series Specifications List [M system]
: Standard: Option: Selection
M850W M830W M850S M830S M80W
1 Control Axes 1
1.1 Control Axes 2
1.1.1 Number of Basic Control Axes (NC Axes) 3 3 3 3 3 2
1.1.2 Max. Number of Axes (NC Axes + Spindles + PLC Axes)
16 32
16 32
16 32
16 32
11 2
1.1.2.1 Max. Number of NC Axes (In Total for All the Part Systems)
16 16 16 16 8 2
1.1.2.2 Max. Number of Spindles 4 4 4 4 2 2
1.1.2.3 Max. Number of PLC Axes 8 8 8 8 6 2
1.1.4 Max. Number of PLC Indexing Axes 8 8 8 8 4 3
1.1.5 Number of Simultaneous Contouring Control Axes
8 4 8 4 4 3
1.1.6 Max. Number of NC Axes in a Part System
8 12
8 12
8 12
8 12
8 3
1.1.7 Axis Name Extension 3
1.2 Control Part System 4
1.2.1 Standard Number of Part Systems 1 1 1 1 1 4
1.2.2 Max. Number of Part Systems (Main + Sub)
2 3(*9)
2 3(*9)
2 3(*9)
2 3(*9)
2 4
1.2.2.1 Max. Number of Main Part Systems 2 2 2 2 2 4
1.2.2.2 Max. Number of Sub Part Systems 2 2 2 2 4
1.3 Control Axes and Operation Modes 5
1.3.1 Tape (RS-232C Input) Mode 5
1.3.2 Memory Mode 5
1.3.3 MDI Mode 5
1.3.4 High-Speed Program Server Mode 6
1.3.4.1 Control Unit-side High-speed Program Server Mode
6
1.3.4.2 Display Unit-side High-speed Program Server Mode
/ / / 6
1.3.4.3 FTP High-speed Program Server Mode 6
1.3.5 Front-side SD Card Mode 7
1.3.6 Front-side USB Memory Mode 7
2 Input Command 9
2.1 Data Increment 10
2.1.1 Least Command Increment 10
Least command increment 1m 10
Least command increment 0.1m 10
Least command increment 0.01m(10nm) 10
Least command increment 0.001m(1nm) 10
2.1.2 Least Control Increment 12
Least control increment0.01m(10nm) 12
Least control increment0.001m(1nm) 12
Class Page
Machining center system
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
2.1.3 Indexing Increment 12
2.2 Unit System 13
2.2.1 Inch/Metric Changeover 13
2.2.2 Input Command Increment Tenfold 13
2.3 Program Format 14
2.3.1 Program Format 14
2.3.1.1 Format 1 for Lathe (G Code List 2, 3)
14
2.3.1.2 Format 2 for Lathe (G Code List 4, 5)
14
2.3.1.3 Special Format for Lathe (G Code List 6, 7)
14
2.3.1.4 Format 1 for Machining Center 14
2.3.1.5 Format 2 for Machining Center (M2 Format)
14
2.3.1.6 MITSUBISHI CNC Special Format 14
2.3.2 Program Format Switch 15
2.4 Command Value 17
2.4.1 Decimal Point Input I, II 17
2.4.2 Absolute/Incremental Command 18
2.4.3 Diameter/Radius Designation 19
2.4.4 Diameter/Radius Designation Switch 20
3 Positioning/Interpolation 21
3.1 Positioning 22
3.1.1 Positioning 22
3.1.2 Unidirectional Positioning 23
3.2 Linear/Circular Interpolation 24
3.2.1 Linear Interpolation 24
3.2.2 Circular Interpolation (Center/Radius Designation)
25
3.2.3 Helical Interpolation 27
3.2.4 Spiral/Conical Interpolation 30
3.2.5 Cylindrical Interpolation 32
3.2.6 Polar Coordinate Interpolation 33
3.2.7 Milling Interpolation 34
3.2.8 Hypothetical Axis Interpolation 35
3.3 Curve Interpolation 36
3.3.1 Involute Interpolation 36
3.3.2 Exponential Interpolation 38
3.3.3 Spline Interpolation (G05.1Q2/G61.2) 39
3.3.4 NURBS Interpolation 40
3.3.5 3-Dimensional Circular Interpolation 41
3.3.6 Spline Interpolation2 (G61.4) 42
4 Feed 45
4.1 Feedrate 46
4.1.1 Rapid Traverse Rate (m/min) 1000 1000 1000 1000 1000 46
4.1.2 Cutting Feedrate (m/min) 1000 1000 1000 1000 1000 47
4.1.3 Manual Feedrate (m/min) 1000 1000 1000 1000 1000 48
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
4.1.4 Rotary Axis Command Speed Tenfold 48
4.2 Feedrate Input Methods 49
4.2.1 Feed per Minute (Asynchronous Feed) 49
4.2.2 Feed per Revolution (Synchronous Feed) 51
4.2.3 Inverse Time Feed 53
4.2.4 F 1-digit Feed 54
4.2.5 Manual Speed Command 55
4.2.7 G00 Feedrate Designation (,F Command) 55
4.2.8 Selection of Axis (Axes) for Feedrate Command
57
4.3 Override 58
4.3.1 Rapid Traverse Override 58
4.3.2 Cutting Feed Override 58
4.3.3 2nd Cutting Feed Override 58
4.3.4 Override Cancel 59
4.4 Acceleration/Deceleration 60
4.4.1 Automatic Acceleration/Deceleration after Interpolation
60
4.4.2 Rapid Traverse Constant-gradient Acceleration/Deceleration
62
4.4.3 Rapid Traverse Constant-gradient Multi-step Acceleration/Deceleration
63
4.5 Thread Cutting 64
4.5.1 Thread Cutting (Lead/Thread Number Designation)
64
4.5.2 Variable Lead Thread Cutting 67
4.5.3 Synchronous Tapping 68
4.5.3.1 Synchronous Tapping Cycle 68
4.5.3.2 Pecking Tapping Cycle 70
4.5.3.3 Deep-hole Tapping Cycle 72
4.5.3.4 Synchronous Tapping with Multiple Spindles
74
4.5.3.5 Synchronous Tapping with Analog I/F Spindle
74
4.5.4 Chamfering 74
4.5.6 Circular Thread Cutting 75
4.5.8 High-speed Synchronous Tapping (OMR-DD) 76
4.5.10 Thread Recutting 77
4.5.11 Thread Cutting Override 78
4.5.12 Variable Feed Thread Cutting 78
4.5.13 Thread Cutting Time Constant Switch 79
4.6 Manual Feed 80
4.6.1 Manual Rapid Traverse 80
4.6.2 Jog Feed 80
4.6.3 Incremental Feed 81
4.6.4 Handle Feed 81
4.6.5 Manual Feedrate B 82
4.6.6 Manual Feedrate B Surface Speed Control 83
4.6.8 Manual Speed Clamp 84
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
4.7 Dwell 85
4.7.1 Dwell (Time-based Designation) 85
4.7.2 Dwell (Revolution-based Designation) 86
5 Program Memory/Editing 87
5.1 Memory Capacity 88
5.1.1 Memory Capacity (Number of Programs Stored)
88
230kB[600m] (400 programs) 88
500kB[1280m] (1000 programs) 88
1000kB[2560m] (1000 programs) 88
2000kB[5120m] (1000 programs) 88
5.2 Editing 89
5.2.1 Program Editing 89
5.2.2 Background Editing 90
5.2.3 Buffer Correction 91
5.2.5 Multi-part System Simultaneous Program Editing
92
5.2.6 Special Program Editing Display for Synchronization between Part Systems
92
5.2.7 Finish Shape View Programming 93
6 Operation and Display 95
6.1 Structure of Operation/Display Panel 96
6.1.1 Color Display (8.4-type LCD TFT) 96
6.1.2 Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.3 Color Touchscreen Display (15-type LCD TFT)
96
6.1.4 Separated-type Color Display (8.4-type LCD TFT)
96
6.1.5 Separated-type Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.6 Separated-type Color Touchscreen Display (15-type LCD TFT)
96
6.1.7 Separated-type Color Touchscreen Display (15-type LCD TFT/Windows8)
96
6.1.8 Separated-type Color Touchscreen Display (19-type LCD TFT/Windows8)
97
6.1.9 Separated-type Color Touchscreen Display (19-type Horizontal LCD TFT/Windows8)
97
6.1.11 GOT (GOT2000 Series GT27/GT25 12.1/10.4/8.4/5.7)
97
6.2 Operation Methods and Functions 98
6.2.1 Operation Input 98
6.2.2 Absolute/Incremental Setting 98
6.2.3 Multiple Display Connection 99
6.2.4 Common Display to Multiple NCs 99
6.2.5 Displayed Part System Switch 99
6.2.6 Menu List 100
6.2.7 Display Switch by Operation Mode 100
6.2.8 External Signal Display Switch 100
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
6.2.9 Screen Saver 100
6.2.10 Parameter Guidance 100
6.2.11 Alarm Guidance 101
6.2.12 Machining Program Input Mistake Check Warning
101
6.2.14 Screenshot Capture / / / 101
6.2.15 User Selectable Menu Configuration 101
6.2.16 PC-NC Network Automatic Connection / / / 102
6.2.17 Device Open Parameter 102
6.2.18 SRAM Open Parameter 102
6.2.19 MTB Selectable Menu Configuration 102
6.2.20 Remote Desktop Connection / / / 103
6.2.21 VNC Server / / / 104
6.3 Display Methods and Contents 105
6.3.1 Status Display 105
6.3.2 Clock Display 105
6.3.3 Monitor Screen Display 106
6.3.4 Setup Screen Display 107
6.3.5 Edit Screen Display 107
6.3.6 Diagnosis Screen Display 107
6.3.7 Maintenance Screen Display 108
6.3.8 Home Application / / / 108
6.3.9 Home Screen 109
6.3.10 Additional Languages 110
6.3.10.1 Japanese 110
6.3.10.2 English 110
6.3.10.3 German 110
6.3.10.4 Italian 110
6.3.10.5 French 110
6.3.10.6 Spanish 110
6.3.10.7 Chinese 110
6.3.10.7.1 Chinese (Traditional Chinese Characters)
110
6.3.10.7.2 Chinese (Simplified Chinese Characters)
110
6.3.10.8 Korean 111
6.3.10.9 Portuguese 111
6.3.10.10 Hungarian 111
6.3.10.11 Dutch 111
6.3.10.12 Swedish 111
6.3.10.13 Turkish 111
6.3.10.14 Polish 111
6.3.10.15 Russian 111
6.3.10.16 Czech 111
6.3.10.17 Indonesian 112
6.3.10.18 Vietnamese 112
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
7 Input/Output Functions and Devices 113
7.1 Input/Output Data 114
7.1.1 Machining Program Input/Output 114
7.1.2 Tool Offset Data Input/Output 114
7.1.3 Common Variable Input/Output 114
7.1.4 Parameter Input/Output 114
7.1.5 History Data Output 114
7.1.7 System Configuration Data Output 114
7.2 Input/Output I/F 115
7.2.1 RS-232C I/F 115
7.2.2 SD Card I/F 115
7.2.2.1 Control Unit-side SD Card I/F [Up to 32GB]
115
7.2.2.2 Front-side SD Card I/F [Up to 32GB] / / / 115
7.2.3 Ethernet I/F 115
7.2.4 Display Unit-side Data Server I/F 116
7.2.5 Front-side USB Memory I/F [Up to 32GB] 116
7.2.6 USB I/F (GOT Front-side USB I/F) 116
7.2.7 SD I/F (GOT Back-side SD Card I/F) 116
7.3 Computer Link 117
7.3.1 Computer Link B 117
7.4 Others 118
7.4.1 Handy Terminal Connection 118
7.4.3 IP Filter Setting 119
8 Spindle, Tool and Miscellaneous Functions 121
8.1 Spindle Functions (S) 122
8.1.1 Spindle Control Functions 122
8.1.1.1 Spindle Digital I/F 123
8.1.1.2 Spindle Analog I/F 123
8.1.1.3 Coil Switch 123
8.1.1.4 Automatic Coil Switch 123
8.1.1.5 Encoder Input I/F 124
8.1.1.6 Spindle-mode Servo Motor Control 125
8.1.1.7 Spindle-mode Rotary Axis Control 126
8.1.1.8 Turret Gear Change Control 127
8.1.1.9 Spindle Control with Pulse Train Output
128
8.1.2 S Code Output 129
8.1.3 Constant Surface Speed Control 130
8.1.4 Spindle Override 132
8.1.5 Multiple-spindle Control 132
8.1.5.1 Multiple-spindle Control I 133
8.1.5.2 Multiple-spindle Control II 134
8.1.6 Spindle Orientation 135
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
8.1.7 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.1 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.2 C Axis Control during Spindle Synchronization
137
8.1.8 Spindle Synchronization 138
8.1.8.1 Spindle Synchronization I 138
8.1.8.2 Spindle Synchronization II 139
8.1.8.3 Guide Bushing Spindle Synchronization
139
8.1.9 Tool Spindle Synchronization I (Polygon)
140
8.1.9.1 Tool Spindle Synchronization IA (Spindle-Spindle, Polygon)
140
8.1.9.2 Tool Spindle Synchronization IB (Spindle-Spindle, Polygon)
141
8.1.9.3 Tool Spindle Synchronization IC (Spindle-NC Axis, Polygon)
142
8.1.10 Tool Spindle Synchronization II (Hobbing)
143
8.1.11 Spindle Speed Clamp 144
8.1.13 Spindle Oscillation 144
8.1.14 Spindle Superimposition Control 145
8.1.15 Multiple Spindle Synchronization Set Control
147
8.1.16 Spindle Speed Fluctuation Detection 150
8.1.17 Spindle Motor Temperature Output to PLC
151
8.2 Tool Functions (T) 152
8.2.1 Tool Functions (T Command) 152
8.3 Miscellaneous Functions (M) 153
8.3.1 Miscellaneous Functions 153
8.3.2 Multiple M Codes in 1 Block 153
8.3.3 M Code Independent Output 154
8.3.4 Miscellaneous Function Finish 155
8.3.5 M Code Output during Axis Traveling 156
8.3.6 Miscellaneous Function Command High-speed Output
157
8.4 2nd Miscellaneous Functions (B) 159
8.4.1 2nd Miscellaneous Functions 159
8.4.2 2nd Miscellaneous Function Name Extension
159
9 Tool Compensation 161
9.1 Tool Length/Tool Position 162
9.1.1 Tool Length Offset 162
9.1.2 Tool Position Offset 165
9.1.3 Tool Compensation for Additional Axes 165
9.1.4 Tool Position Compensation (G43.7) 166
9.2 Tool Radius 167
9.2.1 Tool Radius Compensation 167
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
9.2.2 3-dimensional Tool Radius Compensation 169
9.2.3 Tool Nose Radius Compensation (G40/41/42)
170
9.2.4 Automatic Decision of Nose Radius Compensation Direction (G46/40)
171
9.2.5 Tool Radius Compensation Diameter Designation
171
9.3 Tool Offset Amount 172
9.3.1 Number of Tool Offset Sets 172
99 sets 172
128 sets 172
200 sets 172
256 sets 172
400 sets 172
999 sets 172
9.3.2 Offset Memory 173
9.3.2.1 Tool Shape/Wear Offset Amount 173
9.3.2.2 Compensation Type Selection by Parameter
176
9.3.3 Number of Tool Offset Sets Allocation to Part Systems
177
10 Coordinate System 179
10.1 Coordinate System Type and Setting 180
10.1.1 Machine Coordinate System 181
10.1.2 Coordinate System Setting 182
10.1.3 Automatic Coordinate System Setting 183
10.1.4 Workpiece Coordinate System Selection 184
10.1.4.1 Workpiece Coordinate System Selection (6 Sets)
184
10.1.4.2 Extended Workpiece Coordinate System Selection (48 Sets) G54.1P1 to P48
186
10.1.4.3 Extended Workpiece Coordinate System Selection (96 Sets) G54.1P1 to P96
186
10.1.4.4 Extended Workpiece Coordinate System Selection (300 Sets) G54.1P1 to P300
186
10.1.5 External Workpiece Coordinate Offset 187
10.1.6 Workpiece Coordinate System Preset (G92.1)
188
10.1.7 Local Coordinate System 189
10.1.8 Coordinate System for Rotary Axis 190
10.1.9 Plane Selection 191
10.1.10 Origin Set/Origin Cancel 192
10.1.11 Counter Set 193
10.1.12 Workpiece Position Offset for Rotary Axis
194
10.1.13 Workpiece Coordinate System Shift 196
10.2 Return 197
10.2.1 Manual Reference Position Return 197
: Standard: Option: Selection
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Machining center system
10.2.2 Automatic 1st Reference Position Return
198
10.2.3 2nd, 3rd, 4th Reference Position Return
200
10.2.4 Reference Position Check 201
10.2.5 Absolute Position Detection 202
10.2.6 Tool Exchange Position Return 203
11 Operation Support Functions 205
11.1 Program Control 206
11.1.1 Optional Block Skip 206
11.1.2 Optional Block Skip Addition 206
11.1.3 Single Block 207
11.2 Program Test 208
11.2.1 Dry Run 208
11.2.2 Machine Lock 208
11.2.3 Miscellaneous Function Lock 208
11.2.4 Graphic Check 209
11.2.4.1 Graphic Check 209
11.2.4.2 3D Solid Program Check 209
11.2.4.3 Graphic Check Rotary Axis Drawing 210
11.2.5 Graphic Trace 211
11.2.5.1 Graphic Trace 211
11.2.5.2 Graphic Trace Rotary Axis Drawing 212
11.2.6 Machining Time Computation 212
11.2.7 Manual Arbitrary Reverse Run (Program Check Operation)
213
11.2.8 High-speed Simple Program Check 214
11.3 Program Search/Start/Stop 215
11.3.1 Program Search 215
11.3.2 Sequence Number Search 215
11.3.3 Collation and Stop 216
11.3.4 Program Restart 217
11.3.5 Automatic Operation Start 218
11.3.6 NC Reset 218
11.3.7 Feed Hold 219
11.3.8 Search & Start 219
11.3.10 Auto-restart 219
11.4 Interrupt Operation 220
11.4.1 Manual Interruption 220
11.4.2 Automatic Operation Handle Interruption
220
11.4.3 Manual Absolute Switch 221
11.4.4 Thread Cutting Cycle Retract 222
11.4.5 Tapping Retract 223
11.4.6 Manual Numerical Value Command 224
11.4.7 Arbitrary Reverse Run 225
11.4.8 MDI Interruption 226
: Standard: Option: Selection
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Machining center system
11.4.9 Simultaneous Operation of Manual and Automatic Modes
226
11.4.10 Simultaneous Operation of JOG and Handle Modes
226
11.4.11 Reference Position Retract 227
11.4.12 Tool Retract and Return 228
11.4.13 Skip Retract 229
11.4.14 PLC Interruption 229
11.4.16 Machining Interruption 230
12 Program Support Functions 231
12.1 Machining Method Support Functions 232
12.1.1 Program 232
12.1.1.1 Subprogram Control [Layers] 10 10 10 10 10 232
12.1.1.2 Figure Rotation 234
12.1.1.3 Scaling 236
12.1.1.4 Axis Name Switch 237
12.1.2 Macro Program 238
12.1.2.1 User Macro [Layers] 4 4 4 4 4 238
12.1.2.2 Machine Tool Builder Macro 241
12.1.2.3 Macro Interruption 243
12.1.2.4 Variable Command 244
200 sets 244
600 sets 244
700 sets 244
8000 sets 244
(600+100number of part systems) sets 244
(7900+100number of part systems) sets 244
12.1.3 Fixed Cycle 246
12.1.3.1 Fixed Cycle for Drilling 247
12.1.3.2 Fixed Cycle for Drilling (Type II) 252
12.1.3.3 Special Fixed Cycle 253
12.1.3.4 Fixed Cycle for Turning Machining 256
12.1.3.5 Compound Type Fixed Cycle for Turning Machining
261
12.1.3.6 Compound Type Fixed Cycle for Turning Machining (Type II)
266
12.1.3.7 Small-diameter Deep-hole Drilling Cycle
270
12.1.4 Mirror Image 270
12.1.4.1 Mirror Image by Parameter Setting 270
12.1.4.2 Mirror Image by External Input 270
12.1.4.3 Mirror Image by G Code 271
12.1.4.4 Mirror Image for Facing Tool Posts 272
12.1.4.5 T Code Mirror Image for Facing Tool Posts
272
12.1.5 Coordinate System Operation 273
12.1.5.1 Coordinate Rotation by Program 273
12.1.5.2 Coordinate Rotation by Parameter 275
: Standard: Option: Selection
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Machining center system
12.1.5.3 3-dimensional Coordinate Conversion 276
12.1.6 Dimension Input 278
12.1.6.1 Corner Chamfering/Corner R 278
12.1.6.2 Linear Angle Command 285
12.1.6.3 Geometric Command 286
12.1.6.4 Polar Coordinate Command 287
12.1.7 Axis Control 288
12.1.7.1 Chopping 288
12.1.7.1.1 Chopping 288
12.1.7.2 Normal Line Control 289
12.1.7.3 Circular Cutting 290
12.1.7.4 Vibration Cutting Control 291
12.1.8 Multi-part System Control 292
12.1.8.1 Timing Synchronization between Part Systems
292
12.1.8.2 Start Point Designation Timing Synchronization
293
12.1.8.3 Mixed Control 296
12.1.8.3.1 Mixed Control (Cross Axis Control)
296
12.1.8.3.2 Arbitrary Axis Exchange Control
297
12.1.8.4 Control Axis Superimposition 299
12.1.8.4.1 Control Axis Superimposition 299
12.1.8.4.2 Arbitrary Axis Superimposition Control
301
12.1.8.5 Control Axis Synchronization between Part Systems
301
12.1.8.6 Balance Cut 303
12.1.8.7 Common Memory for Part Systems 305
12.1.8.8 Multi-part System Simultaneous Thread Cutting
305
12.1.8.8.1 Two-part System Simultaneous Thread Cutting
306
12.1.8.8.2 Multi-part System Simultaneous Thread Cutting
308
12.1.8.9 Multi-part System Program Management
309
12.1.8.10 Synchronization between Part Systems
310
12.1.8.10.1 Single Block between Part Systems
310
12.1.8.10.2 Dwell/Miscellaneous Function Time Override
311
12.1.8.10.3 Synchronization between Part Systems OFF
312
12.1.8.11 Sub Part System Control I 313
12.1.8.12 Sub Part System Control II 315
12.1.8.13 Loader Control Part System 317
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
12.1.9 Data Input/Output by Program 318
12.1.9.1 Parameter Input by Program 318
12.1.9.2 Compensation Data Input by Program 319
12.1.9.3 Tool/Material Shape Input by Program
323
12.1.9.5 API Section and Sub-section Nos. Input/Output by Program
325
12.1.9.6 R-Navi Data Input by Program 325
12.1.10 Machining Modal 326
12.1.10.1 Tapping Mode 326
12.1.10.2 Cutting Mode 326
12.1.11 High-speed Parts Machining 327
12.1.11.1 Rapid Traverse Block Overlap 327
12.2 Machining Accuracy Support Functions 329
12.2.1 Automatic Corner Override 329
12.2.2 Deceleration Check 330
12.2.2.1 Exact Stop Check Mode 332
12.2.2.2 Exact Stop Check 332
12.2.2.3 Error Detection 332
12.2.2.4 Programmable In-position Check 333
12.2.2.5 Automatic Error Detection 333
12.3 High-speed and High-accuracy Functions [kBPM: k Block per Minute]
334
12.3.1 High-speed Machining Mode 334
12.3.1.1 High-speed Machining Mode I (G05P1) Maximum [kBPM]
33.7 33.7 33.7 33.7 33.7 334
12.3.1.2 High-speed Machining Mode II (G05P2) Maximum [kBPM]
168 168 168 168 67.5 335
12.3.2 High-accuracy Control 336
12.3.2.1 High-accuracy Control (G61.1/G08) 336
12.3.2.2 Multi-part System Simultaneous High-accuracy Control
340
12.3.2.3 SSS Control 341
12.3.2.4 Tolerance Control 342
12.3.2.5 Variable-acceleration Pre-interpolation Acceleration/Deceleration
343
12.3.2.6 High-accuracy Acceleration/Deceleration Time Constant Extension
343
12.3.2.7 Axis-specific Acceleration Tolerance Control
344
12.3.3 High-speed High-accuracy Control 345
12.3.3.1 High-speed High-accuracy Control I (G05.1Q1) Maximum [kBPM]
67.5 67.5 67.5 67.5 33.7 345
12.3.3.2 High-speed High-accuracy Control II (G05P10000) Maximum [kBPM]
168 168 168 168 67.5 346
12.3.3.3 High-speed High-accuracy Control III (G05P20000) Maximum [kBPM]
270 270 270 270 135 349
12.3.3.4 Smooth Fairing 351
12.3.4 Machining Condition Selection I 352
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
12.3.5 Direct Command Mode 352
12.4 Programming Support Functions 353
12.4.1 Playback 353
12.4.3 Interactive Cycle Insertion 354
12.4.4 Simple Programming (NAVI MILL/LATHE) 357
12.4.5 G code Guidance 357
12.4.7 DXF Data Input 358
13 Machine Accuracy Compensation 359
13.1 Static Accuracy Compensation 360
13.1.1 Backlash Compensation 360
13.1.2 Memory-type Pitch Error Compensation [sets]
32 32 32 32 16 361
13.1.3 Memory-type Relative Position Error Compensation
362
13.1.4 External Machine Coordinate System Compensation
363
13.1.5 Circular Radius Error Compensation 363
13.1.6 Ball Screw Thermal Expansion Compensation
364
13.1.7 Rotation Center Error Compensation 365
13.1.8 Position-dependent Gradually Increasing-type Backlash Compensation
367
13.1.9 Bidirectional Pitch Error Compensation 368
13.1.10 Cyclic Error Compensation 368
13.1.11 Spatial Error Compensation 369
13.1.12 Backlash Compensation II 370
13.2 Dynamic Accuracy Compensation 371
13.2.1 Smooth High-gain (SHG) Control 371
13.2.2 Dual Feedback 372
13.2.3 Lost Motion Compensation 372
13.2.4 OMR II (Backlash with Filter) 373
13.2.6 OMR-FF 374
13.2.7 Distance-coded Reference Position Detection
375
13.2.9 Variable Torsion Compensation 376
13.2.10 Cogging Torque Compensation 377
14 Automation Support Functions 379
14.1 Measurement 380
14.1.1 Skip 380
14.1.1.1 Skip 380
14.1.1.2 Multiple-step Skip 382
14.1.1.4 PLC Skip 383
14.1.1.5 Speed Change Skip 383
14.1.1.6 Torque Limitation Skip 384
14.1.2 Automatic Tool Length Measurement 385
14.1.3 Manual Tool Length Measurement 1 388
14.1.4 Manual Tool Length Measurement 2 391
14.1.5 Workpiece Coordinate Offset Measurement
392
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
14.1.6 Workpiece Position Measurement 393
14.1.7 Rotation Measurement 395
14.1.8 Rotation Center Error Measurement 396
14.1.9 Workpiece Installation Error Measurement
397
14.2 Tool Life Management 398
14.2.1 Tool Life Management 398
14.2.1.1 Tool Life Management I 398
14.2.1.2 Tool Life Management II 399
14.2.1.3 Tool Life Management III 399
14.2.2 Number of Tool Life Management Sets 400
99 sets 400
128 sets 400
200 sets 400
256 sets 400
400 sets 400
999 sets 400
14.2.3 Tool Life Management Set Allocation to Part Systems
402
14.3 Others 404
14.3.1 Programmable Current Limitation 404
14.3.2 Auto Power OFF 404
14.3.4 Load Monitoring I 405
14.3.5 Power ON/OFF Sequence / / / 405
14.3.6 PLC Axis Current Limit 405
14.3.7 Direct Robot Control 406
15 Safety and Maintenance 407
15.1 Safety Switches 408
15.1.1 Emergency Stop 408
15.1.2 Data Protection Key 408
15.2 Display for Ensuring Safety 409
15.2.1 NC Warning 409
15.2.2 NC Alarm 409
15.2.3 Operation Stop Cause 410
15.2.4 Emergency Stop Cause 410
15.2.5 Thermal Detection 410
15.2.6 Battery Alarm/Warning 411
15.3 Protection 412
15.3.1 Stroke End (Over Travel) 412
15.3.2 Stored Stroke Limit 412
15.3.2.1 Stored Stroke Limit I/II 413
15.3.2.2 Stored Stroke Limit IB 415
15.3.2.3 Stored Stroke Limit IIB 415
15.3.2.4 Stored Stroke Limit IC 416
15.3.3 Stroke Check before Travel 417
15.3.4 Chuck/Tailstock Barrier Check 419
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
15.3.5 Interlock 420
15.3.6 External Deceleration 420
15.3.7 Interference Check III 421
15.3.8 3D Machine Interference Check 423
15.3.9 Door Interlock 424
15.3.9.1 Door Interlock I 424
15.3.9.2 Door Interlock II 426
15.3.10 Parameter Lock 428
15.3.11 Program Protection (Edit Lock B, C) 428
15.3.12 Program Display Lock 428
15.3.13 Data Protection by User's Level 428
15.3.15 Vertical Axis Pull-up 429
15.3.16 Machine Group-based Alarm Stop 429
15.3.17 Interference Check Between Part Systems
431
15.3.18 Spindle Protection 432
15.4 Maintenance and Troubleshooting 433
15.4.1 Operation History 433
15.4.2 Data Sampling 434
15.4.3 NC Data Backup 434
15.4.4 Servo Tuning Support 435
15.4.4.1 NC Analyzer2 435
15.4.5 Automatic Backup 437
15.4.8 Application Error Detection / / / 437
15.4.9 Email Notification to Operator 438
15.4.10 NC Configurator2 439
15.4.11 Diagnosis Data Output 439
15.4.12 Backup/Restore 439
15.4.14 Field Network Diagnostics 440
15.4.15 Remote service iQ Care Remote4U 441
15.4.15.1 Connection with RGU 441
15.5 Functional Safety 442
15.5.1 Safety Observation 442
15.5.2 Smart Safety Observation 443
15.5.2.1 Safety-related I/O Observation 443
15.5.2.2 Emergency Stop Observation 443
15.5.2.3 Drive Safety Function 444
15.5.2.3.1 SLS (Safely-Limited Speed) 444
15.5.2.3.2 SLP (Safely-Limited Position) 444
15.5.2.3.3 SOS (Safe Operating Stop) 444
15.5.2.3.4 SSM (Safe Speed Monitor) 444
15.5.2.3.5 SBC/SBT (Safe Brake Control/Safe Brake Test)
445
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
15.5.2.3.6 SCA (Safe Cam) 445
15.5.2.3.7 SS1/SS2 (Safe Stop) 445
15.5.2.3.8 STO (Safe Torque Off) 445
15.5.2.3.9 SCN (Safety Communication Network)
446
16 Drive System 447
16.1 Servo/Spindle 448
Feed axis -
MDS-E-Vx -
MDS-EH-Vx -
MDS-EJ-Vx -
MDS-EJH-Vx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Spindle -
MDS-E-SPx -
MDS-EH-SPx -
MDS-EJ-SPx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Power supply -
MDS-E-CV -
MDS-EH-CV -
MDS-EX-CVP -
17 Machine Support Functions 449
17.1 PLC 450
17.1.1 Built-in PLC Processing Mode 450
17.1.2 PLC Functions 450
17.1.2.1 Built-in PLC Basic Function 450
17.1.2.1.1 Index Modification 453
17.1.2.1.2 Multi-program [Number of Programs]
120 120 120 120 60 453
17.1.2.1.3 Multi-project [Number of Projects Stored]
454
Number of PLC projects: 2 454
Number of PLC projects: 3 454
Number of PLC projects: 6 454
17.1.2.1.4 Function Block (FB) 454
17.1.2.1.5 Label Programming 454
17.1.2.2 PLC Exclusive Instruction 455
17.1.2.3 Enhanced PLC Security Mode 457
17.1.3 PLC Support Functions 458
17.1.3.1 Alarm Message Display 458
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
17.1.3.2 Operator Message Display 458
17.1.3.3 Memory Switch (PLC Switch) 459
17.1.3.3.1 Memory Switch (PLC Switch) 32 Points
459
17.1.3.3.2 Memory Switch (PLC Switch) 64 Points
459
17.1.3.3.3 Memory Switch (PLC Switch) 96 points
459
17.1.3.4 Load Meter Display 460
17.1.3.5 User PLC Version Display 460
17.1.3.6 Ladder Program Writing during RUN 460
17.1.3.7 PLC Program Protection 460
17.1.4 Built-in PLC Capacity 461
17.1.4.1 Standard PLC Capacity [Number of Steps]
128K 128K 128K 128K 64K 461
17.1.4.2 Large PLC Capacity: 256 Ksteps 461
17.1.4.3 Large PLC Capacity: 512 Ksteps 461
17.1.5 Machine Contact Input/Output I/F 461
17.1.6 Ladder Monitor 462
17.1.7 PLC Development 463
17.1.7.1 On-board Development 463
17.1.7.2 MELSEC Development Tool (GX Developer)
463
17.1.7.3 MELSEC Development Tool (GX Works2)
463
17.1.7.4 MELSEC Development Tool (GX Works3)
464
17.1.8 PLC Parameter 464
17.1.8.1 PLC Constant (150 Points) 464
17.1.8.2 PLC Constant Extension (Up to 750 Points)
464
17.1.9 GOT Connection 465
17.1.9.1 Ethernet Connection 465
17.1.9.2 CC-Link Connection 465
17.1.9.3 CC-Link IE Field Connection 465
17.1.10 Pallet Program Registration 466
17.2 Machine Construction 467
17.2.1 Servo OFF 467
17.2.2 Axis Detachment 468
17.2.3 Synchronous Control 469
17.2.4 Inclined Axis Control 473
17.2.5 Position Switch 24 24 24 24 24 474
17.2.7 Index Table Indexing 475
17.2.8 Tool Length Compensation along the Tool Axis
477
17.2.9 Tool Handle Feed & Interruption 478
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
17.2.10 Tool Center Coordinate Display 478
17.2.11 Tool Center Point Control 479
17.2.11.1 Tool Center Point Control (G43.4/G43.5)
(*7) (*7) (*7) 479
17.2.12 Inclined Surface Machining Command 482
17.2.13 Simple Inclined Surface Machining Command
484
17.2.14 3-dimensional Tool Radius Compensation (Tool's Vertical-direction Compensation)
486
17.2.15 Workpiece Installation Error Compensation
487
17.2.16 3-dimensional Manual Feed 488
17.2.17 R-Navi 489
17.2.18 Simple Synchronous Control 491
17.2.20 Real-time Tuning 492
17.2.20.1 Real-time Tuning 1 (Speed Gain) 492
17.2.20.2 Real-time Tuning 2 (Rapid Traverse Time Constant)
493
17.2.21 Constant Torque Control 494
17.2.22 External Encoder Position Output I/F 495
17.2.23 Multiple-axis Synchronization Control 496
17.2.24 Hypothetical Linear Axis Control 496
17.2.25 BiSS Encoder I/F 497
17.3 PLC Operation 498
17.3.1 Arbitrary Feed in Manual Mode 498
17.3.2 Circular Feed in Manual Mode 499
17.3.3 PLC Axis Control 501
17.3.5 PLC Axis Indexing 502
17.3.6 NC Axis/PLC Axis Switchover 504
17.4 PLC Interface 505
17.4.1 CNC Control Signal 505
17.4.2 CNC Status Signal 506
17.4.3 PLC Window 508
17.4.4 External Search 509
17.4.5 Direct Screen Selection 509
17.4.6 Buzzer Sound Control 510
17.5 Machine Contact I/O 511
17.5.1 Operation Panel I/O 511
17.5.1.1 DI:64/DO:64 / / / 511
17.5.1.2 DI:64/DO:64 + SDI:8 / / / 511
17.5.1.3 DI:96/DO:64 / / / 511
17.5.1.5 DI:64/DO:48/AO:1 / / / 511
17.5.2 Remote I/O 512
17.5.2.1 DI:32/DO:32 512
17.5.2.2 DI:64/DO:48 512
17.5.2.3 DI:64/DO:48 + AO:1 512
: Standard: Option: Selection
M850W M830W M850S M830S M80W Class Page
Machining center system
17.5.2.5 DI:16/DO:8 512
17.5.2.6 DI:32/DO:32 + SDI:8/SDO:4 512
17.5.2.7 SDI:8/SDO:4 512
17.6 External PLC Link 513
17.6.1 CC-Link (Master/Local) 513
17.6.2 PROFIBUS-DP (Master) 519
17.6.3 CC-Link IE Field (Master/Local) 520
17.6.4 PROFINET 521
17.6.5 EtherNet/IP 522
17.6.8 FL-net 523
17.6.9 DeviceNet (Master) 523
17.6.10 CC-Link IE Field Basic 524
17.7 Installing S/W for Machine Tools 526
17.7.1 Customization (NC Designer2) 526
17.7.1.1 Customization Data Storage Capacity [MB]
6 6 528
17.7.1.2 Customization Working Memory Size [MB]
6 6 6 6 3 528
17.7.2 User-defined Key 528
17.7.3 EZSocket I/F 528
17.7.4 APLC Release 529
17.7.5 Custom API Library 530
17.7.6 MES Interface Library 530
17.7.7 SLMP Server 531
17.7.8 Numerical Control (CNC) Communication Software FCSB1224W000
532
17.7.10 GOT2000 Screen Design Tool GT Works3 532
17.8 Others 533
17.8.1 System Lock 533
17.8.2 CNC Remote Operation Tool 533
17.8.2.1 NC Monitor2 533
17.8.2.2 NC Explorer 533
17.8.3 Automatic Operation Lock 533
17.8.4 Power Consumption Computation 534
17.8.5 EcoMonitorLight Connection 534
17.8.6 GOT Window 535
17.8.7 Log Viewer 536
(*7)Restrained to 4-axis
simultaneous contouring
(*9)The 3rd part system is only
for the loader part system.
CONTENTS
Mitsubishi Electric CNC M80/E80/C80 Series Specifications List [L system]
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80
1 Control Axes 1
1.1 Control Axes 2
1.1.1 Number of Basic Control Axes (NC Axes) 2 2 2 2 2 2
1.1.2 Max. Number of Axes (NC Axes + Spindles + PLC Axes)
12 9 8 6 16 2
1.1.2.1 Max. Number of NC Axes (In Total for All the Part Systems)
10 7 5 4 16 2
1.1.2.2 Max. Number of Spindles 5 4 3 3 7 2
1.1.2.3 Max. Number of PLC Axes 6 6 3 3 8 2
1.1.4 Max. Number of PLC Indexing Axes 4 4 1 1 8 3
1.1.5 Number of Simultaneous Contouring Control Axes
4 4 4 4 4 3
1.1.6 Max. Number of NC Axes in a Part System
8 5 5 4 8 3
1.1.7 Axis Name Extension 3
1.2 Control Part System 4
1.2.1 Standard Number of Part Systems 1 1 1 1 1 4
1.2.2 Max. Number of Part Systems (Main + Sub)
4 2 1 1 7 4
1.2.2.1 Max. Number of Main Part Systems 2 2 1 1 7 4
1.2.2.2 Max. Number of Sub Part Systems 2 1 2 4
1.3 Control Axes and Operation Modes 5
1.3.1 Tape (RS-232C Input) Mode 5
1.3.2 Memory Mode 5
1.3.3 MDI Mode 5
1.3.4 High-Speed Program Server Mode 6
1.3.4.1 Control Unit-side High-speed Program Server Mode
6
1.3.4.2 Display Unit-side High-speed Program Server Mode
6
1.3.4.3 FTP High-speed Program Server Mode 6
1.3.5 Front-side SD Card Mode 7
1.3.6 Front-side USB Memory Mode 7
2 Input Command 9
2.1 Data Increment 10
2.1.1 Least Command Increment 10
Least command increment 1m 10
Least command increment 0.1m 10
Least command increment 0.01m(10nm) 10
Least command increment 0.001m(1nm) 10
2.1.2 Least Control Increment 12
Least control increment0.01m(10nm) 12
Least control increment0.001m(1nm) 12
Class Page
Lathe system
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
2.1.3 Indexing Increment 12
2.2 Unit System 13
2.2.1 Inch/Metric Changeover 13
2.2.2 Input Command Increment Tenfold 13
2.3 Program Format 14
2.3.1 Program Format 14
2.3.1.1 Format 1 for Lathe (G Code List 2, 3)
14
2.3.1.2 Format 2 for Lathe (G Code List 4, 5)
14
2.3.1.3 Special Format for Lathe (G Code List 6, 7)
14
2.3.1.4 Format 1 for Machining Center 14
2.3.1.5 Format 2 for Machining Center (M2 Format)
14
2.3.1.6 MITSUBISHI CNC Special Format 14
2.3.2 Program Format Switch 15
2.4 Command Value 17
2.4.1 Decimal Point Input I, II 17
2.4.2 Absolute/Incremental Command 18
2.4.3 Diameter/Radius Designation 19
2.4.4 Diameter/Radius Designation Switch 20
3 Positioning/Interpolation 21
3.1 Positioning 22
3.1.1 Positioning 22
3.1.2 Unidirectional Positioning 23
3.2 Linear/Circular Interpolation 24
3.2.1 Linear Interpolation 24
3.2.2 Circular Interpolation (Center/Radius Designation)
25
3.2.3 Helical Interpolation 27
3.2.4 Spiral/Conical Interpolation 30
3.2.5 Cylindrical Interpolation 32
3.2.6 Polar Coordinate Interpolation 33
3.2.7 Milling Interpolation 34
3.2.8 Hypothetical Axis Interpolation 35
3.3 Curve Interpolation 36
3.3.1 Involute Interpolation 36
3.3.2 Exponential Interpolation 38
3.3.3 Spline Interpolation (G05.1Q2/G61.2) 39
3.3.4 NURBS Interpolation 40
3.3.5 3-Dimensional Circular Interpolation 41
3.3.6 Spline Interpolation2 (G61.4) 42
4 Feed 45
4.1 Feedrate 46
4.1.1 Rapid Traverse Rate (m/min) 1000 1000 1000 1000 1000 46
4.1.2 Cutting Feedrate (m/min) 1000 1000 1000 1000 1000 47
4.1.3 Manual Feedrate (m/min) 1000 1000 1000 1000 1000 48
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
4.1.4 Rotary Axis Command Speed Tenfold 48
4.2 Feedrate Input Methods 49
4.2.1 Feed per Minute (Asynchronous Feed) 49
4.2.2 Feed per Revolution (Synchronous Feed) 51
4.2.3 Inverse Time Feed 53
4.2.4 F 1-digit Feed 54
4.2.5 Manual Speed Command 55
4.2.7 G00 Feedrate Designation (,F Command) 55
4.2.8 Selection of Axis (Axes) for Feedrate Command
57
4.3 Override 58
4.3.1 Rapid Traverse Override 58
4.3.2 Cutting Feed Override 58
4.3.3 2nd Cutting Feed Override 58
4.3.4 Override Cancel 59
4.4 Acceleration/Deceleration 60
4.4.1 Automatic Acceleration/Deceleration after Interpolation
60
4.4.2 Rapid Traverse Constant-gradient Acceleration/Deceleration
62
4.4.3 Rapid Traverse Constant-gradient Multi-step Acceleration/Deceleration
63
4.5 Thread Cutting 64
4.5.1 Thread Cutting (Lead/Thread Number Designation)
64
4.5.2 Variable Lead Thread Cutting 67
4.5.3 Synchronous Tapping 68
4.5.3.1 Synchronous Tapping Cycle 68
4.5.3.2 Pecking Tapping Cycle 70
4.5.3.3 Deep-hole Tapping Cycle 72
4.5.3.4 Synchronous Tapping with Multiple Spindles
74
4.5.3.5 Synchronous Tapping with Analog I/F Spindle
74
4.5.4 Chamfering 74
4.5.6 Circular Thread Cutting 75
4.5.8 High-speed Synchronous Tapping (OMR-DD) 76
4.5.10 Thread Recutting 77
4.5.11 Thread Cutting Override 78
4.5.12 Variable Feed Thread Cutting 78
4.5.13 Thread Cutting Time Constant Switch 79
4.6 Manual Feed 80
4.6.1 Manual Rapid Traverse 80
4.6.2 Jog Feed 80
4.6.3 Incremental Feed 81
4.6.4 Handle Feed 81
4.6.5 Manual Feedrate B 82
4.6.6 Manual Feedrate B Surface Speed Control 83
4.6.8 Manual Speed Clamp 84
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
4.7 Dwell 85
4.7.1 Dwell (Time-based Designation) 85
4.7.2 Dwell (Revolution-based Designation) 86
5 Program Memory/Editing 87
5.1 Memory Capacity 88
5.1.1 Memory Capacity (Number of Programs Stored)
88
230kB[600m] (400 programs) 88
500kB[1280m] (1000 programs) 88
1000kB[2560m] (1000 programs) (*8) 88
2000kB[5120m] (1000 programs) (*8) 88
5.2 Editing 89
5.2.1 Program Editing 89
5.2.2 Background Editing 90
5.2.3 Buffer Correction 91
5.2.5 Multi-part System Simultaneous Program Editing
92
5.2.6 Special Program Editing Display for Synchronization between Part Systems
92
5.2.7 Finish Shape View Programming 93
6 Operation and Display 95
6.1 Structure of Operation/Display Panel 96
6.1.1 Color Display (8.4-type LCD TFT) 96
6.1.2 Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.3 Color Touchscreen Display (15-type LCD TFT)
96
6.1.4 Separated-type Color Display (8.4-type LCD TFT)
96
6.1.5 Separated-type Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.6 Separated-type Color Touchscreen Display (15-type LCD TFT)
96
6.1.7 Separated-type Color Touchscreen Display (15-type LCD TFT/Windows8)
96
6.1.8 Separated-type Color Touchscreen Display (19-type LCD TFT/Windows8)
97
6.1.9 Separated-type Color Touchscreen Display (19-type Horizontal LCD TFT/Windows8)
97
6.1.11 GOT (GOT2000 Series GT27/GT25 12.1/10.4/8.4/5.7)
97
6.2 Operation Methods and Functions 98
6.2.1 Operation Input 98
6.2.2 Absolute/Incremental Setting 98
6.2.3 Multiple Display Connection (GOT) 99
6.2.4 Common Display to Multiple NCs (GOT) 99
6.2.5 Displayed Part System Switch 99
6.2.6 Menu List 100
6.2.7 Display Switch by Operation Mode 100
6.2.8 External Signal Display Switch 100
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
6.2.9 Screen Saver (GOT) 100
6.2.10 Parameter Guidance 100
6.2.11 Alarm Guidance 101
6.2.12 Machining Program Input Mistake Check Warning
101
6.2.14 Screenshot Capture (GOT) 101
6.2.15 User Selectable Menu Configuration 101
6.2.16 PC-NC Network Automatic Connection 102
6.2.17 Device Open Parameter 102
6.2.18 SRAM Open Parameter 102
6.2.19 MTB Selectable Menu Configuration 102
6.2.20 Remote Desktop Connection 103
6.2.21 VNC Server 104
6.3 Display Methods and Contents 105
6.3.1 Status Display 105
6.3.2 Clock Display 105
6.3.3 Monitor Screen Display 106
6.3.4 Setup Screen Display 107
6.3.5 Edit Screen Display 107
6.3.6 Diagnosis Screen Display 107
6.3.7 Maintenance Screen Display 108
6.3.8 Home Application 108
6.3.9 Home Screen 109
6.3.10 Additional Languages 110
6.3.10.1 Japanese 110
6.3.10.2 English 110
6.3.10.3 German 110
6.3.10.4 Italian 110
6.3.10.5 French 110
6.3.10.6 Spanish 110
6.3.10.7 Chinese 110
6.3.10.7.1 Chinese (Traditional Chinese Characters)
110
6.3.10.7.2 Chinese (Simplified Chinese Characters)
110
6.3.10.8 Korean 111
6.3.10.9 Portuguese 111
6.3.10.10 Hungarian 111
6.3.10.11 Dutch 111
6.3.10.12 Swedish 111
6.3.10.13 Turkish 111
6.3.10.14 Polish 111
6.3.10.15 Russian 111
6.3.10.16 Czech 111
6.3.10.17 Indonesian 112
6.3.10.18 Vietnamese 112
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
7 Input/Output Functions and Devices 113
7.1 Input/Output Data 114
7.1.1 Machining Program Input/Output 114
7.1.2 Tool Offset Data Input/Output 114
7.1.3 Common Variable Input/Output 114
7.1.4 Parameter Input/Output 114
7.1.5 History Data Output 114
7.1.7 System Configuration Data Output 114
7.2 Input/Output I/F 115
7.2.1 RS-232C I/F 115
7.2.2 SD Card I/F 115
7.2.2.1 Control Unit-side SD Card I/F [Up to 32GB]
115
7.2.2.2 Front-side SD Card I/F [Up to 32GB] 115
7.2.3 Ethernet I/F (GOT) 115
7.2.4 Display Unit-side Data Server I/F 116
7.2.5 Front-side USB Memory I/F [Up to 32GB] 116
7.2.6 USB I/F (GOT Front-side USB I/F) 116
7.2.7 SD I/F (GOT Back-side SD Card I/F) 116
7.3 Computer Link 117
7.3.1 Computer Link B 117
7.4 Others 118
7.4.1 Handy Terminal Connection 118
7.4.3 IP Filter Setting 119
8 Spindle, Tool and Miscellaneous Functions 121
8.1 Spindle Functions (S) 122
8.1.1 Spindle Control Functions 122
8.1.1.1 Spindle Digital I/F 123
8.1.1.2 Spindle Analog I/F
(MELSEC) 123
8.1.1.3 Coil Switch 123
8.1.1.4 Automatic Coil Switch 123
8.1.1.5 Encoder Input I/F 124
8.1.1.6 Spindle-mode Servo Motor Control 125
8.1.1.7 Spindle-mode Rotary Axis Control 126
8.1.1.8 Turret Gear Change Control 127
8.1.1.9 Spindle Control with Pulse Train Output
128
8.1.2 S Code Output 129
8.1.3 Constant Surface Speed Control 130
8.1.4 Spindle Override 132
8.1.5 Multiple-spindle Control 132
8.1.5.1 Multiple-spindle Control I 133
8.1.5.2 Multiple-spindle Control II 134
8.1.6 Spindle Orientation 135
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
8.1.7 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.1 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.2 C Axis Control during Spindle Synchronization
137
8.1.8 Spindle Synchronization 138
8.1.8.1 Spindle Synchronization I 138
8.1.8.2 Spindle Synchronization II 139
8.1.8.3 Guide Bushing Spindle Synchronization
139
8.1.9 Tool Spindle Synchronization I (Polygon)
140
8.1.9.1 Tool Spindle Synchronization IA (Spindle-Spindle, Polygon)
140
8.1.9.2 Tool Spindle Synchronization IB (Spindle-Spindle, Polygon)
141
8.1.9.3 Tool Spindle Synchronization IC (Spindle-NC Axis, Polygon)
142
8.1.10 Tool Spindle Synchronization II (Hobbing)
143
8.1.11 Spindle Speed Clamp 144
8.1.13 Spindle Oscillation 144
8.1.14 Spindle Superimposition Control 145
8.1.15 Multiple Spindle Synchronization Set Control
147
8.1.16 Spindle Speed Fluctuation Detection 150
8.1.17 Spindle Motor Temperature Output to PLC
151
8.2 Tool Functions (T) 152
8.2.1 Tool Functions (T Command) 152
8.3 Miscellaneous Functions (M) 153
8.3.1 Miscellaneous Functions 153
8.3.2 Multiple M Codes in 1 Block 153
8.3.3 M Code Independent Output 154
8.3.4 Miscellaneous Function Finish 155
8.3.5 M Code Output during Axis Traveling 156
8.3.6 Miscellaneous Function Command High-speed Output
157
8.4 2nd Miscellaneous Functions (B) 159
8.4.1 2nd Miscellaneous Functions 159
8.4.2 2nd Miscellaneous Function Name Extension
159
9 Tool Compensation 161
9.1 Tool Length/Tool Position 162
9.1.1 Tool Length Offset 162
9.1.2 Tool Position Offset 165
9.1.3 Tool Compensation for Additional Axes 165
9.1.4 Tool Position Compensation (G43.7) 166
9.2 Tool Radius 167
9.2.1 Tool Radius Compensation 167
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
9.2.2 3-dimensional Tool Radius Compensation 169
9.2.3 Tool Nose Radius Compensation (G40/41/42)
170
9.2.4 Automatic Decision of Nose Radius Compensation Direction (G46/40)
171
9.2.5 Tool Radius Compensation Diameter Designation
171
9.3 Tool Offset Amount 172
9.3.1 Number of Tool Offset Sets 172
99 sets 172
128 sets 172
200 sets 172
256 sets 172
400 sets 172
999 sets 172
9.3.2 Offset Memory 173
9.3.2.1 Tool Shape/Wear Offset Amount 173
9.3.2.2 Compensation Type Selection by Parameter
176
9.3.3 Number of Tool Offset Sets Allocation to Part Systems
177
10 Coordinate System 179
10.1 Coordinate System Type and Setting 180
10.1.1 Machine Coordinate System 181
10.1.2 Coordinate System Setting 182
10.1.3 Automatic Coordinate System Setting 183
10.1.4 Workpiece Coordinate System Selection 184
10.1.4.1 Workpiece Coordinate System Selection (6 Sets)
184
10.1.4.2 Extended Workpiece Coordinate System Selection (48 Sets) G54.1P1 to P48
186
10.1.4.3 Extended Workpiece Coordinate System Selection (96 Sets) G54.1P1 to P96
186
10.1.4.4 Extended Workpiece Coordinate System Selection (300 Sets) G54.1P1 to P300
186
10.1.5 External Workpiece Coordinate Offset 187
10.1.6 Workpiece Coordinate System Preset (G92.1)
188
10.1.7 Local Coordinate System 189
10.1.8 Coordinate System for Rotary Axis 190
10.1.9 Plane Selection 191
10.1.10 Origin Set/Origin Cancel 192
10.1.11 Counter Set 193
10.1.12 Workpiece Position Offset for Rotary Axis
194
10.1.13 Workpiece Coordinate System Shift 196
10.2 Return 197
10.2.1 Manual Reference Position Return 197
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
10.2.2 Automatic 1st Reference Position Return
198
10.2.3 2nd, 3rd, 4th Reference Position Return
200
10.2.4 Reference Position Check 201
10.2.5 Absolute Position Detection 202
10.2.6 Tool Exchange Position Return 203
11 Operation Support Functions 205
11.1 Program Control 206
11.1.1 Optional Block Skip 206
11.1.2 Optional Block Skip Addition 206
11.1.3 Single Block 207
11.2 Program Test 208
11.2.1 Dry Run 208
11.2.2 Machine Lock 208
11.2.3 Miscellaneous Function Lock 208
11.2.4 Graphic Check 209
11.2.4.1 Graphic Check 209
11.2.4.2 3D Solid Program Check 209
11.2.4.3 Graphic Check Rotary Axis Drawing 210
11.2.5 Graphic Trace 211
11.2.5.1 Graphic Trace 211
11.2.5.2 Graphic Trace Rotary Axis Drawing 212
11.2.6 Machining Time Computation 212
11.2.7 Manual Arbitrary Reverse Run (Program Check Operation)
213
11.2.8 High-speed Simple Program Check 214
11.3 Program Search/Start/Stop 215
11.3.1 Program Search 215
11.3.2 Sequence Number Search 215
11.3.3 Collation and Stop 216
11.3.4 Program Restart 217
11.3.5 Automatic Operation Start 218
11.3.6 NC Reset 218
11.3.7 Feed Hold 219
11.3.8 Search & Start 219
11.3.10 Auto-restart 219
11.4 Interrupt Operation 220
11.4.1 Manual Interruption 220
11.4.2 Automatic Operation Handle Interruption
220
11.4.3 Manual Absolute Switch 221
11.4.4 Thread Cutting Cycle Retract 222
11.4.5 Tapping Retract 223
11.4.6 Manual Numerical Value Command 224
11.4.7 Arbitrary Reverse Run 225
11.4.8 MDI Interruption 226
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
11.4.9 Simultaneous Operation of Manual and Automatic Modes
226
11.4.10 Simultaneous Operation of JOG and Handle Modes
226
11.4.11 Reference Position Retract 227
11.4.12 Tool Retract and Return 228
11.4.13 Skip Retract 229
11.4.14 PLC Interruption 229
11.4.16 Machining Interruption 230
12 Program Support Functions 231
12.1 Machining Method Support Functions 232
12.1.1 Program 232
12.1.1.1 Subprogram Control [Layers] 10 10 10 10 8 232
12.1.1.2 Figure Rotation 234
12.1.1.3 Scaling 236
12.1.1.4 Axis Name Switch 237
12.1.2 Macro Program 238
12.1.2.1 User Macro [Layers] 4 4 4 4 4 238
12.1.2.2 Machine Tool Builder Macro 241
12.1.2.3 Macro Interruption 243
12.1.2.4 Variable Command 244
200 sets 244
600 sets 244
700 sets 244
8000 sets 244
(600+100number of part systems) sets 244
(7900+100number of part systems) sets 244
12.1.3 Fixed Cycle 246
12.1.3.1 Fixed Cycle for Drilling 247
12.1.3.2 Fixed Cycle for Drilling (Type II) 252
12.1.3.3 Special Fixed Cycle 253
12.1.3.4 Fixed Cycle for Turning Machining 256
12.1.3.5 Compound Type Fixed Cycle for Turning Machining
261
12.1.3.6 Compound Type Fixed Cycle for Turning Machining (Type II)
266
12.1.3.7 Small-diameter Deep-hole Drilling Cycle
270
12.1.4 Mirror Image 270
12.1.4.1 Mirror Image by Parameter Setting 270
12.1.4.2 Mirror Image by External Input 270
12.1.4.3 Mirror Image by G Code 271
12.1.4.4 Mirror Image for Facing Tool Posts 272
12.1.4.5 T Code Mirror Image for Facing Tool Posts
272
12.1.5 Coordinate System Operation 273
12.1.5.1 Coordinate Rotation by Program 273
12.1.5.2 Coordinate Rotation by Parameter 275
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
12.1.5.3 3-dimensional Coordinate Conversion 276
12.1.6 Dimension Input 278
12.1.6.1 Corner Chamfering/Corner R 278
12.1.6.2 Linear Angle Command 285
12.1.6.3 Geometric Command 286
12.1.6.4 Polar Coordinate Command 287
12.1.7 Axis Control 288
12.1.7.1 Chopping 288
12.1.7.1.1 Chopping 288
12.1.7.2 Normal Line Control 289
12.1.7.3 Circular Cutting 290
12.1.7.4 Vibration Cutting Control 291
12.1.8 Multi-part System Control 292
12.1.8.1 Timing Synchronization between Part Systems
292
12.1.8.2 Start Point Designation Timing Synchronization
293
12.1.8.3 Mixed Control 296
12.1.8.3.1 Mixed Control (Cross Axis Control)
296
12.1.8.3.2 Arbitrary Axis Exchange Control
297
12.1.8.4 Control Axis Superimposition 299
12.1.8.4.1 Control Axis Superimposition 299
12.1.8.4.2 Arbitrary Axis Superimposition Control
301
12.1.8.5 Control Axis Synchronization between Part Systems
301
12.1.8.6 Balance Cut 303
12.1.8.7 Common Memory for Part Systems 305
12.1.8.8 Multi-part System Simultaneous Thread Cutting
305
12.1.8.8.1 Two-part System Simultaneous Thread Cutting
306
12.1.8.8.2 Multi-part System Simultaneous Thread Cutting
308
12.1.8.9 Multi-part System Program Management
309
12.1.8.10 Synchronization between Part Systems
310
12.1.8.10.1 Single Block between Part Systems
310
12.1.8.10.2 Dwell/Miscellaneous Function Time Override
311
12.1.8.10.3 Synchronization between Part Systems OFF
312
12.1.8.11 Sub Part System Control I 313
12.1.8.12 Sub Part System Control II 315
12.1.8.13 Loader Control Part System 317
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
12.1.9 Data Input/Output by Program 318
12.1.9.1 Parameter Input by Program 318
12.1.9.2 Compensation Data Input by Program 319
12.1.9.3 Tool/Material Shape Input by Program
323
12.1.9.5 API Section and Sub-section Nos. Input/Output by Program
325
12.1.9.6 R-Navi Data Input by Program 325
12.1.10 Machining Modal 326
12.1.10.1 Tapping Mode 326
12.1.10.2 Cutting Mode 326
12.1.11 High-speed Parts Machining 327
12.1.11.1 Rapid Traverse Block Overlap 327
12.2 Machining Accuracy Support Functions 329
12.2.1 Automatic Corner Override 329
12.2.2 Deceleration Check 330
12.2.2.1 Exact Stop Check Mode 332
12.2.2.2 Exact Stop Check 332
12.2.2.3 Error Detection 332
12.2.2.4 Programmable In-position Check 333
12.2.2.5 Automatic Error Detection 333
12.3 High-speed and High-accuracy Functions [kBPM: k Block per Minute]
334
12.3.1 High-speed Machining Mode 334
12.3.1.1 High-speed Machining Mode I (G05P1) Maximum [kBPM]
33.7 33.7 334
12.3.1.2 High-speed Machining Mode II (G05P2) Maximum [kBPM]
67.5 67.5 335
12.3.2 High-accuracy Control 336
12.3.2.1 High-accuracy Control (G61.1/G08) 336
12.3.2.2 Multi-part System Simultaneous High-accuracy Control
340
12.3.2.3 SSS Control (*4) (*4) 341
12.3.2.4 Tolerance Control 342
12.3.2.5 Variable-acceleration Pre-interpolation Acceleration/Deceleration
343
12.3.2.6 High-accuracy Acceleration/Deceleration Time Constant Extension
343
12.3.2.7 Axis-specific Acceleration Tolerance Control
344
12.3.3 High-speed High-accuracy Control 345
12.3.3.1 High-speed High-accuracy Control I (G05.1Q1) Maximum [kBPM]
33.7 33.7 345
12.3.3.2 High-speed High-accuracy Control II (G05P10000) Maximum [kBPM]
67.5 67.5 346
12.3.3.3 High-speed High-accuracy Control III (G05P20000) Maximum [kBPM]
349
12.3.3.4 Smooth Fairing 351
12.3.4 Machining Condition Selection I 352
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
12.3.5 Direct Command Mode 352
12.4 Programming Support Functions 353
12.4.1 Playback 353
12.4.3 Interactive Cycle Insertion 354
12.4.4 Simple Programming (NAVI MILL/LATHE) 357
12.4.5 G code Guidance 357
12.4.7 DXF Data Input 358
13 Machine Accuracy Compensation 359
13.1 Static Accuracy Compensation 360
13.1.1 Backlash Compensation 360
13.1.2 Memory-type Pitch Error Compensation [sets]
16 16 16 16 10 361
13.1.3 Memory-type Relative Position Error Compensation
362
13.1.4 External Machine Coordinate System Compensation
363
13.1.5 Circular Radius Error Compensation 363
13.1.6 Ball Screw Thermal Expansion Compensation
364
13.1.7 Rotation Center Error Compensation 365
13.1.8 Position-dependent Gradually Increasing-type Backlash Compensation
367
13.1.9 Bidirectional Pitch Error Compensation 368
13.1.10 Cyclic Error Compensation 368
13.1.11 Spatial Error Compensation 369
13.1.12 Backlash Compensation II 370
13.2 Dynamic Accuracy Compensation 371
13.2.1 Smooth High-gain (SHG) Control 371
13.2.2 Dual Feedback 372
13.2.3 Lost Motion Compensation 372
13.2.4 OMR II (Backlash with Filter) 373
13.2.6 OMR-FF 374
13.2.7 Distance-coded Reference Position Detection
375
13.2.9 Variable Torsion Compensation 376
13.2.10 Cogging Torque Compensation 377
14 Automation Support Functions 379
14.1 Measurement 380
14.1.1 Skip 380
14.1.1.1 Skip 380
14.1.1.2 Multiple-step Skip 382
14.1.1.4 PLC Skip 383
14.1.1.5 Speed Change Skip 383
14.1.1.6 Torque Limitation Skip 384
14.1.2 Automatic Tool Length Measurement 385
14.1.3 Manual Tool Length Measurement 1 388
14.1.4 Manual Tool Length Measurement 2 391
14.1.5 Workpiece Coordinate Offset Measurement
392
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
14.1.6 Workpiece Position Measurement 393
14.1.7 Rotation Measurement 395
14.1.8 Rotation Center Error Measurement 396
14.1.9 Workpiece Installation Error Measurement
397
14.2 Tool Life Management 398
14.2.1 Tool Life Management 398
14.2.1.1 Tool Life Management I 398
14.2.1.2 Tool Life Management II 399
14.2.1.3 Tool Life Management III 399
14.2.2 Number of Tool Life Management Sets 400
99 sets 400
128 sets 400
200 sets 400
256 sets 400
400 sets 400
999 sets 400
14.2.3 Tool Life Management Set Allocation to Part Systems
402
14.3 Others 404
14.3.1 Programmable Current Limitation 404
14.3.2 Auto Power OFF 404
14.3.4 Load Monitoring I 405
14.3.5 Power ON/OFF Sequence 405
14.3.6 PLC Axis Current Limit 405
14.3.7 Direct Robot Control 406
15 Safety and Maintenance 407
15.1 Safety Switches 408
15.1.1 Emergency Stop 408
15.1.2 Data Protection Key 408
15.2 Display for Ensuring Safety 409
15.2.1 NC Warning 409
15.2.2 NC Alarm 409
15.2.3 Operation Stop Cause 410
15.2.4 Emergency Stop Cause 410
15.2.5 Thermal Detection 410
15.2.6 Battery Alarm/Warning 411
15.3 Protection 412
15.3.1 Stroke End (Over Travel) 412
15.3.2 Stored Stroke Limit 412
15.3.2.1 Stored Stroke Limit I/II 413
15.3.2.2 Stored Stroke Limit IB 415
15.3.2.3 Stored Stroke Limit IIB 415
15.3.2.4 Stored Stroke Limit IC 416
15.3.3 Stroke Check before Travel 417
15.3.4 Chuck/Tailstock Barrier Check 419
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
15.3.5 Interlock 420
15.3.6 External Deceleration 420
15.3.7 Interference Check III 421
15.3.8 3D Machine Interference Check 423
15.3.9 Door Interlock 424
15.3.9.1 Door Interlock I 424
15.3.9.2 Door Interlock II 426
15.3.10 Parameter Lock 428
15.3.11 Program Protection (Edit Lock B, C) 428
15.3.12 Program Display Lock 428
15.3.13 Data Protection by User's Level 428
15.3.15 Vertical Axis Pull-up 429
15.3.16 Machine Group-based Alarm Stop 429
15.3.17 Interference Check Between Part Systems
431
15.3.18 Spindle Protection 432
15.4 Maintenance and Troubleshooting 433
15.4.1 Operation History 433
15.4.2 Data Sampling 434
15.4.3 NC Data Backup 434
15.4.4 Servo Tuning Support 435
15.4.4.1 NC Analyzer2 435
15.4.5 Automatic Backup (GOT) 437
15.4.8 Application Error Detection 437
15.4.9 Email Notification to Operator 438
15.4.10 NC Configurator2 439
15.4.11 Diagnosis Data Output 439
15.4.12 Backup/Restore 439
15.4.14 Field Network Diagnostics 440
15.4.15 Remote service iQ Care Remote4U 441
15.4.15.1 Connection with RGU 441
15.5 Functional Safety 442
15.5.1 Safety Observation 442
15.5.2 Smart Safety Observation 443
15.5.2.1 Safety-related I/O Observation 443
15.5.2.2 Emergency Stop Observation 443
15.5.2.3 Drive Safety Function 444
15.5.2.3.1 SLS (Safely-Limited Speed) 444
15.5.2.3.2 SLP (Safely-Limited Position) 444
15.5.2.3.3 SOS (Safe Operating Stop) 444
15.5.2.3.4 SSM (Safe Speed Monitor) 444
15.5.2.3.5 SBC/SBT (Safe Brake Control/Safe Brake Test)
445
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
15.5.2.3.6 SCA (Safe Cam) 445
15.5.2.3.7 SS1/SS2 (Safe Stop) 445
15.5.2.3.8 STO (Safe Torque Off) 445
15.5.2.3.9 SCN (Safety Communication Network)
446
16 Drive System 447
16.1 Servo/Spindle 448
Feed axis -
MDS-E-Vx -
MDS-EH-Vx -
MDS-EJ-Vx -
MDS-EJH-Vx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Spindle -
MDS-E-SPx -
MDS-EH-SPx -
MDS-EJ-SPx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Power supply -
MDS-E-CV -
MDS-EH-CV -
MDS-EX-CVP -
17 Machine Support Functions 449
17.1 PLC 450
17.1.1 Built-in PLC Processing Mode 450
17.1.2 PLC Functions 450
17.1.2.1 Built-in PLC Basic Function
(MELSEC) 450
17.1.2.1.1 Index Modification
(MELSEC) 453
17.1.2.1.2 Multi-program [Number of Programs]
60 60 60 60
(MELSEC) 453
17.1.2.1.3 Multi-project [Number of Projects Stored]
454
Number of PLC projects: 2 454
Number of PLC projects: 3 454
Number of PLC projects: 6 454
17.1.2.1.4 Function Block (FB)
(MELSEC) 454
17.1.2.1.5 Label Programming
(MELSEC) 454
17.1.2.2 PLC Exclusive Instruction
(MELSEC) 455
17.1.2.3 Enhanced PLC Security Mode 457
17.1.3 PLC Support Functions 458
17.1.3.1 Alarm Message Display 458
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
17.1.3.2 Operator Message Display (*5) 458
17.1.3.3 Memory Switch (PLC Switch) 459
17.1.3.3.1 Memory Switch (PLC Switch) 32 Points
459
17.1.3.3.2 Memory Switch (PLC Switch) 64 Points
459
17.1.3.3.3 Memory Switch (PLC Switch) 96 points
459
17.1.3.4 Load Meter Display 460
17.1.3.5 User PLC Version Display 460
17.1.3.6 Ladder Program Writing during RUN
(MELSEC) 460
17.1.3.7 PLC Program Protection
(MELSEC) 460
17.1.4 Built-in PLC Capacity 461
17.1.4.1 Standard PLC Capacity [Number of Steps]
64K 32K 20K 20K
(MELSEC) 461
17.1.4.2 Large PLC Capacity: 256 Ksteps 461
17.1.4.3 Large PLC Capacity: 512 Ksteps 461
17.1.5 Machine Contact Input/Output I/F
(MELSEC) 461
17.1.6 Ladder Monitor (GOT) 462
17.1.7 PLC Development 463
17.1.7.1 On-board Development (GOT) 463
17.1.7.2 MELSEC Development Tool (GX Developer)
463
17.1.7.3 MELSEC Development Tool (GX Works2)
463
17.1.7.4 MELSEC Development Tool (GX Works3)
464
17.1.8 PLC Parameter 464
17.1.8.1 PLC Constant (150 Points) 464
17.1.8.2 PLC Constant Extension (Up to 750 Points)
464
17.1.9 GOT Connection 465
17.1.9.1 Ethernet Connection 465
17.1.9.2 CC-Link Connection
(MELSEC) 465
17.1.9.3 CC-Link IE Field Connection
(MELSEC) 465
17.1.10 Pallet Program Registration 466
17.2 Machine Construction 467
17.2.1 Servo OFF 467
17.2.2 Axis Detachment 468
17.2.3 Synchronous Control 469
17.2.4 Inclined Axis Control 473
17.2.5 Position Switch 24 24 24 24 (*6) 474
17.2.7 Index Table Indexing 475
17.2.8 Tool Length Compensation along the Tool Axis
477
17.2.9 Tool Handle Feed & Interruption 478
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
17.2.10 Tool Center Coordinate Display 478
17.2.11 Tool Center Point Control 479
17.2.11.1 Tool Center Point Control (G43.4/G43.5)
479
17.2.12 Inclined Surface Machining Command 482
17.2.13 Simple Inclined Surface Machining Command
484
17.2.14 3-dimensional Tool Radius Compensation (Tool's Vertical-direction Compensation)
486
17.2.15 Workpiece Installation Error Compensation
487
17.2.16 3-dimensional Manual Feed 488
17.2.17 R-Navi 489
17.2.18 Simple Synchronous Control 491
17.2.20 Real-time Tuning 492
17.2.20.1 Real-time Tuning 1 (Speed Gain) 492
17.2.20.2 Real-time Tuning 2 (Rapid Traverse Time Constant)
493
17.2.21 Constant Torque Control 494
17.2.22 External Encoder Position Output I/F 495
17.2.23 Multiple-axis Synchronization Control 496
17.2.24 Hypothetical Linear Axis Control 496
17.2.25 BiSS Encoder I/F 497
17.3 PLC Operation 498
17.3.1 Arbitrary Feed in Manual Mode 498
17.3.2 Circular Feed in Manual Mode 499
17.3.3 PLC Axis Control 501
17.3.5 PLC Axis Indexing 502
17.3.6 NC Axis/PLC Axis Switchover 504
17.4 PLC Interface 505
17.4.1 CNC Control Signal 505
17.4.2 CNC Status Signal 506
17.4.3 PLC Window 508
17.4.4 External Search 509
17.4.5 Direct Screen Selection 509
17.4.6 Buzzer Sound Control 510
17.5 Machine Contact I/O 511
17.5.1 Operation Panel I/O 511
17.5.1.1 DI:64/DO:64 511
17.5.1.2 DI:64/DO:64 + SDI:8 511
17.5.1.3 DI:96/DO:64 511
17.5.1.5 DI:64/DO:48/AO:1 511
17.5.2 Remote I/O 512
17.5.2.1 DI:32/DO:32 512
17.5.2.2 DI:64/DO:48 512
17.5.2.3 DI:64/DO:48 + AO:1 512
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Lathe system
17.5.2.5 DI:16/DO:8 512
17.5.2.6 DI:32/DO:32 + SDI:8/SDO:4 512
17.5.2.7 SDI:8/SDO:4 512
17.6 External PLC Link 513
17.6.1 CC-Link (Master/Local)
(MELSEC) 513
17.6.2 PROFIBUS-DP (Master)
(MELSEC) 519
17.6.3 CC-Link IE Field (Master/Local)
(MELSEC) 520
17.6.4 PROFINET
(MELSEC) 521
17.6.5 EtherNet/IP
(MELSEC) 522
17.6.8 FL-net
(MELSEC) 523
17.6.9 DeviceNet (Master)
(MELSEC) 523
17.6.10 CC-Link IE Field Basic 524
17.7 Installing S/W for Machine Tools 526
17.7.1 Customization (NC Designer2) 526
17.7.1.1 Customization Data Storage Capacity [MB]
6 6 1 1 528
17.7.1.2 Customization Working Memory Size [MB]
3 3 1 1 528
17.7.2 User-defined Key 528
17.7.3 EZSocket I/F 528
17.7.4 APLC Release 529
17.7.5 Custom API Library 530
17.7.6 MES Interface Library 530
17.7.7 SLMP Server 531
17.7.8 Numerical Control (CNC) Communication Software FCSB1224W000
532
17.7.10 GOT2000 Screen Design Tool GT Works3 532
17.8 Others 533
17.8.1 System Lock 533
17.8.2 CNC Remote Operation Tool 533
17.8.2.1 NC Monitor2 533
17.8.2.2 NC Explorer 533
17.8.3 Automatic Operation Lock 533
17.8.4 Power Consumption Computation 534
17.8.5 EcoMonitorLight Connection 534
17.8.6 GOT Window 535
17.8.7 Log Viewer 536
(*2)G/B: Guide Bush
(*4)eSSS
(*5)Only the macro alarm message can be displayed. (*6)24 points for each part system and 32 points for the whole PLC axes. (*8)Up to 2000 programs for C80
CONTENTS
Mitsubishi Electric CNC M80/E80/C80 Series Specifications List [M system]
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80
1 Control Axes 1
1.1 Control Axes 2
1.1.1 Number of Basic Control Axes (NC Axes) 3 3 3 3 3 2
1.1.2 Max. Number of Axes (NC Axes + Spindles + PLC Axes)
11 9 6 4 16 2
1.1.2.1 Max. Number of NC Axes (In Total for All the Part Systems)
8 5 5(*1) 3 16 2
1.1.2.2 Max. Number of Spindles 2 2 1 1 7 2
1.1.2.3 Max. Number of PLC Axes 6 6 2 0 8 2
1.1.4 Max. Number of PLC Indexing Axes 4 4 1 0 8 3
1.1.5 Number of Simultaneous Contouring Control Axes
4 4 4 3 4 3
1.1.6 Max. Number of NC Axes in a Part System
8 5 5(*1) 3 8 3
1.1.7 Axis Name Extension 3
1.2 Control Part System 4
1.2.1 Standard Number of Part Systems 1 1 1 1 1 4
1.2.2 Max. Number of Part Systems (Main + Sub)
2 1 1 1 7 4
1.2.2.1 Max. Number of Main Part Systems 2 1 1 1 7 4
1.2.2.2 Max. Number of Sub Part Systems 4
1.3 Control Axes and Operation Modes 5
1.3.1 Tape (RS-232C Input) Mode 5
1.3.2 Memory Mode 5
1.3.3 MDI Mode 5
1.3.4 High-Speed Program Server Mode 6
1.3.4.1 Control Unit-side High-speed Program Server Mode
6
1.3.4.2 Display Unit-side High-speed Program Server Mode
6
1.3.4.3 FTP High-speed Program Server Mode 6
1.3.5 Front-side SD Card Mode 7
1.3.6 Front-side USB Memory Mode 7
2 Input Command 9
2.1 Data Increment 10
2.1.1 Least Command Increment 10
Least command increment 1m 10
Least command increment 0.1m 10
Least command increment 0.01m(10nm) 10
Least command increment 0.001m(1nm) 10
2.1.2 Least Control Increment 12
Least control increment0.01m(10nm) 12
Least control increment0.001m(1nm) 12
Class Page
Machining center system
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
2.1.3 Indexing Increment 12
2.2 Unit System 13
2.2.1 Inch/Metric Changeover 13
2.2.2 Input Command Increment Tenfold 13
2.3 Program Format 14
2.3.1 Program Format 14
2.3.1.1 Format 1 for Lathe (G Code List 2, 3)
14
2.3.1.2 Format 2 for Lathe (G Code List 4, 5)
14
2.3.1.3 Special Format for Lathe (G Code List 6, 7)
14
2.3.1.4 Format 1 for Machining Center 14
2.3.1.5 Format 2 for Machining Center (M2 Format)
14
2.3.1.6 MITSUBISHI CNC Special Format 14
2.3.2 Program Format Switch 15
2.4 Command Value 17
2.4.1 Decimal Point Input I, II 17
2.4.2 Absolute/Incremental Command 18
2.4.3 Diameter/Radius Designation 19
2.4.4 Diameter/Radius Designation Switch 20
3 Positioning/Interpolation 21
3.1 Positioning 22
3.1.1 Positioning 22
3.1.2 Unidirectional Positioning 23
3.2 Linear/Circular Interpolation 24
3.2.1 Linear Interpolation 24
3.2.2 Circular Interpolation (Center/Radius Designation)
25
3.2.3 Helical Interpolation 27
3.2.4 Spiral/Conical Interpolation 30
3.2.5 Cylindrical Interpolation 32
3.2.6 Polar Coordinate Interpolation 33
3.2.7 Milling Interpolation 34
3.2.8 Hypothetical Axis Interpolation 35
3.3 Curve Interpolation 36
3.3.1 Involute Interpolation 36
3.3.2 Exponential Interpolation 38
3.3.3 Spline Interpolation (G05.1Q2/G61.2) 39
3.3.4 NURBS Interpolation 40
3.3.5 3-Dimensional Circular Interpolation 41
3.3.6 Spline Interpolation2 (G61.4) 42
4 Feed 45
4.1 Feedrate 46
4.1.1 Rapid Traverse Rate (m/min) 1000 1000 1000 1000 1000 46
4.1.2 Cutting Feedrate (m/min) 1000 1000 1000 1000 1000 47
4.1.3 Manual Feedrate (m/min) 1000 1000 1000 1000 1000 48
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
4.1.4 Rotary Axis Command Speed Tenfold 48
4.2 Feedrate Input Methods 49
4.2.1 Feed per Minute (Asynchronous Feed) 49
4.2.2 Feed per Revolution (Synchronous Feed) 51
4.2.3 Inverse Time Feed 53
4.2.4 F 1-digit Feed 54
4.2.5 Manual Speed Command 55
4.2.7 G00 Feedrate Designation (,F Command) 55
4.2.8 Selection of Axis (Axes) for Feedrate Command
57
4.3 Override 58
4.3.1 Rapid Traverse Override 58
4.3.2 Cutting Feed Override 58
4.3.3 2nd Cutting Feed Override 58
4.3.4 Override Cancel 59
4.4 Acceleration/Deceleration 60
4.4.1 Automatic Acceleration/Deceleration after Interpolation
60
4.4.2 Rapid Traverse Constant-gradient Acceleration/Deceleration
62
4.4.3 Rapid Traverse Constant-gradient Multi-step Acceleration/Deceleration
63
4.5 Thread Cutting 64
4.5.1 Thread Cutting (Lead/Thread Number Designation)
64
4.5.2 Variable Lead Thread Cutting 67
4.5.3 Synchronous Tapping 68
4.5.3.1 Synchronous Tapping Cycle 68
4.5.3.2 Pecking Tapping Cycle 70
4.5.3.3 Deep-hole Tapping Cycle 72
4.5.3.4 Synchronous Tapping with Multiple Spindles
74
4.5.3.5 Synchronous Tapping with Analog I/F Spindle
74
4.5.4 Chamfering 74
4.5.6 Circular Thread Cutting 75
4.5.8 High-speed Synchronous Tapping (OMR-DD) 76
4.5.10 Thread Recutting 77
4.5.11 Thread Cutting Override 78
4.5.12 Variable Feed Thread Cutting 78
4.5.13 Thread Cutting Time Constant Switch 79
4.6 Manual Feed 80
4.6.1 Manual Rapid Traverse 80
4.6.2 Jog Feed 80
4.6.3 Incremental Feed 81
4.6.4 Handle Feed 81
4.6.5 Manual Feedrate B 82
4.6.6 Manual Feedrate B Surface Speed Control 83
4.6.8 Manual Speed Clamp 84
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
4.7 Dwell 85
4.7.1 Dwell (Time-based Designation) 85
4.7.2 Dwell (Revolution-based Designation) 86
5 Program Memory/Editing 87
5.1 Memory Capacity 88
5.1.1 Memory Capacity (Number of Programs Stored)
88
230kB[600m] (400 programs) 88
500kB[1280m] (1000 programs) 88
1000kB[2560m] (1000 programs) (*8) 88
2000kB[5120m] (1000 programs) (*8) 88
5.2 Editing 89
5.2.1 Program Editing 89
5.2.2 Background Editing 90
5.2.3 Buffer Correction 91
5.2.5 Multi-part System Simultaneous Program Editing
92
5.2.6 Special Program Editing Display for Synchronization between Part Systems
92
5.2.7 Finish Shape View Programming 93
6 Operation and Display 95
6.1 Structure of Operation/Display Panel 96
6.1.1 Color Display (8.4-type LCD TFT) 96
6.1.2 Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.3 Color Touchscreen Display (15-type LCD TFT)
96
6.1.4 Separated-type Color Display (8.4-type LCD TFT)
96
6.1.5 Separated-type Color Touchscreen Display (10.4-type LCD TFT)
96
6.1.6 Separated-type Color Touchscreen Display (15-type LCD TFT)
96
6.1.7 Separated-type Color Touchscreen Display (15-type LCD TFT/Windows8)
96
6.1.8 Separated-type Color Touchscreen Display (19-type LCD TFT/Windows8)
97
6.1.9 Separated-type Color Touchscreen Display (19-type Horizontal LCD TFT/Windows8)
97
6.1.11 GOT (GOT2000 Series GT27/GT25 12.1/10.4/8.4/5.7)
97
6.2 Operation Methods and Functions 98
6.2.1 Operation Input 98
6.2.2 Absolute/Incremental Setting 98
6.2.3 Multiple Display Connection (GOT) 99
6.2.4 Common Display to Multiple NCs (GOT) 99
6.2.5 Displayed Part System Switch 99
6.2.6 Menu List 100
6.2.7 Display Switch by Operation Mode 100
6.2.8 External Signal Display Switch 100
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
6.2.9 Screen Saver (GOT) 100
6.2.10 Parameter Guidance 100
6.2.11 Alarm Guidance 101
6.2.12 Machining Program Input Mistake Check Warning
101
6.2.14 Screenshot Capture (GOT) 101
6.2.15 User Selectable Menu Configuration 101
6.2.16 PC-NC Network Automatic Connection 102
6.2.17 Device Open Parameter 102
6.2.18 SRAM Open Parameter 102
6.2.19 MTB Selectable Menu Configuration 102
6.2.20 Remote Desktop Connection 103
6.2.21 VNC Server 104
6.3 Display Methods and Contents 105
6.3.1 Status Display 105
6.3.2 Clock Display 105
6.3.3 Monitor Screen Display 106
6.3.4 Setup Screen Display 107
6.3.5 Edit Screen Display 107
6.3.6 Diagnosis Screen Display 107
6.3.7 Maintenance Screen Display 108
6.3.8 Home Application 108
6.3.9 Home Screen 109
6.3.10 Additional Languages 110
6.3.10.1 Japanese 110
6.3.10.2 English 110
6.3.10.3 German 110
6.3.10.4 Italian 110
6.3.10.5 French 110
6.3.10.6 Spanish 110
6.3.10.7 Chinese 110
6.3.10.7.1 Chinese (Traditional Chinese Characters)
110
6.3.10.7.2 Chinese (Simplified Chinese Characters)
110
6.3.10.8 Korean 111
6.3.10.9 Portuguese 111
6.3.10.10 Hungarian 111
6.3.10.11 Dutch 111
6.3.10.12 Swedish 111
6.3.10.13 Turkish 111
6.3.10.14 Polish 111
6.3.10.15 Russian 111
6.3.10.16 Czech 111
6.3.10.17 Indonesian 112
6.3.10.18 Vietnamese 112
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
7 Input/Output Functions and Devices 113
7.1 Input/Output Data 114
7.1.1 Machining Program Input/Output 114
7.1.2 Tool Offset Data Input/Output 114
7.1.3 Common Variable Input/Output 114
7.1.4 Parameter Input/Output 114
7.1.5 History Data Output 114
7.1.7 System Configuration Data Output 114
7.2 Input/Output I/F 115
7.2.1 RS-232C I/F 115
7.2.2 SD Card I/F 115
7.2.2.1 Control Unit-side SD Card I/F [Up to 32GB]
115
7.2.2.2 Front-side SD Card I/F [Up to 32GB] 115
7.2.3 Ethernet I/F (GOT) 115
7.2.4 Display Unit-side Data Server I/F 116
7.2.5 Front-side USB Memory I/F [Up to 32GB] 116
7.2.6 USB I/F (GOT Front-side USB I/F) 116
7.2.7 SD I/F (GOT Back-side SD Card I/F) 116
7.3 Computer Link 117
7.3.1 Computer Link B 117
7.4 Others 118
7.4.1 Handy Terminal Connection 118
7.4.3 IP Filter Setting 119
8 Spindle, Tool and Miscellaneous Functions 121
8.1 Spindle Functions (S) 122
8.1.1 Spindle Control Functions 122
8.1.1.1 Spindle Digital I/F 123
8.1.1.2 Spindle Analog I/F
(MELSEC) 123
8.1.1.3 Coil Switch 123
8.1.1.4 Automatic Coil Switch 123
8.1.1.5 Encoder Input I/F 124
8.1.1.6 Spindle-mode Servo Motor Control 125
8.1.1.7 Spindle-mode Rotary Axis Control 126
8.1.1.8 Turret Gear Change Control 127
8.1.1.9 Spindle Control with Pulse Train Output
128
8.1.2 S Code Output 129
8.1.3 Constant Surface Speed Control 130
8.1.4 Spindle Override 132
8.1.5 Multiple-spindle Control 132
8.1.5.1 Multiple-spindle Control I 133
8.1.5.2 Multiple-spindle Control II 134
8.1.6 Spindle Orientation 135
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
8.1.7 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.1 Spindle Position Control (Spindle/C Axis Control)
136
8.1.7.2 C Axis Control during Spindle Synchronization
137
8.1.8 Spindle Synchronization 138
8.1.8.1 Spindle Synchronization I 138
8.1.8.2 Spindle Synchronization II 139
8.1.8.3 Guide Bushing Spindle Synchronization
139
8.1.9 Tool Spindle Synchronization I (Polygon)
140
8.1.9.1 Tool Spindle Synchronization IA (Spindle-Spindle, Polygon)
140
8.1.9.2 Tool Spindle Synchronization IB (Spindle-Spindle, Polygon)
141
8.1.9.3 Tool Spindle Synchronization IC (Spindle-NC Axis, Polygon)
142
8.1.10 Tool Spindle Synchronization II (Hobbing)
143
8.1.11 Spindle Speed Clamp 144
8.1.13 Spindle Oscillation 144
8.1.14 Spindle Superimposition Control 145
8.1.15 Multiple Spindle Synchronization Set Control
147
8.1.16 Spindle Speed Fluctuation Detection 150
8.1.17 Spindle Motor Temperature Output to PLC
151
8.2 Tool Functions (T) 152
8.2.1 Tool Functions (T Command) 152
8.3 Miscellaneous Functions (M) 153
8.3.1 Miscellaneous Functions 153
8.3.2 Multiple M Codes in 1 Block 153
8.3.3 M Code Independent Output 154
8.3.4 Miscellaneous Function Finish 155
8.3.5 M Code Output during Axis Traveling 156
8.3.6 Miscellaneous Function Command High-speed Output
157
8.4 2nd Miscellaneous Functions (B) 159
8.4.1 2nd Miscellaneous Functions 159
8.4.2 2nd Miscellaneous Function Name Extension
159
9 Tool Compensation 161
9.1 Tool Length/Tool Position 162
9.1.1 Tool Length Offset 162
9.1.2 Tool Position Offset 165
9.1.3 Tool Compensation for Additional Axes 165
9.1.4 Tool Position Compensation (G43.7) 166
9.2 Tool Radius 167
9.2.1 Tool Radius Compensation 167
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
9.2.2 3-dimensional Tool Radius Compensation 169
9.2.3 Tool Nose Radius Compensation (G40/41/42)
170
9.2.4 Automatic Decision of Nose Radius Compensation Direction (G46/40)
171
9.2.5 Tool Radius Compensation Diameter Designation
171
9.3 Tool Offset Amount 172
9.3.1 Number of Tool Offset Sets 172
99 sets 172
128 sets 172
200 sets 172
256 sets 172
400 sets 172
999 sets 172
9.3.2 Offset Memory 173
9.3.2.1 Tool Shape/Wear Offset Amount 173
9.3.2.2 Compensation Type Selection by Parameter
176
9.3.3 Number of Tool Offset Sets Allocation to Part Systems
177
10 Coordinate System 179
10.1 Coordinate System Type and Setting 180
10.1.1 Machine Coordinate System 181
10.1.2 Coordinate System Setting 182
10.1.3 Automatic Coordinate System Setting 183
10.1.4 Workpiece Coordinate System Selection 184
10.1.4.1 Workpiece Coordinate System Selection (6 Sets)
184
10.1.4.2 Extended Workpiece Coordinate System Selection (48 Sets) G54.1P1 to P48
186
10.1.4.3 Extended Workpiece Coordinate System Selection (96 Sets) G54.1P1 to P96
186
10.1.4.4 Extended Workpiece Coordinate System Selection (300 Sets) G54.1P1 to P300
186
10.1.5 External Workpiece Coordinate Offset 187
10.1.6 Workpiece Coordinate System Preset (G92.1)
188
10.1.7 Local Coordinate System 189
10.1.8 Coordinate System for Rotary Axis 190
10.1.9 Plane Selection 191
10.1.10 Origin Set/Origin Cancel 192
10.1.11 Counter Set 193
10.1.12 Workpiece Position Offset for Rotary Axis
194
10.1.13 Workpiece Coordinate System Shift 196
10.2 Return 197
10.2.1 Manual Reference Position Return 197
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
10.2.2 Automatic 1st Reference Position Return
198
10.2.3 2nd, 3rd, 4th Reference Position Return
200
10.2.4 Reference Position Check 201
10.2.5 Absolute Position Detection 202
10.2.6 Tool Exchange Position Return 203
11 Operation Support Functions 205
11.1 Program Control 206
11.1.1 Optional Block Skip 206
11.1.2 Optional Block Skip Addition 206
11.1.3 Single Block 207
11.2 Program Test 208
11.2.1 Dry Run 208
11.2.2 Machine Lock 208
11.2.3 Miscellaneous Function Lock 208
11.2.4 Graphic Check 209
11.2.4.1 Graphic Check 209
11.2.4.2 3D Solid Program Check 209
11.2.4.3 Graphic Check Rotary Axis Drawing 210
11.2.5 Graphic Trace 211
11.2.5.1 Graphic Trace 211
11.2.5.2 Graphic Trace Rotary Axis Drawing 212
11.2.6 Machining Time Computation 212
11.2.7 Manual Arbitrary Reverse Run (Program Check Operation)
213
11.2.8 High-speed Simple Program Check 214
11.3 Program Search/Start/Stop 215
11.3.1 Program Search 215
11.3.2 Sequence Number Search 215
11.3.3 Collation and Stop 216
11.3.4 Program Restart 217
11.3.5 Automatic Operation Start 218
11.3.6 NC Reset 218
11.3.7 Feed Hold 219
11.3.8 Search & Start 219
11.3.10 Auto-restart 219
11.4 Interrupt Operation 220
11.4.1 Manual Interruption 220
11.4.2 Automatic Operation Handle Interruption
220
11.4.3 Manual Absolute Switch 221
11.4.4 Thread Cutting Cycle Retract 222
11.4.5 Tapping Retract 223
11.4.6 Manual Numerical Value Command 224
11.4.7 Arbitrary Reverse Run 225
11.4.8 MDI Interruption 226
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
11.4.9 Simultaneous Operation of Manual and Automatic Modes
226
11.4.10 Simultaneous Operation of JOG and Handle Modes
226
11.4.11 Reference Position Retract 227
11.4.12 Tool Retract and Return 228
11.4.13 Skip Retract 229
11.4.14 PLC Interruption 229
11.4.16 Machining Interruption 230
12 Program Support Functions 231
12.1 Machining Method Support Functions 232
12.1.1 Program 232
12.1.1.1 Subprogram Control [Layers] 10 10 10 10 8 232
12.1.1.2 Figure Rotation 234
12.1.1.3 Scaling 236
12.1.1.4 Axis Name Switch 237
12.1.2 Macro Program 238
12.1.2.1 User Macro [Layers] 4 4 4 4 4 238
12.1.2.2 Machine Tool Builder Macro 241
12.1.2.3 Macro Interruption 243
12.1.2.4 Variable Command 244
200 sets 244
600 sets 244
700 sets 244
8000 sets 244
(600+100number of part systems) sets 244
(7900+100number of part systems) sets 244
12.1.3 Fixed Cycle 246
12.1.3.1 Fixed Cycle for Drilling 247
12.1.3.2 Fixed Cycle for Drilling (Type II) 252
12.1.3.3 Special Fixed Cycle 253
12.1.3.4 Fixed Cycle for Turning Machining 256
12.1.3.5 Compound Type Fixed Cycle for Turning Machining
261
12.1.3.6 Compound Type Fixed Cycle for Turning Machining (Type II)
266
12.1.3.7 Small-diameter Deep-hole Drilling Cycle
270
12.1.4 Mirror Image 270
12.1.4.1 Mirror Image by Parameter Setting 270
12.1.4.2 Mirror Image by External Input 270
12.1.4.3 Mirror Image by G Code 271
12.1.4.4 Mirror Image for Facing Tool Posts 272
12.1.4.5 T Code Mirror Image for Facing Tool Posts
272
12.1.5 Coordinate System Operation 273
12.1.5.1 Coordinate Rotation by Program 273
12.1.5.2 Coordinate Rotation by Parameter 275
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
12.1.5.3 3-dimensional Coordinate Conversion 276
12.1.6 Dimension Input 278
12.1.6.1 Corner Chamfering/Corner R 278
12.1.6.2 Linear Angle Command 285
12.1.6.3 Geometric Command 286
12.1.6.4 Polar Coordinate Command 287
12.1.7 Axis Control 288
12.1.7.1 Chopping 288
12.1.7.1.1 Chopping 288
12.1.7.2 Normal Line Control 289
12.1.7.3 Circular Cutting 290
12.1.7.4 Vibration Cutting Control 291
12.1.8 Multi-part System Control 292
12.1.8.1 Timing Synchronization between Part Systems
292
12.1.8.2 Start Point Designation Timing Synchronization
293
12.1.8.3 Mixed Control 296
12.1.8.3.1 Mixed Control (Cross Axis Control)
296
12.1.8.3.2 Arbitrary Axis Exchange Control
297
12.1.8.4 Control Axis Superimposition 299
12.1.8.4.1 Control Axis Superimposition 299
12.1.8.4.2 Arbitrary Axis Superimposition Control
301
12.1.8.5 Control Axis Synchronization between Part Systems
301
12.1.8.6 Balance Cut 303
12.1.8.7 Common Memory for Part Systems 305
12.1.8.8 Multi-part System Simultaneous Thread Cutting
305
12.1.8.8.1 Two-part System Simultaneous Thread Cutting
306
12.1.8.8.2 Multi-part System Simultaneous Thread Cutting
308
12.1.8.9 Multi-part System Program Management
309
12.1.8.10 Synchronization between Part Systems
310
12.1.8.10.1 Single Block between Part Systems
310
12.1.8.10.2 Dwell/Miscellaneous Function Time Override
311
12.1.8.10.3 Synchronization between Part Systems OFF
312
12.1.8.11 Sub Part System Control I 313
12.1.8.12 Sub Part System Control II 315
12.1.8.13 Loader Control Part System 317
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
12.1.9 Data Input/Output by Program 318
12.1.9.1 Parameter Input by Program 318
12.1.9.2 Compensation Data Input by Program 319
12.1.9.3 Tool/Material Shape Input by Program
323
12.1.9.5 API Section and Sub-section Nos. Input/Output by Program
325
12.1.9.6 R-Navi Data Input by Program 325
12.1.10 Machining Modal 326
12.1.10.1 Tapping Mode 326
12.1.10.2 Cutting Mode 326
12.1.11 High-speed Parts Machining 327
12.1.11.1 Rapid Traverse Block Overlap 327
12.2 Machining Accuracy Support Functions 329
12.2.1 Automatic Corner Override 329
12.2.2 Deceleration Check 330
12.2.2.1 Exact Stop Check Mode 332
12.2.2.2 Exact Stop Check 332
12.2.2.3 Error Detection 332
12.2.2.4 Programmable In-position Check 333
12.2.2.5 Automatic Error Detection 333
12.3 High-speed and High-accuracy Functions [kBPM: k Block per Minute]
334
12.3.1 High-speed Machining Mode 334
12.3.1.1 High-speed Machining Mode I (G05P1) Maximum [kBPM]
33.7 16.8 33.7 334
12.3.1.2 High-speed Machining Mode II (G05P2) Maximum [kBPM]
67.5 67.5 67.5 335
12.3.2 High-accuracy Control 336
12.3.2.1 High-accuracy Control (G61.1/G08) 336
12.3.2.2 Multi-part System Simultaneous High-accuracy Control
340
12.3.2.3 SSS Control (*4) 341
12.3.2.4 Tolerance Control 342
12.3.2.5 Variable-acceleration Pre-interpolation Acceleration/Deceleration
343
12.3.2.6 High-accuracy Acceleration/Deceleration Time Constant Extension
343
12.3.2.7 Axis-specific Acceleration Tolerance Control
344
12.3.3 High-speed High-accuracy Control 345
12.3.3.1 High-speed High-accuracy Control I (G05.1Q1) Maximum [kBPM]
33.7 33.7 33.7 345
12.3.3.2 High-speed High-accuracy Control II (G05P10000) Maximum [kBPM]
67.5 67.5 67.5 346
12.3.3.3 High-speed High-accuracy Control III (G05P20000) Maximum [kBPM]
135 135 349
12.3.3.4 Smooth Fairing 351
12.3.4 Machining Condition Selection I 352
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
12.3.5 Direct Command Mode 352
12.4 Programming Support Functions 353
12.4.1 Playback 353
12.4.3 Interactive Cycle Insertion 354
12.4.4 Simple Programming (NAVI MILL/LATHE) 357
12.4.5 G code Guidance 357
12.4.7 DXF Data Input 358
13 Machine Accuracy Compensation 359
13.1 Static Accuracy Compensation 360
13.1.1 Backlash Compensation 360
13.1.2 Memory-type Pitch Error Compensation [sets]
16 16 16 16 10 361
13.1.3 Memory-type Relative Position Error Compensation
362
13.1.4 External Machine Coordinate System Compensation
363
13.1.5 Circular Radius Error Compensation 363
13.1.6 Ball Screw Thermal Expansion Compensation
364
13.1.7 Rotation Center Error Compensation 365
13.1.8 Position-dependent Gradually Increasing-type Backlash Compensation
367
13.1.9 Bidirectional Pitch Error Compensation 368
13.1.10 Cyclic Error Compensation 368
13.1.11 Spatial Error Compensation 369
13.1.12 Backlash Compensation II 370
13.2 Dynamic Accuracy Compensation 371
13.2.1 Smooth High-gain (SHG) Control 371
13.2.2 Dual Feedback 372
13.2.3 Lost Motion Compensation 372
13.2.4 OMR II (Backlash with Filter) 373
13.2.6 OMR-FF 374
13.2.7 Distance-coded Reference Position Detection
375
13.2.9 Variable Torsion Compensation 376
13.2.10 Cogging Torque Compensation 377
14 Automation Support Functions 379
14.1 Measurement 380
14.1.1 Skip 380
14.1.1.1 Skip 380
14.1.1.2 Multiple-step Skip 382
14.1.1.4 PLC Skip 383
14.1.1.5 Speed Change Skip 383
14.1.1.6 Torque Limitation Skip 384
14.1.2 Automatic Tool Length Measurement 385
14.1.3 Manual Tool Length Measurement 1 388
14.1.4 Manual Tool Length Measurement 2 391
14.1.5 Workpiece Coordinate Offset Measurement
392
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
14.1.6 Workpiece Position Measurement 393
14.1.7 Rotation Measurement 395
14.1.8 Rotation Center Error Measurement 396
14.1.9 Workpiece Installation Error Measurement
397
14.2 Tool Life Management 398
14.2.1 Tool Life Management 398
14.2.1.1 Tool Life Management I 398
14.2.1.2 Tool Life Management II 399
14.2.1.3 Tool Life Management III 399
14.2.2 Number of Tool Life Management Sets 400
99 sets 400
128 sets 400
200 sets 400
256 sets 400
400 sets 400
999 sets 400
14.2.3 Tool Life Management Set Allocation to Part Systems
402
14.3 Others 404
14.3.1 Programmable Current Limitation 404
14.3.2 Auto Power OFF 404
14.3.4 Load Monitoring I 405
14.3.5 Power ON/OFF Sequence 405
14.3.6 PLC Axis Current Limit 405
14.3.7 Direct Robot Control 406
15 Safety and Maintenance 407
15.1 Safety Switches 408
15.1.1 Emergency Stop 408
15.1.2 Data Protection Key 408
15.2 Display for Ensuring Safety 409
15.2.1 NC Warning 409
15.2.2 NC Alarm 409
15.2.3 Operation Stop Cause 410
15.2.4 Emergency Stop Cause 410
15.2.5 Thermal Detection 410
15.2.6 Battery Alarm/Warning 411
15.3 Protection 412
15.3.1 Stroke End (Over Travel) 412
15.3.2 Stored Stroke Limit 412
15.3.2.1 Stored Stroke Limit I/II 413
15.3.2.2 Stored Stroke Limit IB 415
15.3.2.3 Stored Stroke Limit IIB 415
15.3.2.4 Stored Stroke Limit IC 416
15.3.3 Stroke Check before Travel 417
15.3.4 Chuck/Tailstock Barrier Check 419
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
15.3.5 Interlock 420
15.3.6 External Deceleration 420
15.3.7 Interference Check III 421
15.3.8 3D Machine Interference Check 423
15.3.9 Door Interlock 424
15.3.9.1 Door Interlock I 424
15.3.9.2 Door Interlock II 426
15.3.10 Parameter Lock 428
15.3.11 Program Protection (Edit Lock B, C) 428
15.3.12 Program Display Lock 428
15.3.13 Data Protection by User's Level 428
15.3.15 Vertical Axis Pull-up 429
15.3.16 Machine Group-based Alarm Stop 429
15.3.17 Interference Check Between Part Systems
431
15.3.18 Spindle Protection 432
15.4 Maintenance and Troubleshooting 433
15.4.1 Operation History 433
15.4.2 Data Sampling 434
15.4.3 NC Data Backup 434
15.4.4 Servo Tuning Support 435
15.4.4.1 NC Analyzer2 435
15.4.5 Automatic Backup (GOT) 437
15.4.8 Application Error Detection 437
15.4.9 Email Notification to Operator 438
15.4.10 NC Configurator2 439
15.4.11 Diagnosis Data Output 439
15.4.12 Backup/Restore 439
15.4.14 Field Network Diagnostics 440
15.4.15 Remote service iQ Care Remote4U 441
15.4.15.1 Connection with RGU 441
15.5 Functional Safety 442
15.5.1 Safety Observation 442
15.5.2 Smart Safety Observation 443
15.5.2.1 Safety-related I/O Observation 443
15.5.2.2 Emergency Stop Observation 443
15.5.2.3 Drive Safety Function 444
15.5.2.3.1 SLS (Safely-Limited Speed) 444
15.5.2.3.2 SLP (Safely-Limited Position) 444
15.5.2.3.3 SOS (Safe Operating Stop) 444
15.5.2.3.4 SSM (Safe Speed Monitor) 444
15.5.2.3.5 SBC/SBT (Safe Brake Control/Safe Brake Test)
445
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
15.5.2.3.6 SCA (Safe Cam) 445
15.5.2.3.7 SS1/SS2 (Safe Stop) 445
15.5.2.3.8 STO (Safe Torque Off) 445
15.5.2.3.9 SCN (Safety Communication Network)
446
16 Drive System 447
16.1 Servo/Spindle 448
Feed axis -
MDS-E-Vx -
MDS-EH-Vx -
MDS-EJ-Vx -
MDS-EJH-Vx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Spindle -
MDS-E-SPx -
MDS-EH-SPx -
MDS-EJ-SPx -
MDS-EM-SPVx -
MDS-EMH-SPVx -
Power supply -
MDS-E-CV -
MDS-EH-CV -
MDS-EX-CVP -
17 Machine Support Functions 449
17.1 PLC 450
17.1.1 Built-in PLC Processing Mode 450
17.1.2 PLC Functions 450
17.1.2.1 Built-in PLC Basic Function
(MELSEC) 450
17.1.2.1.1 Index Modification
(MELSEC) 453
17.1.2.1.2 Multi-program [Number of Programs]
60 60 60 60
(MELSEC) 453
17.1.2.1.3 Multi-project [Number of Projects Stored]
454
Number of PLC projects: 2 454
Number of PLC projects: 3 454
Number of PLC projects: 6 454
17.1.2.1.4 Function Block (FB)
(MELSEC) 454
17.1.2.1.5 Label Programming
(MELSEC) 454
17.1.2.2 PLC Exclusive Instruction
(MELSEC) 455
17.1.2.3 Enhanced PLC Security Mode 457
17.1.3 PLC Support Functions 458
17.1.3.1 Alarm Message Display 458
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
17.1.3.2 Operator Message Display (*5) 458
17.1.3.3 Memory Switch (PLC Switch) 459
17.1.3.3.1 Memory Switch (PLC Switch) 32 Points
459
17.1.3.3.2 Memory Switch (PLC Switch) 64 Points
459
17.1.3.3.3 Memory Switch (PLC Switch) 96 points
459
17.1.3.4 Load Meter Display 460
17.1.3.5 User PLC Version Display 460
17.1.3.6 Ladder Program Writing during RUN
(MELSEC) 460
17.1.3.7 PLC Program Protection
(MELSEC) 460
17.1.4 Built-in PLC Capacity 461
17.1.4.1 Standard PLC Capacity [Number of Steps]
64K 32K 20K 20K
(MELSEC) 461
17.1.4.2 Large PLC Capacity: 256 Ksteps 461
17.1.4.3 Large PLC Capacity: 512 Ksteps 461
17.1.5 Machine Contact Input/Output I/F
(MELSEC) 461
17.1.6 Ladder Monitor (GOT) 462
17.1.7 PLC Development 463
17.1.7.1 On-board Development (GOT) 463
17.1.7.2 MELSEC Development Tool (GX Developer)
463
17.1.7.3 MELSEC Development Tool (GX Works2)
463
17.1.7.4 MELSEC Development Tool (GX Works3)
464
17.1.8 PLC Parameter 464
17.1.8.1 PLC Constant (150 Points) 464
17.1.8.2 PLC Constant Extension (Up to 750 Points)
464
17.1.9 GOT Connection 465
17.1.9.1 Ethernet Connection 465
17.1.9.2 CC-Link Connection
(MELSEC) 465
17.1.9.3 CC-Link IE Field Connection
(MELSEC) 465
17.1.10 Pallet Program Registration 466
17.2 Machine Construction 467
17.2.1 Servo OFF 467
17.2.2 Axis Detachment 468
17.2.3 Synchronous Control 469
17.2.4 Inclined Axis Control 473
17.2.5 Position Switch 24 24 24 24 (*6) 474
17.2.7 Index Table Indexing 475
17.2.8 Tool Length Compensation along the Tool Axis
477
17.2.9 Tool Handle Feed & Interruption 478
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
17.2.10 Tool Center Coordinate Display 478
17.2.11 Tool Center Point Control 479
17.2.11.1 Tool Center Point Control (G43.4/G43.5)
(*7) 479
17.2.12 Inclined Surface Machining Command 482
17.2.13 Simple Inclined Surface Machining Command
484
17.2.14 3-dimensional Tool Radius Compensation (Tool's Vertical-direction Compensation)
486
17.2.15 Workpiece Installation Error Compensation
487
17.2.16 3-dimensional Manual Feed 488
17.2.17 R-Navi 489
17.2.18 Simple Synchronous Control 491
17.2.20 Real-time Tuning 492
17.2.20.1 Real-time Tuning 1 (Speed Gain) 492
17.2.20.2 Real-time Tuning 2 (Rapid Traverse Time Constant)
493
17.2.21 Constant Torque Control 494
17.2.22 External Encoder Position Output I/F 495
17.2.23 Multiple-axis Synchronization Control 496
17.2.24 Hypothetical Linear Axis Control 496
17.2.25 BiSS Encoder I/F 497
17.3 PLC Operation 498
17.3.1 Arbitrary Feed in Manual Mode 498
17.3.2 Circular Feed in Manual Mode 499
17.3.3 PLC Axis Control 501
17.3.5 PLC Axis Indexing 502
17.3.6 NC Axis/PLC Axis Switchover 504
17.4 PLC Interface 505
17.4.1 CNC Control Signal 505
17.4.2 CNC Status Signal 506
17.4.3 PLC Window 508
17.4.4 External Search 509
17.4.5 Direct Screen Selection 509
17.4.6 Buzzer Sound Control 510
17.5 Machine Contact I/O 511
17.5.1 Operation Panel I/O 511
17.5.1.1 DI:64/DO:64 511
17.5.1.2 DI:64/DO:64 + SDI:8 511
17.5.1.3 DI:96/DO:64 511
17.5.1.5 DI:64/DO:48/AO:1 511
17.5.2 Remote I/O 512
17.5.2.1 DI:32/DO:32 512
17.5.2.2 DI:64/DO:48 512
17.5.2.3 DI:64/DO:48 + AO:1 512
: Standard: Option: Selection
M80 TypeA
M80 TypeB
E80 TypeA
E80 TypeB
C80 Class Page
Machining center system
17.5.2.5 DI:16/DO:8 512
17.5.2.6 DI:32/DO:32 + SDI:8/SDO:4 512
17.5.2.7 SDI:8/SDO:4 512
17.6 External PLC Link 513
17.6.1 CC-Link (Master/Local)
(MELSEC) 513
17.6.2 PROFIBUS-DP (Master)
(MELSEC) 519
17.6.3 CC-Link IE Field (Master/Local)
(MELSEC) 520
17.6.4 PROFINET
(MELSEC) 521
17.6.5 EtherNet/IP
(MELSEC) 522
17.6.8 FL-net
(MELSEC) 523
17.6.9 DeviceNet (Master)
(MELSEC) 523
17.6.10 CC-Link IE Field Basic 524
17.7 Installing S/W for Machine Tools 526
17.7.1 Customization (NC Designer2) 526
17.7.1.1 Customization Data Storage Capacity [MB]
6 6 1 1 528
17.7.1.2 Customization Working Memory Size [MB]
3 3 1 1 528
17.7.2 User-defined Key 528
17.7.3 EZSocket I/F 528
17.7.4 APLC Release 529
17.7.5 Custom API Library 530
17.7.6 MES Interface Library 530
17.7.7 SLMP Server 531
17.7.8 Numerical Control (CNC) Communication Software FCSB1224W000
532
17.7.10 GOT2000 Screen Design Tool GT Works3 532
17.8 Others 533
17.8.1 System Lock 533
17.8.2 CNC Remote Operation Tool 533
17.8.2.1 NC Monitor2 533
17.8.2.2 NC Explorer 533
17.8.3 Automatic Operation Lock 533
17.8.4 Power Consumption Computation 534
17.8.5 EcoMonitorLight Connection 534
17.8.6 GOT Window 535
17.8.7 Log Viewer 536
(*1)Up to one rotary axis.
(*4)eSSS
(*5)Only the macro alarm message can be displayed. (*6)24 points for each part system and 32 points for the whole PLC axes. (*7)Restrained to 4-axis simultaneous contouring (*8)Up to 2000 programs for C80
1 IB-1501505-K
1
Control Axes
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
2IB-1501505-K
1.1 Control Axes
The NC axis, spindle, PLC axis and auxiliary axis are generically called the control axis.
The NC axis is an axis that can be manually operated, or automatically operated with the machining program. X, Y, Z, U,
V, W, A, B and C axis can be used.
The PLC axis is an axis that can be controlled from the PLC ladder.
1.1.1 Number of Basic Control Axes (NC Axes)
1.1.2 Max. Number of Axes (NC Axes + Spindles + PLC Axes)
A number of axes that are within the maximum number of axes, and that does not exceed the maximum number given
for the NC axis, spindle and PLC axis can be used.
Connection specifications of NC axis, PLC axis and spindle:
NC axes, PLC axes and spindles (except for analog spindles) are connected to the high-speed optical servo
communication (OPTH).
Refer to the Connection and Setup Manual for details.
1.1.2.1 Max. Number of NC Axes (In Total for All the Part Systems)
(*1) Up to one rotary axis.
1.1.2.2 Max. Number of Spindles
(*1) G/B : Guide Bush
Includes analog spindles.
1.1.2.3 Max. Number of PLC Axes
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 3 3 3 3 3 3 3 3 3 3
L 2 2 2 2 2 2 2 2 2 2
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 16
32
16
32
16
32
16
32 11 11 9 6 4 16
L 16
32
16
32
16
32
16
32 12 12 9 8 6 16
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 16 16 16 16 8 8 6 5 (*1) 3 16
L 16
32
16
32
16
32
16
32 10 10 7 5 4 16
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 4 4 4 4 2 2 2 1 1 7
L 8 8 8 8 4+G/B (*1) 5 4 3 3 7
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 8 8 8 8 6 6 6 2 0 8
L 8 8 8 8 6 6 6 3 3 8
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
3 IB-1501505-K
1.1.4 Max. Number of PLC Indexing Axes
PLC axis indexing function: This function is used to move the PLC axis to the positioning destination or an arbitrary
coordinate position.
1.1.5 Number of Simultaneous Contouring Control Axes
Simultaneous control of all axes is possible as a principle in the same part system.
However, for actual use, the machine tool builder specification will apply.
1.1.6 Max. Number of NC Axes in a Part System
(*1) Up to one rotary axis.
Listed are the maximum number of axes which can be controlled in a part system. Follow the specifications by each
machine tool builder for actual use.
1.1.7 Axis Name Extension
The axis name (command axis name) to perform the absolute/incremental command to NC control axis can be
expanded to two letters. Because the command axis name while this function is invalid is set with one letter from A, B, C,
U, V, W, X, Y or Z, when the incremental command axis name is used (two letters of the alphabet are used per one axis),
the number of axes is limited. The incremental command axis name can be used to all axes by this function. The name
extension axis cannot be designated to the parameter which sets the command axis name such as axes configuring
plane I, J or K. Thus, apply this function to miscellaneous axis which is not used for machining (cutting).
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 8 8 8 8 4 4 4 1 0 8
L 8 8 8 8 4 4 4 1 1 8
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 8 4 8 4 4 4 4 4 3 4
L 8 4 8 4 4 4 4 4 4 4
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 8
12
8
12
8
12
8
12 8 8 5 5 (*1) 3 8
L 8
12
8
12
8
12
8
12 8 8 5 5 4 8
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
4IB-1501505-K
1.2 Control Part System
1.2.1 Standard Number of Part Systems
1.2.2 Max. Number of Part Systems (Main + Sub)
(*1) The 3rd part system is only for the loader part system.
For actual use, the machine tool builder specification will apply.
1.2.2.1 Max. Number of Main Part Systems
1.2.2.2 Max. Number of Sub Part Systems
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 1 1 1 1 1 1 1 1 1 1
L 1 1 1 1 1 1 1 1 1 1
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 2
3 (*1)
2
3 (*1)
2
3 (*1)
2
3 (*1) 2 2 1 1 1 7
L 4
8
4
8
4
8
4
8 4 4 2 1 1 7
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 2 2 2 2 2 2 1 1 1 7
L 4
8
4
8
4
8
4
8 2 2 2 1 1 7
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M 2 2 2 2
L 4
8
4
8
4
8
4
8 2 2 1 2
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
5 IB-1501505-K
1.3 Control Axes and Operation Modes
1.3.1 Tape (RS-232C Input) Mode
In this mode, operation is performed using the machining program data from the RS-232C interface built in the CNC unit.
A paper tape reader must be provided if machining programs on paper tape are to be run.
1.3.2 Memory Mode
The machining programs stored in the memory of the CNC unit are run.
1.3.3 MDI Mode
The MDI data stored in the memory of the CNC unit is executed. Once executed, the MDI data is set to the "setting
incomplete" status, and the data will not be executed unless the "setting completed" status is established by screen
operations.
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
6IB-1501505-K
1.3.4 High-Speed Program Server Mode
1.3.4.1 Control Unit-side High-speed Program Server Mode
The machining program stored in SD card can be operated by installing a SD card in the control unit SD card interface.
From this, mass capacity and multi-process machining can be done.
Machining programs can be copied to SD card with the front SD card or Ethernet on the input/output screen.
When a machining program stored in SD card is searched while "DS" (Data server) is selected for device during
operation search, the machining program in SD card can be operated as a main program. ("Memory mode" is used as
the operation mode.)
Also, when "M198 Pp;" is commanded in the main program, the machining program in SD card can be called and
operated as a sub program.
Macros such as WHILE, IF and GOTO can be used. Also, calling the sub program and macro program stored in memory
or SD card is possible.
1.3.4.2 Display Unit-side High-speed Program Server Mode
* Specifications of separated-type display are classified with "Windows-based" and "non-Windows-based"
The machining program stored in the built-in disk of the display unit can be operated.
The built-in disk of the display unit is mounted in the personal computer for M800W/M80W.
For M800S/M80/E80, the SD card inserted into SD card I/F on the back of the display unit is equivalent to the built-in disk
of the display unit.
When a machining program stored in the built-in disk of the display unit is searched while "HD" (M800W/M80W) or "DS"
(M800S/M80/E80) is selected for device during operation search, the machining program in the built-in disk of the
display unit can be operated as a main program. ("Memory mode" is used as the operation mode.)
Also, when "M98 Pp ,Dd;" ("d" for designating a unit) is commanded in the main program, the machining program in the
built-in disk of the display unit can be called and operated as a sub program.
Macros such as WHILE, IF and GOTO can be used. Also, calling the sub program and macro program stored in memory
or the built-in disk of the display unit is possible.
1.3.4.3 FTP High-speed Program Server Mode
This function allows high-speed transfer of machining programs from the FTP server to the large-capacity buffer memory
in CNC CPU via Ethernet to execute the program.
The buffer memory has 20 MB of data capacity; however, the memory does not retain machining programs when the
power is turned OFF.
If the FTP server function of GOT is used, programs stored in such as a USB memory of GOT can be transferred and
operated. ("Tape mode" is used as the operation mode.)
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M / / /
L / / /
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
7 IB-1501505-K
1.3.5 Front-side SD Card Mode
The machining program stored in a SD card can be operated. This SD card is installed to the front-side SD card I/F.
When a machining program stored in SD card is searched while "Memory Card" is selected for device during operation
search, the machining program in SD card can be operated as a main program. ("Memory mode" is used as the
operation mode.)
Also, when "M98 Pp, Dd;" ("d" for designating a unit) is commanded in the main program, the machining program in SD
card can be called and operated as a sub program.
Macros such as WHILE, IF and GOTO can be used. Also, calling the sub program and macro program stored in memory
or SD card is possible.
1.3.6 Front-side USB Memory Mode
The control is able to run a machining program stored in a USB memory when it is inserted into the front USB port of the
display unit.
USB memory may be pulled off due to the machine vibration depending on the environment. Use this function at your
own risk.
USB memory mode enables you to handle the same programs as for memory mode. In addition you can handle the
greater number of large-capacity programs.
When a machining program stored in the USB memory is searched while USB is selected for device during operation
search, the machining program in the USB memory can be operated as a main program. ("Memory mode" is used as the
operation mode.)
Also, when "M98 Pp ,Dd;" ("d" for designating a unit) is commanded in the main program, the machining program in the
USB memory can be called and operated as a sub program.
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
M
L
Display unit
Front USB port of the display unit
M800/M80/E80/C80 Series Specifications Manual (Function)
1 Control Axes
8IB-1501505-K
9 IB-1501505-K
2
Input Command
M800/M80/E80/C80 Series Specifications Manual (Function)
2 Input Command
10IB-1501505-K
2.1 Data Increment
2.1.1 Least Command Increment
[M system]
[L system]
The data increment handled in the controller includes the input setting increment, PLC increment and machine error
compensation increment. Each type is set with parameters.
(1) Input setting increment
The input setting increment applies to the data entered from or displayed in the Monitor or other screens, the
travel distance per pulse of manual pulse generator, machining programs, and maintenance data. (Excluding
PLC increment and machine error compensation increment mentioned below.) This increment is applied per
part system (1st to the maximum part system within the specification, PLC axis).
(Note) The inch and metric systems cannot be used together.
Least command increment (input setting increment)
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
1m (1m)
0.1m (0.1m)
0.01m (10nm)
0.001m (1nm)
Least command increment (input setting increment)
M850W M830W M850S M830S M80W M80
TypeA M80
TypeB E80
TypeA E80
TypeB C80
1m (1m)
0.1m (0.1m)
0.01m (10nm)
0.001m (1nm)
Input setting increment
(parameter)
Metric unit system Inch unit system
Linear axis Rotary axis Linear axis Rotary axis
(Unit = mm) (Unit = ) (Unit = inch) (Unit = )
1m (B) 0.001 0.001 0.0001 0.001
0.1m (C) 0.0001 0.0001 0.00001 0.0001
10nm (D) 0.00001 0.00001 0.000001 0.00001
1nm (E) 0.000001 0.000001 0.0000001 0.000001
M800/M80/E80/C80 Series Specifications Manual (Function)
2 Input Command
11 IB-1501505-K
(2) PLC increment
PLC increment is used for setting and display of PLC interface. Input-output to ladder is handled with this
increment. (excluding machine error compensation increment) This increment is applied per part system.
(Example)
When writing to 90 degree for A axis and 180 degree for C axis on the A-C axis configuration with using a
rotary axis angle designation (*).
- When PLC increment is 1m(B).
- When PLC increment is 1nm(E).
(*) Rotary axis angle designation
R2628-2629: part system1, 1st rotary axis of the mechanical axis angle 0 to 720000(1/1000) (When
PLC increment is 1m(B))
R2630-2631: part system1, 2nd rotary axis of the mechanical axis angle 0 to 720000(1/1000) (When
PLC increment is 1m(B))
(3) Machine error compensation increment
Machine error compensation increment is used for setting and display of machine error compensation
amount. This increment is applied per part system.
This increment is applied for following parameters and PLC interface.
(a) Backlash compensation (parameter)
This function compensates for the error (backlash) produced when the direction is reversed.
(b) Pitch error compensation (parameter)
This function compensates for the errors in pitch intervals of ball screws.
(c) Machine rotation center error compensation (parameter)
This function compensates for the errors difference between the center of the actual rotary axis and the
center of programmed rotary axis.
(d) External machine coordinate system compensation (PLC interface)
This function shifts the coordinate system by PLC.
(e) Ball screw thermal displacement compensation (PLC interface)
This function compensates for axis feed error caused by the ball screw thermal expansion, etc.
90 1000 = 90000 [ DMOV K90000 R2628]
180 1000 = 180000 [ DMOV K180000 R2630]
1/1000
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