Contents

Mitsubishi MR-J5 MR-J5-A Encoder User's Manual PDF

Mitsubishi MR-J5 MR-J5-A Encoder User's Manual PDF
Pages 102
Year 2022
Language(s)
English en
1 of 102
1 of 102

Summary of Content for Mitsubishi MR-J5 MR-J5-A Encoder User's Manual PDF

MR-J5 Partner's Encoder User's Manual

-MR-J5-_G_ -MR-J5W_-_G_ -MR-J5D_-_G_ -MR-J5-_G_-_N1 -MR-J5W_-_G-_N1 -MR-J5D_-_G_-_N1 -MR-J5-_B_ -MR-J5W_-_B_ -MR-J5-_A_

Mitsubishi Electric AC Servo System

SAFETY INSTRUCTIONS Please read the instructions carefully before using the equipment. To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until you have read through this manual, installation guide, and appended documents carefully. Do not use the equipment until you have a full knowledge of the equipment, safety information and instructions. In this manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

Note that the CAUTION level may lead to a serious consequence depending on conditions. Please follow the instructions of both levels because they are important to personnel safety. Forbidden actions and required actions are indicated by the following diagrammatic symbols.

In this manual, precautions for hazards that can lead to property damage, instructions for other functions, and other information are shown separately in the "POINT" area. After reading this manual, keep it accessible to the operator.

WARNING Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury.

Indicates a forbidden action. For example, "No Fire" is indicated by .

Indicates a required action. For example, grounding is indicated by .

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ABOUT THE MANUAL

e-Manuals are Mitsubishi Electric FA electronic book manuals that can be browsed with a dedicated tool. e-Manuals enable the following: Searching for desired information in multiple manuals at the same time (manual cross searching) Jumping from a link in a manual to another manual for reference Browsing for hardware specifications by scrolling over the components shown in product illustrations Bookmarking frequently referenced information Copying sample programs to engineering tools

If using the servo for the first time, prepare and use the following related manuals to ensure that the servo is used safely. For the related manuals, refer to the User's Manual (Introduction).

When reading this manual to use a drive unit, substitute "drive unit" for "servo amplifier".

U.S. CUSTOMARY UNITS U.S. customary units are not shown in this manual. Convert the values if necessary according to the following table.

Quantity SI (metric) unit U.S. customary unit Mass 1 [kg] 2.2046 [lb]

Length 1 [mm] 0.03937 [inch]

Torque 1 [Nm] 141.6 [ozinch]

Moment of inertia 1 [( 10-4 kgm2)] 5.4675 [ozinch2]

Load (thrust load/axial load) 1 [N] 0.2248 [lbf]

Temperature N [C] 9/5 + 32 N [F]

Rotary Servo Motor Linear Servo Motor Direct Drive Motor

This manual is necessary primarily for installing, wiring, and using options.

The manual is necessary for operation of servo amplifiers.

The manual is necessary for adjustment of operation status.

The manual is necessary for using communication functions.

The manual is necessary for specifying the causes of alarms and warnings.

Partner Encoder

Function

Adjustment

Object Dictionary

Troubleshooting

Introduction

Hardware

Communication Function

Parameters It describes the parameters of the servo amplifier.

It describes the objects for the servo amplifier.

For the usage of each function, refer to this manual.

C O

N TE

N TS

CONTENTS SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 ABOUT THE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 U.S. CUSTOMARY UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

CHAPTER 1 LINEAR ENCODER 5 1.1 Shielding CN2, CN2A, CN2B, and CN2C connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Compatible encoder list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Mitsubishi Electric high-speed serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 A/B/Z-phase differential output type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 External encoder connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3 Linear encoder manufactured by Mitutoyo (absolute position type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 AT343A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 AT543A-SC/AT545A-SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ST743A/ST744A/ST748A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ST1341A/ST1342A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4 Linear encoder manufactured by Heidenhain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 LC 495M/LC 195M (absolute position type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 LIC 4193M/LIC 4195M/LIC 4197M/LIC 4199M/LIC 2197M/LIC 2199M (absolute position type) . . . . . . . . . . . . 35 LIDA 483/LIDA 485/LIDA 487/LIDA 489/LIDA 287/LIDA 289/LIF 481/LIP 6081 (incremental type) . . . . . . . . . . 43

1.5 Linear encoder manufactured by Magnescale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 SR77/SR87/SR75/SR85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 SL710 + PL101-RM/RHM (incremental type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 SR27A/SR67A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 SQ10 + PQ10 + MQ10 (incremental type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1.6 Linear encoder manufactured by Renishaw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 RESOLUTE RL40M (absolute position type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 EVOLUTE EL40M (absolute position type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

1.7 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) . . . . . . . . . . . . . . . . . . . . 73 1.8 A/B/Z-phase differential output type encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

CHAPTER 2 OPTION CABLES/CONNECTOR SETS 82 2.1 MR-EKCBL_M-H encoder cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 2.2 MR-ECNM connector set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 2.3 MR-J3CN2 connector set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 2.4 MR-J4THCBL03M branch cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 2.5 MR-J4FCCBL03M branch cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

CHAPTER 3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 87 3.1 Linear encoder manufactured by Mitutoyo (absolute position type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

AT343A/AT54_A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 ST134_A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 ST74_A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.2 Linear encoder manufactured by Heidenhain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 3.3 Linear encoder manufactured by Magnescale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

SR77/SR87/SR27A/SR67A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 SR75/SR85/SL710 + PL101-RM/RHM/SQ10 + PQ10 + MQ10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

3.4 Linear encoder manufactured by Renishaw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 3.5 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) . . . . . . . . . . . . . . . . . . . . 93

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4

CHAPTER 4 APPENDIX 94 4.1 Fabricating a branch cable for linear servo motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 4.2 Fabricating a branch cable for a fully closed loop system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 REVISIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

1

1 LINEAR ENCODER

Precautions While the linear encoder and the linear servo motor should be oil and dust proofed, oil and dust proofing are especially

important for the linear encoder. For details, contact the manufacturer of the linear encoder being used. Use the linear encoder cables specified in this chapter. Using products other than those specified may cause a malfunction. Contact the manufacturer of the linear encoder being used for information on specifications, performance and guarantees. If the linear encoder is incorrectly installed, an alarm or position mismatch may occur. In such situations, refer to the

following check points and ensure that the linear encoder is installed in a suitable environment. Check that the gap between the head and scale is correct. Check that the scale head is not rolling or yawing (i.e., that the scale head is not loose). Check the surface of the scale for dust and scratches. Check that the vibration and temperature are within the specified range. Check that the speed is within the permissible range without overshooting. Refer to the following page for combinations of linear encoders and servo amplifiers. Page 6 Compatible encoder list

1.1 Shielding CN2, CN2A, CN2B, and CN2C connectors

When using 3M shell kits (36310-3200-008 or 36310-F200-008) or the Molex connector set (54599-1019), ensure the external conductor of the shielded cable is firmly in contact with the ground plate before attaching the connector shell.

Screw

Cable

Ground plate

1 LINEAR ENCODER 1.1 Shielding CN2, CN2A, CN2B, and CN2C connectors 5

6

1.2 Compatible encoder list For information on suitable operating environments and linear encoder specifications such as temperature, vibration resistance, and IP ratings, contact the product manufacturer.

Precautions For the encoders that can be used with your servo amplifier, contact your local sales office.

Mitsubishi Electric high-speed serial communication

Absolute position type

*1 The values shown in this table are the manufacturer specification values. When the linear encoder is used with the MELSERVO-J5 series servo amplifiers, the specification value is the lowest value of either the value indicated in the table or the maximum speed of the servo motor.

*2 The values shown in this table are the manufacturer specification values. The length of the encoder cable between the linear encoder and the servo amplifier should not exceed 30 m.

*3 "Ver." indicates the supported firmware version of the servo amplifier. Encoders can be used with servo amplifiers with the firmware versions shown in the table.

Manufacturer Model Resolution Rated speed *1

Effective measurement length (maximum) *2

Communication method

Ver. *3

Motor side

Load side

Magnescale SR77 0.05 m/0.01 m 3.3 m/s 2040 mm Two-wire type A0 A5

SR87 3040 mm

SR27A 0.01 m 3.3 m/s 2040 mm Two-wire type/four- wire typeSR67A 3640 mm

Mitutoyo AT343A 0.05 m 2.0 m/s 3000 mm Two-wire type

AT543A-SC 2.5 m/s 2200 mm

AT545A-SC 20 m/4096 (Approx. 0.005 m)

2.5 m/s 2200 mm

ST743A 0.1 m 5.0 m/s 6000 mm

ST744A

ST748A

ST1341A 0.01 m 8.0 m/s 12000 mm B2 B2

ST1342A 0.001 m 4200 mm

Renishaw RESOLUTE RL40M 1 nm 100 m/s 2100 mm Two-wire type A0 A5

50 nm 20990 mm

EVOLUTE EL40M 50 nm/100 nm/500 nm 10010 mm

Heidenhain LC 495M 0.001 m/0.01 m 3.0 m/s 2040 mm Four-wire type

LC 195M 4240 mm

LIC 4193M 0.005 m/0.01 m 10.0 m/s 3040 mm Two-wire type/four- wire typeLIC 4195M 28440 mm

LIC 4197M 6040 mm

LIC 4199M 1020 mm

LIC 2197M 0.05 m/0.1 m 10.0 m/s 6020 mm

LIC 2199M 6020 mm

1 LINEAR ENCODER 1.2 Compatible encoder list

1

Incremental type

*1 The values shown in this table are the manufacturer specification values. When the linear encoder is used with the MELSERVO-J5 series servo amplifiers, the specification value is the lowest value of either the value indicated in the table or the maximum speed of the servo motor.

*2 The values shown in this table are the manufacturer specification values. The length of the encoder cable between the linear encoder and the servo amplifier should not exceed 30 m.

*3 "Ver." indicates the supported firmware version of the servo amplifier. Encoders can be used with servo amplifiers with the firmware versions shown in the table.

*4 For this combination, it is recommended using EIB 392M with a subdivision of 16384. EIB 392M with a subdivision of 4096 is also available. For details, contact the manufacturer.

A/B/Z-phase differential output type

*1 When the linear encoder is used with the MELSERVO-J5 series servo amplifiers, the specification value is the lowest value of either the rated speed of the encoder or the maximum speed of the servo motor.

*2 The length of the encoder cable between the encoder and the servo amplifier should not exceed 30 m. *3 Select an encoder that has a resolution within this range. *4 When using an A/B/Z-phase differential output type encoder, use the MR-J5-_-RJ_ or MR-J5D1-_. *5 "Ver." indicates the supported firmware version of the servo amplifier. Encoders can be used with servo amplifiers with the firmware

versions shown in the table.

Manufacturer Model Resolution Rated speed *1

Effective measurement length (maximum) *2

Communication method

Ver. *3

Motor side

Load side

Magnescale SR75 0.05 m/0.01 m 3.3 m/s 2040 mm Two-wire type A0 A5

SR85 3040 mm

SL710 + PL101-RM/ RHM

0.1 m 10.0 m/s 100000 mm

SQ10 + PQ10 + MQ10 0.1 m/0.05 m 10.0 m/s 3800 mm Two-wire type/four- wire type

Heidenhain LIDA 483 + EIB 392M (16384-fold subdivision) *4

20 m/16384 (approx. 1.22 nm)

4.0 m/s 3040 mm Four-wire type

LIDA 485 + EIB 392M (16384-fold subdivision) *4

30040 mm

LIDA 487 + EIB 392M (16384-fold subdivision) *4

6040 mm

LIDA 489 + EIB 392M (16384-fold subdivision) *4

1020 mm

LIDA 287 + EIB 392M (16384-fold subdivision) *4

200 m/16384 (approx. 12.2 nm)

10000 mm B0 B2

LIDA 289 + EIB 392M (16384-fold subdivision) *4

LIF 481 + EIB 392M (4096-fold subdivision)

4 m/4096 (approx. 0.977 nm)

1.6 m/s 1020 mm 1440 mm

A0 A5

LIP 6081 + EIB 392M (4096-fold subdivision)

NIDEC SANKYO PSLH041 0.1 m 5.0 m/s 2400 mm Two-wire type

Encoder type Manufacturer Resolution Rated speed *1

Effective measurement length (maximum) *2

Communication method

Ver. *5 Absolute position detection system

Motor side

Load side

Linear encoder Not specified 0.001 m to 5 m *3 Depends on the encoder

Depends on the encoder

A/B/Z-phase differential output method *4

A0 A5

Rotary encoder 4096 pulses/rev to 67108864 pulses/rev *3

B2 B2

1 LINEAR ENCODER 1.2 Compatible encoder list 7

8

External encoder connector The following table shows the servo amplifier connectors used to connect the servo amplifier to an external encoder.

For the MR-J5-_ and MR-J5W_-_

*1 The MR-J4THCBL03M branch cable is required. *2 Connect a thermistor to CN2. *3 The MR-J4FCCBL03M branch cable is required. *4 If the external encoder communication method is the four-wire type, CN2 cannot be used. Use the MR-J5-_-RJ_. *5 If the external encoder communication method is the four-wire type, the MR-J5W2-_ cannot be used. Use the MR-J5-_G_-RJ_ or MR-

J5-_B_-RJ. *6 Available on servo amplifiers with firmware version A5 or later.

For the MR-J5D_

*1 The MR-J4FCCBL03M branch cable is required. *2 If the external encoder communication method is the four-wire type, the MR-J5D2-_G_ cannot be used. Use the MR-J5D1-_G_.

Operation mode

External encoder communication method

External connection connector

MR-J5-_A_ MR-J5-_A_- RJ

MR-J5-_G_ MR-J5-_B_

MR-J5-_G_- RJ_ MR-J5-_B_-RJ

MR-J5W2-_G_ MR-J5W2-_B

MR-J5W3-_G_ MR-J5W3-_B

Linear servo system

Two-wire type CN2 *1 CN2 *1 CN2 *1 CN2 *1 CN2A *1

CN2B *1 CN2A *1

CN2B *1

CN2C *1Four-wire type

A/B/Z-phase differential output method

CN2L *2 CN2L *2

Fully closed loop system *6

Two-wire type CN2 *3*4 CN2L CN2 *3*4 CN2L CN2A *3*5

CN2B *3*5

Four-wire type

A/B/Z-phase differential output method

Scale measurement function *6

Two-wire type CN2 *3*4 CN2L CN2A *3*5

CN2B *3*5

Four-wire type

A/B/Z-phase differential output method

Operation mode External encoder communication method

Connector

MR-J5D1-_G_ MR-J5D2-_G_ MR-J5D3-_G_ Fully closed loop system Two-wire type CN2AL CN2A *1 *2

CN2B *1 *2

Four-wire type

A/B/Z-phase differential input

Scale measurement function Two-wire type CN2AL CN2A *1 *2

CN2B *1 *2

Four-wire type

A/B/Z-phase differential input

1 LINEAR ENCODER 1.2 Compatible encoder list

1

1.3 Linear encoder manufactured by Mitutoyo

(absolute position type)

The absolute position battery is not required when constructing an absolute position detection system.

AT343A

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Output cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR-J4THCBL03M branch cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

(3) Options manufactured by Mitutoyo *2

Part No.09BAA598A: 0.2 m Part No.09BAA598B: 2 m Part No.09BAA598C: 3 mWhen fabricating an encoder cable (2) MR-ECNM connector set

Page 12 Encoder cable 1

When not using a branch cable (5) MR-ECNM connector set Page 13 Encoder cable 2

CN2B CN2A

CN2

CN2C *1

(2)

(1)

(3)

CN2 (4) SCALE

THM *3

(5)

AT343A

Linear servo motor thermistor

Branch cable

Linear encoder

Linear servo motor thermistor

Encoder cable 1

or

Encoder cable 2

1-axis servo amplifier

Multi-axis servo amplifiers

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 9

10

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Output cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR-J4THCBL03M branch cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

(3) Options manufactured by Mitutoyo *1

Part No.09BAA598A: 0.2 m Part No.09BAA598B: 2 m Part No.09BAA598C: 3 mWhen fabricating an encoder cable (2) MR-ECNM connector set

Page 12 Encoder cable 1

When not using a branch cable (5) MR-ECNM connector set Page 13 Encoder cable 2

(2)

(1)

(3)

CN2 (4) SCALE

THM *2

(5)

AT343A CN2

CN2L

Linear servo motor thermistor

Branch cable

Linear encoder

Linear servo motor thermistor

Encoder cable 1

Encoder cable 2

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 These items should be prepared by the customer. Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer.

Conditions Branch cable Encoder cable Output cable When using an optional encoder cable

(4) MR-J4FCCBL03M Page 86 MR-J4FCCBL03M branch cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

(3) Options manufactured by Mitutoyo *1

Part No.09BAA598A: 0.2 m Part No.09BAA598B: 2 m Part No.09BAA598C: 3 mWhen fabricating an encoder cable (2) MR-ECNM connector set

Page 12 Encoder cable 1

Conditions Encoder cable Output cable When using an optional encoder cable (1) MR-EKCBL_M-H

2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

(3) Options manufactured by Mitutoyo *1

Part No.09BAA598A: 0.2 m Part No.09BAA598B: 2 m Part No.09BAA598C: 3 mWhen fabricating an encoder cable (2) MR-ECNM connector set

Page 12 Encoder cable 1

(2)

(1)

(3)

CN2 (4) SCALE

AT343ACN2

CN2B CN2A

MOTOR Rotary servo motor encoder

Branch cable

Linear encoderEncoder cable 1

or

1-axis servo amplifier

2-axis servo amplifier

CN2

CN2L

(2)

(1)

(3)

AT343A Linear encoderEncoder cable 1

Rotary servo motor encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 11

12

Fabricating the encoder cable Fabricate the encoder cable using the MR-ECNM connector set as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 3 m or less)

Wire size

Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 5 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

7

SD

1 2

8

9

LG

RQ /RQ

FG

P5 *1

RQ 1 2 3

/RQ 4 5 6

P5 7 8 9

LG FG

Servo amplifier-side Linear encoder-side

Plate

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side.

Housing: 1-172161-9 Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 3 m or less)

Wire size

Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 5 pairs

P5 LG

1 2

MR MRR

3 4

THM1 THM2

5 6

7

1 2

8 LG

RQ /RQ

P5

SD 9 FG

*1

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR RQ 1 2 3

/RQ 4 5 6

P5 7 8 9

LG FG

THM1

THM2

THM1

THM2

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side.

Housing: 1-172161-9 Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

Servo amplifier-side Linear encoder-side

Plate

Linear servo motor thermistor *2

AWG 24 to 20

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 13

14

AT543A-SC/AT545A-SC

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Output cable Head cable When using an optional encoder cable

(3) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

Linear encoder accessory Cable length: 3 m

Linear encoder accessory Cable length: 2 m

When fabricating an encoder cable

(2) MR-ECNM connector set Page 17 Encoder cable 1

When not using a branch cable

(4) MR-ECNM connector set Page 18 Encoder cable 2

CN2C *1

(2)

(1)

CN2B CN2A

CN2

(4)

AT543A-SC/AT545A-SC

CN2 (3) SCALE

THM *2

Linear encoder

Output cable Head cable

or

Linear servo motor thermistor

Encoder cable 2

Linear servo motor thermistor

Branch cable

Encoder cable 11-axis servo amplifier

Multi-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

Servo amplifier with CN2L or CN2AL

*1 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Output cable Head cable When using an optional encoder cable

(3) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

Linear encoder accessory Cable length: 3 m

Linear encoder accessory Cable length: 2 m

When fabricating an encoder cable

(2) MR-ECNM connector set Page 17 Encoder cable 1

When not using a branch cable

(4) MR-ECNM connector set Page 18 Encoder cable 2

CN2

CN2L

(2)

(1)

(4)

AT543A-SC/AT545A-SC

CN2 (3) SCALE

THM *1

Linear encoder

Output cable Head cable

Linear servo motor thermistor

Encoder cable 2

Linear servo motor thermistor

Branch cable

Encoder cable 11-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 15

16

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

Servo amplifier with CN2L or CN2AL

Conditions Branch cable Encoder cable Output cable Head cable When using an optional encoder cable

(3) MR-J4FCCBL03M Page 86 MR- J4FCCBL03M branch cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

Linear encoder accessory Cable length: 3 m

Linear encoder accessory Cable length: 2 m

When fabricating an encoder cable

(2) MR-ECNM connector set Page 17 Encoder cable 1

Conditions Encoder cable Output cable Head cable When using an optional encoder cable

(1) MR-EKCBL_M-H 2 m/5 m Page 82 MR-EKCBL_M-H encoder cable

Linear encoder accessory Cable length: 3 m

Linear encoder accessory Cable length: 2 m

When fabricating an encoder cable (2) MR-ECNM connector set Page 17 Encoder cable 1

CN2B CN2A

CN2

(2)

(1) AT543A-SC/AT545A-SC

CN2 (3) SCALE

MOTOR

or

Linear encoder

Output cable Head cable

Rotary servo motor encoder

Branch cable

Encoder cable 11-axis servo amplifier

2-axis servo amplifier

(2)

(1) AT543A-SC/AT545A-SC

CN2

CN2L Linear encoder

Output cable Head cable

Rotary servo motor encoder

Encoder cable 1

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

Fabricating the encoder cable Fabricate the encoder cable using the MR-ECNM connector set as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 3 m or less)

Wire size

Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 4 pairs

Up to 30 m 5 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

7

SD

1 2

8

9

RQ /RQ

FG

*1

RQ 1 2 3

/RQ 4 5 6

7 8 9 FGP5

(+5 V) LG

(0 V)

LG (0 V) P5 (+5 V)

Servo amplifier-side Linear encoder-side

Plate

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side.

Housing: 1-172161-9 Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 17

18

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 3 m or less)

Wire size

Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 4 pairs

Up to 30 m 5 pairs

RQ 1 2 3

/RQ 4 5 6

7 8 9 FGP5

(+5 V) LG

(0 V)

P5 LG

1 2

MR MRR

3 4

THM1 THM2

5 6

7

1 2

8

RQ /RQ

SD 9 FG

*1

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM1

THM2

THM1

THM2 LG (0 V) P5 (+5 V)

View from the wiring side.

Housing: 1-172161-9 Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

Plate

Linear servo motor thermistor *2

AWG 24 to 20

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

ST743A/ST744A/ST748A

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 In order to adjust and check signals when installing the ST743A, ST744A, or ST748A, a personal computer, signal adjustment software,

and a converter unit are required. For further details, contact Mitutoyo. *4 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Mitutoyo *2

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 23 Encoder cable 1

(3) Junction connector *2

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

When not using a branch cable

(5) MR-J3CN2 connector set Page 24 Encoder cable 2

(2)

(3)(5)

ST743A/ST744A/ST748A

CN2B CN2A

CN2

CN2C *1

(1)

(3)

CN2 (4) SCALE

THM *4

Personal computer

Software for signal adjustment Conversion unit

Equipment required to adjust and check signals *3

Head cable

Linear encoder

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 1

or

Encoder cable 2

Multi-axis servo amplifier

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 19

20

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 In order to adjust and check signals when installing the ST743A, ST744A, or ST748A, a personal computer, signal adjustment software,

and a converter unit are required. For further details, contact Mitutoyo. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Mitutoyo *1

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 23 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

When not using a branch cable

(5) MR-J3CN2 connector set Page 24 Encoder cable 2

(2)

(3)(5)

ST743A/ST744A/ST748ACN2

CN2L (1)

(3)

CN2 (4) SCALE

THM *3

Personal computerSoftware for

signal adjustment Conversion unit

Equipment required to adjust and check signals *2

Head cable

Linear encoder

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 1

Encoder cable 2

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 These items should be prepared by the customer. *2 In order to adjust and check signals when installing the ST743A, ST744A, or ST748A, a personal computer, signal adjustment software,

and a converter unit are required. For further details, contact Mitutoyo.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4FCCBL03M Page 86 MR- J4FCCBL03M branch cable

(1) Options manufactured by Mitutoyo *1

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 23 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

(2)

ST743A/ST744A/ST748A

CN2B CN2A

CN2 (1)

(3)

CN2 (4) SCALE

MOTOR

Personal computer

Signal adjustment software Converter unit

Equipment required to adjust and check signals *2

Head cable

Linear encoder

Rotary servo motor encoder

Branch cable

Encoder cable 1

or

2-axis servo amplifier

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 21

22

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 In order to adjust and check signals when installing the ST743A, ST744A, or ST748A, a personal computer, signal adjustment software,

and a converter unit are required. For further details, contact Mitutoyo.

Conditions Encoder cable Head cable When using an optional encoder cable

(1) Options manufactured by Mitutoyo *1

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable (2) MR-J3CN2 connector set Page 23 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

(2)

ST743A/ST744A/ST748A

CN2

CN2L

(1)

(3)

Personal computer

Signal adjustment software Converter unit

Equipment required to adjust and check signals *2

Head cable

Linear encoder

Rotary servo motor encoder

Encoder cable 1

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the head cable is 1 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

3

SD 15

1 LG

FG

P5

7 8 /RQ

RQ

4 2 LG

P5 *1

P5 42

LG 861

LG 5

9

3 /RQ

7 RQ

10 11 12 13 14 15

P5

FG

Shell: HDAB-15S Shield cover: HDA-CTH (Hirose Electric or equivalent)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

Plate View from the wiring side.

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 23

24

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the head cable is 1 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

P5 42

LG 861

LG 5

9

3 /RQ

7 RQ

10 11 12 13 14 15

P5

FG

P5 LG

1 2

MR MRR

3 4

THM1 THM2

5 6

3

7 8

1 LG

RQ /RQ

P5

4 2 LG

P5

SD 15 FG

*1

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM1

THM2

THM1

THM2

Shell: HDAB-15S Shield cover: HDA-CTH (Hirose Electric or equivalent)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side.

Servo amplifier-side Linear encoder-side

Plate

Linear servo motor thermistor *2

AWG 24 to 20

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

ST1341A/ST1342A

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Mitutoyo *2

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 28 Encoder cable 1

(3) Junction connector *2

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

When not using a branch cable

(5) MR-J3CN2 connector set Page 29 Encoder cable 2

(2)

(3)(5)

ST1341A/ST1342A

CN2B CN2A

CN2

CN2C *1

(1)

(3)

CN2 (4) SCALE

THM *3

Head cable

Linear encoder

Thermistor of linear servo motor

Branch cable

Thermistor of linear servo motor

Encoder cable 1

or

Encoder cable 2

1-axis servo amplifier

Multi-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 25

26

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Mitutoyo *1

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 28 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

When not using a branch cable

(5) MR-J3CN2 connector set Page 29 Encoder cable 2

(2)

(3)(5)

ST1341A/ST1342ACN2 (1)

(3)

CN2 (4) SCALE

THM *2

CN2L

Head cable

Linear encoder

Thermistor of linear servo motor

Branch cable

Thermistor of linear servo motor

Encoder cable 1

Encoder cable 2

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 These items should be prepared by the customer. Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4FCCBL03M Page 86 MR- J4FCCBL03M branch cable

(1) Options manufactured by Mitutoyo *1

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 28 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

Conditions Encoder cable Head cable When using an optional encoder cable

(1) Options manufactured by Mitutoyo *1

Part No.06ACF117A: 5 m Part No.06ACF117B: 10 m

Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable (2) MR-J3CN2 connector set Page 28 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female) Shell: HDAB-15S Plug case: HDA-CTH (Hirose Electric)

(2)

ST1341A/ST1342A

CN2B CN2A

CN2 (1)

(3)

CN2 (4) SCALE

MOTOR

Head cable

Linear encoder

Rotary servo motor encoder

Branch cable

Encoder cable 1

or

2-axis servo amplifier

1-axis servo amplifier

(2)

ST1341A/ST1342A

CN2

CN2L

(1)

(3)

Head cable

Linear encoder

Rotary servo motor encoder

Encoder cable 1

1-axis servo amplifier

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 27

28

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the head cable is 1 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

3

SD 15

1 LG

FG

P5

7 8 MRR

MR

4 2 LG

P5 *1

P5 42

LG 861

LG 5

9

3 MRR

7 MR

10 11 12 13 14 15

P5

FG

Shell: HDAB-15S Shield cover: HDA-CTH (Hirose Electric or equivalent)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

Plate View from the wiring side.

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type)

1

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the head cable is 1 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

P5 42

LG 861

LG 5

9

3 MRR

7 MR

10 11 12 13 14 15

P5

FG

P5 LG

1 2

MR MRR

3 4

THM1 THM2

5 6

3

7 8

1 4 2

LG

MR MRR

P5 LG

P5

SD 15 FG

*1

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM1

THM2

THM1

THM2

Shell: HDAB-15S Shield cover: HDA-CTH (Hirose Electric or equivalent)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side.

Servo amplifier-side Linear encoder-side

Plate

Thermistor of linear servo motor *2

AWG 24 to 20

1 LINEAR ENCODER 1.3 Linear encoder manufactured by Mitutoyo (absolute position type) 29

30

1.4 Linear encoder manufactured by Heidenhain Precautions

The absolute position battery is not required when constructing an absolute position detection system.

LC 495M/LC 195M (absolute position type) Precautions

This linear encoder is a four-wire type. To use this linear encoder, change the servo parameter to select the four-wire type. Refer to the following.

MR-J5-A User's Manual (Parameters) MR-J5-G/MR-J5W-G User's Manual (Parameters) MR-J5-B/MR-J5W-B User's Manual (Parameters) When using four-wire type linear encoders in a fully closed loop system or for the scale measurement function, use the MR-

J5-_-RJ_ or MR-J5D1-_.

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Output cable

LC 495M/LC 195M When using an optional encoder cable

(5) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Heidenhain *2

573661-_m (4) 547300- _m (Heidenhain) *2

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 33 Encoder cable 1

(3) Junction connector *2

17-pin coupling (female) 291697-26 (Heidenhain)When not using a branch

cable (6) MR-J3CN2 connector set

Page 34 Encoder cable 2

CN2B CN2A

CN2

CN2C *1

(1)

CN2 (5) SCALE

THM *3

LC 495M/LC 195M

(2)

(3)(6)

(3)

Linear servo motor thermistor

Branch cable

Linear encoder

Linear servo motor thermistor

Encoder cable 1

or

Encoder cable 2

(4) Output cable

Multi-axis servo amplifier

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Output cable

LC 495M/LC 195M When using an optional encoder cable

(5) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Heidenhain *1

573661-_m (4) 547300- _m (Heidenhain) *1

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 33 Encoder cable 1

(3) Junction connector *1

17-pin coupling (female) 291697-26 (Heidenhain)When not using a branch

cable (6) MR-J3CN2 connector set

Page 34 Encoder cable 2

CN2 (1)

CN2 (5) SCALE

THM *2

LC 495M/LC 195M

(2)

(3)(6)

(3)

CN2L

Linear servo motor thermistor

Branch cable

Linear encoder

Linear servo motor thermistor

Encoder cable 1

Encoder cable 2

(4) Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 31

32

For fully closed loop system and scale measurement function Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer.

Conditions Encoder cable Output cable

LC 495M/LC 195M When using an optional encoder cable

(1) Options manufactured by Heidenhain *1

573661-_m (4) 547300- _m (Heidenhain) *1

When fabricating an encoder cable (2) MR-J3CN2 connector set Page 33 Encoder cable 1

(3) Junction connector *1

17-pin coupling (female) 291697-26 (Heidenhain)

CN2 (1) LC 495M/LC 195M

(2) (3)

CN2L

Rotary servo motor encoder

Linear encoderEncoder cable 1

(4) Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3, 4, 7, and 8 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2 Pin 7: MX2 Pin 8: MXR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 1 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

MR *2

MRR *2

*11 2

7 10

MX *2

MXR *2

SD

7 8

14 17 /SD

FG

SD

1 4

3 4

8 9 /RQ

RQ

MXR

MX

MXR

MX

0 V 5 V

Connector: 17-pin coupling 291697-26 (female) (Heidenhain)

0 V/sensor 5 V/sensor

Servo amplifier-side Linear encoder-side

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Plate

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 33

34

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 1 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

MXR

MX

MXR

MX

THM1 THM2

5 6

P5 LG

1 2

7 10

MX MXR

SD

7 8

14 17 /SD

FG

SD

1 4

MR MRR

3 4

8 9 /RQ

RQ

THM2

THM1

THM2

THM1

*1 0 V 5 V

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Linear servo motor thermistor *2

Connector: 17-pin coupling 291697-26 (female) (Heidenhain)

Servo amplifier-side Linear encoder-side

Plate

0 V/sensor 5 V/sensor

AWG 24 to 20

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

LIC 4193M/LIC 4195M/LIC 4197M/LIC 4199M/LIC 2197M/LIC 2199M (absolute position type)

Precautions These linear encoders are two-wire type or four-wire type. When using a four-wire type linear encoder, change the servo

parameter to select the four-wire type. Refer to the following. MR-J5-A User's Manual (Parameters) MR-J5-G/MR-J5W-G User's Manual (Parameters) MR-J5-B/MR-J5W-B User's Manual (Parameters) When using four-wire type linear encoders in a fully closed loop system or for the scale measurement function, use the MR-

J5-_-RJ_ or MR-J5D1-_.

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used. *4 In order to adjust and check signals when installing the LIC 4193M, LIC 4195M, LIC 4197M, LIC 4199M, LIC 2197M, or LIC 2199M, a

personal computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Heidenhain *2

630 856- _m Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 39 Fabricating the encoder cable

(3) Junction connector *2

15-pin D-SUB (female)

When not using a branch cable

(5) MR-J3CN2 connector set Page 39 Fabricating the encoder cable

(2)

(3) (5)

CN2B CN2A

CN2

CN2C *1

(1)

CN2 (4) SCALE

THM *3

(3)

LIC 4193M/LIC 4195M/LIC 4197M/ LIC 4199M/LIC 2197M/LIC 2199M

Personal computerSoftware for

signal adjustment

Equipment required to adjust and check signals *4

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 1, 2 or

Encoder cable 3, 4

Head cable

Measuring device

Linear encoder

Multi-axis servo amplifier

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 35

36

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used. *3 In order to adjust and check signals when installing the LIC 4193M, LIC 4195M, LIC 4197M, LIC 4199M, LIC 2197M, or LIC 2199M, a

personal computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Heidenhain *1

630 856- _m Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 39 Fabricating the encoder cable

(3) Junction connector *1

15-pin D-SUB (female)

When not using a branch cable

(5) MR-J3CN2 connector set Page 39 Fabricating the encoder cable

CN2

CN2L

(2)

(3) (5)

(1)

CN2 (4) SCALE

THM *2

(3)

LIC 4193M/LIC 4195M/LIC 4197M/ LIC 4199M/LIC 2197M/LIC 2199M

Personal computerSoftware for

signal adjustment

Equipment required to adjust and check signals *3

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 1, 2

Encoder cable 3, 4

Head cable

Measuring device

Linear encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL (only two-wire type)

*1 These items should be prepared by the customer. *2 In order to adjust and check signals when installing the LIC 4193M, LIC 4195M, LIC 4197M, LIC 4199M, LIC 2197M, or LIC 2199M, a

personal computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Branch cable Encoder cable Head cable When using an optional encoder cable

(4) MR-J4FCCBL03M Page 86 MR- J4FCCBL03M branch cable

(1) Options manufactured by Heidenhain *1

630 856- _m Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 39 Encoder cable 1 (two-wire type)

(3) Junction connector *1

15-pin D-SUB (female)

(2)

CN2B CN2A

CN2

(1)

CN2 (4) SCALE

MOTOR

(3)

LIC 4193M/LIC 4195M/LIC 4197M/ LIC 4199M/LIC 2197M/LIC 2199M

Personal computer

Signal adjustment software

Equipment required to adjust and check signals *2

Branch cable

Encoder cables 1, 2

or

Head cable

Measuring device

Linear encoder

2-axis servo amplifier

1-axis servo amplifier

Rotary servo motor encoder

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 37

38

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 In order to adjust and check signals when installing the LIC 4193M, LIC 4195M, LIC 4197M, LIC 4199M, LIC 2197M, or LIC 2199M, a

personal computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Encoder cable Head cable When using an optional encoder cable

(1) Options manufactured by Heidenhain *1

630 856- _m Linear encoder accessory Cable length: 1 m

When fabricating an encoder cable (2) MR-J3CN2 connector set Page 39 Encoder cable 1 (two- wire type), Page 40 Encoder cable 2 (four-wire type)

(3) Junction connector *1

15-pin D-SUB (female)

CN2

CN2L

(1) LIC 4193M/LIC 4195M/LIC 4197M/ LIC 4199M/LIC 2197M/LIC 2199M

(2) (3)

Personal computer

Signal adjustment software

Equipment required to adjust and check signals *2

Encoder cables 1, 2

Head cable

Measuring device

Linear encoder

Rotary servo motor encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1 (two-wire type)

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

SD

*1

/RQ, /SD RQ, SD

4 2

FG

12 10 8 15

0 V 5 V

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

Plate

0 V/sensor 5 V/sensor

Connector: 15-pin D-SUB (female)

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 39

40

Encoder cable 2 (four-wire type)

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3, 4, 7, and 8 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2 Pin 7: MX2 Pin 8: MXR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

MR *2

MRR *2

*11 2

4 2

MX *2

MXR *2

SD

7 8

5 13 /SD

FG

SD

12 10

3 4

8 15 /RQ

RQ

MXR

MX

MXR

MX

0 V 5 V

Connector: 15-pin D-SUB (female)

0 V/sensor 5 V/sensor

Servo amplifier-side Linear encoder-side

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Plate

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

Encoder cable 3 (two-wire type)

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM1 THM2

5 6

P5 LG

1 2

4 2

SD FG

12 10

MR MRR

3 4

8 15 /RQ, /SD

RQ, SD

THM2

THM1

THM2

THM1

*1 0 V 5 V

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Linear servo motor thermistor *2

Connector: 15-pin D-SUB (female)

Servo amplifier-side Linear encoder-side

Plate

0 V/sensor 5 V/sensor

AWG 24 to 20

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 41

42

Encoder cable 4 (four-wire type)

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

MXR

MX

MXR

MX

THM1 THM2

5 6

P5 LG

1 2

4 2

MX MXR

SD

7 8

5 13 /SD

FG

SD

12 10

MR MRR

3 4

8 15 /RQ

RQ

THM2

THM1

THM2

THM1

*1 0 V 5 V

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Linear servo motor thermistor *2

Connector: 15-pin D-SUB (female)

Servo amplifier-side Linear encoder-side

Plate

0 V/sensor 5 V/sensor

AWG 24 to 20

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

LIDA 483/LIDA 485/LIDA 487/LIDA 489/LIDA 287/LIDA 289/LIF 481/ LIP 6081 (incremental type)

Precautions This linear encoder is a four-wire type. To use this linear encoder, change the servo parameter to select the four-wire type.

Refer to the following. MR-J5-A User's Manual (Parameters) MR-J5-G/MR-J5W-G User's Manual (Parameters) MR-J5-B/MR-J5W-B User's Manual (Parameters) When using four-wire type linear encoders in a fully closed loop system or for the scale measurement function, use the MR-

J5-_-RJ_ or MR-J5D1-_.

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 43

44

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used. *4 In order to adjust and check signals when installing the LIDA 483, LIDA 485, LIDA 487, LIDA 489, LIDA 287, or LIDA 289, a personal

computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Branch cable Encoder cable Serial interface conversion unit

Head cable

When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Heidenhain *2

630 856- _m EIB 392M Cable length: 0.5 m (Heidenhain) *2

Linear encoder accessory Cable length: 3 mWhen fabricating an

encoder cable (2) MR-J3CN2 connector

set Page 47 Encoder cable 1

(3) Junction connector *2

15-pin D-SUB (female)

When not using a branch cable

(5) MR-J3CN2 connector set

Page 48 Encoder cable 2

CN2B CN2A

CN2

CN2C *1

(2)

(5)

(3)

(3)

(1)

CN2 (4) SCALE

THM *3

LIDA 483/LIDA 485/LIDA 487/ LIDA 489/LIDA 287/LIDA 289/ LIF 481/LIP 6081

Linear servo motor thermistor

or

Encoder cable 2

Personal computerSoftware for

signal adjustment

Equipment required to adjust and check signals *4

Branch cable

Encoder cable 1

Head cable

Measuring device

Linear encoder Serial interface conversion unit

Linear servo motor thermistor

Multi-axis servo amplifier

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used. *3 In order to adjust and check signals when installing the LIDA 483, LIDA 485, LIDA 487, LIDA 489, LIDA 287, or LIDA 289, a personal

computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Branch cable Encoder cable Serial interface conversion unit

Head cable

When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Heidenhain *1

630 856- _m EIB 392M Cable length: 0.5 m (Heidenhain) *1

Linear encoder accessory Cable length: 3 mWhen fabricating an

encoder cable (2) MR-J3CN2 connector

set Page 47 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female)

When not using a branch cable

(5) MR-J3CN2 connector set

Page 48 Encoder cable 2

CN2

(2)

(5)

(3)

(3)

(1)

CN2 (4) SCALE

THM *2

LIDA 483/LIDA 485/LIDA 487/ LIDA 489/LIDA 287/LIDA 289/ LIF 481/LIP 6081

CN2L

Linear servo motor thermistor

Encoder cable 2

Personal computerSoftware for

signal adjustment

Equipment required to adjust and check signals *3

Branch cable

Encoder cable 1

Head cable

Measuring device

Linear encoder Serial interface conversion unit

Linear servo motor thermistor

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 45

46

For fully closed loop system and scale measurement function Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 In order to adjust and check signals when installing the LIDA 483, LIDA 485, LIDA 487, LIDA 489, LIDA 287, or LIDA 289, a personal

computer (with USB port), signal adjustment software, and a measuring device are required. For further details, contact Heidenhain.

Conditions Encoder cable Serial interface conversion unit

Head cable

When using an optional encoder cable

(1) Options manufactured by Heidenhain *1

630 856- _m EIB 392M Cable length: 0.5 m (Heidenhain) *1

Linear encoder accessory Cable length: 3 m

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 47 Encoder cable 1

(3) Junction connector *1

15-pin D-SUB (female)

CN2 (1)

LIDA 483/LIDA 485/LIDA 487/ LIDA 489/LIDA 287/LIDA 289/ LIF 481/LIP 581

CN2L

(2) (3)

Personal computer

Signal adjustment software

Equipment required to adjust and check signals *2

Encoder cable 1

Head cable

Measuring device

Linear encoder Serial interface conversion unit

Rotary servo motor encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3, 4, 7, and 8 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2 Pin 7: MX2 Pin 8: MXR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

MR *2

MRR *2

*11 2

4 2

MX *2

MXR *2

SD

7 8

5 13 /SD

FG

SD

12 10

3 4

8 15 /RQ

RQ

MXR

MX

MXR

MX

0 V 5 V

Connector: 15-pin D-SUB (female)

0 V/sensor 5 V/sensor

Servo amplifier-side Linear encoder-side

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Plate

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain 47

48

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

MXR

MX

MXR

MX

THM1 THM2

5 6

P5 LG

1 2

4 2

MX MXR

SD

7 8

5 13 /SD

FG

SD

12 10

MR MRR

3 4

8 15 /RQ

RQ

THM2

THM1

THM2

THM1

*1 0 V 5 V

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Linear servo motor thermistor *2

Connector: 15-pin D-SUB (female)

Servo amplifier-side Linear encoder-side

Plate

0 V/sensor 5 V/sensor

AWG 24 to 20

1 LINEAR ENCODER 1.4 Linear encoder manufactured by Heidenhain

1

1.5 Linear encoder manufactured by Magnescale

Precautions SR27A, SR67A, SR77, and SR87 are absolute position type encoders. SR75 and SR85 are incremental type encoders. The absolute position battery is not required when constructing an absolute position detection system.

SR77/SR87/SR75/SR85

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 This optional cable is manufactured by Magnescale and should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Servo amplifier with CN2L or CN2AL

*1 This optional cable is manufactured by Magnescale and should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

CN2B CN2A

CN2

CN2C *1 CN2 SCALE

THM *3

SR77/SR87/SR75/SR85MR-J4THCBL03M

Linear servo motor thermistor

or

Linear encoder

Encoder cable (model: CH33-_) *2

Branch cable Multi-axis

servo amplifier

1-axis servo amplifier

CN2 CN2 SCALE

THM *2

SR77/SR87/SR75/SR85MR-J4THCBL03M

CN2L Linear servo motor thermistor

Linear encoder

Encoder cable (model: CH33-_) *1

Branch cable1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 49

50

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 This optional cable is manufactured by Magnescale and should be prepared by the customer. Servo amplifier with CN2L or CN2AL

*1 This optional cable is manufactured by Magnescale and should be prepared by the customer.

CN2A

CN2

CN2 SCALE

MOTOR

SR77/SR87/SR75/SR85MR-J4FCCBL03M

CN2B

or

Linear encoder

Encoder cable (model: CH33-_) *1

Branch cable 2-axis servo amplifier

1-axis servo amplifier

Rotary servo motor encoder

CN2 SR77/SR87/SR75/SR85

CN2L

Linear encoder

Encoder cable (model: CH33-_) *1

1-axis servo amplifier

Rotary servo motor encoder

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

SL710 + PL101-RM/RHM (incremental type)

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Interpolator When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Magnescale *2

CE33-_ Linear encoder accessory MJ832

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 54 Encoder cable 1

(3) Junction connector *2

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M or equivalent)

When not using a branch cable

(5) MR-J3CN2 connector set Page 55 Encoder cable 2

SL710

PL101-RM/RHM

(3)(5)

CN2B CN2A

CN2

CN2C *1 CN2 (4) SCALE

THM *3

MJ832

(2)

(1)

(3)

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

or

Encoder cable 2

Interpolator Linear encoderEncoder cable 1

Multi-axis servo amplifier

1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 51

52

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable Interpolator When using an optional encoder cable

(4) MR-J4THCBL03M Page 85 MR- J4THCBL03M branch cable

(1) Options manufactured by Magnescale *1

CE33-_ Linear encoder accessory MJ832

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 54 Encoder cable 1

(3) Junction connector *1

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M or equivalent)

When not using a branch cable

(5) MR-J3CN2 connector set Page 55 Encoder cable 2

SL710

PL101-RM/RHM

(3)(5)

CN2

CN2 (4) SCALE

THM *2

MJ832

(2)

(1)

(3)

CN2L

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 2

Interpolator Linear encoderEncoder cable 11-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 These items should be prepared by the customer. Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer.

Conditions Branch cable Encoder cable Interpolator When using an optional encoder cable

(4) MR-J4FCCBL03M Page 86 MR- J4FCCBL03M branch cable

(1) Options manufactured by Magnescale *1

CE33-_ Linear encoder accessory MJ832

When fabricating an encoder cable

(2) MR-J3CN2 connector set Page 54 Encoder cable 1

(3) Junction connector *1

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M or equivalent)

Conditions Encoder cable Interpolator When using an optional encoder cable

(1) Options manufactured by Magnescale *1

CE33-_ Linear encoder accessory MJ832

When fabricating an encoder cable (2) MR-J3CN2 connector set Page 54 Encoder cable 1

(3) Junction connector *1

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M or equivalent)

SL710

PL101-RM/RHM

CN2B CN2A

CN2

CN2 (4) SCALE

MOTOR

MJ832

(2)

(1)

(3)

Rotary servo motor encoder

Branch cable

or

Interpolator Linear encoder Encoder cable 1

2-axis servo amplifier

1-axis servo amplifier

SL710

PL101-RM/RHM

CN2

MJ832(1)

(3)(2)

CN2L Rotary servo motor encoder

Interpolator Linear encoder Encoder cable 1

1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 53

54

Fabricating the encoder cable used to connect the servo amplifier and interpolator Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

1

SD

3 4

2

SD/RQ -SD/-RQ

FG

*1

4 2

0V8 6

1 5V

5

10

37 9

SD/RQ

-SD/ -RQ

0 V 5 V

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Interpolator-side

Plate

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M or equivalent)

View from the wiring side.

Plate

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

4 2

0V8 6

1 5V

5

10

37 9

SD/RQ

-SD/ -RQ

THM1

THM2

THM1

THM2

P5 LG

1 2

MR MRR

3 4

THM1 THM2

5 6

1

3 4

2

SD/RQ -SD/-RQ

SD FG

*1 0 V 5 V

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M or equivalent)

View from the wiring side.

Plate

AWG 24 to 20

Servo amplifier-side Interpolator-side

Plate

Linear servo motor thermistor *2

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 55

56

SR27A/SR67A

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 This optional cable is manufactured by Magnescale and should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Servo amplifier with CN2L or CN2AL

*1 This optional cable is manufactured by Magnescale and should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

CN2B CN2A

CN2

CN2C *1 CN2 SCALE

THM *3

SR27A/SR67AMR-J4THCBL03M

Linear servo motor thermistor

or

Linear encoder

Encoder cable (model: CH23-_) *2

Branch cable Multi-axis

servo amplifier

1-axis servo amplifier

CN2 CN2 SCALE

THM *2

MR-J4THCBL03M

CN2L

SR27A/SR67A

Linear servo motor thermistor

Branch cable Linear encoder

Encoder cable (model: CH23-_) *1

1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L and CN2AL

*1 This optional cable is manufactured by Magnescale and should be prepared by the customer. Servo amplifier with CN2L or CN2AL

*1 This optional cable is manufactured by Magnescale and should be prepared by the customer.

CN2B CN2A

CN2

CN2 SCALE

MOTOR

SR27A/SR67AMR-J4FCCBL03M

Rotary servo motor encoder

or

Linear encoder

Encoder cable (model: CH23-_) *1

Branch cable 2-axis servo amplifier

1-axis servo amplifier

CN2

CN2L

SR27A/SR67ARotary servo motor encoder Encoder cable (model: CH23-_) *1

Linear encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 57

58

SQ10 + PQ10 + MQ10 (incremental type)

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable When fabricating an encoder cable (3) MR-J4THCBL03M

Page 85 MR-J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 61 Encoder cable 1

(2) Junction connector *2

Plug: 10114-3000PE (3M) Shell kit: 10314-52F0-008 (3M)

When not using a branch cable (4) MR-J3CN2 connector set Page 62 Encoder cable 2

(2)(4)

CN2

CN2 (3) SCALE

THM *3

(1) (2)

MQ10 SQ10 PQ10

CN2B CN2A

CN2C *1 Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1 Linear encoder

or

1-axis servo amplifier

Multi-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer. *2 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable When fabricating an encoder cable (3) MR-J4THCBL03M

Page 85 MR-J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 61 Encoder cable 1

(2) Junction connector *1

Plug: 10114-3000PE (3M) Shell kit: 10314-52F0-008 (3M)

When not using a branch cable (4) MR-J3CN2 connector set Page 62 Encoder cable 2

(2)(4)

CN2

CN2 (3) SCALE

THM *2

(1) (2)

MQ10 SQ10 PQ10

CN2L

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1 Linear encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 59

60

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 These items should be prepared by the customer. Servo amplifier with CN2L or CN2AL

*1 These items should be prepared by the customer.

Conditions Branch cable Encoder cable When fabricating an encoder cable (3) MR-J4FCCBL03M

Page 86 MR-J4FCCBL03M branch cable

(1) MR-J3CN2 connector set Page 61 Encoder cable 1

(2) Junction connector *1

Plug: 10114-3000PE (3M) Shell kit: 10314-52F0-008 (3M)

Conditions Encoder cable When fabricating an encoder cable (1) MR-J3CN2 connector set

Page 61 Encoder cable 1 (2) Junction connector *1

Plug: 10114-3000PE (3M) Shell kit: 10314-52F0-008 (3M)

CN2 (3) SCALE

CN2B CN2A

CN2

MOTOR

(1) (2)

MQ10 SQ10 PQ10Branch cable

Encoder cable 1 Linear encoder

Rotary servo motor encoder

or

2-axis servo amplifier

1-axis servo amplifier

CN2

CN2L

(1) (2)

MQ10 SQ10 PQ10

Rotary servo motor encoder

Encoder cable 1 Linear encoder

1-axis servo amplifier

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

Fabricating the encoder cable used to connect the servo amplifier and interpolator Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

MR *2

MRR *2 3 4

13

SD

5 6

11

SQ SQ_X

FG

*1 0 V 5 V

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side MQ10 side

Plate

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Plug: 10114-3000PE (3M) Shell kit: 10314-52F0-008 (3M)

Plate

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale 61

62

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 3 pairs

Up to 30 m 4 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM1

THM2

THM1

THM2

P5 LG

1 2

MR MRR

3 4

THM1 THM2

5 6

13

5 6

11

SQ SQ-X

SD FG

*1 0 V 5 V

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Plug: 10114-3000PE (3M) Shell kit: 10314-52F0-008 (3M)

Plate

AWG 24 to 20

Servo amplifier-side MQ10 side

Plate

Linear servo motor thermistor *2

1 LINEAR ENCODER 1.5 Linear encoder manufactured by Magnescale

1

1.6 Linear encoder manufactured by Renishaw

Precautions The absolute position battery is not required when constructing an absolute position detection system.

RESOLUTE RL40M (absolute position type)

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 Encoder cables are to be fabricated by the customer. Optional cables are not available. *3 These items should be prepared by the customer. *4 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable *2 Output cable When using a branch cable (3) MR-J4THCBL03M

Page 85 MR- J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 66 Encoder cable 1

(2) Junction connector *3

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

When not using a branch cable

(4) MR-J3CN2 connector set Page 67 Encoder cable 2

CN2B CN2A

CN2

CN2C *1 CN2 (3) SCALE

THM *4

(2)(4)

RESOLUTE RL40M

(1) (2)

Linear encoder

Linear servo motor thermistor

Branch cable

or

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1

Output cable

1-axis servo amplifier

Multi-axis servo amplifier

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw 63

64

Servo amplifier with CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable *1 Output cable When using a branch cable (3) MR-J4THCBL03M

Page 85 MR- J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 66 Encoder cable 1

(2) Junction connector *2

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

When not using a branch cable

(4) MR-J3CN2 connector set Page 67 Encoder cable 2

CN2

CN2 (3) SCALE

THM *3

(2)(4)

RESOLUTE RL40M

(1) (2)

CN2L

Linear encoder

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1

Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer.

Servo amplifier with CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer.

Branch cable Encoder cable *1 Output cable (3) MR-J4FCCBL03M Page 85 MR-J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 66 Encoder cable 1

(2) Junction connector *2

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

Encoder cable *1 Output cable (1) MR-J3CN2 connector set Page 66 Encoder cable 1

(2) Junction connector *2

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

CN2

CN2 (3) SCALE

MOTOR

RESOLUTE RL40M

(1) (2)

CN2B CN2A

Linear encoder

Branch cable

Encoder cable 1

Output cableor

1-axis servo amplifier

2-axis servo amplifier

Rotary servo motor encoder

CN2

CN2L

RESOLUTE RL40M

(1) (2)

Rotary servo motor encoder

Encoder cable 1

Linear encoder

Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw 65

66

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 0.5 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

*1P5 LG

1 2

SD SD

8 2 LG

P5

MR *2

MRR *2 3 4

10 1 MRR

MR

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

Connector: 15-pin D-SUB (female)

Plate Case

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw

1

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 0.5 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM2

THM1

THM2

THM1

THM1 THM2

5 6

P5 LG

1 2

SD SD

8 2 LG

P5

MR MRR

3 4

10 1 MRR

MR

*1

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

AWG 24 to 20

Linear servo motor thermistor *2

Connector: 15-pin D-SUB (female)

Servo amplifier-side Linear encoder-side

Plate Case

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw 67

68

EVOLUTE EL40M (absolute position type) Precautions

The absolute position battery is not required when constructing an absolute position detection system.

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 Encoder cables are to be fabricated by the customer. Optional cables are not available. *3 These items should be prepared by the customer. *4 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable *2 Output cable When using a branch cable (3) MR-J4THCBL03M

Page 85 MR- J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 71 Encoder cable 1

(2) Junction connector *3

9-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

When not using a branch cable

(4) MR-J3CN2 connector set Page 72 Encoder cable 2

CN2B CN2A

CN2

CN2C *1 CN2 (3) SCALE

THM *4

(2)(4)

EVOLUTE EL40M

(1) (2)

Linear encoder

Linear servo motor thermistor

Branch cable

or

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1

Output cable

1-axis servo amplifier

Multi-axis servo amplifier

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw

1

Servo amplifier with CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable *1 Output cable When using a branch cable (3) MR-J4THCBL03M

Page 85 MR- J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 71 Encoder cable 1

(2) Junction connector *2

9-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

When not using a branch cable

(4) MR-J3CN2 connector set Page 72 Encoder cable 2

CN2

CN2 (3) SCALE

THM *3

(2)(4)

EVOLUTE EL40M

(1) (2)

CN2L

Linear encoder

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1

Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw 69

70

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer.

Servo amplifier with CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer.

Branch cable Encoder cable *1 Output cable (3) MR-J4FCCBL03M Page 85 MR-J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 71 Encoder cable 1

(2) Junction connector *2

9-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

Encoder cable *1 Output cable (1) MR-J3CN2 connector set Page 71 Encoder cable 1

(2) Junction connector *2

9-pin D-SUB (female) Linear encoder accessory Cable length: 0.5 m

CN2B CN2A

CN2

CN2 (3) SCALE

MOTOR

EVOLUTE EL40M

(1) (2)

Linear encoder

Rotary servo motor encoder

Branch cable

or

Encoder cable 1

Output cable

1-axis servo amplifier

2-axis servo amplifier

CN2

CN2L

EVOLUTE EL40M

(1) (2)

Rotary servo motor encoder

Encoder cable 1

Linear encoder

Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw

1

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 0.5 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

*1 P5 LG

1 2

SD SD

4 8 LG

P5

MR *2

MRR *2 3 4

2 3 MRR

MR

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

Connector: 9-pin D-SUB (female)

Plate Case

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw 71

72

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 0.5 m or less)

Wire size

Up to 10 m 1 pair AWG 22

Up to 20 m 2 pairs

Up to 30 m 3 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM2

THM1

THM2

THM1

THM1 THM2

5 6

P5 LG

1 2

SD SD

4 8 LG

P5

MR MRR

3 4

2 3 MRR

MR

*1

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

AWG 24 to 20

Linear servo motor thermistor *2

Connector: 9-pin D-SUB (female)

Servo amplifier-side Linear encoder-side

Plate Case

1 LINEAR ENCODER 1.6 Linear encoder manufactured by Renishaw

1

1.7 Linear encoder PSLH041 manufactured by NIDEC

SANKYO (Incremental type)

Cable structure Prepare a cable based on the following configuration diagram.

For the linear servo motor Servo amplifier without CN2L or CN2AL

*1 The connection to CN2C is for the MR-J5W3-_ and MR-J5D3-_G_. The MR-J5W2-_ and MR-J5D2-_G_ do not have CN2C. *2 Encoder cables are to be fabricated by the customer. Optional cables are not available. *3 These items should be prepared by the customer. *4 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable *2 Output cable When using a branch cable (3) MR-J4THCBL03M

Page 85 MR- J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 76 Encoder cable 1

(2) Junction connector *3

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.4 m

When not using a branch cable

(4) MR-J3CN2 connector set Page 77 Encoder cable 2

CN2B CN2A

CN2

CN2C *1 CN2 (3) SCALE

THM *4

(2)(4)

PSLH041

(1) (2)

Linear encoder

Linear servo motor thermistor

Branch cable

or

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1

Output cable

1-axis servo amplifier

2-axis servo amplifier

1 LINEAR ENCODER 1.7 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) 73

74

Servo amplifier with CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer. *3 For thermistor signal connectors, change the connection method depending on the system being used.

Conditions Branch cable Encoder cable *1 Output cable When using a branch cable (3) MR-J4THCBL03M

Page 85 MR- J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 76 Encoder cable 1

(2) Junction connector *2

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.4 m

When not using a branch cable

(4) MR-J3CN2 connector set Page 77 Encoder cable 2

CN2

CN2 (3) SCALE

THM *3

(2)(4)

PSLH041

(1) (2)

CN2L

Linear encoder

Linear servo motor thermistor

Branch cable

Linear servo motor thermistor

Encoder cable 2

Encoder cable 1

Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.7 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type)

1

For fully closed loop system and scale measurement function Servo amplifier without CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer.

Servo amplifier with CN2L or CN2AL

*1 Encoder cables are to be fabricated by the customer. Optional cables are not available. *2 These items should be prepared by the customer.

Branch cable Encoder cable *1 Output cable (3) MR-J4FCCBL03M Page 85 MR-J4THCBL03M branch cable

(1) MR-J3CN2 connector set Page 76 Encoder cable 1

(2) Junction connector *2

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.4 m

Encoder cable *1 Output cable (1) MR-J3CN2 connector set Page 76 Encoder cable 1

(2) Junction connector *2

15-pin D-SUB (female) Linear encoder accessory Cable length: 0.4 m

CN2B CN2A

CN2

CN2 (3) SCALE

MOTOR

PSLH041

(1) (2)

Linear encoder

Rotary servo motor encoder

Branch cable

or

Encoder cable 1

Output cable

1-axis servo amplifier

2-axis servo amplifier

CN2

CN2L

PSLH041

(1) (2)

Rotary servo motor encoder

Encoder cable 1

Linear encoder

Output cable

1-axis servo amplifier

1 LINEAR ENCODER 1.7 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) 75

76

Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m.

Encoder cable 1

*1 Encoder cables that meet the following specifications are recommended.

*2 The signals of pins 3 and 4 of the CN2L connector are as follows. Pin 3: MR2 Pin 4: MRR2

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 0.5 m or less)

Wire size

Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 4 pairs

Up to 30 m 5 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

*2

*2

P5 LG

1 2

SD

3 1 GND

VCC

MR *2

*1

MRR *2 3 4

7 8

SD /RQ|/DT RQ|DT

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Connector: 15-pin D-SUB (female)

Servo amplifier-side Linear encoder-side

Plate Plate

1 LINEAR ENCODER 1.7 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type)

1

Encoder cable 2

*1 Encoder cables that meet the following specifications are recommended.

*2 For information on wiring the linear servo motor thermistor, refer to "Power supply cable wiring diagrams" in the following manual. Linear Servo Motor User's Manual

*3 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

Wiring length Number of paired LG and P5 connections (when the output cable is 0.5 m or less)

Wire size

Up to 5 m 1 pair AWG 22

Up to 10 m 2 pairs

Up to 20 m 4 pairs

Up to 30 m 5 pairs

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MR

MR

THM2

THM1

THM2

THM1

P5 LG

1 2

THM1 THM2 6

3 1 GND

VCC

SDSD

MR MRR

3 4 5

7 8

*1

/RQ|/DT RQ|DT

View from the wiring side. *3

or

View from the wiring side. *3

Connector set: 54599-1019 (Molex)

Connector set (optional) MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Servo amplifier-side Linear encoder-side

PlatePlate

Connector: 15-pin D-SUB (female)

AWG 24 to 20

Linear servo motor thermistor *2

1 LINEAR ENCODER 1.7 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) 77

78

1.8 A/B/Z-phase differential output type encoder Rotary encoders can be used with servo amplifiers with firmware version B2 or later. This section explains how to connect an A/B/Z-phase differential output type encoder to a servo amplifier. Fabricate the encoder cable using an MR-J3CN2 connector set as shown in the following wiring diagram. Page 80 Internal wiring diagram

Precautions When using an A/B/Z-phase differential output type encoder, use the MR-J5-_-RJ_ or MR-J5D1-_.

Use the encoder that satisfies the specifications described in this section. For information on the encoder specifications (resolution and output specifications), contact the manufacturer of the encoder being used.

A/B/Z-phase differential output type encoder specifications Each signal of the A, B, and Z-phase of the encoder is output by a differential line driver. Open collector outputs cannot be used. The phase differences of the A-phase and B-phase pulses and the pulse width of the Z-phase pulse need to be 200 ns or more. If the phase difference is less than 200 ns, a signal from the encoder may not be read and a position mismatch may occur. The multiply-by-four count method is used for A-phase and B-phase output pulses of the A/B/Z-phase differential output type encoder.

Tolerable resolution range The following table shows the tolerable resolution of the A/B/Z-phase differential output type encoder. Select an encoder that has a resolution within this range.

*1 If speed ripples/torque ripples occur in a low resolution encoder, replace it with a high resolution encoder.

Encoder type Tolerable resolution Linear encoder 0.001 [m] to 5 [m]

Rotary encoder 4096 [pulses/rev] to 67108864 [pulses/rev]] *1

A

A

B

B

Z

Z

A, B, Z

A, B, Z

Encoder

Am26LS31 or equivalent

Phase difference: 200 ns or more

1 pulse of Z-phase = 200 ns or more

1 LINEAR ENCODER 1.8 A/B/Z-phase differential output type encoder

1

Upper speed limit The upper speed limit depends on the phase difference and the encoder resolution. The following tables show examples of the relation between the encoder resolution and the upper speed limit when the phase difference is 200 ns.

*1 The table shows the upper speed limits for encoders used with servo amplifiers. For information on the upper speed limit of the encoders, contact the manufacturer of the encoder being used.

Servo amplifier input signal level The input circuit of the servo amplifier is as shown in the following diagram. Use the encoder whose high and low signal levels at the CN2L connector contact of each phase are within the following specified values. High level: 2.4 V to 5 V Low level: 0 V to 0.9 V

Connecting the servo amplifier with the A/B/Z-phase differential output type encoder For linear encoders

For rotary encoders

Item Linear encoder resolution [m]

0.001 0.005 0.01 0.05 0.1 0.5 1 5 Upper speed limit [m/s] *1 0.005 0.025 0.05 0.25 0.50 2.50 5.00 25.00

Item Rotary encoder resolution [pulse]

4096 65536 163840 1048576 4194304 8388608 16777216 67108864 Upper speed limit [r/min] *1 73242.19 4577.64 1831.05 286.10 71.53 35.76 17.88 4.47

5 V

2.4 V

0.9 V

0 V

1 k

1 k

150

CN2L Pull-up resistor

Pull-down resistor

Termination resistor

Equivalent to SN65C1168

Pulse signal

Disconnection detection signal

+ Signal

Voltage: 5 V

- Signal

Low level: 0 V to 0.9 V

High level: 2.4 V to 5 V

A, B, and Z-phase A, B, and Z-phase

A, B, and Z-phase

A, B, and Z-phase

Servo amplifier input signal level at CN2L connector contact

Servo amplifier

CN2L

CN2

Connector set MR-J3CN2 (optional)

A/B/Z-phase differential output linear encoder

Servo amplifier

Linear servo motor thermistor

CN2L

CN2

Connector set MR-J3CN2 (optional)

Servo amplifier

A/B/Z-phase differential output rotary encoder

1 LINEAR ENCODER 1.8 A/B/Z-phase differential output type encoder 79

80

Internal wiring diagram Fabricate cables using wire that can withstand repetitive bending. The maximum cable length is 30 m for RS-422 communication. However, the cable length may need to be shorter due to the power supply voltage drop or the specifications of the encoder being used. A connection example is shown below. For further information, contact the manufacturer of the encoder being used.

For encoders with a current consumption of 350 mA or less

*1 For the encoder without the Z-phase, set [Pr. PC45.2] (MR-J5-_A_-RJ) or [Pr. PC27.2] (MR-J5-_G_-RJ_, MR-J5-_B_-RJ, or MR-J5D1- _) to "1".

*2 Securely connect the shielded wire to the ground plate (plate) of the connector. *3 Encoder cables that meet the following specifications are recommended when the current consumption of the encoder is 350 mA. If the

current consumption of the encoder is less than 350 mA, the number of paired connections can be decreased. *4 When using an A/B/Z-phase differential output type encoder, connect PSEL to the LG terminal.

Wiring length Number of paired LG and P5 connections Wire size Up to 5 m 2 pairs AWG 22

Up to 10 m 3 pairs

Up to 20 m 6 pairs

Up to 30 m 8 pairs

P5 LG

1 2

PZ PZR

7 8

10 SD

3 4 5 6

9

PA PAR PB PBR

*2

PSEL *4

*3 5 V 0 V

Servo amplifier-side connector

A/B/Z-phase differential output type encoder

Plate

30 m or less

Shield

B-phase

A-phase A-phase

B-phase Z-phase Z-phase

*1

1 LINEAR ENCODER 1.8 A/B/Z-phase differential output type encoder

1

For encoders with a current consumption of more than 350 mA

Precautions When turning on the power, turn on the encoder, then turn on the servo amplifier. When turning off the power, turn off the

servo amplifier, then turn off the linear encoder.

*1 For the encoder without the Z-phase, set [Pr. PC45.2] (MR-J5-_A_-RJ) or [Pr. PC27.2] (MR-J5-_G_-RJ_, MR-J5-_B_-RJ, or MR-J5D1- _) to "1".

*2 Securely connect the shielded wire to the ground plate (plate) of the connector. *3 When using an A/B/Z-phase differential output type encoder, connect PSEL to the LG terminal.

P5 LG

1 2

PZ PZR

7 8

10 SD

3 4 5 6

9

PA PAR PB PBR

*2

PSEL *3

5 V 0 V

Servo amplifier-side connector

A/B/Z-phase differential output type encoder

Plate

30 m or less

Shield

B-phase

A-phase A-phase

B-phase Z-phase Z-phase

External 5 V DC power supply

*1

1 LINEAR ENCODER 1.8 A/B/Z-phase differential output type encoder 81

82

2 OPTION CABLES/CONNECTOR SETS

2.1 MR-EKCBL_M-H encoder cable

Model explanations

Cable structure The table below shows the structure of this option cable.

*1 The dimensions (d) are as follows.

*2 Standard OD. The maximum OD is about 10 % greater for dimensions without tolerances. *3 Supplier: Toa Electric Industrial Co. Ltd., Nagoya Branch

*1 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

IP rating Flex life Length [m]

Core size [mm2]

Number of cores [Numbers]

Characteristics of one core Cable OD [mm] *2

Recommended wire model (Manufacturer)

Structure [Wires/ mm]

Conductor resistance [/km]

Insulator OD d [mm] *1

IP20 High flex life 2/5 0.2 12 (6 pairs)

40/0.08 105 or less 0.88 7.2 A14B2339 6P (Junkosha) *3

Cable model 1) SCALE-side connector on the branch cable 2) Junction connector MR-EKCBL_M-H Housing: 1-172161-9

Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

2 5

2 5

MM R CK B HE L 2- -

Symbol

Long bending life Model:

Cable length [m]

d

InsulatorConductor

1) 2)

1 P5

3 7 9

4 MRR

2 LG

86 10

5

4 MRR

2 LG 8

6

1 P5

5

10

3 7 9

MRMR

View from the wiring side. *1

or

View from the wiring side. *1

Connector set: 54599-1019 (Molex)

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

RQ 1 2 3

/RQ 4 5 6

P5 7 8 9

LG FG

View from the wiring side.

2 OPTION CABLES/CONNECTOR SETS 2.1 MR-EKCBL_M-H encoder cable

2

Internal wiring diagram

P5 LG

1 2

MR MRR

3 4

3

7

9

SD

1 2

8

9

LG

RQ /RQ

FG

P5

Servo amplifier-side Linear encoder-side

Plate

2 OPTION CABLES/CONNECTOR SETS 2.1 MR-EKCBL_M-H encoder cable 83

84

2.2 MR-ECNM connector set The following shows the connector combination for this connector set.

2.3 MR-J3CN2 connector set The following shows the details of this connector set.

IP rating Parts Description IP20 Connector set MR-ECNM

SCALE-side connector on the branch cable Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) or Connector set: 54599-1019 (Molex)

Junction connector Housing: 1-172161-9 Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

1 3 7 9

42 86 10

5

4 2

8 6

1 5

10

3 7 9

Connector set MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M or equivalent)

View from the wiring side.

or

View from the wiring side.

Connector set: 54599-1019 (Molex)

2 OPTION CABLES/CONNECTOR SETS 2.2 MR-ECNM connector set

2

2.4 MR-J4THCBL03M branch cable This branch cable is for connecting the linear encoder and the thermistor of the linear servo motor to the CN2 connector. Refer to the following when fabricating the branch cable using the MR-J3THMCN2 connector set. Page 94 Fabricating a branch cable for linear servo motors

*1 Receptacle: 36210-0100PL, shell kit: 36310-3200-008 (3M) *2 Plug: 36110-3000FD, shell kit: 36310-F200-008 (3M) *3 For thermistor signal connectors, change the connection method depending on the system being used. *4 These signals are for manufacturer use only and do not need to be wired if fabricating the cable. *5 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable

to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

LGSEL

SD

3 4

1

CN2 *1 SCALE *2 0.3 m

MR

P5

MRR

SD

MR

P5

MRR 3 4

1

4 MRR

2 8

6

1 P5

5

10

3 MR

7 9

BAT

MXR

MX

2

THM2 6 7MX

LG LG2

MXR 8 BAT SEL

9 10

5THM1

7 MX 8 MXR 9 BAT

10 SEL

THM *2*3

*4

THM1 SD

THM2 5 6

THM2

THM1

4 2

8 6

1 5

10

3 7 9

MRR LG

P5 MR

THM2

THM1

MXR SEL

MX BAT

4 2

8 6

15

10

37 9

Plate Plate

View from the wiring side. *5

Plate

View from the wiring side. *5

View from the wiring side. *5

2 OPTION CABLES/CONNECTOR SETS 2.4 MR-J4THCBL03M branch cable 85

86

2.5 MR-J4FCCBL03M branch cable This branch cable is for connecting the encoder and of a rotary servo motor and the load-side linear encoder to the CN2 connector. Refer to the following when fabricating the branch cable using the MR-J3THMCN2 connector set. Page 94 Fabricating a branch cable for a fully closed loop system

*1 Receptacle: 36210-0100PL, Shell kit: 36310-3200-008 (3M) *2 Plug: 36110-3000FD, Shell kit: 36310-F200-008 (3M) *3 MX of the SCALE connector is connected to MR of the load-side linear encoder, and MXR of the SCALE connector is connected to MRR

of the load-side linear encoder. *4 Wire the cable when using an absolute position detection system. Wiring is not necessary for use in an incremental system. *5 Do not connect anything to the pins that are marked with a diagonal line. Securely connect the external conductor of the shielded cable

to the ground plate and fix it to the connector shell. Page 5 Shielding CN2, CN2A, CN2B, and CN2C connectors

LGSEL

SD

3 4

1

CN2 *1

MR

P5

MRR

4 MRR

2 8

6

1 P5

5

10

3 MR

7 9

BAT

2

THM2 6 7MX

LG

MXR 8 BAT SEL

9 10

5THM1

THM2

THM1

4 2

8 6

1 5

10

3 7 9

MRR LG

P5 MR

THM2

THM1

MXR SEL

MX BAT

4 2

8 6

15

10

37 9

MXR

MX

LGSEL

P5BAT

MOTOR *2 0.3 m

SD

MR

P5

MRR 3 4

1 LG2

5 THM1 6 THM2

9 BAT 10 SEL

SCALE *2

*4

P5 SD

SEL

LG 1 2

10

4 MXR *3

BAT9

3 MX *3

*4

Plate

View from the wiring side *5View from the wiring side *5

View from the wiring side *5

Plate

Plate

2 OPTION CABLES/CONNECTOR SETS 2.5 MR-J4FCCBL03M branch cable

3

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1]

If the actions described in this chapter do not solve the error, contact the manufacturer of the product being used.

3.1 Linear encoder manufactured by Mitutoyo (absolute position type)

AT343A/AT54_A Detail No. Details Cause Check/action method 02A.1 Initialization error It is output when the initialization process at power-

on does not terminate normally. Scale head mounting alignment outside of specifications Detection of an error caused by flaws or dirt of the scale Communication error between the detection head and interface box caused by disconnection or power supply voltage drop (AT54_A) Failure of the detection head

Check if the power supply voltage satisfies the specifications. Check if the position relation between the scale frame and mounted detection head satisfies the specifications. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. If the error occurs again even after cycling the power, replace the scale.

02A.2 Photoelectric capacitive data mismatch

It is output when the detected difference between the incremental value and absolute value is outside the range. Scale head mounting alignment outside of specifications Detection of an error caused by flaws or dirt of the scale Malfunction caused by excessive noise Failure of the detection head

Check if the position relation between the scale frame and mounted detection head satisfies the specifications. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.3 Photoelectric error It is output when the detected incremental signal amplitude is out of the acceptable range. Scale head mounting alignment outside of specifications Detection of an error caused by flaws or dirt of the scale Malfunction caused by excessive noise Scale signal amplitude reduction caused by disconnection or power supply voltage drop Failure of the detection head

Check if the power supply voltage satisfies the specifications. Check if the position relation between the scale frame and mounted detection head satisfies the specifications. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. If the error occurs again even after cycling the power, replace the scale.

02A.4 Capacitive error It is output when the detected absolute position signal amplitude is out of the acceptable range. Scale head mounting alignment outside of specifications Detection of an error caused by flaws or dirt of the scale Malfunction caused by excessive noise Failure of the detection head

Check if the position relation between the scale frame and mounted detection head satisfies the specifications. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.5 CPU error It is output when an internal CPU error is detected. Malfunction caused by excessive noise Communication error between the detection head and interface box caused by disconnection or power supply voltage drop (AT54_A) Failure of the detection head

Check if the power supply voltage satisfies the specifications. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.6 EEP-ROM error It is output when an internal memory data error or communication error is detected. Malfunction caused by excessive noise Failure of the detection head

Check if the power supply voltage satisfies the specifications. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.7 ROM/RAM error It is output when an error is found in a CPU internal memory check at power-on. Malfunction caused by excessive noise Failure of the detection head

Check if the power supply voltage satisfies the specifications. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.1 Linear encoder manufactured by Mitutoyo (absolute position type) 87

88

ST134_A

02A.8 Photoelectric overspeed

It is output when the scale travel speed exceeds the specified limit value. Scale head mounting alignment outside of specifications Detection of an error caused by flaws or dirt of the scale Signal error caused by excessive noise Failure of the detection head

If the detection head speed exceeds the specified limit value for the scale, review the operation conditions. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

Detail No. Details Cause Check/action method 02A.1 Overspeed It is output when the detection head detects that the

maximum feed speed (8 m/s) is exceeded. Overspeed of the detection head Disconnection caused by flaws of the scale Failure of the detection head

If the detection head speed exceeds 8 m/s, review the operation conditions. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the signal strength is within the normal range for the total length of the scale. Adjust the signal as necessary.

02A.2 Initialization error It is output when the system initialization at power-on does not terminate normally. Position relation between the detection head and scale outside of specifications Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position.

02A.3 Hardware error It is output when an error occurs in self-diagnosis. Malfunction caused by excessive noise Failure of the detection head

Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.4 ABS detection error It is output when there is an error in composition of the absolute position. Signal error caused by flaws or dirt of the scale Malfunction caused by excessive noise Position relation between the detection head and scale outside of specifications Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Adjust the signal as necessary. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.5 Communication error It is output when a communication error is detected between the detection head and electrical connector. Malfunction caused by excessive noise Failure of the detection head

Check if the cable to the detection head is routed parallel to the cable where a large current flows.

02A.6 Signal strength error It is output when the detected signal strength enters the warning range. Position relation between the detection head and scale outside of specifications Signal error caused by flaws or dirt of the scale Disconnection caused by flaws of the scale Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Adjust the signal as necessary.

02A.7 Signal strength alarm It is output when the detected signal strength enters the error range. Position relation between the detection head and scale outside of specifications Signal error caused by flaws or dirt of the scale Disconnection caused by flaws of the scale Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Adjust the signal as necessary.

02A.8 Thermal alarm It is output when a thermal alarm is detected in the detection head. The ambient temperature of the detection head is high. Failure of the detection head

The ambient temperature of the detection head may be 60 C or higher. If it is 60 C or higher, review the operation conditions or the mounting position of the scale.

Detail No. Details Cause Check/action method

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.1 Linear encoder manufactured by Mitutoyo (absolute position type)

3

ST74_A Detail No. Details Cause Check/action method 02A.1 Overspeed error It is output when the detection head detects that the

maximum feed speed (5 m/s) is exceeded. Overspeed of the detection head Disconnection caused by flaws of the scale Failure of the detection head

If the detection head speed exceeds 5 m/s, review the operation conditions. Check for flaws and disconnection on the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the signal strength is within the normal range for the total length of the scale.

02A.2 Initialization error It is output when the system initialization at power-on does not terminate normally. Position relation between the detection head and scale outside of specifications Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Adjust the signal as necessary.

02A.3 Hardware error It is output when an internal hardware error is detected. Malfunction caused by excessive noise Failure of the detection head

Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded. Check if the signal strength is within the normal range for the total length of the scale.

02A.4 ABS detection error It is detected when an error occurs in the absolute position data. Position relation between the detection head and scale outside of specifications Disconnection caused by flaws of the scale Malfunction caused by excessive noise

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Check if the cable to the detection head is routed parallel to the cable where a large current flows. Check if the cable shield to the detection head is grounded.

02A.5 Transducer error It is output when the detected signal balance enters the error range. Position relation between the detection head and scale outside of specifications Disconnection caused by flaws of the scale Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Adjust the signal as necessary.

02A.6 Signal strength error It is output when the detected signal strength enters the error range. Position relation between the detection head and scale outside of specifications Disconnection caused by flaws of the scale Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Adjust the signal as necessary.

02A.7 Signal strength alarm It is output when the detected signal strength enters the error range. Position relation between the detection head and scale outside of specifications Disconnection caused by flaws of the scale Failure of the detection head

Check if the position relation between the detection head and scale satisfies the specifications. Check if the signal strength is within the normal range for the total length of the scale. Check if the error occurs at a specific position, then check for flaws and dirt on the scale around the error occurrence position. Adjust the signal as necessary.

02A.8 Thermal alarm It is output when a thermal alarm is detected in the detection head. The ambient temperature of the detection head is high. Failure of the detection head

If the ambient temperature of the detection head is 60 C or higher, review the operation conditions or the mounting position of the scale.

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.1 Linear encoder manufactured by Mitutoyo (absolute position type) 89

90

3.2 Linear encoder manufactured by Heidenhain Detail No. Details Cause Check/action method 02A.1 Initialization error Encoder cable disconnection and short-circuit

Problems in the supplied power If there is a problem with the encoder cable, replace or repair the cable. Check if the encoder cable is connected correctly.

02A.2 Scale level error INC/ABS data mismatch error

Dirt on the scale reading surface or head reading surface The head mounting position including the gap are outside of specifications

Check for flaws and dirt on the scale surface, then wipe the reading surface of the scale and head with a clean cloth or by other means as necessary. Check if the gap between the scale and head satisfies the specifications.

02A.3 INC data error Dirt on the scale reading surface or head reading surface The head mounting position including the gap are outside of specifications

Check for flaws and dirt on the scale surface, then wipe the reading surface of the scale and head with a clean cloth or by other means as necessary. Check if the gap between the scale and head satisfies the specifications.

02A.4 ABS data error Dirt on the scale reading surface or head reading surface The head mounting position including the gap are outside of specifications

Check for flaws and dirt on the scale surface, then wipe the reading surface of the scale and head with a clean cloth or by other means as necessary. Check if the gap between the scale and head satisfies the specifications.

02A.5 CPU error Encoder cable disconnection and short-circuit Problems in the supplied power

Check for disconnection and short-circuit of the encoder cable. Check if the connector is properly fit.

02A.6 EEP-ROM error Encoder cable disconnection and short-circuit Problems in the supplied power

Check for disconnection and short-circuit of the encoder cable. Check if the connector is properly fit.

02A.8 Overspeed error Overspeed during operation Check the operation speed settings.

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.2 Linear encoder manufactured by Heidenhain

3

3.3 Linear encoder manufactured by Magnescale SR77/SR87/SR27A/SR67A

SR75/SR85/SL710 + PL101-RM/RHM/SQ10 + PQ10 + MQ10

Detail No. Details Cause Check/action method 02A.1 Initialization error There is a problem in the laser diode current. Contact Magnescale.

02A.2 Data mismatch There is a mismatch between the position data currently being output and the position data generated from the ABS signal.

Check if the gap and other conditions such as reading position relation between the scale and head satisfy the specifications. If the error repeats at the same position, contact Magnescale.

02A.3 Data error The incremental signal level is too low to perform signal process.

Check if the gap and other conditions such as reading position relation between the scale and head satisfy the specifications. If the error repeats at the same position, contact Magnescale.

02A.4 Detection error The absolute signal level is too low to perform signal process.

Check if the gap and other conditions such as reading position relation between the scale and head satisfy the specifications. If the error repeats at the same position, contact Magnescale.

02A.6 Memory error Errors have occurred in various setting values of the encoder.

Noise may have caused the errors. Take countermeasures against the noise (by placing the encoder apart from the power line or by other means), then cycle the power. If the error repeats even after cycling the power, contact Magnescale.

02A.8 Overspeed The position information is not reliable due to overspeed, excessive noise, or other factors.

Noise may have caused the errors. Take countermeasures against the noise (by placing the encoder apart from the power line or by other means), then cycle the power. Check the setting speed.

Detail No. Details Cause Check/action method 02A.2 Encoder warning The signal level has decreased.

Excessive level (signal level overflow) has occurred. Check if the gap and other conditions such as reading position relation between the scale and head satisfy the specifications. If the error repeats at the same position, contact Magnescale.

02A.6 Encoder alarm The position information is not reliable due to overspeed, signal level error, home position signal error.

Check if the gap and other conditions such as reading position relation between the scale and head satisfy the specifications. Noise may have caused the errors. Take countermeasures against the noise (by placing the encoder apart from the power line or by other means), then cycle the power. Check the setting speed.

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.3 Linear encoder manufactured by Magnescale 91

92

3.4 Linear encoder manufactured by Renishaw Detail No. Details Cause Check/action method 02A.1 Initial An error occurred at startup. Cycle the power of the encoder, then check the conditions of the

readhead status LED. If the above action does not solve the error, contact Renishaw.

02A.4 Absolute position information

The mounting conditions of the readhead and scale are poor. Excessive dirt on the scale Excessive dirt on the detection window of the readhead Excessive flaws and damage of the readhead and scale

Remove the readhead, then clean the detection window. Clean the entire scale. Check the scale and replace it if damaged. Check the detection window of the readhead and replace it if damaged. Mount the readhead in accordance with the Renishaw's installation guide.

02A.6 Excessive temperature

The ambient temperature exceeded the specified value.

Check the ambient temperature, and if the temperature exceeds the specified value, lower the ambient temperature.

02A.8 Overspeed (Excessive speed)

The encoder speed exceeded the specified value. If the actual linear servo motor speed exceeds the specified value, reduce the operation speed.

028.1 Insufficient signal strength

The mounting conditions of the readhead and scale are poor. Dirt on the scale Dirt on the readhead Flaws of the readhead and scale

Remove the readhead, then clean the detection window. Clean the entire scale. If there is a flaw on the scale or detection window of the readhead, identify the cause of the flaw and remove the cause. Mount the readhead in accordance with the installation guide.

028.1 Excessive temperature

The ambient temperature exceeded the specified value.

Check the ambient temperature, and if the temperature exceeds the specified value, lower the ambient temperature.

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.4 Linear encoder manufactured by Renishaw

3

3.5 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type)

Detail No. Details Cause Check/action method 02A.1 EEP-ROM error The setting values of EEP-ROM were not properly

read immediately after power-on. Malfunction caused by noise Sensor malfunction

If the error does not occur after cycling the power, electrical noise may be the cause of the malfunction. Check the shielded wire or other parts of the cable. If the error repeats even after cycling the power for several times, the sensor may have malfunctioned.

02A.2 Temperature error The thermometer in the sensor indicated that the temperature rose to the neighborhood of the guaranteed temperature of the electronic components. Sensor malfunction

Lower the ambient temperature. If the error repeats even after turning on the sensor only and leaving it for about 10 minutes, the sensor may have malfunctioned. Replace the sensor immediately.

02A.3 Speed error While the analog signal was being monitored, the speed was equal to the specified speed or exceeded the specified speed. Speed equal to or exceeding the specified speed Scale damage Scale out of place

Check if the speed is within specifications. If the error repeats at a specific position on the scale, the scale may have been physically or magnetically damaged. Replace and check the scale. The error may occur when the signal is out of the effective range of the scale.

02A.4 Offset error The analog signal is out of the specified range. Improper mounting position Effect of the external magnetic field Sensor malfunction Scale out of place

Check if the mounting positions of the sensor and scale are appropriate. If the error repeats at a specific position on the scale, the scale may have been affected by the external magnetic field. Check the surroundings for a strong magnetic field. If the error occurs constantly, the sensor may have malfunctioned for some reason. Replace and check the sensor. The error may occur when the signal is out of the effective range of the scale.

02A.5 Amplitude error The amplitude of the analog signal is out of the specified range. Improper mounting position Damage and malfunction of the scale Scale out of place

Check if the mounting positions of the sensor and scale are appropriate. Check the gap between the sensor head and scale. If the error repeats at a specific position on the scale, replace the scale because it may have been physically or magnetically damaged. The error may occur when the signal is out of the effective range of the scale.

3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] 3.5 Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) 93

94

4 APPENDIX

4.1 Fabricating a branch cable for linear servo motors Fabricate the branch cable using the MR-J3THMCN2 connector set as shown in the connection diagram of the following section. Page 85 MR-J4THCBL03M branch cable The branch cable length should be 0.3 m or less.

*1 Supplier: Toa Electric Industrial Co. Ltd., Nagoya Branch

4.2 Fabricating a branch cable for a fully closed loop system

Fabricate the branch cable using the MR-J3THMCN2 connector set as shown in the connection diagram of the following section. Page 86 MR-J4FCCBL03M branch cable The branch cable length should be 0.3 m or less.

*1 Supplier: Toa Electric Industrial Co. Ltd., Nagoya Branch

Parts Description MR-J3THMCN2 connector set

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) or Connector set: 54599-1019 (Molex)

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M)

Cable ETFE-SVP 40/0.08 mm (AWG#24 or equivalent) 6P (Bando Densen) (between CN2 and MOTOR) *1

VSVC 7/0.18 mm 2C (AWG#26 or equivalent) (Bando Densen) (between CN2 and SCALE) *1

Parts Description MR-J3THMCN2 connector set

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) or Connector set: 54599-1019 (Molex)

Plug: 36110-3000FD Shell kit: 36310-F200-008 (3M)

Cable ETFE-SVP 40/0.08 mm (AWG#24 or equivalent) 6P (Bando Densen) *1

VSVP 7/0.16 (AWG#26 or equivalent) - 4P (Bando Densen) *1

4 APPENDIX 4.1 Fabricating a branch cable for linear servo motors

4

MEMO

4 APPENDIX 4.2 Fabricating a branch cable for a fully closed loop system 95

96

REVISIONS *The manual number is given on the bottom left of the back cover.

2019 MITSUBISHI ELECTRIC CORPORATION

Revision date *Manual number Description July 2019 SH(NA)-030320ENG-A First edition

January 2020 SH(NA)-030320ENG-B The following functions are added: Fully closed loop system, Scale measurement function Information related to MR-J5-_G_-RJ_ and MR-J5-_A_-RJ are released

July 2020 SH(NA)-030320ENG-C The following encoders are added: ST1341, ST1342 LIDA 487 + EIB 392M, LIDA 489 + EIB 392M The description of the A/B/Z-phase differential output type encoder is changed. Edited: Section 1.2, Section 1.3, Section 1.8

November 2020 SH(NA)-030320ENG-D 400 V class servo amplifiers are added. Edited: Section 1.2

June 2021 SH(NA)-030320ENG-E The following drive unit is added: MR-J5D_-_G_ Edited: Section 1.2, Section 1.3, Section 1.4, Section 1.5, Section 1.6, Section 1.7, Section 1.8

July 2022 SH(NA)-030320ENG-F MR-J5_-_B_ is added. The description of the DETAILED EXPLANATION OF [AL. 02A LINEARENCODER ERROR 1] is changed. Edited: Chapter 1, Section 2.5, Chapter 3

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

97

WARRANTY Warranty 1. Warranty period and coverage

We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced. [Term] For terms of warranty, please contact your original place of purchase. [Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule.

It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure.

(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product.

(3) Even during the term of warranty, the repair cost will be charged on you in the following cases; 1. a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware

or software problem 2. a failure caused by any alteration, etc. to the Product made on your side without our approval 3. a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety

device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry

4. a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced

5. any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) 6. a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of

voltage, and acts of God, including without limitation earthquake, lightning and natural disasters 7. a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of

the Product from our company 8. any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The

announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production.

3. Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details.

4. Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for

damages to products other than Mitsubishi products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice.

6. Application and use of the Product (1) For the use of our AC Servo, its applications should be those that may not result in a serious damage even if any failure or

malfunction occurs in AC Servo, and a backup or fail-safe function should operate on an external system to AC Servo when any failure or malfunction occurs.

(2) Our AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.

(3) Mitsubishi Electric shall have no responsibility or liability for any problems involving programmable controller trouble and system trouble caused by DoS attacks, unauthorized access, computer viruses, and other cyberattacks.

98

TRADEMARKS MELSERVO is a trademark or registered trademark of Mitsubishi Electric Corporation in Japan and/or other countries. All other product names and company names are trademarks or registered trademarks of their respective companies.

SH(NA)-030320ENG-F

SH(NA)-030320ENG-F(2207)MEE MODEL: MODEL CODE:

Specifications are subject to change without notice. Compliance with the indicated global standards and regulations is current as of the release date of this manual.

When exp

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