Contents

Mitsubishi M70 Data Acquisition Unit User's Manual PDF

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Summary of Content for Mitsubishi M70 Data Acquisition Unit User's Manual PDF

Introduction

This manual covers the items required for installing, connecting and setting up the data acquisition unit to be

connected to the MITSUBISHI CNC.

Data acquisition unit is supported by the following NC series.

Read this manual thoroughly and understand the product's functions and performance before starting to use.

This manual is written on the assumption that all optional functions are added, but the actually delivered device may

not have all functions.

The unit names, cable names and various specifications are subject to change without notice. Please confirm these

before placing an order.

Be sure to keep this manual always at hand.

This product is commercially available encryption device and commercially available encryption program.

In this manual, the following abbreviations might be used.

MTB: Machine tool builder

Notes on Reading This Manual

(1) This manual is intended to contain as much descriptions as possible even about special operations.

The operations to which no reference is made in this manual should be considered "impossible".

(2) This manual is for the machine tool builders who set up the NC system.

(3) Do not connect to the pin described as "NC" on the pin assignment table of the connector.

(4) The characteristic values and numerical values without tolerances mentioned in this manual are representative

values.

Applicable NC

M700VW/M700VS/M70V/M700/M70/E70 Series

M800W/M800S/M80/M80W/E80 Series

C80 Series

If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual

and the machine tool builder's instruction manual the latter has priority over the former.

Items that are not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included. Some of them,

however, may not be available for your NC system. Refer to the specifications issued by the machine tool

builder before use.

For information about each machine tool, refer to manuals issued from the machine tool builder.

Some screens and functions may differ depending on each NC system (or version), and some functions

may not be possible. Please confirm the specifications before starting to use.

To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including

unauthorized access, denial-of-service (Dos) (*1) attack, and computer virus from external sources via a

network, take security measures such as firewall, VPN, and anti-virus software.

(*1) Denial-of-service (Dos) refers to a type of cyber-attack that disrupts services by overloading the system

or by exploiting a vulnerability of the system.

Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of

cyber-attacks including DoS attack, unauthorized access and computer virus.

The numerical control unit is configured of the control unit, display unit, personal computer unit, operation board

(operation panel I/O unit), servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor,

etc.

In this manual, the following items are generically called "controller".

- Control unit

- Display unit

- Personal computer unit

- Operation board (operation panel I/O unit)

- Numerical control unit peripheral devices (input/output unit, safety unit)

In this manual, the following items are generically called "drive unit".

- Servo drive unit

- Spindle drive unit

- Power supply unit + driver

In this manual, the following items are generically called "motor".

- Servo motor

- Spindle motor

Also refer to the manuals on "Manual List" as necessary.

CAUTION

Manual List

Manuals related to M800/M80/E80/C80 Series are listed as follows.

These manuals are written on the assumption that all optional functions are added to the targeted model.

Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the

specifications before use.)

The manuals issued by MTB take precedence over these manuals.

Manual IB No. Purpose and Contents

M800/M80/E80 Series Instruction Manual

IB-1501274 Operation guide for NC

Explanation for screen operation, etc.

C80 Series Instruction Manual

IB-1501453 Operation guide for NC

Explanation for screen operation, etc.

M800/M80/E80/C80 Series Programming Manual (Lathe System) (1/2)

IB-1501275 G code programming for lathe system

Basic functions, etc.

M800/M80/E80/C80 Series Programming Manual (Lathe System) (2/2)

IB-1501276 G code programming for lathe system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (1/2)

IB-1501277 G code programming for machining center system

Basic functions, etc.

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (2/2)

IB-1501278 G code programming for machining center system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80 Series Alarm/Parameter Manual

IB-1501279 Alarms

Parameters

C80 Series Alarm/Parameter Manual

IB-1501560 Alarms

Parameters

Manuals for MTBs (NC)

Manuals for MTBs (drive section)

Manual IB No. Purpose and Contents

M800/M80/E80/C80 Series Specifications Manual (Function)

IB-1501505 Model selection

Outline of various functions

M800/M80/E80/C80 Series Specifications Manual (Hardware)

IB-1501506 Model selection

Specifications of hardware unit

M800W/M80W Series Connection and Setup Manual

IB-1501268 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800S/M80/E80 Series Connection and Setup Manual

IB-1501269 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

C80 Series Connection and Setup Manual

IB-1501452 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800/M80/E80 Series PLC Development Manual

IB-1501270

Electrical design

I/O relation (assignment, setting, connection), field network

Development environment (PLC on-board, peripheral development environment), etc.

M800/M80/E80 Series PLC Programming Manual

IB-1501271

Electrical design

Sequence programming

PLC support functions, etc.

M800/M80/E80/C80 Series PLC Interface Manual

IB-1501272 Electrical design

Interface signals between NC and PLC

M800/M80/E80 Series Maintenance Manual

IB-1501273 Cleaning and replacement for each unit

Other items related to maintenance

C80 Series Maintenance Manual

IB-1501454 Cleaning and replacement for each unit

Other items related to maintenance

Manual IB No. Contents

MDS-E/EH Series Specifications Manual

IB-1501226 Specifications for power supply regeneration type

MDS-E/EH Series Instruction Manual

IB-1501229 Instruction for power supply regeneration type

MDS-EJ/EJH Series Specifications Manual

IB-1501232 Specifications for regenerative resistor type

MDS-EJ/EJH Series Instruction Manual

IB-1501235 Instruction for regenerative resistor type

MDS-EM/EMH Series Specifications Manual

IB-1501238 Specifications for multi-hybrid, power supply regeneration

type

MDS-EM/EMH Series Instruction Manual

IB-1501241 Instruction for multi-hybrid, power supply regeneration type

DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.

Manuals for MTBs (Others)

For M800/M80/E80 Series

Manual No. Purpose and Contents

GOT2000 Series Users Manual (Hardware)

SH-081194 Outline of hardware such as part names, external dimensions,

installation, wiring, maintenance, etc. of GOTs

GOT2000 Series Users Manual (Utility)

SH-081195 Outline of utilities such as screen display setting, operation

method, etc. of GOTs

GOT2000 Series Users Manual (Monitor)

SH-081196 Outline of each monitor function of GOTs

GOT2000 Series Connection Manual (Mitsubishi Electric Products)

SH-081197 Outline of connection types and connection method between

GOT and Mitsubishi Electric connection devices

GT Designer3 (GOT2000) Screen Design Manual

SH-081220 Outline of screen design method using screen creation

software GT Designer3

Manual No. Purpose and Contents

GOT2000/GOT1000 Series CC-Link Communication Unit User's Manual

IB-0800351 Explanation for handling CC-Link communication unit (for

GOT2000 series/GOT1000 series)

GX Developer Version 8 Operating Manual (Startup)

SH-080372E Explanation for system configuration, installation, etc. of PLC

development tool GX Developer

GX Developer Version 8 Operating Manual

SH-080373E Explanation for operations using PLC development tool GX

Developer

GX Converter Version 1 Operating Manual

IB-0800004E Explanation for operations using data conversion tool GX

Converter

GX Works2 Installation Instructions BCN-P5999-0944 Explanation for the operating environment and installation

method of GX Works2

GX Works2 Version 1 Operating Manual (Common)

SH-080779ENG

Explanation for the system configuration of GX Works2 and the functions common to Simple project and Structured project such as parameter setting, operation method for the online function

GX Works2 Version 1 Operating Manual (Simple Project)

SH-080780ENG Explanation for methods for such as creating and monitoring

programs in Simple project of GX Works2

GX Works2 Version 1 Operating Manual (Simple Project, Function Block)

SH-080984ENG Explanation for methods for such as creating function blocks,

pasting function blocks to sequence programs, and operating FB library in Simple project of GX Works2

GX Works2 Version 1 Operating Manual (Structured Project)

SH-080781ENG Explanation for methods for such as creating and monitoring

programs in Structured project of GX Works2

GX Works3 Installation Instructions BCN-P5999-0391 Explanation for the operating environment and installation

method of GX Works3

MELSEC-Q CC-Link System Master/ Local Module Users Manual

SH-080394E Explanation for system configuration, installation, wiring, etc.

of master/local modules for CC-Link system

GOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 1)

SH-081198ENG Explanation for connection types and connection method

between GOT and other company's devicesGOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 2)

SH-081199ENG

GOT2000 Series Connection Manual (Microcomputers, MODBUS/ Fieldbus Products, Peripherals)

SH-081200ENG Explanation for connection types and connection method

between GOT and microcomputers, MODBUS/fieldbus products, peripherals

GT SoftGOT2000 Version1 Operating Manual

SH-081201ENG Explanation for system configuration, screen configuration

and operation method of monitoring software GT SoftGOT2000

For C80 Series

Reference Manual for MTBs

Manual No. Purpose and Contents

MELSEC iQ-R Module Configuration Manual

SH-081262 Outline of system configuration, specifications, installation,

wiring, maintenance, etc.

MELSEC iQ-R CPU Module Users Manual (Startup)

SH-081263 Outline of specifications, procedures before operation,

troubleshooting, etc. for CPU module

MELSEC iQ-R CPU Module Users Manual (Application)

SH-081264 Outline of memory, functions, devices, parameters, etc. for

CPU module

MELSEC iQ-R CC-Link IE Field Network User's Manual (Application)

SH-081259 Explanation for functions, parameter settings, programming,

troubleshooting, etc. of the CC-Link IE Field Network function

QCPU Users Manual (Hardware Design, Maintenance and Inspection)

SH-080483 Outline of specifications, necessary knowledge to configure

the system and maintenance-related descriptions for Q series CPU module, etc.

GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.

Manual No. Purpose and Contents

M800/M80 Series Smart safety observation Specification manual

BNP-C3072-022 Explanation for smart safety observation function

C80 Series Smart safety observation Specification manual

BNP-C3077-022

M800/M80 Series CC-Link (Master/ Local) Specification manual

BNP-C3072-089 Explanation for CC-Link

M800/M80 Series PROFIBUS-DP Specification manual

BNP-C3072-118 Explanation for PROFIBUS-DP communication function

M800/M80 Series Interactive cycle insertion (Customization) Specification manual

BNP-C3072-121- 0003

Explanation for interactive cycle insertion

M800/M80 Series EtherNet/IP Specifications manual

BNP-C3072-263 Explanation for EtherNet/IP

M800/M80 Series CC-Link IE Field (Master/local) Specifications manual

BNP-C3072-283 Explanation for CC-Link IE Field

M800/M80 Series GOT Connection Specifications manual

BNP-C3072-314 Explanation for GOT connection

M800/M80 Series CC-Link IE Field Basic Specifications manual

BNP-C3072-337 Explanation for CC-Link IE Field Basic

M800/M80 Series FL-net Specifications manual

BNP-C3072-368 Explanation for FL-net

M800/M80 Series Synchronous Control Specifications manual

BNP-C3072-074 Explanation for synchronous control

M800/M80 Series Multiple-Axis Synchronization Control Specifications manual

BNP-C3072-339 Explanation for multiple-axis synchronization control

Precautions for Safety

Always read this manual and enclosed documents before installation, operation, maintenance and inspection to

ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before

using.

This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation.

All the items are important and must always be observed.

The following signs indicate prohibition and compulsory.

The meaning of each pictorial sign is as follows.

DANGER

When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user may be subject to medium or minor injuries or when property damage may occur, if

handling is mistaken.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

CAUTION

CAUTION rotated

object

CAUTION HOT

Danger Electric shock

risk

Danger explosive

Prohibited

Disassembly is

prohibited

KEEP FIRE AWAY

General instruction

Earth ground

MITSUBISHI CNC is designed and manufactured solely for applications to machine tools to be used for industrial

purposes.

Do not use this product in any applications other than those specified above, especially those which are

substantially influential on the public interest or which are expected to have significant influence on human lives or

properties.

1. Items related to prevention of electric shocks

2. Items related to prevention of fire

For Safe Use

WARNING

Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections. The inside of the controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this could result in electric shocks. Contact your nearby Service Center for replacing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

Completely turn off the all lines of the power supply externally before wiring. Not completely turning off all power could result in electric shock or damage to the product.

When turning on the power supply or operating the module after wiring, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.

CAUTION

Install the controller, drive unit, motor and regenerative resistor on non-combustible material Installation directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the units power supply side. Continuous flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and configure the sequence that shuts the power off upon drive units emergency stop or alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous

Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage

DANGER

When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product.

CAUTION

Do not apply voltages to the connectors or terminals other than voltages indicated in the connection and setup manual for the controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc Always connect the cables to the indicated connectors or terminals.

Make sure to mount in a correct polarity (+ -). Failure to observe this could cause bursting, damage, etc.

Persons wearing medical devices, such as pacemakers, must stay away from this unit.

The electromagnetic waves could adversely affect the medical devices. Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after the power has been turned OFF. Failure to observe this could result in burns.

Do not enter the machines movable range during automatic operation. Keep your hands, feet or face away from the spindle during rotation.

4. General precautions

Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Items related to product and manual

CAUTION

If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual, the latter has priority over the former.

Items that are not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not be available for your NC system. Refer to the specifications issued by the machine tool builder before use.

For information about each machine tool, refer to manuals issued from the machine tool builder.

Some screens and functions may differ depending on each NC system (or version), and some functions may not be possible. Please confirm the specifications before starting to use.

Refer to "Smart safety observation" (BNP-C3072-022) for details about the connection with safety observing I/O device.

To protect the availability, integrity and confidentiality of the NC system against cyber-attacks including unauthorized access, denial-of-service (Dos) (*1) attack, and computer virus from external sources via a network, take security measures such as firewall, VPN, and anti-virus software. (*1) Denial-of-service (Dos) refers to a type of cyber-attack that disrupts services by overloading the system or by exploiting a vulnerability of the system.

Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber-attacks including DoS attack, unauthorized access and computer virus.

(2) Transportation and installation

CAUTION

Correctly transport the products according to the mass.

Use motors suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the machine.

Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or encoder when transporting the motor.

Do not transport the controller or drive unit by suspending or holding the connected wires or cables.

Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit to drop.

Install on a non-combustible place where the units or motors mass can be withstood according to the instruction manual.

The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.

When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor shaft.

Do not remove the encoder from the motor. (The encoder installation screw is treated with sealing.)

Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.

Do not get on the product or place heavy objects on it.

Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.

Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.

Take care not to cut hands, etc. with the heat radiating fins or metal edges.

CAUTION

Do not block the intake/outtake ports of the motor with the cooling fan.

Install the controllers display section and operation board section on the spot where cutting oil will not reach.

The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them.

The controller and drive unit are precision devices, so do not drop or apply strong impacts on them.

Store and use the units according to the environment conditions indicated in each specifications manual.

When disinfectants or insecticides must be used to treat wood packaging materials, always use methods other than fumigation (for example, apply heat treatment at the minimum wood core temperature of 56 C for a minimum duration of 30 minutes (ISPM No. 15 (2009))).

If products such as units are directly fumigated or packed with fumigated wooden materials, halogen substances (including fluorine, chlorine, bromine and iodine) contained in fumes may contribute to the erosion of the capacitors. When exporting the products, make sure to comply with the laws and regulations of each country.

Do not use the products in conjunction with any components that contain halogenated flame retardants (bromine, etc). Failure to observe this may cause the erosion of the capacitors.

Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.

Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks.

Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation.

When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The encoder could be damaged.

Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable radial load of the shaft.

Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break.

Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.

Before using this product after a long period of storage, please contact the Service Center.

Following the UN recommendations, battery units and batteries should be transported based on the international regulations such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).

(3) Items related to wiring

CAUTION

Correctly wire this product. Failure to observe this could result in motor runaway, etc.

Incorrect terminal connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.

Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.

Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected.

Always install an AC reactor per each power supply unit.

Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power supply units.

Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults.

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise countermeasure.

hen using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit, such as emergency stop, could be disabled.

Do not connect or disconnect the cables between units while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting them.

Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during operation if insecurely fixed.

Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps.

Separate the signal wire from the drive line or power line when wiring.

Carry out wiring so that there is no possibility of short circuit between wires, nor of dangerous state.

Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.

Ground the device according to the requirements of the country where the device is to be used.

RA RA

COM COM

Control

output

signal

Drive unit

Control

output

signal

Drive unit

(24VDC) (24VDC)

(4) Set up

CAUTION

Wire the heat radiating fins and wires so that they do not contact.

When using the RS-232C device as a peripheral device, caution must be paid for connector connection/ disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/ disconnect the connector with the AC power supply on the device side OFF.

Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of 24V.

12V, 5V, and 3.3V output from connectors are to supply the power for dedicated peripheral devices. Do not use for other equipment to supply the power since we do not guarantee the NC operation by voltage down or noise sneaking.

When using an inductive load such as relays, always connect a diode in parallel to the load to prevent a counter-electromotive force.

When the rush current exceeds the maximum output current, always connect a protective resistor serially to the load to suppress rush currents.

The wires from the surge absorber should be connected without extensions.

WARNING

Do not cancel the emergency stop before confirming the basic operation.

Always set the stroke end and stroke limit. Failure to set this could result in collision with the machine end.

CAUTION

If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual the latter has priority over the former.

The operations to which no reference is made in this manual should be considered "impossible".

This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not be available for your NC system. Refer to the specifications issued by the machine tool builder before use.

Some screens and functions may differ depending on each NC system (or version), and some functions may not be possible. Please confirm the specifications before starting to use.

If the battery low warning is issued, save the machining programs, tool data and parameters in an input/ output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and parameters may have been destroyed. Replace the battery and then reload the data.

Do not adjust the spindle when possible risks associated with adjustment procedures are not thoroughly taken into consideration

Be careful when touching spindle's rotating section, or your hand may be caught in or cut.

RS-232C

NC unit Device Switch AC socket

(5) Operation and Adjustments

(6) Usage

CAUTION

If the operation start position is set in a block which is in the middle of the program and the program is started, the program before the set block is not executed. Please confirm that G and F modal and coordinate values are appropriate. If there are coordinate system shift commands or M, S, T and B commands before the block set as the start position, carry out the required commands using the MDI, etc. If the program is run from the set block without carrying out these operations, there is a danger of interference with the machine or of machine operation at an unexpected speed, which may result in breakage of tools or machine tool or may cause damage to the operators.

Under the constant surface speed control (during G96 modal), if the axis targeted for the constant surface speed control moves toward the spindle center, the spindle rotation speed will increase and may exceed the allowable speed of the workpiece or chuck, etc. In this case, the workpiece, etc. may jump out during machining, which may result in breakage of tools or machine tool or may cause damage to the operators.

Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine.

Do not make drastic adjustments or changes in the parameters as the operation could become unstable.

In the explanation on bits, set all bits not used, including blank bits, to "0".

CAUTION

Use this product within the range of environmental condition described in this manual. Using this product in an environment outside the range could result in electric shock, fire, operation failure, or damage to or deterioration of the product.

Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function mounted in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit or motor.

Only a qualified technician may disassemble or repair this product.

Do not alter.

Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.

Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this could result in fires or faults.

The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor and drive unit before test operation.

The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the purpose of holding.

For the system running via a timing belt, install a brake on the machine side so that safety can be ensured.

Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to confirm SERVO ON prior to releasing the brake.

When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal.

Do not connect or disconnect the cannon plug while the electromagnetic brakes power is ON. The cannon plug pins could be damaged by sparks.

After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before starting actual operation.

Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable instantaneous power failure time) indicated in each specifications manual.

When making encoder cables, do not mistake connection. Failure to observe this could result in faults, motor runaway, fires, etc.

(7) Troubleshooting

(8) Maintenance, inspection and part replacement

CAUTION

Surge absorber to be selected varies depending on input power voltage.

CAUTION

Use a motor with electromagnetic brakes or establish an external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation caused by power failure or product fault.

Use a double circuit structure for the electromagnetic brakes operation circuit so that the brakes will activate even when the external emergency stop signal is issued.

The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)

To secure the absolute position, do not shut off the servo drive units control power supply when its battery voltage drops (warning 9F) in the servo drive unit side.

If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the alarm occurrence.

CAUTION

Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections.

When replacing the battery on the controller side, the machining programs, tool data and parameters should be backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries, reload all the data backed up before replacing the battery.

The electrolytic capacitors capacity will drop due to deterioration. To prevent secondary damage due to capacitors faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in a normal environment. Contact the Service Center for replacements.

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit. Be careful not to break the heat radiating fins during maintenance or replacement.

MBR EMGMotor

Electro-

magnetic

brake

Shut off with motor

brake control output

Shut off with CNC brake

control PLC output

24VDC

(9) Disposal

(10) General precautions

CAUTION

Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes.

Do not alter or disassemble controller, drive unit, or motor.

Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always place the cover or partitions back to their original position, and operate as indicated in the instruction manual, etc.

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law. The

following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If

necessary, indicate or notify these laws to the final user of the product.

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use.

(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap contractors.

Mitsubishi recommends sorting the product and selling the members to appropriate contractors.

(2) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the product when no longer needed according to item (1) above.

The user should make an effort to reduce waste in this manner.

(b) When disposing a product that cannot be resold, it shall be treated as a waste product.

(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment contractor,

and appropriate measures, including a manifest control, must be taken.

(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal laws.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and

Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components

which can be recycled and/or reused.

This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your

household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or

accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:

Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)

In the European Union there are separate collection systems for used batteries and accumulators.

Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.

Please, help us to conserve the environment we live in!

Trademarks

MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT,

CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of

Mitsubishi Electric Corporation in Japan and/or other countries.

Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.

Microsoft, Windows, SQL Server and Access are either trademarks or registered trademarks of Microsoft

Corporation in the United States and/or other countries.

SD logo and SDHC logo are either registered trademarks or trademarks of LLC.

UNIX is a registered trademark of The Open Group in the United States and/or other countries.

Intel and Pentium are either trademarks or registered trademarks of Intel Corporation in the United States and/or

other countries.

MODBUS is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated

companies in Japan and/or other countries.

EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc.

PROFIBUS-DP and PROFINET are either trademarks of Profibus International.

Oracle is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United

States and /or other countries.

VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.

Other company and product names that appear in this manual are trademarks or registered trademarks of the

respective companies.

( /Japanese)

( A)

Handling of our product

(English)

This is a class A product. In a domestic environment this product may cause radio interference in which case the user

may be required to take adequate measures.

( /Korean)

(A )

.

Contents

1 Outline........................................................................................................................................................... 1 1.1 Characteristics ........................................................................................................................................................ 2 1.2 Interface ................................................................................................................................................................... 2 1.3 Data Acquisition Function...................................................................................................................................... 3

1.3.1 Optical Servo Communication Data Input.................................................................................................... 3 1.3.2 Analog Input ................................................................................................................................................... 3 1.3.3 RIO Input/Output ............................................................................................................................................ 3

1.4 Data Sending Function ........................................................................................................................................... 4 1.4.1 MQTT ............................................................................................................................................................... 4

1.5 Date and Time Settings .......................................................................................................................................... 4

2 Connection ................................................................................................................................................... 5 2.1 System Basic Configuration Drawing ................................................................................................................... 6 2.2 General Connection Diagram................................................................................................................................. 7

2.2.1 General Connection Diagram of Data Acquisition Unit (M80 Connection) ............................................... 7 2.2.2 General Connection Diagram of Data Acquisition Unit (M800S Connection)........................................... 8 2.2.3 General Connection Diagram of Data Acquisition Unit (M800W Series, Windows-based Display Unit (19-type))............................................................................ 9 2.2.4 General Connection Diagram of Data Acquisition Unit (M800W Series, Windows-based Display Unit (15-type)).......................................................................... 10 2.2.5 General Connection Diagram of Data Acquisition Unit (M800W Series, Non-Windows-based Display Unit (10.4-type/15-type)) ................................................. 11

2.3 List of Configuration............................................................................................................................................. 12 2.3.1 Module Configuration List ........................................................................................................................... 12 2.3.2 Durable Parts ................................................................................................................................................ 12 2.3.3 Replacements ............................................................................................................................................... 12 2.3.4 Cable List ...................................................................................................................................................... 12

2.4 General Specifications ......................................................................................................................................... 13 2.4.1 Environment Conditions (Installation Environment Conditions).............................................................13 2.4.2 24VDC Stabilized Power Supply Selecting Conditions............................................................................. 13 2.4.3 Outline Dimension........................................................................................................................................ 14 2.4.4 Installation Dimension ................................................................................................................................. 14 2.4.5 Connectors ................................................................................................................................................... 15 2.4.6 Exclusive SD Cards for MITSUBISHI CNC ................................................................................................. 24

2.4.6.1 SD Interface.......................................................................................................................................... 24 2.5 Installation ............................................................................................................................................................. 25

2.5.1 Heat Radiation Countermeasures............................................................................................................... 25 2.5.2 Noise Countermeasures .............................................................................................................................. 28

2.5.2.1 Connection of Frame Ground (FG) .................................................................................................... 28 2.5.2.2 Shield Clamping of Cables ................................................................................................................. 29 2.5.2.3 Connecting Spark Killers .................................................................................................................... 30 2.5.2.4 Lightning Surge Protection Countermeasure................................................................................... 31

2.5.3 Unit Installation ............................................................................................................................................ 32 2.6 Precautions for Connecting ................................................................................................................................. 34

2.6.1 Precautions for Wiring................................................................................................................................. 34 2.6.1.1 Precautions for Connecting/Disconnecting Cables ......................................................................... 34 2.6.1.2 Precautions for Using Optical Communication Cable ..................................................................... 37 2.6.1.3 Precautions for Connecting 24V Power Supply ............................................................................... 38

2.6.2 Turning the Power ON/OFF ......................................................................................................................... 39 2.6.3 Timing of Turning the Power ON ................................................................................................................ 39

2.7 Connecting Data Acquisition Unit ....................................................................................................................... 40 2.7.1 General Connection System Drawing ........................................................................................................ 40 2.7.2 Connecting with Power Supply................................................................................................................... 41 2.7.3 Connecting with Host Device (Edge Computer)........................................................................................ 42 2.7.4 Connecting with Digital Input (DI)............................................................................................................... 43 2.7.5 Connecting with Drive Unit ......................................................................................................................... 46 2.7.6 Connecting with Remote I/O unit ................................................................................................................ 47 2.7.7 Connecting with Analog Input..................................................................................................................... 48

2.8 Cables .................................................................................................................................................................... 52 2.9 Initial Setup............................................................................................................................................................ 55

2.9.1 Connecting Data Acquisition Unit with a Battery...................................................................................... 55 2.9.2 DIP Switch..................................................................................................................................................... 56 2.9.3 Rotary Switch ............................................................................................................................................... 56

3 Parameters.................................................................................................................................................. 57 3.1 Setting Parameters ............................................................................................................................................... 58

3.1.1 Displaying the Setting Screen .................................................................................................................... 58 3.1.2 Switching the Diagnosis Screen and the Parameter Screen ................................................................... 59 3.1.3 Switching the Parameter Display ............................................................................................................... 60 3.1.4 Setting Parameters ...................................................................................................................................... 61 3.1.5 Setting the Time of the Data Acquisition Unit ........................................................................................... 63 3.1.6 Initializing the IP Address Setting of the Unit ........................................................................................... 64

3.2 Parameter List....................................................................................................................................................... 65

4 LED Display ................................................................................................................................................ 71 4.1 Segment LED ........................................................................................................................................................ 73

4.1.1 7-segment LED Display After Turning ON the Unit................................................................................... 74 4.1.1.1 7-segment LED Display in Normal Operation................................................................................... 74 4.1.1.2 7-segment LED Display When an Error Occurred............................................................................ 74

4.2 H/W status chip LED............................................................................................................................................. 75 4.3 General-purpose Status Chip .............................................................................................................................. 75

4.3.1 General-purpose Status Chip LED Display After Turning ON the Unit................................................... 75 4.4 Error list................................................................................................................................................................. 76

5 Appendix 1: EMC Installation Guidelines ................................................................................................ 79 5.1 Introduction........................................................................................................................................................... 80 5.2 EMC Directives...................................................................................................................................................... 80 5.3 EMC Measures ...................................................................................................................................................... 81 5.4 Panel Structure ..................................................................................................................................................... 81

5.4.1 Measures for Control Panel Body .............................................................................................................. 81 5.4.2 Measures for Door ....................................................................................................................................... 82 5.4.3 Measures for Power Supply ........................................................................................................................ 82

5.5 Measures for Wiring in Panel .............................................................................................................................. 83 5.5.1 Precautions for Wiring in Panel.................................................................................................................. 83 5.5.2 Shield Treatment of Cables......................................................................................................................... 84

5.6 EMC Countermeasure Parts ................................................................................................................................ 85 5.6.1 Shield Clamp Fitting .................................................................................................................................... 85 5.6.2 Ferrite Core................................................................................................................................................... 86 5.6.3 Surge Absorber ............................................................................................................................................ 87 5.6.4 Selection of Stabilized Power Supply ........................................................................................................ 89

6 Appendix 2: Precautions for Compliance to UL/c-UL Standards .......................................................... 91

1 IB-1501548-B

1

Outline

Data Acquisition Unit Users Manual

1 Outline

2IB-1501548-B

1.1 Characteristics Data acquisition unit can automatically sample data such as servo communication data, sensor data, and RIO (remote

input/output) signals at a high speed with guarantee of time synchronization between the data, and can send the data to

an edge personal computer. The unit can aggregate and acquire data, which is necessary for analyzing various status of

machine tools, to the edge personal computer. The data is assumed to be used for utilizing as a sensor, monitoring

operation, diagnosing machining, preventive maintenance, etc.

Data acquisition unit and the edge personal computer are connected with the Ethernet, and communicates using a

protocol called "MQTT" which is generally used in IoT devices. Softwares (broker and subscriber) which receive MQTT

protocol for the edge personal computer help users to utilize data acquired through the data acquisition unit.

1.2 Interface Interfaces mounted on the data acquisition unit are as follows:

Mounted I/F Main purposes of use Data acquisition unit

LAN Communication with the edge personal computer Communication with the personal computer for setting

LAN: 1 channel NCLAN: 1 channel

Optical servo communication

Acquiring servo data 1 channel

Analog input Acquiring data such as sensor data 4 channels

RIO 1.0/2.0 Master: connection with RIO unit Slave: connection with CNC

Master: 1 channel Slave: 1 channel

Digital input Acquiring data such as ON/OFF signals 4 channels

SD card For maintenance One slot on the front side (maximum 32 GB SD card available)

RIO

AI

LAN

Data acquisition unit

(Various data)

Optical servo communicationM8 Series CNC

Various sensors

RIO connected

device

MDS-E

servo drive unit

MDS-E

spindle drive unit

Edge personal computer

Data Acquisition Unit Users Manual

1 Outline

3 IB-1501548-B

1.3 Data Acquisition Function This section explains about main data which can be acquired through the interface of the data acquisition unit: optical

servo communication, analog input, and RIO.

1.3.1 Optical Servo Communication Data Input

Optical servo communication data can be taken into the unit by changing wiring of optical servo communication cable

between CNC and drive unit and placing the data acquisition unit between CNC and a drive unit.

Acquirable optical servo communication data through the data acquisition unit

1.3.2 Analog Input

Sensor data which can be output as the analog voltage can be taken into the data acquisition unit by analog input

function of the unit. In addition, primary conversion (tilt or offset) of acquired data is possible.

The number of channels is four. Refer to "Connection: General Specifications: Connectors" for analog input

specifications.

1.3.3 RIO Input/Output

By connecting RIO unit to RIO master of the data acquisition unit, data of RIO unit can be taken into the unit. When

thermistor input unit is connected to RIO unit, the data acquisition unit converts voltage data into temperature data.

By connecting RIO slave of the data acquisition unit and CNC, data can be transmitted or received between PLC (ladder)

within CNC and the unit. As the unit is equipped with two connectors of RIO slave, it can be connected with a daisy chain

in the same manner as RIO unit.

Data types Overview of the data Unit

Position command Position command to drive unit from NC Linear axis: 0.00005 mm Rotary axis: 0.00005

Position FB Position FB to NC from drive unit Linear axis: 0.00005 mm Rotary axis: 0.00005

Droop Difference between position command and position FB

Linear axis: 0.00005 mm Rotary axis: 0.00005

Speed FB Speed FB to NC from drive unit 0.01 r/min

Electric current FB Electric current FB in drive unit % or 0.01 % (Depends on the parameter)

Alarm/warning No. Alarm/warning No. of drive unit No unit

Data Acquisition Unit Users Manual

1 Outline

4IB-1501548-B

1.4 Data Sending Function From the data acquisition unit to the edge personal computer, data can be sent with MQTT protocol. Data can be

narrowed down to prevent users from sending unnecessary data of the edge personal computer.

1.4.1 MQTT

MQ Telemetry Transport (MQTT) is a lightweight broker-based publish/subscribe messaging protocol designed to be

open, simple, lightweight and easy to implement. MQTT is designed to be open, simple, lightweight, and easy to

implement. (Source: IMQTT version 3.1 protocol specifications of IBM)

The broker and the subscriber need to be prepared by the machine tool builder (MTB). If a commercially available broker

or the broker of the open source software (OSS) satisfies the specifications described in the table below, it can be used

as it is. The subscriber needs to be designed and created by the MTB so that users can receive and decrypt the data

sent from the unit (publisher) and use it in the edge personal computer. We offer sample source code of the subscriber

(based on Mosquitto version 1.4.14, the open-source implementation of MQTT), so please make use of it.

Specifications of MQTT in the data acquisition unit

1.5 Date and Time Settings Real time clock is equipped with the data acquisition unit to add date and time information to the data which is sent with

MQTT protocol from the unit. Time can be synchronized between the time server and SNTP (Simple Network Time

Protocol) so that no time lag occurs in the unit. SNTP carries out time synchronization when the unit is turned ON.

Batteries (optional) need not to be connected to the unit to perform the time synchronization.

To make various settings (SNTP, time and use of batteries), connect the personal computer for setting to the data

acquisition unit and access to the unit from the PC through a Web browser.

Items Specifications

Protocol version 3.1.1 compliant

TCP/IP port 1883

The role of the unit Publisher

Maximum message size Approximately 200 Kbytes

QoS (quality of service for sending messages) to be used 0 (at most once), 2 (exactly once)

Retain function Use

Will function Do not use

5 IB-1501548-B

2

Connection

Data Acquisition Unit Users Manual

2 Connection

6IB-1501548-B

2.1 System Basic Configuration Drawing

NC

NETIII/H NETIII/H

AI 4ch

DI 4ch

LAN

Data acquisition unit

RIO device

RIO 1.0/2.0

slave

RIO 1.0/2.0 master

Sensor

Extended

connector

Option

unit

RIO device

Drive unit

Personal computer for

data acquisition

FA-ITOP

Edge computing

utilizing AI

Data acquisition through drive

communication is available for

M8 Series

Data Acquisition Unit Users Manual

2 Connection

7 IB-1501548-B

2.2 General Connection Diagram 2.2.1 General Connection Diagram of Data Acquisition Unit (M80 Connection)

L1 L2 L3

DRAM(256MB):WN761/762

DRAM(512MB):WN763/764

FG

EMG

LCD

LAN1

EMG

DRAM(256MB) FCU8-MU501/502

DRAM(512MB) FCU8-MU511/512

OPTH1

FRONT

RIO2

SKIP

ENC

J120

CJ71

MENUKEY

D-AL

MC

DCOUT

FG

ACIN

24VDC stabilized power supply

24VDC

DCIN J070/071

CP/NFB

BL

8.4-type:FCU8-DU121-02/12

10.4-type:FCU8-DU141-21/32

15-type:FCU8-DU181-21/32

< J09>

RIO1

SIO

LAN2

WN791 USB

SDC

USB

SDC

< J08>

J395/J396/G380

MC

ON OFF

MC

MC

CP/NFB

MDS-E/EH/EM/EJ

TP

SD

USB

NCKB

3ch

J010 CJ71

RIO1

FCU8-DX2 24VDC

DCIN

RIO2 J210

RIO3EXT MPG

5V J023(1ch)/024(2ch)/025(3ch)

12V J020(1ch)/021(2ch)/022(3ch)

FCU8-KB026/028/029

FCU8-KB041/046/047/048

FCU8-KB083

DI CJ37/39

DO:CJ38/40

DI CJ31/33

DO:CJ32/34

J350/351

J350/351

FCU8-DX750/760/761

FCU8-RT602

DCIN

J070/071

LAN

NCLAN

SIO

DI

OPTSV

OPTNC

RIOM

RIOS1

RIOS2

AI

J395/J396/G380

Edge personal computer

J210

J303

Menu key

AC reactor

Circuit protector (CP)

Servo/Spindle drive unit

Manual pulse generator

To the next remote I/O or terminator connector

Machine control relay/contact

Remote I/O unit

Keyboard unitOperation panel I/O unit

Data collection unit

Digital input: 4 points

To the remote I/O or terminator connector

Analog input: 4 points

* T h

is c

a n

b e

c o

n n

e c te

d to

e ith

e r o

f th e

tw o

.

USB memory

* Required only for an unit with touch panel.

Display unit

Base card SD memory card

Front memory I/F card

CNC control unit

No-fuse breaker (NFB)

<> Angle brackets indicates attached cable of unit.

Dotted lines indicate the sections prepared by the machine tool builder.

Data Acquisition Unit Users Manual

2 Connection

8IB-1501548-B

2.2.2 General Connection Diagram of Data Acquisition Unit (M800S Connection)

L1 L2 L3

Base card

DRAM(256MB):WN771/781

DRAM(512MB):WN772/782

FG

EMG

LCD

LAN1

EMG

OPTH1

FRONT

RIO2

SKIP

ENC

J120

CJ71

MENUKEY

D-AL

MC

DCOUT

FG

ACIN

24VDC

DCIN J070/071

CP/NFB

BL

< J09>

RIO1

SIO

LAN2

WN791 USB

SDC

USB

SDC

< J08>

J 3

9 5

/J 3

9 6

/G 3

8 0

MC

ON OFF

MC

MC

CP/NFB

TP < J421>

WN131

OPTH2

SD

USB

NCKB

3ch

J010 CJ71

RIO1

FCU8-DX2 24VDC

DCIN

RIO2 J210

RIO3EXT MPG

5V J023(1ch)/024(2ch)/025(3ch)

12V J020(1ch)/021(2ch)/022(3ch)

FCU8-KB041/046/047/048

FCU8-KB083

DI CJ37/39

DO:CJ38/40 J350/351

J460/461

DI CJ31/33

DO:CJ32/34

J350/351

J350/351

FCU8-DX750/760/761

J210

FCU8-RT602

DCIN

J070/071

LAN

NCLAN

SIO

DI

OPTSV

OPTNC

RIOM

RIOS1

RIOS2

AI

J395/J396/G380

Edge personal computer

J303

15-type: FCU8-DU181-21/31

Dotted lines indicate the sections prepared by the machine tool builder.

No-fuse breaker (NFB)

Menu key

CNC control unit

Display unit

<> Angle brackets indicates attached cable of unit.

AC reactor

24VDC stabilized power supply

Front memory I/F card

Circuit protector (CP)

Servo/Spindle drive unit

MDS-E/EH/EM/EJ

Add-on CPU card

SD memory card

USB memory

Manual pulse generator

Machine operation panel

Machine control relay/contact

Remote I/O unit

Keyboard unit Operation panel I/O unit

* This can be connected to either of the two.

* T h

is c

a n

b e

c o

n n

e c te

d to

e ith

e r o

f th e

tw o

.

Data collection unit

Digital input: 4 points

To the remote I/O or terminator connector

Analog input: 4 points

10.4-type: FCU8-DU141-21/31

DRAM(256MB) FCU8-MU541/MA541

DRAM(512MB) FCU8-MU542/MA542

To the remote I/O or terminator connector

Data Acquisition Unit Users Manual

2 Connection

9 IB-1501548-B

2.2.3 General Connection Diagram of Data Acquisition Unit

(M800W Series, Windows-based Display Unit (19-type))

24VDC J070/071

FG

DCOUT

FG

24VDC

J210

J120

FG

DCOUT

FG

24VDC

ON/OFF

CFASTCFast

LVDS1

USB2-1

USB2-2

FCU8-PC231

LAN J303

MENUKEY

RIO3EXT

ON

OFF

G170

MPG

INV

RS232C device

GDI

KEYUSB

RIO3

J303

24VDC

NCKBKEYUSB

5V J023/J024/J025

12V J020/J021/J022

J291

J210

LVDS2 SD

DCIN

24VDC

J070/J071

EMG

(5V/12V)

24VDC

USB

USB3-2

USB3-1

USB2-4

USB2-3

USB2-6

USB2-5

CJ71

FCU8-CF001-001

DCIN

24VDC

Network

FCU8-EP201-2

USB

SD

PCUSB

CG31

CG32

FCU8-DX830/834/837

CG33

CG34

SDI Max. 8 points

WN284

FCU8-KB083

24VDC

FCU8-KB92 FCU8-KB931

J210

FCU8-DX202/213/220/230/231 -DX408/ 409/651/654

max. 32 units

SIO

SKIP

DCIN

OPTH1

OPTH2

RIO2

RIO1

SD

RIO3

GDI

FCU8-MU042/MA041

J210

EMG

AIO

RIO4

RIO5

RIO6

RIO7

RIO8

FCU8-RT602

DCIN

J070/071

LANNCLAN

SIO

DI

OPTSVOPTNC

RIOM

RIOS1

RIOS2

AI

J395/J396/G380

J395/J396/G380

LAN

J303

FCU8-DU191-65/75

FCU8-DU192-65/75

MDS-E/EH/EM/EJ

Edge personal computer

Electric cabinet

24VDC stabilized power supply

Emergency stop switch

24VDC stabilized power supply

CNC control unit

Data collection unit

Digital input: 4 points

To the remote I/O or terminator connector

Analog input: 4 points

* This can be connected to either of the two.

* This can be connected to any of the ports.

Machine operation panel made by the machine tool builder

Emergency stop switch

Safety signal input * Safety signal input is DX837 only.

DX830: No safety signal input

DX837: With safety signal input

J120 (old F120: non-UL) J070 (old F070: non-UL)

/J071 Remote I/O unit

M8 standard machine operation panel

To the remote I/O or terminator connector

USB-RS232C conversion

Operation panel

SD memory card

USB memory

Manual pulse generator

CFast unit

Stored in personal computer unit

19-type LCD

with touch panel

Without keyboard unit: added onto back of display unit With keyboard unit: added onto back of keyboard unit

Operation panel I/O unit

Keyboard unit

Personal computer unit Added onto back of display unit

Display unit

Side memory I/F unit

Data Acquisition Unit Users Manual

2 Connection

10IB-1501548-B

2.2.4 General Connection Diagram of Data Acquisition Unit

(M800W Series, Windows-based Display Unit (15-type))

SIO

SKIP

DCIN24VDC J070/071

SD

RIO3

GDI

FG

DCOUT

FG

24VDC

J210

FCU8-MU042/MA041

EMG J120

FG

DCOUT

FG

24VDC

AIO

ON/OFF

CFASTCFast

LVDS1

FCU8-PC231

LAN J303

MENUKEY

RIO3EXT

ON

OFF

G170

MPG

INV

RS232C device

USB-RS232C conversion

GDI

KEYUSB

RIO3

J303

NCKBKEYUSB

5V J023/J024/J025

12V J020/J021/J022

J291

LVDS2

DCIN

24VDC

J070/J071

EMG

(5V/12V)

USB3-2

USB3-1

USB2-4

USB2-3

USB2-6

USB2-5

CJ71

FCU8-CF001-001

DCIN

24VDC

Network

CG31

CG32

FCU8-DX830/834/837

CG33

CG34

SDI Max. 8 points

FCU8-KB083

SD

USB

USB

WN251

SD

WN283

USB2-1

USB2-2

24VDC

J210

24VDC

24VDC

FCU8-KB92 FCU8-KB931

J210

FCU8-DX202/213/220/230/231 -DX408/ 409/651/654

max. 32 units

OPTH1

OPTH2

RIO2

RIO1

J210 RIO4

RIO5

RIO6

RIO7

RIO8

FCU8-RT602

DCIN

J070/071

LANNCLAN

SIO

DI

OPTSVOPTNC

RIOM

RIOS1

RIOS2

AI

J395/J396/G380

J395/J396/G380

LAN

J303

MDS-E/EH/EM/EJ

FCU8-DU181-24/34

24VDC stabilized power supply

24VDC stabilized power supply

Edge personal computer

Electric cabinet

CNC control unit

Emergency stop switch

Data collection unit

Digital input: 4 points

Analog input: 4 points

* This can be connected to either of the two.

* This can be connected to any of the ports.

Operation panel Personal computer unit

Manual pulse generator

CFast unit

Stored in personal computer unit

Added onto back of display unit

Added onto back of display unit

Operation panel I/O unit

Safety signal input * Safety signal input is DX837 only.

DX830: No safety signal input DX837: With safety signal input

J070 (old F070: non-UL)

/J071

Keyboard unit

SD memory card

USB memory

Display unit

Menu key

15-type LCD

with touch panel

Machine operation panel made by the machine tool builder

Emergency stop switch

J120 (old F120: non-UL)

Remote I/O unit To the remote I/O or

terminator connector M8 standard machine operation panel

To the remote I/O or terminator connector

Data Acquisition Unit Users Manual

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11 IB-1501548-B

2.2.5 General Connection Diagram of Data Acquisition Unit

(M800W Series, Non-Windows-based Display Unit (10.4-type/15-type))

SIO

CG31

MPG

CG32

SKIP

DCIN24VDC J070/071

LAN2

FCU8-DX730

SD

RIO3

GDI

J303

FG

DCOUT

FG

24VDC

24VDC

NCKB

J210

G402

CG33

CG34

5V J023/J024/J025

12V J020/J021/J022

J210

FCU8-MU042/MA041

EMG

EMG J120

24VDC

FG

DCOUT

FG

24VDC

DCIN

24VDC

J070/071

FCU8-GC211

LCD

MENUKEY

TP

BL

8.4-type: FCU8-DU141-21/31

15-type: FCU8-DU181-21/31

FRONT

WN791USB_F

SDC_F

USB_B

SDC_B

CJ71

Base card WN322

CJ71

RIO3EXT

J010

AIO

FCU8-KB041/046/047/048/083

LAN1J303 Network

ENC ON

OFF

SIO

24VDC

FCU8-KB92 FCU8-KB931

J210

J210

FCU8-DX202/213/220/230 /231/ 408/ 409/651/654

max. 32 units

OPTH1

OPTH2

RIO2

RIO1

J210 RIO4

RIO5

RIO6

RIO7

RIO8

FCU8-RT602

DCIN

J070/071

LANNCLAN

SIO

DI

OPTSVOPTNC

RIOM

RIOS1

RIOS2

AI

J395/J396/G380

J395/J396/G380

LAN

J303

MDS-E/EH/EM/EJ

Edge personal computer

24VDC stabilized power supply

24VDC stabilized power supply

To the remote I/O or terminator connector

Operation panel

Machine operation panel

Electric cabinet

Operation panel I/O unit

CNC control unit

Emergency stop switch

Emergency stop switch

Manual pulse generator

Remote I/O unit

Graphic control unit

Display unit

Front memory I/F card

Menu key

(Note) Make sure that the end of the connection from RIO3 to the graphic control unit is here (CJ71).

(Note) Connect the remote

I/O unit at the position

illustrated on the right.

Graphic control card WN712

Keyboard unit

RS232C device

M8 standard machine operation panel

Data collection unit

Digital input: 4 points

Analog input: 4 points

* This can be connected to either of the two.

* This can be connected to any of the ports.

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12IB-1501548-B

2.3 List of Configuration 2.3.1 Module Configuration List

2.3.2 Durable Parts

2.3.3 Replacements

2.3.4 Cable List

Classification Type Components Remarks

[IoT unit]

Data acquisition unit FCU8-RT602

Base control card Add-on card Relay card 7SEG card

Not applicable

Durable parts Part type

Battery for data acquisition unit (option) Q6BAT

Replacements Part type

Protection fuse for data acquisition unit LM40

Type Application Length of the cable

provided by Mitsubishi (m)

Maximum cable length

G380 L M Optical communication cable (PCF type, with sheath) (for wiring inside panel)

5, 10, 12, 15, 20, 25, 30 30 m

J070 24VDC power cable 1, 2, 3, 5, 7, 10, 15 15 m

J071 24VDC power cable (for long distance) 20 20 m

J210 Remote I/O communication cable (RIO2.0) 0.3, 1, 2, 3, 5, 7, 10, 15, 20, 30, 40, 50

50 m

J212 RIO2.0-RIO1.0 communication cable 1, 2, 3, 5, 7, 10, 15, 20, 30, 40, 50

50 m

J303 LAN straight cable 1, 2, 3, 5, 7, 10, 15, 20, 30, 40, 50

50 m

J395 Optical communication cable (POF type, with sheath) (for wiring inside panel)

1, 2, 3, 5, 7, 10 10 m

J396 Optical communication cable (POF type, with sheath) (for wiring outside panel)

0.2, 0.3, 0.5, 1, 2, 3, 5 5 m

Data Acquisition Unit Users Manual

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13 IB-1501548-B

2.4 General Specifications 2.4.1 Environment Conditions (Installation Environment Conditions)

(Note 1) Installable inside the operation panel as it can operate under the environment of 58 C.

(Note 2) Short term means within one month.

(Note 3) For the whole NC system, consider the characteristics of the drive units when the altitude is more than 1000

meters above sea level.

Refer to the manual of drive unit for details.

2.4.2 24VDC Stabilized Power Supply Selecting Conditions

Considering the following characteristics for the stabilized power supply, select a power supply that complies with laws,

regulations, and safety standards of the country where the machine will be installed.

Unit name Data acquisition unit

Unit type FCU8-RT602

General specifications

Ambient temperature

During operation 0 to 55 C (Note 1)

During storage -20 to 60 C

Ambient humidity Long term 10 to 75% RH (with no dew condensation)

Short term (Note 2) 10 to 95% RH (with no dew condensation)

Vibration resistance 4.9 m/s2 or less

Shock resistance 29.4 m/s2 or less

Working atmosphere No corrosive gases, dust or oil mist

Altitude Operation/Storage: 1000 meters or less above sea level Transportation: 13000 meters or less above sea level (Note 3)

Power supply voltage 24VDC

Current consumption (max) 0.5 A

Instantaneous stop tolerance time 36 ms or less

Maximum heating value (W) 12 W

Mass 0.95 kg

Outline dimension 60 mm (W) 151 mm (D) 205 mm (H)

Items Specifications Remarks

Output

Voltage 24VDC

When the stabilized power supply and 24VDC input unit are distant from each other, select the stabilized power supply which is possible to set output voltage 24VDC or more allowing for the influence of voltage drop by the cable.

Voltage fluctuation 5%

Current - Calculate the current value by reffering to maximum current consumption for the unit which uses the power supply.

Ripple noise 0.2 V (P-P)

Output holding time min 20 ms Output holding time is decided by loading ratio; however, the stabilized power supply which complies with the specification on the left must be selected during maximum loading.

Overcurrent output shutoff function

- Use a power supply having the overcurrent output shutoff function.

CAUTION

1. Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of

24V.

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14IB-1501548-B

2.4.3 Outline Dimension

2.4.4 Installation Dimension

8 5

2 .5

60

2 0

5

151

4.5

4

DIN rail

1 0

0 o

r m

o re

1 0

0 o

r m

o re

60

(Space required

for wiring)

48 0.2 6

6 1

9 3

0

.2

60 (Unit outline)

3-M5 Screw

2 0

5 (

U n

it o

u tl in

e )

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15 IB-1501548-B

2.4.5 Connectors

(Note) Q6BAT and BT-BOX are used to retain time data when the data acquisition unit is used in a stand-alone

configuration. When SNTP server is connected, Q6BAT and BT-BOX are unnecessary as time data can be

acquired via Ethernet.

No. Connector name Function

(1) DCIN 24VDC input

(2) LAN Ethernet communication

(3) NCLAN Ethernet communication

(4) SIO (Not used)

(5) DI Digital input 4 channels

(6) FG FG terminal

(7) BT-BOX For battery box connection

(8) OPTNC For high-speed optical servo communication for NC control unit connection

(9) OPTSV For high-speed optical servo communication for drive unit connection

(10) RIOM Remote I/O communication (master)

(11) RIOS1 Remote I/O communication (slave)

(12) RIOS2 Remote I/O communication (slave)

(13) AI Analog input 4 channels

(14) SD SD card I/F

(15) BAT For Q6BAT connection

(15)

(14)

(1) (2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

Cover opened

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2 Connection

16IB-1501548-B

(1) DCIN (24VDC input)

Connector: 2-178288-3

Contact: 1-175218-5

Recommended manufacturer: Tyco Electronics

(a) Specifications of power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine

tool builder). Use a power supply that complies with CE Marking or that follows the safety standards given

below.

[Stabilized power supply selection items]

[Standards]

Safety Standards: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant

Noise Terminal Voltage: FCC Class A, VCCI-Class A

High Harmonics Current Restrictions: IEC61000-3-2

(Note) 24VDC voltage may drop temporarily due to rush current at the beginning of 24V power supply

to the control unit.

The level of voltage drop depends on the capacity of the power supply. Do not share the power

supply with the devices that generate alarms to warn the voltage drop.

1 I +24V

2 0 V

3 FG

Items Standard setting

Output Voltage fluctuation 5% or less of 24VDC

Ripple noise 200 mV (P-P)

Power capacity Calculate the current value as a reference of maximum current consumption for the unit which uses the power supply.

Output holding time 20 ms

Overcurrent protection Required

CAUTION

1. Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of

24V.

1 3

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17 IB-1501548-B

(2) LAN (Ethernet communication)

- Connect connector case with FG pattern.

- Use J303 cable when directly connecting a device such as a personal computer to the unit.

Connector: J00026A0165

Recommended manufacturer: Japan Telegrtner

Lighting specification of LAN LED

1 I/O TXRXD0+

2 I/O TXRXD0-

3 I/O TXRXD1+

4 I/O TXRXD2+

5 I/O TXRXD2-

6 I/O TXRXD1-

7 I/O TXRXD3+

8 I/O TXRXD3-

LED name Indication Details

LINK Communication status

Lit (Yellow green) LINK is established.

Flashing Communicating

Not lit LINK is not established.

SPEED Communication speed

Lit (Yellow green) 1000 Base

Lit (Yellow) 100 Base

Not lit 10 Base

81

(1)LINK (2)SPEED

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18IB-1501548-B

(3) NCLAN (Ethernet communication)

- Connect connector case with FG pattern.

Connector: J00026A0165

Recommended manufacturer: Japan Telegrtner

Lighting specification of NCLAN LED

1 O TXD+

2 O TXD-

3 I RXD+

4 NC

5 NC

6 I RXD-

7 NC

8 NC

LED name Indication Details

LINK Communication status

Lit (Yellow green) LINK is established.

Flashing Communicating

Not lit LINK is not established.

SPEED Communication speed

Lit (Yellow) 100 Base

Not lit 10 Base

81

(1)LINK (2)SPEED

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19 IB-1501548-B

(4) SIO

Not used.

(5) DI (Digital input 4 channels)

- COM separate type connector

- The cable side connector is provided as an accessory of the unit.

- Screw-fastening type connector is recommended.

- Easy lock release type connector is distributed; however, using this type connector could result in connection

faults due to large vibration.

Connector: DFMC1.5/4-STF-3.5 (Standard module)

DFMC1.5/4-STF-3.5 BKO-CB1257H01 (Pin code printed)

Recommended manufacturer: Phoenix Contact

No. Signal name I/O Supplement No. Signal name I/O Supplement

1 X0 I DI (ch0) 5 C0 - RG (ch0)

2 X1 I DI (ch1) 6 C1 - RG (ch1)

3 X2 I DI (ch2) 7 C2 - RG (ch2)

4 XI3 I DI (ch3) 8 C3 - RG (ch3)

1 4

5 8

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20IB-1501548-B

(a) Overview of digital signal input circuit (COM separate type)

Input conditions

The input signals must be used within the following condition ranges.

Data acquisition unit

1 Input voltage at external contact ON 18 V or more, 25.2 V or less

2 Input current at external contact ON 7.18 mA or more, 11.38 mA or less

3 Input voltage at external contact OFF 3.8 V or less

4 Input current at external contact OFF 0.7 V or less

5 Tolerable chattering time 1 ms or less

6 Input signal holding time 1.7 ms or more

7 Input circuit operation delay time 1 to 2 ms

8 Machine side contact capacity 30 V or more, 16 mA or less

DI

24V

24V

24V

24V

R

R

R

R

X0

X1

X2

X3

0V(RG)

0V(RG)

0V(RG)

0V(RG)

Data collection unit side Machine side

Control

circuit

Optocoupler

External

contact

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21 IB-1501548-B

DI Input timing

(E): External signal, (I): Internal signal

(6) FG (FG terminal)

(7) BT-BOX (for battery box connection)

(8) OPTNC (for high-speed optical servo communication for NC control unit connection)

(9) OPTSV (For high-speed optical servo communication for drive unit connection)

Connector: LGP-Z0007K

Recommended manufacturer: HONDA TSUSHIN KOGYO

Connection to 24 V common input Connection to 0V common input

No. Signal name I/O Supplement

1 BTBOX - +3.6 V

2 GND - GND

T1T1

T2

GND

+24V

T4T3

(E)

(I)

T1T1

T2

T4T3

GND

+24V

(E)

(I)

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2 Connection

22IB-1501548-B

(10) RIOM (remote I/O communication (master))

(11) RIOS1 (remote I/O communication (slave))

(12) RIOS2 (remote I/O communication (slave))

Connector: 1-1318119-3

Contact: 1318107-1

Recommended manufacturer: Tyco Electronics

(13) AI (analog input 4 channels)

- The cable side connector is provided as an accessory of the unit.

- Screw-fastening type connector is recommended.

- Easy lock release type connector is distributed; however, using this type connector could result in connection

faults due to large vibration.

Connector: DFMC1.5/8-STF-3.5 (Standard module)

DFMC1.5/8-STF-3.5 BKO-CB1257H02 (Pin code printed)

Recommended manufacturer: Phoenix Contact

A B

1 I/O TXRXD 1 I/O TXRXD*

2 NC 2 0 V

3 FG 3 NC

No. Signal name I/O Supplement No. Signal name I/O Supplement

1 AIN1P (V+1) I CH1 analog input signal (+) 9 AIN1N (V-1) I CH1 analog input signal (-)

2 AIN2P (V+2) I CH2 analog input signal (+) 10 AIN2N (V-2) I CH2 analog input signal (-)

3 AIN3P (V+3) I CH3 analog input signal (+) 11 AIN3N (V-3) I CH3 analog input signal (-)

4 AIN4P (V+4) I CH4 analog input signal (+) 12 AIN4N (V-4) I CH4 analog input signal (-)

5 AG - Analog ground 13 AG - Analog ground

6 AG - Analog ground 14 AG - Analog ground

7 FG - FG (shield) 15 FG - FG (shield)

8 FG - FG (shield) 16 FG - FG (shield)

1 2 3

B

A

X

1

9

8

16

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23 IB-1501548-B

(a) Summary of analog input circuit

(Note 1) 0 V does not need to be wired.

(Note 2) Connect to 0 V when the voltage source side is used as the reference potential.

(Note 3) Each pin for 0 V or FG is connected by internal circuit.

Analog input I/F specifications

(14) SD (SD card I/F)

(15) BAT (for Q6BAT connection)

Items Specifications

Number of input channels 4 channels (differential input)

Sampling rate 45 kHz

Input voltage range -10 to +10 VDC

Input band 0 to 18 kHz

Effective resolution 12 bits 10 V range: 4.88 mV

Conversion accuracy 1%/FS (0 to 58 C)

Insulation/Non-insulation between channels Non-insulation

Disconnection detecting function None.

No. Signal name I/O Supplement

1 BAT (+) - 3.0 V

2 BAT (-) - GND

FCU8-RT602

V+

V-

0V

FG

ADCVoltage source

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24IB-1501548-B

2.4.6 Exclusive SD Cards for MITSUBISHI CNC

(Note 1) SLC stands for Single Level Cell, and it stores one bit data in each memory cell.

This provides longer life span and high product reliability in comparison with such as MLC (Multi Level Cell)

and TLC (Triple Level Cell), which are commonly applied to SD cards.

(Note 2) Do not touch the terminal part with fingers, etc. when handling the SD cards.

A stain on the terminal part of SD card causes a poor contact or a failure.

2.4.6.1 SD Interface

(Note 1) SDXC is not supported.

(1) Precautions for use of commercially available SD card

MITUBISHI will not provide performance guarantee and maintenance for commercially available SD card, mini SD

card or micro SD card (converting adapter required). Using any of them requires the machine tool builder a careful

performance check.

Commercially available devices may not be compatible with MITSUBISHI units or suitable FA environment for

temperature- or noise-wise.

(2) Precautions for insertion/removal of SD card

When inserting/removing an SD card, turn the MITUBISHI device's power OFF. Do not remove the card or turn OFF

the power during access to the SD card. Failure to observe this could cause the memory contents to be erased.

As a precaution, always backup important data by duplicating it, for example, as MITUBISHI will not guarantee the

broken or lost data.

Items FCU8-SD001G FCU8-SD004G

Capacity 1 GB 4 GB

NAND Flash SLC (Note 1)

Ambient temperature During operation -25 to +85 C

During storage -40 to +85 C

Ambient humidity During operation 5% to 95%RH (with no dew condensation)

During storage 5% to 95%RH (with no dew condensation)

Standards SD/SDHC (Note 1)

Transfer speed Depends on the connecting SD card

Maximum capacity 32 GB

Number of free ports 1

Data Acquisition Unit Users Manual

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25 IB-1501548-B

2.5 Installation 2.5.1 Heat Radiation Countermeasures

Please refer to the following method for heat radiation countermeasures.

The data acquisition unit can be installed inside the operation panel or the electric cabinet.

When the unit is to be installed inside the operation panel, follow the procedures of heat radiation countermeasures.

Example of heat radiation countermeasures

(1) Average internal temperature of operation panel: T 58 C

(2) Peripheral temperature of operation panel: Ta 0 C to 45 C

(3) Internal temperature rise value: T = T - Ta (max) = 13 C

Procedures for heat design and verification

(1) Refer to "General Specifications" for the heat generated by each unit.

(2) Enclosed cabinet (thin steel plate) cooling capacity calculation equation (W1)

W1 = U A T

U: 6 W/m2 C

A: Effective heat radiation area (m2) (Area where heat can be radiated from operation panel)

T: Internal temperature rise value (13 C)

(Note) 8 W/m2 C can be applied only when the operation panel is small enough that the internal

temperature stays uniform.

(3) Points of caution for heat radiation countermeasures when designing mounting state

- Consider convection in operation panel (eliminate heat spots).

- Collect hot air at suction port of heat exchanger in operation panel.

(4) Criterion for internal temperature rise distribution data

T (average value) 13 C

Tmax (maximum value) 15 C

R (inconsistency Tmax - Tmin) 6 C

(Evaluate existence of heat spots)

W W1

W>W1

T13C

T>13C

Calculate total heat radiation of each mounted unit (W)

Comparison of W and W1

Collection of internal temperature rise distribution data

Mounting design

Improvements

Completion

Selection of heat exchanger

Evaluation

Calculate cooling capacity of operation panel (W1)

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2 Connection

26IB-1501548-B

The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when

19-type display unit is used. Because heat accumulates in the upper portions of the unit, install an agitating fan as

required.

120

4 4

0

365

6 0

0

500

Display unit

(Agitating fan)

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27 IB-1501548-B

Calculation example of panel internal heating value

(1) Calculation of unit heating value (When FCU8-DU191-75 + FCU8-DX837 is assumed to be used)

Heating value (W)

Total heating value of units (W):

26.1 W (= display unit + operation panel I/O unit)

Total heating value (W) by machine input (D1):

9.2 W (= 24V (total heating value when the 80 points are simultaneously turned ON) 4.8 mA 80)

... 24 V (current consumption per point of the operation panel I/O unit DI) divided by 5 k 4.8 mA

Total heating value W = 35.3 W (26.1 + 9.2)

(2) Calculation of operation panel cooling capacity

Tolerance value for temperature rise ( t)

- Panel internal temperature (according to each unit's specification) T 58 C

- Panel peripheral temperature (according to machine's specification) Ta 45 C

Tolerance value for internal temperature rise T = 13 C (T - Ta)

Heat radiation area (A)

The surface of the molded unit, which has lower radiation capacity than the metal plate surface, should be

excluded from the heat radiation area in principle.

The bottom of the operation panel, which has difficulty in radiating due to the temperature distribution,

should also be excluded from the heat radiation area in principle.

Heat radiation area A

= 0.643 mm2 ( 0.5 0.12 + 0.6 0.5 2 + 0.6 0.12 2 - 0.44 0.365)

(Top surface) (Front, rear surface) (Both sides surface) (Unit surface)

Operation panel cooling capacity (W1)

Calculate the cooling capacity to keep the temperature rise in the operation panel 13 C or less.

Cooling capacity W1 = 50.2 W (6 A T)

(3) Comparison of heating value and operation panel cooling capacity

The operation panel cooling capacity is over the heating value, thus installing the heat exchanger is presumed

to be unnecessary.

(4) Confirmation with the actual machine

The result of the calculation above is only a rough indication. The actual temperature rise may differ according

to the structure of the operation panel.

Be sure to confirm the temperature rise value in the operation panel when the machine is running.

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28IB-1501548-B

2.5.2 Noise Countermeasures

2.5.2.1 Connection of Frame Ground (FG)

The frame should basically be grounded at one ground point.

Because the personal computer unit and the operation panel I/O unit are located in a place away from the electric

cabinet, connect the ground terminal of the personal computer to the grounding plate of the operation section and

connect the grounding plate of the operation panel to the grounding plate of the electric cabinet. (Be sure to ground the

ground terminal of the personal computer. Otherwise, it affects controllability of the touchscreen.)

Connect 0V (common) and FG on the 24VDC power supply.

0V

DCIN

0V

FG

0V

ACIN

FG FG

0V

FG

ACIN

DCIN

0V

FG

0V RIO3

KEYUSB

RIO3EXT

MPG

0V GDI

LAN

DCIN

0V

FG

0V

24VDC

EMG

0V

FG

GDI

LAN

SIO

RIO*

SKIP

AIO

RIO1

RIO2

DCIN

0V

FG

: Indicates that the metal case of connector is connected to FG according to the pattern on PCB.

Control panel

grounding plate

24VDC

Stabilized power supply

24VDC

Screw hole

Display unit

24VDC

Screw hole

Remote I/O unit

24VDC

24VDC

Operation panel I/O unit Screw hole

Screw hole

Personal computer unit 24VDC

Control unit Emergency

stop button

24VDC

Stabilized power supply

Control panel

Operation panel

Operation panel

grounding plate

(Grounded through the metal plate

on the back side of the display unit)

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29 IB-1501548-B

2.5.2.2 Shield Clamping of Cables

The shield of the shield cable connected to the control unit and drive unit must be connected to the grounding plate to

stabilize operation while preventing malfunctioning due to noise.

The shield can be connected to the grounding plate with lead wires or clamp fittings. Refer to the following drawings to fix

the shield cable.

[Example of connection with lead wire]

[Example of connection with clamp fitting]

(1) Peel part of the cable sheath and expose the shield as shown in the drawing. Press the exposed part against

the grounding plate with the cable clamp fittings.

(2) If the cable is thin, clamp several together in a bunch.

(3) Tighten the cable with appropriate strength not to damage the wire material.

(4) Connect each grounding plate together and ground them at one point.

Cable

Unit

Lead wireExample of lead wire treatment

CableShield

Soldering

Cable

Grounding plate

Shield

Grounding plate

Cable

Clamp fitting

Shield

Unit

Clamp fitting

Less than

0.8m

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30IB-1501548-B

2.5.2.3 Connecting Spark Killers

The noise which is generated during the operation of the coil or contact needs to be eliminated.

Connect the spark killers (CR composite element) in parallel with the coil and the contact for the countermeasure.

The spark killer is effective in eliminating the noise generated by electromagnetic induction.

E

C : 0.033 to 0.1F

R : 10 to 120

Contact

Spark

killer

Coil

S p

a rk

k ille

r

Spark killer

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31 IB-1501548-B

2.5.2.4 Lightning Surge Protection Countermeasure

Generally, the lightning surge intrudes into the control power supply of device from the power supply line, and the surge

may damage the control power supply and the internal circuit.

For protection from the lightning surge, MITSUBUSHI NC unit has the surge absorber for the control power supply of the

NC control section and the NC drive section.

However, when there is a device which is not applied with the countermeasure as illustrated below, the lightning surge

may intrude through the signal line of the device and may damage the NC device.

(1) Protection countermeasure method

Add the surge absorber to the power supply lines as illustrated below for the power supply device, etc., which are

separately prepared.

The following two items are needed to protect the entire system from surge.

- Surge absorber installation

- Circuit protector installation

(2) Product example of surge absorber

Example of using OKAYA ELECTRIC INDUSTRIES surge absorber

(Note) Refer to "EMC Installation Guidelines: EMC Countermeasure Parts: Surge Absorber" for the outline, etc.

Refer to the manufacturer catalog for detailed characteristics, outline and connection methods of the

surge absorber.

Type Rated Voltage

(50/60 Hz) DC Breakdown

voltage

Voltage protection

level

Normal discharge

current

Maximum discharge

current Surge current life

RSPD-250-U4 250 VAC

(Three phases) 700 V 25% 1.3 kV

8/20 s 2.5 kA

8/20 s 5 kA

Approximately 300 times

8/20 s - 1 kA

NC control section

NC drive section (Servo/spindle

drive unit)

Panel

power supply

Control panel

(relay panel, etc.)

Power supply line

Path of damage caused by lightning surge

Lightning surge path

Other device

(panel power

supply, etc.)

Control panel

(relay panel, etc.)

Power supply line

Circuit protector

Surge absorber

Lightning surge countermeasure for three-phase power supply line

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2.5.3 Unit Installation

Mount the data acquisition unit with the prescribed number of fixing screws.

(Note) Refer to "General Specifications" for the installation dimension and the screw hole position.

[FCU8-RT602]

Fixing screw : M5 (3 pcs)

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33 IB-1501548-B

[Install to DIN rail]

(1) Pull down the rail hook.

(2) Hook the upper latch of the unit on the DIN rail.

(3) Push the unit into the rail.

(4) Lock it.

Designate one of the types listed below as DIN rail standard.

- TH35-7.5Fe: 7.5

- TH35-7.5AL: 7.5

- TH35-15Fe: 15

(2)

(3)

(1) (4)

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2.6 Precautions for Connecting 2.6.1 Precautions for Wiring

2.6.1.1 Precautions for Connecting/Disconnecting Cables

If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be

damaged, and risks could be imposed.

Disconnect each cable with the following procedures.

(a) For the following type of connector, press the tabs with a thumb and a forefinger in the direction of the arrow, and pull

the connector off.

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

Y

(1)

(2)

Press

Pull (2)

(1)

Pull

Press

(2)

(1)

View from above

Pull

Press

(1)

(2)

Press

Pull

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35 IB-1501548-B

(b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector

off.

(c) For a flat cable type connector without latches, hold the connector with a thumb and a forefinger, and pull the

connector off.

(d) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

(1)

(2)

Open

Pull

(1)

(2)

Hold with thumb and forefinger.

Pull

(1)

(2)

Loosen

Pull

(1)

(2)

Loosen

Pull

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36IB-1501548-B

(e) For the optical cable connector, pull it off while holding down the lock button.

(f) For the Ethernet connector, pull it off while holding down the locked latch.

(g) For the USB connector, pull it off while holding down the locked latch.

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

(1)

(2)

Press

Pull

(1)

(2)

Press

Pull

(1)

(2)

Press

Pull

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37 IB-1501548-B

2.6.1.2 Precautions for Using Optical Communication Cable

An optical communication cable is used for communication between the control unit and the drive unit.

Special precautions, differing from the conventional cable, are required when laying and handling the optical

communication cable.

(Note) If the cable you use is not Mitsubishi's, malfunctions resulted from connection problems or aged deterioration

are not covered under the warranty.

To ensure the system performance and reliability, purchase the optical communication cable from Mitsubishi. A

machining drawing is given in "Cable" as reference, but the purchased optical communication cable cannot be cut or

connected by the machine tool builder.

(1) A protective cap is attached to the optical module and optical communication cable mounted on the PCB when the

system is delivered. Leaving this protective cap unattached could result in connection faults from the adherence of

dirt and dust. Do not remove the protective cap when not connecting the cable. If dirty, wipe off lightly with a piece

of dry gauze, etc. (Do not use solvents such as alcohol as the optical fiber material could melt.)

(2) Hold the connector section when connecting or disconnecting the optical connector. Holding the fiber cord will result

in force exceeding the tolerable tension on the fiber cord and connector connection section, and could cause the

fiber cord to dislocate from the optical connector thereby inhibiting use.

(3) The optical connector cannot be connected in reversed. Check the connector orientation when connecting the

optical communication cable to the optical module. Align the connector lock lever with the lock holes on the PCB's

optical module, and press the connector straight in. Confirm that the lock lever connects with the optical module and

that a "click" is heard.

(4) When disconnecting the optical communication cable from the PCB, press the lock release buttons on the lock

lever, and pull out the cable while holding the connector section. The connector could be damaged if the cable is

pulled without pressing down on the lock release buttons.

(5) Do not apply excessive force onto the optical communication cable by stepping on it or dropping tools, etc., on it.

Optical communication cable outline and parts

Precautions for handling optical communication cable

2 0

.3

22.7 150 35

7

Optical connector

Fiber code/connector connection section

Fiber cord

Bushing Reinforced

sheath

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38IB-1501548-B

(1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result

in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the

cables and fix so that the cables do not move.

(2) Do not connect the cables with a radius less than the tolerable bending radius. Excessive stress could be applied

near the connector connection section and cause the optical characteristics to drop. The cable bending radius

should be 10 times or more than the outer diameter at the reinforced sheath, and 20 times or more than the outer

diameter at the fiber cord section.

(3) Do not apply torsion to the optical communication cable. Laying a twisted cable could cause the optical

characteristics to drop.

(4) When laying the cables in a conduit, avoid applying stress on the fiber cord and connector connection section. Use

the tensile end such as a pulling eye or cable grip, etc.

(5) Fix the reinforced sheath with a cable clamp so that the mass of the optical communication cable is not directly

applied on the fiber cord and connector connection section.

(6) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable to

break.

(7) Loop the excessive cable with twice or more than the minimum bending radius.

2.6.1.3 Precautions for Connecting 24V Power Supply

(1) Note that when 24V power is supplied to the unit, welding may occur on the contacts due to rush current when both

of the following conditions are met.

- When 24 VDC's ON/OFF are directly controlled by a magnetic switch such as relay

- When heat capacity of the contacts for relay, etc. used to control 24 VDC's ON/OFF is small

Precautions for laying optical communication cable

Clamp material for reference:

KITAGAWA INDUSTRIES CKN-13SP

Optical communication cable

(section with reinforced sheath):

Bending radius: Refer to the specification of

your optical communication cable.

Optical communication cable

(section without reinforced sheath):

Bending radius: Refer to the specification of

your optical communication cable.

Control unit

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39 IB-1501548-B

2.6.2 Turning the Power ON/OFF

For details on the process of turning the power ON/OFF, refer to "Connection and Setup Manual" of the NC you are

using.

2.6.3 Timing of Turning the Power ON

Turn ON the power of the data acquisition unit at the same time or earlier when the NC control unit is turned ON.

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2.7 Connecting Data Acquisition Unit 2.7.1 General Connection System Drawing

SD

LAN

NCLAN

OPTNC

RIOS1

OPTSV

RIOM

RIOS2

SIO

DI

AI

DCIN

OPTH*

RIO*

SD memory card

Edge personal computer, etc. J303 cable

Not used when it is not

J395/J396/G380 cable

J210 cable

Control unit

J395/J396/G380 cable

J210 cable

J210 cable

Not used

J070/J071 cable

Servo/Spindle drive unit

Remote I/O unit

Remote I/O unit

Machine control panel,

switchboard, etc.

Analog input device

24VDC Stabilized

power supply

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41 IB-1501548-B

2.7.2 Connecting with Power Supply

(Note 1) For noise countermeasure, short between 0 V and FG using connectors.

(Note 2) Rush current may cause welding on the contacts, when a magnetic switch such as relay directly controls

24VDC's ON/OFF during 24 V power supply to the control unit.

Use relay with large heat capacity of contacts to control 24VDC's ON/OFF.

Cable drawing: "Cable: J070/J071 Cable"

Connector pin assignment: "General Specifications: Connectors" (DCIN connector)

DCIN

DCIN

DCIN +24V

0V

FG

+24V

0V

AC

AC

FG 1

2

3

J070/J071 cable

(Note 1)

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42IB-1501548-B

2.7.3 Connecting with Host Device (Edge Computer)

Cable drawing: "Cable: J303 Cable"

Connector pin assignment: "General Specifications: Connectors" (LAN connector)

FCU8-RT602

LAN J303

Edge personal

computer, etc.

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43 IB-1501548-B

2.7.4 Connecting with Digital Input (DI)

(Select the wire diameter from DI connector specification.)

Maximum cable length is 50 m.

Connector pin assignment: "General Specifications: Connectors" (DI connector)

(Note 1) The connector is provided as an accessory of the unit.

(Note 2) When the connector is damaged, purchase either of the following types from the connector manufacturer.

Connector: DFMC1.5/4-STF-3.5 (Standard module)

DFMC1.5/4-STF-3.5 BKO-CB1257H01 (Pin code printed)

Recommended manufacturer: Phoenix Contact

(Note 3) Use a screw tightening type connector.

(Note 4) Easy lock type connectors can also be used, but note that signal communication may be interrupted by

machine vibration.

[Mounting the wire]

(1) Push in the wire opening lever (orange) using a slotted screwdriver (blade width: 2.5 mm).

(2) Insert the wire and then pull the screwdriver out of the wire opening lever.

Single wire: 0.2-1.5 mm2

Twisted wire: 0.2-1.5 mm2

Bar terminal with insulation collar: 0.25-0.75 mm2

Bar terminal without insulation collar: 0.25-1.5 mm2 Stripping line length: 10 mm

Type: SZS 0,4X2,5 VDE Recommended manufacturer: Phoenix Contact

Type: AI series Recommended manufacturer: Phoenix Contact

Type: CRIMPFOX 6 Recommended manufacturer: Phoenix Contact

Type: HK-SB/20276XL LF Recommended manufacturer: Taiyo Cabletec

FCU8-RT602:DI

(1) (2)

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44IB-1501548-B

[Mounting the connector]

(1) Connect the connector to the DI of the unit.

(2) Tighten the screws on both ends of the connector with a slotted screwdriver. (Tightening torque: 0.1 to 0.2 Nm)

[Removing the connector]

(1) Loosen the screws on both ends of the connector with a slotted screwdriver.

(2) Remove the connector from the DI of the unit.

(1)

(2)

(1)

(2)

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45 IB-1501548-B

[Machine input (wiring example 1)]

Channels (C0, C1, C2, C3) are insulated.

[Machine input (wiring example 2)]

Channels (C0, C1, C2, C3) are insulated.

FCU8-RT601/602

DI

X0

C0

X1

C1

C2

C3

X2

X3

24V

24V

24V

24V

0V

0V

0V

0V

1

5

2

6

3

7

4

8

DCIN

1

2

3

+24V

0V

FG

24VDC(+)

0V

FG

Machine side

Stabilized

power supply

FCU8-RT601/602

24V

0V

0V

0V

0V

24V

24V

24V

X0

C0

X1

C1

C2

C3

X2

X3

1

5

2

6

3

7

4

8

DI

DCIN

1

2

3

+24V

0V

FG

24VDC(+)

0V

FG

Machine side

Stabilized

power supply

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46IB-1501548-B

2.7.5 Connecting with Drive Unit

(Note 1) Wire the information collection unit so that it connect the NC control unit and drive unit.

(Note 2) The optical communication cables from the NC to the final drive unit must be within 30m.

(M800W/M80W)

FCU8-RT602

OPTNC

OPTSV

OPTH*

MDS-E/EH-CV

(M800S/M80)

MDS-E/EH-V2 MDS-E/EH-V1 MDS-E-SP2 MDS-E/EH-SP

NC control unit

* OPTNC can be wired to either OPTH1 or OPTH2.

Connected to

the NC

Refer to the instruction

manuals of NC for

details.

Optical

communica-

tion cable

The optical communication cables from the NC to the final drive unit must be within 30m.

6th axis (Final axis)

4th/5th axis3rd axis1st/2nd axis

NC control unit

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47 IB-1501548-B

2.7.6 Connecting with Remote I/O unit

(Note 1) RIOM is master of remote I/O.

RIOS1 and RIOS2 are slave of remote I/O.

(Note 2) Connect data collection unit and NC control unit with RIOS1.

Cable drawing: "Cable: J210 Cable"

Connector pin assignment: "General Specifications: Connectors" (RION connector, RIOS connector)

(M800S/M80)

(M800W/M80W)

RIO* RIOS1

RIOS2

RIOM RIO*

RIO*

FCU8-RT602

NC control unit

NC control unit

Remote I/O unit

Max. 64 stations Max. input: 2048 points Max. output: 2048 points

Max. 64 stations Max. input: 2048 points Max. output: 2048 points

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48IB-1501548-B

2.7.7 Connecting with Analog Input

(Select the wire diameter from AI connector specification.)

Maximum cable length is 30m. Line resistance is 10 or less, and line resistance difference is 0.1 or less (see

below).

Connector pin assignment: "General Specifications: Connectors" (AI connector)

(Note 1) The connector is provided as an accessory of the unit.

(Note 2) When the connector is damaged, purchase the following one from the connector manufacturer.

Connector: DFMC1.5/8-STF-3.5 (Standard module)

DFMC1.5/8-STF-3.5 BKO-CB1257H02 (Pin code printed)

Recommended manufacturer: Phoenix Contact

(Note 3) Use a screw tightening type connector.

(Note 4) Easy lock type connectors can also be used, but note that signal communication may be interrupted by

machine vibration.

Single wire: 0.2-1.5 mm2

Twisted wire: 0.2-1.5 mm2

Bar terminal with insulation collar: 0.25-0.75 mm2

Bar terminal without insulation collar: 0.25-1.5 mm2 Stripping line length: 10 mm

Type: SZS 0,4X2,5 VDE Recommended manufacturer: Phoenix Contact

Type: AI series Recommended manufacturer: Phoenix Contact

Type: CRIMPFOX 6 Recommended manufacturer: Phoenix Contact

Type: HK-SB/20276XL LF Recommended manufacturer: Taiyo Cabletec

FCU8-RT602:AI

Machine side

Conducting wire A

Conducting wire B

Connector for analog input

- Line resistance of conducting wire A and B is 10 or less.

- Line resistance difference between conducting wire A and B is 0.1 or less.

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49 IB-1501548-B

[Mounting the wire]

(1) Push in the wire opening lever (orange) using a slotted screwdriver (blade width: 2.5 mm).

(2) Insert the wire and then pull the screwdriver out of the wire opening lever.

(1) (2)

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2 Connection

50IB-1501548-B

[Mounting the connector]

(1) Connect the connector to the DI of the unit.

(2) Tighten the screws on both ends of the connector with a slotted screwdriver. (Tightening torque: 0.1 to 0.2 Nm)

[Removing the connector]

(1) Loosen the screws on both ends of the connector with a slotted screwdriver.

(2) Remove the connector from the unit DI.

(1)

(2)

(1)

(2)

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51 IB-1501548-B

[Connecting with voltage input signal]

(Note 1) Use a shielded twisted cable to reduce the influence of noise.

(Note 2) Connect the shield to the FG pin of the AI connector. Ground the machine side as well.

(Note 3) The FG pin is connected inside the unit.

(Note 4) Use the AG pin to take GND for the differential input signal.

(Note 5) The AG pin is connected inside the unit.

(Note 6) Do not connect or disconnect connection cables between units while power is being supplied.

FCU8-RT601/602

FG

FG

FG

FG

FG

FG

FG

FG

AG

AG

AG

AG

AI

1

9

13

7

2

10

5

15

3

11

6

8

4

12

14

16

V+1

V-1

V+2

V+3

V+4

V-2

V-3

V-4

DCIN

1

2

3

+24V

0V

FG

24VDC(+)

0V

FG

Machine side

Shield

Shield

Shield

Shield

Stabilized

power supply

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52IB-1501548-B

2.8 Cables Cable list

No. Cable type Maximum

cable length Supplement Connectors

1 J070 15 m 24VDC power cable DCIN

2 J071 20 m 24VDC power cable (for long distance)

3 J210 50 m RIO2.0 communication cable RIOS1/RIOS2/RIOM

4 J212 50 m RIO2.0-RIO1.0 communication cable

5 J303 50 m Ethernet communication cable NCLAN/LAN

6 J395 10 m Optical servo communication cable (for wiring outside panel) OPTNC/OPTSV

7 J396 5 m Optical servo communication cable (for wiring inside panel)

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53 IB-1501548-B

Maximum cable length: 15 m (J070)/20 m (J071)

Application: 24VDC power cable

Maximum cable length: 50 m

Application: Remote I/O 2.0 communication cable

(Note 1) Use the wire material of which impedance characteristics is 110 .

[DCIN] Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics

[J070 cable] Wire material: 2464C BIOS-CL3-16 02C 16AWG (26/0.26) Recommended manufacturer: BANDO DENSEN

Crimp terminal: R1.25-4 3 Recommended manufacturer: JST

[J071 cable] Wire material: UL2464-SB TEW 214AWG(41/0.26)LF Black White Recommended manufacturer: Hitachi Metals

[RIO] Connector: 1-1318119-3 Contact: 1318107-1 Recommended manufacturer: Tyco Electronics

Wire material: HK-SB/20276XL Black LF 2P 22AWG Recommended manufacturer: Taiyo Cabletec

1

2

3

Y

DCIN

DCIN

1

2

3

+24V

0V

FG

+24V

0V

FG

RIO RIO

RIO RIO

TXRXD

TXRXD*

NC

0V

FG

NC

TXRXD

TXRXD*

NC

0V

FG

NC

1A

1B

2A

2B

3A

3B

1A

1B

2A

2B

3A

3B

AWG222P

Drain wire

(With shield / drain wire)

Drain wire

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54IB-1501548-B

Maximum cable length: 50 m

Application: LAN straight cable

[LAN] Connector: J00026A0165 Boot: B00080F0090 Recommended manufacturer: Japan Telegrtner

Wire material: FANC-IEF-SB 24AWG 4P Recommended manufacturer: Kuramo Electric

LAN LAN

LAN LAN

1

2

3

6

4

5

7

8

1

2

3

6

4

5

7

8

Double shield ShieldShield Shell Shell

White orange

Orange

White green

Green

Blue

White blue

White brown

Brown

White orange

Orange

White green

Green

Blue

White blue

White brown

Brown

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55 IB-1501548-B

2.9 Initial Setup 2.9.1 Connecting Data Acquisition Unit with a Battery

The battery is not connected when the machine is delivered as it is an option.

The battery is used to retain time data when the data acquisition unit is used on a stand-alone basis.

Q6BAT or BTBOX is available as a battery.

[Installation procedure]

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)

(2) Confirm that the control unit LED, 7-segment display, etc., are all OFF.

(3) Open the front cover of the data acquisition unit.

(4) Insert the connector connected to the new battery into the BAT connector. Pay attention to the connector

orientation: do not insert backwards.

(5) Fit the new battery into the battery holder.

(6) Close the front cover of the data acquisition unit. At this time, confirm that the cover is closed by listening for the

"click" sound when the latch catches.

Battery Q6BAT

Battery cumulative data holding time 45,000 hours (At 0 to 45 C. The life will be shorter if the temperature is high.)

Battery life Approximately 5 years (from date of battery manufacture)

Front cover

Battery connector

Battery holder

Battery connector

Battery

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[Precautions for handling battery]

(1) Do not disassemble the battery.

(2) Do not place the battery in flames or water.

(3) Do not pressurize and deform the battery.

(4) This is a primary battery so do not charge it.

2.9.2 DIP Switch

As a standard setting, turn the all DIP switches OFF.

2.9.3 Rotary Switch

As a standard setting, set the rotary switch to "0" position.

CAUTION

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

2 E

5

3 4 C

7 9 8 6 A

1 F

B

D

0

57 IB-1501548-B

3

Parameters

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3.1 Setting Parameters To set parameters of the unit, connect "NCLAN" of the unit and a personal computer for setting with an Ethernet cable,

then access to the unit with a Web browser of the personal computer.

3.1.1 Displaying the Setting Screen

(Note 1) When the data acquisition unit is in initial state, NCLAN IP address is set to "192.168.200.2". Input the IP

address as that for the data acquisition unit in the address bar of the browser.

(Note 2) When the information input in the "User name" or the "Password" in the authentication dialog is incorrect, after

you press the "OK" button, the dialog appears again.

(Note 3) When the "Cancel" button is pressed in the authentication dialog, a page with the message "401

Unauthorized" appears. When you access to the page by an operation such as pressing the refresh button on

a browser, the authentication dialog appears again.

(1) Preparation

Connect to the network of the personal computer for setting and data acquisition unit as shown in the figure below.

(2) After starting the data acquisition unit, start the browser on the personal computer for setting, input "http://" followed by IP address of the data acquisition unit in the address bar.

The authentication dialog appears.

(3) Input "user" in the "User name" and "password" in the "Password", then press [OK] button.

The setting screen appears.

Personal comuter for setting LAN cable

NCLAN connector

Data acquisition unit

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59 IB-1501548-B

3.1.2 Switching the Diagnosis Screen and the Parameter Screen

(1) Click the [Param] tab on the setting screen. The parameter screen appears.

(2) Click the [Diagn] tab on the setting screen. The diagnosis screen appears.

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3.1.3 Switching the Parameter Display

(Example) Display the second page of the common parameter

(1) Select "Common" from the function group list. Common parameters appear.

(2) Click the page number "2" or ">". The second page appears.

List of function group

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3.1.4 Setting Parameters

This section describes method for setting parameters. For the setting range for each parameter, refer to "Alarm/

Parameter Manual".

(Example 1) Setting "192.168.100.2" to "1007 Global IP Address"

(1) Select "Common" from the function group list. Common parameters appear.

(2) Move the cursor to the "Data" field of "1007 Global IP Address" and input "192.168.100.2".

"192.168.100.2" appears in the "Data" field.

(3) Press the [Apply] button. "Setting completed" appears as a setting result under the [Apply] button.

List of function group

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(Example 2) Setting "1" to "BIT0 DHCP valid" of "0005 Network Setting"

(Note 1) For some parameters, changes take effect after the unit is turned ON again, and some other parameters

requires you to turn ON the NC unit again to make them enable. When these parameters are changed, "UR"

(restart the unit) and "PR" (restart the NC) appears on the right side of the tab.

(Note 2) When parameter setting is failed, "No. XXXX Setting error" ("XXXX" indicates parameter No.) appears as a

setting result. Correct the displayed input contents of the parameter value. When there are setting errors in

multiple parameters, the number of the first parameter with an error appears.

(Note 3) Parameters must be set for each page by pressing the [Apply] button.

(Note 4) The message which appears after pressing the [Apply] button is cleared by switching the function group or

switching the displayed page.

(1) Select "Common" from the function group list. Common parameters appear.

(2) Input "1" in the "Data" field of "BIT0 DHCP valid". "1" appears in the "Data" field of "BIT0 DHCP valid".

(3) Press the [Apply] button. "Setting completed" appears as a setting result under the [Apply] button.

List of function group

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3.1.5 Setting the Time of the Data Acquisition Unit

This section describes method for setting the time of the data acquisition unit.

(Example 1) Setting the time of the data acquisition unit to 12:00:00 on January 01, 2018

(Example 2) Setting the time of personal computer as the time of the data acquisition unit

(Example 3) Setting the current time considering time difference from UTC as the time of the data acquisition unit

(Note 1) When the time setting is failed, "Setting error" appears as a setting result. Correct the setting value.

(Note 2) The message which appears after pressing the [Apply] button is cleared by switching the function group.

(1) Select "Time Setting" from the function group list. Unit time setting screen appears.

(2) Input data for the following items of "User Setting": "2018", "01", "01" for "Date" and "12", "00", "00" for "Time".

The data appears for the following items of "User Setting": "2018", "01", "01" for "Date" and "12", "00", "00" for "Time".

(3) Press the [Apply] button on the right of the "Data" and the "Time" of "User Setting".

"Setting completed" appears as a setting result under the "SNTP TEST".

(1) Press the [Apply] button on the right of "Set Using PC Time".

"Setting completed" appears as a setting result under the "SNTP TEST".

(1) Press the [Apply] button on the right of the "SNTP TEST".

"Setting completed" appears as a setting result under the "SNTP TEST".

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3.1.6 Initializing the IP Address Setting of the Unit

If you cannot recall a setting value after changing "#1010 Local network IP address" from the initial state, the setting

screen cannot be opened. In this case, initialize the IP address with the following method, and open the setting screen

with the initial IP address and set a correct IP address.

(1) Temporarily disabling the IP address setting

When the rotary switch on the front of the unit is changed to "B" and the power is turned ON, the unit starts with the

initial IP address. Input the initial IP address on a browser to open the setting screen, then input a correct IP

address. When the rotary switch is changed from "B" to "0" and the unit is started without setting any IP address,

the IP address returns to the original state with the setting value unknown.

(2) Clearing all the parameters

Change the rotary switch on the front side of the unit to "7" and turn ON the power. When "-" is displayed in the 7-

segment LED, turn OFF the power. Next, change the rotary switch to "C" and turn ON the power. When "0" and "y"

are displayed in the 7-segment LED, it means that parameters are all cleared. Turn OFF the power, and turn ON the

power again after the rotary switch is set to "0". Input the initial IP address on a browser to open the setting screen,

then input a correct IP address.

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3.2 Parameter List The list of parameters is as follows.

*1 Type for clearing error

PR: Restart the NC

UR: Restart the data acquisition unit

No. BIT Function

group

Type for clearing error *1 Name Details Setting range

PR UR

#0001 NC-DRV communi- cation

Basic Setting 1

BIT0 NC-DRV communication acquisition invalid

Select optical communication sampling between NC- DRVs valid/invalid. If no optical communication cable is connected to a unit, set this bit to "1".

0: valid 1: invalid

#0002 DI/AI Analog Input Set

BIT0 AnalogIn1 Invalid Select analog input channel 1 valid/invalid. 0: valid 1: invalid

BIT1 AnalogIn2 Invalid Select analog input channel 2 valid/invalid. 0: valid 1: invalid

BIT2 AnalogIn3 Invalid Select analog input channel 3 valid/invalid. 0: valid 1: invalid

BIT3 AnalogIn4 Invalid Select analog input channel 4 valid/invalid. 0: valid 1: invalid

#0003 DI/AI Digital Input Set

BIT0 DI1 Pol. Inversion Invert the polarity of the digital input channel 1. 0: no inversion 1: with inversion

BIT1 DI2 Pol. Inversion Invert the polarity of the digital input channel 2. 0: no inversion 1: with inversion

BIT2 DI3 Pol. Inversion Invert the polarity of the digital input channel 3. 0: no inversion 1: with inversion

BIT3 DI4 Pol. Inversion Invert the polarity of the digital input channel 4. 0: no inversion 1: with inversion

BIT4 DigitalIn1 Invalid Select digital input channel 1 valid/invalid. 0: valid 1: invalid

BIT5 DigitalIn2 Invalid Select digital input channel 2 valid/invalid. 0: valid 1: invalid

BIT6 DigitalIn3 Invalid Select digital input channel 3 valid/invalid. 0: valid 1: invalid

BIT7 DigitalIn4 Invalid Select digital input channel 4 valid/invalid. 0: valid 1: invalid

#0005 General Network Setting

BIT0 DHCP valid Enable DHCP function. 0: invalid 1: valid

BIT2 G IP filter valid Enable IP address filter for global network. 0: invalid 1: valid

BIT3 G IP filter type

Select IP address filter type for global network. 0: Transmission - Permit access from the specified address. 1: Block - Deny access from the specified address.

0: transmission 1: block

BIT4 L IP filter valid Enable IP address filter for local network. 0: invalid 1: valid

BIT5 L IP filter type

Select IP address filter type for local network. 0: Transmission - Permit access from the specified address. 1: Block - Deny access from the specified address.

0: transmission 1: block

#0006 DI/AI AI Scaling Set

BIT0 Scaling 1 Set Enable analog input (CH1) scaling for analog input function.

0: invalid 1: valid

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BIT1 Scaling 2 Set Enable analog input (CH2) scaling for analog input function.

0: invalid 1: valid

BIT2 Scaling 3 Set Enable analog input (CH3) scaling for analog input function.

0: invalid 1: valid

BIT3 Scaling 4 Set Enable analog input (CH4) scaling for analog input function.

0: invalid 1: valid

#0007 RIO RIO Com. Set

BIT0 RioMCom. valid Enable RIO master communication. 0: invalid 1: valid

BIT1 RioSCom. valid Enable RIO slave communication. 0: invalid 1: valid

BIT2 RioTCom. valid Enable RIO transfer function. 0: invalid 1: valid

BIT3 RioCard ID Select RIO card ID.

0: Set card ID to WN301 (for RIO2.0) or RX311 (for RIO1.0). 1: Set card ID to WN602 (for RIO2.0) or RX311 (for RIO1.0).

#0008 MQTT communi- cation

MQTT SendAxisSet1

BIT0 MQTTch1 ax1 valid Enable transmission of DRV data CH1 1st axis in MQTT communication.

0: invalid 1: valid

BIT1 MQTTch1 ax2 valid Enable transmission of DRV data CH1 2nd axis in MQTT communication.

0: invalid 1: valid

BIT2 MQTTch1 ax3 valid Enable transmission of DRV data CH1 3rd axis in MQTT communication.

0: invalid 1: valid

BIT3 MQTTch1 ax4 valid Enable transmission of DRV data CH1 4th axis in MQTT communication.

0: invalid 1: valid

BIT4 MQTTch1 ax5 valid Enable transmission of DRV data CH1 5th axis in MQTT communication.

0: invalid 1: valid

BIT5 MQTTch1 ax6 valid Enable transmission of DRV data CH1 6th axis in MQTT communication.

0: invalid 1: valid

BIT6 MQTTch1 ax7 valid Enable transmission of DRV data CH1 7th axis in MQTT communication.

0: invalid 1: valid

BIT7 MQTTch1 ax8 valid Enable transmission of DRV data CH1 8th axis in MQTT communication.

0: invalid 1: valid

#0009 MQTT communi- cation

MQTT SendAxisSet2

BIT0 MQTTch1 ax9 valid Enable transmission of DRV data CH1 9th axis in MQTT communication.

0: invalid 1: valid

BIT1 MQTTch1 ax10 valid

Enable transmission of DRV data CH1 10th axis in MQTT communication.

0: invalid 1: valid

BIT2 MQTTch1 ax11 valid

Enable transmission of DRV data CH1 11th axis in MQTT communication.

0: invalid 1: valid

BIT3 MQTTch1 ax12 valid

Enable transmission of DRV data CH1 12th axis in MQTT communication.

0: invalid 1: valid

BIT4 MQTTch1 ax13 valid

Enable transmission of DRV data CH1 13th axis in MQTT communication.

0: invalid 1: valid

BIT5 MQTTch1 ax14 valid

Enable transmission of DRV data CH1 14th axis in MQTT communication.

0: invalid 1: valid

BIT6 MQTTch1 ax15 valid

Enable transmission of DRV data CH1 15th axis in MQTT communication.

0: invalid 1: valid

BIT7 MQTTch1 ax16 valid

Enable transmission of DRV data CH1 16th axis in MQTT communication.

0: invalid 1: valid

No. BIT Function

group

Type for clearing error *1 Name Details Setting range

PR UR

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#0012 MQTT communi- cation

MQTT SendValidSet1

BIT0 MQTT DI valid Enable transmission of DI data in MQTT communication.

0: invalid 1: valid

BIT1 MQTT RIO(M) valid

Enable transmission of RIO Master data in MQTT communication.

0: invalid 1: valid

BIT2 MQTT RIO(S) valid Enable transmission of RIO Slave data in MQTT communication.

0: invalid 1: valid

BIT3 MQTT AI valid Enable transmission of analog input data in MQTT communication.

0: invalid 1: valid

#0014 General HW Setting

BIT0 BAT connect Set the connection of the battery (Q6BAT, BT-BOX). 0: not connected 1: connected

#0209 MQTT communi- cation

DRV narrowing down

Select how to narrow down DRV data in MQTT communication. 0: Command position, Feedback position, Position droop, Grid amount, Speed feedback, Current feedback, and Display status 1: Data for the set value 0 and control status 1 to 6 2: Data for the set value 1 and current of the first and second layers in three-phase alternating current

0: Command position, Feedback position, Position droop, Grid amount, Speed feedback, Current feedback, and Display status 1: Data for the set value 1 and control status 1 to 6 2: Data for the set value 1 and current of the first and second layers in three-phase alternating current

#0401 NC-DRV communi- cation

Opt. Timeout Set the timeout period to wait for runtime state transition between NC-DRV optical communication.

0 to 10 (sec)

#0402 General SNTP time lag (h) Time difference from UTC to current location (hour) -23 to 23

#0403 General SNTP time lag (m) Time difference from UTC to current location (minute) 0 to 59

#0404 Remote service Proxy port Set the proxy server port number. 0 to 65535

#0407 General SNTP Timeout Set the timeout period for acquiring the time information from the SNTP server.

0 to 30 (sec) 0: 5 (sec) (Default value)

#1007 General Global network IP address

Set the IP address for global network. 0.0.0.0 to 255.255.255.255

#1008 General Global network sub-net mask

Set the sub-net mask for global network. 0.0.0.0 to 255.255.255.255

#1009 General Default gateway Set the default gateway. 0.0.0.0 to 255.255.255.255

#1010 General Local network IP address

Set the IP address for local network. 0.0.0.0 to 255.255.255.255

#1011 General Local network sub- net mask

Set the sub-net mask for local network. 0.0.0.0 to 255.255.255.255

#1012 General Preferred DNS server

Set the IP address of preferred DNS server. 0.0.0.0 to 255.255.255.255

#1013 General Alternate DNS server

Set the IP address of alternate DNS server. 0.0.0.0 to 255.255.255.255

#1014 General Local default GW Set the default gateway for local network. 0.0.0.0 to 255.255.255.255

#1015 General IP address filter 1 range top (global)

Set the top IP address of IP address filter range 1 for global network.

0.0.0.0 to 255.255.255.255

#1016 General IP address filter 1 range end (global)

Set the end IP address of IP address filter range 1 for global network.

0.0.0.0 to 255.255.255.255

#1017 General IP address filter 2 range top (global)

Set the top IP address of IP address filter range 2 for global network.

0.0.0.0 to 255.255.255.255

No. BIT Function

group

Type for clearing error *1 Name Details Setting range

PR UR

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#1018 General IP address filter 2 range end (global)

Set the end IP address of IP address filter range 2 for global network.

0.0.0.0 to 255.255.255.255

#1019 General IP address filter 3 range top (global)

Set the top IP address of IP address filter range 3 for global network.

0.0.0.0 to 255.255.255.255

#1020 General IP address filter 3 range end (global)

Set the end IP address of IP address filter range 3 for global network.

0.0.0.0 to 255.255.255.255

#1021 General IP address filter 4 range top (global)

Set the top IP address of IP address filter range 4 for global network.

0.0.0.0 to 255.255.255.255

#1022 General IP address filter 4 range end (global)

Set the end IP address of IP address filter range 4 for global network.

0.0.0.0 to 255.255.255.255

#1023 General IP address filter 5 range top (global)

Set the top IP address of IP address filter range 5 for global network.

0.0.0.0 to 255.255.255.255

#1024 General IP address filter 5 range end (global)

Set the end IP address of IP address filter range 5 for global network.

0.0.0.0 to 255.255.255.255

#1025 General IP address filter 6 range top (global)

Set the top IP address of IP address filter range 6 for global network.

0.0.0.0 to 255.255.255.255

#1026 General IP address filter 6 range end (global)

Set the end IP address of IP address filter range 6 for global network.

0.0.0.0 to 255.255.255.255

#1027 General IP address filter 7 range top (global)

Set the top IP address of IP address filter range 7 for global network.

0.0.0.0 to 255.255.255.255

#1028 General IP address filter 7 range end (global)

Set the end IP address of IP address filter range 7 for global network.

0.0.0.0 to 255.255.255.255

#1029 General IP address filter 8 range top (global)

Set the top IP address of IP address filter range 8 for global network.

0.0.0.0 to 255.255.255.255

#1030 General IP address filter 8 range end (global)

Set the end IP address of IP address filter range 8 for global network.

0.0.0.0 to 255.255.255.255

#1031 General IP address filter 1 range top (local)

Set the top IP address of IP address filter range 1 for local network.

0.0.0.0 to 255.255.255.255

#1032 General IP address filter 1 range end (local)

Set the end IP address of IP address filter range 1 for local network.

0.0.0.0 to 255.255.255.255

#1033 General IP address filter 2 range top (local)

Set the top IP address of IP address filter range 2 for local network.

0.0.0.0 to 255.255.255.255

#1034 General IP address filter 2 range end (local)

Set the end IP address of IP address filter range 2 for local network.

0.0.0.0 to 255.255.255.255

#1035 General IP address filter 3 range top (local)

Set the top IP address of IP address filter range 3 for local network.

0.0.0.0 to 255.255.255.255

#1036 General IP address filter 3 range end (local)

Set the end IP address of IP address filter range 3 for local network.

0.0.0.0 to 255.255.255.255

#1037 General IP address filter 4 range top (local)

Set the top IP address of IP address filter range 4 for local network.

0.0.0.0 to 255.255.255.255

#1038 General IP address filter 4 range end (local)

Set the end IP address of IP address filter range 4 for local network.

0.0.0.0 to 255.255.255.255

#1039 General IP address filter 5 range top (local)

Set the top IP address of IP address filter range 5 for local network.

0.0.0.0 to 255.255.255.255

#1040 General IP address filter 5 range end (local)

Set the end IP address of IP address filter range 5 for local network.

0.0.0.0 to 255.255.255.255

#1041 General IP address filter 6 range top (local)

Set the top IP address of IP address filter range 6 for local network.

0.0.0.0 to 255.255.255.255

#1042 General IP address filter 6 range end (local)

Set the end IP address of IP address filter range 6 for local network.

0.0.0.0 to 255.255.255.255

#1043 General IP address filter 7 range top (local)

Set the top IP address of IP address filter range 7 for local network.

0.0.0.0 to 255.255.255.255

#1044 General IP address filter 7 range end (local)

Set the end IP address of IP address filter range 7 for local network.

0.0.0.0 to 255.255.255.255

#1045 General IP address filter 8 range top (local)

Set the top IP address of IP address filter range 8 for local network.

0.0.0.0 to 255.255.255.255

#1046 General IP address filter 8 range end (local)

Set the end IP address of IP address filter range 8 for local network.

0.0.0.0 to 255.255.255.255

No. BIT Function

group

Type for clearing error *1 Name Details Setting range

PR UR

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#1051 MQTT communi- cation

Broker's IP address Set the IP address of the MQTT broker to be connected. 0.0.0.0 to 255.255.255.255

#1607 General SNTP Server Set the name of SNTP (Time synchronization) server. String

#1608 MQTT communi- cation

MQTT Unit Name Set up the necessary unit name when broker is connected.

String

#1609 MQTT communi- cation

MQTT User Name When authenticating users, set the user name required when broker is connected.

String

#1610 MQTT communi- cation

MQTT Password When password authentication is performed, set the password required when broker is connected.

String

#1801 RIO RIO-S Vrtl St. No. Set the virtual rotary switch number as RIO slave station to connect NC. Set it from 0 to 63. It is invalid if -1 is set.

-1 to 63

#1802 RIO RIO-M Trsf St. No.

Set the rotary switch number of the slave staion connected to this unit, if transfer is valid between the the slave staion connected to this unit and the slave station inside this unit. With this setting, information can be exchanged between NC and the slave station connected to this unit. Set it from 0 to 63. It is invalid if -1 is set.

-1 to 63

#1803 DI/AI AI Input Data Rng Set the input voltage range (upper limit) to be used for scale conversion with the analog input CH1 to CH4.

0 to 10

#1804 DI/AI AI Scaling Max Set the scaling range (upper limit) for scale conversion with analog input CH1 to CH4.

-32768 to 32767

#1805 DI/AI AI Scaling Min Set the scaling range (lower limit) for scale conversion with analog input CH1 to CH4.

-32768 to 32767

#1806 DI/AI AI Offset Value Set the scaling offset value for scale conversion with analog input CH1 to CH4.

-32768 to 32767

No. BIT Function

group

Type for clearing error *1 Name Details Setting range

PR UR

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4

LED Display

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LED has the following three types.

(1) 7-segment LED

(2) H/W status chip LED

(3) General-purpose status chip LED (unused)

Display contents and meanings of LED from (1) to (3) are described in the following sections.

Upper part of the front of the data acquisition unit

Expanded image of LED

(1) 7-segment LED

(2) H/W status chip LED

(3) General-purpose status chip LED

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4.1 Segment LED 7-segment LED display area indicates the state of the unit with 2-digit alphabets, numbers, symbols and dots in the lower

right.

The correspondence between characters displayed on 7-segment LED display and characters to be displayed

(alphabets, numbers, and symbols) is as follows.

The contents to be displayed on 7-segment LED can be classified into the following two:

- Contents displayed on H/W, boot, and OS when the unit is turned ON

- Contents displayed on system S/W after the unit is turned ON (refer to "7-segment LED Display After Turning ON the

Unit")

OFF all the time

Character display (alphabets, numbers, symbols) dot

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4.1.1 7-segment LED Display After Turning ON the Unit

After the data acquisition unit is turned ON, 7-segment LED displays an error occurs in the unit. In normal operation

(when no error has occurred), hyphen "-" is displayed with blinking. The dot in the lower right of the second digit blinks

every 0.5 second to indicate that the system has not turned down. The dot in the lower right of the first digit is off.

4.1.1.1 7-segment LED Display in Normal Operation

In normal operation (when no error has occurred), hyphen "-" is displayed with blinking. The hyphen "-" is turned on for 1

second and turned off for 0.5 second repeatedly. The dot turns on and off repeatedly every 0.5 second.

4.1.1.2 7-segment LED Display When an Error Occurred

When an error has occurred, error group code and error code of the error is repeatedly displayed on 7-segment LED.

Error group code is displayed for 0.5 second, then error code for 0.5 second, and lastly the light turns off for 0.5 second.

This operation is repeated.

When multiple errors have occurred, the error group codes and error codes are displayed in ascending order. This

operation is repeated. When there is 21 or more errors have occurred simultaneously, the error group codes and error

codes are displayed in ascending order. However, 21st and later errors are not displayed, and "Num of simul errors 20

over" (E0-01) appears for the 21st error.

When the factor of the error is removed and the machine status changes to normal (no error), 7-segment LED also

returns to normal. The dot turns on and off repeatedly every 0.5 second.

7-segment LED display when an error has occurred (Example of E0-10 and E2-06 occurred simultaneously)

Refer to "Error List" for the error occurred in the unit.

0.5 second 0.5 second

0.5 second 0.5 second 0.5 second 0.5 second

Return to the beginning

Return to the beginning

0.5 second 0.5 second

0.5 second 0.5 second 0.5 second 0.5 second

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4.2 H/W status chip LED Display contents of H/W status chip LED are as follows.

4.3 General-purpose Status Chip In display area of general-purpose status chip LED, the status of the unit is indicated with eight chip LEDs.

4.3.1 General-purpose Status Chip LED Display After Turning ON the Unit

LED display is as follows after the data acquisition unit is turned ON normally.

Name Lamp state Details

24VDCIN

Lit (Yellow green) 24V power is being supplied from the external power source.

Not lit

The following factor may have caused an error: - No power is supplied from the external power source - Disconnection of fuse near DCIN connector - Failure of LED

DCOUT

Lit (Yellow green) Each internal power supply generated from 24V is normally being output.

Not lit

The following factor may have caused an error: - 24V power is not supplied from the external power source - Failure in any of the power output circuits - Failure of LED or IC which helps turn the LED on

READY Lit (Yellow green) Unit has been turned ON and the system started its periodic processing.

Not lit Periodic processing has not been started yet.

ERR Lit (Red)

H/W is not operating properly. The following factor may have caused an error: - Occurrence of watchdog error - Failure of main CPU card

Not lit H/W is operating properly.

SDACC Lit (Green) Accessing to front side SD card

Not lit Not accessing to front side SD card

SLD2 SLD1

1

2

3

4

1

2

3

4

SLD2 SLD1

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4.4 Error list An error code consists of "E" and 3-digit code. The first digit next to "E" is called "Error group code". Errors are classified

into groups. An error is figured out by a combination of the "Error group code" and "Detailed error code" which is

represented by the second digit and the third digit.

The classification of error groups and the list of errors are as follows.

The classification of error groups

Error list

Error group No. Classification

E0 Error related system, HW, SD or optical communication

E1 Error related RIO, AI, DI, SIO

E2 Network error

E3 Analyzing process error

*1 Type for clearing error

PR: Restart the NC

UR: Restart the data acquisition unit

Error code Type for

clearing error *1 Name Details Remedy

Group code

Detailed code

PR UR

E0 01 Num of simul errors 20 over

The number of simultaneous errors exceeded 20. The 21st error and subsequent errors are not displayed. However, errors of 21st and subsequent errors are recorded in the error history. This error is not recorded in the error history.

Cancel the displayed 20 errors.

E0 02 S/W error An error occurred in the S/W process inside the unit.

Contact our service center.

E0 03 System SD error An error occurred in the system SD. Contact our service center.

E0 04 SD error An error occurred in the SD. Replace the SD card inserted in the unit.

E0 06 Battery low Battery voltage is low. Replace the battery.

E0 07 Battery exchange required Battery replacement is required. Replace the battery.

E0 08 Overvoltage Power supply voltage is abnormal. (Overvoltage)

Correct the power supply environment.

E0 09 Undervoltage Power supply voltage is abnormal. (Undervoltage)

Correct the power supply environment.

E0 10 Overheat The unit temperature has risen above the designated value.

Cooling measures are required. Turn OFF the unit power, or lower the temperature with a cooler, etc.

E0 11 Heat notice The unit temperature has risen above the designated value.

Cooling measures are required. Turn OFF the unit power, or lower the temperature with a cooler, etc.

E0 - 01 [Error example]

Error group code Detailed error code

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E0 12 SV/SP information error Parameter for the servo axis or the spindle could not be acquired.

Turn ON the NC power again.

E0 13 Runtime state timeout

Unable to detect the transition to runtime state. Connection timed out. NC-DRV communication sampling is invalid.

Turn ON the NC power again.

E0 14 Internal voltage fault 1 Internal voltage fault 1 Contact our service center.

E0 15 Internal voltage fault 2 Internal voltage fault 2 Contact our service center.

E0 16 Internal voltage fault 3 Internal voltage fault 3 Contact our service center.

E0 17 Internal voltage fault 4 Internal voltage fault 4 Contact our service center.

E0 18 Internal voltage fault 5 Internal voltage fault 5 Contact our service center.

E0 19 Internal voltage fault 6 Internal voltage fault 6 Contact our service center.

E0 20 Internal voltage fault 7 Internal voltage fault 7 Contact our service center.

E0 21 Internal voltage fault 8 Internal voltage fault 8 Contact our service center.

E0 22 Internal voltage fault 9 Internal voltage fault 9 Contact our service center.

E0 23 Internal voltage fault 10 Internal voltage fault 10 Contact our service center.

E0 24 Internal voltage fault 11 Internal voltage fault 11 Contact our service center.

E0 25 Internal voltage fault 12 Internal voltage fault 12 Contact our service center.

E0 26 Internal voltage fault 13 Internal voltage fault 13 Contact our service center.

E0 27 Internal voltage fault 14 Internal voltage fault 14 Contact our service center.

E0 28 Internal voltage fault 15 Internal voltage fault 15 Contact our service center.

E0 29 Internal voltage fault 16 Internal voltage fault 16 Contact our service center.

E0 30 H/W error 1 H/W error 1 Contact our service center.

E0 31 Initialization waiting timeout Initialization did not complete. Connection timed out.

Contact our service center.

E1 01 RIO parameter error RIO communication function parameter are not set correctly.

Set the RIO parameter of the DAU/RTU correctly.

E1 02 Remote I/O error Communication error occurred in RIO1.0 master communication.

Check the connection of the RIO unit or replace the RIO unit and turn ON the power again.

E1 03 Remote I/O 2.0 error Communication error occurred in RIO2.0 master communication.

Check the connection of the RIO unit or replace the RIO unit and turn ON the power again.

E1 04 RIO initialize error Error occurred in RIO initial communication.

Contact our service center. Set the station number of the RIO unit to a value from 1 to 8. Turn ON the DAU/RTU power again.

E2 01 IP address acquisition failure

Failed to acquire IP address from DHCP.

Check communication to the DHCP server. Restart the unit.

E2 02 Time synchronization failure

Time synchronization with the SNTP server failed.

Check communication to the SNTP server. Correct "#1607 SNTP server address". Correct "#0407 SNTP server timeout period". Restart the unit.

E2 03 IP addr. filter disabled The IP address filter is disabled, the IP address filter range setting is all 0.

Set "#1015-#1046 IP address filter range".

E2 04 IP addr. filter range abnormal

The IP address filter range setting is all 0.

Set "#1015-#1046 IP address filter range".

E2 05 Illegal unit name setting The unit name is not set or characters that can not be used are set.

Correct "#1608 unit name". For "#1608 unit name", specify characters from "0 to 9", "a to z", and "A to Z".

E2 06 Illegal broker's IP addr The broker's IP address has not been set or an incorrect IP address is set.

Correct "#1051 MQTT broker IP Address".

Error code Type for

clearing error *1 Name Details Remedy

Group code

Detailed code

PR UR

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E2 07 Transmission data size over

The total size of the selected transmission data exceeds the size that can be transmitted.

Correct the setting of the following parameters. "#0008-#0011 MQTT SendAxisSet1 to 4" "#0012/BIT0 MQTT DI valid" "#0012/BIT1 MQTT RIO(M) valid" "#0012/BIT2 MQTT RIO(S) valid" "#0012/BIT3 MQTT AI valid" "#0209 MQTT communication. Select DRV data narrowing down"

E2 08 Transmission time over

Transmission processing could not be completed within 1.8 seconds due to insufficient network communication speed.

Check the communication speed of the network. Reduce the sampling data to be transmitted.

E2 09 Protocol ver not acceptable Connection return code 1 was received with the CONNACK message.

Prepare the broker corresponding to protocol version 3.1.1.

E2 10 Client identifier rejection Connection return code 2 was received with the CONNACK message.

Correct "#1608 unit name". Allow "#1608 unit name" as a client identifier in the broker.

E2 11 Server unavailable Connection return code 3 was received with the CONNACK message.

Make sure that the server is available.

E2 12 Invalid user name or password

Connection return code 4 was received with the CONNACK message.

Correct "#1609 user name for broker connection" and "#1610 password for broker connection". Allow username/password at broker.

E2 13 No authority Connection return code 5 was received with the CONNACK message.

Check whether the client is allowed to connect.

Error code Type for

clearing error *1 Name Details Remedy

Group code

Detailed code

PR UR

79 IB-1501548-B

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Appendix 1: EMC Installation Guidelines

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5 Appendix 1: EMC Installation Guidelines

80IB-1501548-B

For details of the drive section (servo/spindle drive unit), refer to "EMC Installation Guidelines" of instruction manuals for

each drive unit.

5.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached

indicating that the product complies with the Directives.

As the NC unit is a component designed to control machine tools, we believe that it is not a direct EMC Directives

subject. However, we would like to introduce the following measure plans to back up EMC Directives compliance of the

machine tool as the NC unit is a major component of the machine tools.

(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel

(3) Introduction of members for measures

Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this

manual. However, the level of the noise varies depending on the equipment type and layout, control panel structure and

wiring lead-in, etc.

Thus, we ask that the machine tool builder for confirming the final noise level.

5.2 EMC Directives The items that the EMC Directives regulate can be roughly divided into the following two types.

- Emission: Capacity to prevent output of obstructive noise that adversely affects external devices

- Immunity: Capacity to not malfunction due to obstructive noise from external source

Contents of the regulation are summarized in the table below.

We assume that the standards and test contents required for a machine tool are almost the same as the following.

Class Name Details EN Standards

Emission

Radiated noise Restriction of electromagnetic noise radiated through the air

EN61000-6-4 (General industrial machine) EN61800-3 (Motor control unit)

EN55011 (CLASS: A)

Conductive noise Restriction of electromagnetic noise discharged from power supply line

Immunity

Static electricity electrical discharge

(Example) Regulation of withstand level of static electricity electrical discharge accumulated in human body

EN61000-6-2 (General industrial machine) EN61800-3 (Motor control unit)

EN61000-4-2

Radiation immunity (Example) Simulation of immunity from digital wireless telephones

EN61000-4-3

Burst immunity (Example) Regulation of withstand level of noise from relay or plug and play

EN61000-4-4

Conductive immunity (Example) Regulation of withstand level of noise flowed from power supply wires, etc.

EN61000-4-6

Power supply frequency magnetic field

(Example) Regulation of electromagnetic noise of 50/ 60Hz power supply frequency

EN61000-4-8

Power supply dip (fluctuation)

(Example) Regulation of power voltage drop withstand level

EN61000-4-11

Surge (Example) Regulation of withstand level of noise caused by lightning

EN61000-4-5

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5.3 EMC Measures The following items mainly need to be taken into account as a countermeasure for EMC.

(1) Store the device in a sealed metal panel.

(2) Ground all conductors that are floating electrically. Decrease the impedance.

(3) Increase the distance between the drive line and signal wire.

(4) Shield the cables wired outside of the panel.

(5) Install a noise filter.

Pay attention to the following items to suppress the noise radiated outside of the panel.

(1) Accurately ground the devices.

(2) Use shielded cables.

(3) Increase the electrical seal of the panel. Reduce the gaps and holes.

5.4 Panel Structure The design of the panel is a very important factor for the EMC measures. Take the following measures sufficiently into

consideration when creating a panel.

5.4.1 Measures for Control Panel Body

(1) Use metal for all members configuring the panel.

(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced, and then fix

with screws.

(3) Be careful not to bend the plate by such as screwing work. If there is a gap, noise leaks out from that part.

(4) Plate (nickel tin) the metal plate surface at the grounding plate, and connect the connection parts with the low

impedance.

(5) If there is a large opening, such as ventilation holes, make sure to close the hole.

(Note 1) Using screws to fix the plates that have been painted is the same as an insulated state. Remove the paint and

fix the screws.

Painting mask

Joining interval: approximately 20 cm

Mesh cover

(conductive sponge)

Opening

Control panel

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5.4.2 Measures for Door

(1) Use metal for all members configuring the panel.

(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a

large contact area as shown below.

(3) The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.

(Note 1) When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's

impedance.

(Note 2) Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated

state. Remove the paint and fix the screws.

5.4.3 Measures for Power Supply

(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of the noise

filter capacity varies depending on the drive unit and devices to be used.

(Note 1) The conductive noise can be suppressed by inserting a noise filter, but the radiated noise will flow out.

(Note 2) The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.

(a) (b)

EMI gasket

Use of gasket Large contact area

Control panel

Door

Cross-section drawing

Contact area

Control

panel

Door

NFNF

Device

Radiated

noise

AC input

Noise

filter

Partition

plate

Device

Radiated noise

AC input

Flow out

Conductive

noise Conductive

noise Noise

filter

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83 IB-1501548-B

5.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated.

The following measures must be sufficiently taken into consideration to install cables that carry out high-speed

communication (J210/J303).

5.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessarily in the panel, they easily pick up noise. Pay attention to the device layout and wire

length so that the wiring length is as short as possible.

(2) Always connect the grounding wire to the FG terminal indicated on the device.

(3) Keep the distance between the drive line and encoder cable to the drive section motor as much as possible when

wiring.

(4) Do not lead the power supply wire around the panel without using a filter.

Noise

Device Device Device DeviceDevice Device

NF Partition

plate

Device

Radiated

noise

AC input

Conductive

noise

Flow out

Noise

filter

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5.5.2 Shield Treatment of Cables

Use shielded cables for the cables wired outside the panel.

Use a shield clamp within 10 cm of the lead-out port from the panel. (Refer to "EMC Countermeasure Parts: Shield

Clamp Fitting".)

(1) DC power supply cable [J070/J071 cable]

- Use a shield clamp within 10 cm from the panel's inlet/outlet.

- When using a ferrite core, install it on both ends of the connected units.

- Always install a ferrite core (refer to "EMC Countermeasure Parts: Ferrite Core") on the general-purpose stabilized

power supply. The ferrite core may not be required depending on the selected power supply.

(2) Remote I/O cable [J210 cable]

- Use a shield clamp within 10 cm from the panel's inlet/outlet.

- When using a ferrite core, install it on both ends of the connected units.

(3) LAN cable [J303 cable]

- Use a shielded cable. Use a shield clamp within 10 cm from the panel's inlet/outlet.

- When using a ferrite core, install it on both ends of the connected units.

Operation panel Control panel

Personal

computer unit

J070/J071 cable

Shield clamp

General-purpose

stabilized power supply

J070/J071 cable

Ferrite core

Operation panel

I/O unit

General-purpose

stabilized power supply

Control panelControl panel

Control unit

Shield clamp

Ferrite core

Remote I/O unit

J210 cable

Control panel

Control unit

Shield clamp

Ferrite core

Peripheral device

J303 cable

Operation panel

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5 Appendix 1: EMC Installation Guidelines

85 IB-1501548-B

5.6 EMC Countermeasure Parts 5.6.1 Shield Clamp Fitting

The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below.

Install the grounding plate near the outlet (within 10 cm) of each panel, and press against the grounding plate with the

clamp fitting.

If the cables are thin, several can be bundled and clamped together.

To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a grounding wire.

A B C Enclosed fittings

Ground Plate #D 100 86 30 Clamp fitting A2

Ground Plate #E 70 56 - Clamp fitting B1

L1 (maximum dimension when it is open)

L2 (reference dimension)

Clamp fitting A 25 (77)

Clamp fitting B 12 (54)

+ 0 .3 0

2 4

4 0

35

6 22

17.5

AC 3 5

2 4

- 0 .20

1 1

7

3 6

B 0 .3

3 0

L1

L2

2-

[Unit: mm]

(Note 1) Screw hole for wiring to earthing plate in cabinet.

(Note 2) The earthing plate thickness is 1.6mm.

hole

(Fitting A, B)

Installation hole

Clamp fittingEarthing plate

Outline drawing

5

M4 screw

Shield sheath

Cable

Cable

Earthing plate

Remove the cable sheath from the clamp section.

View of clamp section

Clamp fitting

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86IB-1501548-B

5.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.

This can be installed with one touch without cutting the interface cable or power supply cable.

This ferrite core is effective for common mode noise, and countermeasures for noise can be taken without affecting the

quality of the signal.

Recommended ferrite core: TDK ZCAT Series

*1 The M stamp is attached.

*2 A fixing band is attached at shipment.

*3 The core is fixed with double-sided tape. (The tape is enclosed with the part.)

ZCAT-B type: Cabinet fixing type installation hole 4.8 to 4.9 mm, plate thickness 0.5 to 2 mm

ZCAT-AP, ZCAT-C type: Structure that prevents easy opening after case is closed.

Unit: mm

Part Name A B C D E Applicable cable outer

diameter Mass (g)

ZCAT1518-0730-M(-BK)*1 221 181 71 151 - 7 maximum 6

ZCAT1518-0730(BK)*2 221 181 71 151 - 7 maximum 6

ZCAT2017-0930-M(-BK) 211 171 91 201 - 9 maximum 11

ZCAT2032-0930-M(-BK)*1 361 321 91 19.51 - 9 maximum 22

ZCAT2032-0930(-BK)*2 361 321 91 19.51 - 9 maximum 22

ZCAT2132-1130-M(-BK)*1 361 321 111 20.51 - 11 maximum 22

ZCAT2132-1130(-BK)*2 361 321 111 20.51 - 11 maximum 22

ZCAT3035-1330-M(-BK)*1 391 341 131 301 - 13 maximum 63

ZCAT3035-1330(-BK)*2 391 341 131 301 - 13 maximum 63

ZCAT1525-0430AP-M(-BK) 251 201 41 151 11.51 2.5 to 4 (USB) 7

ZCAT1325-0530A-M(-BK)*1 251 201 51 12.81 11.21 3 to 5 (USB) 7

ZCAT1325-0530A(-BK) 251 201 51 12.81 11.21 3 to 5 (USB) 7

ZCAT1730-0730A-M(-BK) 301 231 71 16.51 151 4 to 7 (USB) 12

ZCAT2035-0930A-M(-BK)*1 351 281 91 19.51 17.41 6 to 9 22

ZCAT2035-0930A(-BK) 351 281 91 19.51 17.41 6 to 9 22

ZCAT2235-1030A-M(-BK) 351 281 101 21.51 201 8 to 10 27

ZCAT2436-1330A-M(-BK) 361 291 131 23.51 221 10 to 13 29

ZCAT2017-0930B-M(-BK) 211 171 91 201 28.51 9 maximum 12

ZCAT2749-0430C-M(-BK) 491 271 4.51 19.51 - 4.5 maximum 26

ZCAT4625-3430D(-BK) 45.51 24.51 341 121 - 26 For core flat cable 32

ZCAT4625-3430DT(-BK)*3 45.51 24.51 341 131 - 26 For core flat cable 32

ZCAT6819-5230D(-BK) 67.51 18.51 521 161 - 40 For core flat cable 58

ZCAT6819-5230DT(-BK)*3 67.51 18.51 521 171 - 40 For core flat cable 58

ZCAT-A, ZCAT-AP typeShape and dimensions ZCAT type

ZCAT-C type

ZCAT-B type

ZCAT-D type

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5 Appendix 1: EMC Installation Guidelines

87 IB-1501548-B

5.6.3 Surge Absorber

Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (user-

prepared) supplying power to the control unit and DIO. Select a product equivalent to or higher than the following

products for the surge absorber. Refer to the manufacturer catalog for detailed characteristics, outline and connection

methods of the surge absorber.

(1) Part name: RSPD-250-U4

Manufacturer: OKAYA ELECTRIC INDUSTRIES

Outline drawing

Circuit drawing

Rated Voltage (50/60Hz)

DC Breakdown voltage

Voltage protection level

Normal discharge current

Maximum discharge current

Surge current life

250VAC (Three phase)

700V25% 1.3kV 8/20s 2.5kA

8/20s 5kA

Approximately 300 times 8/20s-1kA

Resin

Extraction wire

Case

321

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88IB-1501548-B

(2) Example of surge absorber installation

An example of installing the surge absorber in the machine control panel is shown below.

A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied. Thus, install a

circuit protection breaker in the stage before the surge absorber. Note that almost no current flows to the surge

absorber during normal use. Therefore, a breaker installed as the circuit protection for another device can be used

with the surge absorber.

Surge absorber installation

CAUTION

1. The wires from the surge absorber should be connected without extensions.

2. If the surge absorber cannot be installed just with the enclosed wires, keep the wiring length of A to 2m or less.

If the wires are long, the surge absorber's performance may drop and inhibit protection of the devices in the

panel.

3. Surge absorber to be selected varies depending on input power voltage.

4. Do not insert the surge absorber in the place with a lot of harmonic components.

A

MC Circuit

protector

NC unit

Control panel

(relay panel,

etc.)

Other device

(panel power

supply, etc.)

Other device

(panel power

supply, etc.)

Panel earth

leakage

breaker

Input

power

Circuit

protector

AC reactor

Transformer

Grounding

Grounding plate

Factory power

Contactor

Circuit

protector

Power supply

unit

and

drive unit

Surge absorber

(Protection across phases/

Protection across each phases grounding)

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5 Appendix 1: EMC Installation Guidelines

89 IB-1501548-B

5.6.4 Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer).

Use a power supply that complies with CE Marking or that follows the safety standards given below.

Stabilized power supply selection items

Standards

Safety Standards: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant

Noise Terminal Voltage: FCC Class A, VCCI-Class A

High Harmonics Current Restrictions: IEC61000-3-2

Item Standard setting Remarks

Output

Voltage fluctuation 5% 5% or less of 24VDC output

Ripple noise 120 mV (maximum)

Spike noise 500 mV (maximum)

Output current Refer to the maximum current consumption of the unit in use and calculate.

Output holding time 20 ms (min) Instantaneous power failure time (AC side)

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90IB-1501548-B

91 IB-1501548-B

6

Appendix 2: Precautions for Compliance to UL/c-UL Standards

Data Acquisition Unit Users Manual

6 Appendix 2: Precautions for Compliance to UL/c-UL Standards

92IB-1501548-B

(1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.)

This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying

24VDC to each unit is a UL-approved part of SELV/limited power LPS or Class 2.

Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit.

(2) Unit ambient temperature

This NC system complies with the UL Standards on the condition that the unit is used at a temperature less than the

maximum ambient temperature given in "Environment Conditions" section. Make sure that the maximum ambient

temperature of each unit does not exceed the temperature given in "Environment Conditions" section.

Revision History

Date of revision

Manual No. Revision details

Nov. 2019 IB(NA)1501548-A First edition created.

Oct. 2020 IB(NA)1501548-B The following chapters were revised. - Introduction - Precautions for Safety

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TEL: +62-21-2961-7797 / FAX: +62-21-2961-7794 TAIWAN

MITSUBISHI ELECTRIC TAIWAN CO., LTD. (TAIWAN FA CENTER) MALAYSIA Taiwan Taichung Service Center

NO.8-1, INDUSTRIAL 16TH RD., TAICHUNG INDUSTRIAL PARK, SITUN DIST.,

MITSUBISHI ELECTRIC SALES MALAYSIA SDN. BHD. TAICHUNG CITY 40768, TAIWAN

Malaysia Service Center (Kuala Lumpur Service Center) TEL: +886-4-2359-0688 / FAX: +886-4-2359-0689

LOT 11, JALAN 219, P.O BOX 1036, 46860 PETALING JAYA, SELANGOR DARUL EHSAN. MALAYSIA

TEL: +60-3-7960-2628 / FAX: +60-3-7960-2629 Taiwan Taipei Service Center Johor Bahru Service Satellite 10F, NO.88, SEC.6, CHUNG-SHAN N. RD., SHI LIN DIST., TAIPEI CITY 11155, TAIWAN

TEL: +886-2-2833-5430 / FAX: +886-2-2833-5433

THAILAND Taiwan Tainan Service Center 11F-1., NO.30, ZHONGZHENG S. ROAD, YONGKANG DISTRICT, TAINAN CITY 71067, TAIWAN

MITSUBISHI ELECTRIC FACTORY AUTOMATION (THAILAND) CO.,LTD. TEL: +886-6-252-5030 / FAX: +886-6-252-5031

Thailand Service Center (Bangkok) 101, TRUE DIGITAL PARK OFFICE, 5TH FLOOR, SUKHUMVIT ROAD, BANGCHAK, PHRAKHANONG,

BANGKOK, 10260 THAILAND OCEANIA TEL: +66-2-092-8600 / FAX: +66-2-043-1231-33

Bowin Service Center (Chonburi) MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. Korat Service Center Oceania Service Center

348 VICTORIA ROAD, RYDALMERE, N.S.W. 2116 AUSTRALIA

TEL: +61-2-9684-7269/ FAX: +61-2-9684-7245

INDIA

MITSUBISHI ELECTRIC INDIA PVT., LTD. CNC Technical Center (Bangalore) PLOT NO. 56, 4TH MAIN ROAD, PEENYA PHASE 3,

PEENYA INDUSTRIAL AREA, BANGALORE 560058, KARNATAKA, INDIA

TEL : +91-80-4655-2121 / FAX : +91-80-4655-2147

Chennai Service Satellite Coimbatore Service Satellite Hyderabad Service Satellite

North India Service Center (Gurgaon) 2ND FLOOR, TOWER A&B, DLF CYBER GREENS, DLF CYBER CITY,

DLF PHASE-III, GURGAON- 122 002, HARYANA, INDIA

TEL : +91-124-4630 300 / FAX : +91-124-4630 399

Ludhiana Service Satellite Panth Nagar Service Satellite Delhi Service Satellite Jamshedpur Service Satellite Manesar Service Satellite

West India Service Center (Pune) ICC-Devi GAURAV TECHNOLOGY PARK, UNIT NO.402, FOURTH FLOOR, NORTH WING,

SURVEY NUMBER 191-192 (P), NEXT to INDIAN CARD CLOTHING COMPANY Ltd,

OPP. VALLABH NAGAR, PIMPRI, PUNE- 411 018, MAHARASHTRA, INDIA

TEL : +91-20-6819 2274 / FAX : +91-20-4624 2100

Kolhapur Service Satellite Aurangabad Service Satellite Mumbai Service Satellite

West India Service Center (Ahmedabad) 204-209, 2ND FLOOR, 31FIVE, CORPORATE ROAD PRAHLADNAGAR,

AHMEDABAD -380015, GUJARAT, INDIA

TEL : + 91-79-6777 7888

Rajkot Service Satellite

Notice

Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.

Duplication Prohibited

This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.

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