Mitsubishi Motors MZ360178EX Installation Instructions PDF

S335-001-0704 (07B1199)

PAJERO / MONTERO (Long Body) CARGO ROOM COVER

MZ360178EX INSTALLATION AND HANDLING INSTRUCTIONS

Thank you for purchasing the Mitsubishi Genuine Accessory. To install and use the product correctly with proper knowledge of it, read this publication carefully. Keep this publication for reference when maintenance is required.

This publication gives precautionary instructions in the boxes titled as follows. Read through these instructions thoroughly.

Describes precautions that should be observed in order to prevent injury or damage to the vehicle or its components, which may occur if sufficient care is not taken.

Provides additional information that facilitates installation work.

Failure to follow these instructions not only prevents the product from working properly but may lead to trou- ble with the vehicle. Be sure to follow all instructions carefully.

If there is anything unclear about the installation, handling and/or usage of the product, contact your Mitsub- ishi Motors dealer for clarification.

Mitsubishi Motors Corporation is not responsible for any defects or difficulties caused by or resulting from the failure to follow given instructions.

We recommend you to have the installation performed at an authorized Mitsubishi Motors dealer.

Utility hook (in total 4)

Cargo room cover

This product cannot be installed on vehicles with factory-fitted cargo blind (rear shelf). Note

Attention

To the dealer: Be sure that the customer receives this publication.

Caution

Note

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j TOOLS (Make the following tools ready for use.)

j COMPONENTS (Make sure that all of the following components were included in the kit.)

j PRECAUTIONS Be sure to apply the parking brake securely. Remove the ignition key from the key cylinder. Be sure to wear protective goggles when drilling. Be sure to clean away the drilling chips after drilling each hole as they may scratch the interior surface.

Do not use an air gun. Use a vacuum cleaner.

Cargo room cover: 1

Hook: 4 Washer: 4 Inner sleeve: 4 Screw (M6 65): 2

Pipe spacer (L = 38): 2 Sponge spacer (H = 4): 2 Screw (M6 75): 2 Pipe spacer (L = 45): 2

Sponge spacer (H = 12): 2 Template (for rear lower fixing point B): 1

Tape measure

Utility knife Phillips screwdriver (No. 1) Flat-blade screwdriver Gimlet

Drill Hole saw ( 15 mm) Socket wrench

Scissors Protective goggles

Front

1

2 3 4 5

65 mm

6

38 mm

7

4 mm

8

75 mm

9

45 mm

10

12 mm

11

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INSTALLATION PROCEDURES A. APPLICATION OF THE FIXING POINTS

This product cannot be installed on vehicles with factory-fitted cargo blind (rear shelf).

Body type Long body Remarks

Factory option Cargo blind (Rear shelf) o o: Equipped : Not equipped

Fixing point

A, C: Quarter trim lower (front, left and right)

o o: Available : Not availableB, D: Quarter trim lower

(rear, left and right)

Required components & their quantities

Hook 4 For points A, B, C

and DWasher 4 Inner sleeve 4 Screw (M6 65) 2

For points A and CPipe spacer (L = 38) 2 Sponge spacer (H = 4) 2 Screw (M6 75) 2

For points B and DPipe spacer (L = 45) 2 Sponge spacer (H = 12) 2

A

B

C

D

2

3

4

5

6

7

8

9

10

Check

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B. MARKING THE INSTALLATION POINTS

1) Cut out the template properly. 2) Place the template over the quarter upper trim as shown in the drawing and mark the point B with a gimlet. 3) Mark the points A, C and D using a tape measure and a gimlet.

11

11

B

C D

Left-hand side

Right-hand side

Quarter upper trim

Seatbelt hook

Front

Quarter upper trim Detail of

Front

D-L

A Template11

145

10 0

140 142

11 5

10 0 B

Check

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C. DRILLING THE MOUNTING HOLES 1) Drill the 15-mm holes to the points A, B, C and D

using a hole saw.Left-hand side

Right-hand side

Quarter upper trim

Quarter upper trim

A B

C D

Front

Front

To prevent damage to the inside parts, be sure to use a hole saw which is shorter than 30 mm.

Note

30 mm or shorter

Check

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D. INSTALLING THE UTILITY HOOKS 1) Install the parts shown in the drawing to the weld

nuts in the holes A, B, C and D.L.H.

Front

R.H.

Quarter upper trim

B A

C D

Hook2 Washer3

Screw (M6 75)8

Screw (M6 65)5

Hook2 Washer3

Screw (M6 65)5

Screw (M6 75)8 Hook2

Washer3

Hook2 Washer3

Sponge spacer (H= 12)10

Pipe spacer (L= 45)9

Sponge spacer (H= 4)7 Pipe spacer (L= 38)6

Sponge spacer (H= 4)7 Pipe spacer (L= 38)6

Pipe spacer (L= 45)9 Sponge spacer (H= 12)10

Front

After tightening the screw, check that the washer is fixed firmly in place, and that only the hook can be turned. The hook will not turn if the screw has been fastened too tightly.

Fit the entire sponge spacer or inside the rim of the washer .

3 2

2

7 10

3

Caution

Screw

Hook2 Washer3

Pipe spacer6 9 Only the hook turns.

Interior trim Body panel

Sponge spacer 7 10

The sponge spacer should not protrude from the rim of the washer .3

Be careful not to let the parts fall behind the lining.

Caution

Check

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E. INSTALLING THE INNER SLEEVE 1) Insert the inner sleeve to each hook . (4

places)L.H.

R.H.

Inner sleeve4 Inner sleeve4

Inner sleeve4 Inner sleeve4

A

C D

B

Quarter upper trim

Quarter upper trim

Front

Front

4 2

Fit both lugs on the inner sleeve securely into the square holes in the hook .

Press the lug portion from inside using a flat-blade screwdriver to engage the lugs securely.

4

2

Caution

Lug (2 places) Square hole (2 places)

This process can be facilitated by heating the inner sleeve to approx. 30C. (Do not use a lubricant, as this will cause the sleeve to slip out after installation.)

4

Note

Check

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F. INSTALLING THE CARGO ROOM COVER 1) Hook four loops at the end of the belts of the cargo room cover to the utility hooks. Then tighten the belts

evenly.

2) To remove the product, loosen the belts sufficiently and take off the loops from the utility hooks.

CARE AND HANDLING

This product may discolor quickly in some conditions. This product cannot be dry-cleaned. If the product becomes dirty, wipe softly with a soft cloth moistened with

neutral detergent solution.

1

Utility hook

Hook the loop.

Tighten the belt.

Pull.

Do not hook the loop to only one arm (marked *) of the utility hook. The hook will be turned and the