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Mitsubishi Electric Meldas MDS B SVJ2 Series Users Manual PDF
Summary of Content for Mitsubishi Electric Meldas MDS B SVJ2 Series Users Manual PDF
MITSUBISHI
MELDAS AC SERVO
MDS-B-SVJ2 Series Manual for Replacing
BNP-B2202B (ENG)
Changes for the Better
MITSUBISHI ELECTRIC
1 BNP-B2202B
1. Introduction This manual contains points to change and examine when replacing the MDS-A-SVJ Series servo drive unit with the MDS-B-SVJ2 Series servo drive unit. In replacing, also refer to Specifications and Instruction Manual (BNP-B3937).
(Note) The software version of MDS-B-SVJ2 to which this manual (BNP-B2202B) applies is version C0 or later.
1-1 Features of MDS-B-SVJ2 The MDS-B-SVJ2 Series servo drive unit is for NC, which was developed as the successor model to the MDS-A-SVJ Series. It has such features as below compared with SVJ.
1. CE Marking compliant (Compliant to European Safety Standard) 2. Installation convertibility with all the capacities of the SVJ series 3. New model, HC motor supported 4. 100,000 pulse ENC supported (OSA104,OSE104) 5. Standard regenerative resistor is integrated in drive unit (All capacities other than 100W) 6. Possible to integrate the battery for the absolute positioning system (MR-BAT) in drive unit (Battery unit
is also possible to use. 7. By wiring the control power supply separately, possible to break the power supply for the main circuit by
contactor 8. New functions added (External observer, overshoot compensation, adoptive filter, etc) 9. Motor brake and contactor control sequence output (DO output)
1-2 Specification of MDS-B-SVJ2 The specification of MDS-B-SVJ2 is as follows. For detailed specification, refer to Specifications and Instruction Manual (BNP-B3937).
Servo drive unit model SVJ2-01 SVJ2-03 SVJ2-04 SVJ2-06 SVJ2-07 SVJ2-10 SVJ2-20
Voltage/Frequency Three-phase AC200 to 230V / 50, 60Hz Tolerable voltage fluctuation Three-phase AC170 to 253V / 50, 60Hz Power
supply Tolerable frequency fluctuation Within -/+ 5%
Method Sine wave PWM control and current control method Dynamic brake Built-in
Regenerative resistor External only Built-in or external option
External digital input External emergency stop input External digital output Contactor control output, brake control output External analog output -/+ 10V, 2ch
Protection function
Excessive current break, regenerative excessive voltage break, overload break (Electron thermal), servo motor excessive heat protection, detector error protection, regeneration error protection, insufficient voltage and momentary power failure protection, overspeed protection, excessive error protection
Structure Protection method: IP20 Weight [kg] 0.7 0.7 0.7 1.1 1.5 2.0 2.0
1-3 Basic Rules in Replacing To follow the content of this manual, the basic rules and compatibilities must be satisfied. If not, the installation of SVJ2 is considered to be newly selected installation. In the case of replacing SVJ-01W or SVJ-03W (100V spec), carry out replacing after changing the power supply to be the three-phase 200V.
1. Drive unit replacing means replacing MDS-A-SVJ with MDS-B-SVJ2. 2. The basic idea of replacing is that replacing drive units after machine tool builders shift their orders for
SVJ to those for SVJ2. 3. In selecting motor, select the one with which the equivalent output and control accuracy can be got. 4. The selected motors flange diameter and shaft shape is compatible with the current one.
2 BNP-B2202B
1-4 Additional points compared with version B As the software version was upgraded to C0 from B (B0 to B4), functions below will be added by replacing SVJ with SVJ2.
1. All types of HC motors (HC52 to HC202, HC53 to HC153) are available, so the HA series motor can be replaced with the HC series.
2. Motors HA053 and HA13 can be replaced. (If replacing, the new motors should be HA053N and HA13N.)
3. Regenerative resistor of the SVJ series can be used. (Note that in this case, CE Marking cannot be acquired.)
3 BNP-B2202B
1-5 Basic Configuration of MDS-B-SVJ2
L21 L11 D C P
L1, L2, L3
3-phase AC power supply 200V t o 230V
50/ 60Hz
L1
U V W
N
L2 L3
MITSUBISHI'S CNC
Terminal connector A-TMNo fuse breaker
Contactor
No fuse breaker
Contactor
AC reactor
AC servo motor
Detector cable
External regenerative resistor (Option)
Spindle drive unit Converter unit, etc.
Control power supply
Main circuit output
Main circuit power supply
Control power supply
Main circuit power supply Ground
Shuts off the main circuit power supply at alarm
Disconnect when using
external regenerative
resistor
MDS-B-SVJ2-01 07
Cable SH21
Cable SH 21
To the next drive unit
Danger!
When the power supply is shared with converter, if the total current capacity is over 60A, set up a no fuse breaker and contactor for the main circuit power supply for SVJ2 separately. If you use a no fuse breaker that is shared with a large capacity unit, the breaker sometimes doesnt work for short circuit accident of a small capacity drive unit, which may cause fire. For SVJ2, select a breaker whose type is NF60 or lower. (For selecting no fuse breakers, refer to Specifications and Instruction Manual.)
4 BNP-B2202B
L11 L21 D P C N L1 L2 L3 U V W
L1, L2, L3
200V t o 230V 50/ 60Hz
MDS- B- SVJ2- 10, 20
3-phase AC power supply
No fuse breaker
Contactor
AC reactor
Main circuit power supply
No fuse breaker
Contactor Shuts off the main circuit power supply at alarm
Cable SH21
MITSUBISHI'S CNC
External regenerative resistor (Option)
Control power supply
Control power supply
Spindle drive unit Converter unit, etc. Main circuit
power supply Main circuit output AC servo motor
Detector cable
Disconnect when using external regenerative resistor
Ground
Terminal connector A-TM
Cable SH 21
To the next drive unit
5 BNP-B2202B
2 POINTS TO EXAMINE IN REPLACING In replacing, examine the points in the table below.
Category Different points
between SVJ and SVJ2 Points to examine Note
Space Connection directions of wiring are different.
Is there enough wiring space under the unit?
Are the wires long enough for SVJ2? Regenerative resistors are
different. Is there space left for mounting regenerative resistor?
Unit capacity is different. Is there enough space? (As the depth of the unit is longer. This point applies only to the case of HA-ME/MH73)
Wiring Connection directions of wiring are different.
Are the wires long enough? Do they reach the terminal box of SVJ2?
The control power supply is separate.
The control power input is connector. (SVJ2-07 and drive unit with smaller capacity)
Regenerative resistor is separate.
The regenerative resistors connection is connector. (SVJ2-07 and drive unit with smaller capacity)
Ground with chassis. Is FG wiring length enough? Motor Motor series is changed. Can your current motor continue to be used?
-In the case of HA motor, should the motor be replaced to be the new model (HC)?
-Can your current motor continue to be used? -With the current motor, does ENC have to be changed?
-Is it necessary to change to new motor? Cable Motor series is changed. Can your current ENC cable be used?
Refer to TABLE FOR MOTOR REPLACING.
Regenerative resistor
Regenerative resistor series is changed.
Do you prefer to continue to use the regenerative resistor for SVJ? (In this case, CE Marking cannot be acquired.) In selecting the regenerative resistor for SVJ2, take the regenerative load of the current regenerative resistor into consideration.
Refer to TABLE FOR REGENERATIVE RESISTOR REPLACING.
No fuse breaker
Select the product with the same capacity.
Use the product with the same capacity. However, in the case of replacing SVJ-06 with SVJ2-07, capacity is bigger.
Select the product with the same capacity.
Use the product with the same capacity. As SVJ, contactor does not have to be equipped. (Note that in this case, CE Marking cannot be acquired basically.) However, in the case of replacing SVJ-06 with SVJ2-07, capacity is bigger.
Contactor
The control power supply is separately wired.
Input the control power supply directly from the no fuse breaker. Use contactor only for the main circuit.
Battery for absolute positioning system
The built-in one (MR-BAT) can be used.
Battery unit (MDS-A-BAT) can be also used.
Parameter Change parameters that have to be changed.
Change parameters that have to be changed.
Is servo tuning necessary?
Refer to TABLE FOR MOTOR REPLACING.
100V spec The SVJ2 Series doesnt have the 100V specification, change to the 200V specification.
6 BNP-B2202B
3. TABLE FOR MOTOR REPLACING
Parameter change SVJ capacity Current motor SVJ2
capacity New motor ENC cable exchange SV009
SV010 SV011 SV012
SV019 SV020 SV025
Servo tuning
SVJ-01 HA-FE053 SVJ2-01 HA-FF053 Necessary 2048 8192 256 500 4 8 337C 227C Unnecessary or HA-FH053 HA-FF053 Necessary 2048 8192 256 500 8 227C Unnecessary
SVJ-01W HA-FE13 HA-FF13 Necessary 2048 4096 256 300 4 8 337D 227D Unnecessary HA-FH13 HA-FF13 Necessary 2048 4096 256 300 8 227D Unnecessary HA-ME053 HC-MF053 Necessary 2048 4096 256 200 4 8 339C 229C Necessary HA-MH053 HC-MF053 Necessary 2048 4096 256 200 8 229C Necessary HA-ME13 HC-MF13 Necessary 2048 4096 256 300 4 8 339D 229D Necessary HA-MH13
(When replacing 01W, change power supply to 3-phase 200V)
HC-MF13 Necessary 2048 4096 256 300 8 229D Necessary SVJ-01 HA053-E30 SVJ2-01 HA053N-E33 Necessary 2048 256 10 25 338C 228C Unnecessary
HA13-E30 HA13N-E33 Necessary 2048 256 10 25 338D 228D Unnecessary
SVJ-03 HA-FE23 SVJ2-03 HA-FF23 Necessary 2048 4096 256 700 4 8 337E 227E Unnecessary or HA-FH23 HA-FF23 Necessary 2048 4096 256 700 8 227E Unnecessary
SVJ-03W HA-FE33 HA-FF33 Necessary 2048 4096 256 500 4 8 337F 227F Unnecessary HA-FH33 HA-FF33 Necessary 2048 4096 256 500 8 227F Unnecessary HA-ME23 HC-MF23 Necessary 2048 4096 256 400 4 8 339E 229E Necessary HA-MH23
(When replacing 03W, change power supply to 3-phase 200V) HC-MF23 Necessary 2048 4096 256 400 8 229E Necessary
SVJ-03 HA23N-E30 SVJ2-03 HA23N-E33 Unnecessary 2048 256 25 006E 228E Unnecessary HA23N-E33 *HA23N-E33 Unnecessary 2048 256 25 006E 228E Unnecessary HA23N-A33 *HA23N-A33 Unnecessary 2048 256 25 226E 228E Unnecessary HA23N-E42 *HA23N-E42 Unnecessary 2048 256 100 226E 228E Unnecessary HA23N-A42 *HA23N-A42 Unnecessary 2048 256 100 226E 228E Unnecessary HA33N-E30 HA33N-E33 Unnecessary 2048 256 25 006F 228F Unnecessary HA33N-E33 *HA33N-E33 Unnecessary 2048 256 25 006F 228F Unnecessary HA33N-A33 *HA33N-A33 Unnecessary 2048 256 25 226F 228F Unnecessary HA33N-E42 *HA33N-E42 Unnecessary 2048 256 100 226F 228F Unnecessary HA33N-A42 *HA33N-A42 Unnecessary 2048 256 100 226F 228F Unnecessary HA-ME43 SVJ2-04 HC-MF43 Necessary 2048 4096 256 300 4 8 3390 2290 Necessary HA-MH43 HC-MF43 Necessary 2048 4096 256 300 8 2290 Necessary
SVJ-06 HA-FE43 SVJ2-04 HA-FF43 Necessary 2048 4096 768 700 4 8 3370 2270 Unnecessary HA-FH43 HA-FF43 Necessary 2048 4096 768 700 8 2270 Unnecessary HA-FE63 SVJ2-06 HA-FF63 Necessary 2048 4096 768 700 4 8 3371 2271 Unnecessary HA-FH63 HA-FF63 Necessary 2048 4096 768 700 8 2271 Unnecessary HA40N-E33 Unnecessary 2048 512 25 0000 2200 Unnecessary
HA40N-E30 HC52-E33 Unnecessary 2048 8192 512 25 0000 22B0 Necessary
*HA40N-E33 Unnecessary 2048 512 25 0000 2200 Unnecessary
HA40N-E33 HC52-E33 Unnecessary 2048 8192 512 25 0000 22B0 Necessary
*HA40N-A33 Unnecessary 2048 512 25 2200 Unnecessary
HA40N-A33 HC52-A33 Unnecessary 2048 8192 512 25 2200 22B0 Necessary
*HA40N-E42 Unnecessary 2048 512 100 2200 Unnecessary
HA40N-E42 HC52-E42 Unnecessary 2048 8192 512 100 2200 22B0 Necessary
*HA40N-A42 Unnecessary 2048 512 100 2200 Unnecessary
HA40N-A42 HC52-A42 Unnecessary 2048 8192 512 100 2200 22B0 Necessary
HA43N-E33 Unnecessary 2048 256/512 25 0080 2280 Unnecessary
HA43N-E30 HC53-E33 Unnecessary 2048 4096 256/512 256 25 0080 22C0 Necessary
*HA43N-E33 Unnecessary 2048 256/512 25 0080 2280 Unnecessary
HA43N-E33 HC53-E33 Unnecessary 2048 4096 256/512 256 25 0080 22C0 Necessary
*HA43N-A33 Unnecessary 2048 256/512 25 2280 Unnecessary
HA43N-A33 HC53-A33 Unnecessary 2048 4096 256/512 256 25 2280 22C0 Necessary
*HA43N-E42 Unnecessary 2048 256/512 100 2280 Unnecessary
HA43N-E42 HC53-E42 Unnecessary 2048 4096 256/512 256 100 2280 22C0 Necessary
*HA43N-A42 Unnecessary 2048 256/512 100 2280 Unnecessary
HA43N-A42 HC53-A42 Unnecessary 2048 4096 256/512 256 100 2280 22C0 Necessary
7 BNP-B2202B
Parameter change SVJ capacity Current motor SVJ2
capacity New motor ENC cable exchange SV009
SV010 SV011 SV012
SV019 SV020 SV025
Servo tuning
SVJ-06 HA-ME73 SVJ2-07 HC-MF73 Necessary 2048 4096 512 300 4 8 3391 2291 Necessary HA-MH73 HC-MF73 Necessary 2048 4096 512 300 8 2291 Necessary
SVJ-10 SVJ2-10 HA80N-E33 Unnecessary 2048 512 25 0001 2201 Unnecessary
HA80N-E30 HC102-E33 Unnecessary 2048 8192 512 384 25 0001 22B1 Necessary
*HA80N-E33 Unnecessary 2048 512 25 0001 2201 Unnecessary
HA80N-E33 HC102-E33 Unnecessary 2048 8192 512 384 25 0001 22B1 Necessary
*HA80N-A33 Unnecessary 2048 512 25 2201 Unnecessary
HA80N-A33 HC102-A33 Unnecessary 2048 8192 512 384 25 0001 22B1 Necessary
*HA80N-E42 Unnecessary 2048 512 100 2201 Unnecessary
HA80N-E42 HC102-E42 Unnecessary 2048 8192 512 384 100 2201 22B1 Necessary
*HA80N-A42 Unnecessary 2048 512 100 2201 Unnecessary
HA80N-A42 HC102-A42 Unnecessary 2048 8192 512 384 100 2201 22B1 Necessary
HA83N-E33 Unnecessary 2048 256/512 25 0081 2281 Unnecessary
HA83N-E30 HC103-E33 Unnecessary 2048 4096 256/512 256 25 0081 22C1 Necessary
*HA83N-E33 Unnecessary 2048 256/512 25 0081 2281 Unnecessary
HA83N-E33 HC103-E33 Unnecessary 2048 4096 256/512 256 25 0081 22C1 Necessary
*HA83N-A33 Unnecessary 2048 256/512 25 2281 Unnecessary
HA83N-A33 HC103-A33 Unnecessary 2048 4096 256/512 256 25 2281 22C1 Necessary
*HA83N-E42 Unnecessary 2048 256/512 100 2281 Unnecessary
HA83N-E42 HC103-E42 Unnecessary 2048 4096 256/512 256 100 2281 22C1 Necessary
*HA83N-A42 Unnecessary 2048 256/512 100 2281 Unnecessary
HA83N-A42 HC103-A42 Unnecessary 2048 4096 256/512 256 100 2281 22C1 Necessary
SVJ-20 SVJ2-20 HA93N-E33 Unnecessary 2048 512 25 008A 228A Unnecessary
HA93N-E30 HC153-E33 Unnecessary 2048 4096 512 256 25 008A 22C2 Necessary
*HA93N-E33 Unnecessary 2048 512 25 008A 228A Unnecessary
HA93N-E33 HC153-E33 Unnecessary 2048 4096 512 256 25 008A 22C2 Necessary
*HA93N-A33 Unnecessary 2048 512 25 228A Unnecessary
HA93N-A33 HC153-A33 Unnecessary 2048 4096 512 256 25 228A 22C2 Necessary
*HA93N-E42 Unnecessary 2048 512 100 228A Unnecessary
HA93N-E42 HC153-E42 Unnecessary 2048 4096 512 256 100 228A 22C2 Necessary
*HA93N-A42 Unnecessary 2048 512 100 228A Unnecessary
HA93N-A42 HC153-A42 Unnecessary 2048 4096 512 256 100 228A 22C2 Necessary
HA100N-E33 Unnecessary 2048 256/512 25 0002 2202 Unnecessary
HA100N-E30 HC202-E33 Unnecessary 2048 4096 256/512 384 25 0002 22B4 Necessary
*HA100N-E33 Unnecessary 2048 256/512 25 0002 2202 Unnecessary
HA100N-E33 HC202-E33 Unnecessary 2048 4096 256/512 384 25 0002 22B4 Necessary
*HA100N-A33 Unnecessary 2048 256/512 25 2202 Unnecessary
HA100N-A33 HC202-A33 Unnecessary 2048 4096 256/512 384 25 2202 22B4 Necessary
*HA100N-E42 Unnecessary 2048 256/512 100 2202 Unnecessary
HA100N-E42 HC202-E42 Unnecessary 2048 4096 256/512 384 100 2202 22B4 Necessary
*HA100N-A42 Unnecessary 2048 256/512 100 2202 Unnecessary
HA100N-A42 HC202-A42 Unnecessary 2048 4096 256/512 384 100 2202 22B4 Necessary
(Note 1) The arrow at the head of the SVJ2 capacity ( ) means the capacity is not the same as the previous one. (Note 2) The meaning of the symbols at the head of the new motor is as follows.
*: Your current motor can be used. : By changing the detectors, your current motor can be used. : The motors must be replaced.
(Note 3) As for parameter values, the value before the arrow is the value to change. (Conventional parameter New parameter) If there is only one value in a cell, it means that change is not necessary.
(Note 4) 256/512 in parameter change cells of SV011 and SV012 means SV011=256, SV012=512. (Note 5) If servo tuning is necessary, gain and filter (VGN, PGN, etc.) must be tuned after replacing.
8 BNP-B2202B
4.TABLE FOR REGENERATIVE RESISTOR REPLACING
Current regenerative
resistor Connection
Regenerative resistor
efficiency
Current regenerative
load level
Capacity of new drive unit
New regenerative resistor
Regenerative resistor
efficiency
Parameter change SV036
No regenerative resistor SVJ2-01 No regenerative
resistor 1000
MR-RB013 1 18W When continuing to use MR-RB013 1100 9100
Lower than 40%
SVJ2-01 MR-RB032 30W 1100 1200
SVJ2-03 to 06 Standard built-in resistor 10W 1100 1000
SVJ2-07 Standard built-in resistor 20W 1100 1000
Higher than 40%
SVJ2-01 to 06 MR-RB032 30W 1100 1200
SVJ2-07 Standard built-in resistor 20W 1100 1000
MR-RB033 1 36W When continuing to use MR-RB033 1200 9200
Lower than 60%
SVJ2-01 to 07 MR-RB032 30W 1200
Higher than 40%
SVJ2-01 to 07 MR-RB12 100W 1200 1300
2 in 72W When continuing to use MR-RB033 1200 9200
parallel No limit SVJ2-10 to 20 Standard built-in resistor 100W 1200 1000
4 in 144W When continuing to use MR-RB033 1200 9200
parallel Lower than 50%
SVJ2-20 Standard built-in resistor 100W 1200 1000
Higher than 50%
SVJ2-20 MR-RB30 300W 1200 1500
MR-RB064 1 72W When continuing to use MR-RB064 1300 9300
No limit SVJ2-10 to 20 Standard built-in resistor 100W 1300 1000
2 in 144W When continuing to use MR-RB064 1300 9300
parallel Lower than 50%
SVJ2-20 Standard built-in resistor 100W 1300 1000
Higher than 50%
SVJ2-20 MR-RB30 300W 1300 1500
2 in 144W When continuing to use MR-RB064 1F00 9F00 parallel SVJ2-06 to 07 MR-RB12 100W 1F00 1300 SVJ2-06 to 07 MR-RB32 300W 1F00 1400 MR-RB34 1 300W When continuing to use MR-RB34 1400 9400 No limit SVJ2-10 to 20 MR-RB30 300W 1400 2 in 600W When continuing to use MR-RB34 1400 9400
parallel Lower than 60%
SVJ2-20 MR-RB50 500W 1400 1600
MR-RB063 1 72W When continuing to use MR-RB063 1500 9500 No limit SVJ2-01 to 07 MR-RB12 100W 1500 1300 2 in 144W When continuing to use MR-RB063 1500 9500
parallel Lower than 50%
SVJ2-10 to 20 Standard built-in resistor 100W 1500 1000
Higher than 50%
SVJ2-10 to 20 MR-RB30 300W 1500
4 in 288W When continuing to use MR-RB063 1500 9500 parallel No limit SVJ2-20 MR-RB30 300W 1500
(Note 1) If you use regenerative resistors for SVJ, CE Marking cannot be acquired basically. (Note 2) In replacing regenerative resistor for SVJ2, different regenerative resistors will be chosen depending on the
regenerative load (thermo monitor) of the current regenerative resistor for SVJ. Select regenerative resistors by taking the necessary regenerative efficiency for SVJ into consideration.
(Note 3).As for parameter values, the value before the arrow is the value before
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