Contents

Mitsubishi Electric FR CC2 Instructions Manual PDF

1 of 154
1 of 154

Summary of Content for Mitsubishi Electric FR CC2 Instructions Manual PDF

INVER

IN VER

TER C

C 2

FR -C

C 2-C

IN STR

U C

TIO N

M A

N U

A L

C IB(NA)-0600572ENG-C(2107)MEE Printed in Japan Specifications subject to change without notice.

CC2 INSTR

FR-CC2

Conv

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

TER

UCTIO

-C355K

erter Un

INTRODUCTION 1

INSTALLATION AND WIRING 2

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 3

PARAMETER 4

PROTECTIVE FUNCTIONS 5

PRECAUTIONS FOR MAINTE- NANCE AND INSPECTION 6

SPECIFICATIONS 7

N MANUAL

to C560K

it

Thank you for choosing this Mitsubishi converter unit. This Instruction Manual provides handling information and precautions for use of the FR-CC2 series. Incorrect handling might cause an unexpected fault. Before using this product, always read this Instruction Manual carefully to use this product correctly.

Electric Shock Prevention

Fire Prevention

Injury Prevention

Additional instructions The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock.

Safety instructions Do not attempt to install, operate, maintain or inspect the product until you have read through this Instruction Manual and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. Installation, operation, maintenance and inspection must be performed by qualified personnel. Here, qualified personnel means a person who meets all the conditions below. A person who possesses a certification in regard with

electric appliance handling, or person took a proper engineering training. Such training may be available at your local Mitsubishi office. Contact your local sales office for schedules and locations. A person who can access operating manuals for the

protective devices (e.g. light curtain) connected to the safety control system. A person who has read and familiarized himself/herself with the manuals.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

Incorrect handling may cause hazardous conditions, resulting in death or severe injury. Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

Even items that are marked with the icon

may lead to a potentially critical situation, depending on the circumstances. Both instruction levels must be followed because these are important to personal safety.

Warning While the converter power is ON, do not open the front cover. Do

not run the converter with the front cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock. Even if power is OFF, do not remove the front cover except for

wiring or periodic inspection. Accidentally touching the charged converter circuits will result in electric shock. Before wiring or inspection, the power lamp must be switched

OFF. Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous. Any person who is involved in wiring or inspection of this

equipment shall be fully competent to do the work. The converter unit must be installed before wiring. Otherwise you

may get an electric shock or be injured. Setting dial and key operations must be performed with dry

hands to prevent an electric shock. Otherwise you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy

loads or pinching. Otherwise you may get an electric shock. Do not change the cooling fan while power is ON. It is dangerous

to change the cooling fan while power is ON. Do not touch the printed circuit board or handle the cables with

wet hands. Otherwise you may get an electric shock.

Warning

Caution

Caution

Caution The converter unit must be installed on a nonflammable wall

without holes (so that nobody touches the converter unit heatsink on the rear side, etc.). Mounting it to or near flammable material may cause a fire. If the converter unit has become faulty, the converter power must

be switched OFF. A continuous flow of large current may cause a fire. Be sure to perform daily and periodic inspections as specified in

the Instruction Manual. If a product is used without any inspection, a burst, breakage, or a fire may occur.

Caution The voltage applied to each terminal must be the ones specified

in the Instruction Manual. Otherwise a burst, damage, etc. may occur. The cables must be connected to the correct terminals.

Otherwise a burst, damage, etc. may occur. The polarity (+ and -) must be correct. Otherwise a burst,

damage, etc. may occur. While power is ON or for some time after power OFF, do not

touch the converter unit as it will be extremely hot. Touching these devices may cause a burn.

Caution Transportation and mounting Any person who is opening a package using a sharp object, such

as a knife and cutter, must wear gloves to prevent injuries caused by the edge of the sharp object. The product must be transported in correct method that

corresponds to the weight. Failure to do so may lead to injuries. Do not stand or rest heavy objects on the product. Do not stack the boxes containing converters higher than the

number recommended. When carrying the converter, do not hold it by the front cover or

setting dial; it may fall off or fail. During installation, caution must be taken not to drop the

converter unit as doing so may cause injuries. The product must be installed on the surface that withstands the

weight of the converter unit. Do not install the product on a hot surface. The mounting orientation of the converter unit must be correct. The converter unit must be installed on a strong surface securely

with screws so that it will not drop. Do not install or operate the converter unit if it is damaged or has

parts missing. Foreign conductive objects must be prevented from entering the

converter unit. That includes screws and metal fragments or other flammable substance such as oil. As the converter unit is a precision instrument, do not drop or

subject it to impact. The surrounding air temperature must be -10 to +50C

(nonfreezing). (The temperature range depends on the inverter rating. Refer to page 17.) Otherwise the converter unit may be damaged. The ambient humidity must be 95%RH or less (non-condensing).

Otherwise the converter unit may be damaged. (For the details, refer to page 17.)

Safety instructions 1

DoS: A denial-of-service (DoS) attack disrupts services by overloading systems or exploiting vulnerabilities, resulting in a denial-of-service (DoS) state.

Caution Transportation and mounting The storage temperature (applicable for a short time, e.g. during

transit) must be between -20 and +65C. Otherwise the converter unit may be damaged. The converter unit must be used indoors (without corrosive gas,

flammable gas, oil mist, dust and dirt etc.) Otherwise the converter unit may be damaged. The converter unit must be used at an altitude of 2500 m or less

above sea level, with 2.9 m/s2 or less vibration at 10 to 55 Hz (directions of X, Y, Z axes). Otherwise the converter unit may be damaged. (For the details, refer to page 17.) If halogen-based materials (fluorine, chlorine, bromine, iodine,

etc.) infiltrate into a Mitsubishi product, the product will be damaged. Halogen-based materials are often included in fumigant, which is used to sterilize or disinfest wooden packages. When packaging, prevent residual fumigant components from being infiltrated into Mitsubishi products, or use an alternative sterilization or disinfection method (heat disinfection, etc.) for packaging. Sterilization of disinfection of wooden package should also be performed before packing a product.

Test run Before starting operation, each parameter must be confirmed

and adjusted. A failure to do so may cause some machines to make unexpected motions.

Warning Usage Everyone must stay away from the equipment when the retry

function is set as it will restart suddenly after a trip. Since pressing a STOP/RESET key of the operation panel may

not stop output depending on the function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided. OFF status of the start signal must be confirmed before resetting

an inverter fault. Resetting an converter unit fault with the start signal ON restarts the motor suddenly. Do not modify the equipment. Do not perform parts removal which is not instructed in this

manual. Doing so may lead to fault or damage of the product.

Caution Usage Do not use a magnetic contactor on the input side for frequent

starting/stopping of the inverter. Otherwise the life of the inverter and the converter unit decreases. The effect of electromagnetic interference must be reduced by

using a noise filter or by other means. Otherwise nearby electronic equipment may be affected. Appropriate measures must be taken to suppress harmonics.

Otherwise power supply harmonics from the inverter or the converter unit may heat/damage the power factor correction capacitor and generator. When parameter clear or all parameter clear is performed, the

required parameters must be set again before starting operations. because all parameters return to their initial values. Before running a converter unit which had been stored for a long

period, inspection and test operation must be performed. Static electricity in your body must be discharged before you

touch the product. To maintain the security (confidentiality, integrity, and availability)

of the Converter unit, drive unit and the system against unauthorized access, DoS attacks, computer viruses, andother cyberattacks from external devices via network, take appropriate measures such as firewalls, virtual private networks (VPNs), and antivirus solutions. We shall have no responsibility or liability for any problems involving Converter unit, drive unit trouble and system trouble by DoS attacks, unauthorized access, computer viruses, and other cyberattacks.

Emergency stop A safety backup such as an emergency brake must be provided

to prevent hazardous conditions to the machine and equipment in case of converter unit failure. When the breaker on the converter unit's input side trips, check

for the wiring fault (short circuit), damage to internal parts of the converter unit, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker. When a protective function is activated, take an appropriate

corrective action, then reset the converter unit (inverter), and resume the operation.

Maintenance, inspection and parts replacement Do not carry out a megger (insulation resistance) test on the

control circuit of the inverter. It will cause a failure. Disposal The converter must be treated as industrial waste.

General instruction Many of the diagrams and drawings in the Instruction Manual

show the product without a cover or partially open for explanation. Never operate the product in this manner. The cover must be always reinstalled and the instruction in the Instruction Manual must be followed when operating the product.

2 Safety instructions

CONTENTS

1 INTRODUCTION 7 1.1 Product checking 8

1.2 Component names 9

1.3 Related manuals 10

2 INSTALLATION AND WIRING 11 2.1 Peripheral devices 12

2.1.1 Converter unit and peripheral devices............................................................................................................12 2.1.2 Peripheral devices ..........................................................................................................................................14

2.2 Removal and reinstallation of the front cover 15

2.3 Installation of the converter unit and enclosure design 17 2.3.1 Converter unit installation environment ..........................................................................................................17 2.3.2 Cooling system types for converter unit enclosure .........................................................................................20 2.3.3 Installation of the converter unit......................................................................................................................21 2.3.4 Protruding the heatsink...................................................................................................................................23

2.4 Terminal connection diagrams 25

2.5 Main circuit terminals 27 2.5.1 Details on the main circuit terminals ...............................................................................................................27 2.5.2 Terminal layout of the main circuit terminals, wiring of the power supply and the inverter.............................27 2.5.3 Applicable cables............................................................................................................................................29 2.5.4 Earthing (grounding) precautions ...................................................................................................................30

2.6 Control circuit 31 2.6.1 Details on the control circuit terminals ............................................................................................................31 2.6.2 Control logic (sink/source) change .................................................................................................................33 2.6.3 Wiring of control circuit ...................................................................................................................................35 2.6.4 Wiring precautions..........................................................................................................................................37 2.6.5 When using separate power supplies for the control circuit and the main circuit ...........................................38 2.6.6 When supplying 24 V external power to the control circuit .............................................................................39

2.7 Communication connectors and terminals 41 2.7.1 PU connector ..................................................................................................................................................41 2.7.2 RS-485 terminal block ....................................................................................................................................42

3 PRECAUTIONS FOR USE OF THE CONVERTER UNIT 43

3.1 Electro-magnetic interference (EMI) and leakage currents 44 3.1.1 Leakage currents and countermeasures ........................................................................................................44 3.1.2 Countermeasures against EMI generated by the inverter or the converter unit .............................................45

3.2 Power supply harmonics 48

3.3 Installation of a reactor 48

CONTENTS 3

3.4 Power-OFF and magnetic contactor (MC) 49

3.5 Checklist before starting operation 51

4 PARAMETER 53 4.1 Parameter list 54

4.1.1 Parameter list (by parameter number) ........................................................................................................... 54 4.1.2 Parameter list (by function group) .................................................................................................................. 56

4.2 (E) Environment setting parameters 58 4.2.1 Real time clock function ................................................................................................................................. 59 4.2.2 Reset selection / disconnected PU detection / reset limit............................................................................... 61 4.2.3 Buzzer control ................................................................................................................................................ 62 4.2.4 Parameter write selection............................................................................................................................... 62 4.2.5 Password function .......................................................................................................................................... 63 4.2.6 Free parameter............................................................................................................................................... 65 4.2.7 Converter unit parts life display ...................................................................................................................... 65 4.2.8 Maintenance timer alarm................................................................................................................................ 67

4.3 (H) Protective function parameter 68 4.3.1 Initiating a protective function......................................................................................................................... 68 4.3.2 Input phase loss protection selection ............................................................................................................. 68 4.3.3 Retry function ................................................................................................................................................. 69

4.4 (M) Monitor display and monitor output signal 71 4.4.1 Monitor display selection using operation panel or via communication.......................................................... 71 4.4.2 Output terminal function selection .................................................................................................................. 75 4.4.3 Detection of control circuit temperature.......................................................................................................... 78

4.5 (T) Multi-function input terminal parameters 79 4.5.1 Input terminal function selection..................................................................................................................... 79 4.5.2 Operation selection for the external thermal relay input (Pr.876)................................................................... 80

4.6 (A) Application parameters 81 4.6.1 Self power management ................................................................................................................................ 81 4.6.2 Automatic restart after instantaneous power failure selection........................................................................ 83 4.6.3 Power failure time deceleration-to-stop function ............................................................................................ 84

4.7 (N) Operation via communication and its settings 86 4.7.1 Wiring and configuration of PU connector...................................................................................................... 86 4.7.2 Wiring and configuration of RS-485 terminals................................................................................................ 88 4.7.3 Initial setting of operation via communication................................................................................................. 91 4.7.4 Initial settings and specifications of RS-485 communication.......................................................................... 92 4.7.5 Mitsubishi inverter protocol (computer link communication)........................................................................... 94 4.7.6 MODBUS RTU communication specification ............................................................................................... 105

5 PROTECTIVE FUNCTIONS 119 5.1 Converter unit fault and alarm indications 120

5.2 Reset method for the protective functions 120

5.3 Faults history and the list of fault displays 121

4 CONTENTS

5.4 Causes and corrective actions 122

5.5 Check first when you have trouble 128 5.5.1 Converter unit does not operate properly .....................................................................................................128 5.5.2 The power lamp is OFF ................................................................................................................................128 5.5.3 The charge lamp is OFF...............................................................................................................................128 5.5.4 Operation panel display is not operating ......................................................................................................128 5.5.5 Inverter cannot be operated..........................................................................................................................129 5.5.6 Unable to write parameter setting.................................................................................................................129 5.5.7 Breaker trips .................................................................................................................................................129 5.5.8 Converter unit generates abnormal noise.....................................................................................................129

6 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 131

6.1 Inspection item 132 6.1.1 Daily inspection.............................................................................................................................................132 6.1.2 Periodic inspection........................................................................................................................................132 6.1.3 Daily and periodic inspection ........................................................................................................................133 6.1.4 Checking the converter semiconductor devices ...........................................................................................135 6.1.5 Cleaning........................................................................................................................................................135 6.1.6 Replacement of parts....................................................................................................................................136 6.1.7 Converter unit replacement ..........................................................................................................................138

6.2 Measurement of main circuit voltages, currents and powers 139 6.2.1 Measurement of powers ...............................................................................................................................139 6.2.2 Measurement of voltages .............................................................................................................................140 6.2.3 Measurement of currents..............................................................................................................................140 6.2.4 Example of measuring converter unit input power factor..............................................................................140 6.2.5 Measurement of converter output voltage (across terminals P and N).........................................................140 6.2.6 Insulation resistance test using megger .......................................................................................................140 6.2.7 Withstand voltage test ..................................................................................................................................140

7 SPECIFICATIONS 141 7.1 Converter unit rating 142

7.2 Common specifications 142

7.3 Outline dimension drawings 143 7.3.1 Converter unit outline dimension drawings...................................................................................................143

APPENDIX 145 Appendix 1 Instruction code list .............................................................................................................. 146 Appendix 2 Instructions for UL and cUL ................................................................................................. 148 Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products........... 149 Appendix 4 Referenced Standard (Requirement of Chinese standardized law).................................. 149 Appendix 5 Combination of the converter unit and the inverter........................................................... 149

CONTENTS 5

MEMO

6

1

INTRODUCTION 7

1 INTRODUCTION

This chapter contains the descriptions that must be read before using this product. Always read the instructions before using the equipment. I

1.1 Product checking......................................................................8 1.2 Component names....................................................................9 1.3 Related manuals .......................................................................10

Operation panel ....... Operation panel (FR-LU08) DU............................ Operation panel (FR-LU08) PU............................ Operation panel (FR-LU08) Converter unit .......... Converter unit FR-CC2 series FR-CC2.................... Converter unit FR-CC2 series Pr. ............................ Parameter number (Number assigned to function) Microsoft and Visual C++ are registered trademarks of Microsoft Corporation in the United States and other

countries. Other company and product names herein are the trademarks and registered trademarks of their respective

owners. Connection diagrams in this Instruction Manual suppose that the control logic of the input terminal is the sink

logic, unless otherwise specified. (For the control logic, refer to page 33.)

Product checking

1.1 Product checking Unpack the product and check the rating plate and the capacity plate of the converter unit to ensure that the model agrees with the order and the product is intact.

Converter unit model

How to read the SERIAL number Rating plate example The SERIAL consists of one symbol, two characters indicating the production year

and month, and six characters indicating the control number. The last digit of the production year is indicated as the Year, and the Month is indicated by 1 to 9, X (October), Y (November), or Z (December.)

Symbol Year Month Control number

SERIAL

Rating plate

Input rating Output rating

SERIAL

Converter unit model

Country of origin

F R- C C 2 - C 355K -60

C 355K to 560K Rated converter unit capacity (kW)600V class Symbol Voltage class Symbol Description

Symbol Circuit board coating (conforming to IEC60721-3-3 3C2/3S2)

With With

Plated conductor

With Not used

-06 -60

8 INTRODUCTION

Component names

1

1.2 Component names Component names are shown below.

Symbol Name Description Refer to page

(a) PU connector Connects the operation panel. This connector also enables the RS-485 communication. 41

(b) For manufacturer setting. Do not use. If the setting is changed, a protective function (E.SAF) may be activated. (c) RS-485 terminals Enables RS-485 and MODBUS RTU communication. 42 (d) For manufacturer setting. Do not use. If the setting is changed, a protective function (E.SAF) may be activated. (e) Control circuit terminal block Connects cables for the control circuit. 31 (f) Main circuit conductor Connects cables for the main circuit. 27 (g) Charge lamp Stays ON while the power is supplied to the main circuit. 27 (h) Front cover (upper side) Remove this cover for the installation of the product, RS-485 terminal wiring, etc. 15 (i) Front cover (lower side) Remove this cover for wiring. 15 (j) Cooling fan Cools the converter. 137 (k) Accessory cover Remove this cover to use the PU connector. 41 (l) Alarm lamp Turns ON when the protective function of the converter is activated. 27 (m) Power lamp Stays ON while the power is supplied to the control circuit (R1/L11, S1/L21). 27

(a)

(e)

(f)

(g)

(c)

(d)

(h)

(i)

(b)

(j)

(k)

(m) (l)

INTRODUCTION 9

Related manuals

1.3 Related manuals Manuals related to the FR-CC2 converter unit are shown in the following table.

name Manual number FR-A862 Instruction Manual (Hardware) IB-0600571ENG FR-A860 Instruction Manual (Detailed) IB-0600563ENG FR-F862 Instruction Manual (Hardware) IB-0600689ENG FR-F860 Instruction Manual (Detailed) IB-0600688ENG

10 INTRODUCTION

2

INSTALLATION AND WIRING 11

2 INSTALLATION AND WIRING

This chapter explains the "installation" and the "wiring" of this product. Always read the instructions before using the equipment.

2.1 Peripheral devices ....................................................................12 2.2 Removal and reinstallation of the front cover........................15 2.3 Installation of the converter unit and enclosure design .......17 2.4 Terminal connection diagrams................................................25 2.5 Main circuit terminals ...............................................................27 2.6 Control circuit ...........................................................................31 2.7 Communication connectors and terminals ............................41

Peripheral devices

2.1 Peripheral devices

2.1.1 Converter unit and peripheral devices

Earth (Ground)

Earth (Ground)

R/L1S/L2 T/L3 N/-N/- P/+P/+

(d) Moulded case circuit breaker (MCCB) or earth leakage current breaker (ELB), fuse

(g) Noise filter

(c) Three-phase AC power supply

(f) AC reactor

(b) Converter unit (a) Inverter

U V W U

Earth (Ground)

V W

(j) Contactor Example) No-fuse switch (DSN type)

(k) PM motor

Earth (Ground)

IM connection PM connection

(i) Induction motor

(e) Magnetic contactor (MC)

(h) Noise filter

Earth (Ground)

: Install these options as required.

12 INSTALLATION AND WIRING

Peripheral devices

2

NOTE To prevent an electric shock, always earth (ground) the converter unit, the inverter, and the motor. Do not install a power factor correction capacitor or surge suppressor or capacitor type filter on the inverter's output side.

Doing so will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices is connected, immediately remove it. When installing a molded case circuit breaker on the output side of the inverter, contact the manufacturer of the molded case circuit breaker.

Electromagnetic wave interference The input/output (main circuit) of the inverter or the converter unit includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter or the converter unit. Refer to page 45 for countermeasures.

For details of options and peripheral devices, refer to the respective Instruction Manual. A PM motor cannot be driven by the commercial power supply. A PM motor is a motor with permanent magnets embedded inside. High voltage is generated at the motor terminals while the

motor is running even after the inverter power is turned OFF. Before closing the contactor at the output side, make sure that the inverter power is ON and the motor is stopped.

Symbol Name Overview Refer to page

(a) Inverter (FR-A862/FR-F862) The life of the inverter and the converter unit is influenced by the surrounding air temperature. The surrounding air temperature should be as low as possible within the permissible range. This must be noted especially when the inverter is installed in an enclosure. Incorrect wiring may lead to damage of the inverter and the converter unit. The control signal lines must be kept fully away from the main circuit lines to protect them from noise.

17 25

(b) Converter unit (FR-CC2)

(c) Three-phase AC power supply Must be within the permissible power supply specifications of the converter unit. 142

(d) Molded case circuit breaker (MCCB), earth leakage circuit breaker (ELB), or fuse

Must be selected carefully since an inrush current flows in the converter unit at power ON. 14

(e) Magnetic contactor (MC) Install this to ensure safety. Do not use this to start and stop the inverter. Doing so will shorten the life of the inverter and the converter unit.

49

(f) AC reactor

Install this to suppress harmonics and to improve the power factor. An AC reactor is required when installing the inverter near a large power supply system (1000 kVA or more). The inverter or the converter unit may be damaged if you do not use a reactor. Select a reactor according to the applicable motor capacity.

48

(g) Noise filter Suppresses the noise radiated from the power supply side of the converter unit. 45

(h) Noise filter Install this to reduce the electromagnetic noise generated from the inverter or the converter unit. The noise filter is effective in the range from about 0.5 MHz to 5 MHz.

45

(i) Induction motor Connect a squirrel-cage induction motor.

(j) Contactor Example) No-fuse switch (DSN type)

Connect this for an application where a PM motor is driven by the load even while the inverter power is OFF. Do not open or close the contactor while the inverter is running (outputting).

(k) PM motor Drives a PM motor. A PM motor cannot be driven by the commercial power supply.

INSTALLATION AND WIRING 13

Peripheral devices

2.1.2 Peripheral devices Selecting the converter unit (FR-CC2) Select the capacity of the FR-CC2 converter unit according to the connected motor capacity. FR-A800 series

FR-F800 series

The applicable motor capacity indicated is the maximum capacity applicable for use of the 4-pole standard motor.

Selecting the breaker/magnetic contactor Check the model of the inverter and the converter unit you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the table below to prepare appropriate peripheral devices.

NOTE When the converter unit capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to

the converter unit model, and select cables and reactors according to the motor output. When the breaker on the converter unit's input side trips, check for the wiring fault (short circuit), damage to internal parts of

the inverter or the converter unit, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.

Converter unit FR-CC2-[ ]

Inverter Model FR-A862-[ ] Rated current (A) Motor capacity (kW)

C355K 05450

SLD 545 400 LD 496 355 ND 402 280 HD 304 220

C400K 06470

SLD 647 450 LD 589 400 ND 496 355 HD 402 280

C560K 08500

SLD 850 630 LD 773 560 ND 663 450 HD 589 400

Converter unit FR-CC2-[ ]

Inverter Model FR-F862-[ ] Rated current (A) Motor capacity (kW)

C355K 05450 SLD 545 400 LD 496 355

C400K 06470 SLD 647 450 LD 589 400

C560K 08500 SLD 850 630 LD 773 560

Motor output (kW)

Applicable converter model Applicable inverter model

Molded case circuit breaker (MCCB) or

earth leakage circuit breaker (ELB) (NF, NV type)

Input-side magnetic

contactor

280 FR-CC2-C355K FR-A862-05450 / FR-F862-05450 600A 373A 355 FR-CC2-C400K FR-A862-06470 / FR-F862-06470 800A 469A 450 FR-CC2-C560K FR-A862-08500 / FR-F862-08500 1000A 617A

Assumes the use of a 4-pole standard motor with the power supply voltage of 575 VAC 50 Hz.

Select an MCCB according to the power supply capacity. Install one MCCB per converter. For the use in the United States or Canada, provide the appropriate UL and cUL listed fuse that is suitable for branch circuit protection. (Refer to page 148.)

The magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is used for emergency stops during motor driving, the electrical durability is 25 times. If using an MC for emergency stop during driving the motor, select an MC regarding the converter unit input side current as JEM1038-AC-3 class rated current. When providing an MC to use the commercial power supply during general-purpose motor operation, select an MC regarding the rated motor current as JEM1038-AC-3 class rated current.

MCCB INV MConverter unit

MCCB INV MConverter unit

14 INSTALLATION AND WIRING

Removal and reinstallation of the front cover

2

2.2 Removal and reinstallation of the front cover

Removal of the front cover (lower side)

(a) Remove the mounting screws to remove the front cover (lower side). (b) With the front cover (lower side) removed, wiring of the main circuit terminals can be performed.

Removal of the front cover (upper side)

(a) With the front cover (lower side) removed, loosen the mounting screws on the front cover (upper side). (These screws cannot be removed.)

(b) While holding the areas around the installation hooks on the sides of the front cover (upper side), pull out the front cover (upper side) using its upper side as a support.

(c) With the front cover (upper side) removed, wiring of the control circuit or the RS-485 terminals can be performed.

(a) (b)

(a) (b) (c)

Loosen

INSTALLATION AND WIRING 15

Removal and reinstallation of the front cover

Reinstallation of the front cover

(a) Insert the upper hooks of the front cover (upper side) into the sockets of the converter unit. Insert the upper hooks of the front cover (upper side) into the sockets of the converter unit.

(b) Tighten the mounting screw at the lower part of the front cover (upper side). (c) Fasten the front cover (lower side) with the mounting screws.

NOTE Fully make sure that the front cover is installed securely. Always tighten the mounting screws of the front cover.

(b) (c)(a)

Fasten Fasten

16 INSTALLATION AND WIRING

Installation of the converter unit and enclosure design

2

2.3 Installation of the converter unit and enclosure design

When designing or manufacturing an enclosure to contain the converter unit, determine the structure, size, and device layout of the enclosure by fully considering the conditions such as heat generation of the contained devices and the operating environment. A converter unit uses many semiconductor devices. To ensure higher reliability and long period of operation, operate the converter unit in the ambient environment that completely satisfies the equipment specifications.

2.3.1 Converter unit installation environment The following table lists the standard specifications of the converter unit installation environment. Using the converter unit in an environment that does not satisfy the conditions deteriorates the performance, shortens the life, and causes a failure. Refer to the following points, and take adequate measures.

Standard environmental specifications of the converter unit

Temperature applicable for a short time, e.g. in transit. For the installation in an altitude above 1000 m (up to 2500 m), derate the rated current 3% per 500 m. The surrounding air temperature is a temperature measured at a measurement position in an enclosure.

The ambient temperature is a temperature outside an enclosure. For the details of the multiple rating of the inverter, refer to the Instruction Manual (Detailed) of the inverter.

Temperature The permissible surrounding air temperature of the converter unit is between -10C and +50C. (The temperature range depends on the inverter rating. Refer to the table above.) Always operate the converter unit within this temperature range. Operation outside this range will considerably shorten the service lives of the semiconductors, parts, capacitors and others. Take the following measures to keep the surrounding air temperature of the converter unit within the specified range. (a) Measures against high temperature Use a forced ventilation system or similar cooling system. (Refer to page 20.) Install the enclosure in an air-conditioned electric chamber. Block direct sunlight. Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source. Ventilate the area around the enclosure well. (b) Measures against low temperature Provide a space heater in the enclosure. Do not power OFF the converter unit. (c) Sudden temperature changes Select an installation place where temperature does not change suddenly. Avoid installing the inverter near the air outlet of an air conditioner. If temperature changes are caused by opening/closing of a door, install the inverter away from the door.

Item Inverter rating

Description

Surrounding air temperature

LD/ND rating -10 to +50C (non-freezing)

SLD/HD rating -10 to +40C (non-freezing)

Surrounding air humidity With circuit board coating (conforming to IEC60721-3-3 3C2/3S2): 95% RH or less (non-condensing) Storage temperature -20 to +65C

Atmosphere Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt) Altitude Maximum 2,500 m above sea level Vibration 2.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)

Measurement position

Measurement

Enclosure

position

Converter unit5cm 5cm

5cm

INSTALLATION AND WIRING 17

Installation of the converter unit and enclosure design

Humidity Operate the converter unit within the ambient air humidity of usually 45 to 95%. Too high humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may cause a spatial electrical breakdown. The insulation distance defined in JEM1103 "Control Equipment Insulator" is humidity of 45 to 85%. (a)Measures against high humidity Make the enclosure enclosed, and provide it with a hygroscopic agent. Provide dry air into the enclosure from outside. Provide a space heater in the enclosure. (b)Measures against low humidity Air with proper humidity can be blown into the enclosure from outside. Also when installing or inspecting the unit, discharge your body (static electricity) beforehand, and keep your body away from the parts and patterns. (c)Measures against condensation Condensation may occur if frequent operation stops change the in-enclosure temperature suddenly or if the outside air temperature changes suddenly. Condensation causes such faults as reduced insulation and corrosion. Take the measures against high humidity in (a). Do not power OFF the converter unit.

Dust, dirt, oil mist Dust and dirt will cause such faults as poor contacts, reduced insulation and cooling effect due to the moisture-absorbed accumulated dust and dirt, and in-enclosure temperature rise due to a clogged filter. In an atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time. Since oil mist will cause similar conditions, it is necessary to take adequate measures.

Countermeasure Place the inverter in a totally enclosed enclosure.

Take measures if the in-enclosure temperature rises. (Refer to page 20.) Purge air.

Pump clean air from outside to make the in-enclosure air pressure higher than the outside air pressure.

Corrosive gas, salt damage If the converter unit is exposed to corrosive gas or to salt near a beach, the printed board patterns and parts will corrode or the relays and switches will result in poor contact. In such places, take the above-mentioned measures.

Explosive, flammable gases As the converter unit is non-explosion proof, it must be contained in an explosion-proof enclosure. In places where explosion may be caused by explosive gas, dust or dirt, an enclosure cannot be used unless it structurally complies with the guidelines and has passed the specified tests. This makes the enclosure itself expensive (including the test charges). The best way is to avoid installation in such places and install the inverter in a non-hazardous place.

High altitude Use the converter unit at an altitude of within 1000 m. For use at an altitude above 1000 m (up to 2500 m), derate the rated current 3% per 500 m. If it is used at a higher place, it is likely that thin air will reduce the cooling effect and low air pressure will deteriorate dielectric strength.

18 INSTALLATION AND WIRING

Installation of the converter unit and enclosure design

2

Vibration, impact The vibration resistance of the converter unit is up to 2.9m/s2 at 10 to 55 Hz frequency and 1 mm amplitude for the directions of X, Y, Z axes. Applying vibration and impacts for a long time may loosen the structures and cause poor contacts of connectors, even if those vibration and impacts are within the specified values. Especially when impacts are applied repeatedly, caution must be taken because such impacts may break the installation feet.

Countermeasure Provide the enclosure with rubber vibration isolators. Strengthen the structure to prevent the enclosure from resonance. Install the enclosure away from the sources of the vibration.

INSTALLATION AND WIRING 19

Installation of the converter unit and enclosure design

2.3.2 Cooling system types for converter unit enclosure

From the enclosure that contains the converter unit, the heat of the converter unit and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the converter unit. The cooling systems are classified as follows in terms of the cooling calculation method. (a) Cooling by natural heat dissipation from the enclosure surface (totally enclosed type) (b) Cooling by heatsink (aluminum fin, etc.) (c) Cooling by ventilation (forced ventilation type, pipe ventilation type) (d) Cooling by heat exchanger or cooler (heat pipe, cooler, etc.)

Cooling system Enclosure structure Comment

Natural cooling

Natural ventilation (enclosed, open type)

This system is low in cost and generally used, but the enclosure size increases as the converter unit capacity increases. This system is for relatively small capacities.

Natural ventilation (totally enclosed type)

Being a totally enclosed type, this system is the most appropriate for hostile environment having dust, dirt, oil mist, etc. The enclosure size increases depending on the converter unit capacity.

Forced cooling

Heatsink cooling This system has restrictions on the heatsink mounting position and area. This system is for relatively small capacities.

Forced ventilation This system is for general indoor installation. This is appropriate for enclosure downsizing and cost reduction, and often used.

Heat pipe This is a totally enclosed for enclosure downsizing.

Converter unit

Converter unit

Heatsink Converter

unit

Converter unit

Heat pipe

Converter unit

20 INSTALLATION AND WIRING

Installation of the converter unit and enclosure design

2

2.3.3 Installation of the converter unit Installation of the converter unit

Install the converter unit on a strong surface securely with screws. Leave enough clearances and take cooling measures. Avoid places where the converter unit is subjected to direct sunlight, high temperature and high humidity. Install the converter unit on a nonflammable wall surface. When encasing multiple converter units in an enclosure, install them in parallel as a cooling measure. For heat dissipation and maintenance, keep clearance between the converter unit and the other devices or enclosure

surface. The clearance below the converter unit is required as a wiring space, and the clearance above the converter unit is required as a heat dissipation space.

For replacing the cooling fan, 30 cm or more of space is necessary in front of the converter unit. Refer to page 137 for fan replacement.

Installation orientation of the converter unit Install the converter unit on a wall as specified. Do not mount it horizontally or in any other way.

Above the converter unit Heat is blown up from inside the converter unit by the small fan built in the unit. Any equipment placed above the converter unit should be heat resistant.

Fix six positions.

Converter unit

Clearances (side)Clearances (front)

10cm or more

10cm or more

20cm or more

20cm or more

Vertical

5cm or more 1

Allow clearance.

INSTALLATION AND WIRING 21

Installation of the converter unit and enclosure design

Encasing multiple inverters and converter units

Arrangement of the ventilation fan and the converter unit

When multiple inverters and converter units are placed in the same enclosure, generally arrange them horizontally as shown in the figure on the right. Do not place multiple converter units or the converter unit and the inverter vertically. The exhaust air temperature of the converter unit may be increased.

When mounting multiple inverters and converter units, fully take caution not to make the surrounding air temperature of the inverter and the converter unit higher than the permissible value by providing ventilation and increasing the enclosure size.

Arrangement of multiple inverters and converter units

Heat generated in the converter unit is blown up from the bottom of the unit as warm air by the cooling fan. When installing a ventilation fan for that heat, determine the place of ventilation fan installation after fully considering an air flow. (Air passes through areas of low resistance. Make an airway and airflow plates to expose the converter unit to cool air.)

Arrangement of the ventilation fan and the converter unit

Enclosure

InverterConverter unit

InverterConverter unit

InverterConverter unit

Converter unit

Converter unit

22 INSTALLATION AND WIRING

Installation of the converter unit and enclosure design

2

2.3.4 Protruding the heatsink When encasing an converter unit to an enclosure, the heat generated in the enclosure can be greatly reduced by protruding the heatsink of the converter unit. When installing the converter unit in a compact enclosure, etc., this installation method is recommended.

Panel cutting Cut the panel of the enclosure according to the converter unit capacity.

FR-CC2-C355K

(Unit: mm)

FR-CC2-C400K FR-CC2-C560K

(Unit: mm)

580 200 20015

15 13

00 12

70

6-M10 screw

Hole

580 200 200

15 15

15 50

15 20

6-M10 screw

Hole

INSTALLATION AND WIRING 23

Installation of the converter unit and enclosure design

Shift and removal of a rear side installation frame

Installation of the converter unit Push the converter unit heatsink portion outside the enclosure and fix the enclosure and converter unit with upper and lower installation frame.

NOTE Having a cooling fan, the cooling section which comes out of the enclosure cannot be used in the environment of water drops,

oil, mist, dust, etc. Be careful not to drop screws, dust etc. into the converter unit and cooling fan section.

One installation frame is attached to each of the upper and lower parts of the converter unit. Remove the rear side installation frame on the top and bottom sides of the converter unit as shown on the right.

Upper installation frame

Lower installation frame

Converter unit

185mm

Inside the enclosure

Enclosure

Exhausted air

Installation frame

Dimension of the outside of the enclosure

Enclosure

There are finger guards behind the enclosure. Therefore, the thickness of the panel should be less than 10 mm (1) and also do not place anything around finger guards to avoid contact with the finger guards.

Finger guard 140mm

6m m

10mm1

Cooling wind

24 INSTALLATION AND WIRING

Terminal connection diagrams

2

2.4 Terminal connection diagrams

When using separate power supply for the control circuit, remove the jumpers from R1/L11 and S1/L21. The function of these terminals can be changed with the input terminal assignment (Pr.178, Pr.187, Pr.189). The function of these terminals can be changed with the output terminal assignment (Pr.195). The function of these terminals can be changed with the output terminal assignment (Pr.190 to Pr.194). The connector is for manufacturer setting. Do not use. Plug-in options cannot be used. For manufacturer setting. Do not use. To use RDA signal of the converter unit, select the NC contact input specification for the input logic of MRS signal or X10 signal of the inverter.

To use RDB signal of the converter unit, select the NO contact input specification for the input logic of MRS signal or X10 signal of the inverter. (For changing the input logic, refer to the Instruction Manual of the inverter.)

NOTE To prevent a malfunction due to noise, keep the signal cables 10 cm or more away from the power cables. Also, separate the

main circuit cables at the input side from the main circuit cables at the output side. After wiring, wire offcuts must not be left in the inverter or the converter unit.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter and the converter unit clean. When drilling mounting holes in an enclosure etc., take caution not to allow chips and other foreign matter to enter the inverter or the converter unit.

Three-phase AC power supply

MCCB

Jumper

R/L1 S/L2 T/L3

R1/L11 S1/L21

PC 24VDC power supply

(Common for external power supply transistor)

Reset

External thermal relay input

Contact input

Inverter operation enable (NO contact)

Inverter operation enable (NC contact) Inverter reset

Instantaneous power failure

Cooling fan fault

Open collector output common Sink/source common

Control input signals (No voltage input allowed) 2

Relay output (Fault output)

C1

B1

A1

Earth (Ground)

Open collector output 4

Contact input common

Main circuit terminal

Control circuit terminal

MC

Main circuit

Relay output 3

TXD+

Terminating resistor

TXD-

RXD+ RXD- GND (SG)

GND

RS-485 terminals

PU connector

S IN

K

S O

U R

C E

Connector for manufacturer setting

RES

OH

RDI

SD

RDA

RDB

RSO

MRS (X10)

IPF

FAN

SE

VCC 5V (Permissible load current 100mA)

Sink logic

Inverter

1

Connector 1

N/-

P/+

Control circuit

DC reactor

+2424V external power supply input

Common terminal SD

RES

SD

6

USB mini B connector

5

N/-

P/+

88R

88S 7

Data reception

Data transmission

8

24V

Inrush current limit circuit

INSTALLATION AND WIRING 25

Terminal connection diagrams

Connection and wiring length between the converter unit and the inverter

Perform wiring so that the commands sent from the converter unit are transmitted to the inverter without fail. Incorrect connection may damage the converter unit and the inverter.

For the wiring length, refer to the table below.

For the cable gauge of the cable across the main circuit terminals P/+ and N/- (P and P, N and N), refer to page 29.

Do not install an MCCB across the terminals P/+ and N/- (across terminals P and P/+ or across N and N/-). Connecting the opposite polarity of terminals N/- and P/+ will damage the inverter.

For the terminal used for the X10 signal input, set "10" in any of Pr.178 to Pr.189 (input terminal function selection) to assign the function. To use RDA signal of the converter unit, select the NC contact input specification for the input logic of MRS signal or X10 signal of the inverter.

To use RDB signal of the converter unit, select the NO contact input specification for the input logic of MRS signal or X10 signal of the inverter. (For changing the input logic, refer to the Instruction Manual of the inverter.)

For the terminal used for the X11 signal input, set "11" in any of Pr.178 to Pr.189 (input terminal function selection) to assign the function. For RS-485 or any other communication where the start command is only transmitted once, use the X11 signal to save the operation mode at the time of an instantaneous power failure.

Always connect the terminal RDA of the converter unit and the terminal MRS (X10) of the inverter, and the terminal SE of the converter unit and the terminal SD (sink logic) of the inverter. Not connecting these terminals may damage the converter unit.

Total wiring length

Across the terminals P and P and the terminals N and N 50 m or lower

Other signal cables 30 m or lower

Inverter Converter unit

(FR-CC2)

M R1/L11 S1/L21

R/L1

S/L2

T/L3

Power supply

MCCB MC U V W

R1/L11 S1/L21

P/+P/+ N/-N/-

X11

RES

SD

IPF

RSO

SE

MRS(X10) 2, 3

RDA 5

5

1

4

RDB

26 INSTALLATION AND WIRING

Main circuit terminals

2

2.5 Main circuit terminals

2.5.1 Details on the main circuit terminals

2.5.2 Terminal layout of the main circuit terminals, wiring of the power supply and the inverter

Terminal symbol Terminal name Terminal function description Refer to

page R/L1, S/L2, T/L3

AC power input Connect these terminals to the commercial power supply.

R1/L11, S1/L21

Power supply for the control circuit

Connected to the AC power supply terminals R/L1 and S/L2. To retain the fault display and fault output, remove the jumpers across terminals R/L1 and R1/L11 and across S/L2 and S1/L21 and supply external power to these terminals. The power capacity necessary when separate power is supplied from R1/ L11 and S1/L21 is 80 VA.

38

P/+, N/- Inverter connection Connect to terminals P/+ and N/- of the inverter. 25

Earth (ground) For earthing (grounding) the converter unit chassis. This must be earthed (grounded). 30

FR-CC2-C355K to FR-CC2-C560K

Jumper

Charge lamp

P/+N/-

To inverter

R1/L11 S1/L21

R/L1 S/L2 T/L3

Power supply

INSTALLATION AND WIRING 27

Main circuit terminals

NOTE Make sure the power cables are connected to the R/L1, S/L2, and T/L3. (Phase need not be matched.) When wiring the main circuit conductor, tighten a nut from the right side of the conductor.

When wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts) provided with the converter unit.

When wiring cables to the main circuit conductor (R/L1, S/L2, T/L3) of the converter unit, use the bolts (nuts) for main circuit wiring, which are provided on the front side of the conductor.

FR-CC2-C355K FR-CC2-C400K, C560K

Connect the cables here. Connect the cables here.

28 INSTALLATION AND WIRING

Main circuit terminals

2

2.5.3 Applicable cables Select a recommended cable size to ensure that the voltage drop will be 2% or less. The following table indicates a selection example for the wiring length of 20 m (575 V input power supply, 150% overload current rating for 1 minute).

The cables used should be 75C copper cables. The terminal screw size indicates the size of a terminal screw for R/L1, S/L2, T/L3, P/+, N/-, and a screw for earthing (grounding).

Screw size for earthing (grounding) is indicated in parentheses.

The line voltage drop can be calculated by the following formula:

Line voltage drop [V]=

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque reduction) in the low speed range.

NOTE Tighten the terminal screw to the specified torque.

A screw that has been tightened too loosely can cause a short circuit or malfunction. A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.

Use crimping terminals with insulation sleeves to wire the power supply and motor.

Converter model

FR-CC2-[]

Terminal screw size

Tightening torque Nm

Crimping terminal Cable gauge

HIV cables, etc. (mm2) AWG/MCM R/L1, S/L2, T/L3

P/+, N/- Earthing

(grounding) cable

R/L1, S/L2, T/L3

P/+, N/-

Earthing (grounding)

cable

R/L1, S/L2, T/L3

P/+, N/-

Earthing (grounding)

cable C355K M12 (M10) 46 280-12 2100-12 100-10 280 2100 100 24/0 2300 4/0 C400K M12 (M10) 46 2125-12 2150-12 100-10 2125 2150 100 2300 2350 300 C560K M12 (M10) 46 2200-12 2250-12 100-10 2200 2250 100 2400 2500 300

wire resistance [m/m] wiring distance [m] current [A] 1000

INSTALLATION AND WIRING 29

Main circuit terminals

2.5.4 Earthing (grounding) precautions Always earth (ground) the converter unit.

Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flows into the case. The purpose of earthing (grounding) the case of an electrical apparatus is to prevent operators from getting an electric shock from this leakage current when touching it. To avoid the influence of external noises, this earthing (grounding) is important to audio equipment, sensors, computers and other apparatuses that handle low-level signals or operate very fast.

Earthing (grounding) methods and earthing (grounding) work As described previously, earthing (grounding) is roughly classified into an electrical shock prevention type and a noise- influenced malfunction prevention type. Therefore, these two types should be clearly distinguished, and the following work must be done to prevent the leakage current having the converter unit's high frequency components from entering the malfunction prevention type earthing (grounding): Whenever possible, use the independent earthing (grounding) for the converter unit.

If independent earthing (grounding) (I) is not available, use (II) common earthing (grounding) in the figure below where the converter unit is connected with the other equipment at an earthing (grounding) point. Do not use the other equipment's earthing (grounding) cable to earth (ground) the converter unit as shown in (III). A leakage current containing many high frequency components flows into the earthing (grounding) cables of the converter unit. Because of this, the converter unit must be earthed (grounded) separately from EMI-sensitive devices. In a high building, it may be effective to use the EMI prevention type earthing (grounding) connecting to an iron structure frame, and electric shock prevention type earthing (grounding) with the independent earthing (grounding) together. Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes.

(NEC section 250, IEC 536 class 1 and other applicable standards). Use the thickest possible earthing (grounding) cable. The earthing (grounding) cable should be the size indicated in the

table on page 29. The earthing (grounding) point should be as close as possible to the converter unit, and the earth (ground) wire length

should be as short as possible. Run the earthing (grounding) cable as far away as possible from the I/O wiring of equipment sensitive to noises and run

them in parallel in the minimum distance.

Inverter/ converter

unit

Other equipment (incl. inverter / converter unit)

(I) Independent earthing (grounding).......Good (II) Common earthing (grounding).......Good

Inverter/ converter

unit

Other equipment (incl. inverter / converter unit)

(III) Common earthing (grounding) cable.......Not allowed

Inverter/ converter

unit

Other equipment (incl. inverter / converter unit)

30 INSTALLATION AND WIRING

Control circuit

2

2.6 Control circuit

2.6.1 Details on the control circuit terminals The input signal function of the terminals in can be selected by setting Pr.178, Pr.187, Pr.189 to Pr.195 (I/O terminal function selection). (Refer to page 75, 79.)

Input signal

Ty pe Terminal

Symbol Terminal name Terminal function description Rate Specification

C on

ta ct

in pu

t

RES Reset

Use this signal to reset a fault output provided when a protective function is activated. Turn ON the RES signal for 0.1 s or longer, then turn it OFF. In the initial setting, reset is always enabled. By setting Pr.75, reset can be set enabled only at fault occurrence of the converter unit. The inverter recovers about 1 s after the reset is released.

Input resistance 4.7 k Voltage when contacts are open: 21 to 27 VDC When contacts are short-circuited: 4 to 6 mADC

OH External thermal relay input

The external thermal relay input (OH) signal is used when using an external thermal relay or a thermal protector built into the motor to protect the motor from overheating. When the thermal relay is activated, the inverter trips by the external thermal relay operation (E.OHT).

RDI Contact input No function is assigned in the initial setting. The function can be assigned by setting Pr.178.

SD

Contact input common (sink) Common terminal for contact input terminal (sink logic).

External transistor common (source)

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current.

24 VDC power supply common

Common terminal for the 24 VDC power supply (terminal PC, terminal +24) Isolated from terminals 5 and SE.

PC

External transistor common (sink)

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current.

Power supply voltage range 19.2 to 28.8 VDC Permissible load current 100 mA

Contact input common (source) Common terminal for contact input terminal (source logic).

24 VDC power supply common Can be used as a 24 VDC 0.1 A power supply.

Ex te

rn al

p ow

er s

up pl

y in

pu t

+24 24 V external power supply input

For connecting a 24 V external power supply. If a 24 V external power supply is connected, power is supplied to the control circuit while the main power circuit is OFF.

Input voltage 23 to 25.5 VDC Input current 1.4 A or less

INSTALLATION AND WIRING 31

Control circuit

Output signal

Communication

Ty pe Terminal

Symbol Terminal name Terminal function description Rate Specification

R el

ay

A1, B1, C1

Relay output 1 (fault output)

1 changeover contact output that indicates that the protective function of the converter unit has been activated and the outputs are stopped. Fault: discontinuity across B and C (continuity across A and C), Normal: continuity across Band C (discontinuity across A and C)

Contact capacity 230 VAC 0.3 A (power factor = 0.4) 30 VDC 0.3 A

88R, 88S For manufacturer setting. Do not use.

O pe

n co

lle ct

or

RDA Inverter operation enable (NO contact)

Switched to LOW when the converter unit operation is ready. Assign the signal to the terminal MRS (X10) of the inverter. The inverter can be started when the RDA status is LOW.

Permissible load 24 VDC (maximum 27 VDC) 0.1 A (The voltage drop is 2.8 V at maximum while the signal is ON.) LOW is when the open collector output transistor is ON (conducted). HIGH is when the transistor is OFF (not conducted).

RDB Inverter operation enable (NC contact)

Switched to LOW when a converter unit fault occurs or the converter is reset. The inverter can be started when the RDB status is HIGH.

RSO Inverter reset Switched to LOW when the converter is reset (RES-ON). Assign the signal to the terminal RES of the inverter. The inverter is reset when it is connected with the RSO status LOW.

IPF Instantaneous power failure Switched to LOW when an instantaneous power failure is detected.

FAN Cooling fan fault Switched to LOW when a cooling fan fault occurs.

SE Open collector output common Common terminal for terminals RDA, RDB, RSO, IPF, FAN

Ty pe Terminal

symbol Terminal name Terminal function description

R S-

48 5

PU connector

With the PU connector, communication can be made through RS-485. (For connection on a 1:1 basis only) Conforming standard: EIA-485 (RS-485) Transmission format: Multidrop link Communication speed: 4800 to 115200 bps Wiring length: 500 m

R S-

48 5

te rm

in al

s TXD+ Converter unit transmission terminal The RS-485 terminals enable the communication by RS-485.

Conforming standard: EIA-485 (RS-485) Transmission format: Multidrop link Communication speed: 300 to 115200 bps Overall length: 500 m

TXD- RXD+ Converter unit

reception terminalRXD-

GND(SG) Earthing (grounding)

Caution Do not use the empty terminals (NC) of the control circuit. Doing so may lead to damage of the

converter unit and the inverter. Always connect the terminal RDA of the converter unit and the terminal MRS (X10) of the inverter,

and the terminal SE of the converter unit and the terminal SD (terminal PC in the source logic) of the inverter. Not doing so may lead to damage of the converter unit.

32 INSTALLATION AND WIRING

Control circuit

2

2.6.2 Control logic (sink/source) change Change the control logic of input signals as necessary. To change the control logic, change the jumper connector position on the control circuit board. Connect the jumper connector to the connector pin of the desired control logic. The jumper connector is in the sink logic (SINK) when shipped from the factory. (The output signals may be used in either the sink or source logic independently of the jumper connector position.)

NOTE Make sure that the jumper connector is installed correctly. Never change the control logic while power is ON.

Jumper connector

SOURCE

SINK

For sink logic

INSTALLATION AND WIRING 33

Control circuit

Sink logic and source logic In the sink logic, a signal switches ON when a current flows from the corresponding signal input terminal.

Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals. In the source logic, a signal switches ON when a current flows into the corresponding signal input terminal.

Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals.

When using an external power supply for transistor output

Sink logic Use the terminal PC as a common terminal, and perform wiring as shown below. (Do not connect the terminal SD of the converter unit with the terminal 0 V of the external power supply. When using terminals PC-SD as a 24 VDC power supply, do not install an external power supply in parallel with the converter unit. Doing so may cause a malfunction in the converter unit due to undesirable currents.)

Source logic Use the terminal SD as a common terminal, and perform wiring as shown below. (Do not connect the terminal PC of the converter unit with the terminal +24V of the external power supply. When using terminals PC-SD as a 24 VDC power supply, do not install an external power supply in parallel with the converter unit. Doing so may cause a malfunction in the converter unit due to undesirable currents.)

PC

RES R

RDI R

SD

RES R

RDI R

PC

X10 R

RES R

RDA

SE

Converter unit Inverter

Converter unit Inverter

SD

RES R

X10 RRDA

SE

Current

Source logic

Source connector

Source connector

Current Sink connector

Sink connector

Sink logic

Current flow concerning the input/output signal when sink logic is selected

Current flow concerning the input/output signal when source logic is selected

Current flow

Current flow

QY40P type transistor output unit

TB1

TB2

TB17

TB18

24VDC SD

PC

RDI

RES

Converter unit

24VDC (SD)

Current flow

Constant voltage circuit

QY80 type transistor output unit

Constant voltage circuit

PC

TB1

TB2

TB17Fuse

TB18

RES

RDI

SD

Converter unit

24VDC (SD)

24 V

D C

Current flow

34 INSTALLATION AND WIRING

Control circuit

2

2.6.3 Wiring of control circuit Control circuit terminal layout

For manufacturer setting. Do not use.

Wiring method Power supply connection For the control circuit wiring, strip off the sheath of a cable, and use it with a ferrule terminal. For a single wire, strip off the sheath of the wire and apply directly. Insert the ferrule terminal or the single wire into a socket of the terminal.

(1) Strip off the sheath for the below length. If the length of the sheath peeled is too long, a short circuit may occur with neighboring wires. If the length is too short, wires might come off. Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.

(2) Crimp the ferrule terminal. Insert wires to a ferrule terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve. Check the condition of the ferrule terminal after crimping. Do not use a ferrule terminal of which the crimping is inappropriate, or the face is damaged.

Ferrule terminals commercially available (as of October 2020) Phoenix Contact Co., Ltd.

Caution Do not use the empty terminals (NC) of the control circuit. Doing so may lead to damage of the

converter unit and the inverter.

Cable sheath stripping length

Cable gauge (mm2) Ferrule terminal model Crimping tool

nameWith insulation sleeve Without insulation sleeve For UL wire 0.3 AI 0, 34-10TQ - -

CRIMPFOX 6

0.5 AI 0, 5-10WH - AI 0, 5-10WH-GB 0.75 AI 0, 75-10GY A 0, 75-10 AI 0, 75-10GY-GB 1 AI 1-10RD A 1-10 AI 1-10RD/1000GB 1.25, 1.5 AI 1, 5-10BK A 1, 5-10 AI 1, 5-10BK/1000GB

0.75 (for two wires) AI-TWIN 2 0, 75-10GY - - A ferrule terminal with an insulation sleeve compatible with the MTW wire which has a thick wire insulation. Applicable for the terminals A1, B1, C1, A2, B2, and C2 only.

NC

NC NC NC NC NC +24 SD SD NC NC PC A1 B1 C1 88R 88SNCNCNC NC

NC NC NC SE SE RDARDB IPF RSO FAN PC NC NC NC NC NC NC OH SD SD NCRES RDI NC NC

1 1

Crumpled tip Wires are not inserted into the sleeve

Unstranded wires

Damaged

Wire

Sleeve

0 to 0.5mm

INSTALLATION AND WIRING 35

Control circuit

NICHIFU Co.,Ltd.

NOTE When using stranded wires without a ferrule terminal, twist enough to avoid short circuit with a nearby terminals or wires. Never change the control logic while power is ON.

Wire removal

Common terminals of the control circuit (SD, PC, SE) Terminals SD (sink logic), PC (source logic), and SE are common terminals (0 V) for I/O signals. (All common terminals are

isolated from each other.) Do not earth (ground) these terminals. In the sink logic, terminal SD is a common terminal for the contact input terminals (RES, OH, RDI). The open collector

circuit is isolated from the internal control circuit by photocoupler. In the source logic, terminal PC is a common terminal for the contact input terminals (RES, OH, RDI). The open collector

circuit is isolated from the internal control circuit by photocoupler. Terminal SE is a common terminal for the open collector output terminals (RDA, RDB, RSO, IPF, FAN). The contact input

circuit is isolated from the internal control circuit by photocoupler.

Cable gauge (mm2) Ferrule terminal product number Insulation product number Crimping tool product number

0.3 to 0.75 BT 0.75-11 VC 0.75 NH 69

(3) Insert the wires into a socket. When using a single wire or stranded wires without a ferrule terminal, push the open/close button all the way down with a flathead screwdriver, and insert the wire.

Pull the wire while pushing the open/close button all the way down firmly with a flathead screwdriver.

Flathead screwdriver

Open/close button

Flathead screwdriver

Open/close button

NOTE Pulling out the wire forcefully without pushing the open/close

button all the way down may damage the terminal block. Use a small flathead screwdriver (tip thickness: 0.4 mm/tip

width: 2.5 mm). If a flathead screwdriver with a narrow tip is used, terminal block may be damaged. Commercially available products (as of October 2020)

Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause an inverter damage or injury.

Name Model Manufacturer

Driver SZF 0- 0,42,5 Phoenix Contact Co., Ltd.

36 INSTALLATION AND WIRING

Control circuit

2

Signal inputs by contactless switches The contact input terminals of the converter unit (RES, OH, RDI) can be controlled using a transistor instead of a contact switch as shown below.

2.6.4 Wiring precautions It is recommended to use a cable of 0.75 mm2 for connection to the control circuit terminals. The wiring length should be 30 m at the maximum. Use two or more parallel micro-signal contacts or twin contacts to prevent

contact faults when using contact inputs since the control circuit input signals are micro-currents.

To suppress EMI, use shielded or twisted cables for the control circuit terminals and run them away from the main and power circuits (including the 200 V relay sequence circuit). For the cables connected to the control circuit terminals, connect their shields to the common terminal of the connected control circuit terminal. When connecting an external power supply to the terminal PC, however, connect the shield of the power supply cable to the negative side of the external power supply. Do not directly earth (ground) the shield to the enclosure, etc.

Always apply a voltage to the fault output terminals (A1, B1, C1) via a relay coil, lamp, etc. Separate the wiring of the control circuit away from the wiring of the main circuit.

Make cuts in rubber bush of the converter unit side and lead the wires through.

+24V

SD Converter unit

External signal input using transistor (sink logic)

PC

RRDI, etc

+24V

External signal input using transistor (source logic)

RDI, etc

Converter unit

Micro signal contacts Twin contacts

Rubber bush (viewed from inside)

Make cuts along the lines on the inside with a cutter knife

INSTALLATION AND WIRING 37

Control circuit

2.6.5 When using separate power supplies for the control circuit and the main circuit

Cable size for the control circuit power supply (terminals R1/L11 and S1/ L21)

Terminal screw size: M4

Cable gauge: 0.75 mm2 to 2 mm2

Tightening torque: 1.5 Nm

Connected to When a fault occurs, opening of the electromagnetic contactor (MC) on the converter unit power supply side results in power loss in the control circuit, disabling the fault output signal retention. Terminals R1/L11 and S1/L21 are provided to hold a fault signal. In this case, connect the power supply terminals R1/L11 and S1/L21 of the control circuit to the input side of the MC. Do not connect the power cable to incorrect terminals. Doing so may damage the converter unit.

(a) Remove the upper screws. (b) Remove the lower screws. (c) Pull the jumper toward you to remove. (d) Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21).

NOTE When using separate power supplies, always remove the jumpers from terminals R1/L11 and S1/L21. The converter unit may

be damaged if the jumpers are not removed. The voltage should be the same as that of the main control circuit when the control circuit power is supplied from other than

the input side of the MC. The power capacity necessary when separate power is supplied from R1/L11 and S1/L21 is 80 VA. If the main circuit power is switched OFF (for 0.1 s or more) then ON again, the converter unit is reset and a fault output will

not be held. When a power supply is provided for the control circuit separately from the main circuit and a capacitive device (such as an

EMC filter or a radio noise filter) is connected, connect a noise filter (example: RTMN5006 manufactured by TDK-Lambda Corporation) to the control circuit power supply.

Converter unitMC R/L1

S/L2

T/L3

R1/L11

S1/L21

Remove the jumper

R1/L11 S1/L21

Power supply terminal block for the control circuit

(c)

(d)

(a) (b)

Power supply terminal block for the control circuit

38 INSTALLATION AND WIRING

Control circuit

2

2.6.6 When supplying 24 V external power to the control circuit

Connect a 24 V external power supply across terminals +24 and SD. Connecting a 24 V external power supply enables I/O terminal ON/OFF operation, operation panel displays, control functions, and communication during communication operation even during power-OFF of converter unit's main circuit power supply. When the main circuit power supply is turned ON, the power supply changes from the 24 V external power supply to the main circuit power supply.

Specification of the applied 24 V external power supply

Commercially available products (as of October 2013)

Starting and stopping the 24 V external power supply operation Supplying 24 V external power while the main circuit power is OFF starts the 24 V external power supply operation.

Likewise, turning OFF the main circuit power while supplying 24 V external power starts the 24 V external power supply operation.

Turning ON the main circuit power stops the 24 V external power supply operation and enables the normal operation.

NOTE When the 24 V external power is supplied while the main circuit power supply is OFF, the converter unit operation is disabled. In the initial setting, when the main power supply is turned ON during the 24 V external power supply operation, a reset is

performed in the converter unit, then the power supply changes to the main circuit power supply.

Confirming the 24 V external power supply input During the 24 V external power supply operation, the alarm lamp flickers.

During the 24 V external power supply operation, the 24 V external power supply operation signal (EV) is output. To use the EV signal, set "68 (positive logic) or 168 (negative logic)" in one of Pr.190 to Pr.195 (output terminal function selection) to assign function to an output terminal.

Operation while the 24 V external power is supplied Faults history and parameters can be read and parameters can be written using the operation panel keys. During the 24 V external power supply operation, monitored items and signals related to inputs to main circuit power supply,

such as input current, converter output voltage, and IPF signal, are invalid. The alarms, which have occurred when the main circuit power supply is ON, continue to be output after the power supply is

changed to the 24 V external power supply. Perform the converter reset or turn OFF then ON the power to reset the faults. The retry function is invalid for all alarms during the 24 V external power supply.

Item Rate Specification Input voltage 23 to 25.5 VDC Input current 1.4 A or lower

Model Manufacturer S8JX-N05024C Specifications: Capacity 50 W, output voltage 24 VDC, output current 2.1 A Installation method: Front installation with cover

or

S8VS-06024 Specifications: Capacity 60 W, output voltage 24 VDC, output current 2.5 A Installation method: DIN rail installation

For the latest information about OMRON power supply, contact OMRON corporation.

OMRON Corporation

POWER ALARM

Flickering

INSTALLATION AND WIRING 39

Control circuit

NOTE Inrush current equal to or higher than the 24 V external power supply specification may flow at power-ON. Confirm that the

power supply and other devices are not affected by the inrush current and the voltage drop caused by it. Depending on the power supply, the inrush current protection may be activated to disable the power supply. Select the power supply and capacity carefully.

When the wiring length between the external power supply and the converter unit is long, the voltage often drops. Select the appropriate wiring size and length to keep the voltage in the rated input voltage range.

In a serial connection of several converter units, the current increases when it flows through the converter unit wiring near the power supply. The increase of the current causes voltage to drop further. Use the converter units after confirming that the input voltage of each converter unit is within the rated input voltage range. Depending on the power supply, the inrush current protection may be activated to disable the power supply. Select the power supply and capacity carefully.

"E.P24" may appear when the start-up time of the 24 V power supply is too long (less than 1.5 V/s) in the 24 V external power supply operation.

"E.P24" may appear when the 24 V external power supply input voltage is low. Check the external power supply input. Do not touch the control circuit terminal block (circuit board) during the 24 V power supply operation (when conducted).

Otherwise you may get an electric shock or burn.

40 INSTALLATION AND WIRING

Communication connectors and terminals

2

2.7 Communication connectors and terminals

2.7.1 PU connector Removal and installation of the accessory cover

Installing the operation panel on the enclosure surface The operation panel can be used for setting the converter unit parameters, monitoring various items, and checking fault

indications. Having an operation panel on the enclosure surface is convenient. With a connection cable, you can install the operation

panel to the enclosure surface, and connect it to the converter unit. Use the option FR-CB2[ ], or connectors and cables available on the market. (To install the operation panel, the optional connector (FR-ADP) is required. ) Securely insert one end of the connection cable until the stoppers are fixed.

Loosen the two fixing screws on the accessory cover. (These screws cannot be removed.)

Push the upper edge of the accessory cover and pull the accessory cover to remove.

To install the accessory cover, fit it securely and tighten the screws. (Tightening torque: 0.40 to 0.45 Nm)

Parameter unit connection cable (FR-CB2[ ]) (option)

Operation panel connection connector (FR-ADP) (option)

Operation panel (FR-LU08)

INSTALLATION AND WIRING 41

Communication connectors and terminals

NOTE Refer to the following table when fabricating the cable on the user side. Keep the total cable length within 20 m. Commercially available products (as of February 2015)

For the details of the FR-LU08, refer to the FR-LU08 Instruction Manual.

Communication operation Using the PU connector enables communication operation from a personal computer, etc. When the PU connector is

connected with a personal, FA or other computer by a communication cable, a user program can run to monitor the converter unit or read and write parameters. Communication can be performed with the Mitsubishi inverter protocol (computer link operation). For the details, refer to page 86.

2.7.2 RS-485 terminal block Communication operation

The RS-485 terminals enables communication operation from a personal computer, etc. When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run to monitor the converter unit or read and write parameters. Communication can be performed with the Mitsubishi inverter protocol (computer link operation) and MODBUS RTU protocol. For the details, refer to page 88.

NOTE To avoid malfunction, keep the RS-485 terminal wires away from the control circuit board.

Name Remarks Communication cable Cable compliant with EIA-568 (such as 10BASE-T cable)

Conforming standard EIA-485 (RS-485) Transmission format Multidrop link

Communication speed 115200 bps maximum Overall length 500 m

Connection cable Twisted pair cable (4 pairs)

+ -+ TXD RXD-VCC GND

+ -+ TXD RXD-VCC GND

OPEN

100

RDA1 (RXD1+)

RDB1 (RXD1-)

RDA2 (RXD2+)

RDB2 (RXD2-)

SDA1 (TXD1+)

SDB1 (TXD1-)

SDA2 (TXD2+)

SDB2 (TXD2-)

P5S (VCC)

SG (GND)

P5S (VCC)

SG (GND)

Terminating resistor switch Initially-set to "OPEN". Set only the terminating resistor switch of the remotest converter unit to the "100 " position.

42 INSTALLATION AND WIRING

3

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 43

3 PRECAUTIONS FOR USE OF THE CONVERTER UNIT

This chapter explains the precautions for use of this product. Always read the instructions before using the equipment.

3.1 Electro-magnetic interference (EMI) and leakage currents ..44 3.2 Power supply harmonics .........................................................48 3.3 Installation of a reactor ............................................................48 3.4 Power-OFF and magnetic contactor (MC) ..............................49 3.5 Checklist before starting operation ........................................51

Electro-magnetic interference (EMI) and leakage currents

3.1 Electro-magnetic interference (EMI) and leakage currents

3.1.1 Leakage currents and countermeasures Capacitances exist between the I/O cables or other cables of the inverter or the converter unit and earth, and in the motor, through which a leakage current flows. Since its value depends on the static capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current. Therefore, take the following countermeasures. Select the earth leakage current breaker according to its rated sensitivity current, independently of the carrier frequency setting.

To-earth (ground) leakage currents Leakage currents may flow not only into the inverter's own line or the converter unit's own line but also into the other lines through the earthing (grounding) cable, etc. These leakage currents may operate earth leakage circuit breakers and earth leakage relays unnecessarily.

Countermeasures If the carrier frequency setting is high, decrease the Pr.72 PWM frequency selection setting.

Note that motor noise increases. Selecting Pr.240 Soft-PWM operation selection makes the sound inoffensive. By using earth leakage circuit breakers designed for harmonic and surge suppression in the inverter's own line and other

line, operation can be performed with the carrier frequency kept high (with low noise). To-earth (ground) leakage currents Take caution as long wiring will increase the leakage current. Decreasing the carrier frequency of the inverter reduces the

leakage current. Increasing the motor capacity increases the leakage current.

Line-to-line leakage currents Harmonics of leakage currents flowing in static capacitances between the output cables of the inverter or the converter unit may operate the external thermal relay unnecessarily.

Countermeasures Use Pr.9 Electronic thermal O/L relay. If the carrier frequency setting is high, decrease the Pr.72 PWM frequency selection setting.

Note that motor noise increases. Selecting Pr.240 Soft-PWM operation selection makes the sound inoffensive. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature.

Installation and selection of the molded case circuit breaker Install a molded case circuit breaker (MCCB) on the power receiving side to protect the wiring at the input side of the inverter or the converter unit. Select an MCCB according to the inverter input side power factor, which depends on the power supply voltage, output frequency and load. Especially for a completely electromagnetic MCCB, a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.)

Power supply

Thermal relay

Line-to-line static capacitances

MCCB MC

Line-to-line leakage currents path

Motor

Inverter/ converter

M

44 PRECAUTIONS FOR USE OF THE CONVERTER UNIT

Electro-magnetic interference (EMI) and leakage currents

3

3.1.2 Countermeasures against EMI generated by the inverter or the converter unit

Some electromagnetic noises enter the inverter or the converter unit to cause the inverter or the converter unit malfunction, and others are radiated by the inverter or the converter unit to cause the peripheral devices to malfunction. Though the inverter or the converter unit is designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques. Also, since the inverter chops outputs at high carrier frequency, that could generate electromagnetic noises. If these electromagnetic noises cause peripheral devices to malfunction, EMI countermeasures should be taken to suppress noises. These techniques differ slightly depending on EMI paths.

Basic techniques - Do not run the power cables (I/O cables) and signal cables of the inverter or the converter unit in parallel with each other

and do not bundle them. - Use shielded twisted pair cables for the detector connecting and control signal cables and connect the sheathes of the

shielded cables to terminal SD. - Ground (Earth) the inverter, converter unit, motor, etc. at one point.

Techniques to reduce electromagnetic noises that enter and cause a malfunction of the inverter or the converter unit (EMI countermeasures) When devices that generate many electromagnetic noises (which use magnetic contactors, electromagnetic brakes, many relays, for example) are installed near the inverter or the converter unit, and the inverter or the converter unit may malfunction due to electromagnetic noises, the following countermeasures must be taken: - Provide surge suppressors for devices that generate many electromagnetic noises to suppress electromagnetic noises. - Install data line filters (page 47) to signal cables. - Ground (Earth) the shields of the detector connection and control signal cables with cable clamp metal.

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 45

Electro-magnetic interference (EMI) and leakage currents

Techniques to reduce electromagnetic noises that are radiated by the inverter or the converter unit to cause the peripheral devices to malfunction (EMI countermeasures) Noises generated from the inverter or the converter unit are largely classified into those radiated by the cables connected to the inverter or the converter unit and their main circuits (I/O), those electromagnetically and electrostatically induced to the signal cables of the peripheral devices close to the main circuit cables, and those transmitted through the power supply cables.

Noise propagation

path Countermeasure

(a) (b) (c)

When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or the converter unit, or when their signal cables are run near the inverter or the converter unit, the devices may malfunction due to by air- propagated electromagnetic noises. The following countermeasures must be taken: Install easily affected devices as far away as possible from the inverter or the converter unit. Run easily affected signal cables as far away as possible from the inverter or the converter unit, and their I/O cables.

Do not run the signal cables and power cables (I/O cables of the inverter or the converter unit) in parallel with each other and do not bundle them.

Inserting a line noise filter into the output suppresses the radiated noise from the cables. Use shielded cables as signal cables and power cables and run them in individual metal conduits to produce further effects.

(d) (e) (f)

When the signal cables are run in parallel with or bundled with the power cables, magnetic and static induction noises may be propagated to the signal cables to cause malfunction of the devices and the following countermeasures must be taken: Install easily affected devices as far away as possible from the inverter or the converter unit. Run easily affected signal cables as far away as possible from the I/O cables of the inverter or the converter unit. Do not run the signal cables and power cables (I/O cables of the inverter or the converter unit) in parallel with each other and do not bundle them.

Use shielded cables as signal cables and power cables and run them in individual metal conduits to produce further effects.

(g)

When the power supplies of the peripheral devices are connected to the power supply of the inverter or the converter unit in the same line, noises generated from the inverter or the converter unit may flow back through the power supply cables to cause malfunction of the devices and the following countermeasures must be taken: Install the line noise filter to the power cables (output cables) of the inverter.

(h)

When a closed loop circuit is formed by connecting the peripheral device wiring to the inverter or the converter unit, leakage currents may flow through the earthing (grounding) cable of the inverter or the converter unit to cause the device to malfunction. In that case, disconnecting the earthing (grounding) cable from the device may stop the malfunction of the device.

Noise propagated through power supply cable

Path (c)

Path (b)

Path (a) Noise directly radiated from inverter or converter unit

Path (d), (e)

Air propagated noise

Path (f)

Electrical path propagated noise

Path (h)

Path (g)

Inverter or converter unit generated electromagnetic noise

Electromagnetic induction noise

Electrostatic induction noise

Noise radiated from power supply cable

Noise radiated from motor connection cable

Noise from earthing (grounding) cable due to leakage current

M

(a)

(b)

(c)

(c)

(h)

(g)

(e)

(g)

(d) (f) (a)

Instrument Receiver

Sensor power supply

Motor

Telephone

Sensor

Converter unit

Inverter

46 PRECAUTIONS FOR USE OF THE CONVERTER UNIT

Electro-magnetic interference (EMI) and leakage currents

3

Data line filter Data line filter is effective as an EMI countermeasure. Provide a data line filter for the detector cable, etc. Data line filter : ZCAT3035-1330 (by TDK)

: ESD-SR-250 (by NEC TOKIN) Impedance (ZCAT3035-1330)

The impedance values above are reference values, and not guaranteed values.

EMI countermeasure example

Impedance () 10 to 100 MHz 100 to 500 MHz 80 150 34 1

TDK

39 1

Product name Lot number

30 1

Cable fixing band mount

13 1

OUTLINE DIMENSION DRAWINGS (ZCAT3035-1330)

[Unit: mm]

Converter unit

Line noise filter

Install filter on inverter output side. Install filter on converter unit input side.

Inverter

Sensor Use a twisted pair shielded cable

Enclosure Decrease carrier frequency

Motor Inverter power supply

Separate inverter, converter unit and power line by more than 30cm (at least 10cm) from sensor circuit.

Control power supply

Do not earth (ground) enclosure directly. Do not earth (ground) control cable.

Use 4-core cable for motor power cable and use one cable as earth (ground) cable.

Do not earth (ground) shield but connect it to signal common cable.

Line noise filter M

Power supply for

sensor

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 47

Power supply harmonics

3.2 Power supply harmonics The inverter or the converter unit may generate power supply harmonics from its converter circuit to affect the power generator, power factor correction capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.

The differences between harmonics and noises

Countermeasures

NOTE The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by

the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter. For power factor improvement, install a reactor on the input side of the inverter or the converter unit, or in the DC circuit.

3.3 Installation of a reactor When the inverter is connected near a large-capacity power transformer (1000 kVA or more) or when a power factor correction capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install an optional AC reactor.

Item Harmonics Noise

Frequency Normally 40th to 50th degrees or less (3 kHz or less). High frequency (several 10 kHz to 1 GHz order).

Environment To-electric channel, power impedance. To-space, distance, wiring path, Quantitative understanding Theoretical calculation possible. Random occurrence, quantitative grasping difficult.

Generated amount Nearly proportional to the load capacity. Changes with the current variation ratio. (Gets larger as switching speed increases.)

Affected equipment immunity Specified by standards per equipment. Different depending on maker's equipment specifications. Countermeasure Provide a reactor. Increase distance.

The harmonic current generated from the inverter or the converter unit to the input side differs according to various conditions such as the wiring impedance, whether a reactor is used or not, and output frequency and output current on the load side. For the output frequency and output current, we understand that this should be calculated in the conditions under the rated load at the maximum operating frequency. The converter unit (FR-CC2) is equipped with the DC reactor.

AC reactor

DC reactor1

Do not insert power factor improving capacitor.

MCCB MC

Inverter/ converter

unit

Power supply

R

S

T Z

Y

X U

V

W

R/L1

S/L2

T/L3

M

MCCB MC

Inverter/ converter unit

AC reactor

Power supply

R

S

T Z

Y

X U

V

W

R/L1

S/L2

T/L3

M

5000 5300

4000

3000

2000

1000

110165 247 330 420 550 kVA

Capacities requiring installation of AC reactor

Inverter capacity

P ow

er s

up pl

y sy

st em

ca

pa ci

ty

(kVA)

48 PRECAUTIONS FOR USE OF THE CONVERTER UNIT

Power-OFF and magnetic contactor (MC)

3

3.4 Power-OFF and magnetic contactor (MC)

Converter unit input side magnetic contactor (MC) On the converter unit input side, it is recommended to provide an MC for the following purposes: (Refer to page 14 for selection.) To disconnect the inverter from the power supply at activation of a protective function or at malfunctioning of the driving

system (emergency stop, etc.). To prevent any accident due to an automatic restart at power restoration after an inverter stop made by a power failure. To separate the inverter from the power supply to ensure safe maintenance and inspection work. If using an MC for emergency stop during operation, select an MC regarding the converter unit input side current as JEM1038-AC-3 class rated current.

NOTE Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000

times), frequent starts and stops of the magnetic contactor must be avoided. Turn ON/OFF the inverter start controlling terminals (STF, STR) to run/stop the inverter.

Inverter start/stop circuit example As shown on the left, always use the start signal (ON or OFF of STF(STR) signal) to make a start or stop.

Install a stepdown transformer. Connect the power supply terminals R1/L11, S1/L21 of the control circuit to the input side of the MC to hold an alarm signal when the inverter's

protective circuit is activated. At this time, remove jumpers across terminals R1/L11 and S1/L21. (Refer to page 38 for removal of the jumper.)

P/+

N/-

P/+

N/-

A1

B1

C1

RDA

MC R/L1

S/L2

T/L3 R1/L11

S1/L21

OFF ON

MC

RA

MC RA

MC

RA

U

V

A1

B1

C1

W

SD STF/STR

R1/L11

S1/L21

X10

SE SD

T

Power supply

MCCB

Converter unit

Stop

Start

Operation preparation

Start/Stop

To the motor

Inverter

1

2 2

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 49

Power-OFF and magnetic contactor (MC)

Handling of the magnetic contactor on the inverter's output side Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned ON while the inverter is operating, overcurrent protection of the inverter and such will activate. When an MC is provided to switch to a commercial power supply, for example, it is recommended to use the electronic bypass function Pr.135 to Pr.139. (The commercial power supply operation is not available with vector control dedicated motors nor with PM motors.)

Handling of the manual contactor on the inverter's output side A PM motor is a synchronous motor with high-performance magnets embedded inside. High-voltage is generated at the motor terminals while the motor is running even after the inverter power is turned OFF. In an application where the PM motor is driven by the load even after the inverter is powered OFF, a low-voltage manual contactor must be connected at the inverter's output side.

NOTE Before wiring or inspection for a PM motor, confirm that the PM motor is stopped. In an application, such as fan and blower,

where the motor is driven by the load, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.

Do not open or close the contactor while the inverter is running (outputting).

50 PRECAUTIONS FOR USE OF THE CONVERTER UNIT

Checklist before starting operation

3

3.5 Checklist before starting operation The FR-CC2 converter unit is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following points.

Checkpoint Countermeasure Refer

to page

Check by user

Crimping terminals are insulated. Use crimping terminals with insulation sleeves to wire the power supply and the inverter.

No wire offcuts are left from the time of wiring.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the converter unit clean. When drilling mounting holes in an enclosure etc., take caution not to allow chips and other foreign matter to enter the converter unit.

The main circuit cable gauge is correctly selected. Use an appropriate cable gauge to suppress the voltage drop to 2% or less. 29

The total wiring length is within the specified length.

Keep the total wiring length within the specified length. In long distance wiring, charging currents due to stray capacitance in the wiring may cause the equipment on the converter unit's output side to malfunction. Pay attention to the total wiring length.

29

Countermeasures are taken against EMI.

The input/output (main circuit) of the converter unit includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the converter unit. In such a case, install a noise filter to minimize interference.

When performing an inspection or rewiring on the product that has been energized, the operator has waited long enough after shutting off the power supply.

For a short time after the power-OFF, a high voltage remains in the smoothing capacitor, and it is dangerous. Before performing an inspection or rewiring, wait 10 minutes or longer after the power supply turns OFF, then confirm that the voltage across the main circuit terminals P/+ and N/- of the converter unit is low enough using a tester, etc.

The voltage applied to the converter unit I/O signal circuits is within the specifications.

Application of a voltage higher than the permissible voltage to the converter unit I/O signal circuits or opposite polarity may damage the I/O devices. Check the wiring beforehand.

31

A magnetic contactor (MC) is installed on the converter unit's input side.

On the converter unit's input side, connect an MC for the following purposes: To disconnect the converter unit from the power supply at activation of a protective function or at malfunctioning of the driving system (emergency stop, etc.).

To prevent any accident due to an automatic restart at power restoration after an inverter stop made by a power failure.

To separate the converter unit from the power supply to ensure safe maintenance and inspection work.

If using an MC for emergency stop during operation, select an MC regarding the converter unit input side current as JEM1038-AC-3 class rated current.

49

The specifications and rating match the system requirements.

Make sure that the specifications and rating match the system requirements.

The converter unit and the inverter are correctly connected.

Make sure that the terminal P/+ of the converter unit and the terminal P/+ of the inverter, and the terminal N/- of the converter unit and the terminal N- of the inverter are correctly connected. Connecting the opposite polarity of terminals N/- and P/+ will damage the inverter. Also, do not install an MCCB across the terminals P/+ and N/- (across terminals P and P/+ or across N and N/-).

Always connect the terminal RDA of the converter unit and the terminal MRS (X10) of the inverter, and the terminal SE of the converter unit and the terminal SD (terminal PC for source logic) of the inverter. Not connecting these terminals may damage the converter unit.

26

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 51

MEMO

52

4

PARAMETER 53

4 PARAMETER

This chapter explains the function setting for use of this product. Always read the instructions before using the equipment.

Parameter list Parameter list (by parameter number)

4.1 Parameter list

4.1.1 Parameter list (by parameter number) Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be performed from the operation panel.

NOTE Refer to Appendix 1 (page 146) for instruction codes for communication and availability of parameter clear, all clear, and

parameter copy of each parameter.

Pr. Pr. group Name Setting range

Minimum setting

increments

Initial value

Refer to

page

Customer setting

30 E300 Reset selection during power supply to main circuit 0, 100 1 0 81

57 A702 Restart selection 0, 9999 1 9999 83 65 H300 Retry selection 0 to 4 1 0 69

67 H301 Number of retries at fault occurrence 0 to 10, 101 to 110 1 0 69

68 H302 Retry waiting time 0.1 to 600 s 0.1 s 1 s 69 69 H303 Retry count display erase 0 1 0 69

75

- Reset selection/disconnected PU detection/reset limit 14 to 17, 114 to 117

1

14

61E100 Reset selection 0, 1 0E101 Disconnected PU detection

E107 Reset limit 77 E400 Parameter write selection 1, 2 1 2 62 117 N020 PU communication station number 0 to 31 1 0 92 118 N021 PU communication speed 48, 96, 192, 384, 576, 768, 1152 1 192 92

119 - PU communication stop bit length /

data length 0, 10 1

1 92N022 PU communication data length 0, 1 0

N023 PU communication stop bit length 0, 1 1 120 N024 PU communication parity check 0 to 2 1 2 92

121 N025 Number of PU communication retries 0 to 10, 9999 1 1 92

122 N026 PU communication check time interval 0, 0.1 to 999.8 s, 9999 0.1 s 9999 92

123 N027 PU communication waiting time setting 0 to 150 ms, 9999 1 ms 9999 92

124 N028 PU communication CR/LF selection 0 to 2 1 1 92 161 E200 Parameter for manufacturer setting. Do not set.

168 E000

Parameter for manufacturer setting. E080

169 E001 E081

170 M020 Watt-hour meter clear 0, 10, 9999 1 9999 71 178 T700 RDI terminal function selection

7, 62, 9999 1 9999 79

187 T709 OH terminal function selection 1 7 79 189 T711 RES terminal function selection 1 62 79 190 M400 RDB terminal function selection

2, 8, 11, 17, 25, 26, 64, 68, 90, 94, 95, 98, 99, 102, 108, 111, 125, 126, 164, 168, 190, 194, 195, 198, 199, 206, 207, 209, 210, 214, 306, 307, 309, 310, 9999

1 111 75 191 M401 RDA terminal function selection 1 11 75 192 M402 IPF terminal function selection 1 2 75 193 M403 RSO terminal function selection 1 209 75 194 M404 FAN terminal function selection 1 25 75 195 M405 ABC1 terminal function selection 1 99 75 248 A006 Self power management selection 0, 1, 2 1 0 81 255 E700 Life alarm status display (0 to 15) 1 0 65

256 E701 Inrush current limit circuit life display (0 to 100%) 1% 100% 65

257 E702 Control circuit capacitor life display (0 to 100%) 1% 100% 65

54 PARAMETER

Parameter list Parameter list (by parameter number)

Pr. List

4

261 A730 Power failure stop selection 0, 1, 2, 21, 22 1 0 84 268 M022 Monitor decimal digits selection 0, 1, 9999 1 9999 71 269 E023 Parameter for manufacturer setting. Do not set. 290 M044 Monitor negative output selection 0, 2, 4, 6 1 0 71

296 E410 Password lock level 0 to 3, 5, 6, 100 to 103, 105, 106, 9999 1 9999 63

297 E411 Password lock/unlock (0 to 5), 1000 to 9998, 9999 1 9999 63

331 N030 RS-485 communication station number 0 to 31 (0 to 247) 1 0 92, 105

332 N031 RS-485 communication speed 3, 6, 12, 24, 48, 96, 192, 384, 576, 768, 1152 1 96 92, 105

333

- RS-485 communication stop bit length / data length 0, 1, 10, 11 1 1

92N032 RS-485 communication data length 0, 1 1 0

N033 RS-485 communication stop bit length 0, 1 1 1

334 N034 RS-485 communication parity check selection 0 to 2 1 2 92, 105

335 N035 RS-485 communication retry count 0 to 10, 9999 1 1 92

336 N036 RS-485 communication check time interval 0 to 999.8 s, 9999 0.1 s 0 s 92

337 N037 RS-485 communication waiting time setting 0 to 150 ms, 9999 1 ms 9999 92

341 N038 RS-485 communication CR/LF selection 0 to 2 1 1 92

342 N001 Communication EEPROM write selection 0, 1 1 0 91

343 N080 Communication error count - 1 0 105 503 E710 Maintenance timer 1 0 (1 to 9998) 1 0 67

504 E711 Maintenance timer 1 warning output set time 0 to 9998, 9999 1 9999 67

539 N002 MODBUS RTU communication check time interval 0 to 999.8 s, 9999 0.1 s 9999 105

549 N000 Protocol selection 0, 1 1 0 91, 105

563 M021 Energization time carrying-over times (0 to 65535) 1 0 71

663 M060 Control circuit temperature signal output level 0 to 100C 1C 0C 78

686 E712 Maintenance timer 2 0 (1 to 9998) 1 0 67

687 E713 Maintenance timer 2 warning output set time 0 to 9998, 9999 1 9999 67

688 E714 Maintenance timer 3 0 (1 to 9998) 1 0 67

689 E715 Maintenance timer 3 warning output set time 0 to 9998, 9999 1 9999 67

774 M101 Operation panel monitor selection 1 2, 8, 13, 20, 25, 43, 44, 55, 62, 98, 9999

1 9999 71 775 M102 Operation panel monitor selection 2 1 9999 71 776 M103 Operation panel monitor selection 3 1 9999 71

872 H201 Input phase loss protection selection 0, 1 1 0 68

876 T723 OH input selection 0 to 2 1 0 80 888 E420 Free parameter 1 0 to 9999 1 9999 65 889 E421 Free parameter 2 0 to 9999 1 9999 65

891 M023 Cumulative power monitor digit shifted times 0, 4, 9999 1 9999 71

990 E104 PU buzzer control 0, 1 1 1 62 992 M104 Parameter for manufacturer setting. Do not set. 997 H103 Fault initiation 0 to 255, 9999 1 9999 68

1006 E020 Clock (year) 2000 to 2099 1 2000 59 1007 E021 Clock (month, day) 1/1 to 12/31 1 101 59 1008 E022 Clock (hour, minute) 0:00 to 23:59 1 0 59 1048 E106 Parameter for manufacturer setting. Do not set.

Pr. Pr. group Name Setting range

Minimum setting

increments

Initial value

Refer to

page

Customer setting

PARAMETER 55

Parameter list Parameter list (by function group)

4.1.2 Parameter list (by function group) (E) Environment setting

parameters Parameters that set the converter unit operation characteristics.

(H) Protective function parameters

Parameters to protect the converter unit.

(M) Monitor display and monitor output signal

Parameters regarding the converter unit's operating status. These parameters are used to set the monitors and output signals.

Pr. group Pr. Name

Refer to

page E000 168 Parameter for manufacturer setting. E001 169 Parameter for manufacturer setting. E020 1006 Clock (year) 59

E021 1007 Clock (month, day) 59

E022 1008 Clock (hour, minute) 59

E023 269 Parameter for manufacturer setting. Do not set.

E080 168 Parameter for manufacturer setting. E081 169 Parameter for manufacturer setting. E100 75 Reset selection 61 E101 75 Disconnected PU detection 61 E104 990 PU buzzer control 62

E106 1048 Parameter for manufacturer setting. Do not set.

E107 75 Reset limit 61

E200 161 Parameter for manufacturer setting. Do not set.

E300 30 Reset selection during power supply to main circuit 81

E400 77 Parameter write selection 62 E410 296 Password lock level 63 E411 297 Password lock/unlock 63 E420 888 Free parameter 1 65 E421 889 Free parameter 2 65 E700 255 Life alarm status display 65

E701 256 Inrush current limit circuit life display 65

E702 257 Control circuit capacitor life display 65

E710 503 Maintenance timer 1 67

E711 504 Maintenance timer 1 warning output set time 67

E712 686 Maintenance timer 2 67

E713 687 Maintenance timer 2 warning output set time 67

E714 688 Maintenance timer 3 67

E715 689 Maintenance timer 3 warning output set time 67

Pr. group Pr. Name

Refer to

page H103 997 Fault initiation 68

H201 872 Input phase loss protection selection 68

H300 65 Retry selection 69

H301 67 Number of retries at fault occurrence 69

H302 68 Retry waiting time 69 H303 69 Retry count display erase 69

Pr. group Pr. Name

Refer to

page M020 170 Watt-hour meter clear 71

M021 563 Energization time carrying-over times 71

M022 268 Monitor decimal digits selection 71

M023 891 Cumulative power monitor digit shifted times 71

M044 290 Monitor negative output selection 71

M060 663 Control circuit temperature signal output level 78

M101 774 Operation panel monitor selection 1 71

M102 775 Operation panel monitor selection 2 71

M103 776 Operation panel monitor selection 3 71

M104 992 Parameter for manufacturer setting. Do not set.

M400 190 RDB terminal function selection 75 M401 191 RDA terminal function selection 75 M402 192 IPF terminal function selection 75 M403 193 RSO terminal function selection 75 M404 194 FAN terminal function selection 75

M405 195 ABC1 terminal function selection 75

56 PARAMETER

Parameter list Parameter list (by function group)

Pr. List

4

(T) Multi-function input terminal parameters

Parameters for the input terminals where converter unit commands are received through.

(A) Application parameters Parameters to set a specific application.

(N) Operation via communication and its settings

Parameters for communication operation. These parameters set the communication specifications and operation.

Pr. group Pr. Name

Refer to

page T700 178 RDI terminal function selection 79 T709 187 OH terminal function selection 79 T711 189 RES terminal function selection 79 T723 876 OH input selection 79

Pr. group Pr. Name

Refer to

page

A006 248 Self power management selection 81

A702 57 Restart selection 83 A730 261 Power failure stop selection 84

Pr. group Pr. Name

Refer to

page

N000 549 Protocol selection 91, 105

N001 342 Communication EEPROM write selection 91

N002 539 MODBUS RTU communication check time interval 105

N020 117 PU communication station number 92

N021 118 PU communication speed 92 N022 119 PU communication data length 92

N023 119 PU communication stop bit length 92

N024 120 PU communication parity check 92

N025 121 Number of PU communication retries 92

N026 122 PU communication check time interval 92

N027 123 PU communication waiting time setting 92

N028 124 PU communication CR/LF selection 92

N030 331 RS-485 communication station number

92, 105

N031 332 RS-485 communication speed 92, 105

N032 333 RS-485 communication data length 92

N033 333 RS-485 communication stop bit length 92

N034 334 RS-485 communication parity check selection

92, 105

N035 335 RS-485 communication retry count 92

N036 336 RS-485 communication check time interval 92

N037 337 RS-485 communication waiting time setting 92

N038 341 RS-485 communication CR/LF selection 92

N080 343 Communication error count 91

PARAMETER 57

(E) Environment setting parameters

4.2 (E) Environment setting parameters

Purpose Parameter to set Refer to page

To set the time Real time clock function P.E020 to P.E022 Pr.1006 to Pr.1008 59

To set a limit for the reset function. To shut off output if the operation panel disconnects.

Reset selection / disconnected PU detection / reset limit

P.E100, P.E101, P.E107 Pr.75 61

To control the buzzer of the operation panel PU buzzer control P.E104 Pr.990 62

To prevent parameter rewriting Parameter write disable selection P.E400 Pr.77 62

To restrict parameters with a password Password function P.E410, P.E411 Pr.296, Pr.297 63

To use parameters freely Free parameter P.E420, P.E421 Pr.888, Pr.889 65

To understand the maintenance time of converter unit parts and peripheral devices

Converter unit parts life display P.E700 to P.E702 Pr.255 to Pr.257 65

Maintenance output function P.E710 to P.E715 Pr.503, Pr.504,

Pr.686 to Pr.689 67

58 PARAMETER

(E) Environment setting parameters

4

GROUP

E

4.2.1 Real time clock function

Simple clock function When the year, month, day, time and minute are set in the parameters, the converter unit counts the date and time. The

date and time can be checked by reading the parameters.

NOTE The clock's count-up data is saved in the inverter's EEPROM every 10 minutes. The clock does not count up while the control circuit power supply is OFF. The clock function must be reset after turning ON

the power supply. Use a separate power supply, such as an external 24 V power supply, for the control circuit of the simple clock function, and supply power continuously to this control circuit.

Converter reset is performed if supplying power to the main circuit power supply is started with power supplied only to the control circuit power supply. Thus, the clock information stored in the EEPROM is restored. Reset at the start of supplying power to the main circuit can be disabled by setting Pr.30 Reset selection during power supply to main circuit. (Refer to page 81)

The set clock is also used for functions such as faults history.

The time can be set. The time can only be updated while the converter unit power is ON. The real time clock function is enabled using an optional LCD operation panel (FR-LU08).

Pr. Name Initial value Setting range Description

1006 E020 Clock (year) 2000 2000 to 2099 Set the year.

1007 E021 Clock (month, day) 101

(January 1)

101 to 131, 201 to 228, (229), 301 to 331, 401 to 430, 501 to 531, 601 to 630, 701 to 731, 801 to 831, 901 to 930, 1001 to 1031, 1101 to 1130, 1201 to 1231

Set the month and day. 1000 and 100 digits: January to December 10 and 1 digits: 1 to the end of month (28, 29, 30 or 31) For December 31, set "1231".

1008 E022 Clock (hour, minute) 0

(00:00)

0 to 59, 100 to 159, 200 to 259, 300 to 359, 400 to 459, 500 to 559, 600 to 659, 700 to 759, 800 to 859, 900 to 959, 1000 to 1059, 1100 to 1159, 1200 to 1259, 1300 to 1359, 1400 to 1459, 1500 to 1559, 1600 to 1659, 1700 to 1759, 1800 to 1859, 1900 to 1959, 2000 to 2059, 2100 to 2159, 2200 to 2259, 2300 to 2359

Set the hour and minute using the 24-hour clock. 1000 and 100 digits: 0 to 23 hours 10 and 1 digits: 0 to 59 minutes For 23:59, set "2359".

PARAMETER 59

(E) Environment setting parameters

Real time clock function When the FR-LU08 is connected to the inverter, the clock of FR-LU08 is synchronized with the internal clock of the inverter.

(Real time clock function) With a battery (CR1216), the FR-LU08 time count continues even if the main power of the inverter is turned OFF. (The time count of the inverter internal clock does not continue when the inverter power is turned OFF.)

When the time is set using the inverter parameters, the time of FR-LU08 is set to the time of inverter internal clock.

NOTE Time adjustment between the inverter internal clock and the FR-LU08 is performed every one minute. If the time of the FR-LU08 progresses faster than the time of inverter internal clock, the FR-LU08 time setting is valid. When the FR-LU08 clock is initialized, the inverter internal clock is valid.

PREV NEXTSET STOP PU

Hz0. 00 Hz Out 1:00

PREV NEXTSET STOP PU

Hz0. 00 Hz Out 2:00

PREV NEXTSET STOP PU

Hz0. 00 Hz Out 3:00

1:00

Inverter internal clock

Count-up Count-up

Synchronization

Power-OFF Power-ON

Synchronization

1:00

Inverter internal clock

3:00

1:00 2:00 3:00

Inverter internal clock

60 PARAMETER

(E) Environment setting parameters

4

GROUP

E

4.2.2 Reset selection / disconnected PU detection / reset limit

Reset selection (P.E100) When P.E100="1" or Pr.75="15, 17, 115, or 117", reset (reset command via RES signal or communication) input is enabled

only when the protective function is activated.

NOTE When the reset signal (RES) is input during operation, the inverter is also reset. The motor coasts since the inverter being

reset shuts off the output. Also, the cumulative value of electronic thermal O/L relay is cleared. The input of the PU reset key is only enabled when the protective function is activated, regardless of the P.E100 and Pr.75

settings.

Disconnected PU detection (P.E101) If the PU is detected to be disconnected from the converter unit for 1 s or longer while P.E101="1" or Pr.75="16, 17, 116 or

117", PU disconnection (E.PUE) is displayed and the inverter output is shut off.

NOTE When the PU has been disconnected since before power-ON, the output is not shut off. To restart, confirm that the PU is connected and then reset. When RS-485 communication operation is performed through the PU connector, the reset selection is valid but the

disconnected PU detection function is invalid. (The communication is checked according to Pr.122 PU communication check time interval.)

The reset input acceptance, the disconnected PU connector detection function, and the reset limit function can be selected.

Pr. Name Initial value Setting range Description

75 Reset selection/disconnected PU detection/reset limit 14 14 to 17, 114 to 117

For the initial setting, reset is always enabled, PU disconnection is not detected, and the reset limit function is disabled.

E100 Reset selection 0 0 Reset input is always enabled.

1 Reset input is enabled only when the protective function is activated.

E101 Disconnected PU detection 0 0 Operation continues even when the PU is

disconnected.

1 The inverter output is shut off when the PU is disconnected.

E107 Reset limit 0 0 Reset limit is disabled. 1 Reset limit is enabled.

The parameters above will not return to their initial values even if parameter (all) clear is executed.

Pr.75 Setting value Reset selection Disconnected PU detection Reset limit function

14 (initial value) Reset input always enabled. Operation continues even when PU is disconnected.

Invalid 15 Reset input enabled only when the

protective function activated. 16 Reset input always enabled.

Inverter output shut off when PU is disconnected.17 Reset input enabled only when the

protective function activated. 114 Reset input always enabled.

Operation continues even when PU is disconnected.

Enabled 115 Reset input enabled only when the

protective function activated. 116 Reset input always enabled.

Inverter output shut off when PU is disconnected.117 Reset input enabled only when the

protective function activated.

PARAMETER 61

(E) Environment setting parameters

Reset limit function (P.E107) Setting P.E107="1" or Pr.75 = any of "114 to 117" will make the inverter to refuse any reset operation (RES signal, etc.)

for 3 minutes after the first activation of an electronic thermal function (E.THC).

NOTE Resetting the converter unit power (turning OFF the control power) will clear the accumulated thermal value. When the retry function is set enabled (Pr.67 Number of retries at fault occurrence "0"), the reset limit function is

disabled.

Parameters referred to Pr.67 Number of retries at fault occurrence page 69

4.2.3 Buzzer control

NOTE When with buzzer is set, the buzzer sounds if a converter unit fault occurs.

4.2.4 Parameter write selection

Pr.77 can be set at any time. (Setting through communication is unavailable.)

Disabling parameter write(Pr.77="1") Parameter write, parameter clear and all parameter clear are disabled. (Parameter read is enabled.) The following parameters can be written even if Pr.77="1".

Writing parameters (Pr.77="2") These parameters can always be written.

Caution Do not perform a reset while an inverter start signal is being input. Doing so will cause a sudden

start of the motor, which is dangerous.

The buzzer can be set to "beep" when the keys of the operation panel are operated.

Pr. Name Initial value Setting range Description 990 E104 PU buzzer control 1

0 Without buzzer 1 With buzzer

Whether to enable the writing to various parameters or not can be selected. Use this function to prevent parameter values from being rewritten by misoperation.

Pr. Name Initial value Setting range Description 77 E400 Parameter write selection 2

1 Parameter writing is disabled. 2 Parameter writing is enabled.

Pr. Name

75 Reset selection/disconnected PU detection/ reset limit

77 Parameter write selection 296 Password lock level 297 Password lock/unlock 997 Fault initiation

62 PARAMETER

(E) Environment setting parameters

4

GROUP

E

4.2.5 Password function

When Pr.297="0, 9999", writing is always enabled, but setting is disabled. (The display cannot be changed.)

Parameter reading/writing restriction level (Pr.296) The level of the reading/writing restriction using the operation panel or via RS-485 communication can be selected with

Pr.296.

If the parameter writing is restricted by the Pr.77 Parameter write selection setting, those parameters are unavailable for writing even when "" is indicated.

Registering a password (Pr.296, Pr.297) The following section describes how to register a password.

1) Set the parameter reading/writing restriction level. (Pr.296 "9999")

During Pr.296= any of "100 to 103, 105 or 106", if password unlock error has occurred five times, correct password will not unlock the restriction. All parameter clear can unlock the restriction. (In this case, the parameters are returned to their initial values.)

2) Write a four-digit number (1000 to 9998) to Pr.297 as a password. Writing is disabled when Pr.296 = "9999".) When a password is registered, parameter reading/writing is restricted with the restriction level set in Pr.296 until unlocking.

NOTE After registering a password, the read value of Pr.297 is always one of "0" to "5". A password restricted parameter cannot be read/written. Even if a password is registered, the parameters, which the converter unit itself writes, such as converter unit parts life are

overwritten as needed.

Registering a 4-digit password can restrict parameter reading/writing.

Pr. Name Initial value Setting range Description

296 E410 Password lock level 9999

0 to 3, 5, 6, 100 to 103, 105, 106

Select restriction level of parameter reading/writing when a password is registered.

9999 No password lock

297 E411 Password lock/unlock 9999

1000 to 9998 Register a 4-digit password.

(0 to 5) Displays password unlock error count. (Reading only) (Valid when Pr.296 = "100 to 103, 105 or 106")

9999 No password lock

Pr.296 setting

Operation panel RS-485 communication Read Write Read Write

9999

0, 100 1, 101 2, 102

3, 103 5, 105

6, 106 : Enabled, : Disabled

Pr.296 setting Password unlock error restriction Pr.297 display

0 to 3, 5, 6 No restriction Always displays 0 100 to 103, 105, 106 Restricted at fifth error Displays the error count (0 to 5)

PARAMETER 63

(E) Environment setting parameters

Unlocking a password (Pr.296, Pr.297) There are two ways of unlocking the password. Enter the password in Pr.297. If the password matches, it unlocks. If the password does not match, an error occurs and the

password does not unlock. During Pr.296 = any of "100 to 103, 105 or 106", if password unlock error has occurred five times, correct password will not unlock the restriction. (Password lock in operation.)

Perform all parameter clear.

NOTE If the password is forgotten, it can be unlocked with all parameter clear, but doing so will also clear the other parameters. All parameter clear cannot be performed during the operation. For the all parameter clear method, refer to the following.

(For the Mitsubishi inverter protocol of RS-485 communication, refer to page 94, and for the MODBUS RTU communication protocol, refer to page 105.)

Parameter operations during password locking/unlocking

Correct password will not unlock the restriction.

NOTE When the password is being locked, parameter copy using the operation panel is not enabled.

Parameters referred to Pr.77 Parameter write selection page 62

Operation Password unlocked Password locked Password lock in operation

Pr.296 = 9999 Pr.297 = 9999

Pr.296 9999 Pr.297 = 9999

Pr.296 9999 Pr.297 = 0 to 4 (read value)

Pr.296 = 100 to 103, 105, 106 Pr.297 = 5 (read value)

Pr.296 Read

Write

Pr.297 Read

Write

Parameter clear execution

All parameter clear execution

Parameter copy execution

: Enabled, : Disabled

64 PARAMETER

(E) Environment setting parameters

4

GROUP

E

4.2.6 Free parameter

NOTE Pr.888 and Pr.889 do not influence the operation of the converter unit.

4.2.7 Converter unit parts life display

Any number within the setting range of 0 to 9999 can be input. For example, these numbers can be used: As a unit number when multiple units are used. As a pattern number for each operation application when multiple units are used. As the year and month of introduction or inspection.

Pr. Name Initial value Setting range Description 888 E420 Free parameter 1 9999 0 to 9999 Any value can be input. The settings are

retained even if the converter unit power is turned OFF.889

E421 Free parameter 2 9999 0 to 9999

The degree of deterioration of the control circuit capacitor, cooling fan, and inrush current limit circuit can be diagnosed on the monitor. When a part approaches the end of its life, an alarm can be output by self diagnosis to prevent a fault. (Note that the life diagnosis of this function should be used as a guideline only, because the life values are theoretical calculations.)

Pr. Name Initial value

Setting range Description

255 E700 Life alarm status display 0 (0 to 15)

Displays whether or not the parts of the control circuit capacitor, cooling fan, and inrush current limit circuit have reached the life alarm output level. Read-only.

256 E701

Inrush current limit circuit life display 100% (0 to 100%) Displays the deterioration degree of the inrush

current limit circuit. Read-only.

257 E702

Control circuit capacitor life display 100% (0 to 100%) Displays the deterioration degree of the control

circuit capacitor. Read-only.

PARAMETER 65

(E) Environment setting parameters

Life alarm display and signal output (Y90 signal, Pr.255) Whether or not the parts of the control circuit capacitor, cooling fan, or inrush current limit circuit have reached the life alarm

output level can be checked with Pr.255 Life alarm status display and the life alarm signal (Y90).

The life alarm signal (Y90) turns ON when any of the control circuit capacitor, cooling fan, or inrush current limit circuit reaches the life alarm output level.

For the terminal used for the Y90 signal, set "90" (positive logic) or "190" (negative logic) in any of Pr.190 to Pr.195 (output terminal function selection).

NOTE Changing the terminal assignment using Pr.190 and Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Life display of the inrush current limit circuit (Pr.256) The life of the inrush current limit circuit (relay, contactor and inrush resistor) is displayed in Pr.256. The number of contact (relay, contactor, thyristor) ON times is counted, and it is counted down from 100% (0 time) every

1%/10,000 times. As soon as 10% (900,000 times) is reached, Pr.255 bit 3 is turned ON and also a warning is output to the Y90 signal.

Life display of the control circuit capacitor (Pr.257) The deterioration degree of the control circuit capacitor is displayed in Pr.257. In the operating status, the control circuit capacitor life is calculated from the energization time and temperature, and is

counted down from 100%. As soon as the control circuit capacitor life falls below 10%, Pr.255 bit 0 is turned ON and also a warning is output to the Y90 signal

Life display of the cooling fan If a cooling fan speed of less than about 1700 r/min is detected, Fan alarm (FN) is displayed on the operation panel. As an

alarm display, Pr.255 bit 2 is turned ON and also a warning is output to the Y90 signal and Alarm (LF) signal. For the terminal used for the LF signal, set "98" (positive logic) or "198" (negative logic) in any of Pr.190 to Pr.195 (output

terminal function selection).

NOTE When the converter unit is mounted with two or more cooling fans, "FN" is displayed with one or more fans with the speed

below the warning level. Changing the terminal assignment using Pr.190 and Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal. For replacement of each part, contact the nearest Mitsubishi FA center.

Pr.255 bit 3 bit 2 bit 0Decimal Binary 13 1101 12 1100 9 1001 8 1000 5 0101 4 0100 1 0001 0 0000

: With warnings, : Without warnings

0 0 0 0 0 0 0 0 0 0 0 0 1 0 0

bit0 Control circuit capacitor life

1 15bit 7 0

bit2 Cooling fan life

bit3 Inrush current limit circuit life

Pr.255 read Pr.255 setting read

Bit image is displayed in decimal

66 PARAMETER

(E) Environment setting parameters

4

GROUP

E

4.2.8 Maintenance timer alarm

The cumulative energization time of the converter unit is stored in the EEPROM every hour and displayed in Pr.503 (Pr.686, Pr.688) in 100 h increments. Pr.503 (Pr.686, Pr.688) is clamped at 9998 (999800 h).

When the value in Pr.503 (Pr.686, Pr.688) reaches the time (100 h increments) set in Pr.504 (Pr.687, Pr.689),Maintenance timer signal (Y95) is output, and also MT1, MT2, or MT3 is displayed on the operation panel.

For the terminal used for Y95 signal output, assign the function by setting "95 (positive logic)" or "195 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection).

NOTE The Y95 signal turns ON when any of MT1, MT2 or MT3 is activated. It does not turn OFF unless all of MT1, MT2 and MT3

are cleared. If all of MT1, MT2 and MT3 are activated, they are displayed in the priority of "MT1 > MT2 > MT3". The cumulative energization time is counted every hour. Energization time of less than 1 h is not counted. Changing the terminal assignment using Pr.190 and Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Parameters referred to Pr.190 to Pr.195 (output terminal function selection) page 75

The maintenance timer output signal (Y95) is output when the converter unit's cumulative energization time reaches the time period set with the parameter. MT1, MT2 or MT3 is displayed on the operation panel. This can be used as a guideline for the maintenance time of peripheral devices.

Pr. Name Initial value Setting range Description

503 E710 Maintenance timer 1 0 0 (1 to 9998)

Displays the converter unit's cumulative energization time in increments of 100 h (read-only). Writing the setting of "0" clears the cumulative energization time while Pr.503 = "1 to 9998". (Writing is disabled when Pr.503="0".)

504 E711

Maintenance timer 1 warning output set time 9999

0 to 9998 Set the time until the maintenance timer signal (Y95) is output. MT1 is displayed on the operation panel.

9999 No function 686 E712 Maintenance timer 2 0 0 (1 to 9998) The same function as Pr.503.

687 E713

Maintenance timer 2 warning output set time 9999

0 to 9998 The same function as Pr.504. MT2 is displayed on the operation panel.9999

688 E714 Maintenance timer 3 0 0 (1 to 9998) The same function as Pr.503.

689 E715

Maintenance timer 3 warning output set time 9999

0 to 9998 The same function as Pr.504. MT3 is displayed on the operation panel.9999

First power

Time

ON

Maintenance timer1 (Pr.503)

Set "0" in Pr.503

Y95 signal MT1 display

OFF ONON

Pr.504

9998 (999800h)

Operation example of the maintenance timer 1 (Pr.503, Pr.504) (with both MT2 and MT3 OFF)

PARAMETER 67

(H) Protective function parameter

4.3 (H) Protective function parameter

4.3.1 Initiating a protective function

To initiate a fault (protective function), set the assigned number of the protective function you want to initiate in Pr.997. The value set in Pr.997 is not stored in EEPROM. When a protective function is activated, the inverter trips, a fault is displayed, and a fault signal (ALM, ALM2) is output. The latest fault in the faults history is displayed while the fault initiation function is in operation. After a reset, the faults

history goes back to the previous status. (The protective function generated by the fault is not saved in the faults history.) Perform converter reset to cancel the protective function. For the selectable parameter by Pr.997 and the corresponding protective functions, refer to page 121.

NOTE If a protective function is already operating, no protective function cannot be initiated by Pr.997. The retry function is disabled when a protective function has been initiated by fault initiation function. If a fault occurs after a protective function has been activated, the protective function indication does not change. The fault is

not saved in the faults history either.

4.3.2 Input phase loss protection selection

When Pr.872 = "1", the Input phase loss (E.ILF) protection will be activated if one of three phases is detected to be lost for 1 s continuously.

NOTE In the case of R/L1, S/L2 phase loss, the input phase loss protection will not operate, and the inverter will trip. If an input phase loss continues for a long time, the converter unit capacitor life will be shorter.

Purpose Parameter to set Refer to page

To initiate an inverter protective function Fault initiation P.H103 Pr.997 68

To disable the I/O phase loss protective function

Input phase loss protection selection P.H201 Pr.872 68

To restart using the retry function when the protective function is activated

Retry operation P.H300 to P.H303 Pr.65, Pr.67 to Pr.69 69

A fault (protective function) is initiated by setting the parameter. This function is useful to check how the system operates at activation of a protective function.

Pr. Name Initial value

Setting range Description

997 H103 Fault initiation 9999

16 to 253

The setting range is same with the one for fault data codes of the converter unit (which can be read through communication). Written data is not stored in EEPROM.

9999 The read value is always "9999". With this setting, the protective function is not activated.

The input phase loss protective function on the converter unit input side (R/L1, S/L2, T/L3) can be enabled.

Pr. Name Initial value

Setting range Description

872 H201

Input phase loss protection selection 0

0 Without input phase loss protection 1 With input phase loss protection

68 PARAMETER

(H) Protective function parameter

4

GROUP

H

4.3.3 Retry function

Setting the retry function (Pr.67, Pr.68) When the converter unit protective function is operating (fault indication), the retry function automatically cancels (resets)

the protective function after the time set in Pr.68. Retry operation is enabled when Pr.67 "0". For Pr.67, set the number of retries at activation of the protective function.

When retries fail consecutively more than the number of times set in Pr.67, a Retry count excess (E.RET) occurs. (Refer to the retry failure example.)

For Pr.68, set the waiting time from a protective function activation to a retry in the range of 0.1 to 600 s. During retry operation, the During retry (Y64) signal is ON. For the Y64 signal, assign the function by setting "64 (positive

logic)" or "164 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection).

If a protective function activates (fault display), the converter unit resets itself automatically to restart. The retry generating protective functions can be also selected. When the automatic restart after instantaneous power failure function is selected (Pr.57 "9999"), the restart operation is also performed after a retry operation as well as after an instantaneous power failure. (Refer to page 83 for the restart operation.)

Pr. Name Initial value

Setting range Description

65 H300 Retry selection 0 0 to 4 The fault that will cause a retry can be selected. (Refer to the

table on the next page.)

67 H301

Number of retries at fault occurrence 0

0 No retry function

1 to 10 Set the number of retries at a fault occurrence. A fault output is not provided during the retry operation.

101 to 110 Set the number of retries at a fault occurrence. (The setting value minus 100 is the number of retries.) A fault output is provided during the retry operation.

68 H302 Retry waiting time 1 s 0.1 to 600 s Set the waiting time from a fault occurrence to a retry.

69 H303

Retry count display erase 0 0 Clears the number of successful restarts made by retries.

Pr.67 setting Fault output during retry operation Retry count

0 No retry function 1 to 10 Not used 1 to 10 times 101 to 110 With 1 to 10 times

PARAMETER 69

(H) Protective function parameter

Retry count check (Pr.69) By reading Pr.69, the number of successful restarts made by retries can be obtained. The cumulative count in Pr.69

increases by 1 when a retry is successful. Retry is regarded as successful when normal operation continues without a fault for the Pr.68 setting multiplied by four or longer (3.1 s at the shortest). (When retry is successful, the cumulative number of retry failures is cleared.)

Writing "0" in Pr.69 clears the cumulative count.

Selecting retry generating faults (Pr.65) Using Pr.65, you can select the fault that will cause a retry. No retry will be made for the fault not indicated. (For the fault

details, refer to page 122.) indicates the faults selected for retry.

NOTE Use the retry function only when the operation can be resumed after resetting a protective function activation. Making a retry

against the protective function, which is activated by an unknown condition, will lead the converter unit to be faulty. Identify what condition the protective function was activated, and eliminate such condition before resuming the operation.

Only the fault details for the first fault that occurred are stored in the faults history. The reset by the retry function does not clear the accumulated data of the electronic thermal O/L relay, etc. (This is different

from power supply reset or reset by RES signal.) When the parameter storage device fault (E.PE) has occurred and reading of the retry-function-related parameters has failed,

the retry operation cannot be performed. Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Parameters referred to Pr.57 Restart selection page 83

Caution When the retry function is set enabled, stay away from the motor and machine in the case of an

inverter trip. The motor and machine will start suddenly (after the reset time has elapsed) after the inverter trip. If the retry function has been selected, apply the CAUTION stickers, which are supplied with the Inverter Manual, to easily visible places.

RDB ON

ON

OFF

OFF

OFF

RDA ON

RDB ON ON ON

RDA ON ONOFF

OFFOFF OFF OFF

OFF OFFON ON

Retry failure example

Fault occurrence

First retry

Fault occurrence

Second retry

Fault occurrence

Third retry Retry failure

(E.RET)

ONFault signal (ALM)

Pr.68 Pr.68 Pr.68

Time

Y64 ON ON ONY64

Pr.68 Pr.684

(If it is below 3.1s, 3.1s is set.)

Retry success

Retry success example

Success count + 1

Time

ON

Fault occurrence

Retry success count

Retry start

Retry-making fault

Pr.65 setting 0 1 2 3 4

E.OVT

E.THC

E.IPF

E.UVT

E.OHT

E.PE

E.SER

E.ILF

Retry-making fault

Pr.65 setting 0 1 2 3 4

7

0 PARAMETER

(M) Monitor display and monitor output signal

4

GROUP

M

4.4 (M) Monitor display and monitor output signal

4.4.1 Monitor display selection using operation panel or via communication

Purpose Parameter to set Refer to page

To change the monitored item on the operation panel

Operation panel monitor selection Cumulative monitor clear

P.M020 to P.M023, P.M044, P.M100 to P.M103

Pr.170, Pr.268, Pr.290, Pr.563, Pr.774 to Pr.776, Pr.891

71

To assign functions to output terminals

Output terminal function assignment P.M400 to P.M405 Pr.190 to Pr.195 75

To detect the control circuit temperature

Control circuit temperature monitor P.M060 Pr.663 78

The monitored item to be displayed on the operation panel can be selected.

Pr. Name Initial value Setting range Description

774 M101

Operation panel monitor selection 1

9999 (Converter output voltage)

2, 8, 13, 20, 25, 43, 44, 55, 62, 98, 9999

The converter output voltage, input current and electronic thermal relay function load factor monitor that are displayed in monitor mode on the operation panel can be switched to a specified monitor.

775 M102

Operation panel monitor selection 2

9999 (Input current)

776 M103

Operation panel monitor selection 3

9999 (Electric thermal relay function load factor)

170 M020 Watt-hour meter clear 9999

0 Set "0" to clear the watt-hour monitor.

10 Sets the maximum value for the monitoring from 0 to 9999 kWh.

9999 Sets the maximum value for the monitoring from 0 to 65535 kWh.

563 M021

Energization time carrying-over times 0 (0 to 65535)

(Read-only.)

Displays the numbers of times that the cumulative energization time monitor exceeded 65535 h. Read-only.

268 M022

Monitor decimal digits selection 9999

0 Displays as integral value. 1 Displays in 0.1 increments. 9999 No function

891 M023

Cumulative power monitor digit shifted times

9999

0 to 4

Set the number of times to shift the cumulative power monitor digit. The monitored value is clamped at the maximum value.

9999 No shift. The monitored value is cleared when it exceeds the maximum value.

290 M044

Monitor negative output selection 0 0, 2, 4, 6

Set the availability of output with a minus sign for the operation panel display or monitoring via communication.

PARAMETER 71

(M) Monitor display and monitor output signal

Monitor description list (Pr.774 to Pr.776) Use Pr.774 to Pr.776 to select a monitored item to be displayed on the operation panel. Pr.774 sets the first monitor, Pr.775

sets the second monitor, and Pr.776 sets the third monitor to be displayed. Refer to the following table and set the monitor to be displayed. (The items with are not available for monitoring.) The

circle in the minus () display column denotes availability of the minus sign display.

The cumulative energization time is accumulated from 0 to 65535 hours, then cleared, and accumulated again from 0. 0 A appears during regenerative driving. Parameter setting is not available for setting the item as the main monitor data on the operation panel (FR-LU08). Use the monitor function of

the FR-LU08 for setting. When monitoring the input/output terminal status of the FR-LU08, replace the displayed input/output terminal name as the actual one according to the table below. Input terminal

Output terminal

Types of monitor Unit Pr.774 to Pr.776

RS-485 communication

dedicated monitor

(hexadecimal)

MODBUS RTU

Real time monitor

M in

us (-

) d is

pl ay

Description

Input current 0.1 A 2 H02 40202 Displays the converter unit input current effective value.

Converter output voltage 0.1 V 8 H08 40208 Displays the DC bus voltage value.

Input power 0.1 kW 13 H0D 40213 Displays the power at the converter unit input side.

Cumulative energization time 1 h 20 H14 40220

Displays the cumulative energization time since the converter unit shipment. Check how many times the monitor value exceeded 65535 h with Pr.563.

Cumulative power 0.1 kWh 25 H19 40225

Displays the cumulative energy based on the input power monitor. This can be cleared by Pr.170. (Refer to page 73)

Station number (RS- 485 terminals) 1 43 H2B 40243

Displays which station number (0 to 31) can currently be used for communication from the RS-485 terminal block.

Station number (PU) 1 44 H2C 40244 Displays which station number (0 to 31) can currently be used for communication from the PU connector.

Input terminal status H0F 40215 Displays input terminal ON/OFF state of the converter unit.

Output terminal status H10 40216 Displays output terminal ON/OFF state of the converter unit.

Electric thermal relay function load factor 0.1% 62 H3E 40262

Displays the accumulated heat value of the converter thermal O/L relay. The converter overload trip (electronic thermal relay function) (E.THC) occurs at 100%.

32-bit cumulative power (lower 16 bits) 1 kWh H4D 40277

Displays the 32-bit cumulative power value in multiplies of 16 bits. Monitoring can be performed via RS-485 communication.

32-bit cumulative power (upper 16 bits) 1 kWh H4E 40278

32-bit cumulative power (lower 16 bits) 0.1 kWh H4F 40279

32-bit cumulative power (upper 16 bits) 0.1 kWh H50 40280

Control circuit temperature 1C 98 H62 40298

Displays the temperature of the control circuit board. Without minus sign: 0 to 100C With minus sign: -20 to 100C

Displayed terminal name STF STR RL RM RH RT AU JOG CS MRS STP RES

Actual terminal name RDI Unused OH Unused RES

Displayed terminal name RUN SU IPF OL FU A1B1C1 A2B2C2

Actual terminal name RDB RDA IPF RSO FAN A1B1C1 Unused

72 PARAMETER

(M) Monitor display and monitor output signal

4

GROUP

M

Input terminal monitor details ("1" denotes terminal ON, "0" denotes terminal OFF, and "" denotes undetermined value.)

Output terminal monitor details ("1" denotes terminal ON, "0" denotes terminal OFF, and "" denotes undetermined value.)

The monitored values are retained even if a converter unit fault occurs. Resetting will clear the retained values.

Cumulative power monitor and clear (Pr.170, Pr.891) On the cumulative power monitor (Pr.774 to Pr.776 = "25"), the input power monitor value is added up and updated in 100

ms increments. (The values are saved in EEPROM every hour.) Display increments and display ranges of the operation panel and communication (RS-485 communication) are as

indicated below.

Power is measured in the range of 0 to 99999.99 kWh, and displayed in five digits. When the monitor value exceeds "999.99", a carry occurs, for example "1000.0", so the value is displayed in 0.1 kWh increments.

Digits in the cumulative power monitor can be shifted to the right for the numerical set in Pr.891 Cumulative power monitor digit shifted times. For example, if the cumulative power value is 1278.56 kWh when Pr.891 = "2", the operation panel display is 12.78 (display in 100 kWh increments) and the communication data is 12.

If the maximum value is exceeded at Pr.891 = "0 to 4", the monitor value is clamped at the maximum value, indicating that a digit shift is necessary. If the maximum value is exceeded at Pr.891 = "9999", the monitor value returns to 0, and the counting starts again.

Writing "0" in Pr.170 clears the cumulative power monitor.

NOTE If "0" is written to Pr.170, and Pr.170 is read again, "9999" or "10" is displayed.

Cumulative energization time monitor (Pr.563) Cumulative energization time monitor (Pr.774 to Pr.776 = "20") accumulates energization time from shipment of the

converter unit every one hour. If the number of monitor value exceeds 65535, it is added up from 0. Use Pr.563 to check the numbers of times that the

cumulative energization time monitor exceeded 65535 h. Writing "0" in Pr.171 clears the actual operation time monitor. (The energization time monitor cannot be cleared.)

NOTE The cumulative energization time does not increase if the power is ON for less than an hour.

Hiding the decimal places for the monitors (Pr.268) The numerical figures after a decimal point displayed on the operation panel may have small fluctuations during analog

input, etc. The decimal places can be hidden by selecting the decimal digits with Pr.268.

NOTE The number of display digits on the cumulative energization time (Pr.774 to Pr.776="20") and the cumulative power (Pr.774

to Pr.776="25") does not change.

b15 b0 RES OH RDI

b15 b0 ABC1 FAN RSO IPF RDA RDB

Operation panel Communication

Range Unit Range

Unit Pr.170 = 10 Pr.170 = 9999

0 to 999.99 kWh 0.01 kWh 0 to 9999 kWh 0 to 65535 kWh

(initial value) 1 kWh1000.0 to 9999.9 kWh 0.1 kWh 10000 to 99999 kWh 1 kWh

Pr.268 setting Description 9999 (initial value) No function

0 For the first or second decimal places (0.1 increments or 0.01 increments) of the monitor, numbers in the first decimal place and smaller are rounded to display an integral value (1 increments). The monitor value equal to or smaller than 0.99 is displayed as 0.

1 When monitoring with the second decimal place (0.01 increments), the 0.01 decimal place is dropped and the monitor displays the first decimal place (0.1 increments). When the monitor display is incremented by one, the display will not change.

PARAMETER 73

(M) Monitor display and monitor output signal

Minus sign display for the monitors (Pr.290) Values with minus signs can be displayed on the monitor indicator of the operation panel. For a list of monitored items that

can be displayed with minus signs, refer to the monitor description list (on page 72).

Pr.290 setting Minus-sign display on operation panel

Monitoring via communication

0 (initial value) - - 2 Displayed with minus sign. - 4 - Displayed with minus sign. 6 Displayed with minus sign. Displayed with minus sign.

-: Output without minus sign (positive only)

74 PARAMETER

(M) Monitor display and monitor output signal

4

GROUP

M

4.4.2 Output terminal function selection

Output signal list The functions of the output terminals can be set. Refer to the following table and set the parameters. (0 to 99: Positive logic, 100 to 199: Negative logic)

Use the following parameters to change the functions of the open collector output terminals and relay output terminals.

Pr. Name Initial value Initial signal Setting range

190 M400

RDB terminal function selection

Open collector output terminal

111 RDB (Inverter operation enable (NC contact))

2, 8, 11, 17, 25, 26, 64, 68, 90, 94, 95, 98, 99, 102, 108, 111, 125, 126, 164, 168, 190, 194, 195, 198, 199, 206, 207, 209, 210, 214, 306, 307, 309, 310, 9999

191 M401

RDA terminal function selection 11 RDA (Inverter operation

enable (NO contact)) 192 M402

IPF terminal function selection 2 IPF (Instantaneous power

failure/undervoltage) 193 M403

RSO terminal function selection 209 RSO (Inverter reset)

194 M404

FAN terminal function selection 25 FAN (Fan fault output)

195 M405

ABC1 terminal function selection

Relay output terminal 99 ALM (Fault)

Setting Signal name Function Operation Related

parameter Refer to

pagePositive logic

Negative logic

2 102 IPF Instantaneous power failure/undervoltage

Output when an instantaneous power failure or undervoltage protection operation occurs. Pr.57 83

8 108 THP Electronic thermal O/L relay pre-alarm

Output when the cumulative electronic thermal O/ L relay value reaches 85% of the trip level. (Electronic thermal O/L relay protection (E.THC) is activated when the value reaches 100%.)

76

11 RDA Inverter operation enable (NO contact) Output when the converter unit operation is ready.

77 111 RDB Inverter operation

enable (NC contact) Output when a converter unit fault occurs or the converter is reset. (inverse to the logic of RDA)

17 Y17 Control signal for main circuit power supply MC

Output while the self power management function is enabled. Turns OFF when a fault activating the self power management operation occurs.

Pr.248, Pr.30 81

25 125 FAN Fan fault output Output when a fan fault occurs. 76

26 126 FIN Heatsink overheat pre- alarm

Output when the heatsink temperature reaches about 85% of the heatsink overheat protection operation temperature.

124

64 164 Y64 During retry Output during retry processing. Pr.65 to Pr.69 69

68 168 EV 24 V external power supply operation

Output while operating with a 24 V power supply input from an external source. 39

90 190 Y90 Life alarm Output when any of the control circuit capacitor, the inrush current limit circuit, or the cooling fan approaches the end of its life.

Pr.255 to Pr.257 65

94 194 ALM2 Fault output 2

Output when the converter unit's protective function is activated to stop the output (at fault occurrence). The signal output continues even during a converter reset, and the signal output stops after the reset release.

77

95 195 Y95 Maintenance timer signal

Output when Pr.503 reaches the Pr.504 setting or higher.

Pr.503, Pr.504 67

98 198 LF Alarm Output when an alarm (fan fault or communication error warning) occurs. Pr.121 76, 99,

116

99 199 ALM Fault

Output when the converter unit's protective function is activated to stop the output (at fault occurrence). The signal output is stopped after a reset.

77

PARAMETER 75

(M) Monitor display and monitor output signal

NOTE The same function may be set to more than one terminal The terminal conducts during function operation when the setting is "0 to 99, 200 to 299", and does not conduct when the

setting is "100 to 199, 300 to 399". Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal. Do not assign signals which frequently repeat switching between ON and OFF to terminals A1B1C1. Otherwise the life of the

relay contacts decreases.

Electronic thermal O/L relay pre-alarm (TH) and warning signal (THP) If the accumulated electronic thermal value reaches 85%, Electronic thermal relay function pre-alarm (TH) is displayed and

the Electronic thermal O/L relay pre-alarm (THP) signal is output. If the value reaches 100% of the setting, the electronic thermal O/L relay protection (E.THC) is activated to shut off the inverter output. The inverter output is not shut off with the TH display.

For the terminal used for THP signal output, set "8 (positive logic)" or "108 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection) to assign the function.

100%: Electronic thermal O/L relay activation value

NOTE Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Fan fault output signal (FAN) A cooling fan operates at power ON of the converter unit. If the fan stops at this time, fan operation is regarded as faulty,

Fan alarm (FN) is displayed on the operation panel, and the Fan fault output (FAN) and Alarm (LF) signals are output. To assign the FAN signal to the terminal, set "25 (positive logic) or 125 (negative logic)" in one of Pr.190 to Pr.195 (output

terminal function selection). To assign the LF signal, set "98 (positive logic) or 198 (negative logic)".

206 306 Y206 Cooling fan operation command signal

Output when the cooling fan operation is commanded. 77

207 307 Y207 Control circuit temperature signal

Output when the temperature of the control circuit board reaches the detection level or higher. Pr.663 78

209 309 RSO Inverter reset Output at the converter reset. 77

210 310 PWF Power failure stop signal Output during instantaneous power failure, undervoltage, or input phase loss. Pr.261 84

214 Y214 Converter unit fault (E.OHT, E.CPU)

The signal turns ON when the converter unit is in the normal state. The signal turns OFF when the converter unit's protective function (E.CPU, E.OHT) is activated (at fault occurrence).

9999 No function When the power is reset, the fault output 2 signal (ALM2) turns OFF at the same time as the power turns OFF.

Setting Signal name Function Operation Related

parameter Refer to

pagePositive logic

Negative logic

Electronic thermal relay function operation level

Electronic thermal O/L relay alarm (THP) OFF ON

100% 85%

TimeON

76 PARAMETER

(M) Monitor display and monitor output signal

4

GROUP

M

Cooling fan operation command signal (Y206) The cooling fan operation command signal (Y206 signal) can be output when the converter unit cooling fan meets the

conditions for running. The function can be used when the fan installed on the enclosure is synchronized with the converter unit cooling fan.

Y206 signal indicates the operating command condition of the converter unit cooling fan depending on the power supply ON/OFF. The signal does not indicate the actual operation of the cooling fan. (The signal is output even if the cooling fan is stopped due to a fault.)

To use the Y206 signal, set "206 (positive logic) or 306 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection) to assign the function to the output terminal.

NOTE Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Inverter operation enable signals (RDA and RDB) and inverter reset signal (RSO)

Fault output signals (ALM, ALM2)

NOTE For the details of converter unit faults, refer to page 122.

The inverter operation enable (NO contact) (RDA) signal turns ON when the converter unit operation is ready, and turns OFF when a converter unit fault occurs or the converter is reset.

A logic inverse to that of RDA is applied to the inverter operation enable (NC contact) (RDB) signal. (However, the RDB signal is in the OFF status while the converter unit power supply is turned OFF.)

The RDA and RDB signals are initially assigned to the terminals RDA and RDB respectively. By setting "11" for the RDA signal or "111" for the RDB signal in either Pr.190 to Pr.195 (output terminal function selection) , the signals can be assigned to other terminals.

When the converter reset (RES) signal is input to the converter unit, the inverter reset (RSO) signal is output to the inverter.

The RSO signal is assigned to the terminal RSO in the initial status. The RSO signal can also be assigned to other terminals by setting "209 (positive logic) or 309 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection).

The Fault (ALM, ALM2) signals are output when the converter unit protective function is activated.

The ALM2 signal stays ON during the reset period after the fault occurs.

To use the ALM2 signal, set "94 (positive logic) or 194 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection) to assign the function to the output terminal.

The ALM signal is assigned to the A1B1C1 contacts in the initial status.

Power ON

Converter status

RES signal

RDA

RSO

RDB

Inverter status

OFF

OFF OFF OFF

OFF

OFF OFF

OFF

OFF

OFFOFFOFF

OFF

ON

ON

ON

ON

ON

ON

ON

ON

During error Resetting

Resetting Resetting

ON

ON

Resetting

ON

Reset processing (about 1s)

OFF

ON

ON OFF

Reset ON

ALM

ALM2

RES

OFF

Converter unit fault occurrence (trip)

PARAMETER 77

(M) Monitor display and monitor output signal

4.4.3 Detection of control circuit temperature

Control circuit temperature monitor The operation panel can be used to monitor the temperature of the control circuit board within the range of 0 to 100C. The range becomes -20 to 100C by setting the display with a minus sign in Pr.290 Monitor negative output selection.

Control circuit temperature detection (Pr.663, Y207 signal) The Y207 signal can be output when the control circuit temperature reaches the Pr.663 setting or higher. For the Y207 signal, set "207 (positive logic) or 307 (negative logic)" in one of Pr.190 to Pr.195 (output terminal function

selection) to assign the function to the output terminal.

NOTE The Y207 signal is turned OFF when the control circuit temperature becomes 5C or more lower than the Pr.663 setting. Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Parameters referred to Pr.190 to Pr.195 (output terminal function selection) page 75 Pr.290 Monitor negative output selection page 71

The temperature of the control circuit board of the converter unit can be monitored, and a signal can be output according to the predetermined temperature setting.

Pr. Name Initial value Setting range Description

663 M060

Control circuit temperature signal output level

0C 0 to 100C Set the temperature where the Y207 signal turns ON.

78 PARAMETER

(T) Multi-function input terminal parameters

4

GROUP

T

4.5 (T) Multi-function input terminal parameters

4.5.1 Input terminal function selection

Input terminal function assignment Using Pr.178, Pr.187, and Pr.189, set the functions of the input terminals. Refer to the following table and set the parameters.

OH signal will operate with the relay contact "open".

NOTE Same function can be assigned to two or more terminals. In this case, the logic of terminal input is OR. When the terminal assignment is changed using Pr.178, Pr.187, and Pr.189 (input terminal function selection), the

terminal name will be different, which may result in an error of wiring, or affect other functions. Set parameters after confirming the function of each terminal.

Purpose Parameter to set Refer to page

To assign functions to input terminals

Input terminal function selection

P.T700, P.T709, P.T711

Pr.178, Pr.187, Pr.189 79

To change operation when the OH signal is input OH input selection P.T723 Pr.876 80

Use the following parameters to select or change the input terminal functions.

Pr. Name Initial value Initial signal Setting range

178 T700

RDI terminal function selection 9999 No function

7, 62, 9999187 T709

OH terminal function selection 7 OH (External thermal relay

input)

189 T711

RES terminal function selection 62 RES (Converter reset)

Setting value

Signal name Function Related parameter Refer to

page 7 OH External thermal relay input Pr.876 80 62 RES Converter reset 61 9999 No function

PARAMETER 79

(T) Multi-function input terminal parameters

4.5.2 Operation selection for the external thermal relay input (Pr.876)

External thermal relay (OH signal, E.OHT)

External thermal relay input connection diagram The External thermal relay input (OH) signal is used when using the external thermal relay or the thermal protector built into

the motor to protect the motor from overheating. When the thermal relay is activated, the inverter trips by the External thermal relay operation (E.OHT). The OH signal is assigned to the terminal OH in the initial status. Set "7" in any of Pr.178, Pr.187, or Pr.189 (input terminal

function selection) to assign the OH signal to another terminal.

NOTE Changing the terminal assignment using Pr.178, Pr.187, or Pr.189 (input terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Operation selection for the OH signal (Pr.876) The OH signal input status and the Pr.876 setting for the converter operation are as shown below.

The operation when the external thermal relay input (OH) signal is input can be changed by the Pr.876 setting.

Pr. Name Initial value

Setting range Description

876 T723 OH input selection 0

0 No function

1 Turning the OH signal OFF trips the converter unit. (NC contact)

2 Turning the OH signal ON trips the converter unit. (NO contact)

OH signal input status (external terminal)

Converter unit operation Pr.876 = "0" Pr.876 = "1" (NC contact) Pr.876 = "2" (NO contact)

ON No function Continuous operation Inverter trip (E.OHT) OFF No function Inverter trip (E.OHT) Continuous operation

Inverter

Converter unit

Thermal relay protector MotorU

V W

OH SD

M

80 PARAMETER

(A) Application parameters

4

GROUP

A

4.6 (A) Application parameters

4.6.1 Self power management

Connection diagram Input using terminals R1 and S1

24 V external power supply input

Purpose Parameter to set Refer to page

To reduce the standby power Self power management P.A006, P.E300 Pr.30, Pr.248 81

To restart after instantaneous power failure

Automatic restart operation after instantaneous power failure

P.A702 Pr.57 83

To decelerate the motor to a stop at instantaneous power failure

Power failure time deceleration-to-stop function

P.A730 Pr.261 84

By turning ON the magnetic contactor (MC) on the input side before the motor is started and turning OFF the MC after the motor is stopped, power is not supplied to the main circuit, reducing the standby power.

Pr. Name Initial value Setting range Description

248 A006

Self power management selection 0

0 Self power management function disabled

1 Self power management function enabled (main circuit OFF at protective function activation)

2 Self power management function enabled (main circuit OFF at protective function activation due to a circuit failure)

30 E300

Reset selection during power supply to main circuit

0

0

When power is supplied only to the control circuit, and then switched to be supplied to both the control and main circuits, converter reset is performed.

100

When power is supplied only to the control circuit, and then switched to be supplied to both the control and main circuits, converter reset is not performed.

MC1 Converter unit Inverter

R/L1 S/L2 T/L3

R1/L11 S1/L21

U V W

M

(MC1)IPF

SE 24VDC

MC1

MCCB

R1/L11 S1/L21

P/+ N/-

P/+ N/-

RDA MRS(X10) RSO RES Y17 X94 SE SD

MC1 Converter unit Inverter

R/L1 S/L2 T/L3

R1/L11 S1/L21

U V W

M

(MC1)IPF

SE 24VDC

MC1

MCCB P/+ N/-

P/+ N/-

RDA MRS(X10)

+24

SD 24VDC

+24

SD 24VDC

RSO RES Y17 X94 SE SD

PARAMETER 81

(A) Application parameters

Operation of the self power management function This is a function to control the input side magnetic contactor (MC) with an output relay to reduce standby power. Use

separate power supplies for the main circuit and the control circuit by using terminals R1/L11 or S1/L21 (refer to page 38) and 24 V external power supply input (refer to page 39). Control the main circuit power supply MC by the electronic bypass MC1 signal of the inverter.

Set Pr.248 Self power management selection = "1 or 2", and Pr.190 to Pr.195 (output terminal function selection) = "17 (positive logic)" to assign the control signal for main circuit power supply MC (Y17 signal) to an output terminal. (Set Pr.248 in accordance with the Pr.248 setting of the inverter.)

Y17 signal turns ON while the self power management function is enabled. When the protective function of the converter unit is activated, Y17 signal immediately turns OFF according to the Pr.248

setting. When Pr.248 = "1", Y17 signal turns OFF whenever a protective function is activated. When Pr.248 = "2", Y17 signal turns OFF only when a protective function is activated by a fault originating in the converter unit circuit or a connection fault (refer to the table below). (For the fault details, refer to page 122.)

To enable the self power management function for the separated converter type, enable the self power management function also on the converter unit side. To activate the self power management function when a converter unit fault occurs, connect the terminal to which Y17 signal of the converter unit is assigned and the terminal to which X94 signal of the inverter is assigned.

NOTE When the retry function is used for resetting during self power management operation, Y17 signal retains the value before the

reset. Repeated operation of the magnetic contactor due to frequent start and stop or activation of the protective function may

shorten the inverter and the converter unit life. Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Selection between resetting or not resetting during power supply to main circuit (Pr.30 = "100")

Converter reset is not performed if Pr.30 Reset selection during power supply to main circuit = "100", and supplying power to the main circuit (R/L1, S/L2, T/L3 input) is started when power is supplied only to the control circuit (R1/L11, S1/ L12 input, or 24 V external power supply input).

Fault record Inrush current limit circuit fault (E.IOH) CPU fault (E.CPU) CPU fault (E.6) CPU fault (E.7) Parameter storage device fault (E.PE) Parameter storage device fault (E.PE2) 24 VDC power fault (E.P24) Operation panel power supply short circuit/RS- 485 terminals power supply short circuit (E.CTE) Internal circuit fault (E.13/E.PBT)

Y17 output signal (converter unit side)

MC1 output signal (inverter side)

MC1 output signal actual operation Main circuit power supply

OFF OFF OFF Stop OFF ON OFF Stop ON OFF OFF Stop ON ON ON Supplied

82 PARAMETER

(A) Application parameters

4

GROUP

A

NOTE When supplying power to the main circuit is started when power is supplied only to the control circuit, there is a slight waiting

time before starting. When supplying power to the main circuit is started while the protective function of the converter unit is activated, converter

reset is performed even when "not resetting after power-ON" is selected.

Parameters referred to Pr.190 to Pr.195 (output terminal function selection) page 75

4.6.2 Automatic restart after instantaneous power failure selection

The converter unit can be restarted after power restoration from instantaneous power failure.

Pr. Name Initial value Setting range Description

57 A702 Restart selection 9999

0 Restarts the motor after power restoration from instantaneous power failure

9999 Does not restart the motor.

When the automatic restart after instantaneous power failure is selected on the inverter side, set Pr.57 Restart selection = "0" on the converter unit side.

When the automatic restart after instantaneous power failure function is set, the motor is restarted after power restoration from instantaneous power failure or undervoltage condition. (E.IPF and E.UVT are not activated.)

When Pr.57 = "9999" (initial value), the inverter output is shut off at the activation of the instantaneous power failure protection (E.IPF or E.UVT) of the converter unit, even when the automatic restart after instantaneous power failure is selected on the inverter side. (Refer to page 122 for E.IPF or E.UVT.)

When E.IPF or E.UVT is activated, the Instantaneous power failure/ undervoltage (IPF) signal is output.

The IPF signal is assigned to the terminal IPF in the initial status. The IPF signal can also be assigned to other terminals by setting "2 (positive logic) or 102 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection).

Caution If the automatic restart after instantaneous power failure function has been selected, motor suddenly

restarts at the power restoration after an instantaneous power failure (after the reset time has elapsed). Stay away from the motor and machine. If the automatic restart after instantaneous power failure function has been selected, apply the CAUTION stickers, which are supplied with the Inverter Manual, to easily visible places.

ONPower supply OFF

15 to 100ms

ONIPF OFF

PARAMETER 83

(A) Application parameters

4.6.3 Power failure time deceleration-to-stop function

Connection and parameter setting

Remove the jumpers between terminals R/L1 and R1/L11 and terminals S/L2 and S1/L21 of the converter unit, and connect terminals R1/L11 and P/+ and terminals S1/L21 and N/-. Do not remove the jumpers of terminal R1/L11 and terminal S1/ L21 of the inverter. (In the initial status of the separated converter type, terminals P/+ and R1/L11 and terminals N/- and S1/ L21 are connected.)

Connect the terminal to which PWF signal of the converter unit is assigned and the terminal to which X48 signal of the inverter is assigned. Set Pr.261 of the converter unit as shown in the table below in accordance with the Pr.261 setting of the inverter.

Power failure stop signal (PWF signal) Power failure stop signal (PWF) turns ON during instantaneous power failure, undervoltage, or input phase loss. For the PWF signal, assign the function by setting "210 (positive logic)" or "310 (negative logic)" in any of Pr.190 to Pr.195

(output terminal function selection). When the input specification of the power failure stop external signal (X48 signal) is the NC contact, set the negative logic for the PWF signal of the converter unit. When the input specification of the power failure stop external signal (X48 signal) is the NO contact, set the positive logic for the PWF signal of the converter unit. (For the X48 signal, the initial setting is the NC contact input specification. For changing the input logic, refer to the Instruction Manual of the inverter.)

This is a function to decelerate the motor to a stop when an instantaneous power failure or undervoltage occurs.

Pr. Name Initial value Setting range Description

261 A730 Power failure stop selection 0

0 Power failure time deceleration-to-stop function disabled

1, 2, 21, 22 Power failure time deceleration-to-stop function enabled

Pr.261 setting

Description

Power failure time deceleration-to- stop function when the automatic restart after instantaneous power failure is enabled (Pr.57 "9999")

Inverter Converter unit

0 0 Power failure time deceleration-to-stop function disabled

1, 11 1 Power failure time deceleration-to-stop function enabled

Disabled

2, 12 2 Enabled

21 21 Disabled

22 22 Enabled

Power supply

Remove the jumper

Converter unit Inverter

R/L1 S/L2 T/L3

R1/L11 S1/L21

U V W

M

R1/L11 S1/L21

P/+ N/-

P/+ N/-

Connect terminal R1/L11 and terminal P/+, and connect terminal S1/L21 and terminal N/-.

Keep the jumpers between terminals R1/L11 and S1/L21 connected.

RDA MRS(X10) RSO RES PWF X48

SE SD

84 PARAMETER

(A) Application parameters

4

GROUP

A

NOTE When the power failure time deceleration-to-stop function is selected, undervoltage protection (E.UVT), instantaneous power

failure protection (E.IPF) and input phase loss protection (E.ILF) are not invalid. Changing the terminal assignment using Pr.190 to Pr.195 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Parameters referred to Pr.190 to Pr.195 (output terminal function selection) page 75 Pr.872 Input phase loss protection selection page 68

PARAMETER 85

(N) Operation via communication and its settings

4.7 (N) Operation via communication and its settings

4.7.1 Wiring and configuration of PU connector Using the PU connector enables communication operation from a personal computer, etc. When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run to monitor the converter unit or read and write parameters.

PU connector pin-outs

NOTE Pins No. 2 and 8 provide power to the operation panel. Do not use these pins during RS-485 communication. Do not connect the cable to a computer's LAN board, to a fax modem socket, or to a telephone connector. Doing so may

damage the product due to the differences in the electric specifications.

Purpose Parameter to set Refer to page

To start operation via communication

Initial setting of operation via communication P.N000, P.N001 Pr.549, Pr.342 91

To operate via communication from PU connector

Initial setting of computer link communication (PU connector) P.N020 to P.N028 Pr.117 to Pr.124

92

To operate via communication from RS- 485 terminals

Initial setting of computer link communication (RS-485 terminals) P.N030 to P.N038 Pr.331 to Pr.337,

Pr.341

MODBUS RTU communication specification

P.N002, P.N030, P.N031, P.N034, P.N080,

Pr.539, Pr.331, Pr.332, Pr.334, Pr.343,

105

Pin number Name Description

1 SG Earthing (grounding) 2 - Operation panel power supply 3 RDA Converter unit receive+ 4 SDB Converter unit send- 5 SDA Converter unit send+ 6 RDB Converter unit receive- 7 SG Earthing (grounding) 8 - Operation panel power supply

8 1

Converter unit (Receptacle side)

Front view

to

86 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Configuration and wiring of PU connector communication system System configuration

Wiring of computer by RS-485

Make connection in accordance with the Instruction Manual of the computer to be used with. Fully check the terminal numbers of the computer since they vary with the model.

NOTE When performing RS-485 communication with multiple converter units, use the RS-485 terminals. (Refer to page 89.) Computer-converter unit connection cable

Refer to the following for the connection cable (RS-232C RS-485 converter) between the computer with an RS-232C interface and a converter unit. Commercially available products (as of February 2015)

The conversion cable cannot connect multiple converter units. (The computer and the converter unit are connected in a 1:1 pair.) This product is a RS-232C RS-485 conversion cable that has a built-in converter. No additional cable or connector is required. For the product details, contact the cable manufacturer.

Refer to the following table when fabricating the cable on the user side. Commercially available products (as of February 2015)

Do not use pins No. 2 and 8 of the communication cable.

PU connector

Station 0 Station 0

Computer

RS-485 interface/ terminals

Communication cable

RJ-45 connector

PU connector

Converter unit

Converter unit

Converter unit

Operation panel

Communication cable

RJ-45 connector RJ-45 connector

Operation panel connector FR-ADP (option)

PU connector

Computer

Communication cable

RJ-45 connector

RS-232C connector

RS-232C-RS-485 converter

RS-232C cable Maximum

15 m

Computer Side Terminals

Send data

Send data

Receive data

Receive data

Description

Frame ground

Signal ground

Clear to send

Clear to send

Request to send

Request to send

SDB

SDA

RDB

RDA

Signal name

FG

SG

CSB

CSA

RSB

RSA

RDB

RDA

SDB

SDA

PU connector

SG

Converter unit

1

0.2 mm2 or more

Cable connection and signal direction

Communication cable

Model Manufacturer Interface embedded cable DAFXIH-CAB (D-SUB25P for personal computer side) DAFXIH-CABV (D-SUB9P for personal computer side) + Connector conversion cable DINV-485CAB (for converter unit side)

Diatrend Corp.

Interface embedded cable dedicated for converter unit DINV-CABV

Name Model Manufacturer

Communication cable SGLPEV-T (Cat5e/300 m) 24AWG 4P Mitsubishi Cable Industries, Ltd.

RJ-45 connector 5-554720-3 Tyco Electronics

PARAMETER 87

(N) Operation via communication and its settings

4.7.2 Wiring and configuration of RS-485 terminals RS-485 terminal layout

Connection of RS-485 terminals and wires The size of RS-485 terminal block is the same as the control circuit terminal block. Refer to page 35 for the wiring method.

NOTE To avoid malfunction, keep the RS-485 terminal wires away from the control circuit board.

Name Description RDA1

(RXD1+) Converter unit receive+

RDB1 (RXD1-) Converter unit receive-

RDA2 (RXD2+)

Converter unit receive+ (for branch)

RDB2 (RXD2-)

Converter unit receive- (for branch)

SDA1 (TXD1+) Converter unit send+

SDB1 (TXD1-) Converter unit send-

SDA2 (TXD2+)

Converter unit send+ (for branch)

SDB2 (TXD2-)

Converter unit send- (for branch)

P5S (VCC)

5V Permissible load current 100 mA

SG (GND)

Earthing (grounding) (connected to terminal SD)

+ -+ TXD RXD-VCC GND

+ -+ TXD RXD-VCC GND

OPEN

100

RDA1 (RXD1+)

RDB1 (RXD1-)

RDA2 (RXD2+)

RDB2 (RXD2-)

SDA1 (TXD1+)

SDB1 (TXD1-)

SDA2 (TXD2+)

SDB2 (TXD2-)

P5S (VCC)

SG (GND)

P5S (VCC)

SG (GND)

Terminating resistor switch Initially-set to "OPEN". Set only the terminating resistor switch of the remotest converter unit to the "100 " position.

88 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

System configuration of RS-485 terminals Computer and converter unit connection (1:1)

Combination of computer and multiple converter units (1:n)

Computer

Twisted pair cable Twisted pair cable

Set the terminating resistor switch to the "100 " position.

Converter unit

Converter unit

RS-485 terminals

Computer

Converter

RS-232C cable

RS-485 terminals

RS-485 interface/ terminals

Maximum 15 m

Computer

Twisted pair cable

Twisted pair cable

RS-485 interface terminals

Converter unit

Converter unit

Converter unit

Converter unit

Converter unit

Converter unit

RS-485 terminals

RS-485 terminals

RS-485 terminals

Station 0 Station 1 Station n

Set only the terminating resistor switch of the remotest converter unit to the "100 " position.

Set only the terminating resistor switch of the remotest converter unit to the "100 " position.

Computer RS-232C converter

RS-232C cable

Maximum 15 m

Converter

Station 0 Station 1 Station n

RS-485 terminals

RS-485 terminals

RS-485 terminals

PARAMETER 89

(N) Operation via communication and its settings

How to wire RS-485 terminals Wiring of one converter unit and one computer with RS-485 terminals

Wiring of n converter units (multiple units) and one computer with RS-485 terminals

Make connection in accordance with the Instruction Manual of the computer to be used with. Fully check the terminal numbers of the computer since they vary with the model.

For the converter unit farthest from the computer, set the terminating resistor switch to ON (100 side).

NOTE For branching, connect the wires as shown below.

Two-wire type connection If the computer is 2-wire type, a connection from the converter unit can be changed to 2-wire type by passing wires across

reception terminals and transmission terminals of the RS-485 terminals.

NOTE A program should be created so that transmission is disabled (receiving state) when the computer is not sending and

reception is disabled (sending state) during sending to prevent the computer from receiving its own data.

1

Computer RDA RDB SDA SDB RSA

SG

RSB CSA CSB

FG SG

2- + - +

S D

B 1

S D

A 1

R D

B 1

R D

A 1

1

Computer RDA RDB SDA SDB RSA

SG

RSB CSA CSB

FG Station 0 SG SG

- + - + - + - +

Station 1 SG SG

- + +- - + +- Station n

SG

2- +

S D

B 1

S D

A 1

R D

B 1

R D

A 1

R D

A 2

R D

B 2

S D

A 2

S D

B 2

S D

B 1

S D

A 1

R D

B 1

R D

A 1

S D

B 1

S D

A 1

R D

B 1

R D

A 1

R D

A 2

R D

B 2

S D

A 2

S D

B 2

- +

To receiving terminal of the next converter unit To sending terminal of the next converter unit To next converter unit To earth (ground) terminal

To computer send

To computer receive

To computer ground

TXD RXDVCC TXD RXDVCC

TXD+

TXD-

RXD+

RXD-

SGSG

Converter unitComputer

Pass a wire

Transmission enable

Reception enable

90 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

4.7.3 Initial setting of operation via communication

Setting the communication protocol (Pr.549) Select the communication protocol. The MODBUS RTU protocol can be used by communication from the RS-485 terminals.

Communication EEPROM write selection (Pr.342) Storage device of the parameter setting can be changed to RAM only from EEPROM+RAM for the parameter writing from

the RS-485 communication via the converter unit PU connector or the RS-485 terminals. Use this function if parameter settings are changed frequently.

When changing the parameter values frequently, set "1" in Pr.342 Communication EEPROM write selection to write them to the RAM only. The life of the EEPROM will be shorter if parameter write is performed frequently with the setting unchanged from "0 (initial value)" (EEPROM write).

NOTE Turning OFF the converter unit's power supply clears the modified parameter settings when Pr.342 = "1 (write only to RAM)".

Therefore, parameter settings at next power-ON will be the ones that are last stored to EEPROM. The parameter setting written in RAM cannot be checked on the operation panel. (The values displayed on the operation

panel are the ones stored in EEPROM.)

Set the action when the converter unit is performing operation via communication. Set the communication protocol. (Mitsubishi inverter protocol/MODBUS RTU protocol) Set the action at fault occurrence or at writing of parameters.

Pr. Name Initial value

Setting range Description

549 N000 Protocol selection 0

0 Mitsubishi inverter (computer link) protocol 1 MODBUS RTU protocol

342 N001

Communication EEPROM write selection 0

0 Parameter values written by communication are written to the EEPROM and RAM.

1 Parameter values written by communication are written to the RAM.

Pr.549 setting Communication protocol 0 (initial value) Mitsubishi inverter (computer link) protocol 1 MODBUS RTU protocol

PARAMETER 91

(N) Operation via communication and its settings

4.7.4 Initial settings and specifications of RS-485 communication

[Parameters related to PU connector communication]

Use the following parameters to perform required settings for the RS-485 communication between the converter unit and a personal computer. There are two types of communication, communication using the converter unit's PU connector and communication

using the RS-485 terminals. Parameter setting, monitoring, etc. can be performed using the Mitsubishi inverter protocol or the MODBUS RTU

communication protocol. To make communication between the personal computer and the converter unit, initial setting of the communication

specifications must be made to the converter unit in advance. Data communication cannot be made if the initial settings are not made or if there is any setting error.

Pr. Name Initial value

Setting range Description

117 N020

PU communication station number 0 0 to 31

Specify the converter unit station number. Set the converter unit station numbers when two or more converter units are connected to one personal computer.

118 N021

PU communication speed 192

48, 96, 192, 384, 576, 768, 1152

Set the communication speed. The setting value 100 equals the communication speed. For example, if 192 is set, the communication speed is 19200 bps.

N022 PU communication data length 0

0 Data length 8 bits 1 Data length 7 bits

N023 PU communication stop bit length 1

0 Stop bit length 1 bit 1 Stop bit length 2 bits

119 PU communication stop bit length / data length 1

0 Stop bit length 1 bit Data length 8 bits

1 Stop bit length 2 bits 10 Stop bit length 1 bit

Data length 7 bits 11 Stop bit length 2 bits

120 N024

PU communication parity check 2

0 Without parity check 1 With odd parity 2 With even parity

121 N025

Number of PU communication retries 1

0 to 10 Set the permissible number of retries for unsuccessful data reception. If it is still unsuccessful after the permissible number of retries, the inverter will trip.

9999 The inverter will not trip even when the communication is unsuccessful.

122 N026

PU communication check time interval 9999

0 PU connector communication is disabled.

0.1 to 999.8 s

Set the interval of the communication check (signal loss detection) time. If a no-communication state persists for longer than the permissible time, the inverter will trip.

9999 No communication check (signal loss detection)

123 N027

PU communication waiting time setting 9999

0 to 150 ms Set the waiting time between data transmission to the converter unit and the response.

9999 Set with communication data. Waiting time: Communication data10ms

124 N028

PU communication CR/ LF selection 1

0 Without CR/LF 1 With CR 2 With CR/LF

92 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

[Parameters related to communication with the RS-485 terminals]

NOTE The monitored items and parameter settings can be read during communication with the Pr.336 RS-485 communication

check time interval = "0 (initial value)" setting, but a converter unit communication error (E.SER) occurs. To perform operation or parameter writing via communication, set "9999" or a large setting value in Pr.336. (The setting value is determined by the computer program.) (Refer page 99.)

Always reset the converter after making the initial settings of the parameters. After changing the communication-related parameters, communication cannot be made until the converter is reset.

Pr. Name Initial value

Setting range Description

331 N030

RS-485 communication station number 0 0 to 31

(0 to 247) Set the converter unit station number. (Same specifications as Pr.117)

332 N031

RS-485 communication speed 96

3, 6, 12, 24, 48, 96, 192, 384, 576, 768, 1152

Select the communication speed. (Same specifications as Pr.118)

N032 RS-485 communication data length 0 0, 1 Select the data length. (the same specifications as P.E022)

N033 RS-485 communication stop bit length 1 0, 1 Select the stop bit length. (the same specifications as

P.E023)

333 RS-485 communication stop bit length / data length

1 0, 1, 10, 11 Select the stop bit length and the data length. (the same specifications as Pr.119)

334 N034

RS-485 communication parity check selection 2 0, 1, 2 Select the parity check specifications.

(Same specifications as Pr.120)

335 N035

RS-485 communication retry count 1 0 to 10, 9999 Set the permissible number of retries for unsuccessful data

reception. (Same specifications as Pr.121)

336 N036

RS-485 communication check time interval 0 s

0 The RS-485 communication is available, but a communication error occurs.

0.1 to 999.8 s Set the interval of the communication check (signal loss detection) time. (Same specifications as Pr.122)

9999 No communication check (signal loss detection)

337 N037

RS-485 communication waiting time setting 9999 0 to 150 ms,

9999

Set the waiting time between data transmission to the converter unit and the response. (Same specifications as Pr.123)

341 N038

RS-485 communication CR/LF selection 1 0, 1, 2 Select the presence/absence of CR/LF.

(Same specifications as Pr.124)

When Pr.549 = "1" (MODBUS RTU protocol), the setting range within parentheses is applied. When a value outside the setting range is set, the converter unit operates at the initial value. In the MODBUS RTU protocol, the data length is fixed at 8 bits. In the MODBUS RTU protocol, Pr.334 setting is applied as the stop bit length. (Refer page 105.) In the MODBUS RTU protocol, this is invalid.

PARAMETER 93

(N) Operation via communication and its settings

4.7.5 Mitsubishi inverter protocol (computer link communication)

Communication specifications The communication specifications are given below.

Communication procedure Data communication between the computer and the converter unit is made in the following procedure.

(a) Request data is sent from the computer to the converter unit. (The converter unit will not send data unless requested.) (b) After waiting for the waiting time, (c) The converter unit sends reply data to the computer in response to the computer request. (d) After waiting for the converter unit data processing time, (e) An answer from the computer in response to reply data (c) of the converter unit is transmitted. (Even if (e) is not sent,

subsequent communication is made properly.)

If a data error is detected and a retry must be made, perform retry operation with the user program. The converter unit trips when the number of consecutive retries exceeds the parameter setting.

On receipt of a data error occurrence, the converter unit returns reply data (c) to the computer again. The converter unit trips when the number of consecutive data errors exceeds the parameter setting.

Parameter settings and monitoring are possible by using the Mitsubishi inverter protocol (computer link communication) via inverter PU connector and the RS-485 terminals.

Item Description Related parameter

Communication protocol Mitsubishi protocol (computer link) Pr.551 Conforming standard EIA-485 (RS-485)

Connectable units 1:N (maximum 32 units), setting is 0 to 31 stations Pr.117 Pr.331

Communication speed

PU connector Selected among 4800/9600/19200/38400 bps Pr.118

RS-485 terminals Selected among 300/600/1200/2400/4800/9600/19200/38400/57600/ 76800/115200 bps Pr.332

Control procedure Start-stop synchronization method Communication method Half-duplex system

Communication specifications

Character system ASCII (7 bits or 8 bits can be selected.) Pr.119 Pr.333

Start bit 1 bit

Stop bit length 1 bit or 2 bits can be selected. Pr.119 Pr.333

Parity check Check (even or odd) or no check can be selected. Pr.120 Pr.334

Error check Sum code check

Terminator CR/LF (presence/absence selectable) Pr.124 Pr.341

Waiting time setting Selectable between presence and absence Pr.123 Pr.337

When data is read

When data is written

a ed

cb

2

Computer (Data flow)

Converter unit

Converter unit

Computer (Data flow)

Time

1

94 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Communication operation presence/absence and data format types Data communication between the computer and the converter unit is made in ASCII code (hexadecimal code). Communication operation presence/absence and data format types are as follows.

Data writing format a. Communication request data from the computer to the converter unit

c. Reply data from the converter unit to the computer (No data error detected)

c. Reply data from the converter unit to the computer (Data error detected)

Indicates a control code. Specifies the converter unit station numbers in the range of H00 to H1F (stations 0 to 31) in hexadecimal. Set the waiting time. When Pr.123 and Pr.337 (Waiting time setting) 9999, create a communication request data without "waiting time" in the

data format. (The number of characters decreases by 1.) CR, LF code: When data is transmitted from the computer to the converter unit, codes CR (carriage return) and LF (line feed) are automatically

set at the end of a data group on some computers. In this case, setting must be also made on the converter unit according to the computer. Whether the CR and LF codes will be present or absent can be selected using Pr.124 and Pr.341 (CR/LF selection).

Symbol Operation Special monitor write

Pr. write

Converter reset Monitor Pr. read

a Communication request is sent to the converter unit in accordance with the user program in the computer. A1 A A B B

b Converter unit data processing time With With Without With With

c Reply data from the computer unit (Data (a) is checked for an error)

No error (Request accepted)

C C C E, E1, E2, E3 E

With error (Request rejected) D D D D D

d Computer processing delay time 10 ms or more

e Answer from computer in response to reply data c (Data c is checked for error)

No error (No converter unit processing)

Without Without Without Without (C)

Without (C)

With error (Converter unit outpus c again.)

Without Without Without F F

In the communication request data from the computer to the converter unit, 10 ms or more is also required after "no data error (ACK)". (Refer page 98.)

Reply from the converter unit to the converter reset request can be selected. (Refer to page 102.)

Format Number of characters

1 2 3 4 5 6 7 8 9 10 11 12 13

A ENQ

Converter unit station No.

Instruction code Data Sum check

A1 ENQ

Converter unit station No.

Instruction code Data Sum

check

Format Number of characters 1 2 3 4

C ACK

Converter unit station No.

Format Number of characters

1 2 3 4 5

D NAK

Converter unit station No.

Error code

PARAMETER 95

(N) Operation via communication and its settings

Data reading format a. Communication request data from the computer to the converter unit

c. Reply data from the converter unit to the computer (No data error detected)

c. Reply data from the converter unit to the computer (Data error detected)

e. Transmission data from the computer to the converter unit

Indicates a control code. Specifies the converter unit station numbers in the range of H00 to H1F (stations 0 to 31) in hexadecimal. Set the waiting time. When Pr.123 and Pr.337 (Waiting time setting) 9999, create a communication request data without "waiting time" in the

data format. (The number of characters decreases by 1.) CR, LF code: When data is transmitted from the computer to the converter unit, codes CR (carriage return) and LF (line feed) are automatically

set at the end of a data group on some computers. In this case, setting must be also made on the converter unit according to the computer. Whether the CR and LF codes will be present or absent can be selected using Pr.124 and Pr.341 (CR/LF selection).

Format Number of characters

1 2 3 4 5 6 7 8 9

B ENQ

Converter unit station No. Instruction code Sum check

Format Number of characters

1 2 3 4 5 6 7 8 9 10 11 12 13

E STX

Converter unit station No. Read data ETX

Sum check

E1 STX

Converter unit station No. Read data ETX

Sum check

E2 STX

Converter unit station No. Read data (model information, capacity) ETX

Sum check

Format Number of characters

1 2 3 4 to 23 24 25 26 27

E3 STX

Converter unit station No. Read data (model information, model name) ETX

Sum check

Format Number of characters

1 2 3 4 5

D NAK

Converter unit station No.

Error code

Format Number of characters

1 2 3 4 C (No data error detected)

ACK

Converter unit station No.

F (Data error detected)

NAK

Converter unit station No.

96 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Data definitions Control code

Converter unit station No. Specify the station number of the converter unit which communicates with the computer.

Instruction code Specify the processing request, for example, monitoring, given by the computer to the converter unit. Therefore, the converter unit can be run and monitored in various ways by specifying the instruction code appropriately. (Refer page 102.)

Data Indicates the data such as frequency and parameters transferred to and from the converter unit. The definitions and ranges of set data are determined in accordance with the instruction codes. (Refer page 102.)

Waiting time Specify the waiting time between the receipt of data at the converter unit from the computer and the transmission of reply data. Set the waiting time in accordance with the response time of the computer in the range of 0 to 150 ms in 10 ms increments. (Example; 1: 10 ms, 2: 20 ms) When Pr.123 (waiting time setting) "9999", the Pr.123 setting is applied to waiting time. Create a communication request data without "waiting time" in the data format. (The number of characters decreases by 1.)

NOTE The data check time varies depending on the instruction code. (Refer page 98.)

Sum check code The sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte (8 bits) of the sum of the target data converted in ASCII character code.

Signal name ASCII code Description

STX H02 Start Of Text (Start of data) ETX H03 End Of Text (End of data) ENQ H05 Enquiry (Communication request) ACK H06 Acknowledge (No data error detected) LF H0A Line Feed CR H0D Carriage Return NAK H15 Negative Acknowledge (Data error detected)

Computer

Converter unit

Converter unit

Computer

Converter unit data processing time = +Waiting time 1 data check time 2

1 When Pr.123 = "9999": Setting value via communication 10ms When Pr.123 "9999": Pr.123 setting 2 About 10 to 30ms, which depends on the instruction code

(Example 1)

Computer Converter unit ENQ

*W ai

tin g

tim e

1

Instruction code

Station number

0 1

Data

E 1 0 7 A D F 4 H05 H30 H31 H31H45 H31 H30 H37 H41 H44 H46 H34

Binary code

H30+H31+H45+H31+H31+H30+H37+H41+H44

= H1F4

Sum

(Example 2) STX

Data readStation number

0 1 1 7 0 3 0 H02 H30 H31 H37H31 H37 H30 H03 H33 H30

Sum

ETX

7

When the Pr. 123 Waiting time setting "9999", create the communication request data without "waiting time" in the data format. (The number of characters decreases by 1.)

Converter unit

ASCII Code

ASCII Code

Binary code

H30+H31+H31+H37+H37+H30

= H130

Sum check code

Sum check codeComputer

PARAMETER 97

(N) Operation via communication and its settings

Error code If any error is found in the data received by the converter unit, its error definition is sent back to the computer together with the NAK code.

Response time

[Formula for data transmission time]

Communication specifications Data check time

Error code Error item Fault definition Converter unit operation

H0 Computer NAK error The transmission request data from the computer was containing errors for the permissible number of retries or more.

Trips (E.PUE/E.SER) if error occurs continuously more than the permissible number of retries.

H1 Parity error The parity check result does not match the specified parity.

H2 Sum check error The sum check code in the computer does not match that of the data received by the converter unit.

H3 Protocol error The data received by the converter unit has a grammatical mistake. Or, data receive is not completed within the predetermined time. CR or LF is not as set in the parameter.

H4 Framing error The stop bit length differs from the initial value.

H5 Overrun New data has been sent by the computer before the converter unit completes receiving the preceding data.

H6

H7 Character error The character received is invalid (other than 0 to 9, A to F, control code).

Does not accept the received data. The converter unit does not trip.

H8 H9

HA Mode error Parameter write was attempted in other than the computer link operation mode, when operation command source is not selected or during converter unit operation.

Does not accept the received data. The fault does not occur.HB Instruction code error The specified instruction code does not exist.

HC Data range error Invalid data has been specified for parameter writing, etc. HD HE HF Normal (no error)

1

Number of data characters

(Refer to page 95.)

Communication specifications (Total number of bits) = data transmission time (s) Refer to the following section.

Communication speed (bps)

Name Number of bits Item Check time

Stop bit length 1 bit 2 bits Various monitored values <12 ms

Data length 7 bits 8 bits Parameter read/write <30 ms

Parity check

W ith 1 bit Parameter clear / all clear <5 s

W ith

ou t

0 Reset command No answer

In addition to the above, 1 start bit is necessary. Minimum number of total bits ................ 9 bits Maximum number of total bits ............... 12 bits

10 ms or more necessary

Computer

Converter unit Converter unit

Computer

Data sending time (refer to the following formula)

Converter unit data processing time

Data sending time (refer to the following formula)

Waiting time (setting 10 ms)

Data check time (depends on the instruction code (see the following table))Time

98 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Retry count setting (Pr.121, Pr.335) Set the permissible number of retries for data receive error occurrence. (Refer to page 98 for data receive error for retry.) When the data receive errors occur consecutively and the number of retries exceeds the permissible number setting, a

communication fault (PU connector communication: E.PUE, RS-485 terminal communication: E.SER) occurs and the inverter trips.

When a data transmission error occurs while "9999" is set, the inverter does not trip but outputs the Alarm (LF) signal. To use the LF signal, set "98 (positive logic) or 198 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection) to assign the function to an output terminal.

Signal loss detection (Pr.122, Pr.336) If a signal loss (communication stop) is detected between the converter unit and the computer as a result of a signal loss

detection, a communication fault (PU connector communication: E.PUE, RS-485 terminal communication: E.SER) occurs and the inverter trips.

When the setting is "9999", communication check (signal loss detection) is not made. When the setting is "0", communication from the PU connector is not possible. The monitored items and parameter settings

can be read during communication via RS-485 terminals, but a communication error (E.SER) occurs. A signal loss detection is made when the setting is any of "0.1 s to 999.8 s". To make a signal loss detection, it is necessary

to send data (for details on control codes, refer to page 97) from the computer within the communication check time interval. (The converter unit makes a communication check (clearing of communication check counter) regardless of the station number setting of the data sent from the master.)

Computer

Example: PU connector communication, Pr. 121 = "1" (initial value)

Example: PU connector communication, Pr. 121 = "9999"

Reception error Reception error

Fault (E.PUE) Converter unit

ComputerConverter unit

Computer Converter unit

Computer

EN Q

AC K

NA K

NA K

LF OFF

OFF

EN Q

AC K

NA K

NA K

ON ON

Illegal

Illegal EN Q

AC K

NormalEN Q Illegal

EN Q Illegal

Reception errorReception error

ALM ON

ALM

Converter unit

Computer

Example: PU connector communication, Pr. 122 = "0.1 to 999.8 s"

Check start Fault (E.PUE)

Time

Converter unit Converter unit

Computer

Communication check counter

Pr.122

EN Q

ALM OFF ON

PARAMETER 99

(N) Operation via communication and its settings

Instructions for the program When data from the computer has any error, the converter unit does not accept that data. Hence, in the user program,

always insert a retry program for data error. All data communication, for example, monitoring, are started when the computer gives a communication request. The

converter unit does not return any data without the computer's request. Hence, design the program so that the computer gives a data read request for monitoring, etc. as required.

Program example) Writing "0" in Pr.57

Microsoft Visual C++ (Ver. 6.0) programming example #include #include

void main(void){ HANDLE hCom; // Communication handle DCB hDcb; // Structure for setting communication settings COMMTIMEOUTS hTim; // Structure for setting timeouts

char szTx[0x10]; // Send buffer char szRx[0x10]; // Receive buffer char szCommand[0x10];// Command int nTx,nRx; // For storing buffer size int nSum; // For calculating sum code BOOL bRet; int nRet; int i;

//Open COM1 port hCom = CreateFile("COM1", (GENERIC_READ | GENERIC_WRITE), 0, NULL, OPEN_EXISTING, FILE_ATTRIBUTE_NORMAL, NULL); if(hCom != NULL) {

// Set COM1 port communication GetCommState(hCom,&hDcb); // Get current communication information hDcb.DCBlength = sizeof(DCB); // Structure size setting hDcb.BaudRate = 19200; // Communication speed = 19200 bps hDcb.ByteSize = 8; // Data length = 8 bits hDcb.Parity = 2; // Even parity hDcb.StopBits = 2; // Stop bit = 2 bits bRet = SetCommState(hCom,&hDcb); // Setting of changed communication information if(bRet == TRUE) {

// Set COM1 port timeout GetCommTimeouts(hCom,&hTim); // Get current timeout values hTim.WriteTotalTimeoutConstant = 1000; // Write timeout 1 second hTim.ReadTotalTimeoutConstant = 1000; // Read timeout 1 second SetCommTimeouts(hCom,&hTim); // Setting of changed timeout values // Setting a command to write "0" in Pr.57 of the station number 1 converter unit sprintf(szCommand,"01B910000"); // Send data (Parameter write) nTx = strlen(szCommand); // Send data size // Generate sum code nSum = 0; // Initialize sum data for(i = 0;i < nTx;i++) {

nSum += szCommand[i]; // Calculate sum code nSum &= (0xff); // Mask data

}

// Generate send data memset(szTx,0,sizeof(szTx)); // Initialize send buffer memset(szRx,0,sizeof(szRx)); // Initialize receive buffer sprintf(szTx,"\5%s%02X",szCommand,nSum);// ENQ code + send data + sum code nTx = 1 + nTx + 2; // Number of ENQ codes + number of send data + number of sum codes

nRet = WriteFile(hCom,szTx,nTx,&nTx,NULL); // Send if(nRet != 0) {

nRet = ReadFile(hCom,szRx,sizeof(szRx),&nRx,NULL); // Receive

if(nRet != 0) { // Display receive data for(i = 0;i < nRx;i++) {

printf("%02X ",(BYTE)szRx[i]);// Output received data to console // Display ASCII code in Hexadecimal' In case of 0', "30" is displayed.

} printf("\n\r");

} }

} CloseHandle(hCom); // Close communication port

} }

100 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

General flowchart

Port open

Communication setting

Timeout setting

Send data processing Data setting Sum code calculation Data transmission

Receive data waiting

Receive data processing Data retrieval Screen display

Caution Always set the communication check time interval before starting operation to prevent hazardous

conditions. Data communication is not started automatically but is made only once when the computer provides

a communication request. If communication is disabled during operation due to signal cable breakage etc., the inverter cannot be stopped. When the communication check time interval has elapsed, the inverter will trip (E.PUE, E.SER). The inverter can be coasted to a stop by switching ON the RES signals or by switching the power OFF.

If communication is broken due to signal cable breakage, computer fault etc., the converter unit does not detect such a fault. This should be fully noted.

PARAMETER 101

(N) Operation via communication and its settings

Setting items and set data After completion of parameter settings, set the instruction codes and data, then start communication from the computer to

allow reading/writing of parameters and monitoring.

Item Read/ write

Instruction code Data description

Number of data digits

(Format)

M on

ito r

Converter output voltage

Read H6F H0000 to HFFFF: Converter output voltage (hexadecimal) in 0.1 V increments 4 digits (B.E/D)

Input current Read H70 H0000 to HFFFF: Input current (hexadecimal) in 0.1 A increments 4 digits (B.E/D) Electric thermal relay function load factor

Read H71 H0000 to HFFFF: Electronic thermal relay function load factor (hexadecimal) in 0.1% increments 4 digits (B.E/D)

Special monitor Read H72 H0000 to HFFFF: Monitor data selected in the instruction code HF3 4 digits (B.E/D)

Special monitor selection No.

Read H73 Monitor selection data (Refer to page 71 on selection No.)

2 digits (B.E1/D)

Write HF3 2 digits (A1, C/D)

Fault record Read H74 to H77

H0000 to HFFFF: Two latest fault records

(Refer to page 121 for details on fault record read data.)

4 digits (B.E/D)

Converter status monitor (extended)

Read H79 Status of the output signals can be monitored. (For the details, refer to page 104.)

4 digits (B.E/D)

Converter status monitor Read H7A 2 digits (B.E1/D)

Converter reset Write HFD

H9696: Converter unit reset As the converter unit is reset at the start of communication by the computer, the converter unit cannot send reply data back to the computer.

4 digits (A, C/D)

H9966: Converter unit reset When data is sent normally, ACK is returned to the computer, and then the converter is reset.

4 digits (A, D)

Faults history batch clear Write HF4 H9696: Faults history batch clear 4 digits (A, C/D)

b15 b8 b7 b0 Latest faultSecond fault in past

Third fault in pastFourth fault in past

Fifth fault in pastSixth fault in past

Seventh fault in pastEighth fault in past

H74

H75

H76

H77

With the read data H3040

Fault record display example (instruction code H74)

(Last fault : E.THC) (Present fault : E.FIN)

0 b15

Present fault (H40)

Last fault (H30)

0 1 1 0 0 0 0 b8

0 b7

1 0 0 0 0 0 0 b0

102 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

NOTE Set 65520 (HFFF0) as a parameter value "8888" and 65535 (HFFFF) as "9999". For the instruction codes HFF, HEC and HF3, their values are held once written but cleared to zero when a converter reset or

all clear is performed. When a 32-bit parameter setting or monitored value is read and the read value exceeds HFFFF, the reply data will be HFFFF.

Parameter clear All clear Write HFC

All parameters return to initial values. Whether to clear communication parameters or not can be selected according to the data. Parameter clear H9696: Communication parameters are cleared. H5A5A: Communication parameters are not cleared.

All parameter clear H9966: Communication parameters are cleared. H55AA: Communication parameters are not cleared.

For the details of whether or not to clear parameters, refer to page 146. When a clear is performed with H9696 or H9966, communication related parameter settings also return to the initial values. When resuming the operation, set the parameters again. Performing a clear will clear the instruction code HEC, HF3, and HFF settings. Only H9966 and H55AA (all parameter clear) are valid during the password lock (refer to page 63).

4 digits (A, C/D)

Parameter Read H00 to H63 Refer to the instruction code (page 146) and write and/or read parameter

values as required. When setting Pr.100 and later, the link parameter extended setting must be set.

4 digits (B.E/D)

Write H80 to HE3 4 digits (A, C/D)

Link parameter extended setting

Read H7F Parameter settings are switched according to the H00 to H0D settings. For details of the settings, refer to the instruction code (page 146).

2 digits (B.E1/D)

Write HFF 2 digits (A1, C/D)

M od

el in

fo rm

at io

n m

on ito

r

Model Read H7C

Reading the model in ASCII code. "H20" (blank code) is set for blank area. Example) For "FR-CC2-C-60" H46, H52, H2D, H43, H43, H32, H2D, H43, H2D, H36, H30, H20, H20 ...H20

20 digits (B, E3/D)

Capacity Read H7D

Reading the converter capacity in ASCII code. Data is read in increments of 0.1 kW. "H20" (blank code) is set for blank area. Example) 355K......." 3550" (H20, H20, H33, H35, H35, H30)

6 digits (B, E2/D)

Refer to page 95 for data formats (A, A1, B, C, C1, D, E, E1, E2, E3, F). Turning OFF the power supply while clearing parameters with H5A5A or H55AA sets back the communication parameter settings to the initial

settings.

Item Read/ write

Instruction code Data description

Number of data digits

(Format)

PARAMETER 103

(N) Operation via communication and its settings

Converter status monitor

The signal within parentheses ( ) is the initial status. The description changes depending on the setting of Pr.190 to Pr.195 (output terminal function selection).

Item Instruction code

Bit length Description Example

Converter status monitor

H7A 8 bits

b0: RDB (inverter operation enable signal (NC contact)) b1: Fixed to 0 b2: Fixed to 0 b3: RDA (inverter operation enable signal (NO contact)) b4: RSO (inverter reset signal) b5: IPF (instantaneous power failure/undervoltage) b6: FAN (fan fault signal) b7: ABC1 (Fault)

Converter status monitor (extended)

H79 16 bits

b0: RDB (inverter operation enable signal (NC contact)) b1: Fixed to 0 b2: Fixed to 0 b3: RDA (inverter operation enable signal (NO contact)) b4: RSO (inverter reset signal) b5: IPF (instantaneous power failure/undervoltage) b6: FAN (fan fault signal) b7: ABC1 (Fault) b8 to b14: b15: Fault occurrence

0 0 0 0 0 0 0 1 b7 b0

[Example 1] H01...Inverter operation enable signal (NC contact) ON

[Example 2] H80...Fault occurrence

1 0 0 0 0 0 0 0 b7 b0

0 0 0 0 0 0 0 1 b0

0 0 0 0 0 0 0 0 b15

[Example 1] H0001...Inverter operation enable signal (NC contact) ON

1 0 0 0 0 0 0 0 b0

1 0 0 0 0 0 0 0 b15

[Example 2] H8080...Fault occurrence

104 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

4.7.6 MODBUS RTU communication specification

NOTE To use the MODBUS RTU protocol, set "1" to Pr.549 Protocol selection. If MODBUS RTU communication is performed from the master to the address 0 (station number 0), broadcast

communication is performed, and the converter unit does not send any reply to the master. To obtain replies from the converter unit, set Pr.331 RS-485 communication station number "0 (initial value)". Some functions are disabled in broadcast communication. (Refer page 107.)

Communication specifications The communication specifications are given below.

Operation by MODBUS RTU communication or parameter setting is possible by using the MODBUS RTU communication protocol from the RS-485 terminals of the converter unit.

Pr. Name Initial value

Setting range Description

331 N030

RS-485 communication station number 0

0 Broadcast communication

1 to 247 Specify the converter unit station number. Set the converter unit station numbers when two or more converter units are connected to one personal computer.

332 N031

RS-485 communication speed 96

3, 6, 12, 24, 48, 96, 192, 384, 576, 768, 1152

Set the communication speed. The setting value 100 equals the communication speed. For example, if 96 is set, the communication speed is 9600 bps.

334 N034

RS-485 communication parity check selection 2

0 Without parity check Stop bit length 2 bits

1 With odd parity Stop bit length 1 bit

2 With even parity Stop bit length 1 bit

343 N080

Communication error count 0 Displays the communication error count during MODBUS

RTU communication. Read-only.

539 N002

MODBUS RTU communication check time interval

9999

0 The MODBUS RTU communication is available, but a communication error occurs.

0.1 to 999.8 s Set the interval of the communication check (signal loss detection) time. (Same specifications as Pr.122)

9999 No communication check (signal loss detection) 549 N000 Protocol selection 0

0 Mitsubishi inverter (computer link) protocol 1 MODBUS RTU protocol

Item Description Related parameter

Communication protocol MODBUS RTU protocol Pr.549 Conforming standard EIA-485 (RS-485) Connectable units 1:N (maximum 32 units), setting is 0 to 247 stations Pr.331

Communication speed Selected among 300/600/1200/2400/4800/9600/19200/38400/57600/76800/ 115200 bps Pr.332

Control procedure Start-stop synchronization method Communication method Half-duplex system

Communication specifications

Character system Binary (fixed at 8 bits) Start bit 1 bit

Stop bit length Select from the following three types: No parity check, stop bit length 2 bits Odd parity check, stop bit length 1 bit Even parity check, stop bit length 1 bit

Pr.334 Parity check

Error check CRC code check Terminator Not used

Waiting time setting Not used

PARAMETER 105

(N) Operation via communication and its settings

Overview The MODBUS communication protocol was developed by Modicon for programmable controllers. The MODBUS protocol uses exclusive message frames to perform serial communication between a master and slaves.

These exclusive message frames are provided with a feature called "functions" that allows data to be read or written. These functions can be used to read or write parameters from the converter unit, or check the converter unit's operating status, for example. This product classifies the data of each converter unit into holding register area (register address 40001 to 49999). The master can communicate with converter units (slaves) by accessing preassigned holding register addresses.

NOTE There are two serial transmission modes, the ASCII (American Standard Code for Information Interchange) mode and the

RTU (Remote Terminal Unit) mode. However, this product supports only the RTU mode, which transfers 1 byte data (8 bits) as it is. Also, only communication protocol is defined by the MODBUS protocol. Physical layers are not stipulated.

Message format

Data check time

Query A message is sent to the slave (for instance, the converter unit) having the address specified by the master.

Normal Response After the query from the master is received, the slave executes the requested function, and returns the corresponding normal response to the master.

Error Response When an invalid function code, address or data is received by the slave, the error response is returned to the master. This response is appended with an error code that indicates the reason why the request from the master could not be executed. This response cannot be returned for errors detected by the hardware, frame error, and CRC check error.

Broadcast The master can broadcast messages to all slaves by specifying address 0. All slaves that receive a message from the master execute the requested function. With this type of communication, slaves do not return a response to the master.

NOTE During broadcast communication, functions are executed regarded of the converter unit station number (Pr.331) setting.

Item Check time Various monitored values <12 ms Parameter read/write <30 ms Parameter clear / all clear <5 s Reset command No answer

Query communication

Broadcast communication

Query Message

Query Message

Response Message

Converter unit response time (Refer to the following table for the data check time)

Data absence time (3.5 bytes or more)

Converter unit (slave)

Programmable controller (Master)

No ResponseConverter unit (slave)

Programmable controller (Master)

106 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Message frame (protocol) Communication method

Basically, the master sends a Query message (question), and slaves return the Response message (response). At normal communication, the Device Address and Function Code are copied as they are, and at erroneous communication (illegal function code or data code), bit 7 (= H80) of the Function Code is turned ON, and the error code is set at Data Bytes.

Message frames comprise of the four message fields shown in the figures above. A slave recognizes message data as a message by the message data being prefixed and appended with a no data time of 3.5 characters (T1: start/end).

Details of protocol The following table explains the four message fields.

Query message from Master Device Address Device Address Function Code Function Code

Eight-Bit Data Bytes

Eight-Bit Data Bytes

Error Check Error Check Response message from slave

Start ADDRESS FUNCTION DATA CRC CHECK End

T1 8 bits 8 bits n 8 bits L 8 bits

H 8 bits T1

Message field Description

ADDRESS field

For the address, 0 to 247 can be set in single byte lengths (8 bits). Set "0" when sending broadcast messages (instructions to all addresses), and "1 to 247" to send messages to individual slaves. The address set by the master is also returned when the response is sent from the slave. The value set to Pr.331 RS-485 communication station number is the slave address.

FUNCTION field

For the function code, 1 to 255 can be set in single byte lengths (8 bits). The master sets the function to be sent to the slave as the request, and the slave performs the requested operation. For the supported function codes, refer to the "Function code list" on page 108. An error response is generated when a function code other than one in the "Function code list" is set. At a response from the slave, the function code set by the master is returned in the case of a normal response. At an error response, H80 + the function code is returned.

DATA field The format changes according to the function code. (Refer to page 109.) The data, for example, includes the byte count, number of bytes, and accessing content of holding registers.

CRC CHECK field

Errors in the received message frame are detected. Errors are detected in the CRC check, and the message is appended with data 2 bytes long. When the message is appended with the CRC, the lower bytes are appended first, followed by the upper bytes. The CRC value is calculated by the sender that appends the message with the CRC. The receiver recalculates the CRC while the message is being received, and compares the calculation result against the actual value that was received in the error check field. If the two values do not match, the result is treated as an error.

PARAMETER 107

(N) Operation via communication and its settings

Function code list

Function name Read/ write Code Overview Broadcast

communication

Message format

reference page

Read Holding Register Read H03

The data of the holding registers is read. The various data of the converter unit can be read from MODBUS registers. System environmental variable (Refer to page 115.) Real time monitor (Refer to page 72.) Faults history (Refer to page 115.) Model information monitor (Refer to page 116.) Converter unit parameters (Refer to page 115.)

Not available page 109

Preset Single Register Write H06

Data is written to holding registers. Data can be written to MODBUS registers to set parameters in the converter unit. System environmental variable (Refer to page 115.) Converter unit parameters (Refer to page 115.)

Available page 110

Diagnostics Read H08

Functions are diagnosed. (communication check only) A communication check can be made since the query message is sent and returned as it is as the return message (subfunction code H00 function). Subfunction code H00 (Return Query Data)

Not available page 111

Preset Multiple Registers Read H10

Data is written to consecutive multiple holding registers. Data can be written to consecutive multiple MODBUS registers to set parameters in the converter unit. System environmental variable (Refer to page 115.) Converter unit parameters (Refer to page 115.)

Available page 112

Read Holding Register Access Log

Read H46

The number of registers that were successfully accessed by the previous communication is read. Queries by function codes H03 and H10 are supported. The number and start address of holding registers successfully accessed by the previous communication are returned. "0" is returned for both the number and start address for queries other than the function codes H03 and H10.

Not available page 113

108 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Read Holding Register (reading of data of holding registers) (H03 or 03) Query message

Normal response (Response message)

Query message setting

Content of normal response

a. Slave Address b. Function c. Starting

Address d. No. of Points CRC Check

(8 bits) H03 (8 bits)

H (8 bits)

L (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

a. Slave Address b. Function e. Byte

Count f. Data CRC Check

(8 bits) H03 (8 bits) (8 bits) H

(8 bits) L (8 bits)

... (n 16 bits)

L (8 bits)

H (8 bits)

Message Description

a Slave Address Set the address to send messages to. Broadcast communication is not available. (Invalid when "0" is set.)

b Function Set H03.

c Starting Address

Set the holding register address from which to start reading the data. Start address = start register address (decimal) - 40001 For example, when start register address 0001 is set, the data of holding register address 40002 is read.

d No. of Points Set the number of holding registers to read. Data can be read from up to 125 registers.

Message Description

e Byte Count The setting range is H02 to HFA (2 to 250). Twice the number of reads specified by d is set.

f Data The amount of data specified by d is set. Read data is output Hi bytes first followed by Lo bytes, and is arranged as follows: data of start address, data of start address+1, data of start address+2, and so forth.

Example) Read the register values of 41067 (Pr.67) to 41069 (Pr.69) from slave address 17 (H11).

Query message

Normal response (Response message)

Read value Register 41067 (Pr.67): H0000 (0) Register 41068 (Pr.68): H000A (1.0 s) Register 41069 (Pr.69): H0000 (0)

Slave Address Function Starting Address No. of Points CRC Check

H11 (8 bits)

H03 (8 bits)

H04 (8 bits)

H2B (8 bits)

H00 (8 bits)

H03 (8 bits)

(8 bits)

(8 bits)

Slave Address Function Byte

Count Data CRC Check

H11 (8 bits)

H03 (8 bits)

H06 (8 bits)

H00 (8 bits)

H00 (8 bits)

H00 (8 bits)

H0A (8 bits)

H00 (8 bits)

H00 (8 bits)

(8 bits)

(8 bits)

PARAMETER 109

(N) Operation via communication and its settings

Preset Single Register (writing of data to holding registers) (H06 or 06) The content of the "system environmental variables" and "inverter parameters" assigned to the holding register area (refer

to the register list (page 115)) can be written. Query message

Normal response (Response message)

Query message setting

Content of normal response With a normal response, the contents in the response (a to d, including the CRC check) are the same as those in the query messages. In the case of broadcast communication, no response is returned.

NOTE With broadcast communication, no response is generated even if a query is executed. When the next query is made, it must

be made after waiting for the inverter data processing time after the previous query is executed.

a. Slave Address b. Function c. Register

Address d. Preset Data CRC Check

(8 bits) H06 (8 bits)

H (8 bits)

L (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

a. Slave Address b. Function c. Register

Address d. Preset Data CRC Check

(8 bits) H06 (8 bits)

H (8 bits)

L (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

Message Description

a Slave Address Set the address to send messages to. Setting "0" enables broadcast communication.

b Function Set H06.

c Register Address

Set the holding register address to write data to. Register address = holding register address (decimal) - 40001 For example, when the register address 0001 is set, data is written to the holding register address 40002.

d Preset Data Set the data to write to the holding register. Write data is fixed at 2 bytes.

Example) Write 114 (H0072) to 41075 (Pr.75) of slave address 5 (H05).

Query message

Normal response (Response message) Same data as query message

Slave Address Function Register Address Preset Data CRC Check

H05 (8 bits)

H06 (8 bits)

H04 (8 bits)

H32 (8 bits)

H00 (8 bits)

H72 (8 bits)

(8 bits)

(8 bits)

110 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Diagnostics (diagnosis of functions) (H08 or 08) A communication check can be made since the query message is sent and returned as it is as the return message

(subfunction code H00 function). Subfunction code H00 (Return Query Data)

Query message

Normal response (Response message)

Query message setting

Content of normal response With a normal response, the contents in the response (a to d, including the CRC check) are the same as those in the query messages.

NOTE With broadcast communication, no response is generated even if a query is executed. When the next query is made, it must

be made after waiting for the inverter data processing time after the previous query is executed.

a. Slave Address b. Function c. Subfunction d. Data CRC Check

(8 bits) H08 (8 bits)

H00 (8 bits)

H00 (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

a. Slave Address b. Function c. Subfunction d. Data CRC Check

(8 bits) H08 (8 bits)

H00 (8 bits)

H00 (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

Message Description

a Slave Address Set the address to send messages to. Broadcast communication is not available. (Invalid when "0" is set.)

b Function Set H08. c Subfunction Set H0000. d Data Any data 2 bytes long can be set. The setting range is H0000 to HFFFF.

PARAMETER 111

(N) Operation via communication and its settings

Preset Multiple Registers (writing of data to multiple holding registers) (H10 or 16)

Data can be written to multiple holding registers. Query message

Normal response (Response message)

Query message setting

Content of normal response With a normal response, the contents in the response (a to d, including the CRC check) are the same as those in the query messages.

a. Slave Address

b. Function

c. Starting Address

d. No. of Registers

e. ByteCount f. Data CRC Check

(8 bits) H10 (8 bits)

H (8 bits)

L (8 bits)

H (8 bits)

L (8 bits) (8 bits) H

(8 bits) L (8 bits)

... (n 2 8 bits)

L (8 bits)

H (8 bits)

a. Slave Address

b. Function

c. Starting Address

d. No. of Registers CRC Check

(8 bits) H10 (8 bits)

H (8 bits)

L (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

Message Description

a Slave Address Set the address to send messages to. Setting "0" enables broadcast communication.

b Function Set H10.

c Starting Address

Set the holding register address from which to start writing the data. Start address = start register address (decimal) - 40001 For example, when start register address 0001 is set, the data of holding register address 40002 is read.

d No. of Points Set the number of holding registers to write to. Data can be written to up to 125 registers.

e Byte Count The setting range is H02 to HFA (2 to 250). Set twice the value specified by d.

f Data Set the amount of data specified by d. Write data is set Hi bytes first followed by Lo bytes, and is arranged as follows: data of start address, data of start address+1, data of start address+2, and so forth.

Example) Write 2 (H02) to 41190 (Pr.190) and 8 (H08) to 41191 (Pr.191) of slave address 25 (H19).

Query message

Normal response (Response message)

Slave Address Function Starting

Address No. of Points Byte Count Data CRC Check

H19 (8 bits)

H10 (8 bits)

H04 (8 bits)

HA5 (8 bits)

H00 (8 bits)

H02 (8 bits)

H04 (8 bits)

H00 (8 bits)

H02 (8 bits)

H00 (8 bits)

H08 (8 bits)

(8 bits)

(8 bits)

Slave Address Function Starting

Address No. of Points CRC Check

H19 (8 bits)

H10 (8 bits)

H04 (8 bits)

HA5 (8 bits)

H00 (8 bits)

H02 (8 bits)

(8 bits)

(8 bits)

112 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Read Holding Register Access Log (H46 or 70) Queries by function codes H03 and H10 are supported.

The number and start address of holding registers successfully accessed by the previous communication are returned. "0" is returned for both the number and start address for queries other than the above function codes.

Query message

Normal response (Response message)

Query message setting

Content of normal response

a. Slave Address b. Function CRC Check

(8 bits) H46 (8 bits)

L (8 bits)

H (8 bits)

a. Slave Address b. Function c. Starting

Address d. No. of Points CRC Check

(8 bits) H46 (8 bits)

H (8 bits)

L (8 bits)

H (8 bits)

L (8 bits)

L (8 bits)

H (8 bits)

Message Description

a Slave Address Set the address to send messages to. Broadcast communication is not available. (Invalid when "0" is set.)

b Function Set H46.

Message Description

c Starting Address

The start address of the holding register that was successfully accessed is returned. Start address = start register address (decimal) - 40001 For example, when start address 0001 is returned, the holding register address that was successfully accessed is 40002.

d No. of Points The number of holding registers that were successfully accessed is returned.

Example) Read the successful register start address and number of successful accesses from slave address 25 (H19).

Query message

Normal response (Response message)

Two successful reads with the start address 41075 (Pr.75) are returned.

Slave Address Function CRC Check

H19 (8 bits)

H46 (8 bits)

(8 bits)

(8 bits)

Slave Address Function Starting Address No. of Points CRC Check

H19 (8 bits)

H46 (8 bits)

H04 (8 bits)

H32 (8 bits)

H00 (8 bits)

H02 (8 bits)

(8 bits)

(8 bits)

PARAMETER 113

(N) Operation via communication and its settings

Error response An error response is returned if the query message received from the master contains an illegal function, address or data.

No response is returned for parity, CRC, overrun, framing, and busy errors.

NOTE No response is returned also in the case of broadcast communication.

Error response (Response message)

Error code list

An error does not occur in the following cases: Function code H03 (read data of holding register) When there are 1 or more number of reads (No. of Points) and there is 1 or more holding register from where data can be read. Function code H10 (write data to multiple holding registers) When there are 1 or more number of writes (No. of Points) and there is 1 or more holding registers to which data can be written. In other words, when function code H03 or H10 is used and multiple holding registers are accessed, an error will not occur even if a non-existent holding register or a holding register that cannot be read or written is accessed.

NOTE An error will occur if all accessed holding registers do not exist. The data read value of non-existent holding registers is 0, and

data is invalid when written to non-existent holding registers.

Error detection of message data The following errors are detected in message data from the master. Tripping does not occur even if an error is detected.

Error check items

NOTE The LF signal can be assigned to an output terminal by setting Pr.190 to Pr.195 (output terminal function selection).

Changing the terminal assignment may affect other functions. Set parameters after confirming the function of each terminal.

a. Slave Address b. Function c. Exception

Code CRC Check

(8 bits) H80 + Function (8 bits) (8 bits) L

(8 bits) H (8 bits)

Message Description a Slave Address The address received from the master is set. b Function The function code requested by the master + H80 is set. c Exception Code The codes in the following table are set.

Code Error item Fault definition

01 ILLEGAL FUNCTION The query message from the master is set with a function code that cannot be handled by the slave.

02 ILLEGAL DATA ADDRESS The query message from the master is set with a register address that cannot be handled by the converter unit. (No parameter, parameter cannot be read, parameter cannot be written)

03 ILLEGAL DATA VALUE The query message from the master is set with data that cannot be handled by the converter unit. (Out of parameter write range, a mode is specified, other error)

Error item Fault definition Converter unit operation

Parity error The data received by the converter unit has different parity from the specified one (Pr.334 setting).

When this error occurs, Pr.343 is incremented by one. When this error occurs, the LF signal is output.

Framing error The data received by the converter unit has a different stop bit length from the specified one (Pr.334 setting).

Overrun error The next data has been sent by the master before the converter unit completes receiving the preceding data.

Message frame error The data length of the message frame is checked, and an error is generated if the received data length is less than 4 bytes.

CRC check error An error is generated if the data in the message frame does not match the calculation result.

114 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

MODBUS register System environmental variable

Communication parameter settings are not cleared.

The signal within parentheses ( ) is the initial status. The description changes depending on the setting of Pr.190 to Pr.195 (output terminal function selection) (page 75).

Real time monitor Refer to page 71 for the register numbers and monitored items of the real time monitor.

Parameter

Faults history

Register Definition Read/ write Remarks

40002 Converter reset Write Any value can be written. 40003 Parameter clear Write Set H965A for the write value. 40004 All parameter clear Write Set H99AA for the write value. 40006 Parameter clear Write Set H5A96 for the write value. 40007 All parameter clear Write Set HAA99 for the write value. 40009 Converter unit status Read Refer to the following section.

Bit Description 0 RDB (inverter operation enable (NC contact)) 1 0 2 0 3 RDA (inverter operation enable (NO contact)) 4 RSO (inverter reset) 5 IPF (instantaneous power failure/under voltage) 6 FAN (fan fault) 7 ABC1 (fault) 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 Fault occurrence

Pr. Register Name Read/write Remarks

0 to 999 41000 to 41999

For parameter names, refer to the parameter list (page 54). Read/write The parameter number + 41000 is the register number.

1000 to 1999

45000 to 45359

For parameter names, refer to the parameter list (page 54). Read/write The parameter number + 44000 is the register number.

Register Definition Read/write Remarks 40501 Faults history 1 Read/write

Data is 2 bytes and so is stored in "H00". The lowest 1 byte can be referred to for the error code. (For the error codes, refer to page 121.) The faults history is batch-cleared by writing to the register 40501. Set any value for the data.

40502 Faults history 2 Read 40503 Faults history 3 Read 40504 Faults history 4 Read 40505 Faults history 5 Read 40506 Faults history 6 Read 40507 Faults history 7 Read 40508 Faults history 8 Read

PARAMETER 115

(N) Operation via communication and its settings

Model information monitor

NOTE When a 32-bit parameter setting or monitored value is read and the read value exceeds HFFFF, the reply data will be HFFFF.

Pr.343 Communication error count The cumulative count of communication error occurrences can be checked.

NOTE The communication error count is temporarily stored in the RAM memory. The value is not stored in EEPROM, and so is

cleared to 0 when power is reset and the converter is reset.

Output signal LF "alarm output (communication error warning)" During a communication error, the alarm signal (LF signal) is output by open collector output. Assign the terminal to be

used using any of Pr.190 to Pr.195 (output terminal function selection).

NOTE The LF signal can be assigned to an output terminal by setting Pr.190 to Pr.195. Changing the terminal assignment may

affect other functions. Set parameters after confirming the function of each terminal.

Register Definition Read/write Remarks 44001 Model (First and second characters) Read

Reading the model in ASCII code. "H20" (blank code) is set for blank area. Example) For "FR-CC2-C-60" H46, H52, H2D, H43, H43, H32, H2D, H43, H2D, H36, H30, H20 .....H20

44002 Model (Third and fourth characters) Read 44003 Model (Fifth and sixth characters) Read

44004 Model (Seventh and eighth characters) Read

44005 Model (Ninth and tenth characters) Read

44006 Model (Eleventh and twelfth characters) Read

44007 Model (Thirteenth and fourteenth characters) Read

44008 Model (Fifteenth and sixteenth characters) Read

44009 Model (Seventeenth and eighteenth characters) Read

44010 Model (Nineteenth and twentieth characters) Read

44011 Capacity (First and second characters) Read

Reading the converter unit capacity in ASCII code. Data is read in increments of 0.1 kW. "H20" (blank code) is set for blank area. Example) 355K ...... " 3550" (H20, H20, H33, H35, H35, H30)

44012 Capacity (Third and fourth characters) Read

44013 Capacity (Fifth and sixth characters) Read

Parameter Setting range Minimum setting range Initial value

343 (Read-only) 1 0

Alarm data Reply data

Master

Slave

Communication error count

(Pr.343) 0

Signal LF

Alarm dataAlarm data Alarm data Alarm data Reply data

1 2

OFF ON OFF OFFON

Not increased

Communication error count is increased in synchronization with leading edge of LF signal

Turns off when normal data is received

Alarm data : Data resulting in communication error.

116 PARAMETER

(N) Operation via communication and its settings

4

GROUP

N

Signal loss detection (Pr.539 MODBUS RTU communication check time interval)

If a signal loss (communication stop) is detected between the converter unit and the master as a result of a signal loss detection, a Communication fault (inverter) (E.SER) occurs and the inverter trips.

When the setting is "9999", communication check (signal loss detection) is not made. The monitored items and parameter settings can be read when "0" is set, but E.SER occurs. A signal loss detection is made when the setting is any of "0.1 s to 999.8 s". To make a signal loss detection, it is necessary

to send data from the master within the communication check time interval. (The inverter makes a communication check (clearing of communication check counter) regardless of the station number setting of the data sent from the master.)

The communication check time by query communication includes a no data time (3.5 bytes). This no data time differs according to the communication speed, so take this no data time into consideration when setting the communication check time.

Example: RS-485 terminal communication, Pr. 539 = "0.1 to 999.8s"

Check start Time

Communication check counter

Pr.539

Converter unit (slave) Converter unit (slave)

PLC (master)

PLC (master)

Query Message1 Query Message2 Data absence time (3.5 bytes or more)

Response Message1 Response Message2

Fault (E.SER)

Check start Time

Communication check counter

Pr.539

Query Message2

Fault (E.SER)

Data absence time (3.5 bytes or more)

Query Message1

Query communication

Broadcast communication

ONOFFALM

ONOFFALM

Converter unit (slave) Converter unit (slave)

PLC (master)

PLC (master)

PARAMETER 117

MEMO

118

5

PROTECTIVE FUNCTIONS 119

5 PROTECTIVE FUNCTIONS

This chapter explains the "PROTECTIVE FUNCTION" that operates in this product. Always read the instructions before using the equipment.

5.1 Converter unit fault and alarm indications.............................120 5.2 Reset method for the protective functions.............................120 5.3 Faults history and the list of fault displays............................121 5.4 Causes and corrective actions................................................122 5.5 Check first when you have trouble .........................................128

Converter unit fault and alarm indications

120 PROTECTIVE FUNCTIONS

5.1 Converter unit fault and alarm indications When the converter unit detects a fault, depending on the nature of the fault, the operation panel displays an error message

or warning, or a protective function activates to trip the inverter. When a protective function is activated, take an appropriate corrective action, then reset the converter unit (inverter), and

resume the operation. Restarting the operation without a reset may break or damage the converter unit (inverter). When a protective function is activated, note the following points.

Converter unit fault or alarm indications are categorized as below.

NOTE The past eight faults can be displayed on the operation panel. (Faults history) (For the operation, refer to the FR-LU08

Instruction Manual.)

5.2 Reset method for the protective functions Reset the converter unit by performing any of the following operations. Note that the accumulated heat value of the electronic thermal relay function and the number of retries are cleared (erased) by resetting the converter unit. The converter unit recovers about 1s after the reset is released.

NOTE Resetting a converter unit fault with the inverter start signal ON restarts the inverter suddenly. OFF status of the inverter start

signal must be confirmed before resetting.

Item Description

Fault output signal Opening the magnetic contactor (MC) provided on the input side of the converter unit at a fault occurrence shuts off the control power to the converter unit, therefore, the fault output will not be retained.

Fault or alarm indication When a protective function is activated, the operation panel displays a fault indication.

Operation restart method While a protective function is activated, the inverter output is kept shutoff. Reset the converter unit (inverter) to restart the operation.

Displayed item Description

Error message A message regarding an operational fault and setting fault by the operation panel is displayed. The inverter does not trip.

Warning The inverter does not trip even when a warning is displayed. However, failure to take appropriate measures will lead to a fault.

Alarm The inverter does not trip. An Alarm (LF) signal can also be output with a parameter setting. Fault A protective function is activated to trip the inverter and output a Fault (ALM) signal.

On the operation panel, press to reset the converter unit.

(This may only be performed when a fault occurs. (Refer to page 124 of the Instruction Manual for faults.))

Switch power OFF once, then switch it ON again.

Turn ON the reset signal (RES) for 0.1s or more. (If the RES signal is kept ON, "Err" appears (flickers) to indicate that the converter unit is in a reset status.)

ON

OFF

SD

Converter unit

RES

Faults history and the list of fault displays

PROTECTIVE FUNCTIONS 121

5

5.3 Faults history and the list of fault displays If the displayed message does not correspond to any of the following or if you have any other problem, please contact your sales representative.

Error message A message regarding an operational fault and setting fault

by the operation panel is displayed. The inverter does not trip.

Warning The inverter does not trip even when a warning is

displayed. However, failure to take appropriate measures will lead to a fault.

Alarm The inverter does not trip. An Alarm (LF) signal can be

output with a parameter setting.

Fault A protective function is activated to trip the inverter and

output a fault (ALM) signal. The data codes are used to check the fault record via

communication or used for Pr.997 Fault initiation.

If faults other than the above appear, contact your sales representative.

Abbreviation Name Refer to page

LOCD Password locked 122 Er1 Parameter write error 122

rE1 to rE4 Copy operation error 122 122

Err. Error 123

Abbreviation Name Refer to page

TH Electronic thermal relay function pre- alarm 123

MT1 to MT3 Maintenance timer 1 to 3 123 EV 24 V external power supply operation 123

Abbreviation Name Refer to page

FN Fan alarm 123

Abbreviation Name Data code

Refer to

page

E.OVT Overvoltage trip 32 (H20) 124

E.THC Converter overload trip (electronic thermal relay function)

48 (H30) 124

E.FIN Heatsink overheat 64 (H40) 124

E.IPF Instantaneous power failure 80 (H50) 124

E.UVT Undervoltage 81 (H51) 124

E.ILF Input phase loss 82 (H52) 125

E.OHT External thermal relay operation 144 (H90) 125

E.PE Parameter storage device fault 176 (HB0) 125

E.PUE PU disconnection 177 (HB1) 125

E.RET Retry count excess 178 (HB2) 125

E.PE2 Parameter storage device fault 179 (HB3) 125

E.CPU

CPU fault

192 (HC0)

126 E. 5 245

(HF5)

E. 6 246 (HF6)

E. 7 247 (HF7)

E.CTE Operation panel power supply short circuit/RS-485 terminals power supply short circuit

193 (HC1) 126

E.P24 24 VDC power fault 194 (HC2) 126

E.IOH Inrush current limit circuit fault 197 (HC5) 126

E.SER Communication fault (inverter) 198 (HC6) 126

E.PBT Internal circuit fault

202 (HCA) 126

E.13 253 (HFD)

E.1 Option fault 241 (HF1) 127

Causes and corrective actions

5.4 Causes and corrective actions

Error message A message regarding operational troubles is displayed. The inverter does not trip.

Abbreviation LOCD Name Password locked

Description Password function is active. Display and setting of parameters are restricted. Check point

Corrective action Enter the password in Pr.297 Password lock/unlock to unlock the password function before operating. (Refer to page 63.)

Abbreviation Er1 Name Parameter write error

Description Parameter setting was attempted while Pr.77 Parameter write selection is set to disable parameter write. The operation panel and converter unit cannot make normal communication.

Check point Check the Pr.77 setting. (Refer to page 62.) Check the connection between the operation panel and the converter unit.

Abbreviation rE1 Name Parameter read error

Description A failure has occurred at the operation panel side EEPROM while reading the copied parameters. Check point

Corrective action Perform parameter copy again. (Refer to the FR-LU08 Instruction Manual.) The operation panel may be faulty. Please contact your sales representative.

Abbreviation rE2 Name Parameter write error

Description A failure has occurred at the operation panel side EEPROM while writing the copied parameters. Check point

Corrective action The operation panel may be faulty. Please contact your sales representative. Perform parameter copy again. (Refer to the FR-LU08 Instruction Manual.)

Abbreviation rE3 Name Parameter verification error

Description The data in the converter unit are different from the data in the operation panel. A failure has occurred at the operation panel side EEPROM during parameter verification.

Check point Check the parameter setting of the source converter unit against the setting of the destination converter unit.

Corrective action Continue the verification by pressing " (NEXT)". Perform parameter verification again. (Refer to the FR-LU08 Instruction Manual.)

The operation panel may be faulty. Please contact your sales representative.

Abbreviation rE4 Name Model error

Description A different model was used when parameter copy from the operation panel or parameter verification was performed.

The data in the operation panel were not correct when parameter copy from the operation panel or parameter verification was performed.

Check point Check that the parameter copy or verification source converter unit is of the same model. Check that parameter copy to the operation panel was not interrupted by switching OFF the power or by disconnecting the operation panel.

Corrective action Perform parameter copy and parameter verification between converter units of the same model (FR-CC2 series).

Perform parameter copy to the operation panel from the converter unit again.

122 PROTECTIVE FUNCTIONS

Causes and corrective actions

5

Warning The inverter output is not shut off when a protective function is activated.

Alarm The inverter output is not shut off when a protective function is activated. An alarm can also be output with a parameter setting. (Set "98" in Pr.190 to Pr.195 (output terminal function selection). (Refer to page 75.)

Abbreviation Err.

Description

The RES signal is turned ON. The operation panel and converter unit cannot make normal communication. (contact faults of the connector).

This error may occur when the voltage at the input side of the converter unit drops. When using a separate power source for the control circuit power (R1/L11, S1/L21) from the main circuit power (R/L1, S/L2, T/L3), this error may appear at turning ON of the main circuit. It is not a fault.

Corrective action Turn OFF the RES signal. Check the connection between the operation panel and the converter unit. Check the voltage on the input side of the converter unit.

Abbreviation TH Name Electronic thermal relay function pre-alarm

Description If the accumulated electronic thermal value reaches 85%, TH is displayed and the THP signal is output. If the value reaches 100% of the setting, Converter overload trip (electronic thermal relay function) (E.THC) occurs. For the terminal used for the THP signal output, set "8 (positive logic)" or "108 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection) to assign the function.

Check point Check for large load or sudden acceleration. Corrective action Reduce the load and frequency of operation.

Abbreviation MT1 to MT3 Name Maintenance timer 1 to 3

Description

Appears when the converter unit's cumulative energization time reaches or exceeds the parameter set value. Set the time until the MT is displayed by setting Pr.504Maintenance timer 1 warning output set time (MT1), Pr.687 Maintenance timer 2 warning output set time (MT2), and Pr.689 Maintenance timer 3 warning output set time (MT3). MT does not appear when the settings of Pr.504, Pr.687, and Pr.689 are initial values (9999).

Check point The set time of maintenance timer has been exceeded. (Refer to page 67.)

Corrective action Take appropriate countermeasures according to the purpose of the maintenance timer setting. Setting "0" in Pr.503 Maintenance timer 1, Pr.686 Maintenance timer 2, and Pr.688 Maintenance timer 3 erases the indication.

Abbreviation EV Name 24 V external power supply operation

Description Flickers when the main circuit power supply is off and the 24 V external power supply is being input. Check point Power is supplied from a 24 V external power supply.

Corrective action Turning ON the power supply (main circuit) of the converter unit clears the indication. If the indication is still displayed after turning ON of the power supply (main circuit) of the converter unit, the power supply voltage may be low.

Abbreviation FN Name Fan alarm

Description FN appears on the operation panel when the cooling fan of the converter unit stops due to a fault or when the speed decreases.

Check point Check the cooling fan for a failure. Corrective action Check for fan failure. Please contact your sales representative.

PROTECTIVE FUNCTIONS 123

Causes and corrective actions

Fault When a protective function activates, the inverter trips and a fault signal is output.

Resetting the converter unit initializes the internal cumulative heat value of the electronic thermal O/L relay function.

Abbreviation E.OVT Name Overvoltage trip

Description If the converter unit's internal main circuit DC voltage reaches or exceeds the specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system.

Check point Check for sudden load change or excessive regeneration. Check for power fault.

Corrective action Keep the load stable. Check the power supply.

Abbreviation E.THC Name Converter overload trip (electronic thermal relay function)

Description For the protection of converter unit diode, the electronic thermal O/L relay is activated in inverse-time characteristics against the converter unit input current to shut off the inverter output.

Check point Check the motor for the use under overload. Check that the capacity of the inverter used is not larger than that of the converter unit.

Corrective action Reduce the load. Check the configuration of the inverter and the converter unit again.

Abbreviation E.FIN Name Heatsink overheat

Description

When the heatsink overheats, the temperature sensor activates, and the inverter output is stopped. The FIN signal can be output when the temperature reaches approximately 85% of the heatsink overheat protection operation temperature. For the terminal used for the FIN signal output, assign the function by setting "26 (positive logic) or 126 (negative logic)" in any of Pr.190 to Pr.195 (output terminal function selection). (Refer to page 75.)

Check point Check for too high surrounding air temperature. Check for heatsink clogging. Check that the cooling fan is not stopped. (Check that FN is not displayed on the operation panel.)

Corrective action Set the surrounding air temperature to within the specifications. Clean the heatsink. Replace the cooling fan.

Abbreviation E.IPF Name Instantaneous power failure

Description

If a power failure occurs for longer than 15 ms (this also applies to converter unit input shut-off), the instantaneous power failure protective function is activated to trip the inverter in order to prevent the control circuit from malfunctioning. If a power failure persists for 100 ms or longer, the fault output is not provided, and the inverter restarts if the inverter start signal is ON upon power restoration. (The inverter continues operating if an instantaneous power failure is within 15 ms.) In some operating status (load magnitude, acceleration/deceleration time setting, etc.), overcurrent or other protection may be activated by the inverter upon power restoration. When instantaneous power failure protection is activated, the IPF signal is output. (Refer to page 83.)

Check point Find the cause of the instantaneous power failure occurrence.

Corrective action Recover from the instantaneous power failure condition. Prepare a backup power supply in case of an instantaneous power failure. Set the function of automatic restart after instantaneous power failure (Pr.57). (Refer to page 83.)

Abbreviation E.UVT Name Undervoltage

Description

If the power supply voltage of the converter unit decreases, the control circuit will not perform normal functions. In addition, the motor torque will be insufficient and/or heat generation will increase. To prevent this, if the power supply voltage decreases to about 440 VAC or below, this function shuts off the inverter output. When undervoltage protection is activated, the IPF signal is output. (Refer to page 83.)

Check point Check if a high-capacity motor is driven.

Corrective action Check the power supply system equipment such as the power supply. If the problem still persists after taking the above measure, contact your sales representative.

124 PROTECTIVE FUNCTIONS

Causes and corrective actions

5

Abbreviation E.ILF Name Input phase loss

Description The inverter trips if the function is enabled in Pr.872 Input phase loss protection selection (the parameter is set to "1") and one of the three power input phases is lost. This protective function is not available in the initial setting of Pr.872 (Pr.872 = "0"). (Refer to page 68.)

Check point Check for a break in the cable for the three-phase power supply input.

Corrective action Wire the cables properly. Repair a break portion in the cable.

Abbreviation E.OHT Name External thermal relay operation

Description

While "1" (NC contact) or "2" (NO contact) is set in Pr.876 OH input selection to enable the function, the inverter trips if output of the device such as a thermostat is input as the OH signal, and the OH signal turns ON (NO contact input) or turns OFF (NC contact input). The OH signal function is assigned to the terminal OH in the initial status. This protective function is not available in the initial setting of Pr.876 (Pr.876 = "0"). (Refer to page 80.)

Check point Check for overheating of the thermostat for overheat protection of peripheral devices. Check that the value "7" (OH signal) is set correctly to any of Pr.178, Pr.187 or Pr.189 (input terminal function selection).

Corrective action Reduce the load and operation duty. Even if the thermostat automatically returns to normal, the converter unit (inverter) will not restart unless it is reset.

Abbreviation E.PE Name Parameter storage device fault (control circuit board)

Description The inverter trips if a fault occurs in the parameter stored. (EEPROM failure) Check point Check for too many number of parameter write times.

Corrective action Please contact your sales representative. When performing parameter writing frequently for communication purposes, set "1" in Pr.342 Communication EEPROM write selection to enable RAM write. Note that writing to RAM goes back to the initial status at power OFF.

Abbreviation E.PUE Name PU disconnection

Description

The inverter trips if the communication between PU and the converter unit is canceled by removing the operation panel with the disconnected PU detection function enabled by Pr.75 Reset selection/ disconnected PU detection/reset limit.

The inverter trips if communication errors occur consecutively for the permissible number of retries or more during the RS-485 communication from the PU connector with Pr.121 Number of PU communication retries "9999."

The inverter trips if communication is broken for the period of time set in Pr.122 PU communication check time interval during the RS-485 communication from the PU connector.

Check point Check that the operation panel is connected properly. Check the Pr.75 setting.

Corrective action Connect the operation panel securely.

Abbreviation E.RET Name Retry count excess

Description The inverter trips if it has tried and failed to properly restart the operation exceeding the number of retries set in Pr.67 Number of retries at fault occurrence. This function is available when Pr.67 is set. This protective function is not available in the initial setting (Pr.67 = "0").

Check point Find the cause of the fault occurrence. Corrective action Eliminate the cause of the error preceding this error indication.

Abbreviation E.PE2 Name Parameter storage device fault (main circuit board)

Description The inverter trips if a fault occurs in the parameter stored. (EEPROM failure) Check point

Corrective action Please contact your sales representative.

PROTECTIVE FUNCTIONS 125

Causes and corrective actions

Abbreviation E.CPU, E.5, E.6, E.7 Name CPU fault

Description The inverter trips if the communication fault of the built-in CPU occurs. Check point Check for devices producing excess electrical noises around the converter unit.

Corrective action Take measures against noises if there are devices producing excess electrical noises around the converter unit.

Please contact your sales representative.

Abbreviation E.CTE Name Operation panel power supply short circuit/RS-485 terminals power supply short circuit

Description

When the power supply for the operation panel (PU connector) is shorted, the power output is shutoff and the inverter trips. At this time, the use of the operation panel and the RS-485 communication via the PU connector are disabled. To reset, enter the RES signal, reset via communication through the RS-485 terminals, or switch power OFF then ON again.

When the power supply for the RS-485 terminals are short circuited, this function shuts off the power output.

At this time, communication from the RS-485 terminals cannot be made. To reset, use of the operation panel, enter the RES signal, or switch power OFF then ON again.

Check point Check that the PU connector cable is not shorted. Check that the RS-485 terminals are connected correctly.

Corrective action Check the operation panel and the cable. Check the connection of the RS-485 terminals.

Abbreviation E.P24 Name 24 VDC power fault

Description If the 24 VDC power supply output from the terminal PC is shorted, or the voltage of the external 24 VDC power supply is low, the power output is shutoff. At this time, all external contact inputs turn OFF. The inverter cannot be reset by inputting the RES signal. To reset it, use the operation panel, or switch power OFF, then ON again.

Check point Check for a short circuit in the PC terminal output. Check if the voltage supplied from the 24 V external power supply is correct.

Corrective action Repair the short-circuited portion. Supply the power at 24 V. (If the power with insufficient voltage is supplied to the 24 V input circuit for a long time, the internal circuit may heats up. Input power at correct voltage although it will not damage the converter unit.)

Abbreviation E.IOH Name Inrush current limit circuit fault

Description The inverter trips when the resistor of the inrush current limit circuit is overheated. The inrush current limit circuit failure

Check point Check that frequent power ON/OFF is not repeated. Check if the input side fuse (5A) in the power supply circuit of the inrush current limit circuit contactor is blown.

Check that the power supply circuit of inrush current limit circuit contactor is not damaged.

Corrective action Configure a circuit where power ON/OFF is not repeated. If the situation does not improve after taking the above measure, please contact your sales representative.

Abbreviation E.SER Name Communication fault (inverter)

Description The inverter trips when communication error occurs consecutively for the permissible number of retries or more when Pr.335 RS-485 communication retry count "9999" during RS-485 communication from the RS-485 terminals. The inverter also trips if communication is broken for the period of time set in Pr.336 RS- 485 communication check time interval.

Check point Check the RS-485 terminal wiring. Corrective action Perform wiring of the RS-485 terminals properly.

Abbreviation E.PBT, E.13 Name Internal circuit fault

Description The inverter trips when an internal circuit fault occurs in the converter unit. Corrective action Please contact your sales representative.

126 PROTECTIVE FUNCTIONS

Causes and corrective actions

5

NOTE If faults other than the above appear, contact your sales representative.

Abbreviation E. 1 Name Option fault

Description The inverter trips if a plug-in option is disconnected while the converter unit power is ON.

Check point Check if a plug-in option is connected. Check for excessive noise around the converter unit.

Corrective action Disconnect the plug-in option. (Plug-in options cannot be used.) Take measures against noises if there are devices producing excess electrical noises around the converter unit. If the situation does not improve after taking the above measure, please contact your sales representative.

PROTECTIVE FUNCTIONS 127

Check first when you have trouble

5.5 Check first when you have trouble

POINT If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then set the

required parameter values and check again.

5.5.1 Converter unit does not operate properly

5.5.2 The power lamp is OFF

5.5.3 The charge lamp is OFF

5.5.4 Operation panel display is not operating

Checkpoints Cause Countermeasure Refer to page

Main circuit Control Circuit

Wiring or installation is improper. Check for the wiring and the installation. 25

Main circuit Appropriate power supply voltage is not applied. (Operation panel display is not provided.)

Power on a molded case circuit breaker (MCCB), an earth leakage circuit breaker (ELB), or a magnetic contactor (MC).

Check for the decreased input voltage, input phase loss, and wiring.

If only the control power is ON when using a separate power source for the control circuit, turn ON the main circuit power.

38

Checkpoints Cause Countermeasure Refer to page

Main circuit Control Circuit

Wiring or installation is improper. Check for the wiring and the installation. Power lamp is lit when power is supplied to the control circuit (R1/L11, S1/L21).

27

Checkpoints Cause Countermeasure Refer to page

Main circuit Control Circuit

Wiring or installation is improper. Check for the wiring and the installation. Charge lamp is lit when power is supplied to the control circuit (R1/L1, S/L2, T/L3).

27

Checkpoints Cause Countermeasure Refer to page

Main circuit Control Circuit

Power is not input. Input the power. 25

Front cover Operation panel is not properly connected to the converter unit. Check that the front cover is installed securely. 15

128 PROTECTIVE FUNCTIONS

Check first when you have trouble

5

5.5.5 Inverter cannot be operated

5.5.6 Unable to write parameter setting

5.5.7 Breaker trips

5.5.8 Converter unit generates abnormal noise

Checkpoints Cause Countermeasure Refer to page

Control Circuit

The terminals RDA and SE of the converter unit are not connected to the terminals MRS (X10 signal) and SD of the inverter respectively.

Check for the wiring. 25

PARAMETER Inverter parameter settings are incorrect. Check for the inverter parameter settings.

Refer to the Instruction Manual (Detailed) of the inverter.

Checkpoints Cause Countermeasure Refer to page

Parameter setting

Parameter is disabled by the Pr.77 Parameter write selection setting. Check the Pr.77 setting. 62

Checkpoints Cause Countermeasure Refer to page

Main circuit Wiring or installation is improper. Check for the wiring and the installation. 25 Appropriate power supply voltage is not applied. Check that the power supply voltage is applied.

Checkpoints Cause Countermeasure Refer to page

fan Fan cover was not correctly installed when a cooling fan was replaced. Install a fan cover correctly. 137

PROTECTIVE FUNCTIONS 129

MEMO

130

6

PRECAUTIONS FOR MAINTENANCE AND INSPECTION 131

6 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

This chapter explains the "PRECAUTIONS FOR MAINTENANCE AND INSPECTION" for this product. Always read the instructions before using the equipment.

6.1 Inspection item..........................................................................132 6.2 Measurement of main circuit voltages, currents and

powers .......................................................................................139

Inspection item

The converter unit is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.

Precautions for maintenance and inspection When accessing the converter unit for inspection, wait for at least 10 minutes after the power supply has been switched OFF because the smoothing capacitor voltage remains high for a while, and then make sure that the voltage across the main circuit terminals P/+ and N/- of the converter unit is not more than 30 VDC using a tester, etc.

6.1 Inspection item

6.1.1 Daily inspection Basically, check for the following faults during operation. Motor operation fault Improper installation environment Cooling system fault Abnormal vibration, abnormal noise Abnormal overheat, discoloration

6.1.2 Periodic inspection Check the areas inaccessible during operation and requiring periodic inspection. Consult us for periodic inspection. Check and clean the cooling system. ...............Clean the air filter, etc. Check the tightening and retighten. ..................The screws and bolts may become loose due to vibration, temperature

changes, etc. Check and tighten them. Tighten them according to the specified tightening torque. (Refer to page 29.)

Check the conductors and insulating materials for corrosion and damage. Measure the insulation resistance. Check and change the cooling fan and relay.

132 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

6

6.1.3 Daily and periodic inspection

Area of inspection

Inspection item Description

Inspection interval Corrective action

at fault occurrence

Check by the user

Daily Periodic

General

Surrounding environment

Check the surrounding air temperature, humidity, dirt, corrosive gas, oil mist, etc.

Improve the environment.

Overall unit Check for unusual vibration and noise.

Check fault location and retighten.

Check for dirt, oil, and other foreign material. Clean. Power supply voltage

Check that the main circuit voltages and control voltages are normal.

Inspect the power supply.

Main circuit

General

(1) Check with megger (across main circuit terminals and earth (ground) terminal).

Contact the manufacturer.

(2) Check for loose screws and bolts. Retighten.

(3) Check for overheat traces on the parts. Contact the manufacturer.

(4) Check for stain. Clean.

Conductors, cables

(1) Check conductors for distortion. (2) Check cable sheaths for breakage and

deterioration (crack, discoloration, etc.).

Contact the manufacturer.

Contact the manufacturer.

Transformer/ reactor

Check for unusual odor and abnormal increase of whining sound.

Stop the equipment and contact the manufacturer.

Terminal block Check for a damage. Stop the equipment and contact the manufacturer.

Smoothing aluminum electrolytic capacitor

(1) Check for liquid leakage. Contact the manufacturer.

(2) Check for safety valve projection and bulge. Contact the manufacturer.

(3) Visual check and judge by the life check of the main circuit capacitor. (Refer to page 136.)

Relay/contactor Check that the operation is normal and no chattering sound is heard.

Contact the manufacturer.

Control circuit

protection circuit

Operation check

(1) Check that the output voltages across phases are balanced while operating the inverter alone.

Contact the manufacturer.

(2) Check that no fault is found in protective and display circuits in a sequence protective operation test.

Contact the manufacturer.

C om

po ne

nt s

ch ec

k Overall (1) Check for unusual odor and discoloration.

Stop the equipment and contact the manufacturer.

(2) Check for serious rust development. Contact the manufacturer.

Aluminum electrolytic capacitor

(1) Check for liquid leakage in a capacitor and deformation trace.

Contact the manufacturer.

(2) Visual check and judge by the life check of the control circuit capacitor. (Refer to page 136.)

Cooling system

Cooling fan

(1) Check for unusual vibration and noise. Replace the fan.

(2) Check for loose screws and bolts. Fix with the fan cover fixing screws

(3) Check for stain. Clean.

Heatsink (1) Check for clogging. Clean. (2) Check for stain. Clean.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION 133

Inspection item

Oil component of the heat dissipation grease used inside the converter unit may leak out. The oil component, however, is not flammable, corrosive, nor conductive and is not harmful to humans. Wipe off such oil component.

It is recommended to install a voltage monitoring device for checking the voltage of the power supplied to the converter unit. One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment.

Consult us for periodic inspection.

NOTE Continuous use of a leaked, deformed, or degraded smoothing aluminum electrolytic capacitor (as shown in the table above)

may lead to a burst, breakage or fire. Replace such capacitor without delay.

Display

Indication (1) Check that display is normal.

Contact the manufacturer.

(2) Check for stain. Clean.

Meter Check that reading is normal. Stop the equipment and contact the manufacturer.

Load motor Operation check Check for vibration and abnormal increase in

operation noise. Stop the equipment and contact the manufacturer.

Area of inspection

Inspection item Description

Inspection interval Corrective action

at fault occurrence

Check by the user

Daily Periodic

134 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

6

6.1.4 Checking the converter semiconductor devices Preparation Disconnect the external power supply cables (R/L1, S/L2, T/L3, P/+, and N/-). Prepare a continuity tester. (For the resistance measurement, use the 100 range.)

Checking method Change the polarity of the tester alternately at the converter unit terminals R/L1, S/L2, T/L3, P/+, and N/- and check the electric continuity.

NOTE Before measurement, check that the smoothing capacitor is discharged. At the time of electric discontinuity, the measured value is almost . When there is an instantaneous electric continuity, due to

the smoothing capacitor, the tester may not indicate . At the time of electric continuity, the measured value is several to several tens of . When all measured values are almost the same (although values may not be constant depending on the tester type), it shows that there are no electrical paths with problems.

Semiconductor device numbers and terminals to be checked

(Assuming that an analog meter is used.)

6.1.5 Cleaning Always run the converter unit in a clean status. When cleaning the converter unit, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol.

NOTE Do not use solvent, such as acetone, benzene, toluene and alcohol, as these will cause the converter unit surface paint to

peel off. The display, etc. of the operation panel are vulnerable to detergent and alcohol. Therefore, avoid using them for cleaning.

Converter unit

Tester polarity Continuity

D1 R/L1 P/+ No P/+ R/L1 Yes

D2 S/L2 P/+ No P/+ S/L2 Yes

D3 T/L3 P/+ No P/+ T/L3 Yes

D4 R/L1 N/- Yes N/- R/L1 No

D5 S/L2 N/- Yes N/- S/L2 No

D6 T/L3 N/- Yes N/- T/L3 No

Converter unit

D1 D2 D3

D4 D5 D6

R/L1

S/L2

T/L3

C

P/+

N/-

PRECAUTIONS FOR MAINTENANCE AND INSPECTION 135

Inspection item

6.1.6 Replacement of parts The converter unit consists of many electronic parts such as semiconductor devices. The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced performance or fault of the converter unit. For preventive maintenance, the parts must be replaced periodically. Use the life check function as a guidance of parts replacement.

Estimated lifespan for when the yearly average surrounding air temperature is 40C. (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)

Input current: 80% of the converter unit rating

NOTE For parts replacement, contact the nearest Mitsubishi FA center.

Converter unit parts life display The converter unit diagnoses the control circuit capacitor, cooling fan, and inrush current limit circuit by itself and estimates their lives. The self-diagnostic warning is output when the life span of each part is near its end. It gives an indication of replacement time. The life warning output can be used as a guideline for life judgment.

NOTE Refer to page 65 to perform the life check of the converter unit parts.

Part name Estimated lifespan Description Cooling fan 10 years Replace (as required) Main circuit smoothing capacitor 10 years Replace (as required) On-board smoothing capacitor 10 years Replace the board (as required) Relays As required Main circuit fuse 10 years Replace (as required)

Parts Judgment level Control circuit capacitor Estimated remaining life 10% Inrush current limit circuit Estimated remaining life 10% (Power ON: 100,000 times left) Cooling fan Less than 50% of the specified speed.

136 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

6

Replacement procedure of the cooling fan The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor is greatly affected by the surrounding air temperature. When unusual noise and/or vibration are noticed during inspection, the cooling fan must be replaced immediately.

Removal 1)Remove the fan cover fixing screws, and remove the fan cover. 2)Disconnect the fan connector and remove the fan block. 3)Remove the fan fixing screws, and remove the fan.

The number of cooling fans differs according to the converter unit capacity.

Reinstallation 1) After confirming the orientation of the fan, reinstall the fan so that the "AIR FLOW" faces up.

2) For reconnection of the fan, refer to the above figure.The tightening torque of the fan fixing screws is 0.73 Nm.

NOTE Installing the fan in the opposite direction of air flow can cause the converter unit life to be shorter. Prevent the cable from being caught when installing a fan. Switch the power OFF before replacing fans. Since the converter unit circuits are charged with voltage even after power OFF,

replace fans only when the converter unit cover is on the converter unit to prevent an electric shock accident.

Fan

Fan block

Fan connection

connector

Fan cover

1)

2)

3)

AIR FLOW

PRECAUTIONS FOR MAINTENANCE AND INSPECTION 137

Inspection item

Smoothing capacitors A large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and an aluminum electrolytic capacitor is used for stabilizing the control power in the control circuit. Their characteristics are deteriorated by the adverse effects of ripple currents, etc. The replacement intervals greatly vary with the surrounding air temperature and operating conditions. When the converter unit is operated in air-conditioned, normal environment conditions, replace the capacitors about every 10 years. The appearance criteria for inspection are as follows: Case: Check the side and bottom faces for expansion. Sealing plate: Check for remarkable warp and extreme crack. heck for external crack, discoloration, liquid leakage, etc. Judge that the capacitor has reached its life when the measured

capacitance of the capacitor reduced below 80% of the rating.

NOTE The converter unit diagnoses the control circuit capacitor by itself and can judge its life. (Refer to page 65.)

Relays To prevent a contact fault, etc., relays must be replaced according to the cumulative number of switching times (switching life).

Main circuit fuse A fuse is used inside the converter unit. The replacement intervals vary with the surrounding air temperature and operating conditions. When the converter unit is operated in air-conditioned, normal environment conditions, replace the capacitors about every 10 years.

6.1.7 Converter unit replacement The converter unit can be replaced with the control circuit wiring kept connected. 1) Loosen the two mounting screws at the both side of the control circuit terminal block. (These screws cannot be removed.)

Slide down the control circuit terminal block to remove it.

2) Be careful not to bend the pins of the converter unit's control circuit connector, reinstall the control circuit terminal block, and fix it with the mounting screws.

NOTE Before starting converter unit replacement, switch power OFF, wait for at least 10 minutes, and then check the voltage with a

tester and such to ensure safety.

Loosen the screws

138 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Measurement of main circuit voltages, currents and powers

6

6.2 Measurement of main circuit voltages, currents and powers

Since the voltages and currents on the converter unit power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page.

NOTE When installing meters etc. on the converter unit output side

When the wiring length between the converter unit and the inverter is large, the meters and CTs may generate heat due to line-to-line leakage current. Therefore, choose the equipment which has enough allowance for the current rating.

Measuring points and instruments

When the setting of Pr.195 ABC1 terminal function selection is the positive logic

6.2.1 Measurement of powers Use a digital power meter (for inverter) for the input side of the converter unit.

Item Measuring point Measuring instrument Remarks (reference measured value) Power supply voltage V1

Across R/L1 and S/L2, S/L2 and T/L3, T/L3 and R/L1

Digital power meter (designed for inverter)

Commercial power supply Within permissible AC voltage fluctuation (Refer to page 142.)

Power supply side current I1

R/L1, S/L2, T/L3 line current

Power supply side power P1

R/L1, S/L2, T/L3 and Across R/L1 and S/L2, S/L2 and T/L3, T/L3 and R/L1

P1=W11 + W12 + W13 (3-wattmeter method)

Power supply side power factor Pf1

Calculate after measuring power supply voltage, power supply side current and power supply side power.

Converter output Across P/+ and N/- Tester such as a digital multimeter. Converter unit LED is ON. 1.35 V1

Input signal Across RDI, OH, RES(+) and SD (for sink logic)

Tester such as a digital multimeter, or moving-coil type instrument (internal resistance 50 k or more)

When open 20 to 30 VDC ON voltage: 1 V or less

"SD" is common

Fault signal Across A1 and C1 Across B1 and C1 Tester such as a digital multimeter.

Continuity check [Normal] [Fault]

Across A1 and C1 Discontinuity Continuity Across B1 and C1 Continuity Discontinuity

+

-

Ar

As

At

Vr

Vs

Vt

W11

W12

W13

V

Converter unit

Three-phase power supply To the inverter

Input voltage

Input current

R/L1

S/L2

T/L3

P/+

N/-

Pf1 P1

3V1 I 1 ----------------------- 100= %

PRECAUTIONS FOR MAINTENANCE AND INSPECTION 139

Measurement of main circuit voltages, currents and powers

6.2.2 Measurement of voltages Use a digital power meter (for inverter) for the input side of the converter unit.

6.2.3 Measurement of currents Use a digital power meter (for inverter) for the input side of the converter unit. Since the converter unit input current tends to be unbalanced, measurement of three phases is recommended. The correct value cannot be obtained by measuring only one or two phases. The converter unit input current can be monitored on the operation panel. The value displayed on the operation panel is accurate. Hence, it is recommended to monitor values on the operation panel. Install the operation panel of the inverter on the converter unit.

6.2.4 Example of measuring converter unit input power factor

Calculate the factor from the effective power and the apparent power. A power-factor meter cannot indicate an exact value.

6.2.5 Measurement of converter output voltage (across terminals P and N)

The output voltage of the converter can be measured with a voltmeter (such as a digital multimeter) between terminals P and N. The voltage varies according to the power supply voltage. Approximately 540 to 600 VDC is output when no load is applied. The voltage decreases when a load is applied. When energy is regenerated from the motor during deceleration, for example, the converter output voltage rises to nearly 800 to 900 VDC maximum.

6.2.6 Insulation resistance test using megger For the converter unit, conduct the insulation resistance test on the main circuit only as follows and do not perform the test

on the control circuit. (Use a 500 VDC megger.)

NOTE Before performing the insulation resistance test on the external circuit, disconnect the cables from all terminals of the

converter unit so that the test voltage is not applied to the converter unit. For the continuity test of the control circuit, use a tester for high resistance range and do not use the megger or buzzer.

6.2.7 Withstand voltage test Do not conduct a withstand voltage test. Deterioration may occur.

Total power factor of the inverter = Effective power Apparent power

= Three-phase input power found by the 3-wattmeter method

3V (power supply voltage) I (input current effective value)

Converter

Earth (ground) terminal

500VDC megger

Power supply

P/+ N/-

R/L1 S/L2 T/L3

140 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

7

SPECIFICATIONS 141

7 SPECIFICATIONS

This chapter explains the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment.

7.1 Converter unit rating ................................................................142 7.2 Common specifications ...........................................................142 7.3 Outline dimension drawings....................................................143

Converter unit rating

7.1 Converter unit rating

The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the converter unit and the inverter to return to or below the temperatures under 100% load.

The converter unit output voltage varies according to the input power supply voltage and the load. The maximum point of the voltage waveform at the converter unit output side is approximately the power supply voltage multiplied by .

The power supply capacity is the value when at the rated output current. It varies by the impedance at the power supply side (including those of the input reactor and cables).

The permissible voltage imbalance ratio is 3% or less. (Imbalance ratio = (highest voltage between lines - average voltage between three lines ) / average voltage between three lines 100)

The overload current rating, the rated input current, and the power supply capacity depend on the inverter rating.

7.2 Common specifications

Temperature applicable for a short time, e.g. in transit. For the installation in an altitude above 1000 m (up to 2500 m), derate the rated current 3% per 500 m. This protective function is not available in the initial status.

Model FR-CC2-[] Inverter rating C355K C400K C560K

O ut

pu t

Overload current rating ,

SLD 110% 60 s, 120% 3 s (inverse-time characteristics) at surrounding air temperature 40C

LD 120% 60 s, 150% 3 s (inverse-time characteristics) at surrounding air temperature 50C

ND 150% 60 s, 200% 3 s (inverse-time characteristics) at surrounding air temperature 50C

HD 200% 60 s, 250% 3 s, 280% 0.5 s (inverse-time characteristics) at surrounding air temperature 40C

Rated voltage 618 to 933V

Po w

er s

up pl

y

Rated input AC voltage/frequency Three-phase 525 to 600 V 60 Hz Permissible AC voltage fluctuation 472 to 660 V 60 Hz Permissible frequency fluctuation 5%

Rated input current (A)

SLD 545 647 850 LD 496 589 773 ND 402 496 663 HD 304 402 589

Power supply capacity (kVA) ,

SLD 543 644 847 LD 494 587 770 ND 400 494 660 HD 303 400 587

Protective structure (IEC 60529) Open type (IP00) Cooling system Forced air cooling DC reactor Built-in Approx. mass (kg) 205 255 269

Input signals (three terminals)

External thermal relay input, Converter reset The input signal can be changed using Pr.178, Pr.187, and Pr.189 (input terminal function selection).

Operational functions Thermal protection, DC injection brake, automatic restart after instantaneous power failure, retry function, RS-485 communication, life diagnosis, maintenance timer, 24 V power supply input for control circuit

Output signal Open collector output (five terminals) Relay output (one terminal)

Inverter operation enable (positive logic, negative logic), Instantaneous power failure/undervoltage, Inverter reset, Fan fault output, Fault The output signal can be changed using Pr.190 to Pr.195 (output terminal function selection).

Protective/ warning function

Protective function

Overvoltage trip, Converter overload trip (electronic thermal relay function), Heatsink overheat, Instantaneous power failure, Undervoltage, Input phase loss, External thermal relay operation, PU disconnection, Retry count excess, Parameter storage device fault, CPU fault, 24 VDC power fault, Inrush current limit circuit fault, Communication fault (inverter), Option fault, Operation panel power supply short circuit/RS-485 terminals power supply short circuit, Internal circuit fault

Warning function

Fan alarm, Electronic thermal relay function pre-alarm, Maintenance timer 1 to 3, Password locked, Parameter write error, Copy operation error, 24 V external power supply operation

En vi

ro nm

en t

Surrounding air temperature

When the inverter rating is the LD or ND rating: -10 to +50C (non-freezing), When the inverter rating is the SLD or HD rating: -10 to +40C (non-freezing)

Surrounding air humidity With circuit board coating (conforming to IEC60721-3-3 3C2/3S2): 95% RH or less (non-condensing)

Storage temperature -20C to +65C Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt, etc.) Altitude/vibration Maximum 1000 m above sea level, 2.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)

142 SPECIFICATIONS

Outline dimension drawings

7

7.3 Outline dimension drawings

7.3.1 Converter unit outline dimension drawings

Do not remove the cover on the side of the converter unit.

FR-CC2-C355K

(Unit: mm)

FR-CC2-C400K, C560K

(Unit: mm)

312 hole 825 185

185

23

12 100 200

600 440

4.5 4.5 200 (100)

(1 5)

13 00

(1 7)

17 12

96

15 13

30

312 hole 825 185

185

23

12 100 200

600 440

4.5 4.5 200 (100)

(1 5)

15 50

(1 7)

17 15

46

15 15

80

SPECIFICATIONS 143

MEMO

144

APPENDIX 145

APPENDIX

APPENDIX provides the reference information for use of this product. Refer to APPENDIX as required.

Appendix 1 Instruction code list.....................................................146 Appendix 2 Instructions for UL and cUL........................................148 Appendix 3 Restricted Use of Hazardous Substances in

Electronic and Electrical Products ............................149 Appendix 4 Referenced Standard (Requirement of Chinese

standardized law).........................................................149 Appendix 5 UL-certified combinations of converter units and

inverters........................................................................149

Appendix 1 Instruction code list Instruction codes are used to read and write parameters by using the Mitsubishi inverter protocol via RS-485 communication. (For the RS-485

communication, refer to page 92.) For "parameter copy", "parameter clear", and "all parameter clear", "" indicates the function is available, and indicates the function is not

available. Communication parameters that are not cleared by parameter clear (all clear) via the RS-485 communication. (For the RS-485 communication,

refer to page 92.) Reading/writing is enabled only during communication via the PU connector.

Pr. Name

Instruction code PARAMETER

R ea

d

W rit

e

Ex te

nd ed Copy

Clear

All clear

30 Reset selection during power supply to main circuit

1E 9E 0

57 Restart selection 39 B9 0 65 Retry selection 41 C1 0

67 Number of retries at fault occurrence 43 C3 0

68 Retry waiting time 44 C4 0

69 Retry count display erase 45 C5 0

75 Reset selection/ disconnected PU detection/reset limit

4B CB 0

77 Parameter write selection 4D CD 0

117 PU communication station number 11 91 1

118 PU communication speed 12 92 1

119 PU communication stop bit length / data length 13 93 1

120 PU communication parity check 14 94 1

121 Number of PU communication retries 15 95 1

122 PU communication check time interval 16 96 1

123 PU communication waiting time setting 17 97 1

124 PU communication CR/ LF selection 18 98 1

161 Parameter for manufacturer setting. Do not set. 168 Parameter for manufacturer setting.169 170 Watt-hour meter clear 0A 8A 2

178 RDI terminal function selection 12 92 2

187 OH terminal function selection 1B 9B 2

189 RES terminal function selection 1D 9D 2

190 RDB terminal function selection 1E 9E 2

191 RDA terminal function selection 1F 9F 2

192 IPF terminal function selection 20 A0 2

193 RSO terminal function selection 21 A1 2

194 FAN terminal function selection 22 A2 2

195 ABC1 terminal function selection 23 A3 2

248 Self power management selection 38 B8 2

255 Life alarm status display 3F BF 2

256 Inrush current limit circuit life display 40 C0 2

257 Control circuit capacitor life display 41 C1 2

261 Power failure stop selection 45 C5 2

268 Monitor decimal digits selection 4C CC 2

269 Parameter for manufacturer setting. Do not set.

290 Monitor negative output selection 62 E2 2

296 Password lock level 68 E8 2 297 Password lock/unlock 69 E9 2

331 RS-485 communication station number 1F 9F 3

332 RS-485 communication speed 20 A0 3

333 RS-485 communication stop bit length / data length

21 A1 3

334 RS-485 communication parity check selection 22 A2 3

335 RS-485 communication retry count 23 A3 3

336 RS-485 communication check time interval 24 A4 3

337 RS-485 communication waiting time setting 25 A5 3

341 RS-485 communication CR/LF selection 29 A9 3

342 Communication EEPROM write selection 2A AA 3

343 Communication error count 2B AB 3

503 Maintenance timer 1 03 83 5

504 Maintenance timer 1 warning output set time 04 84 5

539 MODBUS RTU communication check time interval

27 A7 5

549 Protocol selection 31 B1 5

563 Energization time carrying-over times 3F BF 5

663 Control circuit temperature signal output level

3F BF 6

686 Maintenance timer 2 56 D6 6

687 Maintenance timer 2 warning output set time 57 D7 6

688 Maintenance timer 3 58 D8 6

Pr. Name

Instruction code PARAMETER

R ea

d

W rit

e

Ex te

nd ed Copy

Clear

All clear

146 APPENDIX

689 Maintenance timer 3 warning output set time 59 D9 6

774 Operation panel monitor selection 1 4A CA 7

775 Operation panel monitor selection 2 4B CB 7

776 Operation panel monitor selection 3 4C CC 7

872 Input phase loss protection selection 48 C8 8

876 OH input selection 4C CC 8 888 Free parameter 1 58 D8 8 889 Free parameter 2 59 D9 8

891 Cumulative power monitor digit shifted times

5B DB 8

990 PU buzzer control 5A DA 9 992 Parameter for manufacturer setting. Do not set. 997 Fault initiation 61 E1 9

1006 Clock (year) 06 86 A 1007 Clock (month, day) 07 87 A 1008 Clock (hour, minute) 08 88 A 1048 Parameter for manufacturer setting. Do not set.

Pr. Name

Instruction code PARAMETER

R ea

d

W rit

e

Ex te

nd ed Copy

Clear

All clear

APPENDIX 147

Appendix 2 Instructions for UL and cUL (Standard to comply with: UL 508C, CSA C22.2)

General Precaution CAUTION - Risk of Electric Shock - The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock. ATTENTION - Risque de choc lectrique - La dure de dcharge du condensateur de bus est de 10 minutes. Avant de commencer le cblage ou linspection, mettez lappareil hors tension et attendez plus de 10 minutes.

Installation The below types of converter unit have been approved as products for use in enclosure. Design the enclosure so that the surrounding air temperature, humidity and ambience of the converter unit will satisfy the specifications. (Refer to page 17.)

Wiring protection For installation in the United States, Class T, Class J, Class CC, or Class L fuse must be provided, in accordance with the National Electrical Code and any applicable local codes. For installation in Canada, Class T, Class J, Class CC, or Class L fuse must be provided, in accordance with the Canadian Electrical Code and any applicable local codes.

Wiring to the power supply and the motor Refer to the National Electrical Code (Article 310) regarding the allowable current of the cable. Select the cable size for 125% of the rated current according to the National Electrical Code (Article 430). For wiring the input (R/L1, S/L2, T/L3) terminals of the converter unit and output (U, V, W) terminals of the inverter, use the UL listed copper, stranded wires (rated at 75C) and round crimping terminals. Crimp the crimping terminals with the crimping tool recommended by the terminal maker.

Short circuit ratings Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 600 V Maximum.

FR-CC2-[] C355K C400K C560K Rated fuse voltage (V) 600 V or more Fuse maximum allowable rating (A) 700 800 1000

148 APPENDIX

Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products

The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products of the People's Republic of China.

SJ/T11364 GB/T26572

GB/T26572

Appendix 4 Referenced Standard (Requirement of Chinese standardized law)

This Product is designed and manufactured accordance with following Chinese standards.

Appendix 5 UL-certified combinations of converter units and inverters

To use converter units with inverters, refer to the "Compatible inverters" section in 2.1.2 Peripheral devices (page 14). Other Mitsubishi Electric inverters are also available. For details, contact the nearest Mitsubishi Electric FA center.

(Pb)

(Hg)

(Cd)

(Cr(VI))

(PBB)

(PBDE)

Electrical safety GB/T 12668.501 EMC GB/T 12668.3

APPENDIX 149

MEMO

150

151

WARRANTY

When using this product, make sure to understand the warranty described below.

1. Warranty period and coverage We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product") arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced.

[Term] The term of warranty for Product is twelve months after your purchase or delivery of the Product to a place designated by you or eighteen months from the date of manufacture whichever comes first ("Warranty Period"). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.

[Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your

request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure.

(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product.

(3) Even during the term of warranty, the repair cost will be charged on you in the following cases; a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem a failure caused by any alteration, etc. to the Product made on your side without our approval a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by

applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced any replacement of consumable parts (condenser, cooling fan, etc.) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of

God, including without limitation earthquake, lightning and natural disasters a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our

company any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of

production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production.

3. Service in overseas Our regional FA Center in overseas countries will accept the repair work of the Product; however, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details.

4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc. Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you.

5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice.

6. Application and use of the Product (1) For the use of our product, its applications should be those that may not result in a serious damage even if any failure or

malfunction occurs in product, and a backup or fail-safe function should operate on an external system to product when any failure or malfunction occurs.

(2) Our product is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.

152

REVISIONS *The manual number is given on the bottom left of the back cover.

Print date *Manual number Revision Nov. 2014 IB(NA)-0600572ENG-A First edition Sep. 2016 IB(NA)-0600572ENG-B Added

Compatibility with the FR-F800 series Jul. 2021 IB(NA)-0600572ENG-C Added

Appendix 4 Referenced Standard (Requirement of Chinese standardized law) Appendix 5 UL-certified combinations of converter units and inverters

IB(NA)-0600572ENG-C

INVERTER

IN VER

TER C

C 2

FR -C

C 2-C

IN STR

U C

TIO N

M A

N U

A L

C

INTRODUCTION 1

INSTALLATION AND WIRING 2

PRECAUTIONS FOR USE OF THE CONVERTER UNIT 3

PARAMETER 4

PROTECTIVE FUNCTIONS 5

PRECAUTIONS FOR MAINTE- NANCE AND INSPECTION 6

SPECIFICATIONS 7

IB(NA)-0600572ENG-C(2107)MEE Printed in Japan Specifications subject to change without notice.

CC2

Manualsnet FAQs

If you want to find out how the FR CC2 Mitsubishi Electric works, you can view and download the Mitsubishi Electric FR CC2 Instructions Manual on the Manualsnet website.

Yes, we have the Instructions Manual for Mitsubishi Electric FR CC2 as well as other Mitsubishi Electric manuals. All you need to do is to use our search bar and find the user manual that you are looking for.

The Instructions Manual should include all the details that are needed to use a Mitsubishi Electric FR CC2. Full manuals and user guide PDFs can be downloaded from Manualsnet.com.

The best way to navigate the Mitsubishi Electric FR CC2 Instructions Manual is by checking the Table of Contents at the top of the page where available. This allows you to navigate a manual by jumping to the section you are looking for.

This Mitsubishi Electric FR CC2 Instructions Manual consists of sections like Table of Contents, to name a few. For easier navigation, use the Table of Contents in the upper left corner.

You can download Mitsubishi Electric FR CC2 Instructions Manual free of charge simply by clicking the “download” button in the upper right corner of any manuals page. This feature allows you to download any manual in a couple of seconds and is generally in PDF format. You can also save a manual for later by adding it to your saved documents in the user profile.

To be able to print Mitsubishi Electric FR CC2 Instructions Manual, simply download the document to your computer. Once downloaded, open the PDF file and print the Mitsubishi Electric FR CC2 Instructions Manual as you would any other document. This can usually be achieved by clicking on “File” and then “Print” from the menu bar.