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Mitsubishi Electric AJ65BT D62, AJ65BT D62D User's Manual PDF
Summary of Content for Mitsubishi Electric AJ65BT D62, AJ65BT D62D User's Manual PDF
User's Manual (Hardware)
AJ65BT-D62 AJ65BT-D62D
AJ65BT-D62D-S1 Thank you for purchasing the Mitsubishi programmable controller MELSEC-A series.
1997 MITSUBISHI ELECTRIC CORPORATION
High-Speed Counter Module
Prior to use, please read this and relevant manuals thoroughly to fully understand the product.
MODEL AJ65BT-D62-U-H-E
MODEL CODE
13JL44
IB(NA)-66822-G(1806)MEE
SAFETY PRECAUTIONS (Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly.
In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious consequences. Observe the precautions of both levels because they are important for personal and system safety. Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
[Design Precautions]
WARNING
If data link becomes faulty, the status of the faulty station changes as follows. Using the communication status information, construct an interlock circuit in the sequence program so that the system operates safety. There is a risk of an accident due to output error or malfunction. (1) All general-use inputs from this module turn off. (2) All general-use outputs from this module turn off.
The inputs and outputs may be turned on or off when a failure occurs within the module. Provide a circuit that externally monitors the input and output signals that might lead to a serious accident.
WARNING Indicates that incorrect handling may cause
hazardous conditions, resulting in death or severe
injury.
Indicates that incorrect handling may cause
hazardous conditions, resulting in minor or moderate
injury or property damage.
CAUTION
A-1
[Design Precautions]
[Installation Precautions]
[Wiring Precautions]
CAUTION
Do not have control cables and communication cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm (3.94 inch) away from the main circuit and/or power cables. Not doing so could result in noise that would cause erroneous operation.
CAUTION
Use each module in an environment as specified in the "general specification" in the detailed manual. Usage of the module outside the general specification range may cause electric shock, fire, malfunction, product damage or deterioration.
Tighten the module securely using DIN rail or installation screws within the specified torque range of the installation screws. Loose screws may cause falling or malfunction. Also, if the screws are too tight, it may cause falling or malfunction due to damage of the screws or module.
Do not touch the conductive area of the module. Doing so may cause module malfunction or breakdowns.
WARNING
Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock, product damage or malfunction may result.
When powering up or operating the module after performing installation or wiring work, always attach the terminal cover that came with the product. It may cause an electric shock if the terminal cover is not attached.
A-2
[Wiring Precautions]
[Starting and Maintenance Precautions]
CAUTION
Be sure to ground the FG terminal to the class-3 or higher grounding. Otherwise there will be a danger of malfunctions.
Use applicable solderless terminals and tighten them with the specified torque. If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
Perform correct wiring for the module according to the product's rated voltage and terminal arrangement. Connecting to a power supply different from rating or mis-wiring may cause fire and/or product failure.
Fix terminal screws securely within the specified torque range. Loose terminal screws may cause short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction.
Be sure to fix the wires or cables that are connected to the module in place, either by running them through a duct or by using clamps. If the cables are not fixed in one of these ways, dispersion, movement, or careless pulling of the cables may cause damage to the module or malfunction due to cable contact faults.
Do not install the control lines together with the communication cables, or bring them close to each other. Failure to do so may cause malfunctions due to noise.
When disconnecting a communication or power supply cable from the module, do not pull on the cable itself. Disconnect cables fitted with connectors by holding and pulling the cable connector. Disconnect cables not fitted with a connector by removing the screws from the part connected to the module. Pulling on a cable that is connected to the module can cause damage to the module or cable, or malfunction due to cable connection faults.
WARNING
Do not touch the terminals when the power is on. It may cause an electric shock or malfunction.
Perform cleaning the module after turning off the all external power supply for sure. If you do not switch off the external power supply, it will cause electric shock.
A-3
[Starting and Maintenance Precautions]
[Disposal Precautions]
CAUTION
Never try to disassemble or modify module. It may cause product failure, malfunction, fire or cause injury.
Do not drop or apply strong shock to the module case. Failure to do so may damage the module.
Make sure to switch all phases of the external power supply off before installing or removing the module to/from the panel. If you do not switch off the external power supply, it will cause failure or malfunction of the module.
Always set the setting pins for pulse and external input voltage after externally shutting down all phases of the power supply. Failure to shut down all phases of the power supply may cause a failure or malfunction of the module.
Do not install/remove the terminal block more than 50 times after the first use of the product. (IEC 61131-2 compliant)
CAUTION
When disposing of the product, treat it as industrial waste.
A-4
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A-8
CONDITIONS OF USE FOR THE PRODUCT
(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions; i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries. MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in;
Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.
Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.
A-9
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.
A-10
REVISIONS *The manual number is given on the bottom right of the cover.
Japanese Manual Version IB-68910-G
1997 MITSUBISHI ELECTRIC CORPORATION
Print date *Manual number Revision
October 1997 IB(NA)-66822-A First edition
November 1998 IB(NA)-66822-B Full revision
July 2005 IB(NA)-66822-C
SAFETY PRECAUTIONS
September 2006 IB(NA)-66822-D
SAFETY PRECAUTIONS
December 2011 IB(NA)-66822-E
SAFETY PRECAUTIONS, MANUALS, Chapter 1, 2, Section 2.1, 2.2, 2.3, 2.4, Chapter 3, Section 4.1, 4.2, Chapter 5, Section 5.3, 5.4, 5.5
SAFETY PRECAUTIONS (Chinese), CONDITIONS OF USE FOR THE PRODUCT
April 2015 IB(NA)-66822-F
Section 2.1, 2.2, 2.3, 2.4, Chapter 3, Section 4.1, 5.3
June 2018 IB(NA)-66822-G The standard name (standard number) for the Chinese standardized law is added.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
Partial correction
Partial correction
Partial correction
Addition
Partial correction
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CONTENTS
1. OVERVIEW ....................................................................................................1
2. SPECIFICATION ............................................................................................2
2.1 Performance Specifications for AJ65BT-D62........................................2
2.2 Performance Specifications for AJ65BT-D62D .....................................4
2.3 Performance Specifications for AJ65BT-D62D-S1 ...............................6
2.4 Interface Specifications for External Device Connections.....................8
3. PART IDENTIFICATION NOMENCLATURE AND SETTINGS.................... 12
4. LOADING AND INSTALLATION .................................................................. 17
4.1 Handling Precautions .......................................................................... 17
4.2 Installation Environment...................................................................... 18
5. WIRING ........................................................................................................ 19
5.1 Wiring Method to Each Module ........................................................... 19
5.2 Precautions When Wiring to the Pulse Generator .............................. 20
5.3 Example of Wiring for the Pulse Generator......................................... 22
5.4 Example of Wiring Between a Control Device and External Input Terminals (PRESET, F.START).......................................................... 25
5.5 Example of Wiring to the External Output Terminals (EQU1 to EQU2) ............................................................................................................ 26
6. EXTERNAL DIMENSIONS........................................................................... 27
7. Information for the Chinese Standardized Low ............................................ 27
A-13
MANUAL
The manuals related to this product are listed below. Please place an order as needed.
COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES
(1) Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals. User's manual for the CPU module or head module used Safety Guidelines (this manual is included with the CPU module,
base unit, or head module) The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives.
(2) Additional measures To ensure that this product maintains EMC and Low Voltage Directives, please refer to one of the manuals listed under (1).
User's Manual
Manual name Manual number
(Model code)
High-Speed Counter Module type AJ65BT-D62/AJ65BT-D62D/AJ65BT-D62D-S1 User's Manual
IB-66823 (13JL45)
Related Manuals
Manual name Manual number
(Model code)
CC-Link System Master/Local Module Type AJ61BT11/A1SJ61BT11 User's Manual
IB-66721 (13J872)
CC-Link System Master/Local Module Type AJ61QBT11/A1SJ61QBT11 User's Manual
IB-66722 (13J873)
CC-Link System Master/Local Module User's Manual SH-080394E
(13JR64)
MELSEC-L CC-Link System Master/Local Module Use's Manual SH-080895ENG
(13JZ41)
1. OVERVIEW
This manual describes specifications, handling, and wiring of the AJ65BT-D62/AJ65BT-D62D/AJ65BT-D62D-S1 high-speed counter modules (hereafter abbreviated as high-speed counter module) to be used in a CC-Link system.
After unpacking the product you purchased, check to see that the following equipment is included.
There are three types of high-speed counter module, as indicated below:
Product name Quantity
High-speed counter module 1
Item AJ65BT-D62 AJ65BT-D62D AJ65BT-D62D-S1
Type DC input sink output type
Differential input sink output type
External input
Preset
5/12/24VDC, 2 to 5mA
Differential input
Function start 5/12/24VDC
2 to 5mA
Maximum counting speed Maximum 200kPPS
Maximum 400kPPS
CC-Link station type Remote device station
Signal level 24-bit binary (0 to 16777215)
Counting switching 200k/10k Phase 1: 400k Phase 2: 300k
/10k
1
2. SPECIFICATION
Specifications for the high-speed counter module are given below. For general specifications, refer to the user's manual.
2.1 Performance Specifications for AJ65BT-D62
Item Specification
Setting switch for counting speed switching HIGH side LOW side
Number of channels 2 channels
Count input signal
Phase 1 phase input, 2 phase input
Signal level (A, B)
5VDC 12VDC 24VDC
2 to 5mA
Counter
Counting speed (maximum)*1
1 phase input 200kPPS 10kPPS
2 phase input 200kPPS 7kPPS
Signal level 24-bit binary 0 to 16777215
Model UP/DOWN preset counter and ring counter
functions
Smallest count pulse width
Coincidence output
Comparison range 24-bit binary
Comparison result Set value < Count value Set value = Count value Set value > Count value
External input
Preset 5/12/24VDC, 2 to 5mA
Function start OFF ON: 0.5ms or less ON OFF: 3ms or lessResponse time
External output
Coincidence output 2A/common
Response time 0.1ms or less
CC-Link station type Remote device station
Number of occupied stations 4 stations
Connection cable CC-Link dedicated cable
Dielectric withstand voltage 1 minute at 500V AC between batch of DC external terminals and ground
Adjust rise/fall time of input
to 2s or less. Duty ratio:
50% (1, 2 phase input)
5 s
2.5 s2.5 s
(2 phase
input)
(1 phase
input)
100 s 142 s
s 71
s 71
s 50
s 50
2
*1 Counting speed is affected by the duration of rise and fall periods. The speeds that can be counted are indicated in the table below. Take note that the count may become incorrect when a pulse with a large rise or fall period is counted.
Insulation resistance 10M or more on an insulation resistance tester at 500V DC between batch of DC external terminals and ground
Noise durability Based on a noise simulator with 500Vp-p noise voltage, 1s noise width and 25-60Hz noise frequency
Connected terminal block 27 terminal blocks (seven M3.5 screws)
Applicable wire size 0.75 to 2.00mm2
Applicable crimp contact RAV1.25-3, RAV2-3.5 (JIS C 2805 compliant)
Module installation screws M40.7mm(0.03in.)16mm(0.63in.) or larger screws (tightening torque range 0.78 to 1.18Nm) Can also be mounted using a DIN rail
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe
(JIS C 2812 compliant)
External power supply 18 to 28.8VDC
Current consumption: 70mA (for 24VDC)
Allowable momentary power failure period 1ms
Weight 0.41kg
Counting speed setting switch
HIGH LOW
Rise/fall period 1 phase
input 2 phase
input 1 phase
input 2 phase
input
t = 2s or less 200kPPS 200kPPS 10kPPS 7kPPS
t = 25s or less 10kPPS 10kPPS 1kPPS 700PPS
t = 500s - - 500PPS 250PPS
Item Specification
tt
3
2.2 Performance Specifications for AJ65BT-D62D
Item Specification
Setting switch for counting speed switching HIGH side LOW side
Number of channels 2 channels
Count input signal
Phase 1 phase input, 2 phase input
Signal level (A, B)
EIA Standard RS-422-A Differential line driver level (AM26LS31 (manufactured by Texas Instrument Japan) or equivalent)
Counter
Counting speed (maximum)*1
1 phase input 400kPPS 10kPPS
2 phase input 300kPPS 7kPPS
Signal level 24-bit binary 0 to 16777215
Model UP/DOWN preset counter and ring counter
functions
Smallest count pulse width
Coincidence output
Comparison range 24-bit binary
Comparison result Set value < Count value Set value = Count value Set value > Count value
External input
Preset 5/12/24VDC, 2 to 5mA
Function start OFF ON: 0.5ms or less ON OFF: 3ms or lessResponse time
External output
Coincidence output 2A/common
Response time 0.1ms or less
CC-Link station type Remote device station
Number of occupied stations 4 stations
Connection cable CC-Link dedicated cable
Dielectric withstand voltage 1 minute at 500V AC between batch of DC external terminals and ground
Insulation resistance 10M or more across all DC external terminals and grounding terminal using a 500VDC insulation resistance tester
Adjust rise/fall time of input
to 2s or less. Duty ratio:
50% (2 phase
input)
(1 phase
input)
3.3 s2.5 s
1.65
s s 1.25
s 1.65
s 1.25
(2 phase
input)
(1 phase
input)
s 71
142 s100 s
s 71
s 50
s 50
4
*1 Counting speed is affected by the duration of rise and fall periods. The speeds that can be counted are indicated in the table below. Take note that the count may become incorrect when a pulse with a large rise or fall period is counted.
Noise durability Based on a noise simulator with 500Vp-p noise voltage, 1s noise width and 25-60Hz noise frequency
Connected terminal block 27 terminal blocks (seven M3.5 screws)
Applicable wire size 0.75 to 2.00mm2
Applicable crimp contact RAV1.25-3, RAV2-3.5 (JIS C 2805 compliant)
Module installation screws
M40.7mm(0.03in.)16mm(0.63in.) or larger screws (tightening torque range 0.78 to 1.18Nm) Can also be mounted using a DIN rail
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe
(JIS C 2812 compliant)
External power supply 18 to 28.8VDC
Current consumption: 100mA (for 24VDC)
Allowable momentary power failure period 1ms
Weight 0.42kg
Counting speed setting switch
HIGH LOW
Rise/fall period 1 phase
input 2 phase
input 1 phase
input 2 phase
input
t = 0.1s or less 400kPPS 300kPPS - -
t = 1.25s or less 200kPPS 200kPPS 10kPPS 7kPPS
t = 12.5s or less 20kPPS 20kPPS 1kPPS 700PPS
t = 250s or less - - 500PPS 250PPS
Item Specification
tt
5
2.3 Performance Specifications for AJ65BT-D62D-S1
Item Specification
Setting switch for counting speed switching HIGH side LOW side
Number of channels 2 channels
Count input signal
Phase 1 phase input, 2 phase input
Signal level (A, B)
EIA Standard RS-422-A Differential line driver level (AM26LS31 (manufactured by Texas Instrument Japan) or equivalent)
Counter
Counting speed (maximum)*1
1 phase input 400kPPS 10kPPS
2 phase input 300kPPS 7kPPS
Signal level 24-bit binary 0 to 16777215
Model UP/DOWN preset counter and ring counter
functions
Smallest count pulse width
Coincidence output
Comparison range 24-bit binary
Comparison result Set value < Count value Set value = Count value Set value > Count value
External input
Preset
EIA Standard RS-422-A differential type line driver level
{equivalent to AM26LS31 (Japan Texas Instruments make)}
Function start 5/12/24VDC, 2 to 5mA
Response time OFF ON: 0.5ms or less ON OFF: 3ms or less
External output
Coincidence output 2A/common
Response time 0.1ms or less
CC-Link station type Remote device station
Number of occupied stations 4 stations
Connection cable CC-Link dedicated cable
Dielectric withstand voltage 1 minute at 500V AC between batch of DC external terminals and ground
Adjust rise/fall time of input
to 2s or less. Duty ratio:
50% (2 phase
input)
(1 phase
input)
3.3 s
s 1.65
s 1.65
2.5 s
s 1.25
s 1.25
(2 phase
input)
(1 phase
input)
142 s
7171
100 s
5050 s s s s
6
*1 Counting speed is affected by the duration of rise and fall periods. The speeds that can be counted are indicated in the table below. Take note that the count may become incorrect when a pulse with a large rise or fall period is counted.
Insulation resistance 10M or more across all DC external terminals and grounding terminal using a 500VDC insulation resistance tester
Noise durability Based on a noise simulator with 500Vp-p noise voltage, 1s noise width and 25-60Hz noise frequency
Connected terminal block 27 terminal blocks (seven M3.5 screws)
Applicable wire size 0.75 to 2.00mm2
Applicable crimp contact RAV1.25-3, RAV2-3.5 (JIS C 2805 compliant)
Module installation screws
M40.7mm(0.03in.)16mm(0.63in.) or larger screws (tightening torque range 0.78 to 1.18Nm) Can also be mounted using a DIN rail
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe
(JIS C 2812 compliant)
External power supply 18 to 28.8VDC
Current consumption: 120mA (for 24 VDC)
Allowable momentary power failure period 1ms
Weight 0.42kg
Counting speed setting switch
HIGH LOW
Rise/fall period 1 phase
input 2 phase
input 1 phase
input 2 phase
input
t = 0.1s or less 400kPPS 300kPPS - -
t = 1.25s or less 200kPPS 200kPPS 10kPPS 7kPPS
t = 12.5s or less 20kPPS 20kPPS 1kPPS 700PPS
t = 250s or less - - 500PPS 250PPS
Item Specification
tt
7
2.4 Interface Specifications for External Device Connections
The table below indicates the external device interfaces for the AJ65BT- D62, AJ65BT-D62D and AJ65BT-D62D-S1 high-speed counter modules.
(1) External device interfaces for AJ65BT-D62
I/O classify -cation
Internal Circuit Terminal number
*1 Signal Name Operation
Input (guaranteed
value)
Operating current
(guaranteed value)
Input
8 (15)
Phase A pulse input 24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Phase A pulse input 12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Phase A pulse input 5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
9 (16)
Phase A pulse input COM
-
10 (17)
Phase B pulse input 24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Phase B pulse input 12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Phase B pulse input 5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
11 (18)
Phase B pulse input COM
-
12 (19)
Preset input 24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Preset input 12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Preset input 5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
13 (20)
COM Response
time OFFON
0.5ms or less ONOFF
3ms or less
14 (21)
Function start input 24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Function start input 12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Function start input 5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
- - Response
time OFFON
0.5ms or less ONOFF
3ms or less
1/3W
1/3W
1/3W
Pulse input
voltage setting pin
For 5V
For 12V
For 24V
510
4.7k
4.7k
1/3W
1/3W
1/3W
Pulse input
voltage setting pin
For 5V
For 12V
For 24V
510
4.7k
4.7k
1/3W
1/3W
1/3W
510
External input voltage setting pin
For 5V
For 12V
For 24V
For 5V
For 12V
For 24V
4.7k
4.7k
1/3W
1/3W
1/3W
510
4.7k
4.7k
External
input
voltage
setting pin
8
*1 Figure inside ( ) indicates the terminal number of channel 2.
Output
22 (24)
EQU1 Operating voltage :10.2 to 30V Rated current :0.5 A/point Maximum inrush current: 4A 10 ms Maximum voltage drop at ON: 1.5V Response time: OFFON 0.1 ms or less ONOFF 0.1 ms or less
23 (25)
EQU2
26 12/24V Input voltage: 10.2 to 30V Current consumption: 8mA (TYP 24VDC)27 0V
I/O classify -cation
Internal Circuit Terminal number
*1 Signal Name Operation
Input (guaranteed
value)
Operating current
(guaranteed value)
9
(2) External device interfaces for AJ65BT-D62D
*1 Figure inside ( ) indicates the terminal number of channel 2.
I/O classify -cation
Internal Circuit Terminal number
*1 Signal Name Operation
Input (guaranteed
value)
Operating current
(guaranteed value)
Input
8 (15)
Phase A pulse input
EIA Standard RS-422-A line receiver (AM26C32 (manufactured by Texas Instruments Japan Limited.) or equivalent) The specifications of line receiver are as follows: VIT+ differential input ON voltage (H level
threshold voltage): 0.1V VIT- differential input OFF voltage (L level
threshold voltage): -0.1V Vhys hysteresis voltage (VIT+ - VIT-):
60mV (A current type line driver cannot be used.)
9 (16)
Phase A pulse input
10 (17)
Phase B pulse input
11 (18)
Phase B pulse input
12 (19)
Preset input 24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Preset input 12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Preset input 5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
13 (20)
COM Response
time OFFON
0.5ms or less ONOFF
3ms or less
14 (21)
Function start input
24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Function start input
12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Function start input 5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
- - Response
time OFFON
0.5ms or less ONOFF
3ms or less
Output
22 (24)
EQU1 Operating voltage: 10.2 to 30V Rated current: 0.5A/point Max. inrush current: 4A 10ms Max. voltage drop at ON: 1.5V Response time: OFFON 0.1ms or less ONOFF 0.1ms or less
23 (25)
EQU2
26 12/24V Input voltage: 10.2 to 30V Current consumption: 8mA (TYP 24VDC)27 0V
5V
5V
1/3W
1/3W
1/3W
510
External input voltage setting pin
For 5V
For 12V
For 24V
For 5V
For 12V
For 24V
4.7k
4.7k
1/3W
1/3W
1/3W
510
4.7k
4.7k
External
input
voltage
setting pin
10
(3) External device interfaces for AJ65BT-D62D-S1
*1 Figure inside ( ) indicates the terminal number of channel 2.
I/O classify -cation
Internal Circuit Terminal number
*1
Signal Name
Operation Input
(guaranteed value)
Operating current
(guaranteed value)
Input
8 (16)
Phase A pulse input
EIA Standard RS-422-A line receiver (AM26C32 (manufactured by Texas Instruments Japan Limited.) or equivalent) The specifications of line receiver are as follows: VIT+ differential input ON voltage (H level
threshold voltage): 0.1V VIT- differential input OFF voltage (L level
threshold voltage): -0.1V Vhys hysteresis voltage (VIT+ - VIT-):
60mV (A current type line driver cannot be used.)
9 (17)
Phase A pulse input
10 (18)
Phase B pulse input
11 (19)
Phase B pulse input
12 (20)
Preset input
13 (21)
Preset input
14 (22)
Function start input
24V
When ON 21.6 to 26.4V 2 to 5mA
When OFF 5V or less 0.1mA or less
Function start input
12V
When ON 10.8 to 13.2V 2 to 5mA
When OFF 4V or less 0.1mA or less
Function start input
5V
When ON 4.5 to 5.5V 2 to 5mA
When OFF 2V or less 0.1mA or less
15 (23)
COM Response
time OFFON
0.5ms or less ONOFF
3ms or less
Output
24 (25)
EQU1
Operating voltage: 10.2 to 30V Rated current: 0.5 A/point Maximum inrush current: 4A 10 ms Maximum voltage drop at ON: 1.5V Response time: OFFON 0.1 ms or less ONOFF 0.1 ms or less
26 12/24V Input voltage: 10.2 to 30V Current consumption: 8mA (TYP 24VDC)27 0V
5V
5V
5V
External input voltage setting pin
For 5V For 12V For 24V
1/3W
1/3W
1/3W
510 4.7k 4.7k
11
3. PART IDENTIFICATION NOMENCLATURE AND SETTINGS
This section shows the name of each part within the high-speed counter module and explains how to set each switch. (The illustration below indicates the AJ65BT-D62).
No. Name Description
1) Station number setting switch
Used to set the station number of the high-speed counter module between 1 and 61. (When shipped from the factory: 00)
2) Transmission baud rate setting switch
Used to set the transmission speed of the high-speed counter module. (For data link)
Setting number Transmission baud rate
0 156kbps (factory set value)
1 625kbps
2 2.5Mbps
3 5Mbps
4 10Mbps
Other than 0 to 4
Not used (When a number other than 0 to 4 is used, the L ERR. LED lights up and a communication error is generated.)
9)
8) 3)4)
5)
7) 6) 2) 1)
10
1
12
3) Counting speed setting switch
LOW side: With Phase 1 input, up to 10kPPS and with Phase 2, up to 7kPPS can be counted.
HIGH side: With Phase 1 input, up to 400(200)kPPS and with Phase 2, up to 300(200)kPPS can be counted. The figures in ( ) are for the AJ65BT-D62. (When shipped from the factory: set at HIGH side)
4) Ring counter setting switch
Set whether the ring counter function can be used. When ring counter used: ON side When ring counter not used: OFF side
(When shipped from the factory: set at OFF side)
5) Reset switch
Hardware reset Initializes the remote register for the high-speed counter module. By turning the switch on, the initial data processing request flag turns on.
6) LED display
PW Lit: power is on Unlit: power is off
RUN Lit: operating normally Unlit: 24V DC power supply is disconnected or WDT error
L RUN Lit: communication is normal Unlit: communication is disconnected (time over error)
SD SD: lit when data is being transmitted
RD RD: lit when data is being transmitted
L ERR.
On: Communication data error (CRC error)
Flashing at constant interval: Station number settings and baud rate settings are changed during power supply.
Flashing at non-constant interval:
Termination resistor is not provided or the unit or the dedicated cable for CC-Link is subject to noise.
Off: Normal communication
No. Name Description
13
7) LED display
A Lights up when voltage is being applied to the Phase A pulse input terminal.
B Lights up when voltage is being applied to the Phase B pulse input terminal.
DEC Lights up during subtraction.
PRE
Lights up stays lit when voltage is being applied to the PRESET terminal. Turns off when the external preset detection reset command rises.
F ST. Lights up when voltage is being applied to the F.START terminal.
EQU1 Lights up when coincidence output set value No.1 = counter value.
EQU2 Lights up when coincidence output set value No.2 = counter value. (This does not exist in the AJ65BT-D62D-S1 model.)
8) Terminal block
For AJ65BT-D62
Pin Number
Signal name Pin
Number Signal name
1 DA 15
CH2
A 2 DB 16
3 SG 17 B
4 SLD 18
5 24V 19 PRESET
6 F.G. 20 COM
7 24G 21 F.START
8
CH1
A 22
CH1 EQU1
9 23 EQU2
10 B
24 CH2
EQU1
11 25 EQU2
12 PRESET 26 12/24V
13 COM 27 COM
14 F.START
No. Name Description
14
8) Terminal block
For AJ65BT-D62D
Pin Number
Signal name Pin
Number Signal name
1 DA 15
CH2
A A
2 DB 16 A
3 SG 17 B
B
4 SLD 18 B
5 24V 19 PRESET
6 F.G. 20 COM
7 24G 21 F.START
8
CH1
A A 22
CH1 EQU1
9 A 23 EQU2
10 B
B 24 CH2
EQU1
11 B 25 EQU2
12 PRESET 26 12/24V
13 COM 27 COM
14 F.START
For AJ65BT-D62D-S1
Pin Number
Signal name Pin
Number Signal name
1 DA 16
CH2
A A
2 DB 17 A
3 SG 18 B
B
4 SLD 19 B
5 24V 20 PRESET
6 F.G. 21 PRESET
7 24G 22 F.START
8
CH1
A A 23
9 A 24 CH1 EQU1
10 B
B 25 CH2 EQU1
11 B 26 12/24V
12 PRESET 27 COM
13 PRESET
14 F.START
15
No. Name Description
15
9) Pulse/external input voltage setting pin
This is the same for CH2.
No. Name Description
(When a jumper is connected to 24V)
(When a jumper is connected to 12V)
(When a jumper is connected to 5V)
Circuit board
Jumper
AJ65BT-D62
AJ65BT-D62D
AJ65BT-D62D-S1
16
4. LOADING AND INSTALLATION
4.1 Handling Precautions
(1) Do not drop or apply strong shock to the module case.
(2) Do not remove the module printed circuit board from the case. This will cause a breakdown.
(3) Be careful not to let foreign matters such as fillings or wire chips get inside the module. If these do get inside, remove them.
(4) Tighten the module installation screws within the following tightening torque range.
(5) When using a DIN rail adapter, take note of the following points when mounting the DIN rail.
(a) Applicable DIN rail type (JIS C 2812 compliant) TH-35-7.5Fe TH-35-7.5Al TH-35-15Fe
(b) Screw spacing when mounting the DIN rail When mounting the DIN rail, tighten the screws at a pitch of 200mm (7.84in.) or less.
Screw Tightening Torque Range
Module installation screws (M4 screw)
0.78 to 1.18Nm
Terminal block terminal screws (M3.5 screw)
0.59 to 0.88Nm
Module installation screws (M4 screw)
0.78 to 1.18Nm
17
4.2 Installation Environment
Do not install the A series programmable controller in the following environment.
(1) Where the ambient temperature exceeds the 0 to 55C range.
(2) Where the ambient humidity exceeds the 10 to 90% RH range.
(3) Where condensation is produced by sudden temperature changes.
(4) Where corrosive or combustible gas is present.
(5) Where dust, iron powder and other conductive powder, oil mist, salt, or organic solvents are prevalent.
(6) In direct sunlight.
(7) Where a strong electric or magnetic field is generated.
(8) Where vibration and shock may be transmitted directly to the module.
18
5. WIRING
This section explains the wiring for the high-speed counter module.
5.1 Wiring Method to Each Module
The following diagram shows the wiring of the master module, remote module and high-speed counter module with dedicated cable for CC- Link.
Point
Always connect the "terminal resistors" provided with the master module to the modules at both ends of data link. (Connect between DA and DB)
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
FG
Master module
Terminal
resistor
Terminal
resistor
Remote moduleHigh-speed counter module
(Blue) (Blue) (Blue) (Blue)
CC-Link
dedicated cable
CC-Link
dedicated cable
(Yellow)
(White)
(Yellow)
(White)
(Yellow)
(White)
(Yellow)
(White)
19
5.2 Precautions When Wiring to the Pulse Generator
(1) Implement the following types of noise measures for high-speed pulse input.
(a) Always use a twisted shielded wire and perform class 3 grounding.
(b) Do not run the twisted wire parallel to the power cord or I/O line with a lot of noise. Secure a distance of 150mm (5.91in.) or more and run the cable for the shortest distance possible.
(2) In the case of Phase 1 input, always wire to the Phase A side.
(3) The high-speed counter module counts up when a pulse-state noise is input, resulting in a count error.
(4) Wiring for noise measure is indicated below.
*1 When using metal piping, avoid intermingling solenoid valves and inductive loads in the same piping. Also, if an isolation distance from a strong power line such as duct wiring cannot be secured, use a CVVS or other shielded cable for the strong power line.
*2
*1
Inverter
High- speed counter module
For a strong power device
such as an inverter, leave a
distance of 150mm (5.91in.)
or more from the I/O line
(Also be careful of the
wiring inside the panel.)
Encoder
Carrier
Joint box
EWV
AC motor
Terminal
block Terminal block
20
*2 Make the distance from the encoder to the joint box short. When there is long distance from the high-speed counter module to the encoder, voltage drops will occur. Therefore, use a measuring device such as a tester on the joint box terminal block to check whether the voltage while the encoder is operating and at a standstill is within the rated voltage for the encoder. If the drop in voltage is large, make the cable size thicker or use a 24V DC type encoder with small current consumption.
Grounding for the twisted, shielded cable is done on the encoder side (in the joint box). (The following is an example of a connection for a 24V sink load.)
To the high-speed
counter module
The shielded cable for the encoder and that for the twisted cable
are connected inside the joint box. If the shielded cable for the
encoder is not grounded inside the encoder, then perform
grounding inside the joint box as shown by the dotted line.
To B To A
To the encoder
E
0V
+24V
E 24V
B
A
Current for the encoder
21
5.3 Example of Wiring for the Pulse Generator
(1) Example of wiring to an open collector output type pulse generator (24V DC)
*Set the pulse input voltage setting pin to the side.
Point
The wiring between the AJ65BT-D62 and the encoder should be separate from the power supply line and signal line. An example is shown below.
An example of wiring to be avoided.
AJ65BT-D62
1/3W
1/3W
1/3W
1/3W
1/3W
1/3W
E
OUT
OUT
Shield
A
A
B
B
E Shield
Pulse generator
External
power supply
24VDC
0V 0V
510
510
4.7k
4.7k
4.7k
4.7k
Shielded twisted
pair cable
Shielded twisted
pair cable
24V
24V
24V
Pulse input voltage setting pin*
Pulse input voltage setting pin*
Encoder
External
power
supply
A
A
+
-
OUT
0V
E
AJ65BT-D62
24V
Encoder
External
power
supply
+
-
OUT
0V
E
AJ65BT-D62
24V
A
A
22
(2) Example of wiring to a voltage output type pulse generator (5V DC)
*Set the pulse input voltage setting pin to the side.
(3) Example of wiring to the pulse generator for a line driver (AM26LS31 or equivalent)
AJ65BT-D62
1/3W
1/3W
1/3W
E
GND
OUT
GND
OUT
E
Pulse generator
External
power
supply 0V
0V 5VDC
5VDC
1/3W
1/3W
1/3W
510
4.7k
4.7k
510
4.7k
4.7k
Shielded twisted
pair cable
Shielded twisted
pair cable
A
A
B
B
Pulse input voltage setting pin*
Pulse input voltage setting pin*
A
Pulse generator
External power supply
VCC GND GND
VCC
B
E
E
A
B
Shielded twisted pair cable
Shielded twisted pair cable
AJ65BT-D62D
A
B
A
B
23
PRESET 14050
Z
ZPRESET
E
Shielded twisted
pair cable
14050 B
B
A
A
B
B
A
A
VCC
GND
E
E
Shielded twisted
pair cable
GND
VCC External power supply
Pulse generator
Shielded twisted
pair cable
AJ65BT-D62D-S1
24
5.4 Example of Wiring Between a Control Device and External Input Terminals (PRESET, F.START)
(1) When the control device (sink load type) is 12V
*Set the external input voltage setting pin to the side.
(2) When the control device (source load type) is 5V
* Set the external input voltage setting pin to the side.
CAUTION
Set the pulse/external input voltage setting pin correctly after confirming the rated voltage for the external power supply. If there is a fault in the wiring (setting mistake), fire or breakdown can be caused.
Always set the pulse/external input voltage setting pin after shutting down all phases of the power supply externally. If all phases are not shut down, this will cause a breakdown of the module or an error in operation.
Make sure the insertion direction of the jumper for the pulse/ external-input voltage setting pin is correct. Incorrect insertion direction may cause the module to breakdown.
E
Controller
PRESET or F.START
COM
1/3W
1/3W
1/3W
AJ65BT-D62, AJ65BT-D62D, AJ65BT-D62D-S1
510
4.7k
4.7k
12VDC
Shielded twisted
pair cable
Internal circuit is set to PRESET.
AJ65BT-D62D-S1 has F.START only.
External input voltage setting pin*
Controller PRESET or F.START
AJ65BT-D62, AJ65BT-D62D, AJ65BT-D62D-S1
Internal circuit is set to PRESET. AJ65BT-D62D-S1 has F.START only.
5VDC Shielded twisted
pair cable
External input voltage setting pin*
ECOM
510 1/3W
1/3W
1/3W
4.7k 4.7k
JumperJumper
25
5.5 Example of Wiring to the External Output Terminals (EQU1 to EQU2)
When using an EQU terminal, an external power supply in the range of 10.2V DC to 30V DC is needed to operate the internal photocoupler. Run the wires as shown below.
(1) AJ65BT-D62, AJ65BT-D62D
(2) AJ65BT-D62D-S1
Point
Even when not using an EQU terminal, wire the 12/24V terminal (pin number: 26) and the COM terminal (pin number: 27) to an external power supply. If they are not wired, SW0088 to SW008B (fuse blown status) of the master module would be on.
AJ65BT-D62, AJ65BT-D62D
EQU1
EQU2
12/24V
COM 10.2V to 30V
Load
Load
AJ65BT-D62D-S1
EQU1
12/24V
COM 10.2V to 30V
Load
26
6. EXTERNAL DIMENSIONS
(Unit: mm (in.))
7. Information for the Chinese Standardized Low
2- 4.5 mounting hole
6 3
( 2
.4 8
) 6
5 (
2 .5
6 )
5 6
( 2
.2 )
151.9 (5.98)
142.9 (5.63)
9 .5
( 0 .3
7 )
27
Memo
28
Memo
29
WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
Specifications subject to change without notice.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.
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Country/ Region
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