Mitsubishi Electric CL1XY2 DT1D5S User's Manual PDF

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Summary of Content for Mitsubishi Electric CL1XY2 DT1D5S User's Manual PDF

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JAPANESE Side B ENGLISH

SAFETY PRECAUTIONS (Read these precautions before using.)

Please read this manual carefully and pay special attention to safety in order to handle this product properly. Also pay careful attention to safety and handle the module properly. These precautions apply only to Mitsubishi equipment. Refer to the users manual of the CPU module to use for a description of the PLC system safety precautions. These SAFETY PRECAUTIONS classify the safety precautions into two categories: "WARNING" and "CAUTION".

Depending on circumstances, procedures indicated by may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS]

Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly. Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly.

Configure an interlock circuit in a sequence program so that the system operates on the safety side using the communication status information in the event the data link falls into a communication problem. Otherwise, erroneous output and malfunction may result in accidents.

Remote input and output can not be switched ON or OFF when a problem occurs in the remote I/O modules. Therefore build an external monitoring circuit that will monitor any input signals that could cause a serious accident.

Do not have control cables and connection cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm(3.94 inch) away from the main circuit and/or power cables. It may cause malfunction due to noise interference.

Use the module in the status in which any force is not applied on the module, flat cables dedicated to CC-Link/LT and flat cables for I/O. If a force is applied, wire breakage or failure may be caused.

[INSTALLATION PRECAUTIONS]

[WIRING PRECAUTIONS]

Use the module in an environment that meets the general specifications contained in this manual. Using this module in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product.

Do not directly touch the module's conductive parts. Doing so could cause malfunction or trouble in the module.

Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock or product damage may result.

Perform correct wiring for the module according to the product's rated voltage and terminal arrangement. Connecting to a power supply different from rating or miss-wiring may cause fire, product failure or malfunction.

Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction.

Do not short-circuit the 24G and +24V terminals. It may result in fire, product failure or malfunction.

Attach a warning label (hazard symbol 417-IEC-5036) concerning the electric shock to the location.

[STARTING AND MAINTENANCE PRECAUTIONS]

[DISPOSAL PRECAUTIONS]

Do not touch the terminals when the power is ON. It may cause an electric shock or malfunction. Perform cleaning the module after turning OFF the all external power supply for sure. Failure to do so

may cause failure or malfunction of the modules.

Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or fire. The module case is made of resin; do not drop it or subject it to strong shock. A module damage may

result. Make sure to switch all phases of the external power supply OFF before installing or removing the

module to/from the panel. Failure to do so may cause failure or malfunction of the modules.

[TRANSPORTATION AND MAINTENANCE PRECAUTIONS]

Compliance with EC directive (CE marking) This notification does not guarantee that an entire mechanical module produced in accordance with the contents of the notification comply with the following standards. Compliance to EMC directive of the entire mechanical module should be checked by the user / manufacturer. Attention This product is designed for use in industrial applications.

Standards with which this product complies Type : Programmable Controller (Open Type Equipment) Remote I/O module Models : Products manufactured:

from November 1st, 2002 to April 30th, 2006 are compliant with EN61000-6-4 and EN61131-2:1994+A11:1996+A12:2000 after May 1st, 2006 are compliant with EN61131-2:2007

When disposing of this product, treat it as industrial waste.

During transportation avoid any impact as the module is a precision instrument. Doing so could cause trouble in the module.

If is necessary to check the operation of module after transportation, in case of any impact damage.

Electromagnetic Compatibility

Notes for compliance to EMC directive It is necessary to install the CL1 series module in a shielded metal control

panel. For more details, please contact the local Mitsubishi Electric sales site.

Use this product in Zone A*1 as defined in EN61131-2. *1 Zone defined in EN61131-2

Separation defined in EN61131-2 for EMC LVD regulation decided depending on condition in industrial setting. Zone C = Factory mains which is isolated from public mains by dedicated

transformers. Zone B = Dedicated power distribution which is protected by secondary

surge protection. (300V or less in the rated voltage is assumed.)

Zone A = Local power distribution which is isolated from dedicated power distribution by AC/DC converters, isolation transformers, etc. (120 V or less in the rated voltage is assumed.)

Compliance with UKCA marking The requirements for compliance with UKCA marking are the same as that with EC directive (CE marking).

Directive (EMC) Remark

EN61000-6-4:2001 Electromagnetic compatibility -Generic standards - Emission standard for Industrial environment

Compliance with all relevant aspects of the standard. (Radiated Emissions and Mains Terminal Voltage Emissions)

EN61131-2:1994/A11:1996/A12:2000 Programmable controllers -Equipment requirements and tests

Compliance with all relevant aspects of the standard. Radiated electromagnetic field Fast transient burst Electrostatic discharge Damped oscillatory wave

EN61131-2: 2007 Programmable controllers -Equipment requirements and tests

Compliance with all relevant aspects of the standard. EMI Radiated Emission Conducted Emission EMS Radiated electromagnetic field Fast transient burst Electrostatic discharge High-energy surge Voltage drops and interruptions Conducted RF Power frequency magnetic field

1. Outline of Product This product is a cable type composite I/O module connected to CC-Link/LT. This product has one input point (24 V DC) and one output point (transistor output).

2. Name and Setting of Each Part

Input/output is ON: Lit Input/output is OFF: Extinguished

Attach it with this area facing upward.

Status indicator LEDs

LED name PW

L RUN

Operation Lit while the power is supplied. Lit while normal operation is executed. Blue

40 20 10 8 4 2 1 HLD

DIP switch (Remove the switch cover when setting the DIP switch.)

DIP switch assignment

Switch cover (Make sure to attach the switch cover after setting the DIP switch.)

Input operation indicator

LED

Output operation indicator

LED

Flat cable dedicated to CC-Link/LT

Flat cable for I/O

O N

Black White

Brown

Name Description Status indicator LED

PW ON while the power is supplied. L RUN ON while normal operation is executed.

I/O operation indicator LED

ON while the input or output is ON. Extinguished while the input or output is OFF.

Flat cable dedicated to CC- Link/LT

24G Connector for CC-Link/LT communication line/ module power supply

DB DA

+24V

Flat cable for I/O

Blue 24G Black X0 White Y0 Brown +24V

DIP switch

Set the 10's digit of the station No. using "STATION NO. 10", "STATION NO. 20" and "STATION NO. 40". Set the 1's digit of the station No. using "STATION NO. 1", "STATION NO. 2", "STATION NO. 4" and "STATION NO. 8". Factory default = All bits are OFF. Make sure to set the station No. in the range from 1 to 64.

HLD Holds the output (when an error has occurred). ON: Holds the output. OFF: Clears the output.

0 X0 input operation

indicator LED Y0 output operation

indicator LED

0

40 20 10 8 4 2 1 10's digit 1's digitStation

No. 32 ONOFFONOFF ON OFF OFF

Example: When setting the station No. to "32", set the DIP switch as follows.

3. Cautions on Handling 3.1 Handling of flat cable for I/O The cable length from the module to a sensor shall be within 3m(9'10"). Measure the cable outside the module, and confirm that the driving voltage for the used sensor is assured.

Input

Output

If the diameter of the I/O equipment connection cable is equivalent to the diameter of the flat cable for I/O of this module, connectors dedicated to CC-Link/LT can be used for connection.

3.2 Handling of cable Do not bend the cable within 30 mm (1.18") from the module.

Use a crimp-style terminal in a status in which no force is applied on the cable.

3.3 Mounting with the CL1-HLD (module holder) Refer to the figures below for details on mounting or removing the remote I/O module when used with the CL1-HLD.

4. Wiring 4.1 External wiring The input and output terminals of the CL1XY2-DT1D5S operate while using the power supplied from the interface. When connecting a sensor to the input terminal, use a sensor of the NPN open collector transistor type. The output wiring is fixed to the sink output.

Crimp-style connection device with insulator or closed end connection device

Sensor, switch, etc.

Crimp-style connection device with insulator or closed end connection device

Lamp, solenoid, etc.

Input equipment

Connector dedicated to CC-Link/LT

Output equipment

Wire diameter: AWG18 (34/0.18)

30mm(1.19") 30mm(1.19")

1)Fit the remote I/O module in a corner of the CL1-HLD.

2)Press down b) while holding a).

1)Insert a screwdriver into either a, b, c, or d. 2)Pry the remote I/O module from the holder using the screwdriver.

Mount Dismount CL1-HLD

Remote I/O module

a)

b)

a

b

c

d

I/O wiring

4.2 Connection to sensor When using a two-wire type sensor When using a three-wire type sensor

Replace * in the figure with the used input No.

0.5A

0.5A 24G

DA

DB

+24V DC DC

Y0 L X0

+24V

24G

R

R

R

CL1XY2-DT1D5S

IsolationFlat cable dedicated to CC-Link/LT

Flat cable for I/O

Internal circuit

Bleeder resistor *1

Connected to +24 V cable

Sensor (NPN) Sensor (NPN)

X *

24G

X *

24G

Connected to +24 V cable

Detection circuit

Detection circuit

does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as

Notes: *1 Bleeder resistor

a result of using the contents noted in this manual.

Warranty Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

For safe use

Country/Region Sales office/Tel USA MITSUBISHI ELECTRIC AUTOMATION, INC.

500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel : +1-847-478-2100/+1-847-478-2500 (NC)

Brazil MITSUBISHI ELECTRIC DO BRASIL COMERCIO E SERVICOS LTDA. Avenida Adelino Cardana, 293, 21 andar, Bethaville, Barueri SP, Brazil Tel : +55-11-4689-3000

Country/Region Sales office/Tel Russia

China MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. No.1386 Hongqiao Road, Mitsubishi Electric Automation Center, Changning District, Shanghai, China Tel : +86-21-2322-3030

Mitsubishi Electric (Russia) LLC 2, bld. 1, Letnikovskaya str., 115054 Moscow, Russia Tel : +7-495-721-2070

When connecting a two-wire type sensor or input equipment having parallel resistor, select a sensor or equipment whose leakage current is 1.7 mA or less. If the leakage current is more than 1.7 mA, connect a bleeder resistor obtained in the following calculation formula. Circuit image

R (k) < 1.7 (mA) / Leakage current (mA) - 1.7 (mA) 5.6 (k) The power capacity W of the bleeder resistor R is as follows: W = (Input voltage)2/R

Make sure that both the ON and OFF time of the input signal are 1.5ms or more.

R

24V DC

Leakage current

Input impedance 5.6 k 1.7 mA or less

R: Bleeder resistor

Sensor Unit

Detection circuit

Germany MITSUBISHI ELECTRIC EUROPE B.V. Taiwan SETSUYO ENTERPRISE CO., LTD.

Specifications subject to change without notice.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

German Branch Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany Tel : +49-2102-486-0

UK MITSUBISHI ELECTRIC EUROPE B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK Tel : +44-1707-28-8780

Italy MITSUBISHI ELECTRIC EUROPE B.V. Italian Branch Centro Direzionale Colleoni - Palazzo Sirio, Viale Colleoni 7, 20864 Agrate Brianza (MB), Italy Tel : +39-039-60531/+39-039-6053-342(NC)

Spain MITSUBISHI ELECTRIC EUROPE, B.V. Spanish Branch Carretera de Rubi 76-80-AC.420, E-08190 Sant Cugat del Valles (Barcelona), Spain Tel : +34-935-65-3131/+34-935-65-2236(NC)

France MITSUBISHI ELECTRIC EUROPE B.V. French Branch 25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Tel : +33-1-55-68-55-68

Czech Republic MITSUBISHI ELECTRIC EUROPE B.V. Czech Branch, Prague Office Pekarska 621/7, 155 00 Praha 5, Czech Republic Tel : +420-255-719-200

Poland Mitsubishi Electric Europe B.V. Polish Branch ul. Krakowska 48, 32-083 Balice, Poland Tel : +48-12-347-65-00

6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel : +886-2-2299-2499

Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. 7F~9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul, 07528, Korea Tel : +82-2-3660-9530

Singapore MITSUBISHI ELECTRIC ASIA PTE. LTD, 307 Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel : +65-6473-2308

Thailand Mitsubishi Electric Factory Automation (Thailand) Co., Ltd. 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand Tel : +66-2682-6522~31

Indonesia PT. Mitsubishi Electric Indonesia Gedung Jaya 8th Floor, JL. MH.Thamrin No.12, Jakarta Pusat 10340, Indonesia Tel : +62-21-3192-6461

India Mitsubishi Electric India Pvt. Ltd. Gurgaon Branch 2nd Floor, Tower A & B, Cyber Greens, DLF Cyber City, DLF Phase - III, Gurgaon - 122002, Haryana, India Tel : +91-124-4630300

Australia MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. 348 Victoria Road PO BOX11, Rydalmere, N.S.W 2116, Australia Tel : + 61-2-9684-7777

5. Specifications 5.1 General specifications

Item Specification Ambient working temperature

0 to 55C (32 to 131F)

Ambient storage temperature -25 to 75C (-13 to 167F)

Ambient operating humidity

5 to 95%RH: Dew condensation shall not be considered.

Ambient storage humidity 5 to 95%RH: Dew condensation shall not be considered.

Item Specification

Vibration resistance (*1)

When intermittent vibration is present Number of times of sweep

Frequency Acceleration Half amplitude 10 times in each of X, Y and Z directions (for 80 min)

10 to 57 Hz 0.075 mm 57 to 150 Hz 9.8 m/s2

When continuous vibration is present Frequency Acceleration Half amplitude 10 to 57 Hz 0.035 mm 57 to 150 Hz 4.9 m/s2

Impact resistance (*1) 147 m/s2, 3 times in each of X, Y and Z directions

Operating atmosphere Corrosive gas shall not be present.

Operating altitude 2,000 m (6561'8") or less (*2)

Installation place Inside control panel (*3)

Over-voltage category or less (*4)

Degree of contamination 2 or less (*5)

Notes: *1 The criterion is shown in IEC61131-2.

*2 The module cannot be used in an environment pressurized above the

atmospheric pressure which can be generated around the altitude of 0 m. If the module is used in such an environment, it may fail.

*3 The module can be used in any environment even outside the control panel as far as the requirements of the ambient operating temperature, the ambient operating humidity, etc. are satisfied.

*4 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V.

*5 This index indicates the degree of conductive generating substances in the environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non-conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation.

5.2 Input specifications

5.3 Output specifications

Item Specification Input method DC input (using module power supply in common) Number of input 1 point Isolation method Isolation with photocoupler Rated input voltage 24 V DC Rated input current Approx. 4 mA Operating voltage range Same as module power supply Max. simultaneous ON input points 100% (at 24 V DC)

ON voltage/ON current 19 V or more/3 mA or more OFF voltage/OFF current 11 V or less/1.7 mA or less Input resistance 5.6 k Response time

OFFON 1.5 ms or less (at 24 V DC) ONOFF 1.5 ms or less (at 24 V DC)

Common wiring method 1 point/1 common (Mutually exclusive output)

Item Specification

Output method Transistor output (using module power supply in common) (sink)

Number of output 1 point Isolation method Isolation with photocoupler Rated load voltage 24 V DC Operating load voltage range Same as module power supply

Max. load current 0.1 A/point 0.2 A/1 common Max. inrush current 0.4 A/10 ms Leakage current at OFF 0.1 mA or less/30 V DC Max. voltage drop at ON 1 V or less (max.)/0.1 A

Response time

OFFON 1.0 ms or less ONOFF 1.0 ms or less

Surge suppression Zener diode Common wiring method 1 point/1 common (Mutually exclusive output)

Internal protection for outputs

Internal protection circuit none Please connect the fuse in the connected load outside.

Item Specification

5.4 Performance specifications Item Specification

Module power supply

Voltage 20.4 to 28.8 V DC (24 V DC -15% to +20%) Ripple ratio: Within 5%

Current consumption

40 mA (when all points are ON) (Current consumption contains neither the input current nor the load current.)

Initial current 70 mA Max. allowable

momentary power failure period

PS1:1 ms

Number of stations occupied 4-, 8- or 16-point mode: 1 station

Noise durability 500 Vp-p Noise width: 1s Cycle: 25 to 60 Hz (by noise simulator)

Withstand voltage 500 V AC for 1 min

Isolation resistance 10 M or higher between primary area (external DC terminal) and secondary area (internal circuit) by 500V DC insulation resistance tester

Protection class IP2X I/O part connection method Connection with cable Module installation method Can be installed in six directions Flat cable for I/O (wire diameter) AWG18 (34/0.18)

Mass (weight) 0.07 kg (0.15 lbs) (including 500 mm (19.69") flat cable dedicated to CC-Link/LT and 500 mm (19.69") flat cable for I/O)

6. Outside Dimensions

Unit: mm(inches)

24G X0 Y0 +24V

20(0.79")

65 (2

.5 6"

) 50

0( 19

.6 9"

)

12(0.48")

50 0(

19 .6

9" )

This manual confers no industrial property rights or any rights of any othe

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