Mitsubishi Electric CL1PAD1 User's Manual v2 PDF

Side A

Side B

JAPANESE Side B ENGLISH

SAFETY PRECAUTIONS (Read these precautions before using)

Please read this manual carefully and pay special attention to safely in order to handle this product properly. Also pay careful attention to safely and handle the module properly. These precautions apply only to Mitsubishi equipment. Refer to the users manual of the CPU module to use for a description of the PLC system safety precautions. These SAFETY PRECAUTIONS classify the safety precautions into two categories: "WARNING" and "CAUTION".

Depending on circumstances, procedures indicated by may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS]

Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly. Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly.

Depending on a failure in the remote I/O module, the output may become the ON or OFF status. For output signals which can lead to a severe accident, install a circuit monitoring them outside the module.

Do not bind the control cable and the flat cable dedicated to CC-Link/LT together with the main circuit and the power cable. Keep such cables far from the main circuit and the power cable. Assure a distance of 100mm (3.94") or more. Otherwise, malfunction may be caused by noise.

Use the power adapter without applying any force on the connector for CC-Link/LT interface and the flat cable dedicated to CC-Link/LT. Otherwise, such cables may be broken or fail.

[INSTALLATION PRECAUTIONS]

Use the power adapter within an environment described by the general specifications in this manual. If the power adapter is used in any environment outside the range for the general specifications, electrical shock, fire, malfunction, product damage or product deterioration may occur.

Do not directly touch the conductive area of the power adapter. Malfunction or damage of the power adapter may be caused by such touching.

Securely fix the power adapter with DIN rail or mounting screws. Securely tighten the mounting screws within the specified torque range. If the screws are insufficiently tightened, the power adapter may drop, short-circuit or malfunction. If the screws are excessively tightened, the screws may be damaged, and the power adapter may drop or short-circuit.

Install the power adapter on to a flat surface. If the mounting surface is concave and/or convex, and if excessive force is applied on the PC board, nonconformity may occur.

[WIRING PRECAUTIONS]

Make sure to shut down all phases of the power supply outside the module before starting the installation or wiring work. If all phases are not shut down, electrical shock or product damage may be caused.

[STARTING AND MAINTENANCE PRECAUTIONS]

Confirm the rated voltage and the terminal arrangement of the power adapter, then correctly wire the power adapter. If a power supply not conforming to the specification rating is connected or the power adapter is wired incorrectly, fire, failure or malfunction may occur.

Tighten the terminal screws within the specified torque range. If the terminal screws are insufficiently tightened, fire or malfunction may occur. If the terminal screws are excessively tightened, the screws may be damaged, and the module may short-circuit, equipment failures, or malfunction.

Make sure that foreign objects such as cutting and wire chips do not enter the power adapter. Fire, failure or malfunction may be caused by the foreign objects.

Attach a warning label (hazard symbol 417-IEC-5036) concerning electric shock to the panel.

Do not touch the terminals while the power is being supplied. Electrical shock or malfunction may be caused by such touching.

Shut down all phases of the power supply outside the power adapter before cleaning or tightening the terminal screws. If all phases are not shut down, the power adapter may fail or malfunction.

Do not disassemble or modify the power adapter. Failure, malfunction, injury or fire may be caused by disassembly or modification.

The power adapter case is made of resin. Do not drop it. Do not apply strong impact to it. The power adapter may be damaged by dropping or strong impact.

Shut down all phases of the power supply outside the power adapter before attaching or removing the power adapter to/from the panel. If all phases are not shut down, the power adapter may fail or malfunction.

[DISPOSAL PRECAUTIONS]

[TRANSPORTATION AND MAINTENANCE PRECAUTIONS]

Compliance with EC directive (CE marking) This notification does not guarantee that an entire mechanical module produced in accordance with the contents of the notification comply with the following standards. Compliance to EMC directive of the entire mechanical module should be checked by the user / manufacturer. Attention This product is designed for use in industrial applications. Standards with which this product complies Type : Programmable Controller (Open Type Equipment) Models : Products manufactured:

from November 1st, 2002 to April 30th, 2006 are compliant with EN61000-6-4 and EN61131-2:1994+A11:1996+A12:2000 after May 1st, 2006 are compliant with EN61131-2:2007

When disposing of the product, treat it as an industrial waste.

During transportation avoid any impact as the module is a precision instrument. Doing so could cause trouble in the module.

If is necessary to check the operation of module after transportation, in case of any impact damage.

Electromagnetic Compatibility

Directive (EMC) Remark

EN61000-6-4:2001 Electromagnetic compatibility -Generic standards - Emission standard for Industrial environment

Compliance with all relevant aspects of the standard. (Radiated Emissions and Mains Terminal Voltage Emissions)

EN61131-2:1994/A11:1996/A12:2000 Programmable controllers -Equipment requirements and tests

Compliance with all relevant aspects of the standard. Radiated electromagnetic field Fast transient burst Electrostatic discharge Damped oscillatory wave

EN61131-2: 2007 Programmable controllers -Equipment requirements and tests

Compliance with all relevant aspects of the standard. EMI Radiated Emission Conducted Emission EMS Radiated electromagnetic field Fast transient burst Electrostatic discharge High-energy surge Voltage drops and interruptions Conducted RF Power frequency magnetic field

Notes For compliance to EMC directive It is necessary to install the CL1 series module in a shielded metal control panel.

For more details, please contact the local Mitsubishi Electric sales site. Use this product in Zone A*1 as defined in EN61131-2.

*1 Zone defined in EN61131-2 Separation defined in EN61131-2 for EMC LVD regulation decided depending on condition in industrial setting. Zone C = Factory mains which is isolated from public mains by dedicated

transformers. Zone B = Dedicated power distribution which is protected by secondary

surge protection. (300V or less in the rated voltage is assumed.)

Zone A = Local power distribution which is isolated from dedicated power distribution by AC/DC converters, isolation transformers, etc. (120V or less in the rated voltage is assumed.)

When the following models use the CC-Link/LT power adapter model (CL1PAD1), a power line connecting to the external power supply terminal of the CL1PAD must be 30m(985) or less. - CL2AD4-B - CL2DA2-B

Compliance with UKCA marking The requirements for compliance with UKCA marking are the same as that with EC directive (CE marking).

1. Outline of Product This product is a power adapter connected to CC-Link/LT. This product supplies 24V DC power from an external power supply to the CC-Link/LT system. At least one power adapter is required per CC-Link/LT system.

2. Name of Each Part 2.1 Name of each part and assignment

DIN rail installation groovePower terminal

2-4.5 mounting hole (M4 mounting screw)

Status indicator LED

LINK connector

LINK/POWER connector Terminal arrangement

24G

+24V

Name Description Status indicator LED POWER Lit while the power is supplied

Interface

LINK connector

DB For communication DA For communication

LINK/POWER connector

24G Power supply for communication (-) DB For communication DA For communication +24V Power supply for communication (+)

Power terminal

+24V Supplies power from outside to power adapter. Input voltage: 28.8V DC or less (depending on connected model)

Rated input current: 5.0 A (Use a proper external power supply under consideration of initial current of remote I/O modules.)

24G

2.2 Handling of LINK connector and LINK/POWER connector

1) LINK connector 2) LINK/POWER connector

LINK connector: Executes only communication (does not supply power). Used when two or more power adapters are used in the CC-Link/LT system.

COMM.

1

COMM.

1

Master module

Power adapter Power adapter

External power supply

External power supply

1)

2)

1)

2)

LINK/POWER connector:

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUC

When exported from Japan, this manual does Trade and Industry for service transaction per

does it confer any patent licenses. Mitsu responsible for any problems involving in a result of using the contents noted in th

Warranty Exclusion of loss in opportunity and seco Regardless of the gratis warranty term, Mit (1) Damages caused by any cause found (2) Loss in opportunity, lost profits incurred (3) Special damages and secondary damag for accidents, and compensation for dam (4) Replacement by the user, maintenanc other tasks.

This product has been manufactured a industries, and has not been designed device or system used in purposes rela

Before using the product for special purp aerospace, medicine or passenger move

This product has been manufactured u when installing the product where majo product fails, install appropriate backup

For safe use

Country/Region Sales office/Tel USA MITSUBISHI ELECTRIC AUTOMATION, IN

500 Corporate Woods Parkway, Vernon Hi IL 60061, U.S.A. Tel : +1-847-478-2100/+1-847-478-2500 (N

Brazil MITSUBISHI ELECTRIC DO BRASIL COMERCIO E SERVICOS LTDA. Avenida Adelino Cardana, 293, 21 andar, Bethaville, Barueri SP, Brazil Tel : +55-11-4689-3000

Germany MITSUBISHI ELECTRIC EUROPE B.V. German Branch Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany Tel : +49-2102-486-0

UK MITSUBISHI ELECTRIC EUROPE B.V. UK Br Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK Tel : +44-1707-28-8780

Italy MITSUBISHI ELECTRIC EUROPE B.V. Italian Branch Centro Direzionale Colleoni - Palazzo Sirio, Viale Colleoni 7, 20864 Agrate Brianza (MB) Tel : +39-039-60531/+39-039-6053-342(NC

Spain MITSUBISHI ELECTRIC EUROPE, B.V. Spanish Branch Carretera de Rubi 76-80-AC.420, E-08190 Sant Cugat del Valles (Barcelona), Spain Tel : +34-935-65-3131/+34-935-65-2236(N

France MITSUBISHI ELECTRIC EUROPE B.V. French Branch 25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Tel : +33-1-55-68-55-68

Czech Republic MITSUBISHI ELECTRIC EUROPE B.V. Czech Branch, Prague Office Pekarska 621/7, 155 00 Praha 5, Czech Republic Tel : +420-255-719-200

Poland Mitsubishi Electric Europe B.V. Polish Bran ul. Krakowska 48, 32-083 Balice, Poland Tel : +48-12-347-65-00

Executes communication, and supplies the power to the CC-Link/LT system.

3. Specifications

1) General specifications

*1 The criterion is shown in IEC61131-2.

*2 The module cannot be used in an environment pressurized above the atmospheric pressure which can be generated around the altitude of 0 m. If the module is used in such an environment, it may fail.

*3 It indicates in which wiring area from the public wiring net to the mechanical module inside the site the equipment is assumed to be connected. The category applies, for example, to equipment whose power is supplied from a fixed facility. The surge-resistant voltage of equipment whose rating is up to 300V is 2,500V.

Item Specification Ambient working temperature 0 to 55C (32 to 131F)

Ambient storage temperature -25 to 75C (-13 to 167F)

Ambient operating humidity

5 to 95%RH: Dew condensation shall not be allowed.

Ambient storage humidity

5 to 95%RH: Dew condensation shall not be allowed.

Vibration resistance (*1)

Intermittent vibration is present Number of sweep times

Frequency Acceleration Half amplitude

10 times in each of X, Y and Z directions (80 min)

10 to 57Hz 0.075mm 57 to 150Hz 9.8m/s2

Continuous vibration is present Frequency Acceleration Half amplitude 10 to 57Hz 0.035mm 57 to 150Hz 4.9m/s2

Impact resistance (*1) 147 m/s2, 3 times in each of X, Y and Z directions Operating atmosphere Corrosive gas should not be present.

Operating altitude 2,000m(6561'8") or less (*2) Installation place Inside control panel Over-voltage category or less (*3)

Degree of contamination 2 or less (*4)

Specifications subject to change without notice.

HI, CHIYODA-KU, TOKYO 100-8310, JAPAN

not require application to the Ministry of Economy, mission.

bishi Electric Corporation cannot be held dustrial property rights which may occur as

is manual.

ndary loss from warranty liability subishi shall not be liable for compensation to: not to be the responsibility of Mitsubishi. to the user by Failures of Mitsubishi products. es whether foreseeable or not, compensation

ages to products other than Mitsubishi products. e of on-site equipment, start-up test run and

s a general-purpose part for general or manufactured to be incorporated in a ted to human life. oses such as nuclear power, electric power, ment vehicles, consult with Mitsubishi Electric. nder strict quality control. However r accidents or losses could occur if the or failsafe functions in the system.

C. lls,

C)

anch

, Italy )

C)

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Country/Region Sales office/Tel Russia

China MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. No.1386 Hongqiao Road, Mitsubishi Electric Automation Center, Changning District, Shanghai, China Tel : +86-21-2322-3030

Taiwan SETSUYO ENTERPRISE CO., LTD. 6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel : +886-2-2299-2499

Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. 7F~9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul, 07528, Korea Tel : +82-2-3660-9530

Singapore MITSUBISHI ELECTRIC ASIA PTE. LTD, 307 Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel : +65-6473-2308

Thailand Mitsubishi Electric Factory Automation (Thailand) Co., Ltd. 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand Tel : +66-2682-6522~31

Indonesia PT. Mitsubishi Electric Indonesia Gedung Jaya 8th Floor, JL. MH.Thamrin No.12, Jakarta Pusat 10340, Indonesia Tel : +62-21-3192-6461

India Mitsubishi Electric India Pvt. Ltd. Gurgaon Branch 2nd Floor, Tower A & B, Cyber Greens, DLF Cyber City, DLF Phase - III, Gurgaon - 122002, Haryana, India Tel : +91-124-4630300

Australia MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. 348 Victoria Road PO BOX11, Rydalmere, N.S.W 2116, Australia Tel : + 61-2-9684-7777

Mitsubishi Electric (Russia) LLC 2, bld. 1, Letnikovskaya str., 115054 Moscow, Russia Tel : +7-495-721-2070

*4 This index indicates the degree of generation of conductive substances in the environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non- conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation.

2) Performance specifications

4. Construction Cautions Installation of power adapters At least one power adapter is required per CC-Link/LT system. When constructing the system using only one power adapter, the following three conditions should be satisfied. If the following two conditions are not satisfied, use of two or more power adapters in constructing the system. The current capacity of the power adapter is 5A, therefore, total current

consumption should be an equivalent to or less than 5 A. In order to operate the system in stable status, the voltage drop should be

equivalent to or less than 3.6 V. The minimum operating voltage of each module connected to the power

adapter is 20.4 V, therefore, supply voltage subtracted by the voltage drop should be equivalent to or more than 20.4 V.

4.1 System power calculation method 4.1.1 Current consumption calculation

*5 Some remote I/O modules for CC-Link/LT supply the power for I/O via the flat cable dedicated to CC-Link/LT. For the details, refer to the instruction manual of each remote I/O module.

4.1.2 Voltage drop Calculate the voltage drop based on the simplified graph or the calculation formula. (supply voltage: 24V DC, ambient temperature: 20C) 1) Selection based on the simplified graph

One power adapter is allowed within the range shown in the graph above.

Item Specification Voltage input range Depends on the connected model (28.8V DC max.).

Max. rated current

5.0A [Use the power adapter in the range in which the total current consumption of each unit does not exceed the maximum rated current while the power is supplied (except the period immediately after the power is turned on).]

Insulation resistance 10M between the external terminals as a whole and the ground terminal by 500V DC insulation resistance tester

External connection method

Supplies power from outside to power adapter: 3 points (M3 screws) on terminal block Communication line/module power supply module Compatible with flat cable dedicated to CC-Link/LT Connector (with 4 pins) dedicated to CC-Link/LT 2

Current consumption in CC-Link/LT system

Total current consumption of each module in CC-Link/LT system

Total current consumption of I/O equipment (suchas sensors) (to which power is supplied via communication cable)*1

= + 5A

0.1

0.1 (0'4")

1.0 (3'3")

10 (32'10")

100 (328'1")

560 (1837'3")

1.0 10

M ax

im um

c ab

le le

ng th

[m (in

ch es

)]

Current consumption [A]

1000 (3280'10")

2) Selection based on the calculation formula

Voltage drop (V)

Maximum distance (m) + Constant: 11

Constant : 0.06= 3.6V Total current

consumption (A)

Maximum distance

Total current consumption

Furthest station from the power adapter

Total current consumption of each module in CC-Link/LT system

+ Total current consumption of I/O equipment (such as sensors) (to which power is supplied via communication cable)*1

*1 Some remote I/O modules for CC-Link/

LT supply the power for I/O via the flat

cable dedicated to CC-Link/LT. For the details, refer to the instruction manual of each remote I/O module. The simplified graph and the calculation formula concerning voltage drop calculations may not be accurate depending on the ambient temperature and the number of used connectors dedicated to CC-Link/LT. If the driving voltage (20.4V) cannot be assured in a used remote I/O module, add another power adapter.

5. Installation The power adapter can be installed to a DIN rail or directly installed with screws. Each installation procedure is described below.

5.1 Installation direction Do not install the power adapter on the floor surface, the ceiling surface or in the vertical direction. If the power adapter is installed on such a surface or in such a direction, its temperature may rise. Make sure to install the power adapter on the wall horizontally.

5.2 Installation to DIN rail Align the upper DIN rail installation groove in the power adapter with the DIN rail 1), and press the power adapter in that status 2). When removing the power adapter, pull downward the hook for installation to DIN rail 3), then remove the power adapter 4)

Applicable DIN rail TH35-7.5Fe and TH35-7.5AI

1)

Installation Removal

2) 3)

4)

5.3 Direct installation Screw-tighten the power adapter by tightening M4 screws to the upper and lower mounting holes (two holes in all) provided in the power adapter. Install the module so that the clearance of 1 to 2mm (0.04" to 0.08") is assured for each module.

5.4 Crimp-style terminal For the I/O wiring, use crimp-style terminals of the following dimensions.

Applicable screw M4 0.7mm(0.03") 16mm(0.63") or more (Tightening torque range: 0.78 to 1.08 Nm)

6.2 mm (0.24" ) or less

6.2 mm (0.24" ) or less

Terminal

Terminal screw Crimp-style terminal

Terminal screw Crimp-style terminal

When wiring one cable to one terminal When wiring two cables to one terminal

Terminal

3.2 (0.13") 3.2 (0.13")

Tighten the terminal screws (M3 screws) on the terminal block with a tightening torque of 0.42 to 0.58 Nm. Do not tighten terminal screws with a torque outside the above-mentioned range. Failure to do so may cause short circuit, equipment failures, or malfunctions.

6. Power Wiring

The external power supply is to be provided by the user. Use a proper external power supply with consideration for total current

consumption and total initial current of remote I/O modules and I/O equipment (such as sensors) connected to the power adapter.

7. Outside Dimensions

Applicable crimp- style terminal

RAV1.25-3 V1.25-3 (manufactured by JST Mfg. Co., Ltd.) 1.25-3 and TG1.25-3

(manufactured by NICHIFU Co., Ltd.) Applicable wire size 0.3 to 1.25 mm2

Connector for CC-Link/LT interface - -

DA

- - DB

Internal circuit

Connector for CC-Link/LT interface

Terminal block for power adapter

External power supply 24V DC, 5A or less

Grounding (100 or less)

+24V DA

24G DB

LINK LINK/POWER

+ - 24G

+24V

Power adapter

66 (2.60") 90 (3.55") 10 (0.40")

85 (3

.3 5"

)

5 (0

.2 0"

)

43 (1

.7 0"

)

2 - 4.5 (0.18") mounting hole (M4 mounting screw)

Center of DIN rail

Mass (Weight): Approx. 0.26kg (0.58lbs)

75 (2

.9 6"

) 0

.2 (0

.0 1"

)

Unit: mm (inches)

This manual confers no industrial property ri

Note: This symbol mark is

6

6

SJ/T 11364

:

: 26572

:GB/T159

ghts or any rights of any other kind, nor

for China only.

GB/T 26572

GB/T

69.2